rover v8 engine parts
Transcription
rover v8 engine parts
S1/1 S1/1 ROVER V8 ENGINE PARTS CYLINDER BLOCK AREA .............................................................. S1/1 CRANKSHAFT AREA ....................................................................... S1/2 CAMSHAFT/VALVE TRAIN AREA ................................................. S1/4 CYLINDER HEAD/VALVES ............................................................. S1/6 OIL SYSTEM ...................................................................................... S1/8 ELECTRICAL/DISTRIBUTOR ........................................................ S1/9 GASKETS AND SEALS ................................................................... S1/10 COOLING .......................................................................................... S1/11 CLUTCH PARTS............................................................................... S1/12 INDUCTION ...................................................................................... S1/12 ROCKER COVERS AND PARTS .................................................... S1/13 EXHAUST .......................................................................................... S1/13 Cylinder Block Area Cylinder Block Plugs/Dowel and Tap CX954 CX964 CX974 CX984 CX1004 CX944 Main core plug (8) Front oil gallery plug (4) Rear threaded gallery plug (2) Rear core plug over cam (1) Cylinder block drain tap (2) Dowel for cyl block top face Michigan 77 Cam Bearing Set. £0.99 £2.01 £1.09 £2.78 £6.24 £6.11 DW934F Finished size £21.68 Fuel Pump Block Off Plate Designed to block-off the fuel pump mounting boss when a mechanical fuel pump is not being used. Plated steel to protect against corrosion. AZ605 For all engines Price:£8.23 Main Bolts CX994 NEW 4.6 Half Engine For all engines Price:£1.41 Fittings For Cross Bolted Block CX221 CX224 CX220 CX222 Cross bolts Cross bolts Cross bolt washers Cross bolt washers (8) (2) (8) (2) £1.93 £2.62 £0.74 £1.41 This is the latest type of block with more aluminium behind the sleeve, to banish forever the water seepage problem, experienced with many 4.6 engines. This version is fitted with the long nose crankshaft, and a spacer is provided if you are using the early type timing cover [the type that uses a distributor] and harmonic balancer. The “Classic” long nose cam is fitted, with the early timing gears. This unit is ideal to convert your weary 3.5/3.9 to a 4.6 with more torque & pulling power. DW4600 4.6 NEW 1/2 engine Retail £2426.96 Gold £2184.26 Main Stud Kit ARP Main studs allow the use of higher torque than the OEM bolts. This helps to eliminate bolt stretch under duress. Bolt stretch can cause wear in the block because the cap moves, lowering the bolt torque. In some cases the bolts are found in the sump.Made from aircraft quality 8740 Chrome Moly Steel, with rolled threads to ensure precise tolerances. With hardened, parallel-ground washers and high strength hex nuts. Tensile strength190,000 PSI. Torq- 135 lb ft with oil, 90 lb ft with ARP moly. AZ550 3.5 & 3.9 blocks only £57.79 Main Studs Extra Long ARP Main studs are manufactured from aircraft quality 8740 chrome moly steel. Tensile strength of 190,000 psi. At 5.3" length, this allows for the addition of a stud girdle or plate. AZ585 Extra long stud- 5.30" BY38310 Washer for stud AZ595 Nut for stud £4.79 £0.61 £0.55 Remanufactured 3.5 Half Engine Exchange Block checked for any damage, cracks, or bad threads. Main tunnels checked for out of round, with new bolts. Line bored if required. Cylinders bored +20 & honed to new 9.75 pistons. Tops of cylinder block machined parallel to crank centreline. Crank checked for straightness and reground. HD bolts fitted to conrods & big end eyes recircled. All reciprocating components balanced. New cam bearings fitted to block. Everything cleaned & assembled using Clevite Trimetal bearings. DWBS3500 3.5 reman 1/2 engine £1103.33 exch Real Steel Tel: 01895 440505 e-mail: [email protected] Issue 8 - ROVER V8Crankshaft Area S1/2 S1/2 Crankshaft Area Not 4 litre or 4.6 Not 4 litre or 4.6 CX2104 CX2114 CX2224 CX2225 ** Fed-Mog Main Bearing Sets Con Rod Bearing Sets Standard +.010" +.020" +.030" £18.48 £18.48 £18.75 £16.99 CX2124 CX2134 CX2234 ** Standard +.010" +.020" Con Rod Bearing Sets-4ltr & 4.6ltr only Main Bearing Sets 4 litre and 4.6 only Std crank sizes: B.E. 2.185"-2.1855" // 55.5-55.513mm Mains. 2.4995"-2.5" // 63.487-63.5mm CX2555 Standard DW410 +010" oversize £24.22 £24.22 £36.01 Standard crank sizes: B.E. 2.185"-2.1855" // 55.5-55.513mm Mains. 2.4995"-2.5" // 63.487-63.5mm CX2560 Standard DW405 +.010" oversize £29.08 £25.30 £36.13 £33.65 Main Bearing-Extra- Plain Shells Crankshafts-Reconditioned Late 3.5/3.9 Reconditioned crankshaft- Exchange. Checked for straightness and precision ground. On cylinder blocks where there is only one centre main crankshaft thrust [upper], instead of upper & lower, an extra- plain shell, for the centre main cap, will be required. Applies to very late 3.5, & 3.9. CX2125 Standard O.D. main CX2135 Ground-.010” main REC100 3.5 1pc rear seal type- NO brgs REC390 3.9 engines- INC bearings £3.23 £6.56 £143.64* £190.42* *S/charge of £176.25 applies until an acceptable old unit is received [KIT1505] Con Rod Bolts and Nuts Crankshaft Key CX2064 Standard CX2559 3.9 Disc/short nose long key £2.20 £7.29 Mr Gasket Offset Crankshaft Key The offset crankshaft key is another method to increase torque and horsepower within the operating range you select. BY986 Copper 4o AZ620 Cloyes True Roller Set £10.18 AZ215 ARP Hi Performance CX1044 Standard bolt-3.5-3.9 CX1034 Standard nut- 3.5-3.9 CX3000 Standard bolt 4.0-4.6 Timing Chain Set and Parts Replacement True