MAN-YLD01C chain hoists-e

Operating Instructions
Sartorius Spare part chain hoists
98648-018-94
Manufacturer
Demag Cranes & Components GmbH
P.O. Box 67, D-58286 Wetter
Telephone +49 (0) 2335 92-0 · Telefax +49 (0) 2335 927676
www.demagcranes.de
Please fill in the following table before first putting the unit into service.
This provides you with a definitive documentation of your chain hoist and important
information if you ever have to contact the manufacturer or his representative.
Owner
Where in use
Size
Serial number
Accompanying documents
Technical data
Demag DC Pro 1 to DC Pro 25 chain hoists
Demag DCS-Pro 1 to DCS-Pro 10 chain hoists
203 525 44
714 IS 817
Technical data – Assembly – Spare parts
CF5
203 568 44
714 IS 845
Technical data – Assembly – Spare parts
U11 / U22 / U34
203 569 44
714 IS 845
Clamp-fitted buffers
203 313 44
714 IS 888
2
Assembly instructions DSE-10C/CS control pendants
214 998 44
720 IS 951
Demag DC-Pro 1 to DC-Pro 10 chain hoists
214 741 44
720 IS 817
Demag DC-Pro 16 to DC-Pro 25 chain hoists
211 033 44
720 IS 817
Operating instructions E11 / E22 / E34 trolleys
214 810 44
720 IS 845
Test and inspection booklet
214 745 44
720 IS 817
Certificates
235 309 44
21482744.indd/121107
Operating instructions – Assembly – Adjustment – Dimensions
21482744.indd/121107
Contents
0
Foreword
4
1
Safety instructions
5
2
2.1
2.2
2.3
Technical data
Selection table
Electrical key values
Hook dimension C
6
6
7
8
3
3.1
3.2
3.3
Description
Prohub function
Fast-to-slow limit switch function
DCRS-Pro chain hoist with rocker switch
10
10
11
11
4
4.1
4.2
4.3
4.4
4.5
4.6
Installation and putting into operation
Setting the parameters
Parameter table
Parameter description
Setting parameters with the control pendant
Control via PLC
SOST (setpoint steps)
12
12
13
14
16
18
20
5
5.1
5.2
Inspections/maintenance/general overhaul GO
Display of operating hours / statuses
Inspection and maintenance schedule
22
22
22
6
6.1
6.2
6.3
6.4
Maintenance
Circuit diagrams and control card
Warning messages and error statuses
Error messages
Instructions for finding faults
23
23
31
32
33
7
Accessories
33
8
Spare parts
34
3
0
Foreword
DCS-Pro, DCMS-Pro and DCRS-Pro chain hoists offer a variety of features in addition to those provided by the standard Demag chain hoist range:
• Infinitely variable speed control,
• Load-dependent extended speed range,
• Pro-Hub: Increase of the rated speed by up to 90% in the partial load range or
without load,
• Speed control ratio up to 1:200 (factory setting 1:100),
• Precise positioning,
• Control pendant with a progressive characteristic,
• Smooth load pick-up and deposit,
• Smooth starting and braking,
• Low-vibration operation,
• Acceleration and braking ramps ensure low load sway,
• Direction of rotation monitoring via integrated speed feedback,
• Overload cut-off,
• Automatic switching-over to creep lifting speed before the upper / lower limit
position is reached,
• Frequency-inverter control with 24 V control voltage integrated into the chain
hoist electrical enclosure,
• Temperature monitoring,
• Phase insulation,
• Gearbox, brake and slipping clutch are maintenance-free for up to 10 years,
• If the DCS-Pro is used in combination with the E 11 to E 34 travel drive, trolley
travel is automatically infinitely variable (0,5 – 24 m/min,
partial load 0,5 – 30 m/min),
• Optimized guiding of load handling attachments with the Manulift switch or the
rocker switch,
• The rocker switch can be fitted in a load handling attachment at a favourable
ergonomic position (DCRS-Pro),
• All other known benefits of the DC-Pro family, such as, for example:
- Elapsed operating time counter can be read from the outside,
- Operating limit switch for highest and lowest hook position
- Slipping clutch with automatic cut-out by means of speed monitoring,
- Height-adjustable control cable length,
- Infrared diagnosis interface for service purposes.
DCS-Pro, DCMS-Pro and DCRS-Pro units are supplied ready for operation.
In addition, the lifting speed, the acceleration and deceleration ramps can also
be programmed by means of the control pendant to suit the application’s requirements, if necessary.
The DCS-Pro/DCMS-Pro/DCRS-Pro design largely corresponds to that of chain
hoists of the DC-Pro range.
For operation and maintenance, please refer to Operating instructions 214 741 44.
4
21482744.indd/121107
The following items indicate features and functions which differ from those described in Operating instructions 214 741 44.
1
Safety instructions
Chain hoists of the DCS-Pro/DCMS-Pro/DCRS-Pro range must only be operated if
a protective earth conductor is connected. In the event of damage to or interruption
of the protective earth conductor connection, the chain hoist must be disconnected
from the power supply without delay.
21482744.indd/121107
Fault-free operation with a current-operated e.l.c.b. (earth-leakage circuit-breaker)
is ensured with a tripping current ≥ 30 mA, if residual-current-operated circuit
breakers (type B to EN 50178, e.g. Siemens 5SZ3...G00) are used.
5
2
Technical data
2.1 Selection table
DCS-Pro (variable hoist speed)
SWL
Chain hoist
Reeving
Group of mechanisms
DIN EN 14492
Type
FEM / ISO
[kg]
Hoist speed5)
Standard
hook path 3)
Motor size 1)
at 50 / 60 Hz
Max. weight
for hook path
vsrated
vsmax
H
5m
8m
[m/min]
[m/min]
[m]
[kg]
[kg]
80
100
DCS-Pro 1
4m / M7
125
0,15-30
160
200
DCS-Pro 2
3m / M6
315
25
27
15
ZNK 80 A 4
29
31
54
58
59
63
0,15-16
4m / M7
DCS-Pro 5
500
1/1
630
3m / M6
3m / M6
2m+
DCS-Pro 10
2)
/ M5+
1Am 6) / M4
1250
0,08-8
2m+ 2) / M5+
4m / M7
800
1000
ZNK 71 B 4
2m+ 2) / M5+
250
400
30
0,06-6
11
0,11-12
22
0,06-6
11
54
58
0,11-12
22
59
63
0,06-6
11
54
58
0,11-12
22
59
63
0,04-4
7
54
58
0,06-6
11
68
72
0,04-4
7
5 and 8
ZNK 100 A 4
4m / M7
1600
2/1
2000
2500
3m / M6
2m+ 2) / M5+
1Am
6)
/ M4
DCMS-Pro (variable hoist speed)
SWL
Manulift
Reeving
Group of mechanisms
DIN EN 14492
Type
FEM / ISO
[kg]
80
125
200
250
DCMS-Pro 1
4m / M7
1/1
DCMS-Pro 2
3m / M6
2m+
2)
/ M5+
Hoist speed5)
Hook path
Motor size 1)
at 50 / 60 Hz
Max. weight
for hook path
vsrated
vsmax
H
2,8 m
4,3 m
[m/min]
[m/min]
[m]
[kg]
[kg]
30
2,8 and 4,3
ZNK 71 B 4
25
27
Hook path
Motor size 1)
0,15-30
0,15-16
DCRS-Pro rocker switch (variable hoist speed)
Chain hoist
Reeving
Group of mechanisms
DIN EN 14492
Type
FEM / ISO
[kg]
80
125
200
250
1)
2)
3)
4)
5)
6
DCRS-Pro 1
4m / M7
1/1
DCRS-Pro 2
3m / M6
2m+
2)
/ M5+
Hoist speed5)
at 50 / 60 Hz
Max. weight
for hook path
vsrated
vsmax
H
2,8 m
4,3 m
[m/min]
[m/min]
[m]
[kg]
[kg]
30
2,8 and 4,3
25
27
0,15-30
ZNK 71 B 4
0,15-16
For motor key data, see page Electrical key data.
