THE WAGNERAILTM SYSTEM

Transcription

WagnerailTM Slotted Cap Rails
www.lumenrail.com
THE WAGNERAILTM SYSTEM
• Components and Assemblies
• Mechanical, Non-Weld Connections
• Lumenrail® LED Lighted Railing
• Multiple Infill Options
• 3Form Ecoresin Panels
• Glass Panels
• Ultra-Tec® Cable Railing
• Banker Wire Archimesh
SLOTTED CAP RAILS
• Specifically designed to accept our line of LED Light Strips
• Aluminum, 6063-T52, 20’ Lengths
• Stainless Steel, Type 304, 18’ Lengths
• Contact Wagner for custom finish options
• Comply with 2004 ADA requirements for graspability
INTERNAL SPLICE
Aluminum
Mill Finish
Satin Finish
Satin Anodized
GR2166
GR2166.4
GR2166.4AN
Aluminum
Mill Finish
Satin Finish
Satin Anodized
GR2190
GR2190.4
GR2190.4AN
• This internal connector sleeve is used to
splice Slotted Cap Rail sections.
• Produced from extruded aluminum for
use with Aluminum or Stainless Steel
Cap Rails.
• Use epoxy for attachment – see page 39.
ALUMINUM
RAILINGS
SPIRAL STAIRS
BALCONIES
CABLE
RAILING
GLASS
RAILING
WAGNERAIL
SYSTEM
Newly Expanded!
Cap Rail
OD
Use With
Aluminum
Use With
Stainless
1.66"
1.90"
GR2166S
GR2190S
GR3166S
GR3190S
END CAPS
Satin Finish
Stainless
Mill Finish
Satin Finish
GR3166
GR3166.4
Stainless
Mill Finish
Satin Finish
• Use epoxy for
GR3190
GR3190.4
attachment – see
page 12.
PROTECTIVE INSERT
b
OD
Aluminum
Stainless
1.66"
1.90"
GR2166E
GR2190E
GR3166E
GR3190E
c
BRASS / SS
FITTINGS
16 Ga. Thickness
SLOTTED TUBE INSERT
Neoprene
a
a
/8"
/2"
1
/2"
Tony
9/23
10 rev1 4-16-07
b
c
/4"
/4"
3
/4"
1"
1"
11/4"
3
3
1
3
LU001
length
10'
10'
10'
PVC
GR9396
GR9397
GR9394
These inserts are used to adapt the ecoresin
and Archimesh panels to sit within the Slotted
Tube openings.
Available in one foot
increments.
This insert is useful in closing up gaps
between Light Strips, brackets and mounting clips within the Cap Rail slot. Apply silicone sealant/adhesive to interior of channel
on slotted Cap Rail and insert as required.
Wagner / Braun • 888.243.6914 • 414.214.0444 • FAX: 414.214.0450 • www.wagnercompanies.com
WagnerailTM Mounting Brackets
www.lumenrail.com
WALL MOUNT BRACKETS
Satin Finish
Insert into Wagner Slotted Cap Rail.
Patent Pending
5"
Caprail
13/4"
a
Wireway
Tighten set screws to activate expansion connector
locking bracket into place.
Snap-On
Cover Flange
5
/8" Diam.
31/4" Diam.
Aluminum
Satin
Stainless
Stainless Steel bracket arms are hollow and may be
used as an alternate wireway.
1"
11/4"
LU203
LU202
LU201
LU200
Aluminum bracket arms are solid.
CABLE
RAILING
a
Wall Bracket Installation:
SPIRAL STAIRS
BALCONIES
1. Mark the location of the wall mount brackets on your wall.
2. Use screws to fasten the wall mount bracket mounting plate to wood blocking or wall studs. Otherwise, use appropriate fasteners as determined by your particular mounting condition – i.e. hollow wall fasteners or masonry
anchors.
3. Loosely fasten the brackets to the wall.
4. Place the Cap Rail on the wall mount expansion bracket and adjust the brackets to the wall. Prior to securing,
verify the fit of all joints and seams.
5. Once all joints and dimensions have been confirmed, tighten all screws.
6. Move Snap-On Cover into position and apply pressure to the flange to lock it onto the wall bracket mounting plate.
Rick
7/35
Patent Pending
ALUMINUM
RAILINGS
a
POST MOUNT BRACKETS
Satin Finish
a
Caprail
/8"
Drill and Tap Post
for 1/4"-20 Set Screw
5
1
11/4"
/4"
11/2"
2"
5
11/2"
/8"
Drill and Tap Post
b
Drill and Thread Post
• Adjustable Bracket
• 0 to 38 degree range
b
• Post Bracket
5
/8"
Wireway
b
a
Aluminum
Aluminum
Stainless
Stainless
1"
11/4"
1"
11/4"
Pipe Post
b
1.25"
1.50"
1.37"
1.60"
1 /4"
11/2"
11/4"
11/2"
1
Sch.
Sch.
Sch.
Sch.
80
80
40
40
Corner
Bracket
Adjustable
Bracket
Post
Bracket
LU335
LU334
LU325
LU324
LU333
LU332
LU323
LU322
LU331
LU330
LU321
LU320
Post Bracket Installation:
1. Dry assemble all components to confirm fit and dimensions prior to final assembly.
2. For adhesive connection to the post: a. Apply adhesive to the inside wall of the top of the post. b. Insert the Post Brackets into the posts.
c. Confirm alignment by setting Cap Rail into place before adhesive sets.
3. For set screw connection to the post: a. Drill and thread a 1/4"-20 hole 5/8" to center from the top of the post. b. Insert the Post Bracket into
the post. c. Set Cap Rail into place to confirm alignment. d. Use the 1/4"-20 set screw – provided – to lock the Post Bracket into place.