Roller Chain £4.84ea £0.98 ea £3.22ea Crankshaft Spigot Bushes £82.03 Features a prestretched Reynolds moving roller chain with .250" dia. rollers. Cam sprockets are dynamically balanced and are made from cast iron, heat treated to Rockwell ‘C’ 38 min (30,000 psi). The multikeyway crank sprocket is made from SAE 1144 steel, heat-treated to Rockwell ‘C’ 48 min. AZ620CH Price:£54.48 ARP kit comprises of bolts and nuts forged from 8740 Chrome Moly. Tensile strength of 190,000 PSI. CX2074 For 4 spd and Range Rover CX2084 For SD1 Manual 5 spd, thick wall £2.70 £8.08 £39.22 Pro-Race SFI Harmonic Damper AZ770 Michigan 77 Set £23.50 Set comprises of timing chain, metal cam gear and crank gear. AZ764 Timing chain, standard CX2014 Cam gear, std alloy/nylon CX2024 Crank gear, std metal £9.87 £11.66 £5.92 All steel, for Racing, meets SFI spec 18-1 This damper has both Rover, and Small Block Ford V8 pulley bolt patterns. This enables the SBF MSD crank trigger to be used. A spacer may be required between the crank pulley and the damper face. AZ220 Crank damper £183.19 Reconditioned Standard Con-Rods New ARP 8740 chrome moly bolts fitted. Caps shut down and big end eyes recircled using Sunnen PM300 boring machine. This is not a hone, it is a boring machine, & is more accurate. REC600 £146.69 (S/charge of £94.00 payable until suitable set of exch conrods received)KIT1530 HD High Carbon Steel Con-Rods Longer centre to centre (5.85") for .927" pin, 3/8" bolts. DW4880 HD Con-Rod set Real Steel Tel: 01895 440505 e-mail: [email protected] £247.42 - ROVER V8 - S1/3 S1/3 Crankshaft/Camshaft and Valve Train Area Pistons for 3.5/3.9 litre Engine Cast Pistons Cast Pistons Set of 8 pistons with pins included [3.720" / 94.5mm bore] Set of 8 pistons with pins included. CX2492 +.020" pistons, 9.75:1 comp DW995 3.9 +.020" -8.13:1 comp* £89.30 DW895 3.9 +.020" -9.35:1 comp* £135.36 * with 3.9 cylinder heads. Use with rings AZ3920 £137.28 Used originally on the Rover Vitesse. Use with ring set AZ899. Pistons for OEM 4.6 Engine & 3.9 Stroker Cast Pistons Forged Pistons for Stroker Kit [4999cc] Set of 8 pistons with pins included [3.720" / 94.5mm bore] Set of 8 pistons with pins included. These forged dish top racing pistons feature forced pin oilers, and are designed to cope with Street/Racing. Use ring set DW4620 4.6 +.020" -9.35:1 comp* £133.92 * with 4.6 cylinder heads. Use with rings AZ4620 Comp Ring: 1.5mm Oil Ring: 3mm Weight: g Rings for 3.5 litre Engine Ring Sets for Pre-SD1/R/Rover pre 1976 Bore:3.5" DW884 AZ885 Comp:5/64" Ring Sets for SD1/R/Rover 1976 on Oil:3/16" Cast rings standard Cast rings +.020" Bore: 3.50" £37.89 £36.45 Comp: 1/16" Oil: 3/16” DW889 DW8891 DW889RD DW889RD1 Cast rings standard 1 cylinder only-as above entry Cast rings std 'Ridge Dodger' 1 cylinder only-as above entry £32.25 £6.06 £47.66 £5.85 AZ899 AZ8991 Cast rings +.020" 1 cylinder only-as above entry £34.52 £8.00 Rings for OEM -3.9/4.2/4.0/4.6 and RS Stroker Engines Ring Sets for -3.9/4.2 OEM Engines & some Strokers AZ3905 AZ39051 AZ3920 AZ3921 Chrome Chrome Chrome Chrome rings std bore rings std (1cyl) rings +.020" rings +.020" (1cyl) Bore:3.7/3.720"[94/94.5mm] Comp: 1.5mm Ring Sets for -4.0/4.6 OEM Engines £40.13 £8.15 £40.13 £8.87 AZ4605 Chrome rings std bore AZ4620 Chrome rings +.020" oversize Oil: 3mm Bore:3.7"[94mm] Comp: 1.2mm/1.5mm £40.13 £40.13 Oil: 3mm Ring Sets for -3.9/4.2 OEM Engines & some Strokers These rings have a “ductile” high strength top ring, moly coated. Ideal for performance & / or racing. DW1180 Moly rings std bore DW1185 Moly rings +.020” bore Bore:3.7/3.720"[94/94.5mm] Comp: 1.5mm £93.86 £93.86 Oil: 3mm Rover V8 Stroker Kit 4999cc Stroker Kit Real Steel's Rover V8 stroker kit will increase your engines horsepower and torque. The kit is currently under development. The first stage is based on the 3.9 block. Fitting - It will be neccessary to grind or file two small casting blocks at the top of No 1 and 8 cylinders. Surrounding the centre main bearing are rough casting marks, these will need to be smoothed. The clearance between the conrod nuts and the bottom of the cylinder sleeves should at least be .020". A small area of the sump will need to be panelled out to avoid the second conrod from the front of the engine hitting the sump during rotation. Rotate the engine completely to check that nothing is touching internally. Crankshaft - a nodular iron crankshaft crossdrilled & nitrided, with increased stroke (3.508") Bearings included. Con-rods - 6" steel H beam conrods are used, these are very strong, & give a better rod to stroke ratio. Pistons - Forged, 3.720" pistons are strong and lightweight. Larger 0.927 gudgeon pins are also added to cope with the engines new potentcy. Rings are also included. Real Steel Tel: 01895 440505 e-mail: [email protected] - ROVER V8 - S1/4 Crankshaft/Camshaft and Valve Train Area 5 Litre Stroker Kit Dynometer Test Graphs Camshaft/Valve Train Area Street/Strip Camshafts AZ754 Standard Camshaft for all 3.5 engines Price:£55.17 AZ1000 Standard Camshaft, Lifters and Timing Kit-3.5 Price:£128.66 The kit includes: camshaft, lifters, timing chain, timing cover seal, timing cover gasket, intake gasket & seals, rocker cover gaskets. Buy as a kit and SAVE! DW262 Viper Hurricane Hydraulic Camshaft Price:£125.71 Ideal for most applications, including automatic transmission. Worth an extra 20hp over a std engine. If the cylinder block and cylinder head faces have not been heavily machined, and the valve guides are fitted to the correct length, then this cam should bolt straight in. Rpm Range Idle-6000rpm DW252 @ .050" In.200 Ex.200 Lift-1.60 Rockers In; .433"Ex; .433" Lobe Sep Viper Cyclone Hydraulic Camshaft Price:£125.71 