2m+ corresponds to 1900 hours operation at full load.
Larger hook paths on request.
For replacement requirements, the ZNK 71 A 8/2 motor at 380-415 V / 50 Hz is replaced by the ZNK 71 B 8/2 motor.
• vsmin corresponds to a control ratio vsmin: vsmax of 1 : 200 (factory setting 1 : 100)
• vsmax, vsrated, vsmin, acceleration time and deceleration time can also be changed by setting parameters with the control pendant (see operating
instructions 214 827 44)
• Max. hoist speed in the partial load range / without load
• For DCS-Pro 1, DCMS-Pro 1, DCRS-Pro 1 units, the max. lowering speed corresponds to 75% of vsrated
6) Chain drive FEM 1Cm according to EN 818-7
21482744.indd/121107
SWL
2.2 Electrical key values
Size
DCS-Pro 1
DCS-Pro 2
DCMS-Pro 1
DCMS-Pro 2
DCRS-Pro 1
DCRS-Pro 2
Motor size
No. of
poles
ZNK 71 B 4
Min. / max. currents and starting current
380-480 V, 50/60 Hz, 3 ~ (CE/CSA)
PN
CDF 2)
nN
IN 380-480
[kW]
[%]
[rpm]
[A]
0,73
60
2480
3,10
MK/MN 380-480
cos ϕN
2,50
0,50
4
DCS-Pro 5
ZNK 80 A 4
0,73
60
2540
2,90
3,20
0,58
DCS-Pro 10
ZNK 100 A 4
2,20
60
2520
4,50 3)
2,70
0,68
The tolerance of the voltage range must not exceed +5% and -10%.
The motors are designed in compliance with insulation class F.
Mains connection delay fuse links
Motor size
380 – 480 V, 50/60 Hz, 3 ~
Supply cables 1) for 5% voltage drop
∆U and starting current IA
Motor size
[A]
ZNK 71 B 4
ZNK 80 A 4
21482744.indd/121107
ZNK 100 A 4
6
10
1) The lengths of the supply lines are calculated on the basis of an earth-loop impedance of 200 mΩ.
2) 20% CDF at vsmin
60% CDF at vsrated to vsmax
3) vsrated
SWL
In 380-400
6 m/min
1000 kg
4,50 A
6 m/min
2000 kg
5,50 A
12 m/min
1000 kg
5,50 A
380 – 480 V, 50/60 Hz, 3 ~
[mm²]
ZNK 71 B 4
ZNK 80 A 4
ZNK 100 A 4
1,5
[m]
100
40
7
2.3 Hook dimension C
DCS-Pro chain hoist
Size
Reeving
DCS-Pro 1
DCS-Pro 2
DCS-Pro 5
DCS-Pro 10
1/1
2/1
Short suspension bracket
Long suspension bracket
C
C
C1
C1
Chain collector
Chain collector
H5
H8
H5
H8
326
335
365
364
373
403
378
395
425
416
435
465
472
493
582
505
526
615
541
582
582
574
615
615
Short suspension bracket
Long suspension bracket
42598544.jpg
DCMS-Pro, DCRS-Pro chain hoist
DCMS-Pro Manulift
DCRS-Pro variablespeed rocker switch with
quick-change coupling
DCRS variable-speed
rocker switch with permanently fitted C hook
1) For the chain hoist with short suspension
bracket, the C dimension is reduced by 38 mm.
Size
C1
C 1)
Chain collector
for hook path
H5
DCMS-Pro 1 / 2
DCRS-Pro 1 / 2 with quick-change coupling
DCRS-Pro 1 / 2 with permanently fitted hook
8
373
2,8 m
4,3 m
694
764
754
824
685
755
21482744.indd/121107
42735944.jpg
DCS-Pro 1 – 5 chain hoist
Size
with CF 5 trolley
Transverse to girder
C
Parallel to girder
C1
C
C1
Chain collector
DCS-Pro 1
DCS-Pro 2
DCS-Pro 5
Chain collector
H5
H8
406
415
445
458
477
507
H5
H8
401
410
440
453
472
502
Transverse to girder
Parallel to girder
with short suspension bracket
only with long suspension bracket
42652544.jpg
DCS-Pro 1 – 10 chain hoist
Size 1)
Reeving
Trolley
with U 11, U 22, U 34 trolley
Transverse to girder
C
C1
Parallel to girder
C
Chain collector
416
425
455
U 11
468
487
U 11
557
578
U 22
569
U 22 / U 34
661
DCS-Pro 2
U 11
1/1
DCS-Pro 10
2/1
Transverse to girder
21482744.indd/121107
H8
U 11
DCS-Pro 5
1) Dimensions C and C1 decrease when the short
suspension bracket is used:
for DCS-Pro 1 – 5 units by 38 mm,
for DCS-Pro 10 units by 33 mm.
H5
DCS-Pro 1
C1
Chain collector
H5
H8
411
420
450
517
463
482
512
667
581
602
672
590
679
593
614
703
679
679
685
703
803
Parallel to girder
42652646.jpg
9
3
Description
The DCS/DCMS Pro is turned on by switching off and switching back on the emergency-stop button.
The lifting and lowering switches are infinitely variable, i.e. the operating speed is
increased by applying full pressure to the buttons.
When no load is suspended or in the case of partial loads, the frequency inverter
control system makes it possible to increase the operating speed to 1,9 times the
rated speed.
In addition, the DCS/DCMS Pro is also provided with protective features which
detect and prevent prohibited or dangerous conditions.
Prohibited functions are:
• Exceeding the load capacity of the chain hoist.
• Snatching heavier loads at high speeds.
