Professional Partner Systems and Service

Professional Partner
Systems and Service
Service and Systems
for Analysis and Diagnostics:
Accumulators
HYDAC is not only a component manufacturer, but we are
also experts in combining these quality components to
produce customer specific complete systems.
Filters
HYDAC system solutions are developed with reliable
technology, high quality standards and extensive testing
and inspection procedures to guarantee efficiency.
HYDAC China
Process Filtration
Filter Systems
HYDAC Germany
Valves
Clamps
Accessories
Electronics
Cooling Systems
Compact Hydraulics
HYDAC Canada
Mobile Directional
Control Valves
Mobile Systems
USA
www.HYDACusa.com
HYDAC CORPORATION
Accumulator Division
HYDAC TECHNOLOGY CORPORATION
HYCON Division
Electronic Division
2260 City Line Road
Bethlehem, PA 18017
HYDAC TECHNOLOGY CORPORATION
Hydraulic Division
Cooling System Group
HYDAC TECHNOLOGY CORPORATION
Hydraulic Division
Compact Hydraulic Group
445 Windy Point Drive
Glendale Heights, IL 60139
450 Windy Point Drive
Glendale Heights, IL 60139
+1.630.545.0800
+1.630.545.0800
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Mobile Hydraulic Division
Sales Office
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Cooling System Division
Sales Office
1660 Enterprise Parkway • Suite E
Wooster, OH 44691
9836-B Northcross Center Court
Huntersville, NC 28078
+1.610.266.0100 ext 1902
+1.704.895.5977
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Sales Office
HYDAC CORPORATION
HYDAC TECHNOLOGY CORPORATION
Sales Office
1718 Fry Road • Suite 100
Houston, TX 77084
12606 NE 95th Street
Building VC, Suite 100
Vancouver WA 98682
We help our customers develop wind energy systems from the initial
concept to project completion. Our knowledge and application
experience is an asset to you and your designs.
HYDAC USA - Filters & Electronics
HYDAC products and solutions, such as complete systems and
filtration concepts for lubrication and hydraulics, as well as, cooling
systems for gear boxes and generators, can be found in thousands of
wind energy systems worldwide.
Global, yet local.
With 50 global subsidiaries and more than 500 distributors and
service centers, HYDAC is a reliable global partner.
HYDAC USA - Accumulators & Access.
Complete solution packages.
One supplier.
One point of contact.
Wherever you need HYDAC,
we’re there to help you find the best solution.
From components to complete systems.
+1.360.882.0977
C
anada
www.HYDAC.ca
HYDAC CORPORATION
Sales Office
HYDAC CORPORATION
14 Federal Road
Welland, Ontario, Canada L3B 3P2
HYDAC China
Components, Systems and Solutions
+1.610.266.0100
+1.610.266.0100
HYDAC was founded in 1963 as a company for hydraulic accessories
and is today an internationally active company group with over 6000
employees, 50 branch offices and 500 trade and service partners
world-wide.
W i n d Tu r b i n e s
2204 Avenue C
Bethlehem, PA 18017
+1.281.579.8100
HYDAC USA
Your Technical Solution Partner
for Wind Turbines.
