GV250 Parts List - Tudo Sobre Motos

GV 250
PARTS CATALOG
GV 250
Page 1
MAY 2003
NOTES
GV 250
Page 2
MAY 2003
CONTENTS
CYLINDER HEAD/(FRONT/REAR)
CYLINDER/FRONT, REAR
OIL COOLER
CRANK CASE
CRANK CASE COVER
CRANK SHAFT
STARTER CLUTCH
CAM SHAFT/FRONT, REAR
CAM CHAIN
CARBURETOR ASS'Y
AIR CLEANER & CHAMBER
MUFFLER
OIL PUMP
CLUTCH ASS'Y
TRANSMISSION
GEAR SHIFTING
STARTING MOTOR
MAGNETO ASS'Y
BATTERY
ELECTRICAL
SPEEDOMETER ASS'Y
HEAD LAMP
FRONT TURN SIGNAL LAMP
REAR TURN SIGNAL LAMP
WIRING HARNESS
REAR COMBINATION
FRAME
CENTER STAND
REAR BRAKE
FOOTREST
FUEL TANK
SEAT
TAIL COVER
SIDE COVER
FRONT FORK
STEERING HEAD
FRONT FENDER
FRONT WHEEL
HANDLE BAR
HANDLE SWITCH
CALIPER
MASTER CYLINDER
FRONT BRAKE HOSE
SWINGING ARM
REAR SHOCK ABSORBER
TAIL REAR COVER
REAR WHEEL
FRAME HEAD COVER
FRAME COVER
GV 250
FIG 1-1, 1-2.
FIG 2.
FIG 3.
FIG 4.
FIG 5.
FIG 6.
FIG 7.
FIG 8-1, 8-2
FIG 9.
FIG 10.
FIG 11.
FIG 12.
FIG 13.
FIG 14.
FIG 15.
FIG 16.
FIG 17.
FIG 18.
FIG 19.
FIG 20.
FIG 21.
FIG 22.
FIG 23.
FIG 24.
FIG 25.
FIG 26.
FIG 27.
FIG 28.
FIG 29.
FIG 30.
FIG 31.
FIG 32.
FIG 33.
FIG 34.
FIG 35.
FIG 36.
FIG 37.
FIG 38.
FIG 39.
FIG 40.
FIG 41.
FIG 42.
FIG 43.
FIG 44.
FIG 45.
FIG 46.
FIG 47.
FIG 48.
FIG 49.
Page 3
MAY 2003
FIG 1-1. CYLINDER HEAD/(FRONT)
GV 250
Page 4
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
1-1-0
HEAD ASS'Y, cylinder
11110HJ8200HPA
HS20495
1
1-1-1
HEAD ASS'Y, cylinder
11110HJ8202PCH
HS20496
1
1-1-2
COVER, cylinder head(pearl metallic)
11171HG510203P
HS20510
1
1-1-3
GASKET,cylinder head cover NO.1
11173HG5100
HS20511
1
1-1-4
PIPE COMP, intake R/R
13110HJ8202
HS20648
1
1-1-5
CLAMP, carburetor
09402-44207
HS20427
1
1-1-6
C-RING, camshaft
09390-35001
HS20419
4
1-1-7
PIN, camshaft housing knock
09206-08001
HS20331
8
1-1-8
BOLT, oil galley(M6*12)
01517-06128
HS20023
4
1-1-9
GASKET, oil falley boit
09168H06009
HS20293
2
1-1-10
BOLT,camshaft housing (M6*20)
09103-06013
HS20210
8
1-1-11
PLUG, spark CR8E
09482-00456
HS20486
1
1-1-12
BOLT, cylinder head cover (M7*17.5)
09109H07018
HS20221
4
1-1-13
WASHER, cyitnder head cover
09161H11008
HS20281
4
1-1-14
BOLT, cylinder head L =130
09103H08306
HS20215
4
1-1-15
GASKET, cylinder head bolt
09168-08021
HS20291
4
1-1-16
BOLT, intake pipe (M6*16)
09119H06002
HS20234
2
1-1-17
GUIDE, camchain NO.2
12782-35C00
HS20614
1
1-1-18
O-RING, intake pipe
09280H32006
HS20377
1
1-1-19
GASKET, cylinder head cover NO.2
11178-17E00
HS20512
1
1-1-20
BOLT, cylinder head stud(M6*25)
01421-06258
HS20016
3
1-1-21-1 HOUSING,camshaft No.1
11121-35C00PCH
HS20500
1
1-1-21-2 HOUSING,camshaft No.2
11122-35C00PCH
HS20502
1
1-1-21-3 HOUSING,camshaft No.3
11123-35C00PCH
HS20504
1
1-1-21-4 HOUSING,camshaft No.4
11124-35C00PCH
HS20506
1
GV 250
Page 5
REMARK
MAY 2003
FIG 1-2. CYLINDER HEAD/(REAR)
GV 250
Page 6
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
1-2-0
HEAD ASS'Y, cylinder
11110HJ8200HPA
HS20495
1
1-2-1
HEAD ASS'Y, cylinder
11110HJ8202PCH
HS20496
1
1-2-2
COVER, cylinder head(pearl metallic)
11171HG510203P
HS20510
1
1-2-3
GASKET,cylinder head cover NO.1
11173HG5100
HS20511
1
1-2-4
PIPE COMP, intake front
13110HJ8202
HS20648
1
1-2-5
CLAMP, carburetor
09402-44207
HS20427
1
1-2-6
C-RING, camshaft
09390-35001
HS20419
4
1-2-7
PIN, camshaft housing knock
09206-08001
HS20331
8
1-2-8
BOLT, oil galley(M6*12)
01517-06128
HS20023
4
1-2-9
GASKET, oil galley boit
09168H06009
HS20293
2
1-2-10
BOLT,camshaft housing (M6*20)
09103-06013
HS20210
8
1-2-11
PLUG, spark CR8E
09482-00456
HS20486
1
1-2-12
BOLT, cylinder head cover (M7*17.5)
09109H07018
HS20221
4
1-2-13
WASHER, cyitnder head cover
09161H11008
HS20281
4
1-2-14
BOLT, cylinder head L =130
09103H08306
HS20215
4
1-2-15
GASKET, cylinder head bolt
09168-08021
HS20291
4
1-2-16
BOLT, intake pipe (M6*16)
09119H06002
HS20234
2
1-2-17
GUIDE, camchain NO.2
12782-35C00
HS20614
1
1-2-18
O-RING, intake pipe
09280H32006
HS20377
1
1-2-19
GASKET, cylinder head cover NO.2
11178-17E00
HS20512
1
1-2-20
BOLT, cylinder head stud(M6*25)
01421-06258
HS20016
3
1-2-21-1 HOUSING,camshaft No.1
11121-35C00PCH
HS20500
1
1-2-21-2 HOUSING,camshaft No.2
11122-35C00PCH
HS20502
1
1-2-21-3 HOUSING,camshaft No.3
11123-35C00PCH
HS20504
1
1-2-21-4 HOUSING,camshaft No.4
11124-35C00PCH
HS20506
1
GV 250
Page 7
REMARK
MAY 2003
FIG 2. CYLINDER/FRONT, REAR
GV 250
Page 8
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
2-1
CYLINDER COMP, R/R
11220HJ8202PCY
HS20517
1
2-2
GASKET, cylinder head
11141HJ8200
HS20508
1
2-3
GASKET, cylinder R/R
11241HG5103
HS20522
1
2-4
PIN, cylinder head knock R/R
04213-11169
HS20116
2
2-5
CYLINDER COMP, front
11210HJ8202PCY
HS20514
1
2-6
GASKET, cylinder head
11141HJ8200
HS20508
1
2-7
GASKET, cylinder front
11241HG5103
HS20522
1
2-8
KNOCK PIN, cylinder R/R
04213-11149
HS20115
2
2-9
KNOCK PIN, cylinder front
04213-11149
HS20115
2
2-10
PIN, cylinder head knock front
04213-11169
HS20116
2
2-11
FIN, cylinder front(pearl metallic)
11251HG510003P
HS20524
1
2-12
BOLT, cylinder fin R/R(M5*16)
07110-05168
HS20120
2
2-13
FIN, cylinder front(pearl metallic)
11251HG510003P
HS20524
1
2-14
BOLT, cylinder fin R/R(M5*16)
07110-05168
HS20120
2
2-15
NUT, cylinder head(M6)
08316-16068
HS20161
10
2-16
BOLT, cylinder stud(M6*25)
01421-06258
HS20016
4
GV 250
Page 9
REMARK
MAY 2003
FIG 3. OIL COOLER
GV 250
Page 10
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
3-1
GRILLE COMP, oil cooler No.1
16810HJ8201
HS20841
1
3-2
COOLER ASS'Y, oil(black)
16600HJ8200121
HS20839
1
3-3
HOSE COMP, oil cooler NO.1
16460HJ8201
HS20829
1
3-4
HOSE COMP, oil cooler NO.2
16470HJ8200
HS20830
1
3-5
BOLT, oil cooler hose union NO.2 (M12*27.5)
09360H12007
HS20414
2
3-6
BOLT, oil cooler hose union NO.1 (M10*24)
09360H10034
HS20413
2
3-7
BOLT, oil cooler(M6*14)
09116-06143
HS20228
2
3-8
CUSHION, oil cooler
09320-10015
HS20398
2
3-9
SPACER, oil cooler
09180-06030
HS20311
2
3-10
GASKET, oil cooler NO.1
09161-10009
HS20280
4
3-11
GASKET, oil cooler NO.2
09168-14011
HS20292
4
3-12
PIPE COMP, oil front
11280HG5101
HS20525
1
3-13
PIPE COMP, oil R/R
11290HG5101
HS20526
1
3-14
UNION BOLT, oil pipe upper (M10*24)
09360H10034
HS20413
2
3-15
GASKET, oil pipe upper
09161-10009
HS20280
4
3-16
UNION BOLT, oil pipe lower
15331HG5101
HS20815
1
3-17
GASKET, oil pipe lower
09161-10009
HS20280
3
GV 250
Page 11
REMARK
MAY 2003
FIG 4. CRANK CASE
GV 250
Page 12
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
4-0
CRANKCASE ASS'Y
11300HJ8200HPA
HS20527
1
4-1
CRANKCASE COMP, L
11321HJ8201PCC
HS20541
1
4-2
CRANKCASE COMP, R
11310HJ8201PCC
HS20529
1
4-3
UNION, breather hose
09364-12001
HS20415
1
4-4
BOLT, frame & engine (L=110)
09103H10022
HS20216
3
4-5
NUT, frame & engine(M10)
08319-31106
HS20178
3
4-6
PIN, crankcase knock
04213-13189
HS20117
2
4-7
PLATE, oil gallery plug
11319-05200
HS20535
1
4-8
BOLT, oil gallery plug plate(M6*10)
01107-06106
HS20003
1
4-9
BOLT, crankcase(M6*55)
01547-06558
HS20040
6
4-10
BOLT, crankcase(M6*80)
01547-06808
HS20044
5
4-11
SCREW, crankcase(M6*90)
02112-06908
HS20068
1
4-12
CLIP, breather drain cap
09401-14301
HS20424
1
4-13
CAP COMP, breather drain
13870H29B00
HS20783
1
GV 250
Page 13
REMARK
MAY 2003
FIG 5. CRANK CASE COVER
GV 250
Page 14
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
5-1
COVER COMP, clutch
11341HJ82000BF
HS20545
1
5-2
COVER, magneto
11351HJ82020BF
HS20549
1
5-3
GASKET, clutch cover (NA)
11482HG5102
HS20559
1
5-4
GASKET, magneto cover
11483HG5102
HS20561
1
5-5
PLUG, oil check
09247-14026
HS20340