In such a case, only the direction of movement is switched off, the opposite direction is, however, possible.
Any further faults may be rectified by actuating and then releasing the emergencystop button.
Faults, warnings and operating statuses are indicated by the integrated LED
7-segment display (see sections 6 and 7).
If, however, the chain hoist temperature monitoring device has been triggered, it is
necessary to wait approx. 15 minutes for the hoist to cool.
If the measures described above do not rectify the fault, refer to section 7 for further information on finding faults.
When no load is suspended and in the case of partial loads, the Prohub function
makes it possible to increase the operating speed to 1,9 times the rated speed
(fig. 1).
3.1 Prohub function
(not for DCS1)
When the Prohub function is switched off, the chain hoist always operates at max.
rated speed, also when no load is suspended or in the case of partial load.
Partial load
Speed
[m/min]
Before the rated speed is reached, an approx. 400 ms long measuring process is
started. On the basis of this measurement, the speed is increased in the partial
load range from rated speed for half the load up to 1,9 times the speed when no
load is suspended.
Vmax
A
B
Vmin
50
75
A DCS-Pro 2
DCS-Pro 5
DCS-Pro 10 1/1 VS 12-22
DCS-Pro 10 2/1 VS 6-11
DCS-Pro 10 2/1 VS 4-7
B DCS-Pro 10 1/1 VS 6-11
DCS-Pro 10 1/1 VS 4-7
Fig. 1
Load
[%]
100
The max. final speed for unloaded hook can also be reduced by setting the relevant parameters.
Figure 2 shows an example of the speed characteristics of the DCS-Pro 2.
If parameter no. 5 “Max. rated hoist speed” is set to A or b, the Prohub function is
automatically de-activated.
42685945.jpg
Example: DCS-Pro 2
Speed curve for Prohub, when the Lift button is
pressed down completely
Speed
[m/min]
Loads can therefore be handled at greater speed. This function can also be deactivated by setting the relevant parameters (see section 4.2) so that is possible to
only operate at max. rated speed.
The DCS chain hoist is supplied with activated Prohub function
(not DCS-Pro 1). Depending on the load capacity range, acceleration
to max. hoist speed by actuating the control pendant may result in
an additional speed increase from rated speed to Prohub speed.
This speed behaviour must be taken into account for operating
sequences. If necessary, the Prohub function may be de-activated,
see section 4.2, in order to avoid such speed changes.
Empty hook
Partial load
Time
[s]
10
Further acceleration
Accelera- Measuring
travel apphase at partial load
tion
prox. 0,4 sec
Fig. 2
42685944.jpg
21482744.indd/121107
Rated load
3.2 Fast-to-slow limit
switch function
The fast-to-slow limit switching function prevents the buffer from travelling into the
emergency limit switch at rated or double the rated speed. The fast-to-slow limit
switching function makes it possible to use only one buffer at high speed which
results in an optimal C dimension. When the fast-to-slow limit switch is reached
(350 mm before the limit switch), the speed is limited to approx. 35 % of the rated
speed.
The function can be switched off by setting the relevant parameters, in this case
the max. possible speed corresponds to the rated speed.
The fast-to-slow limit switching function for lowering can be used to avoid rapid
depositing of the load.
In order to customize the fast-to-slow limit switching function for lowering, travel
the load/hook just above floor level. Then actuate the limit switch fitted on the
guide plate above the chain collector in the lowering direction. As a result, the
speed is reduced to the speed of the fast-to-slow limit switch during every lowering
motion approx. 350 mm above the position defined by actuation of the limit switch.
In order to reduce the speed in the lifting direction, actuate the limit switch for lifting
accordingly.
The limit switch may only be manually actuated at standstill of the chain hoist in
order to avoid injuries.
For determining the original limit switch positions, travel the chain once to the upper and the lower limit switch.
If the emergency-stop button is pressed while lifting is actuated, the reference
point may be lost and the limit switch positions must be approached again for
testing, see also Instructions for finding faults.
3.3 DCRS-Pro chain hoist
with rocker switch
The operating element of the
DCRS-Pro rocker switch is
designed according to IP 34
type of enclosure.
In the following, the design and functioning of the rocker switch for the
DCRS are described.
Emergency
stop
The switch includes the following
command devices:
Lift
1)
Rocker
Emergency-stop button
Used to stop the lifting motion in the
event of hazardous situations.
2)
Rocker
The upward and downward motions are
controlled infinitely variable by means
of the rocker. This is done by pushing
the rocker in the upper area for lifting
and in the lower area for lowering.
Lower
42707744.jpg
42707844.jpg
Variants
Two variants are available for load
attachment:
21482744.indd/121107
1) Quick-change coupling for various
load handling attachments that can
be easily replaced
2) Permanently fitted C hook
11
4
Installation and putting into operation
4.1 Setting the parameters
The parameters set in the factory are selected so that they optimally suit most applications. In addition, the DCS features two different possibilities of setting parameters to adapt the chain hoist to specific applications.
• By means of the control pendant, dynamic factors such as speed, acceleration
and deceleration can be set or functions can be switched on and off (see section 4.2). The parameters are set via the control pendant in connection with the
7-segment display on the bottom side of the chain hoist.
• Further parameters may be changed and/or system statuses and operating data
may be recorded by means of the parameter setting set (720 905 45), available
as an option, in conjunction with a laptop or via the manual operating terminal
(537 414 84).
Setting parameters via a laptop or the manual operating terminal may only
be carried out by instructed specialist personnel.
The parameter setting set (part no. 720 905 45) comprises:
• RJ12 modular cable (5 m),
• RJ12/DSUB9 adapter (blue dot) for PC / laptop,
• RJ12/DSUB9 adapter (red dot) for operating terminal,
• CD-ROM with Softterm program.
In addition, a PC / laptop or our operating terminal UPBT2-A00 (part
no. 537 414 84) is required.
DCS parameter setting set
DCS control card
Softterm (4)
Cable (1) RJ12
Adapter (2) for laptop / PC
(blue dot)
or
Operating terminal
Adapter (3) for operating terminal
Parameter setting set
1 RJ12 cable, 6-pole, 5 m
2 RJ12/ DSUB9 adapter for PC (blue dot)
3 RJ12/ DSUB9 adapter for manual terminal (red dot)
12
4 CD with “Softterm” software
42738444.jpg
21482744.indd/121107
(red dot)
4.2 Parameter table
Display of parameter no.
Display of parameter value
Display
Parameter no.
