Product overview Conveyor system XS Conveyor system

Transcription

Product overview
PO
Conveyor system XS
XS
Conveyor system XL
XL
Pallet handling components XL
XLP
Conveyor system XM XM
Aluminium based systems
Pallet handling components XM XMP
Conveyor system XH
XH
Conveyor system XK
XK
Pallet handling components XK
XKP
Conveyor system XB
XB
Guide rail components
GR
Conveyor support components
CS
Modular pallet conveyor system XT
XT
Structural system XC
XC
Structural system XF
XF
Fasteners
FST
Stainless steel systems
Hygienic conveyor system Series XMY XMY
® Copyright FlexLink 2010
The contents of this publication are the copyright of the
publishers and may not be reproduced (even extracts)
unless permission is granted. Every care has been
taken to ensure the accuracy of the information but no
liability can be accepted for any errors or omissions.
The right is reserved to make design modifications.
Conveyor system Series XLX
XLX
Conveyor system Series XMX XMX
Conveyor system Series XHX XHX
Guide rail components Series X GRX
Support components Series X
CSX
Appendixes
APX
Product index
IDX
Patents
Essential parts of the FlexLink product range are protected by patents and design regulations.
Drawings are made to European standards.
i
Contents
Conveyor system XM
System information .............................................................. 3
Chains XM ............................................................................ 4
Chain accessories XM........................................................... 5
Accessories for use with steel chain 5056849...................... 6
Beams XM ............................................................................ 6
Beam accessories XM........................................................... 7
Slide rails XM ....................................................................... 8
Slide rails XM, hardened steel .............................................. 9
End drive units XM ............................................................. 10
End drive units XM, direct drive with slip clutch................. 10
End drive units XM Type H, direct drive, no slip clutch....... 11
Double drive units XM ........................................................ 11
Intermediate drive units XM ............................................... 12
Catenary drive units XM ..................................................... 12
Horizontal bend drive unit XM ............................................ 13
Drive units for vertical wedge conveyors XM...................... 13
Idler units XM ..................................................................... 14
Wheel bends XM ................................................................ 15
Horizontal plain bends XM.................................................. 16
Support rail for plain bends XM.......................................... 17
Vertical bends XM .............................................................. 18
Angle plates, Front piece, Drip trays, Drip catchers and Drip
pans XM ............................................................................. 19
Components for track width adjustment XM ...................... 19
XM pallet handling components
System information ............................................................ 21
Pallets................................................................................. 22
Pallet accessories ............................................................... 22
Pallets XMPP 150×120, XMPP 150×150 ............................ 23
Pallets XMPP 150×200, XMPP 150×250 ............................ 24
Guide rail ............................................................................ 25
Guide rail bracket................................................................ 25
Pallet locating station ......................................................... 26
Pallet stop cylinder ............................................................. 27
Product index
Product designations in alphanumeric order ...................... 29
ii
Conveyor system XM
Contents
PO
System information...............................................................3
Chains XM.............................................................................4
Chain accessories XM ...........................................................5
Accessories for use with steel chain 5056849.......................6
Beams XM.............................................................................6
Beam accessories XM ...........................................................7
Slide rails XM ........................................................................8
Slide rails XM, hardened steel ...............................................9
End drive units XM ..............................................................10
End drive units XM, direct drive with slip clutch .................10
End drive units XM Type H, direct drive, no slip clutch .......11
Double drive units XM.........................................................11
Intermediate drive units XM ................................................12
Catenary drive units XM ......................................................12
Horizontal bend drive unit XM .............................................13
Drive units for vertical wedge conveyors XM ......................13
Idler units XM......................................................................14
Wheel bends XM .................................................................15
Horizontal plain bends XM ..................................................16
Support rail for plain bends XM ..........................................17
Vertical bends XM ...............................................................18
Angle plates, Front piece, Drip trays, Drip catchers and Drip
pans XM ..............................................................................19
Components for track width adjustment XM .......................19
XS
XL
XLP
XM
XMP
XH
System information
XK
XKP
XB
GR
CS
XT
XC
XF
FST
Chain width 83 mm
Technical characteristics
The XM conveyor is
also available in a
stainless steel version.
Drive unit capacity
1250 N
Chain tension limit
1250 N
Beam width ........................................ 85 mm
Chain width ........................................ 83 mm
Chain pitch
33,5 mm
Item width
20–200 mm
40–300 mm*
Maximum item weight
Horizontal transport ......................... 15 kg
Vertical transport.............................. 10/2* kg
Maximum weight on conveyor............ 200/80* kg
Maximum conveyor length ................. 30/8* m
XMY
*Applies to vertical wedge conveyor.