1
5-6
GASKET, oil check plug
09168H14003
HS20296
1
5-7
PLUG, eng oil filler(pearl metallic)
09259-2000903P
HS20344
1
5-8
O-RING, eng oil filler plug (16.8*2.4)
09280-17003
HS20368
1
5-9
PIN, clutch cover knock
04213-13189
HS20117
2
5-10
PIN, magneto cover knock
04213-09129
HS20114
1
5-11
BOLT, magneto cover(M6*30)
01547-06308
HS20038
7
5-12
BOLT, magneto cover(M6*70)
01547-06708
HS20042
2
5-13
CLAMP, clutch cable
09403H09304
HS20432
1
5-14
PLUG, crankshaft hole(pearl metallic)
09259-2601503P
HS20345
1
5-15
O-RING, cramkshaft hole plug (22.7*3.1)
09280-22008
HS20370
1
5-16
BOLT, clutch cover(M6*25)
01547-06258
HS20036
6
5-17
BOLT, clutch cover(M6*35)
01547-06358
HS20039
2
5-18
BOLT, clutch cover(M6*60)
01547-06608
HS20041
1
5-19
BOLT, clutch cover(M6*75)
01547-06758
HS20043
1
5-20
PLUG, TDC
09247H12102
HS20341
1
5-21
GASKET, TDC plug
09168H12003
HS20295
1
5-22
COVER COMP, engine sprocket
11361HJ8202
HS20551
1
5-23
BOLT, engine sprocket cover(M6*30)
01547-06308
HS20038
2
5-24
BOLT, engine sprocket cover(M6*70)
01547-06708
HS20042
1
5-25
WASHER,engine sprocket cover
08321-31068
HS20182
3
GV 250
Page 15
REMARK
MAY 2003
FIG 6. CRANK SHAFT
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
6-1
CRANK SHAFT ASS'Y
12200HJ8200HPA
HS20581
1
6-2
ROD, connecting R/R
12161HJ8200
HS20579
1
GV 250
Page 16
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
6-3
BEARING, crank pin (30*38*15.8)
09263H30002
HS20364
2
6-4
PIN, crank
12211HJ8202888
HS20585
1
6-5
CRANK SHAFT, R
12221HJ8203CSA
HS20587
1
6-6
CRANK SHAFT, L
12261HJ8203CSA
HS20589
1
6-7
BEARING, crank shaft, L (35*72*17)
09262H350A60A0
HS20354
1
6-8
BEARING, crank shaft, R (35*72*17)
09262H350A60A0
HS20354
1
6-9
GEAR, primary drive
21111HJ8201
HS20857
1
6-10
GEAR, primary drive NO.2
21112HJ8200
HS20858
1
6-11
KEY, primary drive gear
09421H05001
HS20446
1
6-12
SPRING, primary drive gear
21114-35C00
HS20859
3
6-13
WASHER, primary drive gear thrust
09166H16021
HS20283
1
6-14
NUT, primary drive gear (M16)
09140-16019
HS20254
1
6-15
SEAL, crank shaft oil RH(21*7)
09282-12001
HS20379
1
6-16
PISTON, R/R
12111-16E00PPS
HS20566
1
6-17
PIN, piston R/R
12151-30B00
HS20574
1
6-18
CIRCLIP, piston pin R/R
09381-15001
HS20418
2
6-19
RING SET, piston R/R
12140-16E00
HS20567
2
6-20
RING, piston 1st R/R
12141-16E00
HS20568
1
6-21
RING, piston 2nd R/R
12142-16E00
HS20570
1
6-22
RING, piston oil R/R
12144-16E00
HS20572
1
6-23
ROD, connecting front
12161HJ8200
HS20579
1
6-24
PISTON, front
12111-16E00PPS
HS20566
1
6-25
PIN, piston front
12151-30B00
HS20574
1
6-26
CIRCLIP, piston pin front
09381-15001
HS20418
2
6-27
RING, piston 1st front
12141-16E00
HS20568
1
6-28
RING, piston 2nd front
12142-16E00
HS20570
1
6-29
RING, piston oil front
12144-16E00
HS20572
1
6-30
WASHER, primary drive gear lock
09166H16031
HS20284
1
6-31
WASHER
09160H30001
HS20278
3
6-32
JET
11342HG5100
HS20546
1
6-33
RETAINER
11343HG5100
HS20547
1
6-34
SCREW(M6*10)
02112-06108
HS20057
2
GV 250
Page 17
REMARK
MAY 2003
NOTES
GV 250
Page 18
MAY 2003
FIG 7. STARTER CLUTCH
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
7-1
GEAR, starter idle
12611HJ8200
HS20590
1
7-2
SHAFT, starter idle gear
12612HG5100
HS20591
1
7-3
SPACE, starter idle gear
09180-13006
HS20318
1
7-4
GEAR COMP, starter clutch
12620H8204
HS20593
1
7-5
.BUSH,starter clutch gear
09304H25001
HS20391
1
7-6
BOLT, starter clutch(M8*16)
07110-06168
HS20122
3
7-7
.GEAR,starter clutch
12622HJ8201
HS20597
1
7-8
.RACE,starter clutch gear inner
12621HJ8200
HS20596
1
7-9
CLUTCH,starter one way
12614HJ8200
HS20592
1
GV 250
Page 19
REMARK
MAY 2003
FIG 8-1. CAM SHAFT/FRONT
GV 250
Page 20
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
8-1-1
CAMSHAFT, intake R/R
12711HJ8200888
HS20600
1
8-1-2
BEARING, camshaft R/R (22.4*29.6*8)
09262-17019
HS20349
4
8-1-3
SPROCKET, camshaft R/R
12742HJ8200
HS20607
2
8-1-4
WASHER, sprocket R/R
12747-44B00
HS20608
2
8-1-5
PIN, sprocket R/R
09261-05005
HS20348
2
8-1-6
BOLT, sprocket R/R (M6*10)
09111-06032
HS20223
4
8-1-7
CAMSHAFT, exhaust R/R
12721HJ8200888
HS20604
1
8-1-8
VALVE, intake R/R
12911HJ8200
HS20637
2
8-1-9
VALVE, exhaust R/R
12912HJ8200
HS20638
2
8-1-10
SPRING, valve R/R
12921HJ8200
HS20640
4
8-1-11
RETAINER,valve spring R/R
12931HJ8200
HS20641
4
8-1-12
COTTER, valve R/R
12932HJ8200
HS20642
8
8-1-13
SHIM, tappet(#120 ~220) R/R
12892-05C00
HS20624
4
8-1-14
TAPPET,R/R
12881HJ8200
HS20623
4
8-1-15
SEAL, valve stem oil R/R (4*7.2*8)
09289H04002
HS20390
4
8-1-16
SEAT, valve spring R/R
12933HJ8200
HS20643
4
8-1-17
CAMSHAFT ASS'Y,R/R intake
12720HJ8200HPA
HS20602
1
8-1-18
CAMSHAFT ASS'Y,R/R exhaust
12750HJ8201HPA
HS20610
1
GV 250
Page 21
REMARK
MAY 2003
FIG 8-2. CAM SHAFT/REAR
GV 250
Page 22
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
8-2-1
CAMSHAFT, intake front
12711JHJ8200888
HS20601
1
8-2-2
BEARING, camshaft front (22.4*29.6*8)
09262-17019
HS20349
4
8-2-3
SPROCKET, camshaft front
12742HJ8200
HS20607
2
8-2-4
WASHER, sprocket front
12747-44B00
HS20608
2
8-2-5
PIN, sprocket front
09261-05005
HS20348
2
8-2-6
BOLT, sprocket front (M6*10)
09111-06032
HS20223
4
8-2-7
CAMSHAFT, exhaust front
12721HJ8200888
HS20604
1
8-2-8
VALVE, intake front
12911HJ8200
HS20637
2
8-2-9
VALVE, exhaust front
12912HJ8200
HS20638
2
8-2-10
SPRING, valve front
12921-16E00
HS20639
4
8-2-11
RETAINER, valve spring front
12931HJ8200
HS20641
4
8-2-12
COTTER, valve front
12932HJ8200
HS20642
8
8-2-13
SHIM, tappet(#120 ~220) front
12892-05C00
HS20624
4
8-2-14
TAPPET,front
12881HJ8200
HS20623
4
8-2-15
SEAL, valve stem oil front (4*7.2*8)
09289H04002
HS20390
4
8-2-16
SEAT, valve spring front
12933HJ8200
HS20643
4
8-2-17
CAMSHAFT ASS'Y,front intake
12720HJ8200HPA
HS20602
1
8-2-18
CAMSHAFT ASS'Y,front exhaust
12750HJ8201HPA
HS20610
1
GV 250
Page 23
REMARK
MAY 2003
NOTES
GV 250
Page 24
MAY 2003
FIG 9. CAM CHAIN
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
9-1
CHAIN COMP, camshaft drive
12760-16E00
HS20612
2
9-2
GUIDE, camchain NO.1
12771-16E00
HS20613
2
9-3
TENSIONER, camchain
12811HJ8200
HS20615
2
9-4
WASHER, camchain tensioner bolt
08211-06181
HS20144
2
9-5
BOLT, camchain tensioner (M6*23)
12812H35C00
HS20617
2
9-6
GASKET, tensioner adjuster
12837H31321
HS20621
2
9-7
ADJUSTER ASS'Y, tensioner
12830H31320
HS20619
2
9-8
BOLT, tensioner adjuster(M6*20)
07110-06208
HS20123
4
9-9
PLUG, adjuster
12839-38200
HS20622
2
GV 250
Page 25
REMARK
MAY 2003
FIG 10. CARBURETOR ASS'Y
GV 250
Page 26
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
10-0
CARBURETOR ASS'Y
13200HJ8200
HS20654
1
10-1
.MIXING BODY ASS'Y
13301HG5100
HS20667
1
10-2
.MIXING BODY ASS'Y
13302HG5100
HS20668
1
10-3
.THROTTLE VALVE
13303HG5100
HS20669
2
10-4
.SCREW
13304HG5100
HS20670
4
10-5
.PLUG
13305HG5100
HS20671
2
10-6
.O-RING
13306HG5100
HS20672
2
10-7
.SPRING(CO)
13307HG5100
HS20673
2
10-8
.ADJUSTER
13308HG5100
HS20674
2
10-9
.WASHER
13309HG5100
HS20675
2
10-10
.DIAPHRAGM COVER
13310HG5100
HS20676
2
10-11
.SPRING(CO)
13311HG5100
HS20677
2
10-12
.SCREW
13312HG5100
HS20678
2
10-13
.RING
13313HG5100
HS20679
2
10-14
.SPRING(CO)
13314HG5100
HS20680
2
10-15
.E-RING
13315HG5100
HS20681
2
10-16
.RING
13316HG5100
HS20682
1
10-17
.SEAL
13317HG5100
HS20683
1
10-18
.BOLT
13318HG5100
HS20684
2
10-19
.RING
13319HG5100
HS20685
1
10-20
.SPRING(CO)
13320HG5100
HS20686
1
10-21
.PACKING
13321HG5100
HS20687
1
10-22
.SHAFT ASS'Y
13322HG5100
HS20688
1
10-23
.O-RING
13323HG5100
HS20689
2
10-24-1
.MAIN JET #90(FRONT)