Designed for 3.9 Hot-Wire injection engines. OK for most applications, including automatic transmission. Worth an extra 26hp over a std engine. If the cylinder block and cylinder head faces have not been heavily machined, and the valve guides are fitted to the correct length, then this cam should bolt straight in. Use 3 degrees extra advance, and a "cone" style free flowing air cleaner. In dyno tests, we obtained 26bhp extra at 5000rpm, with an extra 27ft lbs of torque at the same rpm. Rpm Range @ .050" Lift-1.60 Rockers Lobe Sep Idle-5500rpm In.206 Ex.206 In; .433"Ex; .433" 108 degrees DW260 Turbo/Blower Hydraulic Camshaft Price:£135.48 Use dual valve springs DW550 with this cam, together with DW520 top caps. Follow the instructions for setting the hydraulic tappet preload. If using over 5000rpm, use high rev lifters. Rpm Range Idle-6000rpm DW268 @ .050" In.212 Ex.218 Lift-1.60 Rockers In; .465"Ex; .480" Viper 'Stump Puller' Hydraulic Camshaft for 3.9 and above Lobe Sep 114 degrees Price:£125.71 Installed in a 4.0 litre engine, this cam gave 267 ft lbs of torque, at 4000rpm, and 260 bhpat 5500rpm. Installed in a 4.3 'stroker' engine, we obtained 297 ft lbs of torque at 3500rpm, and 251 bhp at 5000rpm. Dyno tested right here, on site. Sheets are available, detailing other parts required, to obtain these figures. Installation: use DW060 valve springs , in some cases shimming may be required. Machine the top off the valve guides (.100") or use shortened hi-flow guides DW125 & DW135. Use DW400 shims or AZ1005 adjustable pushrods to set lifter preload. All preload setting info supplied with each camshaft. Rpm Range 1500-5800rpm @ .050" In.211 Ex.211 Lift-1.50 Rockers In; .465"Ex; .465" Lobe Sep Real Steel Tel: 01895 440505 e-mail: [email protected] S1/4 - ROVER V8 - S1/5 DW270 S1/5 Camshaft and Valve Train Area Viper Typhoon Hydraulic Camshaft Price:£125.71 Ideal for use with a Holley 390, stage 2 heads, Edelbrock or Offenhauser manifold, Rhoads, 1-1/2" headers, 9.75 compression pistons and a Mallory distributor. Dyno tested on a 3.5 litre with all the above mods gave 252 bhp @ 6000 rpm. Installation: use DW060 valve springs, in some cases shimming may be required. Machine the top off the valve guides (.100") or use shortened hi-flow guides DW125 & DW135. Use DW400 shims or AZ1005 adjustable pushrods to set lifter preload. All preload setting info supplied with each camshaft. Rpm Range 1200-6200rpm @ .050" In.218 Ex.218 Lift-1.60 Rockers In; .480"Ex; .480" Lobe Sep Hydraulic Racing Camshafts DW984 RS224 Camshaft Price:£125.71 Semi race camshaft. Installation: use DW550 valve springs and DW520 retainers, spring seat machining may be required. Machine valve guides as per DW270, use AZ1005 adjustable pushrods to set lifter preload. All preload setting info supplied with each camshaft. Rpm Range 2500-6500rpm DW510 @ .050" In.224 Ex.234 Lift-1.60 Rockers In; .494"Ex; .520" Lobe Sep RS234 Camshaft Price:£132.70 Race camshaft. Installation: use DW550 valve springs, DW520 retainers, & AZ6700 collets. Spring seat machining may be required. Machine valve guides as per DW270, use AZ1005 adjustable pushrods to set lifter preload. All preload setting info supplied with each camshaft. Rpm Range 3000-70000rpm @ .050" In.234 Ex.244 Lift-1.60 Rockers In; .520"Ex; .542" Lobe Sep Mechanical and Solid Racing Camshafts DW350 RS238 Camshaft Price:£138.94 Race/rally cam. Instaln: use DW550 v/springs and DW520 retainers. Machine top of valve guide so that the underside of the retainer has at least .090" clearance with the valve at full lift. Spring platforms may need machining/shimming. Use BY813-16 solid lifters. Use AZ700516 adjust. push rods to set tappets correctly. Rpm Range 3000-6000rpm DW650 @ .050" In.238 Ex.238 Lift-1.60 Rockers In; .512"Ex; .512" Lobe Sep RS248 Camshaft Price:£138.94 Race cam. Installation: use DW550 v/springs and DW520 retainers. Machine top of valve guide so that the underside of the retainer has at least .090" clearance with the valve at full lift. Spring platforms may need machining/shimming. Use BY813-16 solid lifters. Use AZ700516 adjust. push rods to set tappets correctly. Rpm Range 3400-7000rpm DW300 @ .050" In.248 Ex.248 Lift-1.60 Rockers In; .533"Ex; .533" Lobe Sep RS256 Camshaft Price:£138.94 Race cam. Installation: Machine top of valve guide so that the underside of the retainer has at least .090" clearance with the valve at full lift. Spring platforms may need machining/shimming. Use BY813-16 solid lifters. Use adjustable pushrods AZ700516 to set tappets correctly. Rpm Range 4000-7400rpm DW250 @ .050" In.256 Ex.266 Lift-1.60 Rockers In; .546"Ex; .564" Lobe Sep RS266 Camshaft Price:£138.94 Race cam. Installation: Machine top of valve guide so that the underside of the retainer has at least .090" clearance with the valve at full lift. Spring platforms may need machining/shimming. Use BY813-16 solid lifters. Use adjustable pushrods AZ700516 to set tappets correctly. Rpm Range 4500-7800rpm DW450 @ .050" In.266 Ex.276 Lift-1.60 Rockers In; .564"Ex; .584" Lobe Sep RS276 Camshaft Price:£138.94 Race cam. Installation: Machine top of valve guide so that the underside of the retainer has at least .090" clearance with the valve at full lift. Spring platforms may need machining/shimming. Use BY813-16 solid lifters. Use adjustable pushrods AZ700516 to set tappets correctly. Rpm Range 5000-8200rpm @ .050" In.276 Ex.286 Lift-1.50 Rockers In; .584"Ex; .602" Lobe Sep Rhoads Hi-Rev Lifters Standard Hydraulic Lifters AZ794-16 For all engines £49.82 set These lifters are for Hi-revving applications. They are unique in that they 'Bleed Down' below 3500 rpm, thereby reducing overlap and lift giving better vacuum and