Parameter name
0
Prohub function
1
Fast-to-slow limit switch function
2
-
3
-
4
5
6
7
8
Max. speed with Prohub
Max. rated hoist speed
Min. speed3)
21482744.indd/121107
[m/min]
[m/min]
Acceleration time
Deceleration time
9
[m/min]
[s]
[s]
Display
Parameter
value
DCS 1
DCS 2
DCS 5
DCS 10
A
-
Off
Off
Off
Off
Off
Off
Off
b
-
On
On
On
On
On
On
On
1/1
VS 4-7
1/1
VS 6-11
1/1
VS 12-22
2/1
VS 4-7
2/1
VS 6-11
A
Off
Off
Off
Off
Off
Off
Off
Off
b
On
On
On
On
On
On
On
On
A
-
18
9
4,2
6,6
13,2
4,2
6,6
b
-
21
10,5
4,9
7,7
15,4
4,9
7,7
C
-
24
12
5,6
8,8
17,6
5,6
8,8
d
-
27
13,5
6,3
9,9
19,8
6,3
9,9
E
-
30
15
7
11
22
7
11
A
8,4
4,2
4,2
2
3
6
2
3
b
12,6
6
5,4
2,6
4
8
2,6
4
C
16,8
8,4
6,3
3
4,6
9,6
3
4,6
5,5
d
24
12
7,5
3,6
5,5
11
3,6
E 1)
30
16
8
4
6
12
4
6
A
0,3
0,3
0,15
0,07
0,1
0,2
0,07
0,1
b
0,6
0,6
0,6
0,15
0,2
0,4
0,15
0,2
C 2)
1,2
1,2
1,2
0,3
0,4
0,8
0,3
0,4
d
1,8
1,8
1,8
0,5
0,7
1,4
0,5
0,7
E
2,4
2,4
2,4
0,6
0,9
1,8
0,6
0,9
A
0,7
0,7
0,8
0,8
0,8
0,7
0,7
0,7
b
0,6
0,6
0,7
0,7
0,7
0,6
0,6
0,6
C
0,5
0,5
0,6
0,6
0,6
0,5
0,5
0,5
d
0,4
0,4
0,5
0,5
0,5
0,4
0,4
0,4
E
0,3
0,3
0,4
0,4
0,4
0,3
0,3
0,3
A
0,7
0,7
0,7
0,7
0,7
0,7
0,7
0,7
b
0,6
0,6
0,6
0,6
0,6
0,6
0,6
0,6
C
0,5
0,5
0,5
0,5
0,5
0,5
0,5
0,5
d
0,4
0,4
0,4
0,4
0,4
0,4
0,4
0,4
E
0,3
0,3
0,3
0,3
0,3
0,3
0,3
0,3
-
1) Default setting for main hoist speed in the case
of control pendant with stages
2) Default setting for creep hoist speed in the
case of control pendant with stages
3) Control ratio 1:200 min./max. hoist speed
adjustable via parameter setting software.
Factory setting 1:100.
= Factory setting
13
4.3 Parameter description
Prohub function (parameter no. 0)
When no load is suspended or in the case of partial loads, the Prohub function (for
DCS-Pro 2, 5, 10) makes it possible to increase the operating speed to 1,9 times
the rated speed.
When the Prohub function is switched off, the chain hoist always operates at max.
rated speed, also when no load is suspended or in the case of partial loads.
Fast-to-slow limit switch function (parameter no. 1)
The fast-to-slow limit switching function prevents the emergency limit switches
being actuated at rated or double the rated speed. In the fast-to-slow limit switch
range (350 mm before the emergency limit switch), the speed is limited to approx.
35 % of the rated speed.
When the fast-to-slow limit switch function is de-activated, the max. possible
speed is limited; for DCS-Pro 1 + 2 to 16 m/min, for DCS-Pro 5 to 8 m/min, for
DCS-Pro 10 to 6 m/min (at VS 6-11). A Prohub function is not possible in this case.
Max. speed with Prohub (parameter no. 4)
This parameter is only relevant, if the Prohub function is switched on.
The max. speed for unloaded hook can be limited by means of this parameter (see
section 3.1).
Max. rated hoist speed (parameter no. 5)
The rated speed of the chain hoist can be changed by means of this parameter.
When parameters A and b are selected (see table in section 4.2), the Prohub function is de-activated.
Setting the max. rated hoist speed
(parameter no. 5)
Example DCS-Pro 1
1. Wait until figure 5 appears.
2. Press the “Lift” key, the current value
is displayed
(e.g. “C” for 16,8 m/min).
3. Press the “Lower” key, until the required value is displayed (e.g. “A” for
8,4 m/min).
Accept the selected value by pressing the “Lift” key.
4. Actuate “Emergency stop”.
14
42698245-49.jpg
21482744.indd/121107
5. Release “Emergency stop”. The
DCS-Pro is now ready for operation.
Min. speed (parameter no. 6)
This parameter is used to set the min. speed that is to be reached by a very slight
actuation of the lift or lower key.
Acceleration time (parameter no. 7)
The acceleration ramp can be varied by means of this parameter. The acceleration
time is specified in seconds [s], i.e. the chain hoist accelerates from speed 0 to the
set max. speed within the set acceleration time. The set max. speed therefore also
has an effect on the steepness of the ramp.
In the following figure, four examples of acceleration ramps are illustrated.
Max. speed and acceleration relationship
Speed
[m/min]
Ramp
Max. speed
Acceleration
[m/min]
[s]
16
0,4
2
8
0,4
3
16
0,8
4
8
0,8
1
Time
[s]
42685844.jpg
Deceleration time (parameter no. 8)
The braking ramp can be varied by means of this parameter. The deceleration time
is specified in seconds [s], i.e. the chain hoist brakes from the set max. speed to
speed 0 within the set deceleration time. The set max. speed therefore also has an
effect on the steepness of the deceleration ramp.
21482744.indd/121107
The behaviour for various combinations of max. speed and deceleration
corresponds to that of acceleration only with declining ramps.
15
4.4 Setting parameters with
the control pendant
Meaning of keys
42742844.jpg
“Lift” – Accept selection
42742944.jpg
“Lower” – Move to next parameter or
selection value
42743044.jpg
“Emergency stop” – End parameter
programming (changes are saved)
Starting parameter setting mode
Step of operation
1
Disconnect the chain hoist from the power
supply (dark display).
2
Actuate the “Lift” key and switch power on
(hold key down).
Control pendant
7-segment display
42742844.jpg
3
Wait for approx. 10 sec.
4
When “P” is displayed, release the “Lift” key.
5
16
When “P” goes out, press the “Lift” key
again until “o” (for O.K.) is displayed.
42742844.jpg
21482744.indd/121107
42743144.jpg
Step of operation
6
Control pendant
7-segment display
Release the key. Parameter programming mode is now active.
42743144.jpg
7
8
When parameter programming mode has
been activated, figures “0” – “9” are displayed successively for 2 seconds, each
→
…
Press the “Lower” key to move faster
through the menu items.
Each figure represents a parameter (see
section 4.2).
42742944.jpg
Actuate the “Lift” key to select the currently displayed parameter.
At the same time, the value selection
menu of the parameter is opened.
9
The currently set values are symbolically
displayed with the characters “A”, “b”,
“C”, etc.