13324HJ8200
HS20690
1
10-24-2
.MAIN JET #90(R/R)
13325HJ8200
HS20691
1
10-25
.PACKING
13326HG5100
HS20692
2
10-26
.SCREW
13327HG5100
HS20693
2
10-27
.WASHER
13328HG5100
HS20694
2
10-28
.SCREW
13329HG5100
HS20695
2
10-29
.WASHER
13330HG5100
HS20696
2
10-30-1
.NEEDLE(AB)(NJ)
13331HJ8200
HS20697
1
GV 250
Page 27
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
10-30-2
.NEEDLE(AB)(NJ)
13332HJ8200
HS20698
1
10-31-1
.JET NEEDLE(JN)
13333HJ8200
HS20699
1
10-31-2
.JET NEEDLE(JN)
13334HJ8200
HS20700
1
10-32
.RING
13337HG5100
HS20701
2
10-33
.DIAPHRAGM ASS'Y
13338HG5100
HS20702
2
10-34
.PLATE
13339HG5100
HS20703
1
10-35
.LEVER ASS'Y
13340HG5100
HS20704
1
10-36
.BRACKET ASS'Y
13341HG5100
HS20705
1
10-37
.NUT
13342HG5100
HS20706
1
10-38
.WASHER
13343HG5100
HS20707
1
10-39
.SPRING(CO)
13344HG5100
HS20708
1
10-40
.SHAFT ASS'Y
13345HG5100
HS20709
1
10-41
.THROTTLE SHAFT ASS'Y
13346HG5100
HS20710
1
10-42
.STARTER LEVER
13347HG5100
HS20711
1
10-43
.E-RING
13348HG5100
HS20712
1
10-44
.BRACKET ASS'Y
13349HG5100
HS20713
1
10-45
.SCREW
13350HG5100
HS20714
2
10-46
.ADJUST SCREW ASS'Y
13351HG5100
HS20715
1
10-47
.FLOAT BODY ASS'Y
13352HG5100
HS20716
2
10-48
.BRACKET
13353HG5100
HS20717
1
10-49
.SCREW
13354HG5100
HS20718
8
10-50
.PLATE
13355HG5100
HS20719
1
10-51
.O-RING
13356HG5100
HS20720
4
10-52
.NIPPLE
13357HG5100
HS20721
1
10-53
.HOSE
13358HG5100
HS20722
1
10-54
.THROTTLE SHAFT
13359HG5100
HS20723
1
10-55
.NIPPLE
13360HG5100
HS20724
1
10-56
.SPRING(CO)
13361HG5100
HS20725
1
10-57
.HOSE
13362HG5100
HS20726
1
10-58
.HOSE
13363HG5100
HS20727
1
10-59
.JET(PAJ)
13364HG5100
HS20728
1
10-60
.JET(PJ)#20
13365HJ8200
HS20729
2
GV 250
Page 28
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
10-61
.CAP
13366HG5100
HS20730
2
10-62
.GUIDE HOLDER
13367HG5100
HS20731
2
10-63
.SPRING(CO)
13368HG5100
HS20732
2
10-64
.PLUNGER ASS'Y
13369HG5100
HS20733
2
10-65
.SCREW
13370HG5100
HS20735
1
10-66
.SPRING(CO)
13371HG5100
HS20736
1
10-67
.SPRING(CO)
13372HG5100
HS20737
1
10-68
.SCREW
13373HG5100
HS20738
1
10-69
.FILTER
13374HG5100
HS20739
2
10-70
.NEEDLE VALVE ASS'Y(VS)
13375HG5100
HS20740
2
10-71
.O-RING
13376HG5100
HS20741
2
10-72
.SCREW
13377HG5100
HS20742
2
10-73
.PIN
13378HG5100
HS20743
2
10-74
.FLOAT ASS'Y
13379HG5100
HS20744
2
10-75
.SCREW
13380HG5100
HS20745
2
10-76
.HOSE
13381HG5100
HS20746
2
10-77
.NIPPLE
13382HG5100
HS20747
1
10-78
.HOSE
13383HG5100
HS20749
1
10-79
.CLIP
13384HG5100
HS20750
2
10-80
.SCREW
13385HG5100
HS20751
6
10-81
.SPRING(CO)
13386HG5100
HS20752
1
GV 250
Page 29
REMARK
MAY 2003
FIG 11. AIR CLEANER & CHAMBER
GV 250
Page 30
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
11-1
CLEANER ASS'Y, air
13700HG5107
HS20768
1
11-2
.CASE COMP, air cleaner
13720HG5102
HS20770
1
11-3
.CAP COMP, air cleaner
13740HG5104
HS20773
1
11-4
.FILTER COMP, air cleaner
13780HG5102
HS20776
1
11-5
.TRAP COMP, frame
13750HG5100
HS20774
1
11-6
.TUBE, connecting
13831HG5102
HS20782
1
11-7
.CLAMP, connechting tube
09402H44207
HS20429
2
11-8
.TUBE,outlet
13881HJ8200
HS20785
2
11-9
.CHAMBER ASS'Y, air cleaner
13800HJ8201
HS20781
1
11-10
.SCREW, air cleaner cap(M5*30)
02142-05305
HS20086
3
11-11
CLIP,oil drain plug
09401-14301
HS20424
1
11-12
.PLUG, oil drain
13895HF4500
HS20786
1
11-13
.CLAMP, outlet tube
09402-56208
HS20428
2
11-14
.SCREW, air cleaner (M6*16)
09136-06017
HS20244
2
11-15
.SCREW, air chamber (M6*16)
09136-06017
HS20244
1
GV 250
Page 31
REMARK
MAY 2003
FIG 12. MUFFLER
GV 250
Page 32
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
12-0
MUFFLER, ASS'Y
14305HJ8200PLH
HS20797
1
12-1
BODY COMP, muffler front
14310HJ8201PLA
HS20801
1
12-2
BODY COMP, muffler R/R
14320HJ8201PLA
HS20803
1
12-3
BRACKET, muffler support
14411HG5102
HS20805
1
12-4
PIPE COMP, exhaust R/R
14160HJ8200PLA
HS20788
1
12-5
PIPE COMP, exhaust front
14150HJ8200PLA
HS20787
1
12-6
COVER COMP, exhaust pipe R/R
14291HG5101PLA
HS20795
1
12-7
COVER COMP, exhaust pipe front
14281HG5100PLA
HS20794
1
12-8
CONNECTOR COMP, exhaust pipe
14770HG5101PAM
HS20806
3
12-9
BOLT, connector exhaust pipe(M8*35)
01137-08358
HS20011
3
12-10
BOLT, muffler cover
09119H06001
HS20233
8
12-11
COVER, exhaust pipe connector
14292HG5101PLA
HS20796
1
12-12
NUT, muffler support
08316-26086
HS20169
4
12-13
STUD BOLT, exhaust pipe(M8*25)
01421-08258
HS20019
4
12-14
NUT, exhaust pipe (M8)
09143H08001
HS20256
4
12-15
GASKET, exhaust pipe
14181-46E00
HS20789
2
12-16
GASKET, connector exhaust pipe
14773HG5100
HS20809
3
12-17
BOLT, muffler support(M8*20)
01517-08208
HS20032
2
GV 250
Page 33
REMARK
MAY 2003
FIG 13. OIL PUMP
GV 250
Page 34
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
13-1
PUMP ASSY, oil
16400HG5102
HS20825
1
13-2
GEAR, oil pump driven
16331HG5102
HS20824
1
13-3
PIN, oil pump driven gear
09261-02001
HS20346
1
13-4
CIRCLIP, oil pump driven gear
08332-11069
HS20200
1
13-5
SCREW, oil pump(M6*25)
02112-06258
HS20064
3
13-6
STRAINER COMP, engine oil
16520-05202
HS20835
1
13-7
SCREW, engine oil strainer(M5*12)
02112-95126
HS20074
2
13-8
CAP, oil strainer
16523-05200
HS20836
1
13-9
O-RING, strainer cap (60.5*2.4)
09280-60005
HS20375
1
13-10
BOLT, oil strainer cap(M6*20)
01547-06208
HS20035
3
13-11
PLUG, oil drain
09247-14002
HS20339
1
13-12
GASKET, drain plug
09168H14003
HS20296
1
13-13
FILTER COMP, engine oil
16510-05240
HS20831
1
13-14
O-RING, oil filter (13.5*1.5)
09280-13004
HS20366
1
13-15
CAP, oil filter
16512HG51000BF
HS20833
1
13-16
O-RING, oil filter cap (25.7*3.5)
09280-54001
HS20374
1
13-17
SPRING, oil filter cap
09440-18002
HS20452
1
13-18
BOLT, oil filter cap stud(M6*12)
01421-06128
HS20015
2
13-19
NUT, oil filter cap(M6)
08313-11068
HS20157
3
13-20
BOLT, oil filter cap stud(M6*65)
01421-06658
HS20017
1
13-21
BUSH, oil pump
16419HG5100
HS20826
1
13-22
PIN, oil pump knock
09206-08001
HS20331
2
13-23
CIRCLIP,oil pump idle
08331-31109
HS20194
2
13-24
WASHER,oil pump idle gear thrust
08211-10181
HS20145
2
13-25
SPACER, oil pump idle gear
09180H10022
HS20323
1
13-26
SHAFT, oil pump idle gear
16451HG5101
HS20828
1
13-27
GEAR, oil pump idle
16431HG5104
HS20827
1
GV 250
Page 35
REMARK
MAY 2003
FIG 14. CLUTCH ASS'Y
GV 250
Page 36
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
14-0
GEAR ASS'Y,primary driven
21201HJ8200HPA
HS20862
1
14-1
GEAR COMP, primary driven
21210HJ8200
HS20864
1
14-2
SPACER, primary driven gear
21251H13E00
HS20867
1
14-3
STOPPER, clutch release camshaft oil
02142-06108
HS20088
1
14-4
HUB, clutch sleeve
21411HJ8202
HS20868
1
14-5
NUT, clutch sleeve hub (M16)
09140-16014
HS20252
1
14-6
WASHER, clutch sleeve hub
09169-16003
HS20305
1
14-7
THRUST WASHER, clutch sleeve hub
09167H18001
HS20286
1
14-8
PLATE, clutch drive
21441HJ8201
HS20870
6
14-9
PLATE, clutch driven
21451HJ8201
HS20871
5
14-10
DISK, clutch pressure
21462HJ8201
HS20872
1
14-11
SPRING, clutch
09440H16002
HS20456
5
14-12
BOLT, clutch spring (M5*20)
09116H05001
HS20229
5
14-13
ROD, clutch push
23110HJ8201
HS20883
1
14-14
PIECE, clutch push
23121-05200
HS20884
1
14-15
CAM SHAFT, clutch release
23122HG5100
HS20885
1
14-16
THRUST WASHER, clutch release camshaft
08211-10201
HS20146
1
14-17
THRUST WASHER, clutch release
09160-15015
HS20272
1
14-18
THRUST BEARING, clutch release
09263H15001
HS20357
1
14-19
OIL SEAL, clutch release camshaft(10×20×6)
09282-10007
HS20378
1
14-20
SCREW, clutch release adjuster (M6*1)
09134-06010
HS20242
1
14-21
NUT, clutch release adjuster(M6)
08310-22068
HS20155
1
14-22
ARM, clutch release
