FSAE Brochure - RCV Off-Road Performance Products

Transcription

’16
FSAE Brochure
Included in this catalog is the summation of all the parts produced for the FSAE
competition by RCV Performance Products.
Updated 3/4/16
RCV Performance
2015 -2016 Season
[FSAE BROCHURE]
RCV Performance
Table of Contents
Steel Axles & Components………………………………………………………………..3-11
Wheel Hubs, Brakes, and Bearings…………………………………………………12-17
Kit Break Downs / Ordering Info……………………………………………...…….19-21
Order Form…..……………………………………………………………………………….……..22
FAQ…………………………………………………………………………………………………23-24
Contact Info:
Sales: 815-877-7473
RCV Performance Products
611 Beacon St
Loves Park, IL 61111
[email protected]
Note:
Prices shown are subject to change without notice.
The data contained in this catalog has been thoroughly checked for accuracy;
however, we cannot assume any responsibility for errors, omissions, or
typographical mistakes that may appear.
Product details & information can be found on our website at:
http://www.rcvperformance.com/fsae
RCV Performance | [email protected]
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RCV Performance
[FSAE AXLE BROCHURE]
Steel Axle Kit
This is the new and improved steel axle set that is being produced by RCV Performance. Literally every
single component has been FEA optimized for reduced weight and maximum strength with a great deal
of destructive testing done to follow up the FEA optimization. Compared to the original products, more
than 3 pounds per axle has been shaved off with no loss in performance. That being said, the new axles
weigh from four to five lbs depending on length. To achieve this, each tripod housing was profile milled
around the tripod shape and the stub shafts were bored out. Then the tripod was modified to improve
strength and reduce weight. Next, the axle was changed from a gun drilled billet to a formed DOM tube
for reduced weight, faster turnaround time, and improved concentricity. Last, the plunging / centering
system was discarded based on testing and observations. The result is one of the lightest steel axle
assemblies around, all for one of the best prices you can find.
We have developed more options for the inboard and outboard housings. We now support the
Wavetrack differential, Miata wheel hub, as well as Hyper racing’s hub-less wheel center. This allows the
wheel center and bearings to mount directly to the tripod housing, therefore effectively removing the
need for a wheel hub.
A couple quick technical notes for you. First, these axles are limited to about 12 degrees of angle. The
tripods will wear out very quickly at higher angles, and if they are plunged all the way into the tripod
housing the bar can contact the housing. Second, you will have to cut your own snap ring grooves and
cut the axle to its final length. Third, we do not supply the spindle nuts for the outboard joints, or the
snap rings / bolts for your diff. (Look for recommendations in the FAQ sections!) You should source those
yourself as a lot of teams use different parts.
So, here is what's included in a “kit”:
2 x Inboard lightened tripod housings. Choose from the available options below.
2 x Outboard lightened tripod housings. Choose from the available options below.
4 x RCV Performance Triangular CV Boots.
4x RCV Billet Tripods
2 x Custom Length Axles, Input lengths for right and left side below.
10 x Snap Rings
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[email protected] | RCV Performance
[FSAE BROCHURE]
RCV Performance
Note: The Torsen style inner tripod housings and stub axles are cut to length. Since teams are required to
make their own housings, we offer an extended length stub on the tripod housing and stub axle. Use a
carbide cutting tool on a lathe, or a grinding disk to cut as the material is hardened.
Inboard Tripod Housing options (individual pricing included):
D4630 Drexler Short 1.11 lbs - $222
D4824 Drexler Medium, 1.325 lbs - $222
D4825 Drexler Long, 1.404 lbs - $222
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RCV Performance
D4486 Torsen, 1.27 lbs - $222
D4600 Taylor Race Engineering Diff, .7lbs - $222
D4671 Quaife 23 Tooth (Ford), 1.21 lbs - $222
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[FSAE BROCHURE]
RCV Performance
INV-02004202 (D4485) Quaife 27 Tooth (Honda), 1.17 lbs - $222
D5253 Wavetrack, 1.19 lbs - $222
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RCV Performance
Outboard Housing Options:
D4483 Polaris (20 T), 1.20 lbs - $222
D4484 VW (22 T), 1.15 lbs - $222
D5221 Hyper Racing Wheel Center, 2.26 lbs - $252
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[FSAE BROCHURE]
RCV Performance
D5371 Miata Outboard Housing(26 T), 1.16 lbs - $222
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RCV Performance
Tripods
D4672-TA Lightened FSAE Tripod For Tripod Housing, .33 - $90
Axle Length options:
2020-1100 (D5158)-- 11”, 1.02 lbs - $222
2020-1300 (D5157)-- 13”, 1.19 lbs - $222
2020-1500 (D5115)-- 15”, 1.36 lbs - $222
2020-1700 (D5159)-- 17”, 1.54 lbs - $222
2020-1900 (D5160)-- 19”, 1.71 lbs - $222
2020-2108 (D5210)—21.08”, 1.88 lbs - $222
2020-2300 (D5283)-- 23”, 2.06 lbs - $222
Boot
615-3 Triangular Boot for Tripod Housings– $9
Snap Ring
214-54 Steel Axle Kit Snap Ring – $ .60
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[FSAE BROCHURE]
RCV Performance
How to determine axle length by setting the car at ride height using a 3D model:
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Add the provided .step file axle components to your assembly.