4. Once Cap Rail is in place, confirm alignment and tighten the two set screws on the underside of the expansion connector.
Wagner / Braun • 888.243.6914 • 414.214.0444 • FAX: 414.214.0450 • www.shopwagner.com
11
BRASS / SS
FITTINGS
a
• Adjustable Corner Bracket
• 60 to 269 degree range
GLASS
RAILING
• Designed for use
with Wagner Slotted
Cap Rail sections.
• No welding or special tools.
• Unique expansion
connector – patent
pending – is inserted
into the Cap Rail
slot. Once the two
set screws are fully
tightened, the bracket is locked into
place.
WAGNERAIL
SYSTEM
31/4"
WagnerailTM Rail Ends and Wall Returns
www.lumenrail.com
∅
WALL RETURN GASKET
WALL RETURN WITH HANDRAIL BRACKET
Satin Finish
• Splice to slotted Cap Rail using internal Transition Sleeve with
adhesive.
• For Lumenrail, wires may be routed through Wall Return.
• When routing wire through Wall Return, use Wall Return Gasket.
∅
OD
∅a
ID
∅b
For Lumenrail® wall mount installations,
these inserts are placed between the wall
return and the wall surface to fill the gap and
protect the wiring from exposure. Apply silicone sealant/adhesive to interior of wall
return before setting gasket into place.
/2"
The components on these two pages are designed for use with our
slotted Cap Rail sections. They are fabricated from aluminum and
stainless steel pipe with a diameter matching that of Wagner’s slotted Cap Rail. The Transition Sleeve shown below permits the Cap
Rail to be joined with the thicker walled wall returns and rail ends.
1
GLASS
RAILING
WAGNERAIL
SYSTEM
RAIL ENDS AND WALL RETURNS
Use With
OD
1.66" OD
1.90" OD
1.39"
1.62"
ID
Neoprene
/8"
7
/8"
LU004
LU003
7
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
31/4"
OD
SPIRAL STAIRS
BALCONIES
CABLE
RAILING
6"
Stan
9/35
OD
wall
1.66"
1.90"
.140"
.145"
Left Hand
Aluminum
Stainless
LU540L
LU530L
LU520L
LU510L
Right Hand
Aluminum
Stainless
LU540R
LU530R
LU520R
LU510R
TRANSITION SLEEVE
Aluminum for use with either Aluminum or Stainless Steel Cap Rails.
Joe
1/29
• This step-down sleeve is used to transition
between thinner walled Slotted Cap Rail and
matching Wall Returns, Rail Ends and
Posts.
• Use Lido-Weld structural adhesive for
attachment.
GR2166
GR2190
GR2166
GR2190
GR3166
GR3190
to
to
to
to
to
to
12 rev1 3-7-07
11/4"
11/2"
11/4"
11/2"
11/4"
11/2"
Sch.
Sch.
Sch.
Sch.
Sch.
Sch.
40
40
80
80
40
40
Pipe
Pipe
Pipe
Pipe
Pipe
Pipe
(1.66"
(1.90"
(1.66"
(1.90"
(1.66"
(1.90"
OD,
OD,
OD,
OD,
OD,
OD,
.140"
.145"
.200"
.200"
.140"
.145"
Wall)
Wall)
Wall)
Wall)
Wall)
Wall)
LU404
LU403
LU406
LU407
LU402
LU401
ADHESIVE
For connections of all metals – including aluminum – where air flow
permits curing, use 3M Scotch-Weld Epoxy.
For stainless steel and brass connections where metal-to-metal contact restricts air curing, use Lido-Weld Adhesive.
3M SCOTCH-WELD
LIDO-WELD
SA533 Applicator Gun
SA531 Epoxy
14664
1.10 oz.
WagnerailTM Rail Ends and Wall Returns
www.lumenrail.com
RAIL END WITH WALL RETURN AND WALL MOUNT BRACKET
40 pipe with Wall Bracket welded in place.
• These Rail Ends are un-slotted. Splice to Cap Rail using internal
Transition Sleeve with adhesive.
• Use Wall Return Gasket as noted on page 12 if required.
• Meets ADA and code requirements for 12" horizontal extensions at
top and bottom of stairs and ramps.
• Supplied with a satin finish. Contact Wagner for polished,
anodized or other finish options.
• See Angle Range Selector on page 15 to determine angles.
