135-150 Semitrailer - Meyer Truck Center

Transcription

135-150 Semitrailer - Meyer Truck Center
MODEL 135/150 SERIES
FIXED GOOSENECK BEAVERTAIL SEMITRAILER
PARTS MANUAL
1900 NORTH STREET
MARYSVILLE, KANSAS 66508
(785) 562-5381
F-360-0304
03/04
ILLUSTRATED PARTS LIST
1
Figure 1-1 General Assembly
GENERAL ASSEMBLY
ITEM
PART/PAGE NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1-2 - 1-3
1-4 - 1-5
1-6 - 1-13
1-14 - 1-15
1-16 - 1-19;1-22 - 1-25
1-20 - 1-21
1-26 - 1-33
1-34 - 1-35
1-36
1-37 - 1-39
1-40 - 1-43
1-44 - 1-45
1-46 - 1-47
1-48 - 1-67
DESCRIPTION
QTY.
FRAME ASSEMBLIES
BULKHEAD ASSEMBLY (OPTION) (NOT SHOWN)
HYDRAULIC SYSTEM ASSEMBLIES (OPTION)
ELECTRICAL SYSTEM
SUSPENSION, SPRING AND AIR RIDE
AXLE AND BRAKE
AIR BRAKE SYSTEM
HUB AND DRUM
MUD FLAP ASSEMBLY
DECAL INSTALLATION
LANDING GEAR
RAMP ASSEMBLIES
TOOLBOX ASSEMBLY (NOT SHOWN)
MISCELLANEOUS OPTIONS
1-1
Figure 1-2 Frame Assembly
1-2
FRAME ASSEMBLY
ITEM PART NO.
1
2
3
4
5
----1-116-010019
F-359-___
105-0093
115761
115762
117649
117650
115747
122351
6
102363
102361
122346
122345
DESCRIPTION
FRAME ASSEMBLY
FRAME WELDMENT
BOX, MANUAL STORAGE
MANUAL, MODEL 135/150 SERIES OPERATOR’S
HOSE CLAMP 4-1/2
SUSPENSION ASSEMBLY, SPRING 102 FRONT
SUSPENSION ASSEMBLY, SPRING 102 REAR
(135-35, 135-40, 135-43, 135-45, 135-48 SPRING RIDE)
(SEE PAGE 1-17)
SUSPENSION ASSEMBLY SPRING 150 FRT
SUSPENSION ASSEMBLY SPRING 150 CTR/REAR
(150-45 & 150-48 SPRING RIDE)
(SEE PAGE 1-17)
AXLE WELDMENT 2512 SPRING 77 (135-40 AIR RIDE)
(INCL P/N’S 102361 & 115704) (SEE PAGES 1-20 AND 1-23)
AXLE WELDMENT RLU-228 D2512 SPG77
(135-45 & 135-48 AIR RIDE)
(INCL P/N’S 122345 & 115704) (SEE PAGES 1-20 AND 1-25)
SUSPENSION, ADJ. RLU-228-3.5 (135-40 AIR RIDE)
SUSPENSION, BEAM. RLU-228 (135-40 AIR RIDE)
(SEE PAGE 1-23)
SUSP, FASTENER RLU-228-6.3 (135-45 & 135-48 AIR RIDE)
SUSPENSION, BEAM RLU-228-6.3 (135-45 & 135-48 AIR RIDE)
(SEE PAGE 1-25)
QTY.
1
1
1
1
1-3
Figure 1-3 Bulkhead Assembly (Option)
1-4
BULKHEAD ASSEMBLY (OPTION)
ITEM
1
2
3
4
5
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NO.
B7-141-003
3-141-010121-2
3-141-010121-3
3-141-010123-4
125254
1-654-010051-06
1-861-010032-11
3-141-010008
1-861-010034-11
3-573-010378012
1-512-010005-09
1-557-010362-63
1-654-010055-03
1-654-010055-13
1-861-010032-15
3-054-010101
3-141-010155
3-141-010152
3-711-010025
6-557-010163
3-141-010147
3-755-010080
3-557-010380
1-557-010362-63
1-557-010014
125255
DESCRIPTION
BULKHEAD CHAIN RACK INST. (INCL ITEMS 1-4)
BULKHEAD INST. 48 X 96 (INCL ITEMS 5-15)
BULKHEAD INST. 16 X 102 (INCL ITEMS 5-15)
BULKHEAD INSTALLATION 2 POSITION (ITEMS 16-21)
BULKHEAD ASSEMBLY 48 X 102 (INCL. ITEMS 8, 15, 21)
SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5
WASHER, FLAT 3/8
CHAIN HANGER AND LOCK CHANNEL
WASHER, SPLIT LOCK 3/8
DECAL, 2X12 REFLEXITE WHITE (NOT SHOWN)
NUT, HEX LOCK 1/2-13 GRB
PIN, COTTER 1/4 X 2
SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5
SCREW, HEX HEAD CAP 1/2-13 X 4 GR5
WASHER, FLAT 1/2W
BAR, SIDE 48” BULKHEAD 102” EXT
BULKHEAD WLDMT 48 X 96
BULKHEAD WLDMT 16 X 102 (NOT SHOWN)
SPACER, 48” BULKHEAD 1” DIA
PIN, HITCH LEVELING LINK
BULKHEAD WELDMENT 16/24 X 102
SUPPORT WELDMENT BULKHEAD
SUPPORT PIN
COTTER PIN 1/4X2
HAIRPIN
BULKHEAD WELDMENT 48 X 102
QTY.
2
2
1
2
2
6
4
4
2
6
2
1
1
2
2
1
2
6
10
2
1
1-5
Figure 1-4 Hydraulic System Installation (Option)
1-6
HYDRAULIC CONTROL INSTALLATION (OPTION)
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
122286
1-007-010025
1-397-010305156
1-397-010305164
1-510-010001
1-654-010051-06
1-654-010051-07
1-654-010051-09
1-654-010158-1
1-861-010032-11
1-861-010034-11
1-861-010059-21
105479
105480
105481
105482
105483
105822
113274
114834
2061-8-8S
2062-12-12S
3-482-010563
3-846-010159
1-512-010005-01
DESCRIPTION
HYDRAULIC CONTROL INSTALLATION
PLUG, 3/4-16
HOSE ASSEMBLY 3/4 X 156
HOSE ASSEMBLY 3/4 X 164
NUT, FLANGE LOCK 3/8-16
SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5
SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5
SCREW, HEX HEAD CAP 3/8-16 X 2 GR5
SCREW, RD HEAD SQ NECK 1/4-20 X 3/4
WASHER, FLAT 3/8W
WASHER, SPLIT LOCK 3/8
WASHER, LOCKING INTL TOOTH 1-1/8
COUPLER, FLAT FACE MALE
COUPLER, FLAT FACE FEMALE
COUPLER, DUST CAP MALE
COUPLER, DUST CAP FEMALE
ADAPTER BULKHEAD
DECAL, HYD COUPLER
PLACARD, CONTROL PANEL
SHIELD, FLAT
ADAPTER, 45
ADAPTER, 90
MOUNT WELDMENT, VALVE, HYD PNEUMATIC
VALVE ASSEMBLY, 3 SPOOL MOTOR 1ST (SEE PAGE 1-11)
NUT, HEX LOCK 1/4-20
QTY.
4
1
1
7
3
4
3
2
3
3
2
1
1
1
1
2
1
1
1
2
2
1
1
2
1-7
Figure 1-5 Wet Kit Assembly (Option)
1-8
WET KIT ASSEMBLY (OPTION)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
27
28
29
30
31
32
33
36
37
38
*
PART NO.
107498
107499
107500
3-591-010001
3-120-010461
3-162-010001
1-654-010051-06
1-512-010005-05
1-1/4ST ELL
3-561-010001
6828
C3069X12
2024-12-8S
125130
106760
105479
105481
105480
105482
106759
1-560-010002-07
2024-12-12S
1-295-010001
1-295-010002
3-786-010043
1-007-010006
1-397-010301100
3-399-010001
1-654-010055-03
1-861-010034-13
PTO*
2062-16-8S
2047-12-12S
3-482-010503
1-560-010002-05
1-560-010002-04
1-512-010005-09
1-654-010055-04
12-16 070120
107513
107520
DESCRIPTION
QTY.
WET KIT 30 GAL
WET KIT 30 GAL W/ PTO, NOT INSTALLED
WET KIT 30 GAL W/O PTO, NOT INSTALLED
PUMP, HYDRAULIC GEAR (SEE PAGE 1-13)
BRACKET, HYD TANK MOUNT SUPPORT
FILLER, BREATHER STRAINER
SCREW HEX HEAD CAP 3/8-16 X 1-1/4 GR5
NUT HEX LOCK 3/8-16 GRB
PIPE ELBOW, 90°
HOSE, BARB
CLAMP, HOSE
NIPPLE HEX
ADAPTER 90
RD12D HYD. BY-PASS SRDD
HOSE ASSEMBLY, 3/4X164
COUPLER, FLAT FACE MALE
COUPLER, DUST CAP MALE
COUPLER, FLAT FACE FEMALE
COUPLER, DUST CAP FEMALE
HOSE ASSEMBLY, 1/2X164
PLUG, BLACK PIPE
ADAPTER 90
FILTER, RETURN
FILTER ELEMENT
TANK, HYDRAULIC
ELBOW 90
HOSE ASSEMBLY 1/2X100
HOSE SUCTION 1-1/4X4
SCREW HEX HEAD CAP 1/2-13X1-1/2 GR5
WASHER SPLIT LOCK 1/2
POWER TAKEOFF
ADAPTER 90
ELBOW 90 SWIVEL
TANK MOUNT
PIPE PLUG 3/4
PIPE PLUG 1/2
NUT HEX LOCK 1/2-13 GRB
SCREW HEX HEAD CAP 1/2-13X1-3/4 GR5
ADAPTER
ADAPTER
INSTALLATION DRAWING 107498
1
4
1
4
4
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
8’
4
4
1
1
1
1
2
1
4
4
1
1
1
IF IT BECOMES NECESSARY TO ORDER A NEW POWER TAKEOFF, HAVE READY THE
TRANSMISSION MODEL NUMBER AND SERIAL NUMBER BEFORE CALLING THE PARTS
DISTRIBUTION CENTER.
1-9
Figure 1-6 Three Spool Valve
1-10
VALVE, THREE SPOOL
ITEM
PART NO.
1
2
3
4
5
6
6A
7
8
9
10
11
12
13
14
15
16
17
18
19
3-846-010159
1V1703
2A0079-404
4Z4306
1A0711
2A0283-7214
*
*
1R0017
*
1V0081
1A0757
1V1725
1A0709
1A0291
1A0744
1A0292
2A0079-406
1A0294
1A0290
1V0208
20
21
22
*
**
2A283-7214
1V1701
2A0354-121
2V0010
DESCRIPTION
QTY.
VALVE ASSEMBLY, THREE SPOOL MOTOR 1ST
VALVE, HANDLE
CAP SCREW (TIGHTEN TO 7 - 11 FT.-LBS.)
