Specialized Teams - Elektromobily.org

AUFEER DESIGN
Prepared by: Lukas Stary
Date: July 9, 2009
OUTLINE
COMPANY INTRODUCTION
SPECIALIZED TEAMS
KEY COMPETENCIES
COMPANY INTRODUCTION - HISTORY
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2000
Aufeer Design, Inc. - five experienced expatriate engineers
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2000
Intitial projects for Skoda Auto/VW Group
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2001
ISO 9001 Certified Company & New Headquarters
Skoda Auto, Audi, Peguform, Grupo Antolin, JCI, Faurecia
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2003
45 engineers
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2004
New customers from Italy, Spain, USA, Germany, Czech Republic
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2005
Solid growth and expansion, new projects in China,
France, Germany & Italy - 67 engineers
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2006
105 engineers
Foundation of Aufeer Design Ostrava
Strategic alliance with Matador Automotive
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2007
120 engineers
Foundation of Matador Automotive Design Slovakia, Bratislava
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2008
Foundation of Aufeer Design de Mexico
Foundation of Aufeer Design India
Expansion of HQ in Mlada Boleslav
COMPANY INTRODUCTION - TODAY
Global presence
Offices
• Czech Republic
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Slovakia
Mexico
India
MLADA BOLESLAV (HQ)
OSTRAVA
BRATISLAVA
PUEBLA
HYDERABAD
100 engineers
15 engineers
15 engineers
10 engineers
10 engineers
Project sites
Czech Republic, Slovakia, China, India, Mexico, Germany, Sweden, United Kingdom,
France, Italy, China, South Korea, Russia and others
COMPANY INTRODUCTION - TODAY
Headquarters
• MLADA BOLESLAV, Czech Republic
• on main strip of CEE’s automotive industry hub
• few hundred meters from Skoda Auto’s R&D Center
• 60-minute drive from Prague’s International Airport
COMPANY INTRODUCTION - TODAY
Human Resources
150 full-time highly skilled engineers
Software:
Hardware:
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CATIA V5
CATIA V4
ALIAS STUDIO
ICEM SURF
PAMCRASH
MADYMO
NASTRAN
ANSA
AUTOFORM
IBM Intellistation series
HP xw series
CAE workstation HP xw series
Mobile workstation HP wx series
IBM SAN Server Solution series
IBM Tivoli TSM
COMPANY INTRODUCTION - TODAY
References
COMPANY INTRODUCTION
SPECIALIZED
TEAMS
SPECIALIZED TEAMS
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Specialized Teams
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Creative Group & Design Support
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Car Body
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Interior & Exterior Plastics
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Electro
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CAE / FEA Simulations
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Advanced Innovation Technology Group
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Die & Press Tooling Design
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Jigs & Fixtures
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Prototypes
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Project management
SPECIALIZED TEAMS
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Creative Group & Design Support
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Sketches
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Concept modeling
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Digital modeling
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Styling
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Renderings & Visualizations
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A-class surfacing
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Rapid prototypes
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Autodesk Training Centre (AliasStudio)
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Engineering & Development of Car Body
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Body in white
platform
body shell
front and rear ends
roof window
roof rails
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Closures
front and rear doors
tailgate
bonnet
sealing
mirrors
locking mechanisms
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Hybrid solutions
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Pedestrian safety
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Engineering & Development of Plastics
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Interior
instrumental panel
middle console
arm rest
door panels
seats
trim pillars
headliner
sun visors
grab handles
cup/bottle holders
stowage boxes
luxury packets
accessories
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Engineering & Development of Plastics
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Exterior
head lights
rear lamps
braking lights
side markers
licence plate lights
fog lamps
interior lights
bumpers
tunning packages
SPECIALIZED TEAMS
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Engineering & Development of Electro harnesses and installations
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Electro
design of SYS and KAB plans
data interface in Logical Cable
development of 3D wire harness installation
SPECIALIZED TEAMS
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CAE / FEA Simulations
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Meshing
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FEM model assembly
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Implicit analyses
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Explicit analyses
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Biomechanics
SPECIALIZED TEAMS
Preprocessing
ANSA
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Input data from CAD systems CATIA, Pro/Engineer
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Implicit Finite element net generation for structural parts, 2D shell elements – middle surfaces, 3D solid
elements – solid models
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Creation of complete models including welds, boundary conditions, contacts, etc.
Solvers
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MSC.Nastran
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ABAQUS
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PAM-Crash
Static Linear Analyses, Static Nonlinear Analyses, Modal Analyses Frequency,
Response Analyses, Transient Analyses
Static Linear Analyses, Static Nonlinear Analyses, Modal Analyses Frequency,
Response Analyses, Transient Analyses
Large Deformation Analyses, Crashtests
Postprocessing
Animator, Meta, Pamview, MSC.Patran, Hypergraph
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Animation and evaluation of the results, deformations, stresses, eigenmodes, transfer functions, etc.
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Creation of pictures, animations, graphs, tables for result presentation
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Final report
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Advanced Innovation Technology Group
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Development & Engineering support
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Prototyping & Testing support
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Support Innovation Technologies to series production
CENTER FOR SUPPORT HIGH-TECH TECHNOLOGY PRODUCTS TO
COMMERCIAL APPLICATION AND SERIES PRODUCTION
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Die & Press Tooling Design
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Design, development and engineering of dies and press tools for the skin and
structural automotive parts
SPECIALIZED TEAMS
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Development of Jigs and Fixtures
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Welding fixtures
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Check and measuring fixtures
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Assembly jigs
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Manual
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Semi-automatic
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Full-automatic
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Robotic lines
SPECIALIZED TEAMS
SPECIALIZED TEAMS
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Prototypes
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Design and development of prototype tools and parts
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Production of plastic and metal prototype parts by the most effective technology
according to requested quality, selected material and timing
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Assembly of prototype modules and its components
Project support and consultings
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Program/Project manager
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Prototype and serial tool coordinator
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Design for assembly engineer
COMPANY INTRODUCTION
KEY COMPETENCIES
KEY COMPETENCIES
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Traditional sketches, Digital modeling (ALIAS STUDIO, ICEM Surf)
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Renderings & vizualisations (ALIAS STUDIO)
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A-class surfacing (ICEM Surf)
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Concept solutions & proposals (CATIA)
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3D engineering & development (CATIA)
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2D drawings & documentation (CATIA)
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CAE/FEM simulations (PAM-CRASH, NASTRAN, ANSA)
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PDM - Product Documentation Management (ISO DRAW)
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Product & Process consulting
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Prototypes
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Jigs and Fixtures
CAPABILITIES & CAPACITIES
CAPABILITIES
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CAPACITIES
CAPABILITIES & CAPACITIES
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Project & process management
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Full-time integration on site of a customer
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Part-time at customer’s, partly in Aufeer Design’s HQ
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Full in-house support from our HQ & other sites
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SW/HW/IT compatible, competitive and secure
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Know-how transfer and continuous support
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On-call express services and solutions locally
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Car makers & suppliers development support in C/G/E/S/R languages
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High-performance delivery in requested quality, on time and location
CONTACTS
AUFEER DESIGN, Inc.
PTÁCKÁ 156
293 01 MLADÁ BOLESLAV
CZECH REPUBLIC
MICHAL MOC
MARTIN ZABADAL
Commercial & Key Account Director
CEO
Tel:
Fax:
GSM:
+420 326 700 420
+420 326 700 450
+420 602 305 831
Tel:
Fax:
GSM:
+420 326 700 453
+420 326 700 450
+420 602 366 890
E-mail:
[email protected]
E-mail:
[email protected]
www.aufeerdesign.cz