6"
6"
2"
31/4"
31/4"
2"
12"
12"
OD
2"
CABLE
RAILING
OD
2"
α
1.66"
1.66"
1.66"
1.66"
1.66"
1.90"
1.90"
1.90"
1.90"
1.90"
1.66"
1.66"
1.66"
1.66"
1.66"
1.90"
1.90"
1.90"
1.90"
1.90"
.140"
.140"
.140"
.140"
.140"
.145"
.145"
.145"
.145"
.145"
.140"
.140"
.140"
.140"
.140"
.145"
.145"
.145"
.145"
.145"
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
Left
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Top Rail End
Right
LU549TL
LU543TL
LU542TL
LU541TL
LU540TL
LU539TL
LU533TL
LU532TL
LU531TL
LU530TL
LU529TL
LU523TL
LU522TL
LU521TL
LU520TL
LU519TL
LU513TL
LU512TL
LU511TL
LU510TL
LU549TR
LU543TR
LU542TR
LU541TR
LU540TR
LU539TR
LU533TR
LU532TR
LU531TR
LU530TR
LU529TR
LU523TR
LU522TR
LU521TR
LU520TR
LU519TR
LU513TR
LU512TR
LU511TR
LU510TR
OD
wall
α
1.66"
1.66"
1.66"
1.66"
1.66"
1.90"
1.90"
1.90"
1.90"
1.90"
1.66"
1.66"
1.66"
1.66"
1.66"
1.90"
1.90"
1.90"
1.90"
1.90"
.140"
.140"
.140"
.140"
.140"
.145"
.145"
.145"
.145"
.145"
.140"
.140"
.140"
.140"
.140"
.145"
.145"
.145"
.145"
.145"
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
5°
27°
30°
33°
36°
Bottom Rail End
Left
Right
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Aluminum
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
Stainless
LU549BL
LU543BL
LU542BL
LU541BL
LU540BL
LU539BL
LU533BL
LU532BL
LU531BL
LU530BL
LU529BL
LU523BL
LU522BL
LU521BL
LU520BL
LU519BL
LU513BL
LU512BL
LU511BL
LU510BL
LU549BR
LU543BR
LU542BR
LU541BR
LU540BR
LU539BR
LU533BR
LU532BR
LU531BR
LU530BR
LU529BR
LU523BR
LU522BR
LU521BR
LU520BR
LU519BR
LU513BR
LU512BR
LU511BR
LU510BR
13
BRASS / SS
FITTINGS
α
ALUMINUM
RAILINGS
wall
SPIRAL STAIRS
BALCONIES
OD
GLASS
RAILING
α
WAGNERAIL
SYSTEM
• Rail Elbow and Wall Return are bent from one piece of Schedule
Slotted Cap Rail Elbows
www.lumenrail.com
WAGNERAIL
SYSTEM
HORIZONTAL MITER ELBOWS
Use with internal splice shown on page 10.
GLASS
RAILING
Satin Finish
b
Note: Photo depicts 2.50" OD Glass Rail Cap
a
Note: Photo depicts 2.50" OD Glass Rail Cap
a
a
b
Aluminum
Stainless
a
b
Aluminum
Stainless
1.66"
1.90"
6"
6"
GR2166MK.4
GR2190MK.4
GR3166MK.4
GR3190MK.4
1.66"
1.90"
6"
6"
GR2166MKV.4
GR2190MKV.4
GR3166MKV.4
GR3190MKV.4
CUSTOM ANGLES FOR MITER ELBOWS ARE AVAILABLE UPON REQUEST
c
d
b
CABLE
RAILING
VERTICAL MITER ELBOWS
Use with internal splice shown on page 10.
b
For Custom Miter
Elbows, provide
Wagner with Slotted
Tube diameter;
angles c and d, and
tangent length b.
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
SPIRAL STAIRS
BALCONIES
Satin Finish
Al
18/35
14
Greg
1/13
WagnerailTM Standard Post Options
www.lumenrail.com
• Return to Post and Return to Floor Posts are bent from one section
ing Slotted Cap Railing.
• Meets ADA and code requirements for 12" horizontal extensions at
top and bottom of stairs and ramps.
• Supplied with a satin finish. Contact Wagner for polished,
anodized or other finish options.
W2T
Return to Post Top
GLASS
RAILING
W1T
Return to Floor Top
• Use appropriate Transition Sleeve for splice connection to match-
SPECIFYING YOUR POST:
CABLE
RAILING
• Pipe size – 11⁄4" or 11⁄2"
• Select post style
• Determine mounting option – surface,
embedded or fascia mount
• Stair/ramp angle
• Stainless: Type 304; Aluminum: 6063
• Finish – satin or polished
• Height
ANGLE RANGE SELECTOR
W1B
Return to Floor Bottom
W2B
Return to Post
Bottom
W3
Level Return to Floor
Post Mounted Stainless Steel
Lumenrail® with Cable Rail Infill
W4B
Return to Floor Bottom
W5A
Intermediate
Post Adjustable
BRASS / SS
FITTINGS
W4T
Return to Floor Top
ALUMINUM
RAILINGS
Posts will meet structural code requirements when proper spacing is specified.
SPIRAL STAIRS
BALCONIES
Determine your stair angle then
select posts or rail ends as follows:
5°
4° to 6°
27°
25.5° to 28.5°
30°
28.5° to 31.5°
33°
31.5° to 34.5°
36°
34.5° to 37.5°
WAGNERAIL
SYSTEM
of pipe.
• Aluminum Posts are produced from 6063-T52 Alloy, Schedule 80
pipe – .200" wall.
• Stainless Steel Posts are produced from Type 304, Schedule 40
pipe – .145" wall
W5I
Intermediate
Post Level
15
Lumenrail®
www.lumenrail.com
System of mechanical connectors to insert
high output LED Light Sticks in aluminum and
stainless steel slotted Cap Rail.
50,000 Hours •
Optional Colors •
Handrail or Guardrail •
Three Beam Patterns •
Latest LED Technology •
Two Luminous Intensities •
Accent or Practical Lighting •
Improve Safety and Security •
SPIRAL STAIRS
BALCONIES
CABLE
RAILING
GLASS
RAILING
WAGNERAIL
SYSTEM
Lumenrail® LED Lighted Railing System
Light Output
High Output
The High Output LED Light Strip provides illumination levels of 127
lms/ft for Cool White and 145 lms/ft for Warm White. High Output is
best suited for interior applications requiring a minimum of 10 footcandles along ramps or stairs. High Output power consumption is 8
watts/ft.
Standard Output
The Standard Output LED Light Strip provides illumination levels of
48 lms/ft for Cool White and 38 lms/ft for Warm White. Standard
Output is appropriate for exterior or dark interior applications with
lower ambient light levels. Standard Output power consumption is 2
watts/ft.
Accent Lighting
While the Standard Output Light Strip is an excellent product for
accent lighting applications, a more economical option is being
researched that will provide an aesthetically pleasing glow for your
railing applications. This product will be available by the second
quarter of 2007. Go to www.lumenrail.com for the latest information.
