ShoreMaster Hydraulic Lift Assembly Instructions

ShoreMaster Hydraulic Lift Assembly Instructions

www.shoremaster.com
4000# / 6000# Hydraulic Lift:
Instructions and Safety Tips
4000lb - 6000lb Capacity
CAUTION - PUT SAFETY FIRST
1. Before attempting to install or operate this hoist, study and fully understand
the proper operating procedures and safety precautions outlined in this
owner's manual.
2. Never exceed the recommended weight capacity of your lift. The lifted
weight will include hull, engine, fuel, battery, and added accessories or
gear. Weigh your fully loaded boat at a certified scale to be absolutely
sure of the total weight.
3. Do not allow anyone on, in or under the lift while operating.
4. NOT COMPLYING WITH THE PROCEDURES AND PRECAUTIONS
OUTLINED IN THIS MANUAL WILL INVALIDATE THE WARRANTY AND
MAY RESULT IN PERSONAL INJURY OR DEATH.
5. If you have any questions about assembly, installation, operation or
suitability of this product, contact an authorized dealer or ShoreMaster
directly at 1-800-328-8945.
4948 Hydraulic Lift
Part Number: 1024759
48.0 High X 108.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024765
ITEM
QTY
1
1
1024753
PART NUMBER
Bottom Beam Front 108.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024754
Bottom Beam Rear 108.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024758
I-Beam 48" Lift Front - 4000 Hydraulic
6
1
1024757
I-Beam 48" Lift Rear - 4000 Hydraulic
7
2
1024728
Straight Rack Hydraulic 108.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
4948 Hydraulic- 14 Model Exp.idw
41048 Hydraulic Lift
Part Number: 1024760
48.0 High X 120.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024766
ITEM
QTY
1
1
1024755
PART NUMBER
Bottom Beam Front 120.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024756
Bottom Beam Rear 120.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024758
I-Beam 48" Lift Front - 4000 Hydraulic
6
1
1024757
I-Beam 48" Lift Rear - 4000 Hydraulic
7
2
1024729
Straight Rack Hydraulic 120.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
41048 Hydraulic- 14 Model Exp.idw
4960 Hydraulic Lift
Part Number: 1024714
60.0 High X 108.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024721
ITEM
QTY
1
1
1024753
PART NUMBER
Bottom Beam Front 108.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024754
Bottom Beam Rear 108.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024727
I-Beam 60" Lift Front - 4000 Hydraulic
6
1
1024726
I-Beam 60" Lift Rear - 4000 Hydraulic
7
2
1024728
Straight Rack Hydraulic 108.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
4960 Hydraulic- 14 Model Exp.idw
41060 Hydraulic Lift
Part Number: 1024715
60.0 High X 120.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024722
ITEM
QTY
1
1
1024755
PART NUMBER
Bottom Beam Front 120.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024756
Bottom Beam Rear 120.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024727
I-Beam 60" Lift Front - 4000 Hydraulic
6
1
1024726
I-Beam 60" Lift Rear - 4000 Hydraulic
7
2
1024729
Straight Rack Hydraulic 120.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
41060 Hydraulic- 14 Model Exp.idw
6948 Hydraulic Lift
Part Number: 1024761
48.0 High X 108.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024767
ITEM
QTY
1
1
1007360
PART NUMBER
Bottom Beam Front 108.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007361
Bottom Beam Rear 108.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003668
I-Beam 48" Lift Front - 6000 Hydraulic
6
1
1003667
I-Beam 48" Lift Rear - 6000 Hydraulic
7
2
1024730
Straight Rack Hydraulic 108.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024828
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024823
Hydraulic Pump Only - 2100 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
6948 Hydraulic- 14 Model Exp.idw
61048 Hydraulic Lift
Part Number: 1024762
