VTi Glovebox Brochure
Transcription
VTi Glovebox Brochure
Vacuum Technology Inc. Super Purified Glove Box Gas Purification System Vacuum Technology Inc. 15 Great Republic Drive, Unit #4 Gloucester, Massachusetts 01930 USA Toll-free: 1-800-577-5780 Phone: (978)879-4302 Fax:(978)879-4387 E-mail: [email protected] Website: www.vti-glovebox.com Business card About Us Vacuum Technology Inc. is a US based manufacturer that is committed to developing innovative products for clients around the world. Product Features High Capacity Purifier Rapid removal of H2O and O2; With its North American facility in Gloucester, Massachusetts USA , VTi offers Super Purified Glove Boxes, Gas Purification Systems as well as ancillary products Attainable purity: H20<1ppm, O2<1ppm; and accessories. In addition to the standard product lines, we are proud of our technical team’s ability to work together with our clients to create custom solutions. Long interval between generations. VTi’s high-quality products and dedicated service has been put in place to gain respect throughout the world-wide marketplace. PLC Control and HMI Through collaboration with various international market-leading manufacturers and through comprehensive technology sharing with Mikrouna (over fifteen years Automatic Purging, Circulation, Regeneration, Pressure control; of Glove Box experience) , VTi integrates research, manufacturing, sales and customer service with the goal of becoming a world-class leading company. User Friendly Interface. Efficient Valve Design - Less connections means low leakage Vacuum Technology, Inc. will continue to develop innovative and high-quality products while providing excellent service in order to fulfill our Mission Statement: “Achieving social goals through advancing technology.” * Achieving Social Goals Through Advancing Technology Various valves to be integrated into one valve-seat made of stainless steel, less pipe connector to reduce leakage. Long Life Moisture and Oxygen Analyzers P2O5 Moisture Sensor: Corrosion resistant, the sensor can be renewed by acid-cleaning ning when contaminated by HF or other corrosive atmosphere. ZrO2 Oxygen Sensor: Solid sensor, long life, to be exposed in the air without consumption. mption. Components Sourced from Global “Best in Class” Suppliers Different Models From Single Workstation for R & D to multiple workstations for large scale production. on. Various Accessories can be integrated into the Glove Box Moisture and Oxygen Analyzers, Solvent Trap, Freezer, Heated Antechamber, Cold Well, Microscope Unit, Evaporator, Spin Coater, or many other configurations. Multiple Options are available to create custom solutions Wide Applications Lithium Battery | Physical Chemistry | OLED & PLED | Organometallic | Solar Cell ell | Semi-Conductor | Catalyst | Material Handling | Fine Chemicals | Polymeric Materials terials | Powder Metallurgy | Special Welding | Special Lamps | Nuclear Technology | Pharmaceutical | Many other applications C e rt if ic a t e Pr oduction Equi pm ent 马萨诸塞州 Gantry CNC Machining Center CNC Turning Center Q u a li t y C o m m i tmen t Production process control is under strict ISO9001 guidelines. QC covers incoming inspection, manufacturing process inspection and the final inspection before the Glove Box is shipped. CNC Press Brake Helium Mass Spectrometer Leak Detector ABB Welding Robot Glovebox Gallery Glovebox Gallery Super(1220/750/900) Customized ustomized Glove Box with Refrigerator Refrigerato Upure(1220/750/900) ( / / ) Superstar(1220/750/900) Customized omized Isolator Glove Box with a Rectangular Recta ar Chamber Universal(1800/750/900) Customized Glove Box for