PFERDVALUE - Your added value with PFERD

Transcription

PFERD
VALUE
Your added value with PFERD
TRUST BLUE
PFERDERGONOMICS®
PFERDEFFICIENCY ®
1
PFERDVALUE®
The optimization of work processes through the use of
powerful premium tools and tool drives has a positive effect
on the cost-effectiveness of your operations.
In the long term, to be cost-effective is to be sustainable.
Results from the PFERD test laboratories as well as from the product tests by
independent testing institutes prove: PFERD tools offer measurable added value.
Experience the added value with PFERD.
Discover PFERDERGONOMICS® and PFERDEFFICIENCY®.
PFERD
Increase
Reduce
Vibrations
Reduce
Noise
PFERDERGONOMICS®
Increase
Comfort
Reduce
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Emissions
Effic
VALUE®
ciency
Optimal use of
Resources
Save
Time & Costs
PFERDEFFICIENCY®
Save
Energy
Reduce
Waste
PFERDVIDEO
You will receive more information
on PFERDVALUE® here or at
www.pferd.com
5
PFERDERGONOMICS®
6
PFERDERGONOMICS®
Ergonomics is an important aspect of occupational health. The aim is to organize
working conditions in such a way as to increase the users' comfort and not to
impair their health – even under tough working conditions and if they have to
carry out a certain job for a long time.
As a manufacturer of hand-held tools, we feel especially obliged to tool users to
contribute to more safety, working comfort and health. That is why people
are at the focus of all the processes that a hand-held tool passes through
during its creation – from research and development right through to mass
production.
On the basis of the four pictograms, recognize straight way which
PFERDERGONOMICS® advantages are offered by our innovative tool solutions in
comparison to conventionally used products.
As part of PFERDERGONOMICS®, PFERD offers ergonomically optimized tools
and tool drives that contribute to greater safety and working comfort, and thus
to health protection.
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PFERDERGONOMICS®
Users of hand-held tools are exposed to a significant degree of mechanical oscillation.
The effects of these oscillations may include decreased performance and adverse
health effects.
PFERD tools and tool drives with the "VibrationFilter" pictogram cause substantially
fewer vibrations than comparable products.
Noise at the workplace can become an issue. Depending on the job and personal
perceptions, noise at work may be bothersome, disruptive and may even pose a
danger to health.
The "NoiseFilter" pictogram identifies PFERD tools and tool drives that have been
optimized in terms of their noise emissions, and which pose a reduced risk of damage
to users' hearing.
The air quality in work areas is adversely affected by dust. Not only does the pollutant
content constitute a health hazard, but the size of the particles may also create issues.
The smaller they are, the greater the health hazard.
PFERD tools which create less dust than other products when used are marked with
the "EmissionFilter" pictogram.
PFERD's oil-free air grinders cause lower emissions, and also carry the
"EmissionFilter" pictogram.
When using tools, it is important that the work is carried out with the lowest levels
of force and effort, with a high amount of control, and with as much comfort as
possible.
PFERD tools and tool drives with the "HapticFilter" allow for labour-saving,
comfortable work with minimal effort.
PFERDVIDEO
www.pferd.com
8
PFERDERGONOMICS®
Regulations, guidelines and explanations
HAND-ARM VIBRATIONS
Limit values for the daily dose A(8)
Measured value
Measures
A(8) ≤ 2.5 m/s²None necessary
2.5 m/s² < A(8) ≤ 5.0 m/s²Information obligation, vibration reduction programme,
offer of medical check-ups
5.0 m/s² < A(8)Determine reasons without delay and initiate measures,
arranging for medical check-ups
Based on: Noise and vibration work protection directive (LärmVibrationsArbSchV)
NOISE Limit values for the daily noise exposure level L Aeq of the sound pressure level in dB(A) or
peak noise pressure level in dB(C)
Measured value
Measures
L Aeq < 80 dB(A)/135 dB(C) None necessary
80 dB(A)/135 dB(C)
≤ L Aeq < 85 dB(A)/137 dB(C)Information obligation, provide ear protection,
offer of medical check-ups
85 dB(A)/137 dB(C) ≤ L AeqObligation to wear ear protection, noise reduction programme, marking and bordering of
noise areas, arranging for medical check-ups
Based on: Noise and vibration work protection directive (LärmVibrationsArbSchV)
For clarification:
80 dB(A) corresponds to being around 5 m away from a main road.