BRACKET, HANDLE
WASHER, O-RING SPOOL
SEAL, SPOOL
SPOOL, 4-WAY
MOTOR SPOOL, 4-WAY
RELIEF ASSEMBLY (1500 - 3000 PSI)(PRESET @ 2500 PSI)
HOUSING, VALVE
POPPET, LOAD CHECK
SPRING, LOAD CHECK
PLUG, LOAD CHECK
SPACER, END
WASHER, STOP
SPRING, CENTERING
COLLAR, STOP
CAP SCREW (TIGHTEN TO 7 -11 FT.-LBS.)
CAP, END
WASHER, CENTERING SPRING
ADAPTER ASSEMBLY, REMOTE POWER BEYOND
(Contains all necessary O-rings)
GROMMET, RUBBER (BOTTOM OUTLET)
PIN KIT
PLUG, CONVERSION
SEAL KIT
**1
3
9
3
6
6
**2
**1
1
1
3
3
3
3
3
3
3
12
3
3
1
1
3
1
NOT SOLD SEPARATELY.
COMPONENT IS 3-SPOOL VALVE WITH 1ST STAGE MOTOR SPOOL USED IN PLANETARY
WINCH APPLICATIONS.
1-11
Figure 1-7 Pump, Wet Kit Hydraulic
1-12
PUMP, WET KIT HYDRAULIC
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
3-591-010001
391-2883-058
312-5037-201
391-3681-001
391-2585-006
391-0381-068
391-2882-086
391-2185-013
312-2917-130
391-2884-050
312-8217-327
312-3220-327
391-3784-028
391-1401-025
391-2082-032
391-1802-119
DESCRIPTION
HYDR. PUMP, GEAR (COMM. SHEARING 312-9610-394)
LIP SEAL
HOUSING, SEC.
CHECK, ASSEMBLY
RING SEAL
BRG. ROLLER
SEAL, POCKET STRIP
THRPL
SET, GEAR SHAFT
SEAL, SQ.-R
HOUSING, GEAR
HOUSING, PEC.
WASHER
CAPSCREW
DOWEL PIN
SEAL KIT
QTY.
1
1
1
2
2
4
12
2
1
2
1
1
4
4
4
1-13
Figure 1-8 Electrical System Schematic
1-14
SCHEMATIC, ELECTRICAL SYSTEM
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
1-654-010049-06
1-512-010005-03
1-861-010032-09
59W-2-3
10205R
59S-7
10403
10205Y
3-368-010057
60700
10404
15009
1-512-010007-03
1-861-010034-07
1-656-010003051
60215Y
1-654-010047-06
1-861-010032-07
1-512-010005-01
750-029
1-796-010001
3-446-010046
104143
104150
3-368-010060
3-368-010120
40002R
DESCRIPTION
SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR5
NUT, HEX LOCK 5/16-18 GRB
WASHER, FLAT 5/16
BOOT, RUBBER
LAMP, RED REFLECTOR
RECEPTACLE, 7-PIN
GROMMET MOUNT
LAMP, YELLOW REFLECTOR
WIRE HARNESS, FRT, MAIN
GROMMET, LIGHT
GROMMET MOUNT
LICENSE LAMP
NUT, HEX #10-24
WASHER, SPLIT LOCK #10
SCREW, RD HEAD MACH #10-24 X 3/4
LAMP ONLY, TURN CLEARANCE
SCREW, HEX HEAD CAP 1/4-20 X 1 GR5
WASHER, FLAT 1/4
NUT, HEX LOCK 1/4-20 GRB
JUNCTION BOX, 7 STUD
TIE WRAPS (NOT SHOWN)
LIGHT ABS LAMP 2.5" DIA AMBER - ABS ONLY
HARNESS, CTR TURN, ABS
HARNESS, ABS POWER
WIRE HARNESS, REAR
HARNESS ASSEMBLY, FRONT MAIN
LIGHT, 4” STOP TURN TAIL
QTY.
2
2
2
1
5
1
7
8
1
2
7
1
2
2
2
2
2
2
2
1
AR
1
1
1
1
1
4
1-15
Figure 1-9 Suspension Assembly - Spring Ride
1-16
SUSPENSION ASSEMBLY - SPRING RIDE
ITEM PART NO.
115761
115762
117649
117650
1
HUT16
16398-04
715-00
719-02
10562-00
706-01
7816-10
35-00
34-04
301-01
7052-02
759-00
37-03
756-00
16086-01
7701-02
108673
7703-02
16398-08
16451-03
16451-04
10506-00
SUSP ASSY, SPRING 102 FRT (135 MODELS) (INCL. ITEMS 1-19)
SUSP ASSY, SPRING 102 RR (135 MODELS) (INCL. ITEMS 1-19)
SUSP ASSY, SPRING FRT (150 MODELS) (INCL. ITEMS 1-19)
SUSP ASSY, SPRING CTR/REAR (150 MODELS)
(INCL. ITEMS 1-11, 17, 19-23)
AXLE 77 12.25X7.5 SER BRAKE 25K (SEE PAGE 1-20)
(USED IN P/N 117649)
AXLE 77 12.25X7.5 SPG BRAKE 25K (SEE PAGE 1-20)
(USED IN P/N’S 115761, 115762, & 117650)
SPRING SINGLE LEAF HI ARCH STD HUTCH 7700
ADJUSTABLE TORQUE ARM
RIGID TORQUE ARM
RADIUS ROD BOLT 1-14 X 5
FLANGE LOCKOUT 1-14 GRF
BOTTOM PLATE SINGLE LEAF
U-BOLT STD 875
WASHER PL 15/16
NUT HEX 7/8-14
AXLE SEAT
DELRIN LINER SINGLE LEAF
BOLT HEX 5/8-18 X 4-1/2
NUT HEX LOCK 5/8-18 GRB
SLEEVE SPACER 3/4 X 18GA X 3-1/4
DECAL (NOT SHOWN)
SPRING HANGER, FRONT, UN
CENTER HANGER
SPRING HANGER, REAR, UN
TORQUE ARM ASSEMBLY - ADJ.
ROCKER/HANGER ASSEMBLY LH
ROCKER/HANGER ASSEMBLY RH
BUMP OUT, 1.5 X 3
3-762-010667-02
117647
SUSPENSION KIT (135 MODELS) (INCL. ITEMS 3-19)
SUSPENSION KIT (150 MODELS) (INCL. ITEMS 3-11, 17, 19-23)
115709
115704
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
DESCRIPTION
QTY
1
1
1
2
1
1
2
1
1
4
4
2
4
8
8
2
2
2
2
2
1
2
2
2
2
2
2
4
NOTE: QUANTITIES SHOWN FOR ITEMS 2 THROUGH 17 ARE PER AXLE.
1-17
Figure 1-10 Air Control Kit (Option)
1-18
AIR CONTROL KIT (OPTION)
ITEM
PART NO.
1
2
3
4
5
6
7
102732
900 54 007
905-54-107
481 00 224
930 02 349
934 00 060
941 00 119
941 00 466
DESCRIPTION
AIR CONTROL KIT NEWAY
HEIGHT CONTROL VALVE
AIR PRESSURE PROTECTION VALVE & FILTER
SRK - 167 KIT (ADJ. LINK ASSY)
CAP SCREW 1/4-20 X 3/4
LOCK NUT 1/4-20
DECAL (OPERATING)
HEIGHT CONTROL VALVE INSTRUCTIONS (NOT SHOWN)
QTY.
1
1
1
2
2
1
1
1-19
Figure 1-11 Axle and Brake Assembly
AXLE AND BRAKE ITEMS (DEXTER)
ITEM
1*
PART NO.
115704
115709
115715
D2H12
D-2H16
**K71-460-00
**K71-136-00
2**
3**
1-20
014-068-00
056-017-00
DESCRIPTION
AXLE 12.25X7.5 SPG BRK 25K 77 TRK
AXLE 12.25X7.5 SER BRK 25K 77 TRK
AXLE 16-1/2 X 7 SPG BRK 25K75 TRK
BEAM W/ BRACKETS (12.25 X 7.5)
BEAM W/ BRACKETS (16.5 X 7)
BRAKE SHOE HARDWARE KIT (12.25 X 7.5)
(INCL ITEMS 2-3, 5-9)
BRAKE SHOE HDWR KIT (16.5 X 7)
(ITEMS 2, 3, 5, 6, 7, 8, & 9)
BUSHING, ANCHOR PIN
PIN, ANCHOR
QTY
1
4
4
AXLE AND BRAKE ITEMS (DEXTER)
ITEM
4
4A
4B
5**
6**
6A**
7**
8**
9**
10***
11***
12***
13***
13A***
14***
14A***
15***
16
17
18
19
20
21
22***
23
24
26
27
PART NO.
040-320-01
040-180-00
041-060-01
041-058-01
041-057-01
041-059-01
K71-133-00
K71-138-00
014-057-00
014-065-00
056-010-00
071-122-00
069-018-00
046-092-00
046-096-00
056-018-00
046-097-00
***K71-101-00
***K71-135-00
005-074-00
005-096-00
010-052-00
014-056-00
005-075-00
005-097-00
005-134-00
069-020-00
069-078-00
014-058-00
034-188-05
034-189-05
034-192-08
034-193-08
127777
127778
127779
006-114-00
005-098-00
005-099-00
006-115-00
061-006-00
034-058-07
034-057-07
034-058-01
024-100-00
097-002-00
128550
DESCRIPTION
SHOE AND LINING ASSEMBLY (12.25 X 7.5)
SHOE AND LINING ASSEMBLY (16.5 X 7)
LINING - BRAKE BLOCK CAM (12.25 X 7.5)
LINING - BRAKE BLOCK CAM (16.5 X 7)
LINING - BRAKE BLOCK ANCHOR (12.25 X 7.5)
LINING - BRAKE BLOCK ANCHOR (16.5X7)
BRAKE BLOCK KIT (12.25 X 7.5)
BRAKE BLOCK KIT (16.5 X 7)
ROLLER (12.25 X 7.5)
ROLLER (16.5 X 7.5)
RETAINER, ROLLER PIN (12.25 X 7.5)
RETAINER, ROLLER (16.5 X 7)
RETAINER RING (12.25 X 7.5 ONLY)
SPRING, SHOE RETRACTOR (12.25 X 7.5)
SPRING, SHOE RETRACTOR (16.5 X 7)
RETAINER PIN RETRACTOR SPRING
KEEPER SPRING
CAMSHAFT REPAIR KIT (12.25 X 7.5) (ITEMS 10-15, & 22)
CAMSHAFT REPAIR KIT (16.5 X 7) (ITEMS 10-15, & 22)
D" WASHER - CAMSHAFT (12.25 X 7.5)
WASHER CAMSHAFT (16.5 X 7)
SEAL GREASE
BUSHING CAMSHAFT SPIDER
WASHER, CAMSHAFT (12.25 X 7.5)
WASHER, CAMSHAFT (16.5 X 7)
WASHER CAMSHAFT
RETAINER CAMSHAFT
RETAINER CAMSHAFT
BUSHING CAMSHAFT SUPPORT
CAMSHAFT, 23-3/8" LH (12.25 X 7.5)
CAMSHAFT, 23-3/8" RH (12.25 X 7.5)
CAMSHAFT, 25" LH (16.5 X 7)
CAMSHAFT, 25" RH (16.5 X 7)
SLACK ADJUSTER, AUTOMATIC (12.25 X 7.5)
SLACK ADJUSTER, AUTOMATIC (16.5 X 7)
CLEVIS AND MOUNTING KIT FOR AUTO SLACK ADJUSTER
NUT, INNER SPINDLE
WASHER, SPINDLE LOCK
WASHER, TABBED SPINDLE LOCK
NUT, OUTER SPINDLE
FITTING, GREASE 45°
CHAMBER, BRAKE (SPRING BRAKE) (12.25 X 7.5)
CHAMBER, BRAKE (SERVICE BRAKE) (12.25 X 7.5)
CHAMBER, BRAKE (SPRING BRAKE) (16.5 X 7)
SENSOR BLOCK, LOWER
RETAINER CLIP
ABS SENSOR, 90
QTY
4
4
2
2
4
4
4
4
4
4
8
4
8
2
2
4
4
2
2
4
2
2
2
2
1
1
1
1
2
1
2
2
2
2
2
2
2
2
2
2
2
* WHEN ORDERING THE BEAM WITH SPINDLE, SPIDER, AND BRACKETS ATTACHED, YOU
WILL NEED THE SERIAL NUMBER ON AXLE BEAM, MODEL, SIZE, TRACK LENGTH, BRAKE
SIZE, AND CAMSHAFT LENGTH.
