Conveyor system X65

Conveyor system X65
PO
Contents
S
System information...........................................................111
Chains X65 ........................................................................112
Chain accessories X65 ......................................................114
Beams X65 ........................................................................114
Beam accessories X65 ......................................................115
Tools for conveyor beam...................................................116
Slide rails X65 ...................................................................116
Slide rails X65, hardened steel ..........................................117
Drive and idler units – introduction ...................................119
End drive units X65 Type H, direct drive, with slip clutch..120
End drive units X65 Type C, direct drive, no slip clutch.....120
End drive units X65 Type M, direct drive, no slip clutch....121
End drive units X65 Type H, direct drive, no slip clutch ....121
Drive units for wedge conveyors .......................................122
End drive units X65, suspended, slip clutch......................123
Double drive units X65, direct drive ..................................124
Intermediate drive units X65, direct drive..........................125
Horizontal bend drive unit X65 ..........................................126
Synchronous drive unit X65 ..............................................126
Idler units X65...................................................................127
X-bends.............................................................................128
Components for wedge track width adjustment ................129
Wheel bends X65 ..............................................................130
Wheel cover for Wheel bend with no return chain.............130
Plain bends X65 ................................................................131
Support rail for plain bends X65........................................132
Vertical bends X65 ............................................................132
Angle plates X65 ...............................................................134
Front piece X65 .................................................................135
Drip trays & drip pans – introduction ................................136
Drip trays X65 ...................................................................137
Drip catchers X65..............................................................138
Drip pans X65 ...................................................................138
Guide rail system...............................................................140
Conveyor support..............................................................140
CC
X45
XS
X65
X65P
X85
X85P
XH
XK
System information
XKP
Examples of application areas
Tissue paper, gear wheels, aerosol cans, medium size
ball bearings, piston parts, yoghurt, fuel injectors, dry
batteries, plastic bottles, matches, cheese boxes, coffee
and tea packages.
Technical characteristics
Beam width ........................................
Chain width ........................................
Chain pitch.........................................
Drive unit capacity .............................
Chain tension limit .............................
Item width ..........................................
X300
GR
65 mm
63 mm
25,4 mm
200-1000 N
1000 N
15–140 mm
30–300 mm*
CS
XT
WL
Maximum:
conveyor length................................ 40/8 m*
weight on conveyor .......................... 200/80 kg*
item weight:
Horizontal transport....................... 10/1 kg*
Vertical transport ........................... 2/1 kg’
WK
XC
*Applies to vertical wedge conveyor.
Chain width 63 mm
X180
XF
Maximum permitted load per link 1,5 kg
XD
Watch and learn how to assemble an X65 conveyor system:
ELV
CTL
FST
TR
Features
APX
Suitable for a wide range of applications. Preferable in
high speed applications. Includes components for pallet
handling and vertical wedge conveyors.
© FlexLink 2016
System information
IDX
111
Chains X65
Plain chain
Cleated chain Type B
3,5
63
56
Cleated chain, Length 5 m
Plain chain
Length 5 m
XLTP 5A65
Plain link kit *
5117329
XLTF 5A65X12 B
Use the online configurator to specify and order.
Cleated link kit*
5117347
*Link kit contains 10 links, 10 pivots, 10 steel pins
Plain chain (Ultra low wear)
Length 5 m
XLTP 5A65 C
Plain link kit (Ultra low wear)
5117371
Cleated chain Type C
*Link kit contains 10 links, 10 pivots, 10 steel pins
Cleated chain Type A
Type A cleats, Length 5 m
h=4 mm
h=5,5 mm
h=9 mm
h=12 mm
h=17 mm
h=30 mm
XLTF 5A65X4 A
XLTF 5A65X5,5 A
XLTF 5A65X9 A
XLTF 5A65X12 A
XLTF 5A65X17 A
XLTF 5A65X30 A
Use the online configurator to specify and order.
Cleated link kit*
h=4 mm
h=5,5 mm
h=9 mm
h=12 mm
h=17 mm
h=30 mm
Type C cleats*
Length 5 m
h=12 mm
h=15 mm
h=30 mm
XLTF 5A65X12 C
XLTF 5A65X15 C
XLTF 5A65X30 C
*Use the online configurator to specify and order.
Cleated link kit **
h=12 mm
h=15 mm
h=30 mm
5117348
5117349
5117352
**Link kit contains 10 links, 10 pivots, 10 steel pins
5117353
5117354
5117356
5117346
5117350
5117351
Flat friction top chain
63
4,5
* Link kit contains 10 links, 10 pivots, 10 steel pins
Flat friction top chain
Length 5 m, (PAR1)
Length 5 m
XLTP 5A65 FA
XLTP 5A65 FAP
*Use the online configurator to specify and order.
Cleated link kit **
5117357
**Link kit contains 10 links, 10 pivots, 10 steel pins
112
Chains X65
© FlexLink 2016
Chains X65 (continued)
PO
Flexible cleat chain, Type C
63
Roller top chain
3
CC
28
X45
XS
X65
X65P
Flexible cleat chain Type C
Length 5 m
Flexible cleat link kit
XLTE 5A65 C
5117358
10 complete links+pivots+pins
Roller top chain
Length 5 m (PAR1)
Length 5 m
X85
XLTR 5A65
XLTR 5A65 P
X85P
Use the online configurator to specify and order.