a Solar Energy Application Universal(2440/750/900) Customized ustomized Glove Box for a Solar Energy Application Applicat Universal(1220/1000/900) Customized Glove Box for Sodium Battery Energy Storage / Welding Production Line Glovebox Gallery Glovebox Gallery 马萨诸塞州 州 北京 北 京 Customized Glove Box for a Robotic Welding Project P Customized Glove Box for the Wireless Field Customized Isolator Glove Box for the Electrolyte Field Customized Isolator Glove Box y Field for Electrolyte Customized Box C t i d Glove Gl B for f High Hi h Melting Metal / Tungsten Welding Customized Isolator Glove Box for the Pharmaceutical Industry Glove Box for MOCVD Customized Glove Box for the Nuclear Field Production Line for Auto Xenon HID Lamps Specialized Glove Box for Lithium Battery Production Type and Size Dimensions Standard Glovebox Double(face to face) Tri-glove(side by side) 2440/750/900 1800/750/900 1220/1000/900 1500/7500/900 1800/750/900 1500/7500/900 1800/750/900 Depth and height size mm(39.4in) mm(29.5in) Four(side by side) 4800/750/900 2400/1000/900 Four(face to face) Six(face to face) 3600/1000/900 3660/1200/900 4800/1000/900 4800/1200/900 Eight(face to face) Twelve(face to face) mm(35.4in) 2440/750/900 1800/750/900 1200/1000/900 mm(35.4in) 1220/750/900 mm(35.4in) Workstation Dimension(mm)L/W/H Double(side by side) 1220/750/900 mm(39.4in) mm(31.5in) mm(35.4in) 1220/750/900 mm(25.6in) Advanced Universal mm(35.4in) Single Super/Upure mm(35.4in) Type Items Standard Glovebox mm(47.2in) 4800/750/900 2400/1000/900 3600/1000/900 3660/1200/900 4800/1000/900 4800/1200/900 7320/1000/900 7320/1000/900 Length size Control unit Siemens S7 Siemens S7 Siemens S7 Touch screen 7〞Screen 7〞Screen 7〞Screen mm(48.0in) mm(70.9in), Single Purifier Single Blower 90m3/h 90/145/180m3/h Vacuum pump 8m3/h 8/12/16m3/h 8/12/16m3/h Moisture ﹤1ppm ﹤1ppm ﹤1ppm Oxygen ﹤1ppm ﹤1ppm ﹤1ppm Application R&D type For R & D in university and Laboratory Universal type For both R&D and small-scale production mm(96.0in) mm(59.1in) mm(23.6in) mm(23.6in) mm(23.6in) Double 90/145/180m3/h Module combination Production type For large-scale production mm(48.0in) *Note:Upure is a special type of glove box, specially made for application of highly corrosive environment, such as Organic, Organometallic, Petrochemical etc. mm(48.0in) mm(48.0in) mm(48.0in) mm(48.0in) mm(23.6in) Specifications Specifications Glove Box Main Antechamber Box Size: Material: External surface: Internal surface: Stainless steel type 304, thickness 3mm(1/8”) White Paint(Brushed Stainless Steel available) Brushed Stainless Steel Inside dimension: Modular length:1220mm/1500mm/1800mm/2440mm 48.0”/59.1”/70.9”/96.0” Modular depth: 750mm/1000mm/1200mm 29.5”/39.4”/47.2” Modular height:900mm 35.4” Material: External surface: Internal surface: Dia. 360mm(14.2”) or 400mm(15.7”), Length600mm (23.6”) (other sizes available) Stainless Steel type 304 White paint (Polished Stainless steel available) Brushed Stainless Steel Sliding tray: Double door: Stainless Steel type 304 Anodized Aluminum, 10 mm thick(2/5”); Vertical operation with lifting mechanism(Interlocked door available) Manometer: Operation: Analog display Touch Screen Automatic operation via solenoid valves Sight Windows Inclined, Safety Glass, thickness 8mm(1/3”) (Polycarbonate available) Gloves Ports POM(Polyoxymenthylen),double O-ring seal, 220mm(8.7”) Diameter Gloves Mini Antechamber Butyl, 7” or 8 " cuff dia., 0.015”thick , 32” long (other material and size available) Dust Filter 0.3μm, one gas inlet, one gas outlet Shelves Stainless Steel material, built in 2 levels(adjustable shelves available) Box Light Fluorescent lamp ,front and top