mpg. On reaching 3500 rpm they are back to normal. This enables one to use a wilder camshaft and yet retain reasonable part throttle response. Preload must be checked. AZ905-16 For all V8's £94.00 set Solid Lifters These mechanical lifters have the bottom radius, or crown, properly controlled to ensure that the desired camshaft design is attainable. These lifters are designed for use on mechanical camshafts. BY813-16 For all engines Real Steel Tel: 01895 440505 e-mail: [email protected] £64.37 - ROVER V8 - S1/6 S1/6 Camshaft and Valve Train Area Cylinder Head and Valves Distributor Drive Cam Gear CX1064 For pre-SD1 engines CX1065 For SD1 engines £58.33 £31.83 Camshaft Centre Bolt CX2744 Imperial thread £1.16 Push Rods CX2054 Standard (Heavy duty) Adjustable Push Rods £25.00 [Pushrod holes in head may need enlarging] These adjustable, 5/16” tube, chrome moly push rods will allow you to properly set the preload. Always check that the pushrod does not rub on the cylinder head, when the engine is turned over, and the pushrod moves up and down, through its complete cycle. Measurements quoted, refer to approximate overall length, with loose end fitted, and adjuster fully collapsed. AZ1005 AZ1005-1 For hyd liftrs (5/16 tube) As above, but single replacement p/rod Length 200.15mm // 7.880" £126.56set £16.13ea AZ1005 pushrods come with 3/16” & 5/32” radius ends, loose. This means you can choose the correct ends to suite your lifter/cam follower, before you fit them. Fixed Push Rods Chrome moly push rods. Shaft Dia: 5/16" Lifter End: 5/32" AZ700516 Rocker End: 5/32" rad AZ500 Overlength (209.6mm/8.25" semi-finished) AZ975 AZ170 AZ180 AZ150 AZ160 AZ190 AZ195 Adjustable end for 3/8” tube-adjustable pushrods 5/32" fixed end for 3/8” tube pushrods 3/16" fixed end for 3/8” tube pushrods 3/16" end for 5/16” tube pushrods 5/32" end for 5/16” tube pushrods 3/16" end with oil hole for 5/16” tube pushrods 5/32" end with oil hole for 5/16” tube pushrods £77.28 For mech lifters (5/16" tube) Length tba mm // tba" £tba AZ700516 pushrods come with 5/32” radius ends. These are for use with Chevrolet mechanical/solid lifters/cam followers. These pushrods are over-length. You will need to shorten them for your application. Push Rods with Oil Holes Replacement Ends for Push rods £3.44 £1.03 £1.03 £1.57 £1.47 £1.03 £1.59 These chrome moly push rods allow you to convert to the Chevy style oiling system. The oil is allowed to flow from the lifter, through the push rod, and into the rocker arm. To complete the system use hydraulic lifters BYHT817-16, or solid lifters BY813-16 depending on your cam. Shaft Dia: 5/16" Rocker End: 5/32" rad Lifter End: 5/32" AZ500 Overlength (209.6mm/8.25" semi-finished) £77.28 Also required will be 32- AZ195 end fittings with holes [extra cost] Cam Keys CX2064 Standard for engines up to 1976 £2.20 BY986 Mr Gasket 40 Offset for eng up to 76 £10.18 The copper offset key can be used to advance the cam for increased lowend torque and mid-range horsepower, or retarding the cam and reducing excessive low end torque and increasing top-end horsepower. CX2004 Standard for engines 1976 and on £5.85 Cylinder Head/Valves Performance Cylinder Heads On Friday May 4th 2007, we dyno tested the final version of our “Merlin F85” heads. The heads were fitted to a 5 litre engine, which had been converted from a 3.9, using our 5litre stroker kit. The heads performed very well, and you can see by the graph on page 4, that we obtained 353ft lbs of torque. Also, the torque exceeds 321ft lbs between 2500 & 5500rpm. These figures were obtained using 10.5:1 compression, and our new “Tornado” camshaft, 224/ 231 degrees @ .050” lift, .508”/.512” lift. The cylinder heads are much stiffer than the standard Rover unit, which can distort easily, and the rocker gear is not very stable. Two extra rocker pedestals are supplied for each head. Rocker covers are supplied, complete with bolts. Valve guides are manganese bronze, and the valves are stainless (1.73 & 1.45”).The exhaust seats are very hard, and will withstand most fuels including LPG. As supplied, the heads are good for .520” lift. Use an BYRC9YC spark plug to begin with. Exhaust ports are raised slightly. regular inlet manifolds fit. DW1917 Merlin F85 cyl heads for 3.9ltre & above Real Steel Tel: 01895 440505 e-mail: [email protected] £1100.00pr S1/7 - ROVER V8 - S1/7 Cylinder Head/Valves Cylinder Head Plugs CX2254 Threaded plug CX2750 Cup plug £1.18 £0.55 Valve Seat Inserts CX2204 .010" oversize for SD1 inlet valve £14.46ea AZ1500 Unleaded/LPG exhaust seat £3.64ea O.D. 1.5075". Depth .3265". Throat (narrowest point) 1.14" DW530 Inlet seat RS Merlin head £2.69ea DW535 Exhaust seat RS Merlin head £3.56ea Exhaust Valves Inlet Valves CX2250(3) DW500(2) 1.568" Head 1.630" Head 4.602" Length 4.595" Length (2) - Stainless steel [21-4N]/tuftrided with a wafer tip (3) - SUH3 magnetic material, HD £3.41 £5.28 CX2220 DW555(2 + 3) DW501(2) (2) Head Dia Overall Length Price 1.312" 1.356" 1.400" 4.612" 4.613" 4.595" £7.05 £5.39 £6.13 - Stainless steel [21-4N]/tuftrided with a wafer tip (3) - Waisted stem Valve Guides CX2300 Std-early plain type £0.81 each DW200 Std-late type for hooded seal * £1.20 each DW125 Modified inlet guide £1.50 each DW135 Modified exhaust guide £1.50 each The modified guides have their tops shortened for a higher lift cam and have their noses modified for better gas flow. * These guides are semi-finished and need reaming to size. Alternative Valve Springs Valve Springs CX2264 Inner v/spring for Pre SD1 CX2274 Outer v/spring for Pre SD1 CX2284 Single spring for SD1 £53.44 set £56.96 set £19.20 set (Fitted length 1.59") DW060 DW550 Valve Spring Shims TLR50 spring £33.46 set These springs have less coils, eliminating spring binding with higher lift cams. For use with cams DW262/DW270/DW268 with SD1 cylinder heads, not for Racing. O.D. 1.212” Press. 