Flexible cleat chain, Type D
Roller top link kit
30
63
XH
5117373
Link kit contains 10 links, 10 pivots, 10 steel pins
XK
Steel top chain
XKP
4,5
63
X180
X300
3
Flexible cleat chain Type D
Length 5 m
XLTE 5A65 D
Flexible cleat link kit
5117359
GR
CS
10 complete links+pivots+pins
Friction top chain
63
XT
Steel top chain
Length 5 m
XLTP 5A65 TF
Steel top link kit
5117374
WL
Link kit contains 10 links, 10 pivots, 10 steel pins
WK
XC
XF
Friction top chain
Length 5 m (PAR 1)
Length 5 m
XD
XLTP 5A65 F
XLTP 5A65 FP
Use the online configurator to specify and order.
Friction top link kit
ELV
5117360
CTL
Link kit contains 10 links, 10 pivots, 10 steel pins
FST
TR
APX
IDX
© FlexLink 2016
Chains X65
113
Chain accessories X65
Plastic pivot
Pin insertion tool for chain
X65MJ 4
Plastic pivot X65
5117478
Plastic pivot kit contains 25 items
Pin insertion tool
X65
X65 PRO version*
Steel pin kit
XLMJ 4
XLMJ 4 P
*This product is recommended for frequent users.
Steel pin kit
5116330
Note. kit contains 25 pcs of XTTD 4,5x30
Beams X65
Conveyor beam
Spacer
65
63,2
20
11
90°
5116
5
Beam
Length 3000 +10/-0 mm
XLCB 3A65
Length to order (160- 3000 mm) XLCB LA65
Slide rail: see page 116.
Beam accessories: see page 115.
The beams have predrilled 8 mm holes
103
Spacer
XLCE A65
Spacer kit contains 10 pcs
Beam section for chain installation
Profile for split conveyor beam
65
63,2
11
160
Profile for split conveyor beam
Length 3000 +10/-0 mm
Length to order (30- 3000 mm)
114
XLCB 3A65 H
XLCB LA65 H
Beam section for chain installation XLCC 160A65
Including connection strips and screws
Chain accessories X65
© FlexLink 2016
Beam accessories X65
PO
Connecting bracket kit
Cover strip for T-slot, PVC
CC
160
80
40
X45
40
2,1
XS
16
X65
Cover strip for T-slot
Length 25 m
Grey PVC
X65P
XCAC 25 P
Ø 8 (2x)
X85
Beam spacer
7,1 7,1
X85P
h
XH
85
37
XK
3m
40
XS
h=16,0 mm
X85/XH
h=10,5 mm
X65
h=15,9 mm
XKP
4
Beam spacer
Aluminium, anodized
Length 3 m
XK
h=0,5 mm
X180
X300
XLCD 3
For connection of two conveyor beams side to side. Use
M8 screw and slot nut. Two holes must be drilled, one
through the spacer (9 mm) and one through the beam,
to allow insertion of the screw. The diameter of the second hole depends on the size of the screw head.
Connecting bracket kit with set screws XLCJ A65
GR
CS
XT
Articulated beam section
WL
Cover strip for T-slot, aluminium
WK
11,8
XC
0,9
Cover strip for T-slot
Aluminium, anodized
Length 2 m
5
XCAC 2
80
77
XF
77
159
XD
Note! Can’t be used with bends
Articulated beam section vertical
Cover strip for T-slot, PVC
XLCH 5A65 V
ELV
CTL
10,3
FST
0,5
Cover strip for T-slot
Length 3 m
Grey PVC
TR
XCAC 3 P
APX
Note! Can’t be used with bends
IDX
© FlexLink 2016
Beam accessories X65
115
Tools for conveyor beam
Drill fixture
Drill fixture
5116761
For the Connecting bracket hole pattern
Slide rails X65
Plastic slide rails, narrow
Aluminium rivets
1,45
Slide rail
Length 25 m
HDPE (Black)
PA-PE (Grey)
PVDF (Natural white)
PE-UHMW (White)
PE-UHMW conductive (Black)
XLAH 4×6
Aluminium rivets 4 mm for X65
conveyors
XLCR 25
XLCR 25 H
XLCR 25 P
XLCR 25 U
XLCR 25 E
XLAH 4×6
Extra slide rail in plain bends must be anchored using plastic screws due to lack of space for the rivet crimping tool.
Note. Must be ordered in multiples of 250.
Plastic screws for slide rail
Plastic slide rails for X65
1,45
Slide rail
Length 25 m
HDPE (Black)
PA-PE (Grey)
Plastic screws 5 mm for XS-X65-X85XH-X180/X300 beams
XLAG 5
See mounting instruction “Anchoring slide rail using
plastic screws” on page 470
Note. Must be ordered in multiples of 50
XLCR 25 B
XLCR 25 HB
Drill fixture for slide rail
Not for use in bends
∅ d mm
Steel slide rail for X65 beams
60
XLCR 3 TA
Slide rail (μ=0,15–0,35)
Length 3 m
Acid resistant stainless steel
Drill fixture for X65-X85-XH-XKX180/X300 slide rail
d=4,2 mm
15
3920500
Rivet crimping pliers
XLCR 3 TA
Mounting tool for slide rail
Rivet crimping pliers for X65-X85-XHXK-X180/X300
For 4 mm rivets
5051395
Mounting tool for slide rail XS, X65 XLMR 140
116
Tools for conveyor beam
© FlexLink 2016
Slide rails X65 (continued)
PO
Rivet crimping clamp
CC
4 mm
X45
XS
23
Rivet crimping clamp for X65-X85-XHXK-X180/X300
For 4 mm rivets
X65
X65P
3923005
X85
Slide rails X65, hardened steel
X85P
Steel slide rail, straight
Brass rivets
XH
3000
20
8
20
365
Brass rivets (100 pcs)
Slide rail, hardened steel
Length 3 m
XK
4
1,5
XKP
5056167
Rivets for anchoring the slide rails
XLCR 3 TH
X180
Mounting tool for steel slide rail
Delivered with 9 predrilled holes
X300
Steel slide rail for wheel bends
GR
45°
CS
90°
30°
Mounting tool for X65
1,5
80
XT
5057662
20
80
WL
Cover strip
WK
4
Slide rail for bends, hardened steel
Slide rail for bend, X65 30°
XLCR W30 TH
Slide rail for bend, X65 45°
XLCR W45 TH
Slide rail for bend, X65 90° & 180° XLCR W90 TH
180°: Use 2 pieces of steel slide rail 90°
3,4
XC
1,6
3
5112114
5057208
XF
0,5
10
Stainless steel rivets
XD
6,5
ELV
1,8
Stainless steel rivet, 4 mm
XLAHX 4×6
Rivet for anchoring the slide rails. Must be ordered in
multiples of 100.