** THESE PARTS ARE AVAILABLE AS PART OF THE BRAKE SHOE REPAIR KIT LISTED.
*** THESE PARTS ARE AVAILABLE AS PART OF THE CAMSHAFT REPAIR KIT LISTED.
NOTE: FOR HUB AND DRUM INFORMATION, SEE PAGE 1-35.
1-21
Figure 1-12 Suspension Hanger RLU-228-3.5
1-22
SUSPENSION HANGER RLU-228-3.5
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
PART NO.
DESCRIPTION
QTY.
102363
102361
111010
111020
900 45 040
111006
93201057
90008184
111007
934 00 149
936 00 077
1-512-010007-09
1-861-010034-13
105408
934-00-492
111022
111008
111018
94100787
94100685
94100648
94100590
94100790
SUSPENSION, ADJ. RLU-228-3.5 (INCL ITEMS 1-19)
SUSPENSION, BEAM. RLU-228(INCL ITEMS 20-28)
FLAT WASHER
AIR SPRING ASSEMBLY
SHOCK
ALIGN BUSH ASSEMBLY (CONSISTS OF:)
ROD BOLT
ALIGN BLOCK
ALIGN BLOCK
3/4-16 HEX NUT GRB
LOCK WASHER, 3/4"
HEX NUT, 1/2-13
LOCK WASHER, 1/2"
HEX HEAD CAP SCREW 3/4-10 X 3-1/2
LOCK NUT, 3/4" - 10
3/4-10 SQUARE NUT
LOCK NUT 1-1/8-7
ANCHOR, RIDE HEIGHT CONTROL VALVE (NOT SHOWN)
LITERATURE INSTRUCTIONS (NOT SHOWN)
LITERATURE SPEC (NOT SHOWN)
LITERATURE FORM 864 (NOT SHOWN)
LITERATURE LABEL (NOT SHOWN)
LITERATURE LABEL (NOT SHOWN)
2
2
2
2
1
1
2
2
4
4
4
4
2
2
2
1
1
1
1
1
1
111019
FASTENER KIT (INCL. 1, 4-11, 13, 15)
1
111010
111013
900-08-139
111011
111012
111014
111023
111015
111008
FLAT WASHER
EQUALIZING BEAM ASSEMBLY LH
RUBBER BUSHING (FRONT PIVOT)
RUBBER BUSHING (AXLE CONNECTION)
AXLE ADAPTER ASSEMBLY
EQUALIZING BEAM ASSEMBLY RH
HEX HEAD CAP SCREW 1-1/8-7 X 8-1/2
SAFETY STRAP
LOCK NUT 1-1/8-7
8
1
2
4
2
1
4
2
4
109533
ALIGNMENT BLOCK ASSEMBLY (INCL. 1, 4, 5, & 13)
(ONE PER SIDE)
NOTE: QUANTITIES LISTED ARE PER AXLE.
1-23
Figure 1-13 Suspension Hanger RLU-228-6.3
1-24
SUSPENSION HANGER RLU-228-6.3
ITEM PART NO.
1
2
3
4
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
22
23
24
25
26
122345
122346
3-565-010047
122348
122349
900 23 002
900-25-288
111010
129009
129001
129002
129003
932 01 051
934-00-506
900-44-162
123594
129004
129005
1-512-010007-09
934 00 149
111022
934 00 492
111008
1-816-010034-13
936 00 077
129006
105408
DESCRIPTION
SUSPENSION, BEAM RLU-228-6.3
SUSPENSION, FASTENER RLU-228-6.3
AIR SPRING MOUNTING PLATE
BRACKET, FRAME EZ ALIGN LH
BRACKET, FRAME ASSEMBLY ADJ RH
BRACE, ANGLE
SAFETY STRAP
FLAT WASHER
AXLE ADAPTER ASSEMBLY LH
AXLE ADAPTER ASSEMBLY RH
BEAM EQUALIZING ASSEMBLY LH
BEAM EQUALIZING ASSEMBLY RH
SCREW, HEAD CAP
NUT, HEX LOCK 1-1/8-7 GRB
SHOCK ABSORBER
AIR SPRING
SCREW, HEX HEAD CAP 3/4-10 X 4
ALIGNMENT BLOCK
HEX NUT, 1/2-13
3/4-16 HEX NUT GRB
3/4-10 SQUARE NUT
LOCK NUT, 3/4" - 10
LOCK NUT 1-1/8-7
LOCK WASHER, 1/2"
LOCK WASHER, 3/4"
ALIGNMENT BLOCK NON WELD
HEX HEAD CAP SCREW 3/4-10 X 3-1/2
QTY.
2
1
1
2
2
12
1
1
1
1
4
4
2
2
2
2
4
2
2
2
2
4
4
4
1-25
Figure 1-14 Spring Air Brake System w/ ABS, Tandem Axle (Air Ride)
1-26
AIR BRAKE SYSTEM W/ ABS, TANDEM (AIR RIDE)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
PART NO.
126283
1-297-010008-07
1-297-010008-18
1-297-010008-23
1-297-010010-01
1-297-010010-04
1-297-010012-16
1-297-010013-11
1-297-010013-16
1-297-010015-07
1-512-010005-01
1-512-010005-05
1-560-010002-03
1-560-010002-04
1-560-010002-05
1-654-010047-06
1-654-010051-08
1-861-010032-11
108801
108802
114588
114590
118-2659-9
2083-8-4S
2083-8-8S
3-780-010002
55B61
55B61-6
55B61-7
56D4
758-181
805-2
900-54-007
905-54-107
1-833-010001
1-833-010002
1-833-010003
1-384-010038076
3-384-010020
101848
1-384-010038054
114584
114586
42
102732
DESCRIPTION
FRAME ASSEMBLY, AIR RIDE (135)
FITTING AIR 90
FITTING AIR 90
FITTING AIR 90
FITTING AIR UNION TEE
FITTING AIR UNION TEE
FITTING, AIR FEMALE
FITTING AIR
FITTING AIR 45
FITTING AIR BRANCH TEE 3/8-3/8
NUT HEX LOCK 1/4-20
NUT, HEX LOCK 3/8-16
PIPE PLUG 3/8
PIPE PLUG 1/2
PIPE PLUG 3/4-14
SCREW HEX HEAD CAP 1/4-20 X 1 GR5
SCREW HEX HEAD CAP 3/8-16 X 1-3/4 GR5
WASHER FLAT 3/8W
GLADHAND RED AIR
GLADHAND BLUE AIR
ECU/VALVE ASSEMBLY 4S/2M
DIAGNOSTIC CABLE BLINK LIGHT
BUSHING 1/2 X 3/4
NIPPLE HEX 1/2 - 1/4
NIPPLE 1/2 - 1/2
TANK AIR
FRAME UNION
TAG EMERGENCY LINE
TAG SERVICE LINE
AIR TANK DRAIN COCK
VALVE RELAY EMERGENCY
STEP BUSHING
HEIGHT CONTROL VALVE
AIR PRESSURE PROTECTION VALVE
TUBING NYLON 1/4
TUBING NYLON 3/8
TUBING NYLON 1/2
HOSE AIR 3/8 X 76
HOSE, AIR 3/8 X 32
SENSOR EXTENSION CABLE (6’)
HOSE AIR 3/8 X 54
BRAKE KIT, ABS 4S/2M (INCL ITEMS 20-21,39)
(SEE PAGE 1-33)
BRAKE KIT, ABS 4S/2M TRI/SPR (INCL ITEMS 20-21,39)
(USED ON 135-48 10-1 BB ONLY) (SEE PAGE 1-33)
AIR CONTROL KIT (INCL ITEMS 32-33)
(SEE PAGE 1-19)
QTY.
1
2
1
1
2
1
4
2
1
2
14
5
3
2
2
8
10
1
1
REF
REF
2
1
1
2
2
1
1
2
1
16
REF
REF
AR
AR
AR
2
4
REF
2
1
1
1
1-27
Figure 1-15 Spring Air Brake System w/ ABS, Tandem Axle (Spring Ride)
1-28
AIR BRAKE SYSTEM W/ ABS, TANDEM (SPRING RIDE)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
PART NO.
126284
1-297-010008-18
1-297-010008-23
1-297-010012-16
1-297-010013-16
1-297-010015-07
1-512-010005-01
1-512-010005-05
1-560-010002-03
1-560-010002-04
1-560-010002-05
1-654-010047-06
1-654-010051-08
1-861-010032-11
108801
108802
114588
114590
118-2659-9
2083-8-8S
3-780-010002
55B61
55B61-6
55B61-7
56D4
758-181
805-2
1-833-010002
1-833-010003
1-384-010038076
3-384-010020
101848
1-384-010038054
114584
DESCRIPTION
FRAME ASSEMBLY, SPRING RIDE (135)
FITTING AIR 90
FITTING AIR 90
FITTING, AIR FEMALE
FITTING AIR 45
FITTING AIR BRANCH TEE 3/8-3/8
NUT HEX LOCK 1/4-20
NUT, HEX LOCK 3/8-16
PIPE PLUG 3/8
PIPE PLUG 1/2
PIPE PLUG 3/4-14
SCREW HEX HEAD CAP 1/4-20 X 1 GR5
SCREW HEX HEAD CAP 3/8-16 X 1-3/4 GR5
WASHER FLAT 3/8W
GLADHAND RED AIR
GLADHAND BLUE AIR
ECU/VALVE ASSEMBLY 4S/2M
DIAGNOSTIC CABLE BLINK LIGHT
BUSHING 1/2 X 3/4
NIPPLE 1/2 - 1/2
TANK AIR
FRAME UNION
TAG EMERGENCY LINE
TAG SERVICE LINE
AIR TANK DRAIN COCK
VALVE RELAY EMERGENCY
STEP BUSHING
TUBING NYLON 3/8
TUBING NYLON 1/2
HOSE AIR 3/8 X 76
HOSE, AIR 3/8 X 32
SENSOR EXTENSION CABLE (6’)
HOSE AIR 3/8 X 54
BRAKE KIT, ABS 4S/2M (INCL ITEMS 16-17,31)
(SEE PAGE 1-33)
QTY.
