600+ HP 2012 Arctic Cat XF1100T turbo drag sled
Transcription
600+ HP 2012 Arctic Cat XF1100T turbo drag sled
600+ HP 2012 Arctic Cat XF1100T turbo drag sled builders/ tuners/ parts suppliers: Craig Campton, Glenn Hall, Mike Everson, Precision Turbo, D&D Powersports, Boondocker, CP pistons and Total Seal rings, Trend wrist pins, Carillo rods, Cometic headgasket, single Accufab throttle body, Arctic Cat stock block, head and crankshaft. This drag sled is owned by two long time friends Mike Everson and Craig Campton. Mike and Craig collaborated with D&D’s Glenn Hall to turn a new 2012 XF1100T into a competitive “Outlaw” grass and ice drag racer called “The Green Hornet”. Five cubic inches were added to the Cat engine’s displacement by modifying (“stroking”) the stock crankshaft to increase the stroke to three inches, giving the engine a total of 70 cubic inches. Besides the using strong internal engine parts listed above, Campton modified the stock head by CNC porting the intake and exhaust ports, and fitted it with custom ground turbo race camshafts to optimize airflow at high boost. Stock size valves are used. The stock engine block is showing great durability at these astronomical power levels, especially when octane is sufficient (120 motor octane) and tuning is spot on like this is and detonation is avoided. The stock ECU is reprogrammed by D&D, and all tuning is done with a HiJacker. There were zero “clicks” of knock registered on the DTR detophones during this testing session! As shown in the photo, a large air to air intercooler is used to act as a heat sink on takeoff, then becomes a good heat exchanger at high (up to 145 mph on grass) vehicle speeds. On the dyno we blasted the intercooler with constant 80 mph air from a 10” diameter duct. But in the field at higher speeds, the intercooler is likely even more effective in reducing charge air temperature and making even more HP (since there is lots more airflow CFM available from the huge Precision ball bearing turbo!). Mike Everson and Glenn Hall brought the sled to DTR after a grass dragrace in Hasting Michigan to see exactly what power level they had been racing with, and to see if the DTR horsepower record (560) was within reach. Glenn had done all of the preliminary tuning on his track dyno, and as expected spot-on here with A/F ratio in the mid to high 11/1 range. With the boost pressure set as it was at the prior weekend’s race, the engine made over 550 HP as shown here. Glenn considers fuel flow, fuel pressure and boost pressure to be proprietary tuning data in this ultra-competitive class so it’s not measured/ shown. Instead, correction factor and weather conditions during each test are shown. Tested as it was run at Hastings 10/8/11 EngSpd RPM 8500 8600 8700 8800 STPPwr CHp 534.2 552.2 544.1 547.9 STPTrq Clb-ft 330.1 337.2 328.5 327.0 AirInT degF 63.1 63.1 63.1 63.3 Baro_P InHga 29.17 29.17 29.17 29.17 STPCor Factor 1.043 1.043 1.043 1.044 Humidy % 68.5 68.5 68.5 68.5 BoostP psig ExhPrs psig 8900 9000 9100 9200 9300 9400 9500 9600 9700 554.1 556.3 551.5 549.5 552.4 547.2 546.1 546.6 548.4 327.0 324.6 318.3 313.7 312.0 305.7 301.9 299.0 296.9 63.4 63.5 63.6 63.7 63.7 64.0 64.0 64.0 63.9 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 1.044 1.044 1.044 1.044 1.044 1.045 1.045 1.045 1.045 68.5 68.5 68.5 68.5 68.5 68.5 68.5 68.5 68.4 Glenn tweaked the boost pressure about five psi higher, and on this final run hit the 600 HP mark for the first time ever at this facility. 8.6 HP per cubic inch on gasoline is incredible! And here we set the dyno computer to record every 25 RPM, in case that magical 600.0 HP number were to fall in between one of the typical 100 RPM incremental measurements. There’s nothing worse than a 599.9 HP dyno sheet! Note, also, that when we loaded this engine WOT to steady it at 8500 just before beginning the three second acceleration test, it was sitting there for a moment with nearly 580 HP! Final test with turbo boost pressure adjusted “just enough”… EngSpd RPM 8500 8525 8550 8575 8600 8625 8650 8675 8700 8725 8750 8775 8800 8825 8850 8875 8900 8925 8950 8975 9000 9025 9050 9075 9100 9125 9150 STPPwr CHp 578.7 582.7 585.5 584.6 585.5 586.1 587.0 587.6 587.7 587.7 585.8 585.5 585.2 586.2 587.2 587.6 589.0 589.8 590.6 592.0 592.0 593.2 592.5 592.5 585.8 587.1 589.3 STPTrq Clb-ft 357.6 359.0 359.7 358.1 357.6 356.9 356.4 355.7 354.8 353.8 351.6 350.4 349.2 348.9 348.5 347.7 347.6 347.1 346.6 346.4 345.5 345.2 343.8 342.9 338.1 337.9 338.3 STPCor Factor 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.046 1.047 1.047 1.047 1.047 1.047 AirInT degF 64.3 64.3 64.3 64.3 64.3 64.3 64.3 64.3 64.3 64.3 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.4 64.5 64.5 Baro_P InHga 29.16 29.16 29.16 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 Humidy % 73.6 73.6 73.6 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 73.7 ElpsTm Secnds 0.08 0.39 0.58 0.81 0.85 0.88 0.92 0.94 0.99 1.02 1.11 1.15 1.21 1.23 1.25 1.27 1.28 1.30 1.33 1.34 1.37 1.38 1.41 1.45 1.64 1.79 1.84 ExhPrs psig BoostP psig 9175 9200 9225 9250 9275 9300 9325 9350 9375 9400 9425 9450 9475 9500 9525 9550 9575 9600 591.6 593.6 595.7 597.2 598.7 600.2 601.9 602.9 604.1 602.4 602.6 602.4 602.8 598.5 599.4 600.5 598.8 595.4 338.6 338.9 339.2 339.1 339.0 339.0 339.0 338.7 338.4 336.6 335.8 334.8 334.1 330.9 330.5 330.2 328.4 325.7 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 1.047 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.5 64.6 64.6 64.6 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 29.17 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.6 73.5 73.5 73.5 73.5 73.5 1.87 1.89 1.95 2.02 2.05 2.08 2.10 2.13 2.16 2.29 2.34 2.39 2.43 2.62 2.65 2.68 2.85 2.98 Here’s our new high speed 4130 lightweight tubular 1.5” diameter rubber dampened driveshaft—designed to deal with super-high torque and 10,000 RPM. Note Craig Campton’s sensually formed, flowbench- designed boost plenum mounted to the throttle body. Mike Everson and Glenn Hall “High Sixing” after the test session!
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