Note. Do not use in applications where metal chips
might get stuck in the hole in the rivet.
© FlexLink 2016
Cover strip
Length: 3 m
Material: Plastic PA 12
CTL
FST
5112114
Cover the opening on the side between the chain and
beam. Primarily for straight sections and the outer
curves, but can also be mounted on inner curves. Apply
using Glue tape 5057208, see mounting instruction
5497EN in Technical library.
Slide rails X65, hardened steel
117
TR
APX
IDX
Slide rails X65, hardened steel (continued)
Glue tape 3M
Glue tape (for X65, X85, XH)
Length 30 m
118
5057208
Slide rails X65, hardened steel
© FlexLink 2016
Drive and idler units – introduction
PO
CC
Drive unit types
Motor specifications
The X65 system includes Compact (C), Medium (M), and
Heavy (H) drive units. Drive unit capacities range from
maximum 1000 N for the H types down to maximum
200 N for the Wheel bend drive and Intermediate drive
type M.
The actual capacity depends on the speed and type of
drive unit. Several configurations are available, including
direct driven units with or without slip clutch. Heavy duty
drives with suspended motor and transmission chain can
also be ordered. Available motors include variable speed
types (V) as well as fixed speed motors (F).
Motors are available for 230/400 V, 50 Hz and 230/460 V
or 330/575 V, 60 Hz. All motors except those for Compact
drive units can be connected for delta or star configuration by means of jumpers.
Variable speed motors are SEW Movimot, 380–500 V.
Note that variable speed motors include a control box
that adds 93 mm to the width of the motor.
X65
X85
Intermediate drive
units
Horizontal bend drive
units
Synchronous
drive unit
Double drive units
Direct
Direct
drive, no drive, slip
slip clutch clutch
XS
X65P
End drive units
Motor
X45
Suspended
Direct
Direct drive, Direct drive, no
motor, transmis- drive, no
slip clutch
slip clutch
sion chain, slip slip clutch
clutch
Direct
Direct drive, Direct drive,
drive, no slip clutch
no slip clutch
slip clutch
Compact (WA10)
F
--
--
--
--
--
--
--
Medium (WA 20)
F,V
--
--
--
--
F,V
--
--
Heavy (S37, SA37)
F,V
F,V
F
F,V
F,V
F,V
F,V
F,V
Heavy, guided
(S37, SA37)
F,V
F,V
--
--
--
--
--
--
X85P
XH
XK
XKP
F
X180
Idler unit types
X300
Idler units are available in two versions, Compact and
Heavy.
GR
Ordering information
CS
Drive units with motors must be specified using the webbased configurator. The configurator provides detailed
information and step-by-step guidance in the specification process. A product code string is generated, containing the specification details. See next page for examples
of code strings.
Drive units without motors can be ordered using the
designations in the catalogue.
XT
WL
WK
XC
Dimension drawings in catalogue
Note that dimensions relating to drive unit motors depend
on the motor specified during the configuration. In most
cases, the motors shown in the catalogue drawings represent the largest size.
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Drive and idler units – introduction
119
End drive units X65 Type H, direct drive,
with slip clutch
End drive unit, Type H, direct drive with slip clutch
End drive units X65 Type C, direct drive, no
slip clutch
End drive unit, Type C, direct drive, no slip clutch
411
263
293
228
163
316
250
80
74
200
80
52
65
65
194
336
End drive unit, max 1000 N
Fixed speed up to 60 m/min
Variable speed up to 120 m/min
Motor on left side
Fixed/variable speed*
Without motor
Motor on right side
Fixed/variable speed*
Without motor
XLEB A65
XLEB 0A65HLP
XLEB A65
XLEB 0A65HRP
Effective track length: 0,80 m
‘Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
120
End drive unit, max 300 N
Fixed speed up to 35 m/min
Motor on left side
Fixed speed*
Without motor
Motor on right side
Fixed speed*
Without motor
XLEB A65
XLEB 0A65CNLP
XLEB A65
XLEB 0A65CNRP
Effective track length: 0,55 m
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
End drive units X65 Type H, direct drive, with slip clutch
© FlexLink 2016
End drive units X65 Type M, direct drive, no
slip clutch
End drive unit, Type M, direct drive, no slip clutch
End drive units X65 Type H, direct drive, no
PO
slip clutch
CC
End drive unit, Type H, direct drive, no slip clutch
411
300
X45
XS
183
200
X65
293
X65P
X85
250
80
316
52
X85P
80
74
XH
65
65
XK
213
229
XKP
End drive unit, max 700 N
Fixed speed up to 60 m/min
Variable speed: up to 60 m/min
Motor on left side
Fixed/variable speed*
XLEB A65
Without motor
XLEB 0A65MNLP
Motor on right side
Fixed/variable speed*
Without motor
XLEB A65
XLEB 0A65MNRP
Effective track length: 0,55 m
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
End drive unit, max 1000 N
Fixed speed up to 60 m/min
Variable speed up to 120 m/min
Motor on left side
Fixed/variable speed*
XLEB A65
Without motor
XLEB 0A65HNLP
Motor on left side
Fixed/variable speed*
Without motor (ISO)
X180
X300
GR
CS
XLEB A65
XLEB 0A65HNRP XT
Effective track length: 0,80 m.