85 dB(A) corresponds to a hairdryer directly next to your ear. If this situation continues for a longer period, this value is
regarded as a trigger for noise-induced deafness.
DUST
The quality of the air within working rooms must more or less correspond to outside air.
From a health point of view, the size of the dust particles is decisive in addition to the pollutant contents
of the dust. A particle which has a diameter of larger than 10 μm (1 micrometre is one thousandth of a
millimetre), so-called coarse dust, gets caught more or less easily on nasal hairs or mucous membranes.
Smaller and tiny dust particles (fine dust, ultra-fine particles) can penetrate deep into the lung via the
windpipe and bronchiae. For this reason, fine dust is also termed inhalable or respirable dust.
Based on: Hazardous substances directive (GefStoffV), technical regulations for hazardous substances (TRGS),
particularly TRGS 900
PHYSICAL LOAD
Work that requires increased effort or that is performed in unfavourable positions, especially over
a long period of time, can cause health problems and is a risk for the musculoskeletal system. It
can lead to acute harm with progressive long-term damage, such as degenerative joint diseases,
tenosynovitis, damage to the peripheral nerves and muscle hardening.
According to section 5 of the German occupational safety legislation (ArbSchG), the employer is
obliged to assess working conditions in terms of their potential adverse health effects. For this assessment, the duration,
frequency, body posture, force and operating conditions need to be considered in combination.
One way in which to counteract these harmful influences is through the use of small, lightweight, handy and easy-toguide tools and tool drives.
Based on: German Occupational Safety Law (ArbSchG)
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PFERDEFFICIENCY®
Efficiency is the focus of all work processes. It ensues from cost savings on the
one hand and productivity increases on the other. Against this background,
users are daily challenged with completing their tasks in a fast and effective
manner and with the best results. The efficiency of the tools used arises not
only from the short-term work results achieved, but also from how the use of
these tools affects people, machines and the ongoing operations in the long
term.
As a manufacturer of high-quality tools, PFERD consistently concentrates on
economic optimization during the development of all its products. In addition,
the detection of further saving potentials is a self-professed goal for PFERD and
forms the basis for the development of sustainably efficient products.
As part of PFERDEFFICIENCY®, PFERD offers innovative, high-performance
tool solutions and tool drives with outstanding added value. They achieve
perfect results in the shortest possible time, save energy and/or generate less
costly waste. In addition, they sustain the performance of the user and thus
contribute to higher productivity.
Through the four pictograms, you can recognize straight way the outstanding
cost-effective added value offered by our innovative tool solutions in comparison
to conventional products.
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PFERDEFFICIENCY®
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PFERDEFFICIENCY®
Energy consumption (electricity/compressed air) of tools and drives during day-to-day
use represents a significant economic factor.
PFERD tools and tool drives that require less energy, for example through a
significantly higher performance, are marked with the "EnergySaving" pictogram.
Similarly, tools, which due to reduced dimensions can be used on smaller drives with
the same or better performance, are also marked with this symbol.
Waste is ever present in various guises in the plant. Whether it's of a single type,
recyclable or even residual or hazardous waste – the waste generated leads to cost
and effort.
PFERD tools that produce less waste, for example by achieving the same or better
stock removal or cutting performance with less mass of product or by an aboveaverage tool life, are marked with the "WasteSaving" pictogram.
Time is money and thus represents an important economic factor. Even small changes
can save a lot of time and thus money.