48.0 High X 120.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024768
ITEM
QTY
1
1
1007362
PART NUMBER
Bottom Beam Front 120.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007364
Bottom Beam Rear 120.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003668
I-Beam 48" Lift Front - 6000 Hydraulic
6
1
1003667
I-Beam 48" Lift Rear - 6000 Hydraulic
7
2
1024731
Straight Rack Hydraulic 120.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024828
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024823
Hydraulic Pump Only - 2100 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
61048 Hydraulic- 14 Model Exp.idw
6960 Hydraulic Lift
Part Number: 1024716
60.0 High X 108.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024723
ITEM
QTY
1
1
1007360
PART NUMBER
Bottom Beam Front 108.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007361
Bottom Beam Rear 108.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003620
I-Beam High Lift Front - 6000 Hydraulic
6
1
1003619
I-Beam High Lift Rear - 6000 Hydraulic
7
2
1024730
Straight Rack Hydraulic 108.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024829
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024824
Hydraulic Pump Only - 2500 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
6960 Hydraulic- 14 Model Exp.idw
61060 Hydraulic Lift
Part Number: 1024717
60.0 High X 120.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024724
ITEM
QTY
1
1
1007362
PART NUMBER
Bottom Beam Front 120.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007364
Bottom Beam Rear 120.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003620
I-Beam High Lift Front - 6000 Hydraulic
6
1
1003619
I-Beam High Lift Rear - 6000 Hydraulic
7
2
1024731
Straight Rack Hydraulic 120.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024829
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024824
Hydraulic Pump Only - 2500 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
61060 Hydraulic- 14 Model Exp.idw
PARTS LIST
BOTTOM BEAM REAR
QTY. 1
LIFT SIDE RIGHT
QTY. 1
BOTTOM BEAM FRONT
QTY. 1
LIFT SIDE LEFT
QTY. 1
RACK SIDE
QTY. 2
I BEAM FRONT
QTY. 1
LEG POST
QTY. 4
I BEAM REAR
QTY. 1
STRAIGHT RACK
QTY. 2
FOOT PAD
QTY. 4
LEG POCKET
QTY. 4
HYDRAULIC
BOX WITH PUMP
QTY. 1
Hydraulic Ram
Kit (2 - 2.75 x 20.0)
Qty. One
FASTENERS AND HARDWARE
NUT 3/8 BRASS
QTY. 46
COTTER PIN 5/32
X 1 - QTY. 12
BOLT 3/8 X 1 - QTY. 16
BLUE CAP 2.5 x 2.5
QTY. 4
BLUE CAP 2.125 x 2.625
QTY. 4
BOLT 3/8 X 2.75 - QTY. 16
HAIR PIN KEEPER- QTY. 4
BOLT 3/8 X 3 - QTY. 10
BOLT 3/8 X 3.5 - QTY. 4
PIN 3/8 X 3 29/32 - QTY. 4
PIN 4.0 - QTY. 6
PIN 4.5 - QTY. 4
PIN 5.0 - QTY. 2
ASSEMBLY INSTRUCTIONS
Your safety is the most important issue related to this product.
Fully read and understand each step before proceeding with that step.
Wear protective gloves, clothing and eyewear when assembling and installing the lift.
Do not assemble, install or use this product if items are missing or damaged.
For ease of assembly find a flat area with plenty of room to assemble lift. The following tools will be
needed for assembling lift:
1. Pair of 9/16” Wrenches
2. Measuring Tape
3. Hammer
4. Needle Nose Pliers (for Cotter Pins)
STEP 1
Attach all four Leg Pockets to Bottom Beams using four Bolts 3/8 x 1 and four Nut 3/8 Brass at each
place - as shown.
Insert all four Leg Posts into Foot Pads, secure using one Bolt 3/8 x 3.5 and one Nut 3/8 Brass each
place - as shown.
Insert all four Leg Posts into Leg Pockets. At the desired height insert one Pin 3/8 x 29/32 and
secure with one Hair Pin Keeper in each place - as shown.
Note: The leg height should be set at a constant height for all four legs. The final height will be
determined during the installation phase. When installing lift in shallow water (30” or less) Leg
Pockets should point up - as shown. If in deep water (30” or deeper) Leg Pockets should point
downward.