Locate the tripod housings to the differential and wheel hub.
Mate the tripods to the standardized axles.
Center the Inboard Tripod in its respective housing.
Adjust the overall axle length until the outboard tripod is centered in the housing at ride height.
Once this is done, the axle length is simply the length of the shaft.
The additional components on the website are provided for you to build a full assembly of the
axles.
Please feel free to contact us at [email protected] if you have any questions. NOTE: Overall
axle length simply means the entire length of the axle, not the cup to cup distance or the center of CV
distance to center of CV distance. Please see the of the "3D measurement" drawing for more details.
How to determine the axle length using your actual vehicle:
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First, contact us at [email protected] to request the tripod housings. We will send you
the appropriate outer and inner tripod housings for you to get actual measurements.
Once you have received the parts, set the car at maximum bump or the point at which the
tripod housings are closest together.
Then measure the distance between the back of the tripod housing to the back of the tripod
housing minus .500".
Send the right and left side dimensions to [email protected], and we will send you
the appropriate length axle. Please see the "in car" measurement drawing below.
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RCV Performance
Snap ring groove cutting print and information:
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[FSAE BROCHURE]
RCV Performance
Wheel Hubs & Brake Rotors
To complement our lightweight steel axles, RCV now offers a line of wheel hubs for FSAE cars. There are
2 models: front hubs and rear hubs that have integrated tripod housings. They all have a very standard 4
x 100mm bolt pattern and have attachment points for floating brake rotors. Currently, we are making
brake rotors in 10”, 9”, and 220mm variations.
Each one of our wheel hub designs has undergone extensive testing and development over the past 9
months. They all feature hollow titanium wheel studs, and are constructed of 4340 steel. This provides
maximum strength and minimal strength degradation due to fatigue. Not only was a great deal of FEA
testing done, but a test stand was developed to apply a constant cyclical load to verify fatigue would not
be a problem over the life of an FSAE car.
We also have lug nuts for 3.25 each.
Wheel Hub Kits:
D5116-HA: Front Wheel Hub Kit – Total: $582
D5116 Front Wheel Hub (1), 1.7 lbs - $330
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RCV Performance
D5124 Titanium Studs (4), 0.03 lbs - $48 ea
.325x24LUG – 3/8-24 Lug Nut - $3.90
- Lug nut features a 60 degree taper
D5117 Hub Nut (1), 0.04 lbs - $60
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[FSAE BROCHURE]
RCV Performance
D5580-HA: Rear Wheel Hub Housing Kit – Total: $609.00
D5580 Rear Wheel Hub Housing (1), 2.6 lbs - $330
D5239 Hub Nut (1), 0.10 lbs - $78
D5124 Titanium Studs (4), 0.03 lbs - $48 ea
185-10C Boot (1) $9
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RCV Performance
Brake Rotor Kits:
D5107-RA: 9” Rotor Kit –Total: $146.40
D5107 9” Brake Rotor (1), 1.13 lbs - $78
D5141 Rotor Pin (6), 0.01 lbs - $10.80 ea
MCM97633A180 Snap Ring (6) $.60 ea
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[FSAE BROCHURE]
RCV Performance
D5108-RA: 10” Rotor Kit – Total: $286.80
D5108 10” Brake Rotor (1), 0.95 lbs - $78
D5109 Rotor Floater (1), 0.27 lbs - $72
D5141 Rotor Pin (12) - $9.00 ea
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RCV Performance
D5284-RA: 220mm & 4.5mm Thick Rotor Kit -Total: $158.40