CSX
Features
Suitable for a wide range of applications. Higher capacity
than XS and XL. Includes components for pallet handling
and vertical wedge conveyors.
XLX
XMX
XHX
GRX
Examples of application areas
APX
Ball valves, water meters, disk drives, pie packages, film
cartridges, plastic bottles, beverage cans, products on
pallets, paint cans, socks.
IDX
System information
3
Chains XM
Plain chain
Cleated chain, Type A
Plain chain
Length 5 m
XMTP 5
Plain link
XMTL 83*
Plain chain (Ultra low wear)
Length 5 m
XMTP 5 C
Plain link
n.a.
Cleated chain
Type A cleats
Length 5 m
h=15 mm
h=30 mm
XMTF 5×15 A#
XMTF 5×30 A#
Enter cleat frequency (1–20) instead of # in product
designation.
*Note. Links must be ordered in multiples of 10
Cleated link
h=15 mm
h=30 mm
Friction top chain
XMTL 83×15 A*
XMTL 83×30 A*
Roller top chain
Friction top chain
Length 5 m
XMTP 5 F#
designation.
Friction top link
XMTL 83 F*
Roller top chain
Length 5 m
XMTR 5
Roller top link
XMTL 83 R*
*Note. This link cannot be combined with plain links
Steel top chain
Flexible cleat chain, Type B
Steel top chain
Length 5 m
XMTP 5 TF
Steel top link
XMTL 83 TF*
Top part has steel cover for improved wear resistance.
Flexible cleat chain Type B
Length 5 m
XMTE 5 B#
designation.
Flexible cleat link
XMTL 83 B*
4
Chains XM
Chains XM (continued)
Other chains
See the FlexLink chain guide for a selection of other
chains.
Flexible cleat chain, Type C
PO
XS
XL
XLP
XM
Flexible cleat chain Type C
Length 5 m
XMP
XMTE 5 C
Flexible cleat link assembly Type C
(link base and flexible cleat top)
XMTM 83 C*
Flexible cleat top (replacement)
XH
XMTX 78 C*
XK
Flexible cleat chain, Type D
XKP
30
83
XB
GR
CS
4
Flexible cleat chain Type D
Length 5 m
XT
XMTE 5 D
Flexible cleat link assembly Type D
(link base and flexible cleat top)
XMTM 83 D*
XC
Flexible cleat top (replacement)
XF
XMTX 75 D*
FST
Chain accessories XM
XMY
Plastic pivot
Pin insertion tool for chain
XMTT 13×16
XLX
XMMJ 6
XMX
Plastic pivot XM
XHX
XMTT 13×16
Note. Must be ordered in multiples of 25
Pin insertion tool XM, XB
Steel pin
XMMJ 6
GRX
Lubricant for chain
CSX
XMTD 6×50
LDSS 450
APX
Steel pin XM
XMTD 6×50
IDX
Silicone-based lubricant
Chain accessories XM
LDSS 450
5
Accessories for use with steel chain 5056849
Slide rail for steel top chain 5056849
Rebuilding kit for direct drive
23
Slide rail, PVDF
Length 3 m
5057212
This thicker slide rail is required since the chain top is
thinner than the standard chain top.
Rebuilding kit for end drive unit
Rebuilding kit for end drive unit,
direct drive
5058269
Kit includes support rolls for guidance of chain under
the drive unit, and side plates for replacement. Rebuilding instructions are delivered with the chain.
Rebuilding kit for wheel bend
Rebuilding kit for end drive unit
5058263
Kit includes support rolls for guidance of chain under
the drive unit. Rebuilding instructions are delivered with
the chain.
Rebuilding kit for wheel bend
5058270
Kit includes new guides and washers and screw for raising the top disc of the wheel bend 2 mm. Rebuilding
instructions are delivered with the chain.
Beams XM
Conveyor beam
Beam section for chain installation
85
75
80
160
80
11
Beam section for chain installation XMCC 160
Including connection strips and screws
Beam
Length 3 m
Length to order
XMCB 3
XMCB L
Slide rail: see page 35
Beam accessories: see page 21
6
Accessories for use with steel chain 5056849
Beams XM (continued)
Profile for split conveyor beam
PO
85
XS
XL
75
11
XLP
XM
Profile for split conveyor beam
Length 3 m
Length to order
XMCB 3 H
XMCB L H
XMP
XH
Beam clip assembly
XK
30
XKP
49
Beam clip assembly
XB
XMCE 49×30
Including M8 screw and locking nut. Use minimum 5
clips per meter. Place clips 100 mm from each end.