75lbs @ Check Ht. 1.54” Press 200lbs @ 1.04” Dual Assembly £62.56set Use top cap- DW520 Packet of Iske shims to go under the valve spring. 1.25”O.D. and .625” I.D. Contents- 20 of .010”: 30 of .015”: 34 of .020”: 34 of .030”: BY6 Shim kit £73.17 The fitted length for each cam varies, check the sheet supplied with each cam. Valve Locks/Colletts Spring retainers/top caps CX2230 DW520 SD1 single spring Dual spring assys [DW550] £2.37 ea £56.46set CX2194 Standard for top cap AZ6700 Race 8620 HD steel-std SD1 top cap AZ6705 Race 8620 for 10 degree SB Chevy cap Valve Stem Seals Head Studs 7/16" AZ510 ARP Head stud set £105.42 ARP Head Studs ensure more consistent torque values, enhance cylinder head sealing, and help prevent damage to the threads in the block. The kit comes with aerospace-quality hex nuts and parallel ground, hardened washers. Tensile strength of 190,000 psi. (14 per head) Torque 65 ft lbs using ARP Moly lube [BY100-9903]. CX2286 Rubber seal for SD1 inlet valve CX4580 Late type-full hooded style Cylinder Head to Block Bolts CX2334 2-1/4" (7/8 per engine) £3.27each CX2354 2-11/16" bolt (14 per engine) £1.49 each CX2314 3-7/8" bolt (6 per engine) £2.78 each CX2344 Dipstick bolt (1 per engine) £18.33 each To attach the dipstick bracket on some models. 1/4" x 2.28" £1.29 ea £40.49 set £40.49 set £0.80 each £1.26 each Cylinder Head to Block Bolts For Real Steel Merlin Heads only BYAJG600 BYAJG605 Real Steel Tel: 01895 440505 e-mail: [email protected] Short bolt 10req Long bolt 10req £2.16ea £2.54ea - ROVER V8 Cylinder Head and Valves Oil System S1/8 S1/8 Moroso Head Bolt Washer BY38300 For 7/16" (28 per engine) . Standard Rocker Arms The washers are machined from 4130 chrome moly steel, heat-treated and parallel ground. They will not bend or gall. The washers will promote accurate torque readings and more evenly distribute stress loadings. Also good for main bearing caps, rocker arm stands, etc. Note: washers are a must when using aluminium heads. Chamfered side of washer should be toward the head of the bolt. CX2728 Left aluminium rocker arm CX2726 Right aluminium rocker arm £5.58 each £5.58 each Standard rockers have 3/16" radius cup. To identify rockers. Hold rocker in hand as in picture, pushrod cup towards you. RH rocker will have pad that pushes on valve tip offset to the right. LH will be offset to the left. £0.53 each Rocker Shafts DW400 Shim Kit £15.40 For setting the preload of hydraulic tappets when using a non-standard cam. The shims are installed under the rocker pillars. DW420 Shim Merlin F85 end pillars- .016” AZ804 Std shaft, left or right £14.90 each £1.13 For setting the preload of hydraulic tappets when using a non-standard cam. The shims are installed under the extra-end rocker pillars. Oil System High Volume & Pressure Oil Pump Kit Oil Pump Gears and Shafts AZ400 Oil pump gear set for pre-SD1 £15.23 The set contains the oil pump shaft (female connector) and the oil pump idler gear. The female oil pump shaft gear is 22.2mm/0.874" long. CX2034 Oil pump idler gear for SD1 £5.35 The idler gear is 26.5mm/1.043" long. CX2044 Oil pump shaft and gear assy for SD1 £22.54 The oil pump shaft has a male connector. This kit will cure the inherently low oil pressure and volume of the Rover pre-SD1 V8 engine. The low pressure at idle and at higher rpm starves bearings and other critical components. As the bearing, lifter bore, oil pump and other clearances wear, the std pump- which was marginal to begin with- is no longer sufficient. This kit will increase idle pressure 1015 psi and high rpm pressure to 80 psi. Raises volume 40%. AZ844 Sentinal kit for pre-SD1 engines £32.85 Oil Pressure Booster Plate Kit Raises pump efficiency to a much higher level than std and increases oil pressure at idle and all through the rev range. The plate re-routes the oil flow path in the filter housing and pump. A quick and easy way to fix the Rovers oil pressure problem. The pressure increase is about halfway between std and the AZ844 high volume and pressure kit, combining the two will produce a 'Super Pump' for even greater increases. AZ655 Kenne Bell oil pressure booster kit Pressure Relief Components DW100 Standard pressure relief spring CX2634 High pressure relief spring (MGB style) CX2754 Pressure relief valve £1.52 £1.49 £1.26 Oil Pump Primer The best way to build up oil pressure in a new engine. The distributor is removed and the primer inserted in the oil pump drive, the other end fits into your drill. BY62200 For o/pump d/shafts with "slot" end DW1175 For o/pump d/shafts with "blade" end £10.18 £15.31 Real Steel Tel: 01895 440505 e-mail: [email protected] £45.19 . - ROVER V8 Oil System Electrical and Distributor S1/9 S1/9 Oil Filters Remote Oil Filter Mount Kit CX2414 Coopers, 110mm/4.33" for Pre-SD1 CX2424 Coopers, 138mm/5.433" for SD1 BYPH43 Fram, 103mm/4.055" for SD1 £4.55 £4.58 £5.30 Moroso Oil Filters Moroso filters have a micron rating of 20, which results in less restriction, less by-pass and more total filtration time. This is especially important with cold race engines or in cold climates. BY22400 Hi-Performance, (5-1/4") for SD1 The kit contains all necessary parts to mount the oil filter off the engine. Includes block adapter, oil filter mount, hose and attaching parts. BY7681 DW040 Pre SD1 engines [>76] £42.12 SD1 engines [76>]-pipes 90' to filter £76.02 Both kits use CX2424 style oil filter £17.06 Hi-Performance chrome plated filter that exceeds OEM requirements, designed to withstand 200 psi plus. BY22470 Racing, (5-1/4") £10.40 Features: