Quarterly Meeting 2012Feb13-14
Transcription
Quarterly Meeting 2012Feb13-14
Zilkha Black® Pellets The Clean, Renewable Alternative to Coal Renewable Power from Coal Plants Biomass Pellets Trade Asia Seoul, Korea September 23-24 Zilkha Black® Pellets Fuel Renewable Baseload Power Thermally treated pellet NOT a torrefied pellet An advanced wood pellet is: • Grindable • Low-dust • Water-resistant • Can be burned in existing steam turbine power plants • Co-fired up to 100% • Minimal capital expenditure Certified sustainably harvested Carbon neutral compared to traditional fossil fuels 2 Zilkha Accomplishments Construction nearly complete on 275,000 metric tonne/yr Black pellet plant in Selma, Alabama (U.S.) Selma plant output sold under long term contract to European utility First license agreement executed with third party covering multiple sites in Northeast U.S. Zilkha announced a second, larger plant located in Monticello, Arkansas (U.S.) Additional offtake being negotiated to be supplied by Zilkha and additional licensee plants 3 Zilkha Black® Pellet Advantages for Korea and SE Asia Reduced shipping cost means delivered energy cost in line with white pellets, but with better performance than white pellets Greatly improved safety and reduced storage costs compared to white pellets or chips Korean companies can benefit from Black pellets: o Genco’s who begin with co-firing can move up to a 100% conversion in the REC market o Trading houses who source fuel for those Genco’s can also supply fuel to commercial and industrial customers o Engineering companies and boiler/burner manufacturers can provided guidance and services to Genco’s and commercial/industrial market 4 Zilkha Business Model: Emission Driven Market Europe and Asia are focused on SOx, NOx, and CO2 reduction and have mandates and incentives in place today North America is focused on SOx, NOx, and Hg with tighter emissions standards that require significant capital investment Our current customers are European utilities who have experience burning biomass in pulverized coal-fired units We serve this market with a better product—Zilkha Black® pellets o o o o Patented Zilkha technology NOT torrefaction Durable, water resistant pellet with reduced dust and better safety Drop-in replacement for coal with minimal capital investment 5 Zilkha Black® Pellet Advantages Key Criteria Zilkha Black® Pellets Conventional White Pellets HANDLING Water-resistant Disintegrate upon water contact 1) COST: Zilkha Black® pellets contain and retain more energy than white LOGISTICS 19.5 GJ per bdmt 750 kg/m3 17.0 GJ per bdmt 640 kg/m3 2) SAFETY: Zilkha Black® pellets are safer than white DUST 98% durability index 99% is >74 microns (low-risk) 96.5% durability index Dust particles prone to explosion 3) DROP-IN: Zilkha Black® pellets grind and burn more like coal than white SAFETY No self-heating Minimal off-gassing Self-heating common Off-gassing significant GRINDING 25-35 grindability index 15 hp-hr/mt mill energy demand 15-20 grindability index 26 hp-hr/mt mill energy demand COMBUSTION Higher ignition potential at 16.28 [kJ/kg fuel/°C] Lower ignition potential at 12-14 [kJ/kg fuel/°C] Significant capex and opex avoided by customer 6 Zilkha Black® Pellets Perform Like Common Coals Parameter Zilkha Black® Pellets(1) Russian Coal #1, G Grade(2) Central Appalachian (Long Fork)(3) Powder River Basin Coal-Eagle Butte(4) Moisture % 1.44 7.37 7.16 23.92 Ash, Dry % 0.72 14.1 11.52 4.65 Volatile, Dry % 78.53 35.92 31.23 33.95 Sulfur, S, Dry % 0.03 0.229 1.07 0.29 8,447 11,218 12,114 8,966 19,647 26,093 28,117 20,854 54.42 69.38 66.93 53.46 Hydrogen, H, Dry % 6.03 4.69 4.43 2.71 Nitrogen, N, Dry % 0.15 2.25 1.34 0.58 Mercury, ug/g 0.01 0.52(5) 0.15(7) 0.08(7) Calorific Value, BTU/lb Calorific Value, kJ/kg Carbon, C, Dry % Source: 1) Analysis Report 0089_C1_SWPELLET_10-3-11. SGS North America Minerals Services Division. South Holland, IL. October 18, 2011. 2) LQSi Data Statistical Results By Program. SGS Minerals Services Division. 2010. 