Janome Servo Press JP-S Series Seminar in March

Janome Servo Press JP-S
Series Seminar in March 2011
March 9, 2011
Industrial Equipment Sales Division
Janome Sewing Machine Co., Ltd.
Why Customers select Janome servo Press?
Since 1986 JANOME has gained trust and recognition right
throughout the manufacturing world and in particular in the
automotive, electronics, medical and PCB equipment fields. 47% of
(*1) Ltd. in 2009.
market share for small-size Servo-press
*1: Information in
by Japan.
Data Research
JP-xx4 Series
JP-S Series
Durability under many
experiences
Energy saving & Clean
Environment
User-Friendly Operation
Quality Control for Traceability
Connectivity
Long history servo press field…
(Long history Servo press field from 1984!!)
<JP-xx3 CL Type> <JP-xx4 Series>
<JP-S Series>
<JP-xx3 Series>
Functionality
<JP-xx2 Series>
<JPE-xx3 Series>
<JP-xx1 Series>
1984
1993
1996
2004
Time
2005
2010
Energy Saving & Clean Environment…
Energy saving capability
Its energy consumption is only 10-20%
of that of other press machines.
Reduces noises and oily dust
Allows you to maintain a clean working
environment at all times
Easy setup for installation
Hydraulic
press
with load cell
Press machines/
Strokes
- Just plug-in power cable
- Don’t need to make expensive jigfixture
Electro
Press
Electro
Press
Air-press
machine
Oil-press
machine
5 SPM
100 W
720 W
1,100 W
10 SPM
170 W
1,450 W
1,000 W
Pressing conditions
・Pressure capacity:
10,000 N
・Approaching speed:
150 mm/sec
・Pressing speed:
35 mm/sec
・Maximum stroke:
100 mm/sec
(Approaching distance: 80 mm, Pressing distance: 20 mm)
Our many experiences…
< Automobile parts manufactures >
< Precision motor manufactures >
< Hard disk manufactures >
< Others >
Press-fit connector, Lithium-ion battery
Medical, semiconductor, Mobile phone
equipments and so on….
Servo-press marketing leader, Installed over 10,000 units
Easy Teaching …
Adopt interactive menu
User-Friendly Operation -- Easy Teaching environments -System setting is also interactive menu.
You don’t need to learn special
programming.
Easily-viewable large LCD
Large LCD 13Lines, 40Chars/line
Unit of Measure and Load
Measure: mm ÅÆ inch
Load:
N, kgf, Lbf
Display Language
JP4 teaching screen
English, Japanese, German, French,
Spanish,
Italian, Korean, Chinese (simplified
Self Diagnosis Function
characters)
In case of a problem, an error message
will be displayed so you can quickly
locate and react to the program.
User-Friendly Operation …
< Major pressing function >
- Constant Speed, Set Stop position
… Stop end pressing position
- Constant Speed, Set Stop Load
… Stop after detecting designated load
- Constant Speed, Set Distance
… Stop designated distance after touching
position
- Constant Speed, Set Differential
… Stop after detecting rapid displacement load
- Constant Load, Timed Pressure
… Pressing by constant load during
designated time
Acceptable quality
range
< Multi-pressing function >
- Two Section PL (Pos. Stop/Load.Stop)
- Two Section LD (Load. Stop/Dis.Stop)
* Also, can make your original multi-pressing
mode
Achieve to prepare variety of pressing menu without PLC programming.
(Electro Press has an original main CPU board for controlling of servomotor and load-cell).
Features
Of
JP-S Electro Press
A New JP-S Series just launched
<JP-S0501>
<JP-S1001>
<JP-S2001>
z A new Electro Press, [JP-S Series] has just
been released on August, 2010. The slim
type new servo press is designed to be
integrated into an in-line system. This is
based on the technology and know-how
succeeded from our [JP Series 4], which is
well accepted by the users worldwide.
<JP-S3001>
<JP-S Controller>
Promotion Targets
JP-S is specialized for built-in installation.