2
1
1
2
1
2
8
1
4
1
2
8
8
1
1
REF
REF
1
2
2
2
1
1
2
1
16
AR
AR
2
4
REF
2
1
1-29
Figure 1-16 Spring Air Brake System w/ ABS, Triple Axle (Spring Ride)
1-30
AIR BRAKE SYSTEM W/ ABS, TRIPLE (SPRING RIDE)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
PART NO.
126285
1-297-010008-18
1-297-010008-23
1-297-010012-16
1-297-010013-16
1-297-010015-07
1-297-010015-11
1-512-010005-01
1-512-010005-05
1-560-010002-03
1-560-010002-04
1-560-010002-05
1-654-010047-06
1-654-010051-08
1-861-010032-11
108801
108802
114588
114590
118-2659-9
2083-8-8S
3-780-010002
55B61
55B61-6
55B61-7
56D4
758-181
805-2
1-833-010002
1-833-010003
1-384-010038076
101003
101848
1-384-010038024
1-384-010038084
1-384-010038072
114584
DESCRIPTION
FRAME ASSEMBLY SPRING RIDE (150)
FITTING AIR 90
FITTING AIR 90
FITTING, AIR FEMALE
FITTING AIR 45
FITTING AIR BRANCH TEE 3/8-3/8
FITTING AIR BRANCH TEE 1/2-1/2
NUT HEX LOCK 1/4-20
NUT, HEX LOCK 3/8-16
PIPE PLUG 3/8
PIPE PLUG 1/2
PIPE PLUG 3/4-14
SCREW HEX HEAD CAP 1/4-20 X 1 GR5
SCREW HEX HEAD CAP 3/8-16 X 1-3/4 GR5
WASHER FLAT 3/8W
GLADHAND RED AIR
GLADHAND BLUE AIR
ECU/VALVE ASSEMBLY 4S/2M
DIAGNOSTIC CABLE BLINK LIGHT
BUSHING 1/2 X 3/4
NIPPLE 1/2 - 1/2
TANK AIR
FRAME UNION
TAG EMERGENCY LINE
TAG SERVICE LINE
AIR TANK DRAIN COCK
VALVE RELAY EMERGENCY
STEP BUSHING
TUBING NYLON 3/8
TUBING NYLON 1/2
HOSE AIR 3/8 X 76
HOSE AIR 3/8 X 48
SENSOR EXTENSION CABLE (6’)
HOSE AIR 3/8 X 24
HOSE AIR 3/8 X 84
HOSE AIR 3/8 X 72
BRAKE KIT, ABS 4S/2M (INCL ITEMS 17-18,32)
(SEE PAGE 1-33)
QTY.
2
1
1
2
1
1
2
12
1
7
1
2
12
24
1
1
REF
REF
1
2
3
2
1
1
3
1
24
AR
AR
2
2
1
2
2
2
1
1-31
Figure 1-17 Brake Kit, Rockwell ABS
1-32
BRAKE KIT ROCKWELL ABS
ITEM
1
2
3
4
5
PART NO.
114584
114586
114588
101848
103861
114590
101851
101855
DESCRIPTION
BRAKE KIT WABCO ABS 4S/2M
BRAKE KIT WABCO ABS 4S/2M TRI/SPR
ECU/VALVE ASSEMBLY 4S/2M PREMIUM
SENSOR EXTENSION CABLE (6’) (114584)
SENSOR EXTENSION CABLE (10’) (114586)
POWER/DIAGNOSTIC CABLE
DIAGNOSTIC SWITCH
WARNING LAMP LABEL
QTY.
1
4
4
1
1
1
1-33
Figure 1-18 Outboard Pilot Mount Hub and Drum
1-34
OUTBOARD PILOT MOUNT HUB AND DRUM
ITEM PART NO.
1
2
3
4
5
6
7
9
10
11
12
13
14
15
16
17
18
19
108541
103783
HM218210
HM218248
HM212011
HM212049
110976(66884)
63680
110975(2023----T)
112493(2027----T80)
179933
113536
021-038-01(4009)
071-124-00(3067)
3-659-010012
1-861-010034-10
1-654-010049-03
3-870-010097
100402
112047
TR573
100401
1-843-010014
*
114619
DESCRIPTION
HUB/DRUM ASSY 8 BOLT 12-1/4" PILOT, ABS
HUB/DRUM 10 BOLT 16-1/2 PILOT ABS LONG STUD
INNER BEARING CUP
INNER BEARING CONE
OUTER BEARING CUP
OUTER BEARING CONE
OUTBOARD MOUNTED BRAKE DRUM (10 BOLT)
OUTBOARD MOUNTED BRAKE DRUM (8 BOLT)
HUB IRON (10 BOLT)
HUB IRON (8 BOLT) 80 TH TONER RING
FLANGE NUT
STUD
CAP HUB
GASKET OIL CAP
SEAL
WASHER SPLIT LOCK 5/16
SCREW HEX HEAD CAP 5/16-18 X 3/4 GR5
WHEEL 17.5X6.75 PILOT MT (NOT SHOWN)
WHEEL 17.5X6.75 ALUM PILOT MT (NOT SHOWN)
WHEEL 17.5X6.75 ALUM PILOT MT (NOT SHOWN)
VALVE STEM - STEEL WHEEL (NOT SHOWN)
VALVE STEM TR543C - ALUMINUM WHL (NOT SHOWN)
VALVE EXTENSION, STEM 3” (NOT SHOWN)
ABS TONE RING
WHEEL GUARD, 8 HOLE (NOT SHOWN)
QTY.
1
1
1
1
1
1
1
1
**8,10
**8,10
1
1
1
6
6
1
1
1
1
1
1
1
1
*
THIS PART SHOULD BE REPLACED IN CONJUNCTION WITH THE BRAKE DRUM
IT SHOULD NEVER BE SOLD SEPARATELY.
**
THE FIRST QUANTITY IS FOR THE 8 BOLT WHEEL, AND THE SECOND QUANTITY IS
FOR THE 10 BOLT WHEEL.
1-35
Figure 1-19 Mud Flap Assembly
MUD FLAP ASSEMBLY
ITEM
PART NO.
1
2
3
4
5
3-485-010010
3-485-010001
3-762-010017
1-510-010001
1-654-010051-07
1-861-010032-11
1-36
DESCRIPTION
MUD FLAP ASSEMBLY
FLAP, MUD 21”
CLAMP MUD FLAP
NUT, HEX FLANGE 3/8
SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5
WASHER, FLAT 3/8W
QTY.
Figure 1-20 Decal Placement
1-37
2
9
1
5
3
6
4
7
8
11
10
12
13
15
Figure 1-21 Decals
1-38
14
DECAL INSTALLATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
116746
116747
117494
117495
124469
1-573-010476
1-573-010480
1-573-010477
1-573-010481
116730
116729
117795
117794
3-573-010040
3-573-010042
3-573-010041
3-573-010043
3-573-010044
3-573-010046
3-573-010045
3-573-010047
3-573-010048
3-573-010049
3-573-010349
3-573-010085
3-573-010350
3-573-010377
3-573-010210
105822
113274
DESCRIPTION
DECAL INSTALLATION 135 BK/LT 50K
DECAL INSTALLATION 135 WH/DK 50K
DECAL INSTALLATION 150 BK/LT 70K
DECAL INSTALLATION 150 WH/DK 70K
DECAL INSTALLATION 135 WH/DK 50K
DECAL, BOW-TIE (BLACK)
DECAL, BOW-TIE (WHITE)
DECAL, LANDOLL 2-7/16” (BLACK)
DECAL, LANDOLL 2-7/16” (WHITE)
DECAL, 135 5” (BLACK)
DECAL, 135 5” (WHITE)
DECAL, 150 5” (BLACK)
DECAL, 150 5” (WHITE)
DECAL, FRONT STRIPE (LEFT BLACK)
DECAL, FRONT STRIPE (LEFT WHITE)
DECAL, FRONT STRIPE (RIGHT BLACK)
DECAL, FRONT STRIPE (RIGHT WHITE)
DECAL, TAPERED STRIPE (LEFT BLACK)(NOT SHOWN)
DECAL, TAPERED STRIPE (LEFT WHITE)(NOT SHOWN)
DECAL, TAPERED STRIPE (RIGHT BLACK)
DECAL, TAPERED STRIPE (RIGHT WHITE)
DECAL, LANDOLL 5” BLACK
DECAL, LANDOLL 5” WHITE
DECAL, CAUTION 50,000#/10FT (TANDEM)
DECAL, CAUTION 70,000#/10FT (TRIPLE)
DECAL, GOTCHA PULL
DECAL, 2" REFLEXITE TAPE RD/WHT
DECAL, TORQUE SPEC 8-10 STUD HUB
DECAL, HYD COUPLER
PLACARD, CONTROL PANEL
QTY.
2
2
1
1
3
3
3
3
2
2
2
2
1
1
1
1
2
2
2
2
2
AR
REF
REF
REF
* If trailer is repainted or if decals become illegible, order new ones from the factory and replace.
1-39
Figure 1-22 Landing Gear Installation
1-40
LANDING GEAR INSTALLATION
ITEM
PART NO.
104243
116757
118169
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
109709
117001
109710
117004
1-861-010032-11
1-512-010005-05
108628
1-654-010059-04
1-861-010032-19
1-512-010005-13
1-654-010059-03
109160
118246
104238
1-654-010051-09
117003
3-725-010058
346SL
112678
112679
1-654-010059-05
1-512-010005-03
1-654-010051-07
1-861-010032-09
DESCRIPTION
PARK STAND INSTALLATION, PIN DROP
(INCL. ITEMS 9-10, 15-19)
LANDING GEAR INSTALLATION, 2 SPEED
(INCL. ITEMS 1-14, 20-22)
LANDING GEAR INSTALLATION, 2 SPEED
(INCL. ITEMS 1-2, 4-5, 7-13)
LANDING GEAR 2 SPEED JOST (SEE PAGE 1-43)
HANDLE, CRANK MODIFICATION (USED ON 116757)
CRANK, LANDING GEAR (USED ON 118169)
EXTENSION WELDMENT, TWO SPEED CRANK
WASHER, FLAT 3/8
NUT, HEX LOCK 3/8-16 GRB
SCREW, HEX HEAD CAP 5/16-18 X 2-1/4 GR5
SCREW, HEX HEAD CAP 5/8-11 X 1-3/4 GR5
WASHER, FLAT 5/8
NUT, HEX LOCK 5/8-11 GRB
SCREW, HEX HEAD CAP 5/8-11 X 1-1/2 GR5
CROSS-SHAFT LANDING GEAR (40”) (USED ON 116757)
CROSS-SHAFT LAND GEAR (45-1/2”) (USED ON 118169)
ANCHOR, LOWER, BOLT-ON
SCREW, HEX HEAD CAP 3/8-16 X 2 GR5
GUIDE, CRANK EXTENSION
STAND WELDMENT PARK INSIDE
LOCK HITCH PIN
PARK STAND WELDMENT LH (FRONT PIN)
PARK STAND WLDMT RH (FRONT PIN)
SCREW, HEX HEAD CAP 5/8-11 X 2 GR5
NUT, HEX LOCK 5/16-18 GRB
SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5
WASHER, FLAT 5/16W
QTY.
1
1
1
1
6
6
1
4
4
20
16
1
1
2
3
1
2
2
1
1
4
1
2
2
1-41
Figure 1-23 Crank Landing Gear
1-42
CRANK LANDING GEAR
ITEM
PART NO.