mounted Feed-throughs KF40,1Electrical feed-through, 3~4 standby blind flanges (BNC, Signal, Liquid/Gas feed-throughs available) Size: Material: External surface: Internal surface: Dia. 150 mm (5.9”)or Dia.100mm(3.9”), Length300mm(11.8”) Stainless Steel type 304 Paint white (Polished Stainless Steel available) Brushed Stainless Steel Double door: Manometer: Operation: Screw-lock (Interlocked double door available) Analog display Manual operation via hand valve Specifications Specifications System Control Gas Purification Unit Purifier Function: Container material: Absorber material: Attainable purity: Airtight Seal,Removal of H2O and O2 Stainless Steel type 304 4.5kg Copper catalyst 4.5kg Molecular sieve Less than 1 ppm moisture and oxygen PLC and HMI: Siemens S7 Touch Screen: Siemens 7”, color Features: Automatic control of Purging, Circulation Control, Regeneration, Pressure,as well as self-diagnosis, power failure re-start and password protection. Box Pressure set: between +/- 10mbar,over +/- 12mbar system automatic protection. Vacuum Pump 8m3/h or 12m3/h (16 m3/h available) Gas Circulation Rotary vane pumpwith oil mist filter and Gas ballast control unit Working gas: Nitrogen, Argon or Helium Encapsulated Blower: 90m3/h(145m3/h or 180m3/h available) (Dry pump is available) Regeneration Valves Operation: Regeneration Gas: PLC automatically controlled Working gas mixed with Hydrogen(5-10%) Main valves: Electro-pneumatic angle valves DN 40 KF Control valves: Integrated solenoid(Brass) Separate Gas Purification System Accessories Function Operation: Easy access to the glove box Control: Manual or PLC Power: 110V/50Hz or 220V/50Hz Working gas: Nitrogen, Argon or Helium Regeneration gas: Working gas mixed with Hydrogen(5~10%) Moisture Analyzer Oxygen Analyzer Type Mk100 Mk200 Mk300 Mk400 Mk500 Mk600 Purifier Single Double Single Double Single Double Main pipe DN40 DN40 DN50 DN50 DN63 DN63 Circulation capacity 90 m³ / h 90 m³ / h 145 m³ / h 145 m³ / h 180 m³ / h 180 m³ / h Copper catalyst 4.5 kg 2 x 4.5 kg 8 kg 2 x 8 kg 12 kg 2 x 12 kg Molecular sieve 4.5 kg 2 x 4.5 kg 8 kg 2 x 8 kg 12 kg 2 x12 kg Items Measuring range: 0~1000ppm ZrO2 Sensor: Solid sensor, long life, to be exposed in the air without consumption Aviation Plug Measuring range:0~500ppm P2O5 Sensor: Corrosion resistant, the sensor can be renewed by acid-cleaning while contaminated by HF or other corrosive atmosphere Electrical Feedthrough BNC Feedthrough Solvent Absorber To be built inside glove box, to absorb solvent vapour Absorbent: Activated carbon 2.3kg Gas/Fluid Feedthrough Accessories Accessories Microscope Unit Type: TV Microscope, 1/3" CCD colourful Magnification: Max. 300 times, continuously adjustable Monitor: PHLIP 17”, with flexible support Up and Down lighting source: LED, ring Platform : Movable, easy to align the objective and lens centre Refrigerator Left-mounted, door inside of box Inner dimension : L×W×H=250mm×200mm×400mm Lowest temperature:-40˚C (-55˚C available) Vacuum Rectangular Antechamber De-Electrostatic Unit Oil Mist Filter Prevent oil mist Applicable to all kinds of compact type rotary vane vacuum pump Effectively remove localized static charges Effective ionization range: 12" Pulse rate and ionic balance controls allow for effective calibration and adjustment of the Counter SPI to give optimum ion balance and output Filter 0.30 μm, remove particles or filter pollutants Vacuum Angle Valve Body material: aluminum or stainless steel Bellows seal With the pilot valve Vacuum to 100Pa Double door to be operated electrically or pneumatically Customized sizes De-Dusting Unit With two filter, switchable Stainless steel shell