The Lumenrail® Lighting Strip is comprised of an LED circuit board
and optical assembly mounted within an aluminum channel. The
ends are closed with stainless steel end caps and sealed to inhibit
water entry.
Lumenrail Light Strips are
sold as part of an assembly utilizing Wagner
Slotted Cap Rail and
mounting
hardware.
Refer to pages 21 and 22
for specification key.
Fixtures are provided with double end feeds – wires at both ends. If
one end is not needed, simply cut and use a wire nut to close the
end.
LED Lumen depreciation at 50,000 hours is 30%.
The LED Light Strip is available in two intensities – Standard Output
and High Output.
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
Training Air Wing-Five NAS Whiting Field
Sandy
1/1
16
Nelly
1/1
Keri
3/3
Lumenrail®
www.lumenrail.com
LUMENRAIL® BRACKETS
Patent Pending
Strips within the slotted Cap Rail.
• Not required if using Wall or Post Mount Brackets for this purpose.
• Stainless Steel for use with either Stainless or Aluminum Cap
SPIRAL STAIRS
BALCONIES
Post Mount Handrail Brackets with wireways
are presently under development. Contact
Wagner regarding availability.
Rails.
• These clips are only available as part of the Lumenrail® assemblies
shown on pages 20 to 23.
15/8"
.075"
a
ALUMINUM
RAILINGS
.31"
11/4"
3
/4"
3
/8-16 X 3/4"
Socket Head Screw
a
Satin
Stainless
1"
11/4"
LU103
LU102
Optical assemblies are available to vary the beam spread. 45 and 65 degree distributions are best suited for illuminating walkways. The 10
degree distribution provides accent lighting for optional infill options such as stainless steel cable, glass or 3Form ecoresin panels.
Standard Output – in footcandles
a
b
c
d
e
4.0
3.8
3.5
3.1
2.0
1.8
1.7
1.7
1.6
0.7
0.7
0.6
0.6
0.3
0.2
0.2
0.3
0.2
0.2
0.2
High Output – in footcandles
h
45°
h
34"
36"
38"
42"
65°
a
b
c
d
e
1'
2'
3'
4'
5'
h
a
b
c
d
e
34"
36"
38"
42"
12.0
11.4
10.5
9.3
6.0
5.4
5.1
5.1
4.8
2.1
2.1
1.8
1.8
0.9
0.6
0.6
0.9
0.6
0.6
0.6
Independent photometric test reports
and IES Format data are available
upon request.
17
BRASS / SS
FITTINGS
LIGHT OUTPUT AND DISTRIBUTIONS
10°
CABLE
RAILING
LIGHT STRIP MOUNTING CLIP
Patent Pending
• Mechanical connector designed to attach our line of LED Light
GLASS
RAILING
Handrail Brackets may also be used to
mount LED Light Strips in applications
where dimensionally appropriate.
WAGNERAIL
SYSTEM
• The Lumenrail® handrail bracket includes a stainless steel, integrated expansion connector that attaches to the Cap Rail without welding or adhesive.
• Integrated expansion connector permits simple field adjustment and fixture
replacement.
• 3-hole wall mount plate with snap on cover provides maximum strength with no
visible bolt heads.
• Stainless Steel bracket arms are hollow to permit routing of low voltage wire.
• Meets the dimensional requirements of the ADAAG, ANSI A117.1, ICC and
NFPA.
• End closure options include wall returns, rail ends with brackets, or end caps.
Lumenrail®
www.lumenrail.com
Lumenrail® integrates a low voltage LED based linear Light Strip within the Cap Rail.
Lumenrail® requires a power supply to transform and regulate the voltage. The power
supply is called a driver.
WAGNERAIL
SYSTEM
LED DRIVER (Power Supply)
Lumenrail® requires that the 24V driver be remotely located. The driver must be housed
in a rated enclosure for both interior and exterior applications.
Standard Output
Type
GLASS
RAILING
LUDRIVER20W 24V/20W
LUDRIVER100W 24V/100W
High Output
100 Watt LED Driver Specifications
• UL Class 2
• Temperature Performance: -40°C
through +60°C.
• Regulated Output; 1% line, 5% load
•
•
•
•
Up to 6'-6"
Up to 35'-0"
Two runs up to 49'-0"
with one run NTE 35'-0"
Supplies
Up to 12'-0"
32'-0"
18'-0"
46'-0"
71'-0"
with
with
with
with
18AWG
18AWG
14AWG
12AWG
Remote
Distance
18'-0" with 18AWG
46'-0" with 14AWG
71'-0" with 12AWG
Contact Wagner regarding dimmer options
Voltage Options: 120V, 230V or 277V
Power Factor: 90% min
Total Harmonic Distortion: 20% max
Current Crest Factor: 1.5 max
DRIVER ENCLOSURE
• Rated for both interior and exterior applications.
• Optional accessory available from Wagner if specified.
• Wire, conduit and fittings supplied by others.
Kane
6/17
LED Driver placement (sold separately)
.022" clear holes
3.82"
Opening for
1
/2" conduit entry.
Conduit and fittings
are provided by others.
Watertight gland
provided by Wagner.
Gland can accept 0.114"
to 0.025" OD wire. Wire
is provided by contractor
and must be rated for
exterior applications.
2.95"
CABLE
RAILING
SPIRAL STAIRS
BALCONIES
This compact, electronic driver is protected
against open circuit, short circuit, overload and
overheating conditions. It is UL recognized and
FCC compliant.
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
Type
LUDRIVER100W 24V/100W
Driver Size:
9.45" long, 1.7" wide and 1.16" high
Remote
Distance
Supplies
9.37"
3.90"
11.14"
Enclosure front view, without cover
Light Strips may be daisy chained to the extent permitted by the driver.