GR
CS
Beam accessories XM
XT
Connecting strip with set screws
L
M8
6
a
XC
b
a
XF
h
Connecting strip with set screws
h=25, a=30, b=50, L=130
h=25, a=44, b=44, L=160
FST
XLCJ 6×130
XLCJ 6×160
XMY
XLX
Cover strip for T-slot, PVC
2
XMX
16
Cover strip for T-slot, PVC
Length 25 m
XHX
GRX
XLAB 25
For XS-XL-XM-XH
CSX
APX
IDX
Beam accessories XM
7
Slide rails XM
Plastic slide rails for XL, XM, XH beams
XLCR 25
0,95
XLCR 25 P/H
0,95
Slide rail
Length 25 m
HDPE (μ=0,1–0,25)
PVDF (μ=0,15–0,35)
UHMW-PE (μ=0,1–0,25)
PA-PE (μ=0,1–0,25)
XLCR 25 U
Drill fixture for slide rail
1
∅ d mm
60
XLCR 25
XLCR 25 P
XLCR 25 U
XLCR 25 H
See Appendix A, page 321 for selection guidelines and
assembly instructions.
Drill fixture for XL-XM-XH-XK-XB
slide rail
d=4,2 mm
15
3920500
Rivet crimping pliers
Steel slide rail for XL, XM, XH beams
XLCR 3 TA
Rivet crimping pliers for XL-XM-XH-XKXB
For 4 mm rivets
5051395
Slide rail (μ=0,15–0,35)
Length 3 m
Acid resistant stainless steel
XLCR 3 TA
Rivet crimping clamp
Mounting tool for slide rail
XMMR 140
Mounting tool for slide rail XM
Rivet crimping clamp for XL-XM-XH-XKXB
For 4 mm rivets
3923005
XMMR 140
Aluminium rivets
XLAH 4×6
Aluminium rivets 4 mm for XL-XMXH conveyors
XLAH 4×6
Extra slide rail in plain bends must be anchored using
plastic screws due to lack of space for the rivet crimping
tool.
Note. Must be ordered in multiples of 250.
Plastic screws for slide rail
Plastic screws 5 mm for XS-XL-XMXH-XB beams
XLAG 5
8
Slide rails XM
Slide rails XM, hardened steel
Steel slide rail, straight
Glue tape 3M
PO
3000
20
XS
20
365
XL
1,5
Slide rail, hardened steel
Length 3 m
XLCR 3 TH
Delivered with 9 predrilled holes
Glue tape (for XL, XM, XH)
Length 30 m
Steel slide rail for bends
Mounting tool for slide rail
XLP
5057208
XM
XMP
XH
45°
90°
XK
30°
1,5
80
20
Mounting tool for XM
80
XKP
5057676
The fixture consists of 4 pieces
XB
Slide rail for bends, hardened steel
Slide rail for bend, XM 30°
XMCR W30 TH
Slide rail for bend, XM 45°
XMCR W45 TH
Slide rail for bend, XM 90° & 180° XMCR W90 TH
180°: Use 2 pieces of steel slide rail 90°
GR
CS
Brass rivets
XT
XC
8
4
Brass rivets (100 pcs)
XF
5056167
Rivets for anchoring the slide rails
FST
Cleaner 3M
XMY
XLX
XMX
Cleaner (100 sachets)
XHX
5057207
Use cleaner on beam and slide rail before attaching
glue tape.
GRX
CSX
APX
IDX
Slide rails XM, hardened steel
9
End drive units XM
End drive unit HL/HLA
End drive unit HR/HRA
242
80
80
85
242
85
39
39
293
270–280
293
270–280
77
77
665–715
665-715
165
End drive unit
Suspended 3-phase motor
Transmission on left side
50 Hz 230/400 V
60 Hz 230/460 V
XMEB # HL
XMEB # HLA
Insert desired speed instead of # in designation:
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.
Maximum traction force: 1250 N. See page 16.
Effective track length: 0,80 m
165
End drive unit
Transmission on right side
50 Hz 230/400 V
60 Hz 230/460 V
XMEB # HR
XMEB # HRA
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16-18-20-25-27-33-37-46-55-58 m/min.
End drive units XM, direct drive with slip clutch
End drive unit HLP/HLAP
80
242
End drive unit HRP/HRAP
80
70
242
39
39
190
190
301
301
345–465
345–465
335
End drive unit, direct drive
3-phase motor on left side
50 Hz 230/400 V
60 Hz 230/460 V
335
XMEB # HLP
XMEB # HLAP
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-36-44-63 m/min.
Variable speed motors: see page 335.
10
70
Drive unit, direct drive
3-phase motor on right side
50 Hz 230/400 V
60 Hz 230/460 V
XMEB # HRP
XMEB # HRAP
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-36-44-63 m/min.