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
WL
WK
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
End drive units X65 Type M, direct drive, no slip clutch
121
Drive units for wedge conveyors
End drive unit, Type H, guided chain, no slip clutch
End drive unit, Type H, guided chain, slip clutch
411
411
228
316
80
74
316
80
74
65
65
336
229
End drive unit, max 1000 N
Direct drive with guided chain. No slip clutch.
Fixed speeds up to 60 m/min.
Variable speed up to 60 m/min.
Motor on left side:
End drive unit, max 1000 N
Direct drive with guided chain. Adjustable slip clutch.
Maximum traction force: up to 1000 N.
Fixed speeds up to 60 m/min.
Variable speed up to 60 m/min.
Motor on left side:
Fixed/variable speed *
Without motor
XLEB A65
XLEB 0A65HNLGP
Fixed/variable speed *
Without motor
XLEB A65
XLEB 0A65HLGP
Motor on right side (not shown):
Motor on right side (not shown):
Fixed/variable speed *
Without motor
Fixed/variable speed *
Without motor
XLEB A65
XLEB 0A65HNRGP
Effective track length: 0,80 m
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
XLEB A65
XLEB 0A65HRGP
Effective track length: 0,80 m
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
Support bracket for HNLP/HNRP drive units
44
22
94
195,5
84
44
20
102
Support bracket kit
118
135,4
5116741
Including screw kit: 6 each of M6S M8×12, BRB
8,4×16, XCAN 8.
122
Drive units for wedge conveyors
© FlexLink 2016
End drive units X65, suspended, slip clutch
PO
End drive unit, suspended, slip clutch
80
248
CC
65
X45
42
XS
293
270–280
X65
72
660–715
147
X65P
End drive unit, max 1000 N
Fixed speeds up to 60 m/min.
X85
Motor on left side:
X85P
Fixed speed*
Without motor (ISO)
Without motor (ANSI)
XLEB A65
XLEB 0A65HL
XLEB 0A65HLA
XH
Motor on right side (not shown):
XK
Fixed speed*
Without motor (ISO)
Without motor (ANSI)
XKP
XLEB A65
XLEB 0A65HR
XLEB 0A65HRA
X180
Effective track length: 0,80 m
*Use online configurator when ordering.
Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
X300
GR
CS
XT
WL
WK
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
End drive units X65, suspended, slip clutch
123
Double drive units X65, direct drive
Double drive unit, direct drive, slip clutch
Double drive unit, direct drive, no slip clutch
411
411
293
293
74
320
80
74
320
80
126
126
286
372
Double drive unit, max 1000 N
Direct drive. No slip clutch.
Fixed speeds up to 60 m/min.
Variable speed up to 60 m/min.
Double drive unit, max 1000 N
Direct drive. Adjustable slip clutch.
Fixed speeds up to 60 m/min.
Variable speed up to 60 m/min.
Motor on left side:
Motor on left side:
C-C=66 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB 0A65HLPD66
C-C=130–350 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB 0A65HLPD–**
Motor on right side (not shown):
C-C=66 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB 0A65HRPD66
C-C=110–350 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB 0A65HRPD–**
C-C=66 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB0A65HNLPD66
C-C=110–350 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB0A65HNLPD–**
Motor on right side (not shown):
C-C=66 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB0A65HNRPD66
C-C=110–350 mm
Fixed/variable speed *
Without motor
XLEB DD A65
XLEB0A65HNRPD–**
*Use online configurator when ordering.
**Specify C-C when ordering.
Drawing shows C-C 66 mm version.
*Use online configurator when ordering.
**Specify C-C when ordering.
Drawing shows version with customer specified C-C distance.
Effective track length: 0,80 m (each track)
**Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
Effective track length: 0,80 m (each track)
**Maximum traction force: see diagram on page 22 in
FlexLink’s product catalogue.
124
Double drive units X65, direct drive
© FlexLink 2016
Intermediate drive units X65, direct drive
Intermediate drive unit M, direct drive, no slip clutch
PO
Intermediate drive unit H, direct drive, no slip clutch
CC
382
80
374
355
80
X45
XS
X65
461
311
X65P
49
X85
X85P
49
631
480
XH
680
XK
230
240
XKP
X180
Intermediate drive unit, max 700 N
For plain chain only.
Direct drive. No slip clutch.
Fixed speeds up to 60 m/min.
Variable speed up to 60 m/min.
Intermediate drive unit, max 200 N
Direct drive. No slip clutch.
Fixed speeds up to 25 m/min.
Variable speed up to 25 m/min.
Motor on left side
Fixed/variable speed *
Without motor
XLER A65
XLER 0A65MNLP
Motor on right side: (not shown)
Fixed/variable speed *
Without motor
XLER A65
XLER 0A65MNRP
*Use online configurator when ordering.