Use wire nuts or other cable connection as required by your local electrical code.
Light Backing Strip
22 AWG, 600 Volt
TTFN Rated
Power Cord
Slotted Tube Insert
As Required
Double End Feed Termination
Secondary Feed Routed
Through Stainless Bracket
18
Light Mounting Clip
Wire Nut Connections Within Wireway
Wall Return With Gasket
Transition Sleeve
LED Light Fixture
Driver with Enclosure
120 - 277 Volt Input
(Conduit Entry)
120 - 277 Volt Input
(Conduit Entry)
Post Mounted Lumenrail®
www.lumenrail.com
EMBEDDED MOUNT
• In new installations, use Wagner
SURFACE MOUNT
• Weld Snap-On Cover Flange
1"
post sleeves or EZ Sleeves –
shown on page 195 – to locate
anchor holes for setting posts. If
wire is to be routed through post,
conduit and wire must be cast-inplace as well.
• In the case of existing concrete
surfaces, holes must be core
drilled to accept the Lumenrail®
posts.
• Posts are set into place using
Rockite® or Kwixset® anchor
cement.
• Use optional flange to cover the
grout ring.
/16"
13
41/2"
Clear Hole for
3
/8" Bolts
31/4" Diameter
Bolt Circle
Refer to pages 182 to 194 for Wagner’s complete line of Flanges.
SNAP-ON COVER FLANGE BASE
COVER FLANGE
Tube
OD
1 /4"
11/2"
1.66"
1.90"
1
3003
304
Diameter Aluminum Stainless
4 /8"
43/8"
3
2066B 2067B
2076B 2077B
Pipe
Size
Tube
OD
Cover
Diam.
1 /4"
11/2"
1.66"
1.90"
4 /2"
41/2"
1
ROCKITE
1
3003
304
Height Aluminum Stainless
1"
1"
2066.4 2067.4
2076.4 2077.4
/2" or 3/4"
conduit
Concrete
HEAVY BASE PLAIN FLANGE WITH
SET SCREW
For use as a cover
flange only. Set screws
are not for structural
use.
18 gauge, Satin Finish
ANCHOR AND PATCHING EXPANSION CEMENT
®
1
Satin Finish
Pipe Size
Tube
OD
Aluminum
Stainless
1 /4"
11/2"
1.66"
1.90"
1469.4
1477.4
1529.4
1537.4
1
EZ SLEEVE
SPIRAL STAIRS
BALCONIES
Pipe
Size
Rockite
CABLE
RAILING
Will mechanically attach
to Snap-On Cover
Flange Base or use as
a Cover Flange in
embedded post applications.
Flange Base must be
welded to the base of the
Post. Wagner can provide these pre-assembled upon request.
Aluminum are .250"
thick; Stainless are .180"
thick.
Slip Flange
With or Without
Set Screw
GLASS
RAILING
your surface using 3/8" bolts –
supplied by others. Be sure to
select fasteners appropriate
for your substrate.
• Drop Cover Flange into place
and snap-on. The secure connection of cover to base is
provided by formed tabs produced with precise tolerances.
WAGNERAIL
SYSTEM
Base to selected post.
• Mount the Flange Base to
®
KWIXSET
Exterior Anchor Cement
ALUMINUM
RAILINGS
Melody
18/18
Fernando
1/4
EZ3006
See page 195 for more
information.
BRASS / SS
FITTINGS
RK10051
50 lb. pail
KW10402 50 lb. pail
RK10010
10 lb. box
KW10401 25 lb. box
Follow package instructions.
See page 196 for more information on Rockite and Kwixset.
NEW: Double
Rail Post
Bracket
Assembly
Contact Wagner for more information.
19
Lumenrail® Wall Mount
www.lumenrail.com
GLASS
RAILING
WAGNERAIL
SYSTEM
Wall Return Gasket
4"
End Cap
CABLE
RAILING
Transition Sleeve
Wall Return with
Handrail Bracket
Slotted Tube Insert
Backing Strip
LED Light Strip
These Lumenrail® assemblies house a low voltage LED based Light Strip which is integrated into the underside of the handrail. It comes
complete with the linear Light Strip installed in the handrail and required power supplies – drivers. Electrical daisy chain connections must be
made on site. 120 or 277 volt drivers are available. The drivers must be remotely located.
WALL MOUNT WITH WALL RETURNS
If the “a” dimension is greater than 54", Wall Bracket Assemblies
and additional LED fixtures will be included, as necessary.
WALL MOUNT WITH END CAPS
31/4"
.10"
Assemblies where the “a” dimension is between 11" and 54" will
include:
• Cap Rail
• Two Wall Returns with brackets – one left, one right.
• Two Wall Return Gaskets
• Two Transition Sleeves
• LED Light Strip
• Driver (Power Supply)
• Two Light Mounting Clips
• Backing Strip
• Slotted Tube Insert
• Structural Adhesive
6"
a
Space brackets 4 to 5 feet on center
If the “a” dimension is greater than 60", Wall Bracket Assemblies
and additional LED fixtures will be included, as necessary.
Assemblies where the “a” dimension
is between 20" and 60" will include:
• Cap Rail
• Two Handrail Brackets
• Two End Caps
• LED Light Strip
• Backing Strip
a
Space brackets 4 to 5 feet on center
20
6"
31/4"
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
SPIRAL STAIRS
BALCONIES
Light Fixture
Mounting Clip
4"
Lumenrail® Wall Mount
www.lumenrail.com
WALL MOUNT FOR STAIRS AND RAMPS
31/4"
Assemblies where the “a” dimension is between 11" and 44" will include:
• Cap Rail
• Two Rail Ends – one top and one bottom – with Wall Return and Bracket.