‹Machine builder
‹Distributors of our competitors
‹End users who are using pneumatic or
hydraulic presses
Target Market
‹Cars（ECO cars）
‹Batteries（Lithium/Solar）
‹Home electronics, Semiconductors,
Mobile phones
‹Medical equipments
Advantages （Cars） Bosch
「Visualization」「High integration」 is very
important for manufacturers in recent days.
The size of JP-S is the smallest size.
Reducing defects
Collecting quality control data via Ethernet.
Advantages （Batteries）
Production of Lithium battery will increase steeply
and quick installation will be required.
Open fieldbus is conducive to quick installation.
Solar batteries are getting popular all over the world
because of national policy of many countries.
Use ECO machines to make ECO
products.
Semiconductors, Home electronics, Mobile phones
All products are required price
competitiveness.
JP-S can help cost-cutting.
Advantages （Medical equipments）
Clean systems are required.
Quiet, Clean and energy-saving!
Basic Concepts
z Slim & Compact:
z Various control &
Judgment options:
z Open fieldbus connection:
z Perfect data collection via
Ethernet connection:
JP-S head structural drawing
Brake
Timing belt
Load cell
Motor
Ball screw
z
Steel pipe is used for JPS
head.
z
A brake for preventing a ram
from dropping is placed on the
side of the ram.
z
To make the JP-S head
slimmer, a load cell is placed
under the timing belt.
z
Installation with a flange
JP-S Head : Steel pipe
Ram
JP-S 1t 100mm stroke
Slim & Compact
… Designed to minimize the
space required for installation.
（ Ref）
JPU-1004
JP-S
1001
Compet
itor A
Compe
titorB
Width
[mm]
146
65
68
65
Height
[mm]
495
455
575
465
Depth [mm]
250
155
209
150
Weight [kg]
35
12
16.4
13
Stroke
Type
[mm]
100
100
200(*1)
100
Various control &Judgment options
(were succeeded from JP4)
〔Load〕
< Sensor function >
1. Sensor Position - At Start
2. Sensor Load - Position Range
3. Sensor Load - In Dist. Range
4. Sampling (Load) - Position Range
5. Sampling (Load) - In Dist. Range
6. Sensor Speed - In Time Range
7. Sensor Speed - Position Range
8. Sensor Speed - In Dist. Range
9. Sampling (Speed) - In Time
Range
10. Sampling (Speed) - Position
Range
11. Sampling (Speed) - In Dist.
Range
12. Sensor Distance - At End
13. Sensor Position - At End
14. Sensor Load - At End
15. Sensor Time - At End
Janome
Electro Press
16. Sensor
Load - Holding
End Upper Limit
Upper limit error）
（
NG
Sensor range
OK
End Lower Limit
Beg.Upper Limit
NG
（Lower limit error）
Beg.Lower Limit
Position〕
〔
Sensor start position
Sensor end position
<Sampling sensor parameters>
can eliminate defective
products
from the assembly line because of its high
z Open fieldbus connection
(avoiding complicated wiring.)
JP-S Head
DeviceNet, Profibus and CC-Link
is available
Control
box
DIO / Fieldbus
Touch panel
PLC
In
put
Power
Start, data
collection
out
put
Dedicated
cable
PC
Ethernet
Setting
Power
supply
Perfect data collection via Ethernet
To enable thorough quality management
Ethernet port: Standard
Optional dedicated PC software enables to
collect the detailed position/load data of 200
samplings per sec. during each 1 shot.
*　RS-232C connection is also capable（support
from ver2 (planned to be from February))
Through quality management
z Built-in clock function enables not only the
date of the operation result history and error
history but also their time to be recorded.
This allows the traceability to be secured.
Setting pendant unit (option)
z In reply to the comments that the PC can not
be brought in the assembly line, the
monitoring want to be made easily and
setting conditions want to be input easily, we
intend to sell JP-S dedicated setting pendant
unit as an optional extra. （Ver2.5（planned to start from April))
This enables us to set and input
by simple interactive system as
with the conventional model.