D5284 220mm & 4.5mm Thick Brake Rotor (1), 1.29 lbs $90
D5141 Rotor Pin (6) $9.00 ea
D7352-RA: 220mm & 4mm Thick Rotor Kit -Total: $158.40
D7352 220mm & 4mm Thick Brake Rotor (1), 1.25 lbs $90
D5141 Rotor Pin (6) $9.00 ea
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[FSAE BROCHURE]
RCV Performance
Bearing Components (2 needed per hub):
FSAE-BP-F: Front Hub Bearing Kit: 0.35 lbs – Total: $60
08125 Bearing (1.25” ID) (1) - $42
08231 Bearing Cup (2.3125” OD) (1) - $18
FSAE-BP-R: Rear Hub Bearing Kit: 0.96 lbs – Total: $162
L610549 Bearing (2.5” ID) (1) - $108
L610510 Bearing Cup (3.7175” OD) (1) - $54
Complete Hub & Brake Kits:
FW9HA: Front Wheel Hub (D5116-HA), 2x Bearings (FSAE-BP-F), & 9” Brake (D5107-RA), 3.75 lbs - $848.40
FW10WHA: Front Wheel Hub (D5116-HA), 2x Bearings (FSAE-BP-F), & 10” Brake (D5108-RA), 3.90 lbs - $988.80
FW220HA: Front Wheel Hub (D5116-HA), 2x Bearings (FSAE-BP-F), & 220mm Brake at 4.5mm Thick (D5284-RA),
3.91 lbs- $860.40
FW220HA-4MM: Front Wheel Hub (D5116-HA), 2x Bearings (FSAE-BP-F), & 220mm Brake at 4mm Thick (D7352-RA),
3.91 lbs- $860.40
RT9WHA: Rear Wheel Hub (D5580-HA), 2x Bearings (FSAE-BP-R), 9” Brake (D5107-RA) & Boot, 6.40lbs - $1079.40
RT10WHA: Rear Wheel Hub (D5580-HA), 2x Bearings (FSAE-BP-R), 10” Brake (D5108-RA) & Boot, 6.55 lbs - $1219.80
RT220WHA: Rear Wheel Hub (D5580-HA), 2x Bearings (FSAE-BP-R), 220mm Brake at 4.5mm Thick (D5284-RA) &
Boot, 6.24 lbs - $1091.40
RT220WHA-4MM: Rear Wheel Hub (D5580-HA), 2x Bearings (FSAE-BP-R), 220mm Brake at 4mm Thick (D7352-RA) &
Boot, 6.24 lbs - $1091.40
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RCV Performance
Steel Axle Kit
Inner Joint (2 Needed)
D4630 - Drexler Short ($222)
D4824 - Drexler Medium ($222)
D4825 - Drexler Long ($222)
D4486 - Torsen ($222)
D4600 - Taylor Race Engineering Diff ($222)
D4671 - Quaife 23 Tooth (Ford) ($222)
D4485 - Quaife 27 Tooth (Honda) ($222)
D5253 - Wave Track ($222)
Axle Length (2 Needed)
D5158 - 11" ($222)
D5157 - 13" ($222)
D5115 - 15" ($222)
D5159 - 17" ($222)
D5160 - 19" ($222)
D5210 - 21" ($222)
D5283 - 23" ($222)
Boots & Snap Rings
615-3 Triangular Boot for Tripods ($9)
-1 Boot Needed Per Joint (*Excluding D5580-HA)
-*D5231-HA Kit Includes One 185-10C Boot
214-54 Snap Ring ($.60) - 10 Needed
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Outer Joint (2 Needed)
D4483 - Polaris 20T ($222)
D4484 - VW 22T ($222)
D5221 - Hyper Racing Wheel Center ($252)
D5371 - Miata Outboard Housing ($222)
D5580-HA - RCV Wheel Hub Housing ($609) *
*1x 185-10C Boot Is Included In Hub Housing Kit
Tripods (4 Needed)
D4672-TA Tripod for Tripod Housings ($90)
[FSAE BROCHURE]
RCV Performance
Front Hub with Brake Kits
FW9HA - Front Hub & 9"
Brake Kit ($848.40)
D5116-HA - Front Wheel Hub Kit (1)
-D5116 - Front Wheel Hub (1)
-D5124 - Titanium Studs (4)
-D5117 - Front Hub Nut (1)
FSAE-BP-F - Front Hub Bearing Kit (2)
-08125 - Bearing (2)
-08231 - Bearing Outer Race (2)
D5107-RA - 9" Brake Rotor Package (1)
-D5107 - 9" Brake Rotor (1)
-D5141 - Rotor Pin (6)
-MCM97633A180 - Snap Ring (6)
FW10WHA - Front Hub & 10"
Brake Kit ($988.80)
-08125 - Bearing (2)
-D5108 - 10" Brake Rotor (1)
-D5109 - Rotor Floater (1)
FW220HA - Front Hub & 220mm @ 4.5mm
Brake Kit ($860.40)
-08125 - Bearing (2)
D5284-RA - 220mm @ 4.5mm Brake Rotor Package (1)
FW220HA-4MM - Front Hub & 220mm @ 4mm
Brake Kit ($860.40)
-08125 - Bearing (2)
D7352-RA - 220mm @ 4mm Brake Rotor Package (1)
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RCV Performance
Rear Hub with Brake Kits
RT9WHA - Rear Hub & 9"
Brake Kit ($1079.40)
D5580-HA - Rear Wheel Hub Kit (1)
-D5580- Rear Wheel Hub (1)
-D5239 - Rear Hub Nut (1)