• Two Wall Return Gaskets
• LED Light Strip
a
• Backing Strip
2"
GLASS
RAILING
CABLE
RAILING
If the “a” dimension is greater than 44", Wall
Bracket Assemblies and additional LED fixtures
will be included, as necessary.
12"
t
ke
ac
r
eb
o5
t
s4
r
nte
ce
SPIRAL STAIRS
BALCONIES
n
to
fee
ac
Sp
WAGNERAIL
SYSTEM
.10"
6"
ALUMINUM
RAILINGS
* Available in a left or right configuration. Left and right are determined by standing at the
bottom of the stair or ramp and looking upward. The wall to your left will require a left hand
configuration while the wall to your right will require a right hand configuration.
Ken
9/16
WALL MOUNT ASSEMBLIES ORDER CODE:
L
__
__
__
__
__
__ __
__
__
Lumenrail
Size/Alloy
Finish
Mounting
Rail Angle
Light Distribution
Light Color
Voltage
Driver Enclosure
1 = 1.66"
Aluminum
2 = 1.90"
Aluminum
3 = 1.66"
Stainless
Steel
4 = 1.90"
Stainless
Steel
Standard:
4 = Satin
Custom:
7 = Polished
A = Clear
Anodized
X = Other
W = Wall Returns
with Brackets
E = Brackets with
End Caps
R = Rail Ends
with Brackets,
Right Hand*
L = Rail Ends
with Brackets,
Left Hand*
X = Other
A = None
B = 5°
C = 27°
D = 30°
E = 33°
F = 36°
X = Other
1 = 10°
4 = 45°
6 = 65°
3K = Warm White
5K = Cool White
3H = Warm White,
High Output
5H =Cool White,
High Output
RD = Red
GR = Green
BL = Blue
AM = Amber
1 = 120V
2 = 277V
I = Interior
E = Exterior
N = Not Required
(Supplied by
others)
__ __
Length
Enter the
length (a)
in inches
Example:
The selections below (in blue) indicate a Lumenrail® Wall Mount Assembly with the following specifications: 1.66" OD Stainless Steel, Satin
Finish, Wall Return Mount, 5 Degree Ramp, 65 Degree Distribution, Warm White, 120V, Interior, “a” dimension equals 48". It would result in
the following order code – L34WB63K1I48
L
3
4
W
B
6
3K
1
I
48
Lumenrail
Alloy
Finish
Mounting
Rail Angle
Light Distribution
Light Color
Voltage
Driver Enclosure
Length
21
BRASS / SS
FITTINGS
Use the specs below to create an order code to obtain a quick price from Wagner for your assembled wall mount railing. Enter a number or
letter into each box as indicated by the key below each heading and submit to Wagner. You can also go to www.lumenrail.com and use our
online configuration tool to make your request.
Lumenrail® Post Mount
www.lumenrail.com
Use the specs below to create an order code to obtain a quick price from Wagner for your assembled post mount railing. Enter a number or
letter into each box as indicated by the key below each heading and submit to Wagner. You can also go to www.lumenrail.com and use our
online configuration tool to make your request.
L
__
__
__
__
Lumenrail
Size/Alloy
Finish
Mounting
Rail Angle
1 = 1.66"
Aluminum
2 = 1.90"
Aluminum
3 = 1.66"
Stainless
Steel
4 = 1.90"
Stainless
Steel
Standard:
4 = Satin
Custom:
7 = Polished
A = Clear
Anodized
Aluminum
X = Other
Standard:
E = Embedded
Mount
Custom:
S = Surface
Mount
F = Fascia
Mount
X = Other
A = None
B = 5°
C = 27°
D = 30°
E = 33°
F = 36°
X = Other
GLASS
RAILING
WAGNERAIL
SYSTEM
POST MOUNT ASSEMBLIES ORDER CODE:
__
__ __
__
Light
Light Color
Voltage
Distribution 3K = Warm White 1 = 120V
5K = Cool White 2 = 277V
1 = 10°
3H = Warm White,
4 = 45°
High Output
6 = 65°
5H =Cool White,
High Output
RD = Red
GR = Green
BL = Blue
AM = Amber
__
__ __
__
Driver Enclosure
Length
Post Style
Height
Enter the
length (a)
in inches
F = Return
to Floor
P = Return
to Post
L = Level
Enter the
height (h)
in inches
I = Interior
E = Exterior
N = Supplied by
others
__ __
CABLE
RAILING
Example:
The selections below (in blue) indicate a Lumenrail® Post Mount Assembly with the following specifications: 1.90" Aluminum, Clear Anodized,
Embedded, 33 Degree Stair, 65 Degree Distribution, Cool White, High Output, 120V, Exterior, “a” dimension equals 36", Return to Floor Style
Posts, and “h” equals 42" . It would result in the following order code – L2AEE65H1E36F42.
L
2
A
E
E
6
5H
1
E
36
F
42
Lumenrail
Alloy
Finish
Mounting
Rail Angle
Light
Distribution
Light Color
Voltage
Driver Enclosure
Length
Post Style
Height
a
SPIRAL STAIRS
BALCONIES
6"
Assemblies where the “a” dimension is
between 11" and 54" will include:
• Cap Rail
• Two End Posts – one top, one bottom
• LED Light Strip
• Backing Strip
• Lido-Weld Adhesive
If the “a” dimension is greater than 54",
Intermediate Posts and additional LED fixtures will be included, as necessary.
If this is a guardrail – generally required if
there is a drop of greater than 30" on one
side, no openings greater than 4" are permitted. An infill of some type will be
required. Select carefully as not all infill
options are suitable for use with lighted
railing.