The "TimeSaving" pictogram denotes PFERD tools and tool drives that achieve the
desired results substantially quicker, for example through higher aggressiveness or
performance. The pictogram also indicates products that save on unproductive idle
periods, such as tool change or set-up times. Innovative tool solutions that make the
job easier and thus enable users to work for a long time with minimal effort are also
marked with the "TimeSaving" pictogram.
Through optimal and efficient use of existing resources, high savings can be achieved.
It is important to consider not only the manufacturing process of a product, but
also the entire life cycle – from the initial product idea to the end of use. In relation
to driven tools, studies have shown that by far the largest portion of resources is
consumed during the use of the tools in companies.
The people forming the workforce are also a key resource. The performance of
the users is crucial to productivity in the ongoing process and must therefore be
maintained as much as possible.
PFERD tool solution benefits that are identified by the "EnergySaving",
"TimeSaving", "WasteSaving" and one or more PFERDERGONOMICS® pictograms
also carry the "ResourceSaving" pictogram. They are particularly cost-effective in
operation and at the same time preserve users' health and performance.
PFERDVIDEO
www.pferd.com
12
PFERDEFFICIENCY®
Assessment, measurements, and explanations
ENERGY REQUIREMENT
A large part of our energy is consumed in industry. However, enormous potential savings are offered
by the optimization of production methods or processes.
When using power tools, energy is required in the form of electricity (kWh) or compressed air (m³).
The energy requirement is essentially determined by the special features of the tool in combination
with the selected drive. The higher the efficiency of the tool or tool drive, the less energy is required.
In terms of the energy demand, the size and the weight of the tool or tool drive also play a decisive role.
WASTE
Companies face a challenge in relation to waste prevention, recycling and disposal, both from an
ecological and economic point of view. Here the spotlight is not only on production but also on the
product itself, on whether or not it has a long tool life and whether or not the individual parts can
be recycled. Companies which use products with a long tool life, save resources and produce less
waste.
Tool use leaves behind dust and residual pieces, which can not be reused for the completion of the work. The fewer tools
are used or the lower the weight of the tools that are used for each task, for example due to higher aggressiveness, longer
tool life or by cutting out a step in the process, the less waste is produced.
TIME
The time spent on completing a task is an important measure. In order to assess the efficiency of a
process, the result must be considered in relation to the time required. The faster the desired result
is achieved, the higher the efficiency.
When using hand-held tools, the following basic calculation can be applied:
Total time =
Actual processing time
+ Tool change or set-up times
+ Recovery time
RESOURCE EFFICIENCY
Resource efficiency means achieving the best possible added value with the minimum use of
resources.
Benefit
Resource efficiency =
Expenditure
Measures to increase resource efficiency include:
■■ Reducing energy consumption
■■ Lowering material consumption
■■ Prevention or reduction of waste
■■ Increasing productivity by reducing the total time required
■■ Preservation of the health and performance of users
Through the use of tools with a longer life and high efficiency, resources are saved and efficiency in the workplace is
increased.
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VALUECHECK
As part of the VALUECHECK, PFERD visits you alongside your local retailer, on
site and free of charge. They assess, with you, the tools and tool drives used,
considering hazardous loads and efficiency in the workplace. Thus you will
receive a detailed technical assessment and an evaluation that shows you
potentials for improvement.
In addition, PFERD works with independent testing institutes which are
able to carry out detailed measurements and subsequent scientific analyses
of ergonomics and efficiency in the workplace. This way, you have an accurate
overview of all loads and weaknesses and can address them in a targeted manner.
Ask your PFERD sales representative. He will be pleased to provide the contact for
you.
In addition to innovative high-performance tools, PFERD also offers specially
developed protective equipment in order to maximize safety in the use of
hand-held tools.
Time
measurement
Rotational speed
measurement
Force
measurement
Waste
measurement
Work results
assessment
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Noise
measurement
Work step
counting
Vibration
measurement
Improvement
determination
Emissions
measurement
Waste quantity
determination
Energy comsumption
measurement
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The right mix for your success
Workers of the world trust Blue and choose PFERD. The combination of
individual consultation and innovative high-performance tools, together
with the worker's experience on site, consistently guarantees the optimal result
for every task.