For the meaning of the characters, see
section 4.2.
10
42742844.jpg
To set a different value, actuate the
“Lower” key until the required value is
shown in the display.
42742944.jpg
11
The value is selected by means of the
“Lift” key, the system then also returns
to parameter selection mode.
21482744.indd/121107
42742844.jpg
12
When the “Emergency stop” key has
been actuated, the unit switches back
to normal operation. All changes are first
saved.
42743044.jpg
17
4.5 Control via PLC
The DCS-Pro can also be controlled by means of a PLC control system instead
of a control pendant or a radio remote control system (see schematic connection
diagram fig. 4).
The following conditions must be fulfilled:
1. The PLC must generate suitable PWM signals (pulse width modulation (see
items 3 and 4).
2. In the case of PLC control, the “Prohub function” should be de-activated.
3. If the parameter setting set (720 905 45), available as an option, is used in
conjunction with a laptop or the manual operating terminal (537 414 84) is used
for setting parameters, the “Control by PLC” parameter must be activated. In
this case, the PWM signal is specified as follows:
Amplitude:
24 V DC
Basic frequency:
1 kHz
Effective adjustment range: 10...90%
Figure 1 and figure 3 show the example of a PWM signal with 10%, 50% and
90% mark-to-space ratio (PPV).
4. If no parameter setting set is available, the DCS-Pro can also be controlled
via the PLC, however, with a slightly modified PWM signal of the PLC control
system.
For this purpose, it must be ensured that Vmin (10% PWM) is applied for at
least 50 – 100 ms before every lifting or lowering motion. This ensures that the
comparison for Vmin is carried out appropriately.
18
21482744.indd/121107
The speed can then be increased up to Vmax. In this case, the PWM signal is
specified according to figure 2.
U [V]
U [V]
Mark-to-space ratio 10%
t [ms]
U [V]
t [ms]
Mark-to-space ratio 50%
U [V]
t [ms]
U [V]
Mark-to-space ratio 90%
Vmax
Vmin
t [ms]
Fig. 1
t [ms]
Fig. 2
42738147.eps
n [rpm]
n
Max. speed
Min. speed
PPV
Max. speed
Example 1
Motor speed in rpm
Max. speed parameter
Min. speed parameter
Mark-to-space ratio of
the PWM signal in %
Example 2
n
=
Max. speed – Min. speed
80
(PPV – 10) + Min. speed
Min. speed
Mark-to-space ratio [%]
Fig. 3
42738245.eps
Operating mode variable with PWM control, connection via Harting plug
Dummy plug
3)
21482744.indd/121107
Line
AC / DC reference
1) Instead of a plug-in connection, the colour encoded 10 m cable 772 058 45
may be used.
2) The 24 V AC control voltage is supplied from the chain hoist. The emergency-stop function is implemented in the installation control circuit.
3) Wire bridge
Item Designation
PWM Lower
PWM Lift
Part no.
1
Plug-in connection fittings cpl. 1)
Harting
720 170 45
2
Control cable fitting set 1)
Harting
720 172 45
3
Cable by the customer
24 V DC
By the customer
Fig. 4
2)
42743344.jpg
19
4.6 SOST
(Setpoint steps)
DCS with 2-stage control pendant
From software version 1.44, the control pendant with stages can also be used for
controlling the DCS-Pro. In this case, an external 24 V AC voltage source is required since the DCS only has 24 V DC.
The pre-set creep hoist/main hoist speeds are listed in the table in section 4.2. The
main hoist speed corresponds to parameter 5 (max. rated hoist speed) with setting
“E”. The creep hoist speed corresponds to parameter 6 (min. speed) with setting
“C”.
Other creep hoist/main hoist speeds and further parameters can be set in accordance with the table in section 4.2.
The schematic illustrations show the general connection of a control pendant with
stages to a DCS.
20
21482744.indd/121107
For changing from a control pendant with stages to a stepless one and vice versa,
the chain hoist must be disconnected from the power supply so that automatic
detection of the control pendant is possible after switching the hoist on again.
SOST operating mode, control with tri-state signals
Height-adjustable cable
2)
Line
42743444.jpg
SOST operating mode, control with tri-state signals, connection via Harting plug
2)
Line
Lower / fast
Lift / fast
24 V AC
Emergency stop
By the customer
4)
42743544.jpg
SOST operating mode, control with parallel contacts, connection via terminals
2)
Line
Lower
3)
Lift
Fast
Emergency stop / 24 V AC
By the customer
4)
21482744.indd/121107
42743644.jpg
1) Instead of a plug-in connection, the colour
encoded 10 m cable 772 058 45 may be
used.
2) Cut off any non-required conductors.
3) Diode 1N4007
4) The 24 V AC control voltage is supplied from
the chain hoist. The emergency-stop function is implemented in the installation control
circuit.
Item Designation
Part no.
1
Plug-in connection fittings cpl. 1)
Harting
720 170 45
2
Control cable fitting set 1)
Harting
720 172 45
3
Cable by the customer
4
Control cable
10x1,5mm2
772 069 45
5
Power cable
4x1,5mm2
772 068 45
6
Control pendant
DSC
773 300 44
7
Control cable
10x1,5mm2
772 073 45
21
5
Inspections/maintenance/general overhaul GO
The 7-segment display is located on the bottom side of the chain hoist in the electrical equipment cover behind a semi-circular window. The following operating
information can be displayed. For further displays of warning messages and error
statuses, see sections 6.2 and 6.4.
5.1 Display of operating
hours / statuses
Software version
Every time, power is switched on or after an emergency-stop, the software version
is first displayed (from software version 1.44).
Example: Software version 1.44
0,8 sec
0,8 sec
Break 0,2 sec
0,8 sec
Break 0,2 sec
0,8 sec
Break 0,2 sec
42718446.jpg
Operating hours
Display appears after approx. 5 sec without lifting motion (example 123 operating
hours)
0,8 sec
0,8 sec
0,8 sec
0,8 sec
Break 0,2 sec
Break 0,2 sec
Break 0,2 sec
42599844.jpg
Operating statuses
1. Flashing: READY
2. Emerg. stop pressed
3. LIFTING
4. LOWERING
42599755.jpg
5.2 Inspection and maintenance schedule
Instructions for carrying out maintenance work deviating from the DC-Pro (section
6.5 in publication 214 741 44):
See section
Check operation of brake
Check brake wear
Before first
putting into
operation
When starting work
During the
annual
inspection
X
X
X 1)
Every 10 years
22
21482744.indd/121107
1) During the annual inspection, the emergency-stop of the DCS-Pro must be actuated 3 x during operation at max. hoist speed. This removes any deposits on the brake disk. These may occur during normal
operation, since the brake of the DCS-Pro only works as a holding brake.