thicker flange plate for better gasket retention, anti-drainback valve, will withstand 425 psi and filter material insures proper oil flow with a minimum of pressure drop. Moroso U-Weld-It Sump Kits Construct your own sump with Moroso U-Weld-It kits- for experienced welders. BY21950 Circuit Race Sump Kit £97.95 Features: This sump kit has 5 trap door baffles to control oil in left and right hand turns under all racing conditions. The kit is adaptable to most standard oil sumps. They also include a fitting for an oil temperature sending unit. Oil Cooler Kit 13 Row 13 row radiator, hose fittings for radiator, extra 6ft of hose, and 2 hose clips. DW040 will also be required to fit this kit. Unions are push on, and the hose is retained by hose clips. DW944 For some engines[must use DW040] £54.84 Oil Cooler Kit 16 Row Oil Sump Bolts 16 row radiator, hose fittings for radiator, extra 6ft of hose, and 2 hose clips. DW040 will also be required to fit this kit.Unions are push on, and the hose is retained by hose clips. AZ800 Stainless Steel £12.41 Stainless steel hex headed bolts for all engines. DW949 For some engines [must use DW040] £60.79 Electrical/Distributor For Mallory and MSD Distributor spare parts see Page 111 Mallory Dual Point Distributors AZ535 AZ985 Mechanical Advance for Pre-SD1 Mechanical Advance for SD1 £228.53 £192.03 Features: self-lubricating bushings and a Super Duty cap & rotor, stabilized dual points that increases coil output for maximum performance at any rpm. The distributor comes with a pre-set, factory installed advance curve calibrated for maximum performance, which if required can be adjusted to suit your specific needs. AZ540 AZ990 Vacuum Advance for Pre-SD1 Vacuum Advance for SD1 £195.78 £218.27 The distributor has the same features as above combined with a fully adjustable vacuum advance system. Providing increased performance through improved combustion, higher rpm capability through dual stabilized contact points and a precision distributor cam that assures accurate spark timing. Mallory MAGNETIC Electronic Distributor Based on a CNC machined billet housing, with the main shaft running in an upper ball bearing, and a lower bush for maximum stability & rpm. Fitted with a "male connector" cap incorporating a wire retainer [removeable] - 20% more cross-fire resistant. Easy to adjust mechanical [extra springs supplied] and vacuum advance. In cases where the vacuum advance is not required, a vacuum advance eliminator conversion plate is supplied. Use with: BY29216 coil, BY700 resistor, BY8213 bracket. AZ420 AZ665 Vacuum Advance for Pre-SD1 Vacuum advance for SD1 Using a vacuum advance is recommended on most applications, except Racing. The vacuum advance has the effect of lowering internal engine temperature, and increasing fuel economy. Mallory Electronic Ignition Conversion MSD Billet Race Distributor AZ8548 Magnetic Trigger Pre -SD1 £270.41 The housing is machined from a solid bar of aluminium using a CNC machining centre, and then highly polished. The housing also features closer tolerance, stronger construction. Two 'O' rings at the bottom of the housing improve oil control and a small oil hole at the distributor base allows better lubrication of the distributor and cam gears. A high output magnetic pickup produces accurate timing signals to the MSD ignition unit. An adjustable mechanical advance allows fine tuning of the advance curve with the supplied springs and bushings. Being a racing distributor no vacuum advance can be used. A Rynite base is used to prevent arcing and protects the cap from vibration. Note: Must be used with a MSD 6, 7 or 8 series ignition. Can be used on SD1 if new gear is fitted (CX2694) £206.52 £236.65 Replaces the points in a Mallory dual point distributor. Thereby converting the distributor to a maintenance free, breakerless electronic ignition system. Better starting, more accurate timing [cylinder to cylinder] & improved performance. BY61004M For Mallory non vacuum advance, YL/HP 25 series dual point distributor, with std, stack style cap £46.94 BY61011M For Mallory vacuum advance, 27 series dual point distributor, with std, stack style cap £52.35 Real Steel Tel: 01895 440505 e-mail: [email protected] - ROVER V8 Electrical and Distributor Gaskets and Seals S1/10 S1/10 Distributor Drives CX2704 CX2694 AZ645 OEM Distributor Spares Std for pre-SD1 engine Std for SD1 engine Alloy gear for pre-SD1 engine £17.99 £40.49 £38.35 Machined from a aluminium bronze alloy. During periods of high loadings the bronze alloy will wear first leaving the (expensive to get to) cam gear undamaged. CX2810 Rotor Arm £2.12 For: all pre-SD1 and 1970 to 84 Range Rover engines. CX2905 Rotor Arm £2.00 For: all SD1 and 1984 and on Range Rover engines. CX2800 Points (non oil pad type) £4.99 For: 1967 to 72 pre-SD1 and 1970 to 72 Range Rover engines. DW1000 Points (oil pad type) £2.78 For: 1972 to 76 pre-SD1 and 1972 to 84 Range Rover engines. CX2815 Condensor for pre-SD1 & R/R £1.57 For: all pre-SD1 and all Range Rover engines. DW050 Cap (blue insulating material) 1968-81 CX2825 “O” ring for body Moroso Mr Gasket Timing Tape The precisely calibrated tape avoids the expense of having the balancer degreed. Designed for timing hi-performance engines for increased performance, finding each cylinders Top Dead Centre and setting valve lash at the proper timing. Printed with high visibility white numbers on black vinyl backing. BY1592 For 6" dia. dampener £6.50 £10.41 £0.29 Advance Curve Kits These advance curve kits can be used to modify distributors with either clockwise or anti-clockwise rotations. Three different sets of springs are included in the kits to allow the engine builder to recurve