23271HJ8250
HS20887
1
14-23
BOLT, clutch release arm(M6*16)
01107-06168
HS20005
1
GV 250
Page 37
REMARK
MAY 2003
FIG 15. TRANSMISSION
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
15-1
SHAFT COMP, drive
24130HJ8200HPA
HS20892
1
15-2
SHAFT, counter
24121HJ8201
HS20890
1
15-3
BUSH, counter shaft
24125-38201
HS20891
1
15-4
GEAR, 2nd drive
24221HJ8201
HS20896
1
15-5
GEAR COMP, 3rd drive
24230HJ8200
HS20897
1
15-6
GEAR, 4th drive
24241HJ8201
HS20898
1
15-7
CIRCLIP, 5th drive gear
09380H20001
HS20416
1
GV 250
Page 38
REMARK
MAY 2003
15-8
BEARING, counter shaft R (#6205)
08110-62050
HS20133
1
15-9
BEARING, counter shaft L (24*17*18)
09263H17001
HS20359
1
15-10
RETAINER, counter shaft bearing
24741HG5100
HS20911
1
15-11
SCREW, counter shaft bearing retainer(M6*12)
02122-06128
HS20079
1
15-12
NUT, engine sprocket (M21)
09140-16017
HS20253
1
15-13
GEAR, 1st driven
24311HJ8200
HS20903
1
15-14
THRUST WASHER, 1st driven gear L
08211-17261
HS20148
1
15-15
BEARING, 1st driven gear (21*17*9.8)
09263H17008
HS20361
1
15-16
GEAR COMP, 2nd driven
24320HJ8200
HS20905
1
15-17
CIRCLIP, 4th drive gear
09380H20001
HS20416
2
15-18
GEAR, 3rd driven
24331HJ8200
HS20907
1
15-19
THRUST WASHER, 4th driven gear
09167H18002
HS20287
2
15-20
GEAR, 4th driven
24341HJ8200
HS20908
1
15-21
GEAR, 5th driven
24351HJ8201
HS20909
1
15-22
WASHER, oil sealing
24359-05200
HS20910
1
15-23
BEARING, drive shaft R
09263H17007
HS20360
1
15-24
BEARING, drive shaft L (22*56*16)
09262H22016
HS20351
1
15-25
RETAINER, drive shaft bearing
24741HG5100
HS20911
1
15-26
SCREW, drive shaft bearing retainer(M6*12)
02122-06128
HS20079
1
15-27
OIL SEAL, drive shaft (40*6)
09283-27010
HS20381
1
15-28
RETAINER, drive shaft oil seal
24751HG5102
HS20913
1
15-29
BOLT, drive shaft oil seal retainer(M6*10)
01107-06106
HS20003
2
15-30
SPROCKET COMP, engine 14T(#520)
27510HJ8200
HS20944
1
15-31
SPACER, engine sprocket
27531HJ8200
HS20946
1
15-32
O-RING, engine sprocket (29*2.4)
09280-19005
HS20369
1
15-33
LOCK WASHER, engine sprocket
09167-20012
HS20285
1
15-34
CHAIN ASS'Y, drive(#520)
27600HJ8220
HS20948
1
15-35
.JOINT, chain
27620H93B00
HS20950
1
15-36
GEAR, 5th drive
24351HJ8201
HS20909
1
15-37
WASHER,drive shaft thrust
08211-17301
HS20149
1
15-38
WASHER,counter shaft thrust
08211-17301
HS20149
1
15-39
CILCLIP,2nd driven gear
09380H20001
HS20416
1
15-40
WASHER,2nd driven gear
08211-22281
HS20150
1
15-41
WASHER,5th driven gear thrust
08211-22281
HS20150
1
GV 250
Page 39
MAY 2003
FIG 16. GEAR SHIFTING
GV 250
Page 40
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
16-1
FORK, gear shift NO.1
25211HJ8200888
HS20915
1
16-2
FORK, gear shift NO.3
25231HJ8200888
HS20918
1
16-3
SHAFT, gear shift fork NO.1
25411-05201
HS20928
1
16-4
SHAFT, gear shift fork NO.2
25421-35403
HS20929
1
16-5
CAM COMP, gear shift
25310HJ8200
HS20919
1
16-6
WASHER, gear shift cam
08211-25401
HS20151
1
16-7
GEAR, gear shift cam driven
25322-31301
HS20920
1
16-8
PAWL, gear shift NO.1
25323-34201
HS20921
1
16-9
PAWL, gear shift NO.2
25324-34201
HS20922
1
16-10
PIN, gear shift pawl click
09261-05003
HS20347
2
16-11
SPRING, gear shift pawl return
09440-04003
HS20447
2
16-12
LIFTER, gear shift pawl
25331-30001
HS20923
1
16-13
SCREW, gear shift pawl(M6*12)
02122-06128
HS20079
2
16-14
GUIDE, gear shift cam
25341HG5100
HS20924
1
16-15
SCREW, gear shift pawl lifter(M6*12)
02122-06128
HS20079
2
16-16
STOPPER COMP, gear shift cam
25350HG5100
HS20925
1
16-17
BOLT, gear shift cam stopper (M10*14.6)
09111-06019
HS20222
1
16-18
WASHER, gear shift cam stopper
08211-06141
HS20143
1
16-19
SPRING, gear shift cam stopper
09440H11020
HS20454
1
16-20
SPRING, gear shift cam stopper arm
09443H08044
HS20466
1
16-21
HOOK, gear shift shaft spring
09223-04001
HS20336
1
16-22
STOPPER, gear shift cam neutral
25351-30010
HS20926
1
16-23
PLATE, gear shift cam stopper
25381-45400
HS20927
1
16-24
PIN, gear shift cam stopper plate
04221-04069
HS20118
1
16-25
PLUG, gear shift cam stopper
09247-14026
HS20340
1
16-26
WASHER, gear shift cam stopper plug
09168H14003
HS20296
1
16-27
SHAFT COMP, gear shift
25510HG5101
HS20931
1
16-28
SPACER, gear shift shaft
09180-12068
HS20317
1
16-29
.SPRING, gear shift shaft return
09444-26013
HS20469
1
16-30
SPOPPER, gear shift arm
25671-01000
HS20936
1
16-31
OIL SEAL, gear shift shaft (22*9)
09285-12002
HS20386
1
16-32
.ARM COMP, gear shift link
25520-32C00
HS20932
1
GV 250
Page 41
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
16-33
BOLT, gear shift link arm (M6*20)
01107-06208
HS20006
1
16-34
.NUT, gear shift link rod R(M6)
08310-11068
HS20153
1
16-35
.ROD, gear shift link
25525HG5101
HS20933
1
16-36
.NUT, gear shift link rod L (M6)
09140-06011
HS20250
1
16-37
SWITCH ASSY, neutral
37720HG5151
HS21141
1
16-38
O-RING, gear shift switch (26.2*2.4)
09280-26003
HS20372
1
16-39
SCREW, gear shift switch(M5*20)
02112-95208
HS20075
2
16-40
CONTACT, gear shift switch
09209-05011
HS20333
1
16-41
SPRING, gear shift switch contact
09440-04010
HS20448
1
16-42
FORK,gear shift No.2
25221HJ8200
HS20916
1
GV 250
Page 42
REMARK
MAY 2003
NOTES
GV 250
Page 43
MAY 2003
FIG 17. STARTING MOTOR
GV 250
Page 44
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
17-1
MOTOR ASSY, starting
31100HG5100
HS20954
1
17-2
.ARMATURE ASSY, starter
31310-11D00
HS20974
1
17-3
.YOKE ASSY, starter
31100-05320
HS20952
1
17-4
.HOUSING ASSY, starter
31150-42A01
HS20962
1
17-5
.FRAME ASSY, commutator
31175HG5100
HS20971
1
17-6
.BOLT, through
31281-32C10
HS20973
2
17-7
.O-RING
31156-38300
HS20968
2
17-8
.O-RING
09280-24003
HS20371
1
17-9
.O-RING
31264-35C10
HS20972
2
17-10
.SEAL, oil
31153-49210
HS20966
1
17-11
.PLATE, lock
31361-32C00
HS20977
1
17-12
.WASHER, plater lock
31361-38300
HS20978
1
17-13
.RING, shaft snap
31361-10200
HS20976
1
17-14
.BRUSH SUB-ASSY, starter
31132-32C10
HS20959
2
17-15
.BRUSH, starter
31131-32C20
HS20958
2
17-16
.SCREW
31114-32C10
HS20955
2
17-17
.SPRING, compression coil
31135-32C10
HS20961
4
17-18
BOLT, starting motor(M6*30)
01547-06308
HS20038
2
GV 250
Page 45
REMARK
MAY 2003
NOTES
GV 250
Page 46
MAY 2003
FIG 18. MAGNETO ASS'Y
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
18-1
MAGNETO ASS'Y
32100HJ8200
HS20986
1
18-2
.STATOR ASS'Y
32101HG5100
HS20988
1
18-3
.ROTOR, fly wheel
32102HJ8200
HS20992
1
18-4
.SCREW, pick-up coil(M5*12)
02112-05128
HS20050
2
18-5
SCREW, magneto stator(M5*25)
02112-05258
HS20054
3
18-6
NUT, magneto fly wheel(M12)
08316-26128
HS20172
1
18-7
KEY, magneto
08341-31049
HS20205
1
GV 250
Page 47
REMARK
MAY 2003
FIG 19. BATTERY
GV 250
Page 48
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
19-1
BATERY ASS'Y
33610HL8200
HS21012
1
19-2
HOLDER, battery
41541HG5104
HS21176
1
19-3
BAND, battery holder
41542HG5101
HS21177
1
19-4
CUSHION, battery holder band
33652-29100
HS21014
1
19-5
CUSHION, battery holder No.1
46416HE6100
HS21307
2
19-6
CUSHION, battery holder No.2
33652-01A10
HS21013
5
19-7
BOLT, battery holder(M6*16)
09111H06065
HS20225
2
19-8
BOLT, battery holder band(M6*16)
09111H06065
HS20225
2
19-9
LEAD WIRE, battery minus
33860HL8200
HS21019
1
GV 250
Page 49
REMARK
MAY 2003
FIG 20. ELECTRICAL
GV 250
Page 50
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
20-1
RELAY ASSY, startihg motor
31800HG5100
HS20983
1
20-2
NUT, startihg motor relay teminal(M6)
08316-26066
HS20167
2
20-3
LEAD WIRE, battery plus
33840HL8200
HS21016
1
20-4
LEAD WIRE, starter motor
33850H93B01
HS21017
1
20-5
RECTIFIER regulator ass'y