6
Maintenance
6.1 Circuit diagrams and control card
21482744.indd/121107
DCS-Pro
63112046_L1_EN.eps
23
63112046_L2_EN.eps
21482744.indd/121107
24
21482744.indd/121107
63112046_I1_EN.eps
25
26
63112546_L1_EN.eps
21482744.indd/121107
DCMS-Pro, DCRS-Pro
21482744.indd/121107
63112546_L2_EN.eps
27
63112546_I1_EN.eps
21482744.indd/121107
28
Terminal strip X13 (8)
Control card
When the control card is
replaced, the jumper must
be applied in accordance
with the hoist size.
For any changes of the
jumper position, the unit
must be de-energized.
Jumper applied on
Chain hoist
1-2
DCS 1, DCMS 1, DCRS 1
2-3
DCS 2, DCMS 2, DCRS 2, DCS 10 1/1 VS 4-7 or VS 6-11
5-6
DCS 5, DCS 10 1/1 VS 12-22 or 2/1
Operating LED (7)
Steady flashing
Unit ready for operation
Unsteady flashing
Unit fault
LED dark
1. No voltage
2. Electronics defective
1
2
3
4
5
6
7
8
10
11 12
9
PIN 1
13
14
15
9
RJ45 connector
Pin assignment
10 9 8 7 6 5 4 3 2 1
21482744.indd/121107
Item
Designation
Function
1
Plug-and-socket connector
Digital output status (X12)
2
Plug-and-socket connector
External fan (X14)
3
Plug-and-socket connector
Inverter interface
4
Plug-and-socket connector
Terminal connection RS232 (X10)
5
Plug-and-socket connector
CAN bus (X15)
6
Plug-and-socket connector
CAN bus (X11)
7
Light emitting diode
Operating LED, see table
8
Jumper strip
Selection of unit (X13), see table
9
Plug-and-socket connector
Mains connection
10
Fork light barrier
Pulse generator
11
IR transmitter diode
12
13
42686146.jpg
42741844.eps
RJ45 connector
Control pendant connection (15)
Pin
Function assignment
1
Control pendant 24 V supply =
2
Crane forwards (PWM)
3
Crane reverse (PWM)
IR interface
4
Emergency stop
7-segment LED
Multi-function display, e.g.: Elapsed operating time counter,
status display, error code display
5
Control pendant 24 V~ supply
6
Lift (PWM)
Plug-and-socket connector
Connection of hoist limit switch
7
Lower (PWM)
14
Plug-and-socket connector
Control cable connection trolley / crane (dummy connector for
1-axis chain hoist)
8
Trolley right (PWM)
9
Trolley left (PWM)
15
Plug-and-socket connector
Control pendant connection
10
GND 24 V=
29
Frequency inverter
Size DCS-Pro 1 – 5
4
3
2
1
Size DCS-Pro 10
4
2
3
5
1
Item
30
Designation
Function
1 Plug-and-socket connector
Control card connection
2 Light emitting diode
Operating LED (GN)
3 Plug-and-socket connector
Brake connection (X6)
4 Plug-and-socket connector
Motor connection (X8)
5 Plug-and-socket connector
Braking resistor
21482744.indd/121107
42686245.jpg
6.2 Warning messages
and error statuses
Warnings are indicated by means of the lightning symbol and the subsequent
figures (see instructions for finding faults). The current direction of movement is
stopped.
Movement in the opposite direction is possible, the current warning is then deleted
automatically.
Error messages are indicated by means of the letter E and the subsequent figure
(see instructions for finding faults). No further movement is possible. All error messages are saved in the error memory with frequency and operating hour. The error
memory can be read out using the laptop or via the infra-red interface.
To delete the error messages, actuate the emergency stop and release it again.
If an error occurs again, refer to the instructions for finding faults.
Warning messages
Warning messages start with the lightning symbol.
SLIP LIFTING (overload)
Lowering is possible
LIMIT SWITCH LIFTING actuated
Lowering is possible
SLIP LOWERING (overload)
Lifting is possible
LIMIT SWITCH LOWERING actuated
Lifting is possible
Both limit switches actuated at the
same time (error present)
No further movement possible
(see section 7.4)
Motor overtemperature
Lowering is possible
Inverter overtemperature
Lowering is possible
42599656.jpg
The symbols are shown one after the other.
21482744.indd/121107
For error statuses, see instructions for finding faults
31
6.3 Error messages
Possible cause
Remarks
Inverter undervoltage
E1
- Insufficient cable cross section
- Phase missing
- Insufficient supply voltage
- Check cable
- Measure phases
- Check voltage
Inverter overvoltage
E2
- Deceleration too high
- Load lowered at excessive speed
- Program lower deceleration
- Jumper X13 applied incorrectly
Slip fault output stage
E3
- Deceleration too high
- Rotary encoder defective
- Brake does not release
- Program lower deceleration
- Check encoder, replace control card, as required
- Check brake / plug X6
Inverter overtemperature
E4
Motor overtemperature
E5
- Motor overheated
- Motor connector loose
- Allow motor to cool
- Check motor connector X8,
thin cables are thermistor connections
Short-circuit output stage
E6
- Output stage transistor defective
- Motor allows excessive current flow
- Replace output stage
- Check motor cables, measure windings
approx. 10 Ω (DCS 1-5), approx. 3 Ω (DCS 10)
Current in output stage too high
E7
- Load too large
- Direction of rotation of the motor reversed
- Do not overload chain hoist
- Check direction of rotation of the motor
Brake current too high
E8
- Brake defective
- Output stage defective
- Check brake
approx. 330 Ω (DCS 1-5), 250 Ω (DCS 10)
- Replace output stage
Enable error output stage
E 13
- Emergency stop opens / closes briefly
- Error is repeated
- Do not allow control pendant to hit an obstacle
- Replace control card or output stage
Watchdog output stage
E 14
- Quartz crystal of output stage defective
- Error cannot be reset, replace output stage
Control card communication error
E 15
- Control card connector defective
- Data cable fault
- Check cable / connector, replace as required
- Opto-coupler of output stage defective, replace output
stage
No brake current
E 16
- Brake defective
- Brake plug not connected
- Check brake
approx. 330 Ω (DCS 1-5), 250 Ω (DCS 10)
- Connect plug X6
Transistor for brake cannot be disabled
E 17
- Enable defective
- Braking transistor defective
- Replace control card or power card
- Replace power card
Transistor of rectifier cannot be
disabled
E 18
- Enable defective
- Transistor of rectifier defective
- Replace control card or power card
- Replace power card
No output stage test possible
E 19
- Starting frequency too high
- Reset error, perform load detection once with unloaded
hook, if the test result is OK, continue to use hoist
Inverter communication error
E 20
- Control card connector defective
- Data cable fault
- Check cable / connector inverter interface, replace as
required
- Opto-coupler of output stage defective, replace output
stage
Rotary encoder error
E 21
- Rotary encoder signal not OK
- Brake does not release
- Check encoder, replace control card, as required
- Check brake / plug X6
- Load was snatched during lifting process
- Load was suspended in lifted hook
- Refers to only one lifting/lowering cycle
- In an appropriate lifting process, the lowering speed is
identical with the lifting speed
Load is lowered at a speed which
differs from the previous lifting speed
(not DCS-Pro 1, only for Prohub)
Display
(No
display)
- Allow chain hoist to cool
The symbols are shown one after the other.