Nut 3/8 Brass
Hair Pin Keeper
Leg Pocket
Pin 3/8 x 3 29/32
Bolt 3/8 x 1
Bottom Beam
Leg Post
Nut 3/8 Brass
Bolt 3/8 x 3.5
Foot Pad
STEP 2
Slide the Lift Side Left and Lift Side Right End Channels on to the two Bottom Beams. Place the Lift Sides
on the Bottom Beams so the bolt holes match - as shown. Secure each Lift Side to the Bottom Beam
Front using two Bolts 3/8 x 3 and two Nuts 3/8 Brass. Secure each Lift side to the Bottom Beam Rear
using three Bolts 3/8 x 3 and three Nuts 3/8 Brass - as shown below.
Note: Heads of bolts should face to the outside of the lift.
Bottom Beam Rear
End Channels
Lift Side Right
End Channels
Nut 3/8 Brass
Bolt 3/8 x 3
Lift Side Left
Bolt 3/8 x 3
Nut 3/8 Brass
Bottom Beam Front
STEP 3
Attach the I Beam Front and I Beam Rear to the proper Lift Sides as shown, using two Pins 4.0 for
the I Beam Front and two Pins 4.5 for the I Beam Rear. Insert one Cotter Pin 5/32 x 1 into each pin
and bend with needle nose pliers.
Note: The longer portion of the I Beams should be positioned facing down. I Beam Rear Ram
Mounts should face forward to center of lift - as shown.
Tip: When inserting pins use hammer to tap pin in place if necessary.
Note: Be sure that all I Beam Connections on the Lift Sides have Bushings in them - as shown in
Detail "A."
I Beam Rear
Lift Side Right
Ram Mount
I Beam Front
A
Pin 4.5
Lift Side Right
Cotter Pin 5/32 x 1
Lift Side
Pin 4.0
Bushing
DETAIL A
STEP 4
Pin the base of each Hydraulic Cylinder to the Lift Side Ram Mounts using one Pin 5.0 and one
Cotter Pin 5/32 x 1 in two places - as shown. Bend cotter pins with needle nose pliers after installed.
Note: Each Hydraulic Cylinder has two fittings that connect the hose to the ram. These fittings should be
facing up when positioning ram on the lift.
Pin the top of each Hydraulic Cylinder to the I Beam Ram Mounts using one Pin 4.5 and one Cotter
Pin 5/32 x 1 in two places - as shown. Bend cotter pins with needle nose pliers after installed.
Note: Do not remove plastic ties on hoses. After Hydraulic Cylinders have been installed make sure
hoses are positioned under lift sides and in a location were they will not get pinched or cut by moving
parts. Use caution to avoid scratching paint on Hydraulic Cylinders.
I Beam Rear
Hydraulic Cylinder
Ram Mount
Cotter Pin 5/32 x 1
Pin 4.5
Cotter Pin 5/32 x 1
Pin 5.5
Lift Side Ram Mount
Lift Sides
STEP 5
Attach each Rack Side to I Beams using two Pins 4.0 and two Cotter Pins 5/32 x 1 - as shown. Bend
cotter pins with needle nose pliers after installed.
Note: The Rack Sides have drain holes in them. Be sure the drain holes face down.
Note: Heads of pins should face to the outside of the lift.
Rack Side
Cotter Pin 5/32 x 1
Pin 4.0
I Beams
STEP 6
Attach Straight Racks to Rack Sides. Secure in two places with four Bolts 3/8 x 2.75 and four Nuts
3/8 Brass - as shown.
Straight Rack
Rack Side
Nut 3/8" Brass
Straight Rack
Bolt 3/8" x 2.75"
Rack Side
Blue Cap 2.125 x 2.625
STEP 7
Straight Rack
Insert one Blue Cap 2.5 x 2.5 over each Lift Leg in four
places - as shown.
Insert two Blue Cap 2.125 x 4.625 over each Straight
Rack - as shown.
Blue Cap 2.5 x 2.5
Leg Post
14