BRASS / SS
FITTINGS
h
ALUMINUM
RAILINGS
LEVEL RAILING
Chad
6/6
22
Paul
13/31
Lumenrail® Post Mount
www.lumenrail.com
HANDRAIL AND GUARDRAIL
Guards are generally required for ramps, stairs or landings above
30". The height will vary depending on the code. Commercial codes
require a guard to be 42" in height while residential codes only
requires a guard to be 36" in height – always confirm these dimensions with your local authorities.
An option is to install Lumenrail® into the handrail portion of a guard
and use the light to wash the infill. Wagner is presently developing
components that will permit wire routing through a handrail mounted
in this fashion. Go to www.lumenrail.com for the latest developments.
The details shown here are variations to consider when specifying a
stair railing.
GLASS
RAILING
Handrails are located between 34" and 38" and have dimensional
limitations for graspability. As such, if a 42" guardrail is called for on
a stair or ramp, it will also require a secondary handrail at the appropriate height. A guard Cap Rail that is not used as a handrail would
not have a graspability size limitation.
Guards also have opening limitations to consider. The most common
requirement is that no opening be large enough to allow a 4" sphere
to pass. Infills such as ecoresin panels, Archimesh, vertical pickets,
glass or cable may be used and will present different challenges
when used with Lumenrail®.
WAGNERAIL
SYSTEM
Handrails are in place to provide guidance while the purpose of a
guardrail is to prevent accidental falls.
CABLE
RAILING
SPIRAL STAIRS
BALCONIES
Rail with top and bottom extensions, return to floor
Rail with top extension, return to floor
ALUMINUM
RAILINGS
BRASS / SS
FITTINGS
Rail with top and bottom extensions, return to post
Rail with top extension, return to post
Refer to pages 27 to 33 for infill options.
In a residential application, the Cap Rail can serve as both a
handrail and guardrail. In a commercial application requiring a
42" high guard, a secondary handrail will be required.
If this is a guardrail – generally required if there is a drop of greater
than 30" on one side, no openings greater than 4" are permitted. An
infill of some type will be required. Select carefully as not all infill
options are suitable for use with lighted railing.
23
BRASS / SS
FITTINGS
ALUMINUM
RAILINGS
SPIRAL STAIRS
BALCONIES
CABLE
RAILING
GLASS
RAILING
WAGNERAIL
SYSTEM
Lumenrail® Wall Mount Installation
PLAN
1. Measure the staircase, walkway or landing where you will be
installing Lumenrail®.
2. Prepare a simple sketch of your railing. The materials needed include Cap Rail; neoprene insert filler; Light Mounting Clip;
Light Backing Strip; Lido-Weld Adhesive; Handrail Bracket
Assembly; Sleeves; Transition Sleeves; LED Light Strip; Driver,
Fasteners; and either Wall Returns, Rail Ends or End Caps.
Verify lengths of all internal hardware components to determine
the correct LED Light Strip length.
3. Determine the length of the Cap Rail and be sure to allow for
Wall Returns, Rail Ends or End Caps. These will require subtracting from the overall length.
4. Determine where the electrical wire needs to feed the railing.
5. Create a detailed parts list consisting of all parts and quantities required. Space the Wall Mount Brackets equally throughout the length of the rail. We recommend spacing the wall
mount brackets 4 to 5 feet apart. For stair applications, it is
desirable to transition the handrail past the last stair with a horizontal rail 6 to 12 inches. Some local codes require this extension to be 12 inches. Contact your local authorities to confirm
requirements.
6. Place your order by contacting Wagner or online at
www.shopwagner.com. Note that due to numerous substrate
applications, our Wall Mount Brackets do not include mounting
screws. Your application will require additional hardware available at your local hardware store or industrial supplier.
www.lumenrail.com
4. Place the Cap Rail on the wall mount expansion brackets and
adjust the brackets for the proper angle. Before you securely
tighten the brackets to the wall, verify the fit of joints and seams
using the internal sleeves and transition sleeves.
5. Dry assemble the railing with Internal Sleeves and Transition
Sleeves to verify fit.
a. For Transition Sleeves, apply adhesive and insert the
sleeve into the smaller of the two inside diameter rails first.
b. For Internal Sleeves, apply adhesive to the inside of the
Cap Rail and insert the sleeve halfway into the Cap Rail.
After the sleeve is inserted, apply adhesive to the opposite
rail interior and join the two components. Immediately wipe
excess adhesive from the joint. Place a rag under the joint
to catch any excess adhesive that might drip from the joint.
Wagner recommends tying together the two sections
joined with Lido-Weld adhesive to prevent any slippage or
gaps prior to the adhesive drying.
6. Securely tighten the Cap Rail to the Brackets by screwing in
the set screws on the expansion handrail bracket assembly.
7. Use the Transition Sleeves to secure wall returns or rail ends
to the Cap Rail. See 5.a above for application.
8. Once the installation is complete, remove any protective wrap
or film from the railing.
9. Maintain the rich finish of your rail with Lido Luster metal polish.
PREPARATION
1. Determine the required height of your railing. Most codes
require handrail to be between 34 and 38 inches in height.
Guardrail height is generally 42 inches. Confirm these requirements with your local code authorities.
2. Mark the location of your railing installation with a pencil.
3. Mark the location of the wall mount brackets with a pencil.
4. Use screws to fasten the wall mount bracket mounting
plate to a stud, or use an appropriate fastener as determined
by your particular mounting condition (i.e., hollow wall fasteners or masonry anchors).
5. Carefully read the instructions for the Lido-Weld adhesive
prior to installation. This adhesive is formulated to bond metals
in the absence of air. Wagner recommends applying the adhesive to the inside diameter of the pipe, rail or Cap Rail, rather
than the internal sleeve. This will help prevent the adhesive
from being forced out of the rail at the seam.