End drive units XM
End drive units XM Type H, direct drive, no slip clutch
End drive unit HNLP/HNLAP
End drive unit HNRP/HNRAP
315
PO
80
315
80
XS
39
39
160
264
130
84
XL
160
264
28
XLP
413
XM
85
160
XMP
160
85
413
84
End drive unit, max 1250 N
50 Hz 230/400 V
60 Hz 230/460 V
XMEB # HNLP
XMEB # HNLAP
50 Hz: 5-10-15-20-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-44-63 m/min.
Maximum traction force: see diagram, page 16.
130
XH
28
End drive unit, max 1250 N
50 Hz 230/400 V
60 Hz 230/460 V
XK
XMEB # HNRP
XMEB # HNRAP XKP
50 Hz: 5-10-15-20-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-44-63 m/min.
Maximum traction force: see diagram, page 16.
XB
GR
CS
Double drive units XM
XT
Double drive unit HLD/HLAD
Double drive unit HRD/HRAD
80
80
85
242
XC
A
A
242
85
XF
39
39
Double drive unit
A = 86 mm
50 Hz 230/400 V
60 Hz 230/460 V
A = 130–350 mm*
50 Hz 230/400 V
60 Hz 230/460 V
FST
XMY
77
77
665–715
293
278–288
293
278–288
165
XMEB # HLD86
XMEB # HLAD86
XMEB # HLD–
XMEB # HLAD–
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.
*Specify A separately when ordering.
665–715
Double drive unit
A = 86 mm
50 Hz 230/400 V
60 Hz 230/460 V
A = 130–350 mm*
50 Hz 230/400 V
60 Hz 230/460 V
165
XLX
XMX
XMEB # HRD86
XMEB # HRAD86 XHX
XMEB # HRD–
XMEB # HRAD–
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-12-16,18-20-25-27-33-37-46-55-58 m/min.
*Specify A separately when ordering.
End drive units XM Type H, direct drive, no slip clutch
11
GRX
CSX
APX
IDX
Intermediate drive units XM
Intermediate drive unit HL/HLA
80
Intermediate drive unit HR/HRA
80
85
326
53
326
85
53
270–280
270–280
307
307
139
139
720–790
165
Intermediate drive unit
50 Hz 230/400 V
60 Hz 230/460 V
XMER # HL
XMER # HLA
50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-9-12-15-19-25 m/min.
720–790
165
Intermediate drive unit
50 Hz 230/400 V
60 Hz 230/460 V
XMER # HR
XMER # HRA
50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-9-12-15-19-25 m/min.
Catenary drive units XM
Catenary drive unit HL/HLA
80
39
242
670
118
Catenary drive unit HR/HRA
80
80
165
85
270–280
39
242
670
118
270–280
563
563
1025–1065
1025–1065
Catenary drive unit
50 Hz 230/400 V
60 Hz 230/460 V
XMEC # HL
XMEC # HLA
50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-10-12-16-18-20-25 m/min.
12
165
85
80
Catenary drive unit
50 Hz 230/400 V
60 Hz 230/460 V
XMEC # HR
XMEC # HRA
50 Hz: 5-10-15-20-25 m/min.
60 Hz: 6-10-12-16-18-20-25 m/min.
Intermediate drive units XM
Horizontal bend drive unit XM
Horizontal bend drive unit, 180°
PO
XS
XL
XLP
Horizontal bend drive unit, 180°
50 Hz 230/400 V
60 Hz 230/460 V
XM
XMEW 180/# H
XMEW 180/# HA
XMP
50 Hz: 5-10-15-20-25-30 m/min.
60 Hz: 5-8-12-15-18-24-30 m/min.
XH
XK
XKP
Drive units for vertical wedge conveyors XM
Direct drive unit for vertical wedge conveyor
80
XB
Direct drive unit for vertical wedge conveyor
80
315
315
GR
CS
195
195
150
150
375–465
XT
375–465
XC
335
335
XF
FST
Direct drive unit for vertical wedge
conveyor
Without chain slack
50 Hz 230/400 V
XMEB # HLGP
60 Hz 230/460 V
XMEB # HLAGP
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-36-44-63 m/min.
Direct drive unit for vertical wedge
conveyor
Without chain slack
50 Hz 230/400 V
XMEB # HRGP
60 Hz 230/460 V
XMEB # HRAGP
50 Hz: 5-10-15-20-25-30-40-50-60 m/min.
60 Hz: 6-10-16-19-31-36-44-63 m/min.
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
Horizontal bend drive unit XM
13
Drive units for vertical wedge conveyors XM (continued)
Synchronous drive unit for vertical wedge conveyors
max.
max.
215
215
max.