Effective track length: 1,10 m
X300
GR
Motor on left side: (not shown)
Fixed/variable speed *
Without motor
CS
XLER A65
XLER 0A65HNLP
XT
Motor on right side:
Fixed/variable speed *
Without motor
WL
XLER A65
XLER 0A65HNRP
WK
*Use online configurator when ordering.
Effective track length: 1,67 m + 0,38 m
XC
XF
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Intermediate drive units X65, direct drive
125
Horizontal bend drive unit X65
Horizontal bend drive unit, direct drive, no slip clutch
190
80
Horizontal bend drive unit, direct drive, slip clutch
80
80
190
206
80
310
300
300
465
465
Horizontal bend drive unit, max 200 N
Direct drive. No slip clutch.
Fixed speeds up to 30 m/min.
Variable speed up to 30 m/min.
Fixed/variable speed
Without motor
Horizontal bend drive unit, max 200 N
Direct drive. Adjustable slip clutch.
Fixed speeds up to 30 m/min.
Variable speed up to 30 m/min.
Fixed/variable speed
Without motor
XLEW A65
XLEW 18/0A65HNP
XLEW A65
XLEW 18/0A65HP
*Use online configurator when ordering.
*Use online configurator when ordering.
Maximum conveyor length: 20 m
Effective track length: 0,65 m
Maximum conveyor length: 20 m
Effective track length: 0,65 m
Support adapters for Horizontal bend drive units
Synchronous drive unit X65
5110445
5110446
Synchronous drive unit for vertical wedge conveyors
max.
max.
215
215
max.
100
max. 282
320
80
65
495
140
Support adapter for Horizontal bend drive unit
486
530
For support beam XCBM..×64 mm
For support beam XCBM..×88 mm
5110445
5110446
Including mounting hardware and mounting instructions. Note. XCBL support beams cannot be used.
126
Synchronous drive unit
50 Hz 230/400 V
XLED A65H
Insert desired speed instead of # in designation:
50 Hz: 5-10-15-18-22-27-35-45-55 m/min.
60 Hz: –
Maximum traction force: 500 N. See page 22.
Effective track length: 0,80 m
Including two basic units, two cardan shafts, two gear
reducers, 3-phase motor, two timing belts and reducer
pulleys, motor pulley, transmission cover, mounting
plate
Horizontal bend drive unit X65
© FlexLink 2016
Idler units X65
PO
Idler end unit
Idler end unit Type S
320
CC
80
200
80
X45
XS
92
148
X65
X65P
40
X85
40
X85P
65
65
XH
Idler end unit
Idler end unit
Compact version
XLEJ A65
XK
XLEJ A65 S
Effective track length: 0,80 m
Effective track length: 0,45 m
XKP
Idler bend unit, 90°
Protective cover for idler end unit
X180
206
X300
80
GR
Protective cover for XLEJ A65 S
206
CS
XLSJ 116
Including mounting screws (M8).
XT
Protective cover for idler end unit
Idler bend unit, 90°
WL
XLEK 90A65
Effective track length: 0,40 m 1-way (0,70 m 2-way)
WK
60
182
XC
39,5
XF
Protective cover for XLEJ A65
XLSJ 182
XD
ELV
CTL
FST
TR
APX
IDX
© FlexLink 2016
Idler units X65
127
X-bends
X-bend
A
10º
B
640
670
80
X-bend for top chain
For optional mounting of Idler
end unit or Drive unit at the
end (A) or (B
XLCX 65 L
Effective track length: 2,1 m
X-bend
A
10º
B
640
670
80
X-bend for top chain
For optional mounting of Idler
end unit or Drive unit at the
end (A) or (B
XLCX 65 R
Effective track length: 2,1 m
X-bend
A
10º
B
640
80
670
X-bend for return chain
For optional mounting of Idler
end unit or Drive unit at the
end (A) or (B
XLCX 65 D
Effective track length: 3 m
128
X-bends
© FlexLink 2016
Components for wedge track width adjustment
Width adjustment actuator 660 mm
PO
Angle gear unit
CC
X45
XS
278
X65
278
X65P
32 113
120
44
X85
94
660
Angle gear unit
XCFW 90
X85P
Shaft
270–405
5
XH
47
25
88
146
146
18,5
∅10
Width adjustment actuator
XK
XKP
XCLA 660 A
X180
12
Including beam and angle gear unit
Shaft
Aluminium, anodized
Length 3 m
Width adjustment actuator 950 mm
X300
XLFX 3
The shaft is used to connect angle gear units XCFW 90
to synchronize adjustment of the track width. Use
XLAP 28 spring pins to secure the shafts axially.
Handwheel for 10 mm shaft
384
384
GR
CS
XT
172
WL
Æ10
32
164
157
Æ150
88
WK
950
XC
5
48
340–545
125
88
Handwheel for 10 mm shaft
216
216
XF
113
XLAW 160×10
XD
∅ 10
Width adjustment actuator
ELV
XCLA 950 A
Including beam and angle gear unit
CTL
FST
TR
APX
IDX
© FlexLink 2016
Components for wedge track width adjustment
129
Wheel bends X65
Wheel bend, 30°
Wheel bend, 210°
>160
Ø 275
80
40
40
Ø 275
80
150
Wheel bend, 30°
300
XLBH 30A65R150
Effective track length: 0,25 m 1-way (0,50 m 2-way)
Wheel bend, 210°
Wheel bend, 45°
Effective track length: 0,75 m 1-way (1,50 m 2-way)
XLBH 210A65R150
Wheel bend, 30°–180°
>160
80
>160
E°
80
40
Ø 275
150
40
Ø 275
Wheel bend, 45°
150
XLBH 45A65R150
Effective track length: 0,30 m 1-way (0,60 m 2-way)
Wheel bend, 30°–180°
Available in steps of 15°.