The PFERD formula
Innovative high-performance tools
+ Individual, targeted consultation
+ Correct selection of tool drive
+ Worker's experience
= The optimal economic result
PFERDVIDEO
on PFERD tools here or at
www.pferd.com
16
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PFERDVALUE®
product range overview
This overview shows PFERDVALUE® highlights from the PFERD product range.
Through the pictograms, you can recognize straight away the added value offered
by our innovative tool solutions in comparison to conventional products.
Product/
Product group
Catalogue 201
Machinist's files with ergonomic file handle
Holders for tungsten carbide files
Sharpening files with ergonomic file handle
Ergonomic file handles
CHAIN SHARP® chain saw sharpeners
Wood rasps with ergonomic file handle
Hoof planes
Hand deburrers
Catalogue 202
TC burrs, STEEL cut
TC burrs, INOX cut
TC burrs, TITANIUM cut
7–13 Machinist's files with conventional file handle
23 Conventional tungsten carbide file holders
(without ergonomic file handle)
24–27 Sharpening files with conventional file handle
29, 56 Conventional file handles
30–31
34–35
36
59
Conventional chain saw files
Wood rasps with conventional file handle
Hoof rasps
Files
23–26 Conventional cross-cut burrs
N! Conventional cross-cut burrs
TC burrs, CAST cut
TC burrs, PLAST cut
TC burrs, MICRO cut
47–50 Mounted points
TC burrs with HICOAT® coating
51–55 Uncoated burrs
TC burrs for work on edges,
cut EDGE
EDGE FINSIH system for work on edges
ALUMASTER® High Speed Disc
Catalogue 203
Mounted points, hardness J
Catalogue 204
COMBICLICK® tools
Temperature-resistant backing pad for fibre discs
COMBIDISC® grinding tools
Mounted flap wheels
N! New 2016
N! New to Tool Manual 22
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Cata- Comparative product
logue
page
N! Flap discs and reinforced grinding wheels
N! Flap discs and reinforced grinding wheels
23–25 Mounted points without ceramic grain
8–16 Conventional tools without quick-mounting system
and cooling (e.g. fibre discs, velcro discs)
N! Conventional backing pads
22–35 Conventional tools without quick-mounting system
and cooling (e.g. fibre discs, velcro discs, selfadhesive discs)
64–67 Mounted points (inflexible)
PFERDERGONOMICS®
PFERDEFFICIENCY®
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PFERDVALUE®
Product/
Product group
Unmounted flap wheels
68–70 Ring wheels (inflexible)
POLIFLAP® grinding wheel
71 Ring wheels (inflexible)
Overlap slotted discs
73 Mounted points (inflexible)
POLISTAR and POLISTAR-TUBE
74–75 Mounted points (inflexible)
POLINOX® PNER unitized wheels
77–79 Ring wheels (inflexible)
POLINOX® PNER unitized discs
79 Ring wheels and mounted points (inflexible)
POLINOX® PNK convolute wheels
81 Ring wheels (inflexible)
POLINOX® mounted flap wheels
82–85 Ring wheels and mounted points (inflexible)
POLINOX® flap wheels
86–87 Ring wheels and mounted points (inflexible)
POLINOX® grinding drums
POLINOX® discs
POLINOX® marbling discs
Catalogue 205
Diamond escapement files and sets
Diamond handy files and sets
20
logue
page
13 Competitors' products
16 Competitors' products
Diamond machinist's files
with ergonomic file handle
Diamond grinding points
17 Diamond machinist's files
with conventional file handle
20–24 Conventional mounted points
CBN grinding points
25–27 Conventional mounted points
Diamond cut-off wheels
29–30 Conventional cut-off wheels
PFERDERGONOMICS®
PFERDEFFICIENCY®
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PFERDVALUE®
Product/
Product group
Catalogue 206
DUODISC® combination abrasive wheel
12 Cut-off and reinforced grinding wheels
incl. tool change
CERAMIC reinforced grinding wheel
N! Conventional reinforced grinding wheels
