hornosy metales sa

HORNOS Y METALES S.A
THE COMPANY I
COMPANY
FOUNDED
TURNOVER
MAJOR COMPLETED PROJECT
EMPLOYEES
SURFACE AREA
OFFICES AND SUBSIDIARIES
HORNOS Y METALES S.A.
1988 BY MR. ANGEL AGUIRRE PASTO
8 MILLON EUROS IN 2011
30% SALES INCREASE SINCE 2009
1,550.000 EUROS
35 DIRECT AND INDIRECT
10 ENGINEERS
1.200 M2
HORNOS Y METALES S.A. (SPAIN)
HORMESA AMÉRICA (COLOMBIA)
HORMESA MÉXICO (MEXICO)
HORMESA THAILAND (THAILAND)
JUNG-HORMESA (BRAZIL)
LABORATORY (SCOTLAND)
SALES IN 36 COUNTRIES, 4 CONTINENTS , OVER 350 SATISFIED CUSTOMERS
ADDRESS:
LAS MARINERAS, 13 - 17
28864 - AJALVIR (MADRID), ESPAÑA
TELEPHONE: +34 918 874 039
E-MAIL: [email protected]
WWW.HORMESA.COM, WWW.CONTICAST.COM
THE COMPANY II
SINCE HORMESA WAS FOUNDED IN 1988 THE COMPANY HAS SPECIALIZED IN EQUIPMENT, MATERIALS
AND CUSTOM MADE SOLUTIONS FOR MELTING NON FERROUS METALS, COPPER, ALUMINIUM, ZINC AND
OTHER METAL ALLOYS
A CUSTOMER ORIENTATED
APPROACH AND A CONTINUOUS TECHNOLOGICAL DEVELOPMENT ENABLE US TO
PROVIDE THE FOUNDRY MEN HANDS-ON SOLUTIONS FOR THEIR INDUSTRIAL PROCESSES
OFFICES AND REPRESENTATIONS
HEAD OFFICE
HORNOS Y METALES S.A.
PRINCIPAL & OFFICES
HORMESA AMÉRICA
HORMESA MÉXICO
HORMESA THAILAND
JUNG-HORMESA
CONTICAST
REPRESENTATIONS
ARGENTINA, CHILE, PERU,
USA, CUBA, ITALY, FRANCE,
INDIA, MIDDLE EAST,
EGYPT, TURKEY , HUNGARY,
PORTUGAL, UKRANIA.
HEAD OFFICE
OFICES
REPRESENTATIONS
MANUFACTURING RANGE
• GAS AND FUEL- OIL HEATED CRUCIBLE FURNACES, BALE-OUT AND TILTABLE WITH A CAPACITY UP TO 800 KG. AL.
• ELECTRICAL RESISTANCE HEATED CRUCIBLE FURNACES, BALE-OUT ANDTILTABLE FOR THE MELTING AND HOLDING OF
ALUMINIUM
• REVERBERATORY, DRY AND WET HEARTH FURNACES AND TOWER FURNACES FOR MELTING AND HOLDING ALUMINIUM
WITH 1-2 CHAMBERS.
• ELECTRICALLY HEATED FURNACES WITHOUT CRUCIBLE FOR HOLDING ALUMINIUM IN INJECTION CASTING PLANTS.
• DOSING FURNACES FOR ALUMINIUM.
• CHANNEL INDUCTION FURNACES FOR MELTING AND/OR HOLDING COPPER ALLOYS.
• HORIZONTAL CONTINUOUS CASTING PLANTS FOR COPPER AND COPPER ALLOY BARS, TUBES, STRIPS AND PROFILES.
• HORIZONTAL CONTINUOUS CASTING PLANTS FOR BARS AND STEEL BILLETS FOR ROLLING.
• CONTINUOUS CASTING PLANTS FOR PRECIOUS METALS AND SPECIAL ALLOYS.
• UPWARD VERTICAL CONTINUOUS CASTING FOR COPPER AND BRASS WIRE ROD AND STRIP.
• UPWARD VERTICAL CONTINUOUS CASTING FOR SPECIAL ALLOYS WIRE ROD.