Wheel bend, 90°
80
XLBH EA65R150
The outer bend is cut in the middle to the desired angle and
assembled using connecting strips. The angle “E” must be
specified when ordering.
>160
Wheel cover for Wheel bend with no return chain
Wheel cover for X65/XL, XT, X85, XH
40
Ø 275
150
Wheel bend, 90°
XLBH 90A65R150
Effective track length: 0,40 m 1-way (0,80 m 2-way)
Wheel bend, 180°
Ø 275
Wheel cover for X65/XL, XT, X85, XH
(Including one pair of Wheel cover
5112244 and 2 tap screw ISO 7049
4,2x6,5-C-H-A2K)
>160
X65/
XL
80
40
XLBH 180A65R150
Markers for cutting
and adjustment to
specific conveyor system.
Example: To fit the wheel cover to a X85 system, cut
the part marked XH (see figure A).
To fit the wheel cover to a XT system, cut
the parts marked X85 and XH.
Effective track length: 0,65 m 1-way (1,30 m 2-way)
130
A
X85 XH
X65/
XL
300
Wheel bend, 180°
X
T
5112246
Wheel bends X65
© FlexLink 2016
Plain bends X65
PO
Plain bend, 30°
Plain bend, 60°
80
CC
80
30 ±1°
X45
60 ±1°
2x 200
XS
R ±10
R ±10
X65
2x 200
X65P
X85
Plain bend, 30°±1°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XLBP 30A65R3
XLBP 30A65R5
XLBP 30A65R7
XLBP 30A65R10
Effective track lengths:
R300: 0,60 m 1-way (1,15 m 2-way)
R500: 0,70 m 1-way (1,35 m 2-way)
R700: 0,80 m 1-way (1,55 m 2-way)
R1000: 0,95 m 1-way (1,85 m 2-way)
Including Support rail 5112957
X85P
XLBP 60A65R5
XLBP 60A65R7
XLBP 60A65R10
XH
Effective track lengths:
R500: 0,95 m 1-way (1,85 m 2-way)
R700: 1,15 m 1-way (2,30 m 2-way)
R1000: 1,45 m 1-way (2,90 m 2-way)
Including Support rail 5112957
XK
XKP
Plain bend, 90°
Plain bend, 45°
80
Plain bend, 60°±1°
R=500±10 mm
R=700±10 mm
R=1000±10 mm
X180
80
45 ±1°
X300
90 ±1°
R ±10
GR
2x 200
R ±10
CS
XT
2x 200
Plain bend, 45°±1°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XLBP 45A65R3
XLBP 45A65R5
XLBP 45A65R7
XLBP 45A65R10
Effective track lengths:
R300: 0,65 m 1-way (1,35 m 2-way)
R500: 0,80 m 1-way (1,60 m 2-way)
R700: 0,95 m 1-way (1,90 m 2-way)
R1000: 1,20 m 1-way (2,40 m 2-way)
Including Support rail 5112957
WL
WK
Plain bend, 90°±1°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XLBP 90A65R3
XLBP 90A65R5
XLBP 90A65R7
XLBP 90A65R10
XC
XF
Effective track lengths:
R300: 0,90 m 1-way (1,75 m 2-way)
R500: 1,20 m 1-way (2,40 m 2-way)
R700: 1,50 m 1-way (3,00 m 2-way)
R1000: 2,00 m 1-way (3,95 m 2-way)
Including Support rail 5112957
XD
ELV
Plain bend, 5°-45°, 46°-90°
CTL
Plain bend, 5°-45°±1°
R=300-1000±10 mm
R=1001-2000±10 mm
Plain bend, 46°-90°±1°
R=300-1000±10 mm
R=1001-2000±10 mm
FST
XLBP 45A65TYP10
XLBP 45A65TYP20
TR
XLBP 90A65TYP10
XLBP 90A65TYP20
APX
Including Support rail 5112957
IDX
© FlexLink 2016
Plain bends X65
131
Support rail for plain bends X65
Support rail for use with X65 chain
Support rail for use with XL chain
For use with
X65 Chain, 5112957
Support rail
Length 3 m
PA-PE (μ=0,1–0,25) (Grey)
5112957
Support rails always included in the delivery of all X65
plain bend
For use with
XL Chain, 5048390
Support rail for plain bends
Length 2,4 m
Polyamide
5048390
Fix with sheet metal screw ISO 7049 4,2×9,5 or similar.
See page 465 for installation instructions.