1
2
3
6
7
10
11
12
13
14
15
16
17
18
19
20
21
23
24
25
26
27
28
30
33
34
35
36
37
38
39
40
43
44
45
46
47
48
49
109709
D10201.2
D10116.2
C10140.2
109161
109711
109712
B10066
A10059.1
C10217
C10259
C10177
C10155
B10130
A10102
A10052.3
A10218
A10040
C10209
A10038.7
A10037.1
A10033
A10101
A10212
A10255
A10054.3
A10260.1
A10054.7
B10236
C10234
C10233
C10078
C10085
B10229.S
A10230
A10038.6
C10256
B10036
A10037.3
A10054.6
DESCRIPTION
LANDING GEAR INSTALLATION-660
OUTER HOUSING - 2 SPEED
OUTER HOUSING - 1 SPEED
INNER LEG ASSEMBLY - STANDARD
CRANK 930 MODIFICATION
CRANK HANGER
BRACE LUG - W
INTERMEDIATE CROSS SHAFT
COVER SCREW
COVER - 2 SPEED
COVER - 1 SPEED
PINION GEAR
BEVEL GEAR
PINION SHAFT - 1 SPEED
THRUST WASHER
GROOVED PIN
SPACER WASHER
GREASE FITTING
STRUT BRACE (NOT SHOWN)
SELF LOCKING NUT
CROSS SHAFT BOLT - 3/8 X 2 GR5
THRUST BEARING
COLLAR
OUTPUT SHAFT
BUSHING
ROLL PIN 3/8 X 1-1/2
SPIRAL PIN
ROLL PIN - 3/8 X 1-3/4
OUTPUT CLUSTER SHAFT
OUTPUT CLUSTER GEAR
INPUT GEAR SHAFT
OUTPUT SPUR GEAR
INPUT SPUR GEAR
SHIFT HOUSING SERVICE KIT
SHIFT HOUSING BOLT
SELF LOCKING NUT
SHOE - 10 X 10 X 4-1/2
SHOE AXLE
HEX HEAD BOLT
ROLL PIN - 1/4 X 1-1/4
QTY.
1
1
2
1
1
2
1
4
1
1
1
2
1
2
2
2
4
4
2
2
2
2
1
5
1
2
1
1
1
1
1
1
1
4
4
2
2
2
1
1-43
Figure 1-24 Ramp Assembly, Outer
RAMP ASSEMBLY, OUTER
ITEM PART NO.
1
2
3
4
5
6
7
8
9
1-44
116753
116754
1-647-010004255
1-647-010004259
116616
3-557-010541
3-557-010542
3-619-010258
3-619-010262
3-720-010084
3-654-010129-1
RWD 34999
DESCRIPTION
RAMP ASSEMBLY, SELF CLEAN
RAMP ASSEMBLY, WOOD FILLED
PIN, SPRING SLOTTED 2 X 3/8
PIN, SPRING SLOTTED 3 X 3/8
BRACKET WELDMENT RAMP PIVOT
PIN, RAMP 2”
PIN, RAMP 1”
RAMP WELDMENT
RAMP WELDMENT, WOOD FILLED
SPRING, TORSION
SCREW, TORQUE 5/16 X 3
APITONG, 1-1/2 X 7-3/4
QTY.
4
4
2
2
2
2
2
2
20
AR
Figure 1-25 Ramp Assembly, Center (Option)
RAMP ASSEMBLY, CENTER (OPTION)
ITEM
1
2
3
4
5
6
7
9
10
11
12
PART NO.
116755
116756
3-619-010258
3-619-010262
3-557-010542
1-647-010004255
1-654-010049-15
3-557-010547
3-720-010084
116616
3-654-010129-1
RWD 34999
1-512-010005-03
3-220-010030
DESCRIPTION
RAMP ASSEMBLY, SELF CLEAN
RAMP ASSEMBLY, WOOD FILLED
RAMP WELDMENT
RAMP WELDMENT, WOOD FILLED
PIN, RAMP 1”
PIN, SPRING SLOTTED 2 X 3/8
SCREW, HEX HEAD CAP 5/16-18 X 3-1/2 GR5
PIN, THIRD RAMP
SPRING, TORSION
BRACKET WELDMENT RAMP PIVOT
SCREW, TORQUE 5/16 X 3
APITONG, 1-1/2 X 7-3/4
NUT, HEX LOCK 5/16-18 GRB
COUPLER, THIRD RAMP
1
1
1
2
2
1
1
1
40
AR
2
2
1-45
Figure 1-26 Toolbox Installation
1-46
TOOLBOX INSTALLATION
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
114807
116628
1-510-010003-09
1-654-010055-03
1-861-010032-07
1-861-010032-15
1-861-010034-09
107-0975
114808
114814
114815
115843
115877
116623
116624
RPRB59004X3H
117860
1-654-010055-01
DESCRIPTION
TOOLBOX INSTALLATION STEEL DOOR
TOOLBOX INSTALLATION ALUMINUM DOOR
NUT, FLANGE HEAD SERRATED 1/2-13
SCREW, HEX HEAD CAP 1/2-13 X 1-1/2 GR5
WASHER, FLAT 1/4W
WASHER, FLAT 1/2W
WASHER, SPLIT LOCK 1/4
SCREW, SET LOCK 5/16-18 X 3/8
TOOLBOX WELDMENT
LATCH, FOLDING T LOCKABLE
SEAL SPONGE RUBBER TRIM
BAR, BACKUP TOOLBOX MOUNTING
NUT, HEAVY HEX 1/4-20 GR5
DOOR WELDMENT STEEL TOOLBOX
DOOR WELDMENT ALUMINUM TOOLBOX
BAR ROUND, 3/4DIA X 3-1/2 NYLATRON
BRACKET WELDMENT TOOLBOX MOUNTING
SCREW, HEX HEAD CAP 1/2-13 X 1 GR5
QTY.
1
1
10
4
4
16
4
2
1
1
7
2
4
1
1
2
2
6
1-47
Figure 1-27 Remote Control Items
1-48
WIRED REMOTE CONTROL ITEMS
ITEM PART NO.
1
4
5
6
7
8
10
11
12
13
14
15
16
17
18
19
20
21
22
23
25
26
27
28
29
30
33
34
35
36
37
44
45
3-208-010053-01
3-765-010001
3-272-010125
59W-2-3
1-654-010049-06
1-512-010005-03
3-368-010189
3-843-010015
1-833-010001
1-297-010008-01
3-238-010001
3-482-010288
3-711-010055
3-007-010039
3-161-010034
68CA-2-2
3-136-010001-02
1-297-010008-07
1-297-010007-05
905-54-107
48100200
1-297-010019-05
3-843-010022
3-368-010129
1-861-010032-06
1-512-010005-01
750-029
3-368-010188
3-843-010025
3-843-010024
1-654-010024014
1-861-010032-01
1-512-010003-02
1-297-010033-02
NB-2-016
DESCRIPTION
REMOTE CONTROL - WN
CONTROL REMOTE WINCH
RECEPTACLE 7-PIN
RUBBER BOOT
SCREW HEX HEAD CAP 5/16-18X1-1/4 GR5
NUT HEX LOCK 5/16-18 GRB
HARNESS, PANEL
VALVE PNEUM. 4-WAY 3-POS
NYLON TUBING 1/4 OD
FITTING AIR 90
CYLINDER AIR
MT AIR CYL VALVE
SPACER
ADAPTER AIR CYLINDER
CAP MOD. VALVE SPOOL
CONNECTOR AIR
BREATHER PNEUMATIC EXCH 1/4 NPT
FITTING AIR 90
FITTING AIR
VALVE FILTER PRESSURE
FILTER
FITTING, BRS PIPE
VALVE PNEU. 4-WAY 2-POS
HARNESS ASSY, SINGLE REMOTE
WASHER FLAT 1/4N
NUT HEX LOCK 1/4- 20 GRB
JUNCTION BOX 7-STUD
HARNESS PWR JUMPER
VALVE PNEU MANIFOLD
VALVE BLK STATION CVR
SCREW MACH SLOT #6-32X1-1/2 GR2
WASHER FLAT #6
NUT HEX LOCK #6-32 GRB
PLUG BRASS PIPE 1/4
TUBING NYLON 1/8 OD
QTY.
1
1
1
1
2
2
1
1
AR
1
1
1
4
1
1
3
2
1
2
REF
1
1
REF
1
2
2
1
1
1
1
4
4
4
3
3
1-49
Figure 1-28 12K Upper Deck Winch (Braden)
(1 of 2)
1-50
Figure 1-29 12K Upper Deck Winch (Braden)
(2 of 2)
1-51
12K UPPER DECK WINCH (BRADEN)
ITEM
1
2
3
4
5
6
7
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
51
52
1-52
PART NO.
3-873-010144
3-873-010122
3-481-010006
1-861-010032-15
1-654-010055-04
202702-10-8S
1-397-010301170
1-397-010302172
3-155-010017-4
3-155-010018-6
3-174-010038
3-174-010039036
7HCGHT500
3-557-010474
1-647-010004255
3-125-010464
3-125-010465
1-512-010005-13
3-150-010196
3-831-010172
3-642-010150
3-831-010151
1-654-010059-15
3-873-010145
3-720-010042
1-654-010141-04
1-654-010036-05
1-861-010032-18
1-297-010031-02
1-297-010032-03
1-297-010007-04
1-833-01001
1-297-010007-05
1-560-010002-01
1-297-010008-07
3-626-010004
3-120-010445
3-843-010022
3-368-010129
3-368-010187
1-765-010065
1-654-010055-16
1-861-010034-13
3-720-010010
1-654-010051-06
1-861-010032-10
1-512-010005-05
3-873-010124
100600
206210-8S
1-512-010005-09
DESCRIPTION
WINCH INSTALLATION 600-12K
WINCH ASSY 12K (SEE PAGE 1-55)
MOTOR HYD.(SEE PAGE 1-57)
WASHER, FLAT 1/2
SCREW, HEX HEAD CAP 1/2-13 X 1-3/4 GR5
ADAPTER STR.
HOSE ASSEMBLY
HOSE ASSEMBLY
CABLE (12K)85’ W/ LOOP
CABLE (20K)85’ W/ LOOP
LINK
CHAIN
HOOK
PIN, PIVOT
SPRING PIN, SLOTTED TYPE
BRACKET WLDMT WINCH ROLLER (NOT SHOWN)
BRACKET WLDMT WINCH TENS
NUT HEX LOCK 5/8-11 GR8
BUSHING, ROD ROLLER-600
TUBE, ROLLER SIDE
ROD, ROLLER TOP
TUBE, ROLLER TOP
SCREW, HEX HEAD CAP 5/8-11X5 GR5
WINCH TENSIONER PLATE
SPRING, AIR 6-1/2
SCREW, HEX SOCKET CTSK 3/8-16X1 GR8
SCREW, HEX HEAD CAP 3/8-16X1 GR5
WASHER, FLAT 5/8N
FITTING, BRASS PIPE 1/4 X 1-1/2
FITTING, AIR 90
CONNECTOR PIPE TO TUBE
NYLON TUBING 1/4 OD
FITTING, AIR
PLUG, HEX SOCKET
FITTING, AIR 90
REGULATOR, AIR PRESSURE
BRACKET, PRESSURE REGULATOR
VALVE, PNEUMATIC
HARNESS ASSY SINGLE REMOTE
HARNESS REMOTE SWITCH
SWITCH, TOGGLE
SCREW, HEX HEAD CAP 1/2-13X5-1/2 GR5
WASHER, SPLIT LOCK 1/2
SPRING COMP LEVEL WIND
SCREW, HEX HEAD CAP 3/8-16X1-1/4 GR5
WASHER, FLAT 3/8N
NUT, HEX 3/8-16
WINCH TENSIONER WLDMT
DECAL, WARNING WINCH (NOT SHOWN)
ADAPTER, 90
NUT, HEX LOCK 1/2-13 GRB
QTY.