32800H01413
HS20995
1
20-6
BOLT, rectifier (M6*20)
09128-06035
HS20238
2
20-7
COIL ASS'Y, ignition front
33410HG5100
HS21002
1
20-8
BOLT, ignition coil
09128H06052
HS20240
4
20-9
.SEAL, spark plug
33541-23E01
HS21006
2
20-10
CAP, spark plug
33510-05C01
HS21004
2
20-11
.SEAL, high tention cord
33542-24D00
HS21007
2
20-12
C.D.I UNIT
32900HJ8251
HS21000
1
20-13
COIL ASS'Y, ignition R/R
33430HG5100
HS21003
1
20-14
SPACER,ignition coil
09180-06072
HS20313
4
GV 250
Page 51
REMARK
MAY 2003
FIG 21. SPEEDOMETER ASS'Y
GV 250
Page 52
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
21-1
SPEEDONETER ASS'Y
34100HJ8260
HS21024
1
21-2
.BRACKET
34950HG5100
HS21045
1
21-3
.LOWER CASE, speedoneter
34150H93B00
HS21033
1
21-4
.LOWER CASE, tachometer
34106H93B00
HS21026
1
21-5
.SPEEDOMETER
34110HJ8200
HS21027
1
21-6
.TACHOMETER
34120HJ8200
HS21030
1
21-7
CABLE ASS'Y, speedometer
34910HG5102
HS21043
1
21-8
.WIRING ASS'Y, speedometer
34117HG5100
HS21029
1
21-9
BOLT, speedometer bracket
09116-06010
HS20227
2
21-10
.BULB(12V 1.7W) T10
09471-12128
HS20481
2
21-11
.BULB(12V 1.7W) T6.5
09471-12077
HS20478
4
21-12
.INDICATOR LAMP,upper
39110HG5100
HS21153
1
21-13
.INDICATOR LAMP ,lower
39120HG5100
HS21154
1
21-14
.COVER, fuel meter
34136HG5100
HS21032
1
21-15
.LENS, fuel meter
34135HG5100
HS21031
1
21-16
.LAMP, housing LH
34320HG5100
HS21038
1
21-17
.LAMP, housing RH
34310HG5100
HS21037
1
21-18
.PACKING, fuel meter
34350HG5100
HS21039
1
GV 250
Page 53
REMARK
MAY 2003
FIG 22. HEAD LAMP
GV 250
Page 54
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
22-1
HEAD LAMP ASS'Y
35100HG5170
HS21049
1
22-2
.REFLECTOR, headlamp
35120HG5100
HS21051
1
22-3
.RIM, headlamp
35111HG5100
HS21050
1
22-4
.DUST COVER
35173H93B00
HS21066
1
22-5
.CORD COMP, front position lamp
35160HE8320
HS21065
1
22-6
.BULB, head lamp(12V 35/35W)
09471-12100
HS20479
1
22-7
.BULB, front position lamp(12V5W)
09471-12210
HS20483
1
22-8
.SPRING, bulb socket
35175H93B00
HS21068
1
22-9
.SCREW, aimming
35151HG5800
HS21061
2
22-10
.SPRING, aimming
35154-48510
HS21063
2
22-11
.WASHER, aimming
35128H93B00
HS21053
2
22-12
.AIMMING, grommet
35152-48510
HS21062
2
22-13
.SPACER, aimming nut
35135-12610
HS21057
1
22-14
.SCREW, aimming(M5*8)
02112-05088
HS20046
2
22-15
.WASHER, aimming
35136HG5800
HS21059
2
GV 250
Page 55
REMARK
MAY 2003
FIG 23. FRONT TURN SIGNAL LAMP
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
23-1
LAMP, front turnsignal R
35601HJ8261
HS21071
1
23-2
LAMP, front turn signal L
35602HJ8261
HS21074
1
23-3
.REFLECTOR
35614HJ8200
HS21085
2
23-4
.BULB(12V, 10W)
09471-12003
HS20473
2
23-5
SCREW,turnsignal lamp (M5×12)
02142-05128
HS20084
2
23-6
.VINYL WASHER
35609H93B00
HS21081
2
23-7
.LENS, front turnsignal R
35612HJ8200
HS21083
1
23-8
.LENS, front turn signal L
35632HJ8200
HS21089
1
GV 250
Page 56
REMARK
MAY 2003
FIG 24. REAR TURN SIGNAL LAMP
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
24-1
LAMP, R/R turnsignal R
35603HJ8251
HS21077
1
24-2
LAMP, R/R turnsignal L
35604HJ8251
HS21080
1
24-3
.REFLECTOR
35614HJ8200
HS21085
2
24-4
.BULB(12V, 10W)
09471-12003
HS20473
2
24-5
SCREW,turnsignal lamp (M5×12)
02142-05128
HS20084
2
24-6
.VINYL WASHER
35609H93B00
HS21081
2
24-7
RELAY ASSY, turnsignal
38610H09411
HS21150
1
24-8
.LENS, R/R turnsignal R
35612HJ8200
HS21083
1
24-9
.LENS, R/R turnsignal L
35632HJ8200
HS21089
1
GV 250
Page 57
REMARK
MAY 2003
FIG 25. WIRING HARNESS
GV 250
Page 58
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
25-1
HARNESS,wiring
36610HJ8271
HS21115
1
25-2
HORN ASS'Y
38500HG5150
HS21148
1
25-3-1
KEY SET
37100H93B00
HS21127
1
25-3-2
LOCK ASSY, steering
37000HG5120
HS21125
1
25-4-1
BOLT, steering lock No.1(M6*16)
01517-06168
HS20025
2
25-4-2
BOLT, steering lock No.2(M6*16)
09139H06044
HS20248
1
25-5
TUBE, magneto lead wire
36618-30610
HS21117
1
25-6
CLAMP, wiring harness
09407-14403
HS20440
7
25-7
CLAMP, wiring harness
09407-11401
HS20439
2
25-8
CLAMP, wiring harness
09407-22402
HS20443
2
25-9
SPRING
09443-06012
HS20460
1
25-10
CLAMP, wiring harness
09407-14408
HS20441
2
25-11
SWITCH ASS'Y, brake lamp
37740H93B00
HS21142
1
25-12
SCREW, horn(M6*12)
02112-36128
HS20072
1
25-13
LEAD WIRE, R/R combi
36670HJ8201
HS21119
1
GV 250
Page 59
REMARK
MAY 2003
FIG 26. REAR COMBINATION
GV 250
Page 60
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
26-1
LAMP ASS'Y, R/R combi
36670HJ8201
HS21119
1
26-2
.REFLECTOR,housing
35720HJ8200
HS21100
1
26-3
.RUBBER,housing
35718HJ8200
HS21099
1
26-4
.BRACKET,reflector
35716HJ8200
HS21098
1
26-5
.LENS, tail & stop
35712HJ8250
HS21097
1
26-6
.BRACKET,license
35927H44430
HS21105
1
26-7
.SCREW, reflector(M4*12)
03211-04126
HS20101
2
26-8
.SCREW,lens(M4*20)
03211-04206
HS20104
2
26-9
.VINYL WASHER
35609H93B00
HS21081
2
26-10
.SOCKET ASS'Y
35760HJ8200
HS21103
1
26-11
.BULB, license lamp (12V 5W)
09471-12210
HS20483
1
26-12
.BULB,tail & stop(12V 21/5W)
09471-12047
HS20477
1
26-13
REFLEX REFLECTOR ASS'Y, R/R
35970-24D63
HS21109
1
26-14
NUT, R/R frflex reflector(M5)
08316-26056
HS20166
1
26-15
.SPONGE,tail & stop
35722HJ8200
HS21102
1
26-16
DIODE,neutral switch
32800HJ8250
HS20996
1
26-17
SWITCH ASS'T,side stand
37840HJ8250
HS21143
1
26-18
BOLT,side stand
01517-06205
HS20026
1
GV 250
Page 61
REMARK
MAY 2003
FIG 27. FRAME
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
27-1
FRAME COMP
41100HJ8206PAM
HS21160
1
27-2
CUSHION, frame & side cover
09320-08018
HS20395
2
27-3
CUSHION, frame & side cover
09320H06002
HS20401
2
27-4
NUT, frame & engine(M10)
08319-31106
HS20178
3
27-5
BOLT, frame & engine(L=110)
09103H10022
HS20216
3
GV 250
Page 62
REMARK
MAY 2003
FIG 28. CENTER STAND
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
28-1
STAND COMP, center
42100HG5102
HS21191
1
28-2
BOLT, center stand(L=110)
09103H10022
HS20216
1
28-3
SPACER, center stand
42191-35C00
HS21195
1
28-4
SPRING, center stand
09443-17015
HS20463
1
28-5
CUSHION, muffler & center stand
09321-10001
HS20405
1
28-6
STAND COMP, prop
42310HJ8250PLA
HS21201
1
28-7
SPRING, prop stand outer
09443-15047
HS20462
1
28-8
BOLT, prop stand(M10*30)
09100-10031
HS20207
1
28-9
NUT, prop stand(M10)
08313-11107
HS20159
1
28-10
NUT, center stand(M10)
08316-26106
HS20170
1
28-11
LOCK WASHER, center stand
08321-31106
HS20184
1
28-12
SPRING,prop stand inner
09443-06001
HS20459
1
28-13
CUSHION,side cover R. No.1
47161HG5150
HS21331
1
28-14
CUSHION,side cover L. No.1
47261HG5150
HS21354
1
GV 250
Page 63
REMARK
MAY 2003
FIG 29. REAR BRAKE
GV 250
Page 64
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
29-1
PEDAL COMP, brake
43110HD6301PLA
HS21204
1
29-2
BRACKET COMP, front footrest R
43510HG5102PLA
HS21212
1
29-3
ARM COMP, brake rod
43120H93B00
HS21205
1
29-4
WASHER, brake pedal
43212-04A00
HS21206
1
29-5
SPRING, brake pedal
43213-29B00
HS21207
1
29-6
BOLT, front footrest bracket(M10*25)
01527-10258
HS20034
2
29-7
BOLT, brake adjuster(M6*16)
09128-06005
HS20237
1
29-8
E-RING, front footrest
08332-11106
HS20202
1
29-9
BOLT, brake pedal(M6*20)
01517-06206
HS20027
1
29-10
SPRING, front footrest bar
09448H16001
HS20472
1
29-11
FOOTREST ASS'Y, front R
43501H93B11
HS21208
1
29-12
.BAR, front footest R
43571H93B02
HS21217
1
29-13
.BOLT, front footrest bar(M6*12)
07110-06128
HS20121
2
29-14
CABEL ASS'Y, R/R brake
58500HG5102
HS21548
1
29-15
PIN, front foortest bar
09200H12001
HS20328
1
29-16
.COTTER PIN, R/R brake cable
04111-20206
HS20113
1
29-17
.DUST SEAL-2, R/R brake cable