Greg
7/10
6. Confirm proper railing installation locations for jobs with
more than one railing by verifying initial measurements with
railing dimensions
INSTALLATION
1. Leave as much of protective wrapping on the Lumenrail® components as possible during the following process.
2. Mark the railing slope and height, and wall mount bracket location.
3. Loosely fasten the wall mount brackets to the wall. Whether the
brackets are fastened to a stud, or drywall, it must be determined if a wire way needs to be drilled through the substrate.
The wire way will be located in either the center of a wall mount
bracket or in the rail end.
24
Liz
4/4
www.lumenrail.com
2. Make a simple sketch of your railing. The materials needed
include Cap Rail; Insert Filler; Light Mount Brackets; Light
Backing Strip; Lido-Weld Adhesive; Post Mount Bracket;
Internal Sleeves; Transition Sleeves; and LED Light Strips.
Verify lengths of all internal hardware components to determine
the correct LED Light Strip length.
4. Determine where the electrical wire needs to feed the railing.
2. Mark the location of your post installation with a pencil.
3. Carefully read the instructions for the Lido-Weld adhesive
prior to installation. This adhesive is formulated to bond metals
in the absence of air. Wagner recommends applying the adhesive to the inside diameter of the pipe, rail or Cap Rail, rather
than the internal sleeve. This will help prevent the adhesive
from being forced out of the rail at the seam.
4. Confirm proper railing installation locations for jobs with
more than one railing by verifying initial measurements with
railing dimensions.
INSTALLATION
1. Leave as much of protective wrapping on the Lumenrail® components as possible during the following process.
2. For Embeded Posts:
a. If power is fed from the driver through the post, feed the
f. If the post top is a welded connection, disregard the
mechanical portion of this assembly. Also, if the post top is
welded, slide the flange cover up the post prior to setting
the post in place.
3. For Surface Mounted Posts:
a. Fasten the posts by loosely attaching the post flange bases
to the substrate with one screw.
b. If power is fed from the driver through this post, feed the
wire through the post top assembly, flange cover and post,
and make all necessary electrical connections.
c. Install the remaining flange base screws and plumb and
level the posts using shims, if necessary.
d. Securely tighten all screws.
e. For asphalt applications Wagner recommends core drill
and Rockite for embedded posts.
4. Place the Cap Rail on the post top assembly and adjust all of
the post tops for the proper angle.
5. Dry assemble the railing with Internal Sleeves and Transition
Sleeves to verify fit.
a. For Transition Sleeves, apply adhesive and insert the
sleeve into the smaller of the two inside diameters rails first.
b. For Internal Sleeves, apply adhesive to the inside of the
Cap Rail and insert the sleeve halfway into the Cap Rail.
After the sleeve is inserted, apply adhesive to the opposite
rail interior and join the two components. Immediately wipe
excess adhesive from the joint. Place a rag under the joint
to catch any excess adhesive that might drip from the joint.
Wagner recommends tying together the two sections
joined with Lido-Weld adhesive to prevent any slippage or
gaps prior to the adhesive drying.
6. Securely tighten the Cap Rail to the post top assembly by
screwing in the set screws on the post top assembly.
7. Use the Transition Sleeves to secure rail ends to the Cap Rail.
See 5.a above for application.
8. Once the installation is complete, remove any protective wrap
or film from the railing.
9. Maintain the rich finish of your rail with Lido Lustre metal polish.
25
BRASS / SS
FITTINGS
PREPARATION
1. Determine the required height of your railing. Most codes
require handrail to be between 34 and 38 inches in height.
Guardrail height is generally 42 inches. Confirm these requirements with your local code authorities.
e. If the post top is a mechanical connection, attach the post
top assembly to the top of the post using Lido-Weld adhesive and/or a set screw.
ALUMINUM
RAILINGS
7. Place your order by contacting Wagner or online at www.shopwagner.com. Note that due to numerous substrate applications,
our surface mounting flanges do not include mounting screws.
Your application will require additional hardware available from
your local hardware store or industrial supplier.
d. When the Rockite is set, slide the flange cover down the
post and use adhesive to secure the cover to the substrate.
SPIRAL STAIRS
BALCONIES
6. Create a detailed parts list consisting of all parts and quantities required. When calculating quantities of posts needed,
place a post 6 inches from the end cap or elbow, and no
greater than 6 inches from a splice. Then space equally
throughout the length of the rail. Remember, our Cap Rail is
available in lengths up to 18 feet. We recommend spacing the
posts 4 to 5 feet apart. For stair applications, it is desirable to
transition the handrail past the last stair with a horizontal rail 6
to 12 inches. Some local codes require this extension to be 12
inches. Contact your local authorities to confirm requirements.
c. Backfill the hole with Rockite and create a slight mound of
Rockite around the post to allow water to drain from the
post.
CABLE
RAILING
5. Determine how the posts will be mounted – surface mounted with a welded on flange base/snap-on cover assembly, or
embedded below the surface. Note that the embedded installation requires a longer post to meet code railing height
requirements.
b. Once you have the correct railing height determined, position the posts and begin to plumb and level using shims if
necessary.
GLASS
RAILING
3. Determine the length of the Cap Rail and be sure to allow for
End Posts. These will require subtracting from the overall
length.
wire through the post top assembly, flange cover and post,
and make all necessary electrical connections.
WAGNERAIL
SYSTEM
PLAN
1. Measure the staircase, walkway or landing where you will be
installing Lumenrail®.
Lumenrail® Post Mount Installation

THE WAGNERAILTM SYSTEM

Transcription

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