-185-10C - Rear Hub Boot (1)
FSAE-BP-R - Rear Hub Bearing Kit (2)
-L610549 - Bearing (2)
-L610510 - Bearing Outer Race (2)
RT10WHA - Rear Hub & 10"
-L610549 - Bearing (2)
-D5108 - 10" Brake Rotor (1)
-D5109 - Rotor Floater (1)
Additional Item Need For Each Kit
D4672-TA Tripod for Housings ($90)
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RT220WHA - Rear Hub & 220mm @ 4.5mm
-L610549 - Bearing (2)
D5284-RA - 220mm @ 4.5mm Brake Rotor Package (1)
RT220WHA-4MM - Rear Hub & 220mm @ 4mm
-L610549 - Bearing (2)
D7352-RA - 220mm @ 4mm Brake Rotor Package (1)
[FSAE BROCHURE]
RCV Performance
Order Form:
Billing Address
Shipping Address
Name
University
Address
Address ctd
City, State Zip
Country
Name
University
Address
Address ctd
City, State Zip
Country
Line Item
Quantity
Part #
Product Description
Price
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Total:
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RCV Performance
Frequently Asked Questions
A. Install Q’s
a. What measurements are needed?
i. Look to the “determining your axle length” section. That should be it
b. Is there a plunging system?
i. No! There is NOT a need for one regardless of what you may have heard, and
seen in the past.
c. Does the lack of a plunging system increase the risk of the axle falling out?
i. You bet! However, measure and test fit everything correctly, and they won’t. If
you are extremely concerned about the axles falling out, you are more than
welcome to try and figure out how to make your own plunging system. That
being said, we have zero issues to date.
d. Do these axles include the required snap rings, bolts, or spindle nuts for our car?
i. Nope, you are required to source those parts yourself.
e. Do we have to cut our axles to length, and add snap ring grooves?
i. Yes. We did this to make the axles “stockable” items, and to keep model
mismatch errors low.
f. Do we have to cut the Torsen housings to length and add snap ring grooves?
i. Yep. We don’t know how you made your torsen diff housing and therefore you
need to modify the torsen housings accordingly.
g. Why is my Drexler diff leaking fluid past the tripod housings?
i. You probably forgot the seals or the bolt. We recommend using either the seals
from Drexler, or Deamar part number 28407 seals. They can be found in this
catalogue: http://daemar.com/wp-content/uploads/2013/11/Daemar-DMRShaft-Seals-Catalogue-C0A-003-W.pdf
ii. The bolts are M8 x 1.25 x 7.5mm length
B. Purchasing Q’s
a. What is the best way to pay for the axles?
i. Components can be purchased direct through:
http://www.rcvperformance.com/fsae
ii. Email a copy of your order form to [email protected]
b. How long do the axles take to ship?
i. Depending if we have the parts in stock anywhere from 1 day to 3 weeks for
standard parts.
c. What shipping services do you offer?
i. Fed Ex or USPS. That being said I VERY highly recommend using FedEx. USPS has
nonexistent tracking, and can take up to 1 month to deliver.
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[FSAE BROCHURE]
RCV Performance
C. Custom Q’s
a. Can you make custom axles?
i. No. We currently are only offering the products found in this brochure.
b. Can you make custom tripod housings?
i. No. We currently are only offering the products found in this brochure.
c. Do you make any other boots?
i. Yep, check out our boot catalog here:
http://www.rockfordcv.com/pdfstore/Boot_Assemblies.PDF
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RCV Performance
Notes:
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FSAE Brochure - RCV Off-Road Performance Products

Transcription

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