58515H93B00
HS21552
1
29-18
.SPRING, R/R brake adjuster
09440-09004
HS20449
1
29-19
.PIN, R/R braker cable rod lever
09209H11006
HS20335
1
29-20
.NUT, R/R brake cable adjuster
09150-06001
HS20262
1
29-21
NUT, brake pedal adjuster
08310-11066
HS20152
1
29-22
.HOLDER, R/R brake cable
43533-35C00
HS21213
1
29-23
WASHER,R/R brake cable holder
08322-21068
HS20191
1
29-24
.WASHER,R/R brake cable
08332-21068
HS20203
1
29-25
.RUBBER COMP, front footrest
43550H93B00
HS21214
1
29-26
.PIN, R/R braker cable
09200-06010
HS20327
1
GV 250
Page 65
REMARK
MAY 2003
FIG 30. FOOTREST
GV 250
Page 66
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
30-1
FOOTREST ASSY, pillion R
43600H93B00
HS21219
1
30-2
.RUBBER, pillion footrest
43612-05351
HS21222
2
30-3
.BAR COMP, pillion footrest R
43610-05350
HS21220
1
30-4
.PIN,pillion footrest
09200-06010
HS20327
2
30-5
.COTTER PIN, pillion footrest
04111-20206
HS20113
2
30-6
.WASHER, pillion footrest rubber
43631-05350
HS21225
2
30-7
FOOTREST ASSY, pillion L
43700H93B00
HS21226
1
30-8
.BAR COMP, pillion footrest L
43620-05350
HS21223
1
30-9
FOOTREST ASSY, front L
43502H93B11
HS21209
1
30-10
.BOLT, front foortest bar(M6×12)
07110-06128
HS20121
2
30-11
.RUBBER COMP, front footrest
43550H93B00
HS21214
1
30-12
.BAR, front footrest L
43581H93B02
HS21218
1
30-13
E-RING, front foortest
08332-11106
HS20202
1
30-14
PIN, front foortest bar
09200H12001
HS20328
1
30-15
SPRING, front foortest bar
09448H16001
HS20472
1
30-16
BRACKET, front foortest L
43560HG5101PLA
HS21216
1
30-17
LEVER ASSY, gear shift cam
25609HG5101
HS20934
1
30-18
LEVER COMP, gear shift cam
25610HG5101
HS20935
1
30-19
WASHER, gear shift lever
09160-12011
HS20271
2
30-20
CIRCLIP, gear shift lever
08331-31128
HS20195
1
30-21
BOLT, front fooftest bracket(M10*25)
01527-10258
HS20034
2
GV 250
Page 67
REMARK
MAY 2003
FIG 31. FUEL TANK
GV 250
Page 68
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
31-1
TANK COMP, fuel
44110HJ82700WW
HS21237
1
31-1
TANK COMP, fuel
44110HJ82700RS
HS21236
1
31-1
TANK COMP, fuel
44110HJ82700PM
HS21235
1
31-1
TANK COMP, fuel
44110HJ82700MS
HS21234
1
31-1
TANK COMP, fuel
44110HJ82700MB
HS21233
1
31-2
COCK ASS'Y, fuel
44300HG5103
HS21251
1
31-2-1
TANK COMP, fuel
44110HG5103CPM
HS21229
1
31-2-2
TANK COMP, fuel
44110HG5103CWW
HS21230
1
31-3
GAUGE ASS'Y, fuel sender
34810HG5100
HS21041
1
31-4
CUSHION, fuel tank inner front R
09329-10007
HS20409
1
31-5
CUSHION, fuel &tank inner body
44213HG5100
HS21245
1
31-6
CUSHION, fuel tank inner front
09329-10007
HS20409
1
31-7
HOSE, fuel (L=170)
44191HG5101
HS21238
1
31-8
.O-RING
44348-28070
HS21252
1
31-9
HOSE, fuel tank drain (L=650)
09352H70103
HS20411
1
31-10
BOLT, fuel cock(M6*20)
09128-06035
HS20238
2
31-11
GASKET, fuel cock
09168-06010
HS20288
2
31-12
BOLT, fuel sender (M6*20)
09128-06035
HS20238
2
31-13
GASKET, fuel sender
09168-06010
HS20288
2
31-14
.CAP ASS'Y, fuel tank filler
44200-01D02
HS21241
1
31-15
BOLT, fuel tank filler
09106-05017
HS20219
8
31-16
SPRING, outlet No.2 hose
09440-13019
HS20451
1
31-17
CLIP, fuel hose
09401-10401
HS20423
2
31-18
BOLT, fuel tank R/R cushion (M6*25)
09116H06084
HS20231
2
31-19
SPACER, fuel tank R/R cushion
09180H06003
HS20319
2
31-20
CUSHION, fuel tank R/R No.2
09320-10022
HS20399
2
31-21
CUSHION, fuel tank R/R No.1
44542-38300
HS21253
1
31-22-1
TAPE,fuel tank
68110HJ82700ND
HS21663
2
31-22-2
TAPE,fuel tank
68110HJ82700NE
HS21664
2
31-22-3
TAPE,fuel tank
68110HJ82700NF
HS21665
2
31-23
EMBLEM,fuel tank
68100HG5100
HS21659
2
31-24
PUMP ASS'Y,fuel
15100HJ8200HPA
HS20813
1
GV 250
Page 69
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
31-25
HOSE,fuel pump No.2
15831HG2602
HS20818
1
31-26
HOSE,fuel pump No.1
15821HG5101
HS20817
1
31-27-1
SCREW,fuel pump (M5*16)
02112-06166
HS20060
2
31-27-2
SPACER,SEAT TAIL COVER
09180H06175
HS20321
2
31-28
CLIP,fuel hose
09401-10401
HS20423
2
31-29
STRAINER COMP,fuel
44910HG2600
HS21263
1
31-30
HOSE,fuel pump No.3 (10.5*330)
15841HG5101
HS20819
1
31-31
SPRING ,fuel pump hose
09440-10019
HS20450
1
31-32
LABEL,CAUTION
68319HG5100
HS21679
1
31-33
LABEL,CAUTION
68319HG5100
HS21679
1
31-34
CLIP,VACUUM HOSE
ADDITION
HS21701
2
31-35
RELAY ASSY,FUEL PUMP
ADDITION
HS21701
1
GV 250
Page 70
ALPHA PART NO. Q”TY REMARK
MAY 2003
NOTES
GV 250
Page 71
MAY 2003
FIG 32. SEAT
GV 250
Page 72
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
32-1
SEAT SET, front
45110HG5102
HS21267
1
32-2
SEAT SET, R/R
45200HJ8270
HS21273
1
32-3
.BRACKET, seat R/R
45291HJ8201
HS21283
1
32-4
.NUT, seat R/R bracket(M6)
08316-26068
HS20168
2
32-5
.CUSHION
09321H08007
HS20408
3
32-6
.CUSHION
45192HG5100
HS21269
4
32-7
BOLT, seat striker(M6*16)
09128-06040
HS20239
2
32-8
LOCK ASS'Y, seat striker
45220H93B00
HS21275
1
32-9
.LOCK ASS'Y, seat helmet
95700-34A04
HS21695
1
32-10
BOLT, seat lock (M6*10)
09106-06030
HS20220
2
32-11
CABEL COMP, seat lock
45280HG5100
HS21281
1
32-12
E-RING, seat lock cable
08332-11056
HS20199
1
32-13
BOLT, R/R seat bracket & tail cover (M6*25)
01517-06256
HS20028
1
32-14
.BRACKET, seat R/R hook
45233HG5100
HS21279
1
32-15
NUT, seat R/R hook (M6)
08316-26068
HS20168
2
32-16
.CUSHION
09321-100B2
HS20407
2
32-17
.REINF,R/R seat support
45231HG5100
HS21277
1
32-18
.BOLT,R/R seat bracket
09119-06065
HS20232
2
GV 250
Page 73
REMARK
MAY 2003
FIG 33. TAIL COVER
GV 250
Page 74
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
33-1-1
COVER,seat tail
45511HJ82700MB
HS21288
1
33-1-2
COVER,seat tail
45511HJ82700MS
HS21289
1
33-1-3
COVER,seat tail
45511HJ82700PM
HS21290
1
33-1-4
COVER,seat tail
45511HJ82700RS
HS21291
1
33-1-5
COVER,seat tail
45511HJ82700WW
HS21292
1
33-2
BRACE COMP, seat tail cover
45520HJ8201
HS21296
1
33-3
PLATE COMP, pillion rider L
46230HG5100PLA
HS21305
1
33-4
PLATE COMP, pillion rider R
46220HG5100PLA
HS21303
1
33-5
BRACKET, seat tail & seat
45232HG5100
HS21278
1
33-6
CUSHION, seat tail cover side
09320-11008
HS20400
4
33-7
CUSHION, seat tail cover brace
94434H29E00
HS21694
4
33-8
GROMMET, seat tail cover
09320H12060
HS20403
3
33-9
CUSHION, seat tail cover upper
09320-09016
HS20397
7
33-10
SPACER, seat tail cover upper
09180-06114
HS20315
7
33-11
BOLT, pillon rider plate(M8*60)
01517-08606
HS20033
4
33-12
NUT, pillion rider plate(M8)
08313-11087
HS20158
4
33-13
SCREW, seat tail cover upper(M6*25)
09136H06114
HS20247
4
33-14
CUSHION, tail cover
33652-29100
HS21014
4
33-15
BOLT,seat tail R/R cover (M6*25)
01517-06256
HS20028
3
33-16
WASHER,tail R/R cover upper
09169-06032
HS20300
1
GV 250
Page 75
REMARK
MAY 2003
FIG 34. SIDE COVER
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
34-1
COVER, side R
47111HG51500BS
HS21319
1
34-1
COVER, side R
47111HG5103CBS
HS21315
1
34-1
COVER, side R
47111HG51500MB
HS21320
1
GV 250
Page 76
REMARK
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
34-1
COVER, side R
47111HG5103CMB
HS21316
1
34-1
COVER, side R
47111HG51500PR
HS21321
1
34-1
COVER, side R
47111HG5103CSS
HS21317
1
34-1
COVER, side R
47111HG51500SS
HS21322
1
34-1
COVER, side R
47111HG5103CWB
HS21318
1
34-1
COVER, side R
47111HG51500WB
HS21323
1
34-2
COVER, side L
47211HG51500BS
HS21346
1
34-2
COVER, side L
47211HG5104CBS
HS21341
1
34-2
COVER, side L
47211HG51500MB
HS21347
1
34-2
COVER, side L
47211HG5104CMB
HS21342
1
34-2
COVER, side L
47211HG51500PR
HS21348
1
34-2
COVER, side L
47211HG5104CPR
HS21343
1
34-2
COVER, side L
47211HG51500SS
HS21349
1
34-2
COVER, side L
47211HG5104CSS
HS21344
1
34-2
COVER, side L