Mounting tool for support rail 5112957
3923686
Mounting tool for support rail
Vertical bends X65
Vertical bend, 5°
Vertical bend, 7°
80
5°
80
80
7°
80
12
8
R
R 300
A
Vertical bend, 7°
R= 300, A=196, B=12
R=1000, A=281, B=17
186
Vertical bend, 5°
XLBV 5A65R300
Effective track length: 0,20 m 1-way (0,40 m 2-way)
132
XLBV 7A65R300
XLBV 7A65R1000
Effective track length:
R300: 0,20 m 1-way (0,40 m 2-way)
R1000: 0,30 m 1-way (0,60 m 2-way)
Support rail for plain bends X65
© FlexLink 2016
Vertical bends X65 (continued)
PO
Vertical bend, 15°
Vertical bend, 50°
80
15°
CC
80
80
X45
50°
31
419
XS
R 1000
R 300
X65
80
X65P
897
X85
235
Vertical bend, 15°
X85P
XLBV 15A65R300
Effective track length: 0,25 m 1-way (0,50 m 2-way)
80
30°
80
B
XH
XLBV
50A65R1000
Vertical bend, 50°
Vertical bend, 30°
Effective track length: 1,10 m 1-way (2,15 m 2-way)
XK
Vertical bend, 60°
XKP
80
X180
60°
R
X300
219
GR
R 300
A
Vertical bend, 30°
R= 300, A=299, B= 80
R=1000, A=649, B=174
CS
80
XLBV 30A65R300
XLBV 30A65R1000
XT
380
Effective track length:
R300: 0,35 m 1-way (0,65 m 2-way)
R1000: 0,70 m 1-way (1,40 m 2-way)
R1225: 0,85 m 1-way (1,65 m 2-way)
Vertical bend, 60°
XLBV 60A65R300 WL
Effective track length: 0,50 m 1-way (0,95 m 2-way)
WK
Vertical bend, 45°
XC
80
45°
XF
XD
B
80
R
ELV
CTL
FST
A
Vertical bend, 45°
R= 300, A= 349, B=144
R=1000, A= 844, B=349
TR
XLBV 45A65R300
XLBV 45A65R1000
APX
Effective track length:
R300: 0,45 m 1-way (0,80 m 2-way)
R1000: 0,95 m 1-way (1,90 m 2-way)
© FlexLink 2016
IDX
Vertical bends X65
133
Vertical bends X65 (continued)
Vertical bend, 90°
Vertical bend, 5°–90°
80
80
E°
9
80
90°
R
R
Vertical bend, 5°–90°
R=300
R=1000
XLBV EA65R300
XLBV EA65R1000
The bend is cut in the middle to the desired angle and
assembled using connecting strips. The angle “E” must
be specified when ordering.
80
A
Vertical bend, 90°
R= 300, A= 380
R=1000, A=1080
XLBV 90A65R300
XLBV 90A65R1000
Effective track length:
R300: 0,70 m 1-way (1,30 m 2-way)
R1000: 1,75 m 1-way (3,50 m 2-way)
Angle plates X65
Angle plate, straight
Angle plate for 180° bend
25
25
180°
18
A-A
Angle plate
Length 3 m
XLRP 3
Angle plate for 90° bend
A
Angle plate for 180° bend
Inner radius 182,5 mm
A
80
XLRM 180
Used with XLBH 180A65R150 and XLEW A65
80
25
90°
A-A
A
A
Angle plate for 90° bend
Inner radius 182,5 mm
XLRM 90
Used with XLBH 90A65R150
134
Angle plates X65
© FlexLink 2016
Front piece X65
PO
Front piece
Linkage kit for front piece
65
CC
D
X45
11
27
XS
Front piece
Length 3 m
XLVF 3
X65
0–70
Sliding strip for front piece
X65P
X85
3
W
X85P
Linkage kit
W=130, D=33
W=180, D=58
Sliding strip for front piece
Length 2 m
XLVK 33
XLVK 58
XH
Kit consists of two support pairs and one locking device.
XLVG 2
The sliding strip must be anchored to the front piece.
XK
Bend support for front piece
Front piece upper bend
XKP
30
D
X180
95
X300
9
R352
60°
GR
80
Upper bend, 60°
XLVA 60R352
Bend support
D=33 mm
D=58 mm
CS
XLVS 33
XLVS 58
XT
Includes connecting strip with screws
WL
Front piece lower bend
WK
XC
80
60°
XF
R245
Lower bend, 60°
XD
ELV
XLVB 60R245
Includes connecting strip with screws
CTL
FST
TR
APX
IDX
© FlexLink 2016
Front piece X65
135
Drip trays & drip pans – introduction
Drip handling
Drip pans
Drip trays serve two purposes:
Item
Designation
Comments
•
Prevent access to the underside of the conveyor, to
eliminate the risk of personal injury, especially in conjunction with cleated chains.
Drip pan for wheel bend 30°
XLDH 30×107 B
With drip outlet
Drip pan for wheel bend 45°
XLDH 45×107 B
With drip outlet
Drip pan for wheel bend 90°
XLDH 90×107 B
With drip outlet
Protect the floor and components against drips when
oily or wet parts are conveyed.
Drip pan for wheel bend 180°
XLDH 180×107 B With drip outlet
•
The drip trays are attached to the conveyor beam by
means of drip tray brackets. The following drip handling
components are suitable for use with the X65 conveyor
system.
Drip tray components
Item
Designation
Drip tray
XLDT 3×107 B Length 3 m
Comments
Drip tray bracket
XLDB 21×100
Drip tray connector
XLDJ 107 B
With drip outlet
Drip tray connector with integrated
drip catcher
XLDJ 107 BW
With drip outlet
Connecting strip
XLCJ 5×140
End pan for drip tray
XLDE 107 B
End cap for drip tray
XLDC 107 B
Drip pan, lower, for vertical bend XLDV 30×107 BL
Drip pan, upper, for vertical bend XLDV 30×107 BU
End pan for idler end unit
XLDD 107 B
With drip outlet
Important
With drip trays, standard beam support brackets for system X65 must be used. Brackets for 107 mm wide drip
trays are suitable. See page 319 for more information.