100
max. 278
315
80
85
495
140
486
530
Synchronous drive unit
50 Hz 230/400 V
XMED # H
50 Hz: 5-10-15-18-22-27-35-45-55 m/min.
60 Hz: –
Including two basic units, two cardan shafts, two gear
reducers, 3-phase motor, two timing belts and reducer
pulleys, motor pulley, transmission cover, mounting
plate
80
160
80
XMCC 160
Including connection strips and screws
Idler units XM
Idler end unit
85
Idler end unit Type S
80
85
315
315
80
44
120
152
140
Idler end unit
XMEJ 315
Idler end unit
Compact version
XMEJ 315 S
Each side plate has four unfinished holes for attachment of accessories. Requires drilling through side
plate. A drill fixture (5057144) is available.
14
Idler units XM
Idler units XM (continued)
Protective cover for idler end unit
Drill fixture for idler end unit
PO
44
XS
60
189
XL
39,5
32
Protective cover for XMEJ 315
Drill fixture for XMEJ 315 S
XMSJ 189
XLP
5057144
The drill fixture is used when drilling holes for attachment of accessories. The side plates of idlers and drive
units are prepared for easy drilling of 6,5 mm holes. The
holes are suitable for threading (M8).
Protective cover for idler end unit
XM
XMP
Idler bend unit, 90°
93
Protective cover for XMEJ 315 S
XH
300
80
XK
XMSJ 146
Including mounting screws (M8). Requires drilling of
two holes in each side plate. Use drill fixture 5057144.
XKP
300
XB
GR
Idler bend unit, 90°
XMEK 90R50
CS
Effective track length: 0,60 m.
Note. Cannot be used with a return chain
XT
Wheel bends XM
XC
Wheel bend, 30°
XF
Wheel bend, 45°
FST
Æ275
>160
Æ275
>160
XMY
80
80
80
160
Wheel bend, 30°
XLX
80
XMX
160
XMBH 30R160 A
Effective track length: 0,25 m 1-way (0,50 m 2-way)
XHX
Wheel bend, 45°
XMBH 45R160 A
GRX
CSX
APX
IDX
Wheel bends XM
15
Wheel bends XM (continued)
Wheel bend, 90°
Wheel bend, 5°–180°, 210°
80
80
E°
>160
>160
80
80
Æ275
Æ275
160
160
Wheel bend, 90°
XMBH 90R160 A
Wheel bend, 180°
Wheel bend, 5°–180°, 210°
XMBH ER160 A
The outer bend is cut in the middle to the desired angle
and assembled using connecting strips. The angle “E”
must be specified when ordering.
Æ275
>160
80
80
320
Wheel bend, 180°
XMBH 180R160 A
Horizontal plain bends XM
Horizontal plain bend, 30°
80
80
200
200
R
R
30°
45°
Horizontal plain bend, 30°±1°
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XMBP 30R300
XMBP 30R500
XMBP 30R700
XMBP 30R1000
Effective track lengths:
R300: 0,60 m 1-way (1,15 m 2-way)
R500: 0,70 m 1-way (1,35 m 2-way)
R700: 0,80 m 1-way (1,55 m 2-way)
R1000: 0,95 m 1-way (1,85 m 2-way)
16
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
XMBP 45R300
XMBP 45R500
XMBP 45R700
XMBP 45R1000
R300: 0,65 m 1-way (1,30 m 2-way)
R500: 0,80 m 1-way (1,60 m 2-way)
R700: 0,95 m 1-way (1,90 m 2-way)
R1000: 1,20 m 1-way (2,40 m 2-way)
Horizontal plain bends XM
Horizontal plain bends XM (continued)
PO
80
80
XMBP 90...
XS
XL
R
R
XLP
200
XM
60°
90°
XMP
R=500±10 mm
R=700±10 mm
R=1000±10 mm
200
XMBP 60R500
XMBP 60R700
XMBP 60R1000
XH
R=300±10 mm
R=500±10 mm
R=700±10 mm
R=1000±10 mm
R500: 0,95 m 1-way (1,85 m 2-way)
R700: 1,15 m 1-way (2,30 m 2-way)
R1000: 1,45 m 1-way (2,90 m 2-way)
XK
XMBP 90R300
XKP
XMBP 90R500
XMBP 90R700
XMBP 90R1000 XB
R300: 0,90 m 1-way (1,75 m 2-way)
R500: 1,20 m 1-way (2,40 m 2-way)
R700: 1,50 m 1-way (3,00 m 2-way)
R1000: 2,00 m 1-way (3,95 m 2-way)
GR
CS
XT
Support rail for plain bends XM
XC
Support rail for plain bends
XF
FST
XMY
16
XLX
10,5
Support rail for plain bends, XM–XH
Length 2,4 m
Polyamide
XMX
5048598
XHX
Fix with sheet metal screw BSS ST 4,2×9,5 or similar.
See page 324 for installation instructions.