This is an imaginary
picture
JP-S PC software
JP-S Designer
Set appropriate operation condition or
judgment by referring to result curve.
JP-S Sampler (Option)
Show operation results and save
the quality control data.
JP-S reporter (Option)
Analyses Quality control data,
Graphs, Histograms and CPK.
Reports data in HTML file format.
Item numbering for ordering
Details
Wiring
In details, please refer to the
manual “Setup/Maintenance”.
Wiring
Drawing
In details, please refer to the
manual “Setup/Maintenance”.
External Power supply
JP4 control box
JP-S, control box
Breaker
Breaker
Noise filter
Noise filter
Moving power-off
Moving power-off
Control power
Control power
Generative Discharge Unit
Generative Discharge Unit
Standard
RS232C
PC
RS422
TP
I/O(Inputs17/outputs16)
Servo driver
PLC
Should be Prepared
by a user
Control power board
LAN
PC
Linear encoder
RS422
SP
LAN board
JP4 control power board
Option
DIO(Inputs17/Outputs16)
①CC-Link
②DeviceNet
③PROFIBUS
Others will
sequentially
PLC
be
prepared
Driver printed circuit board
Load cell output
Load cell output
Encoder output
Encoder output
Emergency stop button
Mode-switching switch
Drawing
Request
zWe are asking to give us the information below
at the time of estimate.
１．Order confirmation sheet
２．Operation condition entry sheet
We will suggest you a most appropriate model.
Order confirmation sheet and
Operation condition entry sheet
End user name :
Company name
Model
Approved by
:
Sales rep
:
Estimate no. ：
■ Operation condition entry sheet
[Speed]
Operation pattern time
Return
Pressing
Approach
Drive
Interval
Holding
PDF
[Time]
Parameter
Expected value
Parameter
Approach speed
[mm/s]
Approach
acceleration
[mm/s ]
2
Expected value
Maximum load
[N]
Holding time
[sec]
Approach distance
[mm]
Return speed
[mm/s]
Speed at pressing
[mm/s]
Return acceleration
[mm/s ]
Acceleration
at pressing
[mm/s ]
Interval
[sec]
Operation pattern
time
[sec]
Pressing end point
2
Software
[mm]
2
※ Please leave the fields of the undetermined parameter in blank.
<Reference: Maximum value of each model>
Parameter type
Maximum pressing
JP-S 1001
JP-S 2001
10000[N]
20000[N]
216[mm/s]
200[mm/s]
[Note]
capacity
Ram speed
(During Approach,
During return.)
Ram speed
35[mm/s]
35[mm/s]
(During pressing.)
Acceleration
2
3500[mm/s ]
2
3500[mm/s ]
Please contact our sales representative
if you would like to have each sheet.
Basic Specification
Safety design
standard
Drive power
Control power
Temperature
environment to use
Relative humidity
environment to use
Safety design based on the
International Standard IEC60204-1
and Japanese Industrial Standards
JIS9960-1
180-250V3phase, 50/60Hz
（As for 2t or less, operation capable
with single phase)
DC24V、1.6A
0 - 40 degrees Celsius
20 - 90% (No condensation)
*CE marking is being applied (Planned to be obtained in April)
Request
z If you would like to see or try out the JP-S, and know
the detailed specification about it, please contact us
at the following telephone number and address.
z In addition, if you have any questions concerning the
functional capability of our product, please contact us.
Inquiries
：　042-661-2123
FAX
：　042-661-6302
Mail　Add
：　[email protected]
In conclusion,
z We hope to continue to provide quality
products from the customer’s point of view.
z Please let us hear your comments.
z Please note that this document may differ in
content when the product is launched
Industrial Equipment Sales Division
Janome Sewing Machine Co.,Ltd.
Telephone：042-661-2123　FAX：042-665-3354
E-Mail：[email protected]
Prepared on
March 9, 2011
Rev.0.14(FM)