47211HG51500WB
HS21350
1
34-2
COVER, side L
47211HG5104CWB
HS21345
1
34-3
COVER, air cleaner element RH
47411HJ8270
HS21357
1
34-3
DECO, fuel tank lower & bracket LH
47421HJ8270
HS21359
1
34-4
SCREW, air cleaner element cover RH(M6*20)
09136-06022
HS20246
2
34-5
SPACER, air cleaner element cover RH
09180-06084
HS20314
2
34-6
CUSHION, air cleaner element cover RH
09320-09016
HS20397
2
34-7
SCREW, tank low deco LH & bracket(M6*20)
09136-06022
HS20246
2
34-8
SPACER, fuel tank low deco LH
09180-06084
HS20314
2
34-9
CUSHION, fuel tank low deco LH
09320-09016
HS20397
2
34-10
BRACKET COMP, air cleaner elem cover RH
47450HG5105
HS21360
1
34-11
BRACKET COMP, air lower deco LH & frame
47460HG5108
HS21361
1
34-12
BOLT,A/Cleaner element cover bracket(M8*16)
01517-08166
HS20031
2
34-13
BOLT, tank lower deco bracket(M8*16)
01517-08166
HS20031
2
34-14
CLAMP, deco bracket & ignitoin coil
09404-08403
HS20437
1
34-15
.CUSHION, A/C element cover
47412HG5101
HS21358
2
34-16
.SCREW,adjuster cable bracket (M5*12)
02142-05126
HS20083
1
34-17
TAPE,air cleaner cover
68170HG5100
HS21674
2
GV 250
Page 77
REMARK
MAY 2003
FIG 35. FRONT FORK
GV 250
Page 78
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
35-0
FORK ASS'Y,front
51100HJ8201HPA
HS21387
1
35-1
BRACKET COMP, under
51410HJ8203
HS21414
1
35-2
.CASE, bottom R
51420HJ8200
HS21420
1
35-3
.FORK PIPE, R
51415HG5100
HS21416
1
35-4
.CASE, bottom L
51520HJ8200
HS21421
1
35-5
.FORK PIPE, L
51415HG5100
HS21416
1
35-6
BOLT, front fork upper (M8*25)
07110-08258
HS20127
2
35-7
.GUIDE,spring
51402HG5100
HS21411
2
35-8
.O-RING
91356HG5100
HS21685
2
35-9
DUST SEAL, steering upper
51643HG5801
HS21430
1
35-10
NUT, steering stem
51631-28000
HS21427
1
35-11
BEARING, steering upper(28*52*16)
09265H28001
HS20365
1
35-12
.SPACER, front fork inner
51610HG5100
HS21422
2
35-13
BEARING, steering lower(28*52*16)
09265H28001
HS20365
1
35-14
BOLT, bracket comp(M8*25)
07110-08258
HS20127
2
35-15
BOLT, front fork clamp R (M8*25)
07110-08358
HS20129
1
35-16
BOLT, fork clip (M8*25)
07110-08256
HS20126
1
35-17
.WASHER,spacer
90544H93B00
HS21683
2
35-18
.SPRING, cushion
51410HG5100
HS21412
2
35-19
DAMPER ASS'Y, R
51210HJ8200
HS21402
1
35-20
DAMPER ASS'Y, L
51220HJ8200
HS21406
1
35-21
COVER,front fork upper,R
51881HJ8200
HS21436
1
35-22
COVER,front fork upper,L
51881HJ8200
HS21436
1
35-23
CUSHION,front fork cover No.2
51886HJ8200
HS21440
2
35-24
CUSHION,front fork cover No.1
51885HJ8200
HS21439
2
35-25
COVER COMP,front fork lower RH
51882HJ8200
HS21437
1
35-26
COVER COMP,front fork lower LH
51883HJ8200
HS21438
1
35-27
BOLT,front fork cover lower (M6*10)
09128-06004
HS20236
6
GV 250
Page 79
REMARK
MAY 2003
FIG 36. STEERING HEAD
GV 250
Page 80
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
36-1
BRACKET, front fork upper
51311HG510603P
HS21408
1
36-2
HOLDER, handle lower
56221HG510403P
HS21479
2
36-3
HOLDER, handle upper
56211HG510403P
HS21478
2
36-4
GUIDER, under bracket & cable
51760HG5102
HS21433
1
36-5
CLAMP, bracket hose No.2
09403-19404
HS20431
1
36-6
SCREW, upper cable guide No.1(M6*12)
02142-06126
HS20090
2
36-7
BOLT, handle holder lower(M10*30)
09100H10071
HS20209
2
36-8
NUT, steering upper(M22)
09159H22002
HS20264
1
36-9
WASHER, steering upper
09160H22032
HS20277
1
36-10
BOLT, handle holder upper(M8*30)
07110-08306
HS20128
4
36-11
CAP, handle holder up bolt
56222HG5100
HS21480
4
36-12
NUT, handle holder lower(M10)
08319-31108
HS20179
2
36-13
SCREW, under bracket cover(M6*20)
09136-06022
HS20246
2
36-14
WASHER, turnsignal lamp & cover
09169H06016
HS20307
2
36-15
SCREW,turnsignal lamp & cover (M5*12)
02142-05128
HS20084
2
36-16
COVER, turnsignal tube
51710HJ8201
HS21431
1
36-17
TUBE COMP,turnsignal
51720HJ8201PLA
HS21432
1
36-18
BOLT, bracket upper(M8*25)
07110-08258
HS20127
2
GV 250
Page 81
REMARK
MAY 2003
FIG 37. FRONT FENDER
GV 250
Page 82
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
37-1-1
FENDER, front
53111HJ8202
HS21444
1
37-1-2
FENDER, front
53111HJ8202
HS21444
1
37-2
BRACE, front fender
53211HJ8201
HS21450
1
37-3
HOUSING, headlamp
51811HG5102
HS21434
1
37-4
BOLT, headlamp housing & bracket(M6*45)
09116H05011
HS20230
2
37-5
CUSHION, headlamp housing & bracket
09320H08019
HS20402
4
37-6
SPACER, headlamp housing & bracket
09169H06077
HS20309
2
37-7
NUT, headlamp housing & bracket(M6)
08316-26056
HS20166
2
37-8
WASHER, headlamp housing & bracket
09160-05016
HS20265
2
37-9
SCREW,housing & headlamp(M5*16)
02112-35168
HS20070
2
37-10
WASHER,housing & headlamp
09169-05008
HS20297
2
37-11
CLAMP,headlamp housing
09404-06405
HS20436
2
37-12
SCREW,headlamp housing clamp (M5*16)
03241-05106
HS20106
2
37-13
BRACKET COMP, headlamp housing
51820HJ8261
HS21435
1
37-14
NUT, housing bracket & under bracket(M10)
08319-31106
HS20178
1
37-15
BOLT,front fender(M8*25)
07110-08256
HS20126
4
37-16
WASHER,front fender
09169-08034
HS20303
4
GV 250
Page 83
REMARK
MAY 2003
NOTES
GV 250
Page 84
MAY 2003
FIG 38. FRONT WHEEL
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
38-0
WHEEL ASSY,front
54140HG5100HPA
HS21453
1
38-1
WHEEL, front (J16×MT2.50)
54141HG5103
HS21455
1
38-2
DISC, front brake
59211HG5101
HS21561
1
38-3
BOX ASS'Y, speedometer gear
54600HG5102
HS21459
1
38-4
BEARING, front hub(15*42*13)
08124-63027
HS20141
2
38-5
TIRE SET, front (110/90-16 59s)
55100HJ8200
HS21467
1
38-6
SPACER, front hub bearing
54731HG5100
HS21464
1
38-7
AXLEL, front
54711HG5101
HS21462
1
38-8
SPACER COMP, front axle L
54750HG5800
HS21466
1
38-9
BOLT, front brake disc(M8*20)
59421-03A01
HS21588
6
38-10
.VALVE ASS'Y, wheel rim
55220-41D10
HS21471
1
GV 250
Page 85
REMARK
MAY 2003
FIG 39. HANDLE BAR
GV 250
Page 86
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
39-1
HANDLE BAR COMP
56110HG5153WED
HS21475
1
39-2
CABLE ASS'Y CLUTCH
58200HG5101
HS21542
1
39-3
CABLE ASS'Y, throttle
58300HG5102
HS21545
1
39-4
CABLE COMP, starter
58410HG5103
HS21547
1
39-5
.MIRROR ASS'Y ,R/R view R
56500HJ8270
HS21496
1
39-6
.MIRROR ASS'Y ,R/R view L
56600HJ8270
HS21504
1
39-7
PIN, clutch cable
09200-06004
HS20326
1
39-8
COTTER PIN, clutch cable
04111-20158
HS20112
1
39-9
MIRROR SET
56501HJ8270
HS21500
1
GV 250
Page 87
REMARK
MAY 2003
FIG 40. HANDLE SWITCH
GV 250
Page 88
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
40-1
SWITCH ASSY, handle R
37200HJ8210
HS21130
1
40-2
GRIP COMP,throttle
57110HG5101
HS21508
1
40-3
.COVER, throttle grip
57113H93B00
HS21509
1
40-4
BALANCER,handle bar
56271H93B01PLA
HS21482
2
40-5
BOLT, handle balancer(M8×25)
07110-08258
HS20127
2
40-6
SWLTCH ASSY, handle L
37400HG5110
HS21138
1
40-7
GRIP COMP, L
57210HG5100
HS21511
1
40-8
SCREW, ghrottle cable(M5×10)
02112-05105
HS20047
1
40-9
SWLTCH ASSY, stop
57460H93B00
HS21528
1
40-10
LEVER, brake
57421H93B00
HS21515
1
40-11
BOLT, brake lever pivot(M6*30)
57431H18623
HS21520
1
40-12
NUT, brake lever pivot(M6)
08319-21068
HS20175
1
40-13
LEVER ASSY, clutch
57500HJ8254
HS21535
1
40-14
.CLUTCH LEVER
57620HJ8250
HS21540
1
40-15
.HOLDER, clutch lever
57511HJ8254
HS21538
1
40-16
.BOLT SET, clutch lever pivot
57431H93B00
HS21521
1
40-17
NUT, brake lever pivot(M6)
08319-21068
HS20175
1
40-18
.BOLT,clutch lever holder
57451H93B00
HS21524
1
40-19
.LOCK NUT
57442H93B00
HS21523
1
40-20
.ADJUSTER,wire
57441H93B00
HS21522
1
40-21
COVER, clutch lever
57661HJ8200
HS21541
1
40-22
CLAMP, wiring harness
09407-14403
HS20440
4
40-23
.SCREW, handle switch LH(M5*48)
02112-05485
HS20055
2
40-24
SCREW, choke cable(M5*10)