GRX
CSX
APX
IDX
Support rail for plain bends XM
17
Vertical bends XM
Vertical bend, 5°
Vertical bend, 45°
5°
80
80
80
9
45°
B
80
R
R400
A
195
Vertical bend, 5°
XMBV 5R400
Vertical bend, 7°
7°
80
Vertical bend, 45°
R= 400, A=419, B=417
R=1000, A=844, B=349
XMBV 45R400
XMBV 45R1000
Effective track length:
R400: 0,50 m 1-way (0,95 m 2-way)
R1000: 0,95 m 1-way (1,90 m 2-way)
Vertical bend, 60°
80
80
13
60°
R400
269
R400
80
208
466
Vertical bend, 7°
XMBV 7R400
Vertical bend, 60°
XMBV 60R400
Vertical bend, 15°
Vertical bend, 90°
80
15
80
80
90°
34
R
R400
80
261
A
Vertical bend, 15°
XMBV 15R400
Vertical bend, 30°
80
XMBV 90R400
XMBV 90R1000
Effective track length:
R400: 0,85 m 1-way (1,60 m 2-way)
R1000: 1,75 m 1-way (3,50 m 2-way)
30°
80
94
Vertical bend, 90°
R= 400, A= 480
R=1000, A=1080
Vertical bend, 5°–90°
R400
80
9
E°
349
Vertical bend, 30°
R
XMBV 30R400
80
Vertical bend, 5°–90°
R=400
R=1000
XMBV ER400
XMBV ER1000
The bend is cut in the middle to the desired angle and
assembled using connecting strips. The angle “E” must
be specified when ordering.
18
Vertical bends XM
Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM
see chapter X85 in FlexLink product catalogue 5147
PO
Components for track width adjustment XM
see chapter X85 in FlexLink product catalogue 5147
XS
XL
XLP
XM
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
Angle plates, Front piece, Drip trays, Drip catchers and Drip pans XM
19
20
XM pallet handling components
Contents
PO
System information.............................................................21
Pallets .................................................................................22
Pallet accessories................................................................22
Pallets XMPP 150×120, XMPP 150×150.............................23
Pallets XMPP 150×200, XMPP 150×250.............................24
Guide rail.............................................................................25
Guide rail bracket ................................................................25
Pallet locating station ..........................................................26
Pallet stop cylinder ..............................................................27
XS
XL
XLP
System information
XM
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
Pallet handling products for conveyor system XM
Technical characteristics
The pallet handling components for conveyor system XL
are designed for loads up to 8 kg. The maximum size of
the products on the pallets depends on the shape of the
products and the location of their centre of gravity.
Guide rail brackets specifically designed for the pallet
track width are available. The system also includes prebent guide rails for bends.
Pallet sizes (W×L×H) ..... 150 mm × 120 mm × 26 mm
150 mm × 150 mm × 26 mm
150 mm × 200 mm × 26 mm
150 mm × 250 mm × 26 mm
Maximum load on pallet. 5–8 kg (including pallet and
fixtures)
FST
XMY
XLX
XMX
Application areas
XHX
Examples of application areas are transport and assembly of spark plugs, gear wheels, fuel injectors, hydraulic
pistons, headlights, brake cylinders, cellular phones, and
harddisk drives.
GRX
CSX
APX
IDX
System information
21
Pallets
Pallet 150×120
Pallet, length 120 mm
Pallet 150×200
XMPP 150×120
XMPP 150×200
Mineral reinforced PPE-PA. Weight: 0,26 kg. Max load
5,0 kg. Max load includes fixture weight.
See page 23 for detailed pallet dimensions
Pallet 150×150
Pallet 150×250
XMPP 150×150
XMPP 150×250
Pallet accessories
Shaft and roller kit
Shaft and roller kit
5056002
Rollers: Polyacetal resin
Shaft: Stainless steel
4 shafts, 28 rollers. 1 kit is needed for each pallet.
Initiator plate
Slide block for pallet
20
13
Initiator plate
Slide block for pallet
XMPS 100
Polyamide
1 slide block. 4 slide blocks are needed for each pallet.
22
Pallets
2
XMPL 13×20
Steel. Including screw
1 to 4 initiator plates can be fitted to a pallet.