1
1
2
2
1
1
1
1
1
1
1
1
**2
**2
**1,****1
*1,**1,***1
**2
**2
**2
**1
**1
**2
*1
*1
*2
*2
2
*1
*1
***4
***28FT
*2
1
1
*1
*1
***1
***1
***1
***1
1
1
1
3
6
3
1
1
****1
15
12K UPPER DECK WINCH (BRADEN)
ITEM
55
57
58
59
PART NO.
60
61
62
63
64
65
66
67
68
69
73
75
76
77
78
79
80
81
82
85
86
87
88
3-136-010001-01
1-297-010022-02
1-297-010019-05
905-54-107
48100200
1-297-010008-05
1-654-010024014
1-861-010032-01
1-512-010003-02
1-297-010020-02
239-9076-3
1-656-010003053
1-512-010004-03
1-861-010034-07
3-348-010048
3-368-010188
3-565-011688
3-014-010255
RTR7999X4ZP
1-512-010007-12
3-522-010017
3-720-010035
1-654-010055-03
1-654-010055-01
750-029
1-512-010007-05
1-861-010032-06
1-861-010034-09
NOTES:
*
**
***
****
-
FOR
FOR
FOR
FOR
DESCRIPTION
BREATHER, PNEUMATIC EXHAUST
FITTING, AIR ANCHOR
FITTING, BRASS PIPE
VALVE AND FILTER PRESSURE
FILTER
FITTING, AIR 90
SCREW, MACH SLOT 6-32X1-1/2
WASHER, FLAT #6
NUT, HEX LOCK 6-32
FITTING, BRASS PIPE 1/4
SUPPORT CLAMP
SCREW RD HEAD MACH. #10-24X1 GR2
NUT HEX LOCK #10-24
WASHER, SPLIT LOCK #10
GUARD SWITCH -3 POSITION
HARNESS POWER JUMPER 660
PLATE F/W SPRING TENSION - 600
ANCHOR F/W SPRING TENSION - 600
ROD THREADED
NUT HEX 3/4-10 GRB
NUT F/W SPRING TENSION - 600
SPRING
SCREW HEX HEAD CAP 1/2-13X1-1/2 GR5
SCREW HEX HEAD CAP 1/2-13 X 1 GR5
JUNCTION BOX 7-STUD
NUT HEX 1/4-20 GRB
WASHER FLAT 1/4N
WASHER SPLIT LOCK 1/4
QTY.
*2
1
1
*1,2
*1,2
*3
*3
*3
*1
REF
*1
*1
*1
*1
1
1
*1
*2
*2
*4
*2
*2
*2
**2, ***3
1
2,***3
2
2,***3
AIR TENSION OPTION.
CABLE ROLLER OPTION.
AIR SHIFT OPTION.
SPRING TENSION OPTION.
1-53
Figure 1-30 12,000# Winch Items (Braden Worm Gear)
1-54
12,000# WINCH ITEMS (BRADEN)
ITEM
PART NO.
1
2
3
4
5
6
7
9
10
11
12
13
14
16
17
18
19
20
21
22
25
26
27
28
31
32
33
34
35
36
38
39
40
41
42
43
44
45
46
47
48
3-873-010122
81006
81009
18032
23303
81530
11128
11129
23470
11144
11142
18039
22752
13680
81025
11308
18078
11368
22775
18009
18026
11117
18015
18016
18027
21925
11133
18019
18030
18020
24032
18047
19045
11799
21961
18003
11767
11011
13005
12780
18078
18024
DESCRIPTION
WINCH ASSEMBLY, 12,000#
HOUSING ASSEMBLY WORM (INCLUDES ITEM 18)
HOUSING COVER WORM (INCLUDES ITEM 19)
HOUSING, SAFETY BRAKE
CONTAINER, BEARING
LEG ASSEMBLY, BEARING (INCLUDES ITEM 47)
DRUM, CABLE
DRUM SHAFT, CABLE
SHAFT, WORM
GEAR, WORM
WORM, LEFT HAND
SLIDING CLUTCH
ANGLE, BASE
THRUST RING
BRAKE, DRAG
SPACER, WORM
BUSHING
BUSHING
PLUG, PIPE
PLUG, PIPE
SEAL, GREASE
KEY, WORM GEAR
CONE, BEARING
CUP, BEARING
GASKET
BAND, BRAKE
WORM HOUSING COVER GASKET
RETAINER RING
KEY, WORM
KEY, CLUTCH
SCREW, SET
FITTING, GREASE
PLUG, PIPE
FITTING, GREASE
CAPSCREW
WASHER, LOCK
CAPSCREW
WASHER, LOCK
CAPSCREW
WASHER, LOCK
BUSHING
BEARING CONTAINER GASKET
QTY.
1
1
1
2
1
1
1
1
1
1
1
2
1
1
2
1
1
1
1
2
2
2
2
3
1
3
1
1
2
1
1
1
2
12
16
6
6
2
2
1
3
1-55
12,000# WINCH ITEMS (BRADEN)
ITEM
PART NO.
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
65
66
67
68
69
70
71
72
10078
18028
12075
22703
13468
18029
11240
11130
12817
18056
13028
18002
11837
13839
22704
18044
23081
13424
23079
23083
23353
23078
23085
1-56
DESCRIPTION
KEY
DRUM, BRAKE
SCREW, SET
CAPSCREW
JAM NUT
BRAKE BAND SPRING
RETAINER RING
SHIFTER SHAFT
SHIFTER HANDLE
ROLLPIN
ROLLPIN
SPRING
ROLLPIN
SHIFTER FORK
CAPSCREW
KEY (NOT SHOWN)
COUPLING HALF (WORM SHAFT)
ROLLER CHAIN
MOTOR ADAPTER
COUPLING HALF (MOTOR SHAFT)
SPRING
SPACER
SPACER
QTY.
1
1
1
4
4
1
1
1
1
1
1
1
2
1
4
1
1
1
1
1
1
1
1
Figure 1-31 Winch Motor Assembly
WINCH MOTOR ASSEMBLY (BRADEN)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
15
17
21
22
PART NO.
3-481-010006
2183
2177
2175
1644
1021
1004-3
1296
1046
1019-4
1114-5
1655
2109-3
PA-2328-2
M110C-1
2180
1865
2263
2480
DESCRIPTION
MOTOR HYDRAULIC
SEAL DUST
BACK-UP RING
SEAL LIP
ROTARY VALVE
CHECK VALVE BALL
IGR ASSY
SNAP RING
RING SEAL
PLUG VENT W/O-RING
BOLTS HEX
KEY WOODRUFF
SHAFT
BODY/BEARING ASSY
COVER/BEARING ASSY
SNAP RING SHAFT
COMMUTATOR PLATE
SEAL KIT BODY
SEAL KIT BODY VITON
QTY.
1
1
1
1
1
2
1
1
3
1
2
1
1
1
1
1
1
1
1
1-57
Figure 1-32 Portable Ramp Assembly (Option)
PORTABLE RAMP ASSEMBLY (OPTION)
ITEM PART NO.
1
2
3
4
1-58
108962
109174
1-647-010004177
104252
104253
108737
109173
DESCRIPTION
RAMP ASSEMBLY, ALUMINUM
RAMP ASSEMBLY, STEEL
ROLL PIN SLOTTED 3/16 X 1-1/2
PIN, P/O EXT LOCK
SPRING, COMPRESSION P/O EXT LOCK
RAMP WELDMENT, FRONT REMOVABLE
RAMP WELDMENT, STEEL FRONT REMOVABLE
QTY.
4
4
4
2
2
Figure 1-33 Spare Tire Carrier (Option)
SPARE TIRE CARRIER (OPTION)
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
3-612-010015-1
3-612-010015-2
3-141-010120
3-612-010016
1-654-010055-01
1-512-010005-09
1-654-010055-15
1-861-010032-15
3-829-010337
1-654-010055-18
1-654-010055-09
*
DESCRIPTION
RACK INSTALLATION BHD, FRONT MOUNT
RACK INSTALLATION BHD, REAR MOUNT
BULKHEAD WELDMENT
RACK WELDMENT BULKHEAD MOUNT
SCREW, HEX HEAD CAP 1/2-13 X 1 GR5
NUT, HEX LOCK 1/2-13 GRB
SCREW, HEX HEAD CAP 1/2-13 X 5 GR5
WASHER, FLAT 1/2W
TUBE W/ TAB
SCREW, HEX HEAD CAP 1/2-13 X 6-1/2 GR5
SCREW, HEX HEAD CAP 1/2-13 X 3 GR5
REF
1
1
3,5*
2
2,0*
0.1*
0,4*
0,1*
FIRST QUANTITY IS FOR THE FRONT MOUNT, SECOND QUANTITY IS FOR THE REAR MOUNT.
1-59
Figure 1-34 Scale-o-matic Installation (Option)
SCALE-O-MATIC INSTALLATION (OPTION)
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
10
11
3-410-011335
1-654-010047-06
1-512-010005-01
3-762-010612
1-833-010001
3-146-010072
3-120-010426
1-297-010010-04
1-861-010032-06
1-654-010049-05
1-861-010032-09
1-512-010005-03
1-60
DESCRIPTION
SCALE-O-MATIC INSTALLATION
SCREW, HEX HEAD CAP 1/4-20 X 1 GR5
NUT, HEX LOCK 1/4-20 GRB
SCALE-O-MATIC 25000 LB CAP
NYLON TUBING 1/4OD
BUMPER (NOT SHOWN)
BRACKET, SCALE-O-MATIC MTG (NOT SHOWN)
FITTING AIR UNION/TEE
WASHER, FLAT 1/4N
SCREW, HEX HEAD CAP 5/16-18 X 1 GR5(NOT SHOWN)
WASHER, FLAT 5/16-18 X 1 GR5 (NOT SHOWN)
NUT, HEX LOCK 5/16-18 GRB (NOT SHOWN)
QTY.
4
4
1
10
REF
1
2
4
4
4
4
Figure 1-35 Traction Bar Assembly (Option)
TRACTION BAR ASSEMBLY (OPTION)
ITEM
1
2
3
4
5
PART NO.
117496
3-054-010483-01
1-512-010007-09
1-654-010070-09
1-861-010032-15
1-861-010034-13
117497
3-054-010482
DESCRIPTION
TRACTION BAR ASSEMBLY
TRACTION BAR INSTALLATION
NUT, HEX 1/2-13
SCREW, RD HEAD SQ NECK 1/2-13 X 3
WASHER FLAT 1/2
WASHER, SPLIT LOCK 1/2
BAR, TRACTION
BAR, TRACTION
QTY.