02112-05105
HS20047
1
40-25
SCREW, handle switch RH(M5*20)
02112-05208
HS20052
2
40-26
.SWITCH ASS'Y,clutch
57460HJ8200
HS21529
1
GV 250
Page 89
REMARK
MAY 2003
FIG 41. CALIPER
GV 250
Page 90
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
41-0
CALIPERS ASSY, L
59300HG5100
HS21569
1
41-1
BOLT, calipers
09103H08254
HS20214
2
41-2
BOLT, speedometer cable guide(M6*10)
01514-06106
HS20020
1
41-3
GUIDE, speedometer cable
51418HF4501
HS21418
1
41-4
.PISTON SET,caliper
59303HG5100
HS21574
1
41-5
.SEAL,piston
59107HG5100
HS21554
1
41-6
.BOOT,piston
59308HG5100
HS21578
1
41-7
.AXLE No.1
59305HG5100
HS21575
1
41-8
.BOOT
59312HG5100
HS21580
1
41-9
.AXLE,caliper pad
59302HG5100
HS21573
2
41-10
.BREATHER
59121HG5100
HS21556
2
41-11
.PAD COMP,caliper
59301HG5100
HS21571
1
41-12
.SPRING
59315HG5100
HS21585
1
41-13
.AXLE No.2
59306HG5100
HS21576
1
41-14
.INSULATOR,caliper
59313HG5100
HS21583
1
41-15
.CARRIER,caliper
59350HG5100
HS21586
1
41-16
.CAP
59122HG5100
HS21558
2
GV 250
Page 91
REMARK
MAY 2003
FIG 42. MASTER CYLINDER
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
42-1
CYLINDER ASSY, front master
59600HG5102
HS21594
1
42-2
.BODY
59661H93B01
HS21598
1
42-3
.DIAPHRAGM
59686H93B00
HS21605
1
42-4
.CAP, reservoir
59669H93B00
HS21601
1
42-5
.SCREW, reservoir
59691H93B00
HS21607
1
42-6
.HOLDER
59671H93B00
HS21604
1
42-7
.BOLT SET
59693-45100
HS21608
2
42-8
.SPRING, return
59621-36500
HS21597
1
42-9
.PISTON
59611-36500
HS21596
1
42-10
.CIRCLIP
59665-36500
HS21599
1
42-11
.BOOT COMP
59666-54100
HS21600
1
GV 250
Page 92
REMARK
MAY 2003
FIG 43. FRONT BRAKE HOSE
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
43-1
BOOT, brake hose
59711H49002
HS21609
1
43-2
BOLT, brake hose(M10*22)
09360-10039
HS20412
2
43-3
WAHER, brake hose
09161-10005
HS20279
4
43-4
HOSE, front brake (L=1019.3)
59480HJ8201
HS21590
1
43-5
CLAMP, brake hose No.1
59266HJ8200
HS21562
1
GV 250
Page 93
REMARK
MAY 2003
NOTES
GV 250
Page 94
MAY 2003
FIG 44. SWINGING ARM
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
44-1
SWINGING ARM ASS'Y, R/R
61100HJ8203PAM
HS21610
1
44-2
SPACER, swinging arm pivot. bearing
61251HG5100
HS21615
2
44-3
SHAFT, R/R swinging arm, pivot
61211HG5101
HS21614
1
44-4
ADTUSTER COMP, chain
61410HJ8200
HS21620
2
44-5
PLATE, chain adjuster guide
61421-01D00
HS21621
2
44-6
NUT, chain adjuster(M8)
08319-31088
HS20177
2
44-7
COVER, R/R swinging arm pivot
61262-45002
HS21616
2
44-8
THRUST WASHER, swinging arm pivot
08211-14341
HS20147
2
44-9
BEARING, R/R swinging arm pivot(22*29*30)
09263-22017
HS20356
2
44-10
NUT, R/R swinging arm pivot(M12)
08319-31128
HS20181
1
44-11
SCREW, chain touch defense buffer(M6*16)
02142-06166
HS20093
2
44-12
WASHER, chain touch defense buffer
09169H06011
HS20306
2
44-13
BUFFER, chain touch defense
61273HJ8200
HS21617
1
GV 250
Page 95
REMARK
MAY 2003
FIG 45. REAR SHOCK ABSORBER
GV 250
Page 96
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
45-1
CASE, chain
61311HG5103
HS21619
1
45-2
BOLT, chain case(M6*12)
01104-06128
HS20001
2
45-3
WASHER, chain case
09169-06010
HS20299
2
45-4
SHOCK ABSORBER ASS'Y, R/R
62100HJ8200
HS21624
2
45-5
WASHER, R/R shock absorber upper
09160-10001
HS20270
2
45-6
NUT, R/R shock absorber upper(M10)
08313-11107
HS20159
2
45-7
WASHER, R/R shock absorber inner upper
08322-21128
HS20193
2
45-8
BOLT, R/R shock absorber lower (M12*38)
62311-05350
HS21626
2
45-9
NUT, R/R shock absorber lower (M12)
08316-16128
HS20164
2
45-10-1
LABEL,chaincase
68320HJ8200
HS21680
1
45-10-2
LABEL,chaincase
68320HJ8200
HS21680
1
GV 250
Page 97
REMARK
MAY 2003
NOTES
GV 250
Page 98
MAY 2003
FIG 46. TAIL REAR COVER
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
46-1
COVER,tail R/R
45541HJ8201
HS21299
1
46-2
BRACKET COMP,tail R/R cover
45530HJ8202PLA
HS21298
1
46-3
BRACKET,license plate
35927H44430
HS21105
1
46-4
BOLT,tail R/R cover R/R (M6*16)
01107-06166
HS20004
2
46-5
SCREW,license plate bracket (M6*12)
02142-06126
HS20090
2
46-6
SCREW,turnsignal lamp (M5×12)
02142-05125
HS20082
2
46-7
NUT,tail R/R cover R/R (M6)
08316-16066
HS20160
2
46-8
NUT,tail R/R cover (M6)
09148-06020
HS20259
1
46-9
CUSHION,license plate
09321-06023
HS20404
1
GV 250
Page 99
REMARK
MAY 2003
FIG 47. REAR WHEEL
GV 250
Page 100
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
47-0
WHEEL ASSY,R/R (J15×MT3.00)
64150HJ8200HPA
HS21635
1
47-1
WHEEL COMP, R/R (J15×MT3.00)
64150HJ8202
HS21636
1
47-2
BEARING, R/R sprocket mounting drum
08113-63057
HS20137
1
47-3
SPACER, R/R wheel bearing(L=85.2)
64731HJ8200
HS21652
1
47-4
PANEL COMP, R/R brake anchor
64200HJ8200
HS21637
1
47-5
SHOE COMP, R/R brake
64410HJ8201
HS21640
2
47-6
BEARING, R/R wheel L(47*17*14)
08123-63037
HS20140
1
47-7
CAM COMP, R/R brake
64441HJ8202
HS21642
1
47-8
.O-RING, R/R brake cam(14.8*2.4)
09280-15001
HS20367
1
47-9
.SPRING,R/R brake panel
09448-33006
HS20470
1
47-10
.WASHER, R/R brake cam dust seal
09160H15001
HS20275
1
47-11
LEVER, R/R brake cam
64451-13200
HS21644
1
47-12
BOLT, R/R brake cam lever(M6*35)
01517-06356
HS20030
1
47-13
NUT, R/R brake cam lever(M6)
08316-26066
HS20167
1
47-14
.VALVE ASS'Y, wheel rim
55220-41D10
HS21471
1
47-15
TIRE SET, R/R (130/90-15 M/C 70S)
65100HJ8200
HS21656
1
47-16
SHOCK ABSORBER ASS'Y, R/R wheel
64651HJ8201
HS21648
1
47-17
DRUM, R/R sprocket mounting
64610HJ8203
HS21647
1
47-18
SPROCKET, R/R (520-46T)
64511HJ8205
HS21646
1
47-19
BOLT, R/R sprocket(M10*38.1)
09105-10006
HS20218
6
47-20
WASHER, R/R sprocket
09169-10013
HS20304
3
47-21
NUT, R/R sprocket(M10)
08310-11108
HS20154
6
47-22
RETAINER, R/R sprocket drum
64733HJ8200
HS21653
1
47-23
SPACER, R/R axle L
64751HJ8200
HS21655
1
47-24
OILSEAL, R/R sprocket mounting drum
09285-33001
HS20389
1
47-25
AXLE, R/R
64711HJ8200
HS21650
1
47-26
WASHER, chain adjuster L
64712HJ8200
HS21651
1
47-27
SPACER, R/R axle R
64741HJ8201
HS21654
1
47-28
WASHER, chain adjuster R
64712HJ8200
HS21651
1
47-29
.SPRING, R/R brake shoe
55420HJ8203
HS21472
1
47-30
BEARING, R/R wheel R(47*17*14)
08123-63037
HS20140
1
47-31
NUT, R/R axle(M16)
08319-21168
HS20176
1
GV 250
Page 101
REMARK
MAY 2003
NOTES
GV 250
Page 102
MAY 2003
FIG 48. FRAME HEAD COVER
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
48-1-1
COVER, frame head R
47511HG51030MB
HS21364
1
48-1-2
COVER, frame head R
47511HG51030PR
HS21365
1
48-1-3
COVER, frame head R
47511HG51030WB
HS21366
1
48-2-1
COVER, frame head L
47521HG51030MB
HS21367
1
48-2-2
COVER, frame head L
47521HG51030PR
HS21368
1
48-2-3
COVER, frame head L
47521HG51030WB
HS21369
1
48-3
SCREW, frame head cover(M5*12)
02142-05128
HS20084
4
48-4
WASHER, frame head cover
09169-05008
HS20297
4
GV 250
Page 103
REMARK
MAY 2003
FIG 49. FRAME COVER
GV 250
Page 104
MAY 2003
P/N
DESCRIPTION
MFG. PART　NO.
ALPHA PART NO. Q”TY
49-1
COVER, side lower R
47121HG5101
HS21324
1
49-2
COVER, side lower L
47221HG5101
HS21351
1
49-3
BOLT, side lower cover upper(M6*22)
48242HE6100
HS21384
2
49-4
SPACER, side lower cover lower
09180-06011
HS20310
2
49-5
CUSHION, sider lower cover
09320-09016
HS20397
4
49-6
CAP, R/R swinging arm pivot
47125HG5100
HS21325
2
49-7
COVER, side lower R/R RH
47131HG5101
HS21326
1
49-8
COVER, side lower R/R LH
47231HG5101
HS21352
1
49-9
SCREW, side lower cover R/R(M5*30)
02142-05308
HS20087
4
49-10
WASHER, side lower cover R/R
08322-21058
HS20188
4
49-11
SCREW, side lower cover lower(M6*20)
09136-06022
HS20246
2
49-12
TOOL SET (GD)
09800H35C00
HS20493
1
GV 250
Page 105
REMARK
MAY 2003