• DOWNWARD VERTICAL SEMI-CONTINUOUS CASTING FOR ALUMINIUM EXTRUSION BILLETS.
• FINISHING AND REFINING METALLURGICAL PROCESSES: ALUMINIUM, COPPER, ZINC, LEAD.
• COPPER PYRO-REFINING PLANTS.
• COMPLETE PRODUCTION AND INTEGRAL CONSULTANCY PLANTS.
CONTINUOUS EXTRUSION I
CONTINUOUS NONFERROUS EXTRUSION LINES ARE USE FOR ENDLESS SOLID
AND/OR HOLLOW FINAL PRODUCTS. PRIMARY THE FEEDSTOCK MATERIALS IS
COPPER OR ALUMINIUM.
THE MAIN FINAL PRODUCTS WHICH YOU CAN PRODUCE WITH OUR MACHINES
ARE SOLID COPPER PRODUCTS LIKE WIRES (FLAT AND ROUND), BARS, STRIPS,
PROFILES ETC., ALUMINIUM FLAT WIRE, HOLLOW ALUMINIUM PRODUCTS LIKE
TUBES AND PIPS, MULTIPLE TUBES, RECTANGULAR AND PROFILED TUBES ETC.,
ALUMINIUM CLAD OVER STEEL CABLES AND ALUMINIUM SHEATHS OVER VARIOUS
ELECTRICAL CABLES (POWER, COMMUNICATION, FIBER ETC.).
CONTINUOUS EXTRUSION II
• BENEFITS
SUPERIOR PERFORMANCE AT CONSIDERABLE LOWER PRICE
• HIGHER OUTPUT - MORE PRODUCTIVITY THEN COMPARABLE LINES
• LOWER PRICE - ATTRACTIVE INVESTMENT CONDITIONS COMPARABLE TO COMPETITOR MACHINES
• SCRAP REDUCTION – DISTINCTLY FEWER SCRAPE WASTE IN COMPARISON TO OTHER SUPPLIERS
EXPERIENCE
• R&D - OVER 25 YEARS OF THOROUGH RESEARCH AND APPLICATIONS
•ALUMINIUM CLEANING -PATENTED PLANETARY BRUSH AND HIGH PRESSURE VORTEX CLEANING UNITS
• DEDICATED DESIGNED CHAMBERS AND DIES TOOLING SUPER-HIGH
• 100 MPA HYDRAULIC SYSTEM AND 250 MPA WHEEL CLAMP TECHNOLOGY
• WINNER OF VARIOUS SCIENTIFIC AND TECHNICAL AWARDS
UNIVERSAL AND FLEXIBLE
• CAPABLE OF CONTINUOUS EXTRUSION AND CONTINUOUS CLADDING PURPOSE
• TRANSFORM TO COOPER OR ALUMINIUM PRODUCTION
• HARDEN APPARATUS TO CONTROL THE HARDNESS OF THE FLAT WIRE
ADVANCED AUTOMATION COMPUTER CONTROL SYSTEM
• USER FRIENDLY TOUCH SCREEN GRAPHIC USER INTERFACE (GUI)
• REAL-TIME DISPLAY AND RECORD OF ALL KIND OF INFORMATION OF THE WHOLE PROCESS
• STATISTIC ANALYSIS OF THE DATA AND QUALITY ASSURANCE
• ADOPT FUZZY LOGIC, ARTIFICIAL NEURAL NETWORK AND PID LOOP CONTROL TECHNOLOGIES
• SIMPLE BUTTON CLICK AND MANIPULATION OF THE WHOLE PROCESS
CONTINUOUS EXTRUSION III
• BENEFITS
ROBUST MACHINERY IN MANUFACTURE, DESIGN, PRODUCTION
• LONG LIFE SPARE PARTS
• NUMERICAL SIMULATION FOR THE DESIGN OF THE MACHINES, DIES AND CHAMBERS