Filter accuracy:3mm High performance circulation unit Main pipe Stainless steel DN40 Heated Antechamber Temperature range: Ambient temperature to 120˚C With temperature controller Vacuum Plasma Sealing Unit For sealing of vacuum glass vessel First perform glass vessel’s evacuating and gas-refilling then complete sealing in glove box VACUUM SUBLIMATION EQUIPMENT Accessories Application Solvent Purification System Rectangular Chamber Customized sizes available The double door to be operated Applicable for solvent drying and purification by removing water, oxygen etc. Low purity grade industrial solvents can be purified into high purity grade The following solvents can be purified alone or together: Hydrocarbon compound such as benzene, ethane, Chlorine hydrocarbons such as ethylene dichloride, Dipolar non-protonic solvents such as acetonitril, dimethyl amide, nitromethane, Alcoholate such as methane, ethanol, butanol, Ethers (ether), esters, amines, carbonate and their derivatives Sublimation is the endothermic (absorbs energy) phase transition of a substance from solid state into the vapor phase without passing through the liquid phase. Based on this process organic opto-electronic materials can be purified to reach the high purity grades which is required to manufacture high-performance OLED devices and organic solar cells. Features Separate temperature control at four different zones Temperature curve free set and save Transparent tube design Liquid nitrogen trap Technical Data Vacuum Furnace Cold Well To to be built on the bottom of glove box Stainless steel well Size:. Dia 160mm, Deep 200mm, (customized size on request) DEWAR is filled with Liquid Nitrogen or Dry Ice coolant for low temperature work Vertical or horizontal type Max temperature1200˚C/2200˚C Ultimate pressure:1x10-4Pa/5 x10-6Pa Dimension: to be customized on request Program-controlled temperature-rising and evacuating Cooling system failure protection Ultimate vacuum pressure 6×10-4pa Max. heating temperature 600˚C Glove Box Integrated Evaporator Glovebox Integrated Vacuum Deposition System Application For the preparation of Metal Film, Semi-Conductor Film, Oxidizing Film as well as Organic Film. Applicable for R&D in the field of new material research before moving into large scale production. Application Organic electroluminescent display screen Technical Data Preparation of High uniform film Limit Pressure: Pumping time: 6 x10-5Pa ≤40min (from atmosphere to 8 x 10-4 Pa) Substrate holder unit: Max. substrate size of 120*120mm. I piece With lifting mechanism, Up and down in range of 50mm With rotating mechanism, 5~30rpm, adjustable continuously Max. temperature on substrate, 300˚C Organic evaporation source: 2 Beam source furnaces, Single quartz crucible capacity≥2cc Max. temperature -500˚C, adjustable continuously Thermal evaporation source: 2 thermal evaporation boats, made up by 4 electrodes with water-cooling unit 10V, 300A, max. output power 3kW FTM-V quartz crystal oscillation film thickness monitor: Thickness display range: 0--99μ9999Àº Synthesizing of semi-conductor material Deposition of refractory metal Technical Data Dimensions of pretreatment chamber(mm): Ø300-500 × H300-450 Dimensions of organic and metal chamber(mm): Ø500-800 × H600-1000 Chamber material: SUS 304 Size: 2”-10” Substrate: Running speed: 5-20rpm Temperature: 300˚C Ultimate vacuum pressure: 1.3 × 10-5 pa Number of organic deposition source: 4-8sets, power: 600W Number of metal deposition source: 2-6sets, power: 2000W~5000W Distance from source to substrate(mm): 260-600(adjustable) Integrated Glove box with antechamber: Size: 1220 × 750 × 900mm H2O,O2 less than 1ppm