With drip outlet
Drip catchers
Item
Designation
Comments
Drip catcher 53 mm
XHDS 3×53
Length 3 m
Drip catcher 83 mm
XHDS 3×83
Length 3 m
Drip catcher bracket assembly
XHDR 23
136
Drip trays & drip pans – introduction
© FlexLink 2016
Drip trays X65
PO
Drip tray
Connecting strip
CC
5
107
M8
140
X45
20
XS
Connecting strip with set screws
XLCJ 5×140
X65
Note. Must be ordered in multiples of 10
X65P
End pan for drip tray
Drip tray
Length 3 m
XLDT 3×107 B
107
90
X85
Drip tray bracket
X85P
∅21
62
∅9
XH
∅8,5
R1/2"
100
XK
35
End pan for drip tray
With drip outlet
21,5
30
Drip tray bracket (10 pcs)
XLDB 21×100
XKP
XLDE 107 B
Including screw kit
X180
End cap for drip tray
X300
Drip tray connector
74
107
GR
91
71
CS
107
∅21
XT
180
R1/2"
End cap for drip tray
WL
XLDC 107 B
Including screw kit
WK
Drip tray connector
With drip outlet
XLDJ 107 B
XC
Including screw kit
XF
Drip tray connector with drip catcher
184
112
XD
ELV
∅21
180
CTL
R1/2"
FST
Drip tray connector with integrated
drip catcher
With drip outlet
XLDJ 107 BW
Including screw kit
TR
APX
IDX
© FlexLink 2016
Drip trays X65
137
Drip catchers X65
Drip catcher 53 mm
Drip catcher bracket assembly
28 22,5
17
48
Drip catcher 53 mm
Length 3 m
XHDS 3×53
Drip catcher 83 mm
50
Drip catcher bracket assembly
XHDR 23
Including T-bolts and nuts
Drip catcher 83 mm
Length 3 m
XHDS 3×83
Drip pans X65
Drip pan for wheel bend 30°
Drip pan for wheel bend 90°
107
107
∅21
150
∅21
150
R1/2"
R1/2"
220
Drip pan for wheel bend 30°
220
103
XLDH 30×107 B
Drip pan for wheel bend 90°
Including screw kit
Including screw kit
Drip pan for wheel bend 45°
Drip pan for wheel bend 180°
103
XLDH 90×107 B
107
107
∅21
∅21
150
300
R1/2"
R1/2"
220
Drip pan for wheel bend 45°
Including screw kit
138
107
220
103
XLDH 45×107 B
Drip pan for wheel bend 180°
103
XLDH 180×107 B
Including screw kit
Drip catchers X65
© FlexLink 2016
Drip pans X65 (continued)
PO
Drip pan, lower, for vertical bend
Drip pan 30° with drip catcher
80
CC
107
α
107
330
X45
∅21
150
XS
R1/2"
220
Drip pan, lower, for vertical bend
α=30°
α=45°
α=60°
α=90°
XLDV 30×107 BL
XLDV 45×107 BL
XLDV 60×107 BL
XLDV 90×107 BL
Drip pan for wheel bend 30°
With integrated drip catcher
X65
125
X65P
XLDH 30×107 BW
Including screw kit
X85P
Drip pan 45° with drip catcher
Including screw kit
Drip pan, upper, for vertical bend
80
XH
107
107
∅21
150
XK
XKP
R1/2"
227
X85
α
220
Drip pan, upper, for vertical bend
α=30°
α=45°
α=60°
α=90°
XLDV 30×107 BU
XLDV 45×107 BU
XLDV 60×107 BU
XLDV 90×107 BU
Drip pan for wheel bend 45°
With integrated drip catcher
X180
125
XLDH 45×107 BW X300
Including screw kit
GR
Drip pan 90° with drip catcher
Including screw kit
CS
Drip pan, upper, for 90° vertical bend
107
107
150
∅21
XT
R1/2"
WL
230
WK
220
∅21
80
Drip pan, upper, for 90° vertical
bend
With drip outlet
Drip pan for wheel bend 90°
With integrated drip catcher
XLDV 90×107 B
Including screw kit
125
XC
XLDH 90×107 BW
Including screw kit
XF
Drip pan 180° with drip catcher
XD
End pan for idler end unit
107
ELV
107
155
∅21
CTL
300
R1/2"
392
220
R1/2"
End pan for idler end unit
With drip outlet
Including screw kit
© FlexLink 2016
FST
107
∅21
Drip pan for wheel bend 180°
With integrated drip catcher
XLDD 107 B
TR
125
XLDH 180×107 BW
Including screw kit
Drip pans X65
APX
IDX
139
Drip pans X65 (continued)
Drip pan, lower, with drip catcher, for vertical bend
Drip pan, upper, with drip catcher, for 90° vertical bend
184
107
184
107
80
α
310
230
21
80
Drip pan, lower, for vertical
bend
With integrated drip catcher
α=30°
α=45°
α=60°
α=90°
XLDV 30×107 BLW
XLDV 45×107 BLW
XLDV 60×107 BLW
XLDV 90×107 BLW
Drip pan, upper, for 90° vertical
bend
With integrated drip catcher
and drip outlet
XLDV 90×107 BW
Including screw kit
End pan with drip catcher, for idler end unit
Including screw kit
184
176
Drip pan, upper, with drip catcher, for vertical bend
184
107
392
∅21
R1/2"
227
α
End pan for idler end unit
With integrated drip catcher and
drip outlet
XLDD 107 BW
Including screw kit
80
Drip pan, upper, for vertical
bend
With integrated drip catcher
α=30°
α=45°
α=60°
α=90°
XLDV 30×107 BUW
XLDV 45×107 BUW
XLDV 60×107 BUW
XLDV 90×107 BUW
Including screw kit
Guide rail system
See “Guide rail components” on page 291
Conveyor support
See “Conveyor support components” on page 319
140
Guide rail system
© FlexLink 2016