• FEM STRESS CHECK FOR THE MODEL OF THE MACHINERY
• EDM AND NC GUARANTEE THE PARTS PRECISION
• RELIABLE SOURCES OF ALL ELECTRIC AND MECHANIC COMPONENTS
PROVED INDUSTRIAL-SUITED BY MORE THEN 200 INSTALLATIONS WORLDWIDE
• SKILLED AND EXPERIENCED TECHNICIANS
• SPECIAL MEASURE TOOLS TO ENSURE MACHINE AND FINAL PRODUCT QUALITY
• STRONG GROWING EXPORTS TO EUROPE, ASIA AND AUSTRALIA
RAPID FEEDBACK SUPPORT TEAM
• DELIVER PRIMARY SPARE PARTS WITHIN 2 DAYS AFTER ORDER
• ENGINEERS ON-SITE SERVICE WITHIN 3 DAYS AFTER CUSTOMER CLAIM
FULL RANGE OF MACHINERY FOR EVERY ASPECT OF YOUR NEEDS
• PRE-SALES SUPPORT AND CONSULTING
CONTINUOUS EXTRUSION PRINCIPLE
• PRINCIPLE
CONTINUOUS EXTRUSION MACHINE ADOPTS ADVANCED TECHNOLOGY IN THE WORLD,
CONTINUOUSLY FEEDS THE RAW MATERIAL LIKE ROD OF CERTAIN SPECIFICATION INTO A
REVOLVING WHEEL WITH GROOVE IN ITS PERIPHERY. THE ROD IS RUBBED AND
EXTRUDED IN THE GROOVE, GENERATING SUFFICIENT TEMPERATURE BY ENORMOUS
FORCE OF FRICTION AND EXTRUSION AND GETTING STATE OF RE-CRYSTALLIZATION,
THEN TO BE EXTRUDED AND FORMED IN ONE TIME THROUGH CAVITY AND THE SPECIAL
DIE, WHICH COULD PROMPTLY PRODUCE VARIOUS COPPER AND ALUMINUM PROFILE
AND ALUMINUM TUBE.
THE WHOLE PROCESS IS ACCOMPANIED BY A HIGH SOPHISTICATED COMPUTERIZED
AUTOMATION SYSTEM USING A PENTIUM 4 INDUSTRIAL CONTROL COMPUTER
NETWORK WITH PLC FUZZY LOGIC CONTROL, INTEGRATED PIO LOOP AND WINDOWS
GRAPHIC TOUCH SCREEN INTERFACE.
TOOLING
CHAMBER FOR SMALL MACHINES
TOOLING ASSEMBLED INTO SHOE
HYDRAULIC SYSTEM FOR TOOLING
CHANGE
SPECIAL ALLOY DIES
TECHNICAL
INFORMATION
I
• MFCCE300
DIAMETER OF EXTRUSION WHEEL
Φ300MM
MAX. SPEED
13RPM
SPEED RANGE
0-13RPM
MAIN MOTOR POWER
90KW
INSTALLING CAPACITY
115KW
FEEDING STOCK
OXYGEN FREE COPPER ROD, Φ12.5MM
PRODUCT SECTION AREA
5～200MM2
MAX. WIDTH
FLAT:50MM；ROD:Φ25MM
AVERAGE PRODUCTIVITY
480KG/H
SCRAP RATE
1-3%
MACHINE FLOOR SPACE
25X6.5X3M
DIAMETER OF SPOOLER
≤Φ1250MM
WEIGHT OF MAIN MACHINE
6500KG
TOTAL WEIGHT
10500KG
PROCESS FLOW
PAY OFF→ STRAIGHTEN→ CONTINUOUS EXTRUSION→ COOLING& ANTI-OXIDATION→ DRY 1→
DRY 2→ METERING→ TAKE UP
TECHNICAL
INFORMATION
II
• MFCCE350
DIAMETER OF EXTRUSION WHEEL
Φ350MM
MAX. SPEED
14RPM
SPEED RANGE
0-14RPM
MAIN MOTOR POWER
160KW
INSTALLING CAPACITY
185KW
WEIGHT OF MAIN MACHINE