the distributor for full advance at the optimum rpm range. Originally designed for use on GM distributors, the kit will work just as well on the Rover. Full instructions including all the spring curve options come with each kit. For all engines BY72310 Price:£8.89 Plug Leads 8mm Thermal Transmitter The sender unit for the temperature gauge. CX2384 For Rover SD1 £5.44 Please see page 107 in the RS catalogue Starter Motor [compact] Champion Copper Core Spark Plugs* DW810 DW880 DW800 Pre-SD1 standard plug SD1 standard plug SD1 moderate nitrous plug *Note: For racing spark plugs see page 113 £1.60 £1.60 £1.79 New Bosch type starter with solenoid, compact Mini type AZN17792 R/Rover starter motor-new £78.34 Gaskets and Seals Overhaul Sets Overhaul sets are for all engines. AZ884H Top set- 3.5- tin head gaskets £27.30 Does not include injector seals, or su carb gaskets. AZ884HC5 Top set- 3.5- composite head gaskets £40.35 Does not include injector seals, or su carb gaskets. AZ884HS9 Top set- 3.9- tin head gaskets £37.21 Does not include injector seals, or su carb gaskets. AZ884HC9 Inlet Manifold Top set- 3.9- composite head gaskets £53.26 Does not include injector seals, or su carb gaskets. AZ884C Lower Overhaul Set £16.80 Does not include rope type front and rear oil seals. [CX2174/AZ704] (used in P5B, P6 & early Range Rover) Latest composite black gasket Rubber end seal (2 per engine) CX7590 CX2684 £11.93 £2.23 Cylinder Head Exhaust Manifold CX2764 Standard tin for 3.5 engine £9.34each Bore diameter: 88.90mm/3.500" Comp. thkness: 0.5mm/.020" CX1084 AZ830 Standard (8 per engine) HD for tubular manifolds etc £0.56 ea £10.81 set CX7890 Standard tin for 3.9 engine Bore diameter: 95.50mm/3.76" AZ744 Rocker Cover £10.68 each Comp. thkness: 0.45mm/.018" RS Composite for 3.5 engine £11.16 each Bore diameter: 92.96mm/3.660" Comp. thkness: 1.0mm/.040" AZ900 CX2454 DW960 Cork Rubber type- like 4.6 late £1.87 ea £4.32 ea RS Composite for 3.9 engine £12.34 each Bore diameter: 95.00mm/3.740" Comp. thkness: 1.2mm/.046" Real Steel Tel: 01895 440505 e-mail: [email protected] - ROVER V8 Gaskets and Seals Cooling S1/11 S1/11 Timing Cover Gaskets CX2144 CX2174 CX2184 Water Pump Gaskets Standard gasket Graphite string type for pre-SD1 Lip type seal for SD1 £1.10 £5.48 £2.23 CX1104 For all engines (exc. R/Rover) CX1110 For Range Rover engines Thermostat Housing Gaskets CX2619 For pre-SD1 engines CX2616 For SD1 engines Heater Water Pipe Gasket £0.35 £0.29 CX2784 Standard £0.19 Rear Main Oil Seals AZ704 Rear rope seal kit CX1014 Lip type for approx 1973 and on eng CX1024 'T' cross for rear main bearing cap £0.67 £0.88 Oil Pump Gaskets £7.31 £4.41 £1.29 CX2049 Oil pump cover CX2805 Oil pump pick up £0.80 £0.28 Oil Sump Gasket CX2464 Standard £4.00 Cooling Water Pumps Water Pumps for Kit Cars & Hot Rods These water pumps will not fit Range Rovers. Will not fit OEM applications without a modification. A CX1054 Standard for 1967 to 73 For: pre-SD1 engines Height A: 114mm /4.488 " Overall height: 120.5mm/4.744" CX1069 Standard for SD1 Viscous £75.67 DW4235 For Kit Cars & Hot Rods For: SD1 engines 1976- to E 10A45985, 11A65938 Will not fit Cars after above listed engine numbers Height A: 117mm /4.606" A £69.18 £77.54 This water pump will not fit the pre-SD1 Range Rover. The pump comes with a billet aluminium drilled pulley that runs the pump at a faster rate. Ideal for Hot Rods, but not for high revving engines. Height A: 117mm / 4.606" Overall height: 122mm/4.803" Overall height:200mm/7.874" Thermostats CX2394 820C / 1800F CX2404 880C / 1900F Remote Thermostat Thermostat Housings- with bypass hose connection These parts can be used on some std & Offenhauser/Edelbrock manifolds AZ555 Cast iron P5B/P6 etc- picture [a] DW974 Aluminium P5B/P6 etc- picture [a] CX2624 R/Rover etc LH exit*- picture [b] £16.14 £33.37 £85.31 DW630 BY12338136 BY9842 BY5308 1/2" hose fitting 1/4" NPT blanking plug Mr Gasket chrome cover Offenhauser housing For use with the Huffaker manifold. * Left exit when viewed from driver's seat Heater Water Pipe Connector This connector fitting, fits at the bulkhead end of the Rover inlet manifold. Also fits the Offenhauser or Edelbrock manifolds. CX2774 Connector fitting for manifold CX2794 Bolt [check uhl is 5/8"] 2 req KIT952 Spring washer 1/4" 2 req £5.25 £3.91 £21.73 £0.45 £0.06 Real Steel Tel: 01895 440505 e-mail: [email protected] £7.57 £1.65 £9.26 £38.46 - ROVER V8 - S1/12 S1/12 Clutch Parts Induction Clutch Parts Flywheel Bolts McLeod Steel Flywheel McLeod steel 12.40kg/27.34lb flywheel. AZ610 For all engines *** £229.58 Clutch patterns: Drilled for 9-1/2" OEM and 10-1/2" Mcleod *** Does not have dowel holes for std clutch cover BY100-2801 ARP High Performance **** £7.94 Forged from aerospace alloy and heat treated before thread rolling and machining. The 12 pt head and larger shank diameter improve flywheel register. Rated at 170,000 psi tensile strength. 7/16" x 1.00", 6 pieces. **** A thin sided socket will be required to tighten these bolts up Flywheel Dowel and Bolts For use with the original clutch only. AZ670 CX2485 CX2486 Flywheel dowel pins Flywheel to crank bolt Clutch cover to flywheel £3.20 £0.80 £1.03 Original Clutch Covers CX2514 For 3500S 4 speed £90.37 McLeod Street/Strip Clutch Plates McLeod clutches offer a performance sprung hub plate that is tough enough for competition and yet still compatible with road use. Clutches feature a friction facing that incorperates brass fibers for lubrication to prevent glazing, while the high technology resins assure the best in high rpm performance. The heat tolerance of the clutch is much greater than previous metallic facing material. The clutch will take up to 350 bhp, but should not be used with nitrous. McLeod Street/Strip Clutch Cover and Bolts BY360703 10-1/2" Diaphragm 2400lb £134.61 The standard flywheel will require redrilling to accept the diaphragm, or use the McLeod steel flywheel AZ610 with bolts BY1500. The clutch linkage must be in perfect condition to use this pressure plate, as slightly more movement is required to dis-engage it. [AZ935 is for Rover SD1 gearbox] BY1500 AZ935 Hub Spline 1" x 23 McLeod 3/8" diameter £19.58 Special pressure plate bolt, grade 8. Used without a lock washer. 