Pallets XMPP 150×120, XMPP 150×150
PO
XMPP 150×120
XMPP 150×150
XS
XL
XLP
(2x)
0,25
A
0,3
B
XM
A
0,3
25
9
26
7 (4x)
6
XMP
XH
XK
XMPP+XMPS .../3903214
0,3
50 (4x)
A
XKP
100 (2x)
XB
∅6,6
+0,220
H13 0
(
∅0,4
M
) (11x/17x)
B
GR
C
CS
5±0,15 (2x)
B
XT
XMPP 150x150
XMPP 150x120
FST
0
150 –1
120 ± 0,5
XF
XMY
64,8
30,8
C
30,8
90° (2x)
112
82
64,8
XC
XLX
XMX
XHX
39,8
39,8
GRX
(2x)
0,15
C
60,8
60,8
10 (11x/17x)
CSX
0
150 –1
APX
IDX
23
XMPP 150×200
XMPP 150×250
(2x)
0,25
A
0,3
B
A
9
26
25
7 (4x)
6
0,3
50 (4x)
0,3
XMPP+XMPS .../3903214
A
100 (2x)
+0,220
(23x/29x)
∅6,6 H13 0
)
(
5±0,15 (2x)
∅0,4
M
B
C
B
XMPP 150×250
39,8
200±0,6
39,8
(2x)
0,15
C
60,8
60,8
0
150 –1
24
10 (23x/29x)
114,8
250± 0,6
114,8
89,8
89,8
64,8
30,8
212
162
82
C
30,8
64,8
90° (2x)
XMPP 150×200
Guide rail
Guide rail 15 mm, aluminium
Guide rail for pallets in 180° bends
PO
XS
472
20
XL
15
XLP
Straight rail 15 mm
Aluminium, length 3 m
XLRS 3×15
331
Guide rail for pallets in 90° bends
XM
R236
XMP
80
XH
80
Outer guide rail for 180° bend
3904898
XK
XKP
236
XB
R236
GR
80
Outer guide rail for 90° bend
CS
3904899
XT
Guide rail bracket
XC
Fixed guide rail bracket
XF
190
153
44
30
1,5
FST
25
XMY
41
∅9
XLX
23
XMX
XM
15
Guide rail bracket
85
XHX
XLRB 49×42
GRX
CSX
APX
IDX
Guide rail
25
Pallet locating station
245
172
117
Hole for proximity switch ∅13
193,5
125
R1/8"
Threaded hole M12×1
for proximity switch
12
44
∅9
81
172,5
88
Pneumatic locating station
XMPX 150 A
Frame: cast aluminium. Horizontal wedge: steel. Vertical wedge: hardened steel.
Cylinder connection 6 mm
Locating accuracy: ±0,1 mm. Locating force at 0,6 MPa: 460 N. Max vertical force including pallet weight: 300 N.
T-bolts and nuts for mounting the locating station to the conveyor beam are included. Mounting hardware for connection to a support structure must be ordered separately.
The proximity sensors (∅12 mm, not supplied by FlexLink Systems) must have a minimum effective sensing distance of 2,5 mm to the initiating surface (aluminium).
Example: the effective sensing distance for SICK (IM12 sensing range 8 mm) is 5,18 mm. This is calculated as follows: 8 mm × 0,81* × 0,45** = 2,92 mm. (*Useful sensing range = 0,81 × nominal sensing range, **Reduction factor
for aluminium.)
Locating station with pallet and stop cylinder
XMPP 150x120
XMPP 150x150
XMPP 150x200
XMPP 150x250
0,5
0,7
194,5
XMPD 20x10 E
0,6 MPa
26
Pallet stop cylinder
PO
Load
8
30°
9
XS
kg
41
16
50
63
8,4
40
XL
40
42
67
M5
30
XLP
20
XM
10
XMP
84
10
Pneumatic stop cylinder
Double-actuated
30
XH
Speed m/min
XMPD 20×10 EA
Housing, cover: anodized aluminium
Plunger: polyamide with steel top
Stroke: 10 mm. Theoretical force at 0,6 MPa: 130 N
(minus direction)
For use with cylinder position sensor. Including ∅6 pipe
connections and the necessary mounting hardware.
20
The diagram shows the maximum permissible weight of a
group of pallets (product weight + pallet weight) that the
stop cylinder is capable of stopping, as a function of the
conveyor speed.