11000KG
TOTAL WEIGHT
18000KG
FEEDING STOCK
Φ16MM (OR 12.5MM)
PRODUCT SECTION AREA
20～800MM2
MAX. WIDTH
COPPER
BUS
ROD:Φ40MM
AVERAGE PRODUCTIVITY
800KG/H
SCRAP RATE
1-3%
MACHINE FLOOR SPACE
25X6.5X3M
DIAMETER OF SPOOLER
≤Φ1600MM
BAR
80MM ；
TECHNICAL
INFORMATION
III
• MFCCE400
DIAMETER OF EXTRUSION WHEEL
Φ400MM
MAX. SPEED
14RPM
SPEED RANGE
0-14RPM
MAIN MOTOR POWER
250KW
INSTALLING CAPACITY
285KW
WEIGHT OF MAIN MACHINE
18000KG
TOTAL WEIGHT
22000KG
FEEDING STOCK
Φ20MM
PRODUCT SECTION AREA
FLAT: 100～2400MM2
MAX. WIDTH
FLAT: 170MM; ROD: Φ80MM
AVERAGE PRODUCTIVITY
1200KG/H
SCRAP RATE
3-5%
MACHINE FLOOR SPACE
30X6.5X3M
DIAMETER OF SPOOLER
Φ1600MM
TECHNICAL
INFORMATION
IV
• MFCCE550
DIAMETER OF EXTRUSION WHEEL
Φ550MM
MAX. SPEED
8.5RPM
SPEED RANGE
1-8.5RPM
MAIN MOTOR POWER
450KW
INSTALLING CAPACITY
500KW
WEIGHT OF MAIN MACHINE
45000KG
TOTAL WEIGHT
57000KG
FEEDING STOCK
Φ25MM
PRODUCT SECTION AREA
COPPER BUS BAR 300～5000MM2
MAX. WIDTH
BUS BAR: 260MM; ROD: Φ90MM
AVERAGE PRODUCTIVITY
2000KG/H
SCRAP RATE
3-5%
MACHINE FLOOR SPACE
30X7X3M
DIAMETER OF SPOOLER
Φ1250MM – Φ2500MM
TECHNICAL
INFORMATION
V
• MFCCE630
DIAMETER OF EXTRUSION WHEEL
Φ630MM
MAX. SPEED
7.5RPM
SPEED RANGE
1-7.5RPM
MAIN MOTOR POWER
600KW
INSTALLING CAPACITY
650KW
FEEDING STOCK
Φ30MM
PRODUCT SECTION AREA
COPPER BUS BAR 600～6000MM2
MAX. WIDTH
BUS BAR:320MM
AVERAGE PRODUCTIVITY
3000KG/H
SCRAP RATE
3-5%
MACHINE FLOOR SPACE
40X11.5X6M
MACHINE COMPONENTS
• MACHINE COMPONENTS
MACHINE COMPONENTS
PAY-OFF
STRAIGHTENING & CUTTING
MAIN MACHINE
COOLING & ANTI-OXIDATION SYSTEM
DRYING, LENGTH COUNTING, OILING
TAKE-UP MACHINE
HYDRAULIC & LUBRICATE SYSTEM
ELECTRICAL CONTROL CABINET
COMPUTER OPERATING DESK
COOLING & ANTI-OXIDATION SYSTEM
TAKE-UP MACHINE
OPERATING DESK
NC HANGING BOX
HYDRAULIC SYSTEM
HYDRAULIC
DRAW BENCH MACHINES
AS NEXT PROCESS OF CONTINUOUS EXTRUSION, HYDRAULIC DRAWING MACHINE IS MAINLY USED TO FINAL SHAPING AND LENGTH SCALING COPPER
AND ALUMINUM PROFILES AFTER BEING EXTRUDED AND IMPROVE SURFACE HARDNESS AND ELASTIC LIMIT.
HYDRAULIC SYSTEM
OPTIMIZED DESIGN
MAKES IT POWER
SAVING, HIGH
EFFICIENCY AND LESS
MALFUNCTION.
THE SIDE BENDING OF
THE PRODUCT IS
EFFECTIVELY RESOLVED
THROUGH ADVANCED
AND REASONABLE
MOULD DESIGNING.
THANK YOU