3
3
3
3
1
1
1-61
Figure 1-36 Air Outlet, Accessory Assembly (Option)
AIR OUTLET, ACCESSORY ASSEMBLY (OPTION)
ITEM
PART NO.
1
2
3
4
5
6
7
8
9
3-128-010025
1-560-010002-02
1-297-010022-02
A6760S
1-833-010002
1-343-010007
905-54-107
2083-8-4S
1-297-010007-11
1-297-010018-04
1-62
DESCRIPTION
AIR OUTLET, ACCESSORY
PLUG, PIPE 1/4
FITTING, AIR ANCHOR COUPLING
SHUT OFF VALVE
TUBING, NYLON 3/8
GROMMET
BRAKE PROTECTION VALVE
NIPPLE, HEX
FITTING, AIR
FITTING, BRASS PIPE TEE
QTY.
1
1
1
20
1
1
1
1
1
Figure 1-37 Webbing Slide Winch Assembly (Option)
WEBBING SLIDE WINCH ASSEMBLY (OPTION)
ITEM
PART NO.
1
2
3
4
124470
1-512-010005-05
1-654-010051-06
124472
124474
DESCRIPTION
WINCH ASSEMBLY, 4” WEBBING SLIDING
NUT, HEX LOCK 3/8-16 GRB
SCREW, HEX HEAD CAP 3/8-16 X 1-1/4 GR5
WINCH WEBBING SLIDE MOD.
ANCHOR WEBBING WINCH
QTY.
1
1
1
1
1-63
Figure 1-38 Upper Deck Cover Installation (Option)
UPPER DECK COVER INSTALLATION (OPTION)
ITEM
PART NO.
1
2
3
125260
1-510-010001
1-654-010051-07
125261
1-64
DESCRIPTION
UPPER DECK COVER INSTALLATION
NUT, FLANGE HEAD SERR. 3/8-16
SCREW, HEX HEAD CAP 3/8-16 X 1-1/2 GR5
COVER WELDMENT, UPPER DECK
QTY.
2
2
1
Figure 1-39 7 Way Recp. Bumper Electrical Installation (Option)
7 WAY RECP. BUMPER ELECTRICAL INSTL. (OPTION)
ITEM
PART NO.
1
2
3
4
5
6
3-272-010153
----3-368-010057
3-368-010257
3-368-010060
1-654-010049-06
1-512-010005-03
DESCRIPTION
ELECTRICAL INSTALLATION, 7-WAY RECP BUMPER
CHANNEL, TAILBOARD
HARNESS, FRONT MAIN DECK
HARNESS, MOD. EXT. 7 WAY RECP
WIRE, HARNESS, REAR
SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR5
NUT, HEX LOCK 5/16-18
QTY.
REF
REF
1
REF
2
2
1-65
Figure 1-40 Manual Air Height Control Assembly (Option)
1-66
MANUAL AIR HEIGHT CONTROL ASSEMBLY (OPTION)
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
*
**
PART NO.
112326
*1-297-010010-01
**1-512-010005-03
**1-654-010049-05
1-833-010001
**1-861-010032-09
1-297-010007-05
1-297-010008-05
1-297-010008-07
1-297-010009-02
1-297-010020-02
1-512-010005-03
1-654-010049-06
1-656-010003051
1-512-010003-06
112324
112325
900-54-088
900-54-211
900-54-079
900-54-280
900-54-082
900-44-206
105390
DESCRIPTION
CONTROL ASSEMBLY, AIR R/L
FITTING, AIR UNION TEE 1/4 (NOT SHOWN)
NUT, HEX LOCK 5/16-18 GRB (NOT SHOWN)
SCREW, HEX HEAD CAP 5/16-18 X 1 GR (NOT SHOWN)
NYLON TUBING 1/4
WASHER, FLAT 5/16 (NOT SHOWN)
FITTING, AIR
FITTING, AIR 90
FITTING, AIR 90
FITTING, AIR PIPE TEE 1/4
FITTING, BRASS PIPE
NUT, HEX LOCK 5/16-18 GRB
SCREW, HEX HEAD CAP 5/16-18 X 1-1/4 GR5
SCREW, RD HEAD MACH #10-24 X 3/4
NUT, HEX LOCK 10-24
PLATE, MOUNTING AIR LIFT KIT
AIR CONTROL KIT MANUAL (INCL ITEMS 17-21)
VALVE, MANUALLY OPERATED
KNOB FOR 900-54-088
PILOT VALVE
AIR GAUGE
HAND CONTROL VALVE
DECAL (NOT SHOWN)
HANDLE REPLACEMENT MANUAL HEIGHT CONTROL
QTY.
1
3
3
AR
3
2
3
5
2
2
2
2
4
4
1
1
1
1
1
1
1
1
1
USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO AIR RIDE SYSTEM
USED TO CONNECT HEIGHT CONTROL ASSEMBLY TO THE TRAILER FRAME
1-67
NUMERICAL INDEX
2
PART
PAGE
PART
PAGE
PART
PAGE
005-074-00
005-075-00
005-096-00
005-097-00
005-098-00
005-099-00
005-134-00
006-114-00
006-115-00
010-052-00
014-056-00
014-057-00
014-058-00
014-065-00
014-068-00
021-038-01(4009)
024-100-00
034-057-07
034-058-01
034-058-07
034-188-05
034-189-05
034-192-08
034-193-08
040-180-00
040-320-01
041-057-01
041-058-01
041-059-01
041-060-01
046-092-00
046-096-00
046-097-00
056-010-00
056-017-00
056-018-00
061-006-00
069-018-00
069-020-00
069-078-00
071-122-00
071-124-00(3067)
097-002-00
21
21
21
21
21
21
21
21
21
21
21
21
21
21
20
35
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
21
20
21
21
21
21
21
21
35
21
100401
100402
1004-3
100600
1-007-010006
1-007-010025
10078
101003
101845
101846
101848
101848
101848
101848
101851
101853
101854
101855
1019-4
10205R
10205Y
1021
102361
102361
102363
102363
102732
102732
103783
103861
10403
10404
104143
104150
104238
104243
104252
104253
1046
105-0093
105390
105408
105408
35
35
57
53
09
07
56
31
33
33
27
29
31
33
33
33
33
33
57
15
15
57
03
23
03
23
19
27
35
33
15
15
15
15
41
41
58
58
57
03
67
23
25
105479
105479
105480
105480
105481
105481
105482
105482
105483
10562-00
105822
105822
106759
106760
107-0975
107498
107499
107500
107513
107520
108541
108628
108737
108801
108801
108801
108802
108802
108802
108962
109160
109161
109173
109174
109533
109709
109709
109710
109711
109712
1-1/4ST ELL
11011
110975(2023——T)
07
09
07
09
07
09
07
09
07
17
07
39
09
09
47
09
09
09
09
09
35
41
58
27
29
31
27
29
31
58
41
43
58
58
23
41
43
41
43
43
09
55
35
2-1
PART
PAGE
PART
PAGE
PART
PAGE
110976(66884)
111006
111007
111008
111008
111008
111010
111010
111010
111011
111012
111013
111014
111015
111018
111019
111020
111022
111022
111023
11117
11128
11129
11130
11133
11142
11144
1114-5
1-116-010019
112047
112324
112325
112326
11240
112493(2027——T8
0)
112678
112679
11308
113274
113274
113536
11368
114584
114584
114584
35
23
23
23
23
25
23
23
25
23
23
23
23
23
23
23
23
23
25
23
55
55
55
56
55
55
55
57
03
35
67
67
67
56
35
114584
114586
114586
114588
114588
114588
114588
114590
114590
114590
114590
114619
114807
114808
114814
114815
114834
115704
115704
115709
115709
115715
115747
115761
115761
115762
115762
115843
115877
116616
116616
116623
116624
116628
116729
116730
116746
116747
116753
116754
116755
116756
116757
117001
117003
117004
33
27
33
27
29
31
33
27
29
31
33
35
47
47
47
47
07
17
20
17
20
20
03
03
17
03
17
47
47
44
45
47
47
47
39
39
39
39
44
44
45
45
41
41
41
41
117494
117495
117496
117497
117647
117649
117649
117650
117650
11767
117794
117795
117860
11799
118169
118246
118-2659-9
118-2659-9
118-2659-9
11837
12075
12-16 070120
122286
122345
122345
122346
122346
122348
122349
122351
124469
124470
124472
124474
125130
125254
125255
125260
125261
126283
126284
126285
127777
127778
127779
12780
39
39
61
61
17
03
17
03
17
55
39
39
47
55
41
41
27
29
31
56
56
09
07
03
25
03
25
25
25
03
39
63
63
63
09
05
05
64
64
27
29
31
21
21
21
55
2-2
41
41
55
07
39
35
55
27
29
31
PART
PAGE
PART
PAGE
PART
PAGE
12817
128550
1-295-010001
1-295-010002
1296
1-297-010007-04
1-297-010007-05
1-297-010007-05
1-297-010007-05
1-297-010007-11
1-297-010008-01
1-297-010008-05
1-297-010008-05
1-297-010008-07
1-297-010008-07
1-297-010008-07
1-297-010008-07
1-297-010008-18
1-297-010008-18
1-297-010008-18
1-297-010008-23
1-297-010008-23
1-297-010008-23
1-297-010009-02
1-297-010010-01
1-297-010010-01
1-297-010010-04
1-297-010010-04
1-297-010012-16
1-297-010012-16
1-297-010012-16
1-297-010013-11
1-297-010013-16
1-297-010013-16
1-297-010013-16
1-297-010015-07
1-297-010015-07
1-297-010015-07
1-297-010015-11
1-297-010018-04
1-297-010019-05
1-297-010019-05
1-297-010020-02
1-297-010020-02
1-297-010022-02
1-297-010022-02
56
21
09
09
57
52
49
52
67
62
49
53
67
27
49
52
67
27
29
31
27
29
31
67
27
67
27
60
27
29
31
27
27
29
31
27
29
31
31
62
49
53
53
67
53
62
1-297-010031-02
1-297-010032-03
1-297-010033-02
13005
13028
13424
1-343-010007
13468
13680
13839
1-384-010038024
1-384-010038054
1-384-010038054
1-384-010038072
1-384-010038076
1-384-010038076
1-384-010038076
1-384-010038084
1-397-010301100
1-397-010301170
1-397-010302172
1-397-010305156
1-397-010305164
15009
1-510-010001
1-510-010001
1-510-010001
1-510-010003-09
1-512-010003-02
1-512-010003-02
1-512-010003-06
1-512-010004-03
1-512-010005-01
1-512-010005-01
1-512-010005-01
1-512-010005-01
1-512-010005-01
1-512-010005-01
1-512-010005-01
1-512-010005-03
1-512-010005-03
1-512-010005-03
1-512-010005-03
1-512-010005-03
1-512-010005-03
1-512-010005-03
52
52
49
55
56
56
62
56
55
56
31
27
29
31
27
29
31
31
09
52
52
07
07
15
07
36
64
47
49
53
67
53
07
15
27
29
31
49
60
15
41
45
49
60
65
67
1-512-010005-03
1-512-010005-05
1-512-010005-05
1-512-010005-05
1-512-010005-05
1-512-010005-05
1-512-010005-05
1-512-010005-05
1-512-010005-09
1-512-010005-09
1-512-010005-09
1-512-010005-09
1-512-010005-13
1-512-010005-13