30-35 ft/lbs of torque. For Mcleod steel flywheel. Size 10.5" £110.07 Release Bearing Bell Housing See page 129 for Transmissions CX2554 For SD1 1976 to 84 £18.07 Will not fit later model DW640 Tremec g/box to Rover V8 £291.62 [could be drilled to take Cosworth T5, or USA Ford T5] Induction *For more carburetors, fuel injection and fuel pumps see carburetor section. Holley 390 cfm Carburetor Shiny, "polished looking", version,vacuum secondary. Features: Manual choke, power valve blowout protection. Prim jet 51, sec plate equiv to a 53 jet. Jetted for a standard 3500 Rover V8. Rejet for use with modified cam etc. QJ12890S Latest "shiny body" version £237.35 Edelbrock 500cfm Performer Carburetor Universal Accelerator Cable Kit Shiny, "polished looking", version. Basically a revamp of the the old Carter AFB carb from the 60’s. Should work well on 4.6litre and above. Features: Manual choke, prim jet .086, secondary .095, metering rods .065 x .052. jet. May need BY8089 banjo union. For use with a Holley carburetor and Offenhauser or Edelbrock manifold. The kit includes a cast aluminium bracket. Check to see if the accelerator pedal fitting is the ball type or the barrel type. BY1404 500- manual choke BY1486 Calibration/tuning kit DW994BAL DW994BAR £239.59 £40.37 Real Steel Tel: 01895 440505 e-mail: [email protected] Ball type connector Barrel type connector £29.08 £24.87 S1/13 S1/13 - ROVER V8 Induction Rocker Covers-Parts & Exhaust TEK TIP BIT To ensure adequate hood clearance, check the height of your standard manifold and compare the “A” and “B” measurements against those of the Edelbrock, Offenhauser and Huffaker manifolds before ordering. The heights of all the manifolds are given in bold italics at the end of the manifold descriptions. Manifolds Kick Down Linkage Use on the SD1 Borg Warner gearbox only. For use with the Holley carburetor and Offenhauser or Edelbrock manifolds. Kit includes cast aluminium brackets. DW1014 SD1 Borg Warner £75.42 Carburetor Levelling Plate The Rover V8 engine originally sat in the car-tail down. Inlet manifolds were designed with a built in "angle", to keep the carburetor level. When the engine is mounted level, as in the Range Rover and most kit cars, it results in the carburetor being tilted. The simple solution to this problem is the use of a level plate to mount the Holley carburetor level. BY65030 Moroso 50 open centre plate BY5584 Offe' 4 hole 5o angle plate £22.65 £32.35 Inlet Manifold Bolts AZ300 ARP Stainless bolt kit AZ300B ARP Black bolt kit AZ435 Edelbrock Performer (Idle to 5500 rpm) £174.65 Dual plane, low rise, aluminium inlet manifold with a 180o firing order. The runner design improves torque over a wide rpm range, especially off-idle through the mid-range. Throttle response is excellent. Up to 10bhp more than the AZ834 in the high mid range. Will not work with the standard carburetors. Manifold Dimensions:A= 127mm/5" B=150mm/5.92" AZ834 Offenhauser 3600 (Idle to 5500 rpm) AZ835 Offenhauser Dual Port 3600 JWR £30.00 £24.52 Features a 12 point head, a generous flange for even loading, and washers to prevent galling and promote accurate torque readings. Rated at 170,000 psi tensile strength. Uses a 3/8" socket. £210.89 The 3600 design of the manifold lets the engine operate at full capacity at all times. A 1800 manifold operates on a part time basis due to the fact that one side of the manifold is down while fuel is delivered to the other side of the engine. The Equal-flow plenum chamber wipes out flat spots in the rpm range, with each cylinder receiving equal fuel flow without interuption or oscillation. Manifold Dimensions:A= 108mm/4.25" B=151mm/5.94" The lowest manifold we sell £241.00 This manifold is the lowest available, & widely used for conversions like the MGB V8. It requires a 4 hole spacer or wedge plate, as the manifold entry is the 4 hole type. The manifold has dual ports, where it meets the inlet port. Several benefits are claimed by using dual ports. The primaries use the lower port, and the gas speed is claimed to be higher than normal. The secondaries use the upper port, which being shielded by the primaries, will be cooler. Ultimately, greater power & less polution are claimed! BY4006 Top plate for AZ834 Offe manifold £43.11 This plate has an open centre. It bolts on top of the manifold and the carb bolts onto it. It is held on by four bolts. Rocker Covers and Parts See Accessories Section for 'T'-bolts, Breathers and Caps Mr Gasket Daytona 'T' Bolts BY9820 Chrome 5" long, 1/4"-20 thread £8.13 These chrome plated steel wing bolts feature an extra long stud to accomadate extra thick rocker cover gaskets or hold down clamps. Packaged four to a card. Exhaust Hedman Hedders AZ824 Range Rover £137.20 Exits at the wing well. Primary Tube Size: 1-1/2" Collector Size: 2-1/2" ARP Header Bolts 3/8" dia., 1.00" U.H.L. All kits come with precisionhardened washers. AZ325 Stainless steel Hex, 16pcs £20.28 300-series stainless bolts are not affected by extreme heat, eliminating the possibility of retempering due to exhaust temperature cycles. Rated at 170,000 psi tensile strength. Real Steel Tel: 01895 440505 e-mail: [email protected]