101 - 18207 114 AVE W
Edmonton, Alberta, Canada T5S 2P6
+1.905.714.9322
HYDAC USA - Cooling Systems
+1.780.484.4228
HYDAC CORPORATION
Sales Office
Worldwide Approvals
Montreal, Québec, Canada J2M 1K9
+1.877.539.3388
M
exico
www.HYDACmex.com
HYDAC INTERNATIONAL SA DE CV
Av. Industria No. 102 Nave V
Los Reyes Ixtacala Tlalnepantla De Baz
Edo. de Mexico, Mexico 54090
HYDAC Denmark
HYDAC USA - Compact Hydraulics
+52.5.55565.8511
Assembly hall for coolers, motor pump units
HYDAC India
INNOVATIVE FLUID POWER
©
2011
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HYDAC USA - Mobile Hydraulics
INNOVATIVE FLUID POWER
Wind Turbines
We Take Care of:
ondition monitoring of oil cleanliness
C
and oil aging in hydraulic and lubrication oils
• Electronic measuring of
flow, pressure and temperature
• Cooling and filter systems for wind turbines
• Extending service life and optimising operational
safety through high-quality filtration systems
• Hydraulic systems and components
for safety and yaw brakes
• Pitch control
• In-plant technology:
Test rigs for gearboxes and other functions
•
Wind Turbines
Measuring
Technology
HYDAC manufactures
sensors for measuring:
•
•
•
•
•
Pressure
Cooling and Filter Systems
• System consultation
and design
(also for extreme
climates to -40°C)
• Gearbox lubrication
• Gearbox cooling
• Generator cooling
Hydraulic Systems
and Components
• Combined cooling of
gearbox & generator
Pitch Control
• S
ystem advice & design
• Pitch control
• Brake functions
• Inverter cooling
Temperature
- Safety brake
- Yaw brake
Flow
• Yaw adjustment
• Nacelle hood
• Locking cylinder
Contamination
Fluid level
Hydraulic Cylinders for Pitch Control
Hydraulic Seals:
Sealing system with low friction
Coating:
Sea water resistant
End Position Dampening: Self adjusting
Cylinder for Pitch Control
with integrated position transducer, built-on control block with control valve and
piston accumulator for emergency function
Pressure Transducer: HDA 4400
(monitoring yaw brake)
Fluid Condition Monitoring
In-plant Technology:
Lube Oil Supply for Gearbox Test Rig and other Functions
Cooling of the gearbox oil is via a plate heat exchanger which is
supplied by a water / glycol mixture also used to cool the generator.
Heat is then dissipated via a heat exchanger.
Sensors for the permanent measurement of oil cleanliness,
wear particles, water saturation and oil aging in hydraulic systems.
By monitoring the gearbox and bearing lubrication, wear and tear
can be detected at an early stage and damage can be avoided.
Bladder accumulators used as energy
reserve for peaks in demand
Piston accumulators for pitch adjustment
(piston position indicator and pressure
transmitter on th egas side)
Compact power unit for functions
Monitoring of accumulator gas pressure
Brake functions, tip-brake
Brake functions, locking cynlinder,
nacelle hood
Filtration
Pressure Switch: EDS 3000
(monitoring the lubrication oil)
ith many years of expertise in transmission oil and
W
hydraulic oil filtration in wind turbine applications we
design optimised units for:
Contamination Sensor: CS 1000
Cooling system: gearbox (oil / air cooler)
Accessories
• Inline filtration (integral to the lube system)
• Offline filtration
• Breather filters in accordance with AGMA 6006
• For the completion of hydraulic systems
• Mounting elements for components and
lines, particularly the cabling in the tower
Filter pump transfer unit
for filling and cleaning gearboxes,
complete with particle counter
Temperature Switch: ETS 3000
(monitoring the cooling circuit)
Aqua Sensor:
AS 1000
Oil Condition Sensor:
HYDACLab®
Electronic clogging
indicator Type GW
Hydraulic
Level Sensor: ENS 3000
(monitoring oil level in gearbox)
Gearbox cooling:
Motor pump unit with filtration
Gearbox
Offline
Generator / inverter cooling:
water station
GSM module: CSI-F-10
ConditionMonitoring Unit: CMU 1000
ContaminationSensor Module CSM 2000
Plug and work module for fluids contain
air-bubbles for the measurement of particle
contamination and water saturation (optional)
INNOVATIVE FLUID POWER
Gearbox Generator Cooling:
Flow Rate < 95 gpm
Pressure: < 230 psi
Fluid:
Oil or Water / Glycol
Integral pressure and
thermally-controlled
bypass valve
on the cooler
Filter Elements
Breather
Compact power unit for brake functions
Cartridge valves and manifolds
Lube Oil Supply for Gearbox Test Rig
Tank Capacity:
500 gallons
Power:
2 x 11 kW
Flow Rate:
2 x 80 gpm
operaring Pressure: 175 psi max.
Medium:
Mineral oil HLP 46, Polyglycol PG 320
Complete test rig for gearboxes
with filter pump transfer unit for filling, cleaning and filtering during test run.
Process and cleanliness data is recorded and logged, all from HYDAC
INNOVATIVE FLUID POWER