1-512-010007-03
1-512-010007-05
1-512-010007-09
1-512-010007-09
1-512-010007-09
1-512-010007-12
1-557-010014
1-557-010362-63
1-557-010362-63
1-560-010002-01
1-560-010002-02
1-560-010002-03
1-560-010002-03
1-560-010002-03
1-560-010002-04
1-560-010002-04
1-560-010002-04
1-560-010002-04
1-560-010002-05
1-560-010002-05
1-560-010002-05
1-560-010002-05
1-560-010002-07
1-573-010476
1-573-010477
1-573-010480
1-573-010481
16086-01
16398-04
16398-08
1644
1-647-010004177
67
09
27
29
31
41
52
63
05
09
53
59
41
52
15
53
23
25
61
53
05
05
05
52
62
27
29
31
09
27
29
31
09
27
29
31
09
39
39
39
39
17
17
17
57
58
2-3
PART
PAGE
PART
PAGE
PART
PAGE
1-647-010004255
1-647-010004255
1-647-010004255
1-647-010004259
1-654-010024014
1-654-010024014
1-654-010036-05
1-654-010047-06
1-654-010047-06
1-654-010047-06
1-654-010047-06
1-654-010047-06
1-654-010049-03
1-654-010049-05
1-654-010049-05
1-654-010049-06
1-654-010049-06
1-654-010049-06
1-654-010049-06
1-654-010049-15
1-654-010051-06
1-654-010051-06
1-654-010051-06
1-654-010051-06
1-654-010051-06
1-654-010051-07
1-654-010051-07
1-654-010051-07
1-654-010051-07
1-654-010051-08
1-654-010051-08
1-654-010051-08
1-654-010051-09
1-654-010051-09
1-654-010055-01
1-654-010055-01
1-654-010055-01
1-654-010055-03
1-654-010055-03
1-654-010055-03
1-654-010055-03
1-654-010055-04
1-654-010055-04
1-654-010055-09
1-654-010055-13
1-654-010055-15
44
45
52
44
49
53
52
15
27
29
31
60
35
60
67
15
49
65
67
45
05
07
09
52
63
07
36
41
64
27
29
31
07
41
47
53
59
05
09
47
53
09
52
59
05
59
1-654-010055-16
1-654-010055-18
1-654-010059-03
1-654-010059-04
1-654-010059-05
1-654-010059-15
1-654-010070-09
1-654-010141-04
1-654-010158-1
1655
1-656-010003051
1-656-010003051
1-656-010003053
1-765-010065
1-796-010001
179933
18002
18003
18009
18015
18016
18019
18020
18024
18026
18027
18028
18029
18030
18032
18039
18044
18047
18056
18078
18078
1-816-010034-13
1-833-010001
1-833-010001
1-833-010001
1-833-010001
1-833-010002
1-833-010002
1-833-010002
1-833-010002
1-833-010003
52
59
41
41
41
52
61
52
07
57
15
67
53
52
15
35
56
55
55
55
55
55
55
55
55
55
56
56
55
55
55
56
55
56
55
55
25
27
49
60
67
27
29
31
62
27
1-833-010003
1-833-010003
1-833-01001
1-843-010014
1-861-010032-01
1-861-010032-01
1-861-010032-06
1-861-010032-06
1-861-010032-06
1-861-010032-07
1-861-010032-07
1-861-010032-09
1-861-010032-09
1-861-010032-09
1-861-010032-09
1-861-010032-10
1-861-010032-11
1-861-010032-11
1-861-010032-11
1-861-010032-11
1-861-010032-11
1-861-010032-11
1-861-010032-11
1-861-010032-15
1-861-010032-15
1-861-010032-15
1-861-010032-15
1-861-010032-15
1-861-010032-18
1-861-010032-19
1-861-010034-07
1-861-010034-07
1-861-010034-09
1-861-010034-09
1-861-010034-10
1-861-010034-11
1-861-010034-11
1-861-010034-13
1-861-010034-13
1-861-010034-13
1-861-010034-13
1-861-010059-21
1865
19045
1A0290
1A0291
29
31
52
35
49
53
49
53
60
15
47
15
41
60
67
52
05
07
27
29
31
36
41
05
47
52
59
61
52
41
15
53
47
53
35
05
07
09
23
52
61
07
57
55
11
11
2-4
PART
PAGE
PART
PAGE
PART
PAGE
1A0292
1A0294
1A0709
1A0711
1A0744
1A0757
1R0017
1V0081
1V0208
1V1701
1V1703
1V1725
2024-12-12S
2024-12-8S
202702-10-8S
2047-12-12S
2061-8-8S
206210-8S
2062-12-12S
2062-16-8S
2083-8-4S
2083-8-4S
2083-8-8S
2083-8-8S
2083-8-8S
2109-3
2175
2177
2180
2183
21925
21961
2263
22703
22704
22752
22775
23078
23079
23081
23083
23085
23303
23353
23470
239-9076-3
11
11
11
11
11
11
11
11
11
11
11
11
09
09
52
09
07
53
07
09
27
62
27
29
31
57
57
57
57
57
55
55
57
56
56
55
55
56
56
56
56
56
55
56
55
53
24032
2480
2A0079-404
2A0079-406
2A0283-7214
2A0354-121
2A283-7214
2V0010
3-007-010039
301-01
3-014-010255
3-054-010101
3-054-010482
3-054-010483-01
3-120-010426
3-120-010445
3-120-010461
312-2917-130
312-3220-327
3-125-010464
3-125-010465
312-5037-201
3-128-010025
312-8217-327
3-136-010001-01
3-136-010001-02
3-141-010008
3-141-010120
3-141-010121-2
3-141-010121-3
3-141-010123-4
3-141-010147
3-141-010152
3-141-010155
3-146-010072
3-150-010196
3-155-010017-4
3-155-010018-6
3-161-010034
3-162-010001
3-174-010038
3-174-010039036
3-208-010053-01
3-220-010030
3-238-010001
3-272-010125
55
57
11
11
11
11
11
11
49
17
53
05
61
61
60
52
09
13
13
52
52
13
62
13
53
49
05
59
05
05
05
05
05
05
60
52
52
52
49
09
52
52
49
45
49
49
3-272-010153
3-348-010048
3-368-010057
3-368-010057
3-368-010060
3-368-010060
3-368-010120
3-368-010129
3-368-010129
3-368-010187
3-368-010188
3-368-010188
3-368-010189
3-368-010257
3-384-010020
3-384-010020
3-399-010001
34-04
3-410-011335
3-446-010046
346SL
3-481-010006
3-481-010006
3-482-010288
3-482-010503
3-482-010563
3-485-010001
3-485-010010
35-00
3-522-010017
3-557-010380
3-557-010474
3-557-010541
3-557-010542
3-557-010542
3-557-010547
3-561-010001
3-565-010047
3-565-011688
3-573-010040
3-573-010041
3-573-010042
3-573-010043
3-573-010044
3-573-010045
3-573-010046
65
53
15
65
15
65
15
49
52
52
49
53
49
65
27
29
09
17
60
15
41
52
57
49
09
07
36
36
17
53
05
52
44
44
45
45
09
25
53
39
39
39
39
39
39
39
2-5
PART
PAGE
PART
PAGE
PART
PAGE
3-573-010047
3-573-010048
3-573-010049
3-573-010085
3-573-010210
3-573-010349
3-573-010350
3-573-010377
3-573-010378012
3-591-010001
3-591-010001
3-612-010015-1
3-612-010015-2
3-612-010016
3-619-010258
3-619-010258
3-619-010262
3-619-010262
3-626-010004
3-642-010150
3-654-010129-1
3-654-010129-1
3-659-010012
37-03
3-711-010025
3-711-010055
3-720-010010
3-720-010035
3-720-010042
3-720-010084
3-720-010084
3-725-010058
3-755-010080
3-762-010017
3-762-010612
3-762-010667-02
3-765-010001
3-780-010002
3-780-010002
3-780-010002
3-786-010043
3-829-010337
3-831-010151
3-831-010172
3-843-010015
3-843-010022
39
39
39
39
39
39
39
39
05
09
13
59
59
59
44
45
44
45
52
52
44
45
35
17
05
49
52
53
52
44
45
41
05
36
60
17
49
27
29
31
09
59
52
52
49
49
3-843-010022
3-843-010024
3-843-010025
3-846-010159
3-846-010159
3-870-010097
3-873-010122
3-873-010122
3-873-010124
3-873-010144
3-873-010145
391-0381-068
391-1401-025
391-1802-119
391-2082-032
391-2185-013
391-2585-006
391-2882-086
391-2883-058
391-2884-050
391-3681-001
391-3784-028
40002R
481 00 224
48100200
48100200
4Z4306
55B61
55B61
55B61
55B61-6
55B61-6
55B61-6
55B61-7
55B61-7
55B61-7
56D4
56D4
56D4
59S-7
59W-2-3
59W-2-3
60215Y
60700
63680
6-557-010163
52
49
49
07
11
35
52
55
53
52
52
13
13
13
13
13
13
13
13
13
13
13
15
19
49
53
11
27
29
31
27
29
31
27
29
31
27
29
31
15
15
49
15
15
35
05
6828
68CA-2-2
7052-02
706-01
715-00
719-02
750-029
750-029
750-029
756-00
758-181
758-181
758-181
759-00
7816-10
7HCGHT500
805-2
805-2
805-2
81006
81009
81025
81530
900 23 002
900 45 040
900 54 007
900-08-139
90008184
900-25-288
900-44-162
900-44-206
900-54-007
900-54-079
900-54-082
900-54-088
900-54-211
900-54-280
905 54 107
905-54-107
905-54-107
905-54-107
905-54-107
930 02 349
932 01 051
93201057
934 00 060
09
49
17
17
17
17
15
49
53
17
27
29
31
17
17
52
27
29
31
55
55
55
55
25
23
19
23
23
25
25
67
27
67
67
67
67
67
19
27
49
53
62
19
25
23
19
2-6
PART
PAGE
PART
PAGE
934 00 149
934 00 149
934 00 492
934-00-492
934-00-506
936 00 077
936 00 077
941 00 119
941 00 466
94100590
94100648
94100685
94100787
94100790
A10033
A10037.1
A10037.3
A10038.6
A10038.7
A10040
A10052.3
A10054.3
A10054.6
A10054.7
A10059.1
A10101
A10102
A10212
A10218
A10230
A10255
A10260.1
A6760S
B10036
B10066
B10130
B10229.S
B10236
B7-141-003
C10078
C10085
C10140.2
C10155
C10177
C10209
C10217
23
25
25
23
25
23
25
19
19
23
23
23
23
23
43
43
43
43
43
43
43
43
43
43
43
43
43
43
43
43
43
43
62
43
43
43
43
43
05
43
43
43
43
43
43
43
C10233
C10234
C10256
C10259
C3069X12
D10116.2
D10201.2
D2H12
D-2H16
F-359-___
HM212011
HM212049
HM218210
HM218248
HUT16
K71-101-00
K71-133-00
K71-135-00
K71-136-00
K71-138-00
K71-460-00
M110C-1
NB-2-016
PA-2328-2
PTO
RPRB59004X3H
RTR7999X4ZP
RWD 34999
RWD 34999
TR573
43
43
43
43
09
43
43
20
20
03
35
35
35
35
17
21
21
21
20
21
20
57
49
57
09
47
53
44
45
35
2-7

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