WHISPER reinforced grinding wheel
20–21 Conventional reinforced grinding wheels
CC-GRIND® grinding discs
22–23 Reinforced grinding wheels
CC-GRIND®-SOLID grinding discs
CC-GRIND®-FLEX grinding discs
POLIFAN® flap discs
POLIFAN® Z SG-POWER flap discs
N! Reinforced grinding wheels
N! Reinforced grinding wheels
and conventional flap discs
POLIFAN®-STRONG flap discs
POLIFAN®-CURVE flap discs
Thin cut-off wheels
44–54, Wider cut-off wheels
56,
60–61
Diamond cut-off wheels
64–68 Conventional cut-off wheels
with silicon carbide (C)
when cutting stone, concrete and tiles
Catalogue 207
Stationary cut-off wheels with steel core
Catalogue 208
POLISCRATCH wheel brush
COMBITWIST® brushes
N! New 2016
22
logue
page
14 Conventional cut-off wheels
without steel core
14 Conventional wheel brushes
16, 18, Conventional knotted brushes
34, 36,
39
PFERDERGONOMICS®
PFERDEFFICIENCY®
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PFERDVALUE®
Product/
Product group
Composite wheel brushes
21 Conventional wheel brushes
Composite disc brushes
22 Conventional disc brushes
Scratch brushes with plastic bodies
42 Conventional scratch brushes
Katalog 209
Straight air grinder PGT 1/1000
Straight air grinder PGAS 2/800 E
Straight air grinder PGAS 1/700
Straight air grinder PGTA 3/700
9 Oil-mist-lubricated tool drives
10 Straight air grinders
without elastic remounted spindle
12 Conventional straight air grinders
Straight air grinder PGAS 1/550
Straight air grinder PG 3/500 S
Straight air grinder PGAS 3/500 HV
Straight air grinder PGAS 3/440 DH
Straight air grinder PG 3/380 DH
Straight air grinder PGAS 4/350 E
Straight air grinder PGAS 7/250 E-HV
Straight air grinder PGAS 5/230 VE-HV
Straight air grinder PGAS 8/220 VS-HV
Straight air grinder PG 3/210 DH
Straight air grinder PGAS 5/180 VE-HV
24
logue
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Straight air grinder PGAS 9/180 V-HV
Straight air grinder PGAS 8/160 VM-HV
Straight air grinder PGAS 9/120 V-HV
Straight air grinder PGAS 8/100 VM-HV
Air angle grinder PWS 3/200 DH
40 Conventional air angle grinders
Air angle grinder PWSA 5/170-45 HV
Air angle grinder PWSA 5/160 HV
Air angle grinder PWSA 5/130 HV
Air angle grinder PW 3/120 DH
Air angle grinder PWAS 9/120 HV
Air angle grinder PWAS 13/120 AVH
Air belt grinder PBSA 5/160 HV 925
Air belt grinder PBSA 5/160 DH oVA
PFERDERGONOMICS®
PFERDEFFICIENCY®
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PFERDVALUE®
Product/
Product group
Air-power motor PMAS 5/230 HV
Electric straight grinder UGER 5/250 SI 230 V
Electric straight grinder UGER 5/90 SI 230 V
Electric angle grinder UWER 5/200 SI 230 V
60 Conventional straight grinders
66 Conventional angle grinders
Electric motor EMER 5/250 SI 230 V
Electric motor EMER 11/90 SI 230 V
Electric fillet weld grinder KNER 5/34 V-SI 230 V
74 Conventional fillet weld grinders
Flexible shaft drive RUER 5/250 SI 230 V
Flexible shaft drive RUG 19/120 SI 230 V
Flexible shaft drive MMEW 11/120 230 V
Flexible shaft drive ME 22/150 400 V
Flexible shaft drive MEW 18/150 230 V
Flexible shaft drive MD 10 230/400 V
Flexible shaft drive MD 10 B1 230/400 V
Flexible shaft drive MD 10 B2 230/400 V
Flexible shaft drive MD 10 D 230/400 V
Flexible shaft drive MME 40/150 400 V
Flexible shaft drive SD 25-40
SENSOHANDLE anti-vibration handle
110 Conventional additional handles
EDGE FINISH UWER 18/110 EF-R3/45° TK 230 V
EDGE FINISH UWER 18/110 EF-30° TK 230 V
N! Competitors' products
EDGE FINISH UWER 18/110 EF 230 V
N! Competitors' products
N! New 2016
26
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page
PFERDERGONOMICS®
PFERDEFFICIENCY®
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4 007220 010891
819 150
02/2016
Subject to technical modifications.