XK
XKP
XB
Bracket for proximity switch
13
GR
23
3
10
CS
21
32
∅9
XT
8
35
Bracket for proximity switch
∅12 mm
XC
XMPB 12
XF
Anodized aluminium
Pallet stop cylinder on conveyor beam
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
27
28
Product index
Product designations in alphanumeric order
3904898 ................................ 25
3904899 ................................ 25
3920500 .................................. 8
3923005 .................................. 8
5048598 ................................ 17
5051395 .................................. 8
5056002 ................................ 22
5056167 .................................. 9
5057144 ................................ 15
5057207 .................................. 9
5057208 .................................. 9
5057212 .................................. 6
5057676 .................................. 9
5058263 .................................. 6
5058269 .................................. 6
5058270 .................................. 6
LDSS 450................................ 5
XLAB 25 .................................. 7
XLAG 5 ................................... 8
XLAH 4×6................................ 8
XLCJ 6×130 ............................ 7
XLCJ 6×160 ............................ 7
XLCR 25 H .............................. 8
XLCR 25 P .............................. 8
XLCR 25 U .............................. 8
XLCR 25.................................. 8
XLCR 3 TA .............................. 8
XLCR 3 TH.............................. 9
XLRB 49×42.......................... 25
XLRS 3×15............................ 25
XMBH 180R160 A................. 16
XMBH 30R160 A................... 15
XMBH 45R160 A................... 15
XMBH 90R160 A................... 16
XMBH ER160 A .................... 16
XMBP 30R1000 .................... 16
XMBP 30R300 ...................... 16
XMBP 30R500 ...................... 16
XMBP 30R700 ...................... 16
XMBP 45R1000 .................... 16
XMBP 45R300 ...................... 16
XMBP 45R500 ...................... 16
XMBP 45R700 ...................... 16
XMBP 60R1000 .................... 17
XMBP 60R500 ...................... 17
XMBP 60R700 ...................... 17
XMBP 90R1000 .................... 17
XMBP 90R300 ...................... 17
XMBP 90R500 ...................... 17
XMBP 90R700 ...................... 17
XMBV 15R400 ...................... 18
XMBV 30R400 ...................... 18
XMBV 45R1000 .................... 18
XMBV 45R400 ...................... 18
XMBV 5R400 ........................ 18
XMBV 60R400 ...................... 18
XMBV 7R400 ........................18
XMBV 90R1000 ....................18
XMBV 90R400 ......................18
XMBV ER1000 ......................18
XMBV ER400 ........................18
XMCB 3 H ...............................7
XMCB 3...................................6
XMCB L H ...............................7
XMCB L...................................6
XMCC 160.............................14
XMCC 160...............................6
XMCE 49×30...........................7
XMCR W30 TH .......................9
XMCR W45 TH .......................9
XMCR W90 TH .......................9
XMEB # HL ...........................10
XMEB # HLA .........................10
XMEB # HLAD– ....................11
XMEB # HLAD86 ..................11
XMEB # HLAGP....................13
XMEB # HLAP.......................10
XMEB # HLD–.......................11
XMEB # HLD86.....................11
XMEB # HLGP ......................13
XMEB # HLP .........................10
XMEB # HNLAP ....................11
XMEB # HNLP ......................11
XMEB # HNRAP ...................11
XMEB # HNRP......................11
XMEB # HR...........................10
XMEB # HRA ........................10
XMEB # HRAD–....................11
XMEB # HRAD86..................11
XMEB # HRAGP ...................13
XMEB # HRAP ......................10
XMEB # HRD– ......................11
XMEB # HRD86 ....................11
XMEB # HRGP......................13
XMEB # HRP ........................10
XMEC # HL ...........................12
XMEC # HLA.........................12
XMEC # HR...........................12
XMEC # HRA ........................12
XMED # H .............................14
XMEJ 315 S ..........................14
XMEJ 315..............................14
XMEK 90R50 ........................15
XMER # HL ...........................12
XMER # HLA.........................12
XMER # HR...........................12
XMER # HRA ........................12
XMEW 180/# H .....................13
XMEW 180/# HA ...................13
XMMJ 6 ...................................5
XMMR 140 ..............................8
XMPB 12 ...............................27
PO
XMPD 20×10 EA ...................27
XMPL 13×20 .........................22
XMPP 150×120 .....................22
XMPP 150×150 .....................22
XMPP 150×200 .....................22
XMPP 150×250 .....................22
XMPS 100 .............................22
XMPX 150 A..........................26
XMSJ 146..............................15
XMSJ 189..............................15
XMTD 6×50 .............................5
XMTE 5 B# ..............................4
XMTE 5 C................................5
XMTE 5 D................................5
XMTF 5×15 A# ........................4
XMTF 5×30 A# ........................4
XMTL 83 B* .............................4
XMTL 83 F* .............................4
XMTL 83 R*.............................4
XMTL 83 TF* ...........................4
XMTL 83* ................................4
XMTL 83×15 A*.......................4
XMTL 83×30 A*.......................4
XMTM 83 C*............................5
XMTM 83 D*............................5
XMTP 5 C................................4
XMTP 5 F# ..............................4
XMTP 5 TF ..............................4
XMTP 5 ...................................4
XMTR 5 ...................................4
XMTT 13×16 ...........................5
XMTX 75 D* ............................5
XMTX 78 C* ............................5
XS
XL
XLP
XM
XMP
XH
XK
XKP
XB
GR
CS
XT
XC
XF
FST
XMY
XLX
XMX
XHX
GRX
CSX
APX
IDX
29
30

Product overview Conveyor system XS Conveyor system

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