To reset errors, press and unlock the emergency stop key.
32
Please contact our after-sales service, if the cause of fault cannot be
eliminated with the above measures.
21482744.indd/121107
Error
Error messages are indicated by means of the letter E and one of the subsequent
figures:
6.4 Instructions for
finding faults
If the measures under A are not successful, continue trouble-shooting after
removing the electrical equipment cover.
Disconnect the power supply before removing the electrical equipment cover!
After switching the unit off, wait for 3 minutes (discharging of the capacitor),
before opening the electrical equipment cover.
Switch on the power supply again and comply with the relevant instructions
when working on live parts!
No.
Error
Possible cause
Remarks
A
Chain hoist not functioning
- No line voltage
- System switched off
- Broken conductor in the power supply line
- The unit has detected a fault
(see section 6.3)
- Replace mains fuse link
- Switch on main switch
- Check power supply line
- Actuate and release emergency stop
or disconnect and restore the mains power supply
B
7-segment display of control card
not lit
- See item A
- 10-pole cable from hoist inverter defective
- Hoist inverter has no voltage or is defective
- Check fuse, emergency stop actuated?
- Check cable to hoist inverter, replace, if required
- Check hoist inverter
C
Drive lifts only in one direction
- Limit switch approached, note message
- Travel unit out of fast-to-slow/limit switch range
- Check limit switch / connector
D
Chain hoist lifts/lowers only at min.
speed
- PWM set point specification or detection defective - Replace control pendant
E
No chain hoist speed increase with
small loads
- Jumper X13 on control card not correct
- Prohub not enabled
F
Chain hoist lifts slowly and lowers
rapidly
Incorrect setting of fast-to-slow limit switch for lifting Travel chain into the upper limit switch
G
Chain hoist lowers slowly and lifts
rapidly
Incorrect setting of fast-to-slow limit switch for
lowering
- Apply jumper X13 acc. to chain hoist type
- Switch on Prohub programming with terminal or control
pendant
Travel chain into the lower limit switch
Please contact our after-sales service, if the cause of fault cannot be
eliminated with the above measures.
7
Accessories
Item 1
Rocker switch component to 250 kg
The complete rocker switch component
with 2,8 m or 4,3 m helical cable can be
retrofitted to a DCS-Pro or DCMS-Pro
(incl. quick-change coupling and material for fitting the helical cable on the
chain hoist housing).
Part no. 773 299 44 (2,8 m)
Part no. 773 298 44 (4,3 m)
Item 2
42742045.jpg
For operating units provided by the
customer
For integration in operating units provided by the customer, the following
switching elements can be used for
controlling the DCS-Pro.
21482744.indd/121107
Item 2
CBDM-PWM switching element with
converter card, analogue – PWM, for
Manulift DSM-CS and rubber caps
Part no. 772 176 44
Item 1
42743244.eps
Item 3
42742145.jpg
Item 3
CBD-PWM switching element with
converter card, analogue – PWM, for
DSK-3CS control pendant and rubber
caps
Part no. 773 557 44
33
8
Spare parts
34
21482744.indd/121107
42686346.jpg
DCS-Pro 1, DCS-Pro 2, DCS-Pro 5
DCS-Pro 1, DCS-Pro 2
Item no.
#
#
1
2
3
4
5
6
8
9
10
10
11
11
12
13
14
15
16
17
19
20
20
22
23
25
Part no.
71784833
71785033
71887333
71790733
71792033
71792233
71894733
71791933
71798633
71798733
71795033
71795133
71795333
71798033
71897433
77350033
71885633
83565933
71882433
71881033
71880933
71888033
71880433
71782533
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Designation
Motor set ZNK 71 B 4
Fan set DC 2
Brake set DCS 1-5 104V
Gearbox set DCS 1/2
Service hood set DC 2
Electrical equipm.hood set DCS 1/2
Adjustment nut/pulse wheel
Gear oil/seal Pro 2
Chain collector box set DC1/2 5m
Chain collector box set DC1/2 8m
Chain set DC 1/ 2 5m
Chain set DC 1/ 2 8m
Buffer set DC1/2
Hook fittings set DC1/2
Suspension set DC 1- 5
Controller DSC-S
Slide-in unit/plug
Hook safety catch set Gr. 2
Control set 380-480V
Control cable set 5m
Control cable set 8m
Limit switch set
Emergency stop set/rub.cap
Lifting inverter DCS 1/2
Material
Standard
c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
4 Nm
380 V - 480 V, 50/60 Hz, 5,5 Nm
5,5 Nm
9,5 Nm
5,5 Nm, 0,35 litre
c/w item 12, 4,0 Nm
c/w item 12, 4,0 Nm
6,8 Nm
50/60 Hz, 3 Nm
11 Nm
11 Nm
1,5 Nm
Controller DSC-S / DSE-10C/CS
380 V - 480 V, 50/60 Hz, 9,5 Nm
21482602.tbl
DCS-Pro 5
Item no.
#
#
#
1
2
3
4
5
6
8
9
10
10
11
11
12
13
14
15
16
17
19
20
20
22
23
25
Part no.
71884833
71885133
71887333
71890733
71892033
71892233
71894733
71891933
71898633
71898733
71895033
71895133
71895333
71898033
71897433
77350033
71885633
83665933
71882433
71881033
71880933
71888033
71880433
71882533
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Designation
Motor set ZNK 80 B 4
Fan set DCS 5
Brake set DCS 1-5 104V
Gearbox set DCS 5
Service hood set DC 5
Electrical equipm.hood set DCS 5
Adjustment nut/pulse wheel
Gear oil/seal Pro 5
Chain collector box set DC5 5m
Chain collector box set DC5 8m
Chain set DC 5 5m
Chain set DC 5 8m
Buffer set DC5
Hook fittings set DC5
Suspension set DC 1- 5
Controller DSC-S
Slide-in unit/plug
Hook safety catch set Gr 3
Control set 380-480V
Control cable set 5m
Control cable set 8m
Limit switch set
Emergency stop set/rub.cap
Lifting inverter DCS 5
Material
Standard
c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
4 Nm
380 V - 480 V, 50/60 Hz, 5,5 Nm
5,5 Nm
9,5 Nm
5,5 Nm, 0,5 litre
c/w item 12, 4,3 Nm
c/w item 12, 4,3 Nm
11,5 Nm
50/60 Hz, 3 Nm
11 Nm
11 Nm
1,5 Nm
Controller DSC-S / DSE-10C/CS
380 V - 480 V, 50/60 Hz, 9,5 Nm
21482744.indd/121107
21482603.tbl
35
36
21482744.indd/121107
42674345.jpg
DCS-Pro 10, 1/1 reeving
DCS-Pro 10, 1/1 reeving
Item no.