Printed in Germany.
ARGENTINA AUSTRALIA
BELGIË BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE
STA RICA DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA ECUADOR EL SALVADOR EE
UOMI FRANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA 香港 भारत INDONESIA
ÉIRE Í
ND
ITALIA 日本 CANADA ҚАЗАҚСТАН COLOMBIA 조선 한국 KOSOVA HRVATSKA CUB
ATVIJA
LIETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDERLAND NORGE
TERREICH PANAMÁ
PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ SVERI
‎ SCHWEIZ СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID A
中華民國 ราชอาณาจ ักรไทย ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁG URUGU
‎ UNITED STATES OF AMERICA VENEZUELA ARGENTINA AUSTRALIA
QUE BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE COSTA RICA DANMARK DEUTSCHLA
ÚBLICA DOMINICANA ECUADOR EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔΑ UNITED KI
GUATEMALA 香港 भारत INDONESIA
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AND NICARAGUA NEDERLAND NORGE ÖSTERREICH PANAMÁ
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АЇНА MAGYARORSZÁG URUGUAY
‎ UNITED STATES OF AMERICA VENE
RGENTINA AUSTRALIA
BELGIË BOSNA I HERCEGOVINA BRASIL БЪЛГАРИЯ CHILE CO
A DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA ECUADOR EL SALVADOR EESTI SUO
ANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA 香港 भारत INDONESIA
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A 日本 CANADA ҚАЗАҚСТАН COLOMBIA 조선 한국 KOSOVA HRVATSKA CUBA LATVIJA
A MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDERLAND NORGE ÖSTERREICH PANA
PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ SVERIGE
ZERA СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID AFRIKA 中華民國 ราชอาณ
ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁG URUGUAY
‎ UN
ES OF AMERICA VENEZUELA ARGENTINA AUSTRALIA
BELGIQUE BOSNA I HERCEGO
SIL БЪЛГАРИЯ CHILE COSTA RICA DANMARK DEUTSCHLAND REPÚBLICA DOMINICANA EC
EL SALVADOR EESTI SUOMI FRANCE ΕΛΛΆΔΑ UNITED KINGDOM GUATEMALA 香港 भारत
NESIA
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ITALIA 日本 CANADA ҚАЗАҚСТАН COLOMBIA 조선 한국 KOSO
TSKA CUBA LATVIJA
LIETUVA MALAYSIA MÉXICO NEW ZEALAND NICARAGUA NEDER
GE ÖSTERREICH PANAMÁ
PERÚ PILIPINAS POLSKA PORTUGAL ROMÂNIA РОССИЯ S
‎ SCHWEIZ СРБИЈА SINGAPORE SLOVENSKO SLOVENIJA ESPAÑA SUID
中華民國 ราชอาณาจ ักรไทย ČESKÁ REPUBLIKA TÜRKIYE УКРАЇНА MAGYARORSZÁG URUG
‎ UNITED STATES OF AMERICA VENEZUELA ARGENTINA AUSTRALIA
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AMERICA VENEZUELA ARGENTINA AUSTRALIA
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