3) Tillman, David A., Duong, Dao N. B. Fuel Selection for Cofiring Biomass in Pulverized Coal and Cyclone Fired Boilers. Foster Wheeler North American Corp. Clinton, NJ. 2009. 4) Testing of Biomass/Coal Blends in WRI’s Combustion Test Facility. Western Research Institute. May 9, 2011. 5) Yudovich, Ya E., and M. P. Ketris. "Mercury in Coal: a Review." International Journal of Coal Geology 107-134 62 (2005): 117. 6) Leaner, J., James Dabrowski, R. Mason, P. Ashton, K. Murray, T. Resane, M. Richardson, M. Ginster, R. Euripides, E. Masekoameng, and G. Gericke. Mercury Emissions from Point Sources in South Africa. Council for Scientific and Industrial Research, 2008. PPT. 7) United States. Department of the Interior. U.S. Geological Survey. Mercury in Coal--Abundance, Distribution, and Modes of Occurance. By Susan J. Tewalt, Linda J. Bragg, and Robert B. Finkelman. 2001. USGS Fact Sheet FS-095-01. 7 HANDLING: Black pellets are water-resistant Zilkha Black® Pellets compared to conventional white pellets after soaking in water 8 LOGISTICS: Black pellets will always be cheaper to ship TWO DISTINCT ADVANTAGES: 1) Each tonne of Black pellets holds 15% more energy than white, 140% more than chips 2) Each ship will hold 15% more tonnes of Black pellets than white, and 115% more than chips ZILKHA BLACK® STD WHITE CHIPS Net Calorific Value (CV) 19.5 GJ/mt 17.0 GJ/mt 8.0 GJ/mt Pellet Bulk Density 750 kg/m3 640 kg/m3 350 kg/m3 Cubic space onboard 58,500 m3 58,500 m3 58,500 m3 Tonnes onboard 43,875 mt 37,440 mt 20,475 mt CV onboard 851,175 GJ 636,480 GJ 163,800 GJ Relative freight 1.00 1.34 5.20 ~30% savings with Zilkha Black® pellets vs. white pellets and ~80% vs. chips 9 LOGISTICS: Loads Like Coal and No Problem with Rain 10 SAFETY: White pellets require extra safety measures Fines = dust = very real explosion risk Explosion mitigation takes capital beyond that required to handle coal Venting during transportation Off-gassing of CO, CO2, and CH4 Pellet pile self-heating Source: Staffan Melin. Safety in Handling Wood Pellets. 2008. 11 SAFETY: Black pellets limit dangerous gas emissions Less carbon monoxide: Zilkha Black® pellets tested as far less reactive than white WHITE Zilkha Black® pellets showed reduced oxygen depletion BLACK Oxygen depletion is a significant operational issue. Extra workers and other special safety restrictions are required for workers entering white pellet storage areas More oxygen: Less methane: WHITE BLACK These results @ 25 C. but similar results @ 45 C. BLACK WHITE 12 Zilkha Technology at a Glance Manufacturing of Zilkha Black® Pellets is similar to the production of standard white pellets, with the addition of our patented thermal treatment step. Intake Drying Sawdust, wood chips, pulpwood, and other fibrous waste Reduce moisture content from ambient (~50%) to 10-12% Proprietary Patented Zilkha Thermal Treatment Milling & Pelletizing Feedstock is resized then passed through dies to create Zilkha Black® pellets * - Source: Poyry Wood Pellet Multiclient, 2012 13 First Commercial Zilkha Plant: Selma, AL (275,000 mtpy) First full-scale Black pellet plant 275,000 metric tpy Construction complete October 2014 Commissioning 4Q 2014 First Black pellets ship Q2 2015 to Europe, long term contract Export from Port of Mobile Plant staffing: 55 jobs Project financing Wood Yard Zilkha Black Pellet Technology Dryers Pelleting 14 Successful Full-Scale Testing by Utility Customers 2,700 tonne test burn in the Netherlands, Mar-2012 Over ten (10) full-scale tests completed in European coal units and additional tests planned Black pellets recently delivered for a power boiler test in Oct-Nov 2014 in Japan Unit co-firing levels from 20-70% in large units to 100% in smaller units Units ranged in size from 80-500 MW Success grinding in existing coal pulverizers (ball and roller) as well as hammer mills Coal mills have successfully run on 100% Black pellets Black pellets stored outdoors in Sweden since Mar-2012 15 Many Paths for Korean Companies to Supply Market Black Pellet Plants North & South America Southeast Asia Customer Customer Genco Customer and IPP Customers Korean Trading Houses Korean Engineering and Boiler Companies 16