#
1
2
3
4
4
4
5
6
8
9
10
10
11
11
12
13
14
15
16
17
19
20
20
22
23
25
26
Part no.
71984833
71585233
71587333
71560533
71590533
71504133
71592033
71562333
71594733
71591933
71598633
71598733
71595033
71595133
71595333
71598033
71597433
77350033
71885633
83765933
72094033
71881033
71880933
71888033
71880433
72094533
71561533
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Designation
Motor ZNK 100 A4
Fan set DCS 10
Brake set DC/DCS10
Gearbox set DCS 10 V4 1/1
Gearbox set DC-PRO10V6/1,5
Gearbox set DCS 10 V12
Service hood set DC10
Electrical equipm.hood set DCS 10
Adjustment nut/pulse wheel
Gear oil/seal DC10
Chain collector box DC10 1/1 5m
Chain collector box DC10 1/1 8m
Chain set DC 10 5m 1/1
Chain set DC 10 8m 1/1
Buffer set DC10
Hook fittings set DC10
Suspension set DC10
Controller DSC-S
Slide-in unit/plug
Hook safety catch set Gr. 4
Lifting inverter Steuerkarte
Control cable set 5m
Control cable set 8m
Limit switch set
Emergency stop set/rub.cap
Lifting inverter DCS 10
Braking resistance DCS 10
Material
Standard
c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
4 Nm
380 V - 480 V, 50/60 Hz, 5,5 Nm
VS 6-11
7,5 Nm
9,5 Nm
5,5 Nm, 0,9 litre
c/w item 12, 4,3 Nm
c/w item 12, 4,3 Nm
11,5 Nm
50/60 Hz, 3 Nm
11 Nm
11 Nm
1,5 Nm
Controller DSC-S / DSE-10C/CS
380 V - 480 V, 50/60 Hz, 9,5 Nm
VS 12-22
21482744.indd/121107
21482605.tbl
37
38
21482744.indd/121107
42674445.jpg
DCS-Pro 10, 2/1 reeving
DCS-Pro 10, 2/1 reeving
Item no.
#
1
2
3
4
4
5
6
8
9
10
10
11
11
12
13
14
15
16
17
18
19
20
20
22
23
25
26
Part no.
71984833
71585233
71587333
71504333
71590533
71592033
71562333
71594733
71591933
71598733
71535045
71596033
71596133
71595333
71598533
71597433
77350033
71885633
83865633
71598433
72094033
71881033
71880933
71588033
71880433
72094533
71561533
Quantity
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Designation
Motor ZNK 100 A4
Fan set DCS 10
Brake set DC/DCS10
Gearbox set DCS 10 V4 2/1
Gearbox set DC-PRO10V6/1,5
Service hood set DC10
Electrical equipm.hood set DCS 10
Adjustment nut/pulse wheel
Gear oil/seal DC10
Chain collector box DC10 1/1 8m
Chain collector box flexibel 20m
Chain set DC 5m 2/1
Chain set DC 8m 2/1
Buffer set DC10
Bottom block set DC 2/1
Suspension set DC10
Controller DSC-S
Slide-in unit/plug
Hook safety catch set GR. 5
Bottom block set DC10 2/1
Lifting inverter Steuerkarte
Control cable set 5m
Control cable set 8m
Limit switch set
Emergency stop set/rub.cap
Lifting inverter DCS 10
Braking resistance DCS 10
Material
Standard
c/w item 2, 380 V - 480 V, 50/60 Hz, 9,5 Nm
4 Nm
380 V - 480 V, 50/60 Hz, 5,5 Nm
VS 6-11
7,5 Nm
9,5 Nm
5,5 Nm, 0,9 litre
DC10 2/1 5m
DC10 2/1 8m
c/w item 12, 4,3 Nm
c/w item 12, 4,3 Nm
6,8 Nm
6,8 Nm, (e.g. for hot applications)
50/60 Hz, 3 Nm
11 Nm
11 Nm
3 Nm
Controller DSC-S / DSE-10C/CS
380 V - 480 V, 50/60 Hz, 9,5 Nm
21482744.indd/121107
21482606.tbl
39
40
21482744.indd/121107
42509045.jpg
DCMS-Pro 1, DCMS-Pro 2
DCMS-Pro 1, DCMS-Pro 2
Item no.
#
#
#
#
#
#
#
#
#
#
#
1
2
3
4
5
6
7
8
9
10
11
12
34
34
35
36
38
38
Part no.
Quantity
71831533
77206833
77203933
77207333
77204733
77207533
77200133
77207933
1
1
1
1
1
1
1
1
77202333
77207633
77201833
77345733
77345933
77347833
83566544
71794833
71795033
1
1
1
1
1
1
1
1
1
Designation
Control cable mounting set DCM
Cap DSM 5 Set
Helix cable Einführung
Support Kette 4,2x12,2
Emergency-off button Set
Bearing DSM 5
Housing Set DSM 5
Switching element CBDN 30O
Switching element CBDM-PWM
Cap Set
Load element 125/250
Unlatching half
Helix cable KPL 2800
Helix cable KPL 4300
Control unit DSM-CS
Load hook DKDSM5 250KG
Chain set 3,1m
Chain set DC 1/ 2 5m
Material
Standard
1)
4,3 Nm
4,3 Nm
DCMS 1 + 2
DCMS 1 + 2
21482744.indd/121107
21482604.tbl
1) See chapter Accessories
41
DCRS-Pro 1, DCRS-Pro 2
42686447.jpg
Item no.
#
2
2
3
4
5
6
7
8
9
Part no.
77329433
77329333
71732233
77327633
77328933
82646533
77324533
77327333
71831533
Quantity
1
1
1
1
1
1
1
1
1
Designation
Helix cable set 2800 DCRS
Helix cable set 4300 DCRS
Swivel joint kpl. Set
Sub-assembly Elektronik Set
Button Not - Aus Set
Housing Baugruppe Set
Attachment Kupplung Set
Attachment C-Haken Set
Control cable mounting set DCM
Material
Standard
4,3 Nm
4,3 Nm
10 Nm
20 Nm
10 Nm
10 Nm
4,3 Nm
42
21482744.indd/121107
21102001.tbl
21482744.indd/121107
43
Sartorius AG
Weender Landstrasse 94‑108
37075 Goettingen, Germany
Phone +49.551.308.0
Fax +49.551.308.3289
www.sartorius.com
Date:
May 2011, Sartorius AG
Göttingen
Specifications subject to change
without notice. RS· KT
Publication No.: WYL6043-e11051