ED-XRF- SCREENING ANALYSIS FOR ALL
Transcription
ED-XRF- SCREENING ANALYSIS FOR ALL
ED-XRF- SCREENING ANALYSIS FOR ALL HAZARDOUS SUBSTANCES TAN TECK BENG SHIMADZU ASIA PACIFIC XRF THEORY AND BASIC INSTRMENTATION Why use X-ray Fluorescence Spectrometry? 1. Good sensitivity and wide concentration range– from ppm to 100% 2. A high precision analysis method – It has beendesignated by the JIS, ANSI, and DNI Standards for analyzing inorganic materials (iron & steel/ non-ferrous/ ceramics). 3. Rapid analysis is possible without complex sample preparation. 4. Metals, powders, ceramics, rubber, plastics, and liquids can be measured directly. 5. Non Destructive Analysis Features of ED-XRF Spectrometers • Non-destructive rapid analysis (1 to 5 min) with no sample pretreatment • Wide element range (all elements from Na to U) • Wide concentration range (from a few ppm to 100%) • FP quantitative analysis without using standards • Accurate quantitative analysis using standard samples also possible • Qualitative analysis possible • Compact body with 100V power supply; no cooling unit required • Lower Instrument cost and easier maintenance than WD-XRF Principle of XRF Non destructive : X-ray is used for excitation and detection SAMPLE CONSIDERATION Area of Analysis Possible by ED-XRF Analysis area: average of 1, 3, 5, and 10mmφ areas Analysis depth varies depending on the sample and elements analyzed. Approx. 5mm for Cd in PVC 1mm 3mm 5mm 10mm Ti As Cd How Sensitive is ED-XRF? The minimum detectable quantity will vary depending on the sample material. The reasons for this variation are as follows. a) X-ray fluorescence emission from target elements is absorbed by surrounding materials. b) Primary x-rays from the x-ray tube are absorbed by the surrounding material and do not excite the target elements. Generally high atomic number materials absorb more x-ray than low atomic number material. In addition, absorption also increases if the material has a higher density. Therefore, in general, sensitivity is higher in plastics and lower in metals, as shown in the example below. Relative Sensitivity by Materials Variation in Sensitivity for Different Materials X-ray intensity / calibration curve I=I [element, content, matrix element, material, size, form, thickness, measurement conditions (diameter, energy, time…), and ...] Make Liquid material, size, X ray form, Resin intensity thickness and measurement Metal... conditions constant Normally I=I [element, content, matrix] 0 Quantitative value Content (%, ppm) Influence of Size and Shape on the Sensitivity and Precision Differences in Sensitivity Due to Sample Size or Thickness Theoretically, the larger the sample, the greater is the x-ray intensity. This also applies to thickness. X-ray intensity is greater for thicker samples. <Collimator Size> The x-ray irradiation diameter can be changed using an optional collimator. Using a smaller diameter for analysis generally decreases x-ray intensity levels. However, for samples comprised of differing sections, this can reduce the undesirable x-rays emitted from non-target areas, improving the relative sensitivity for the target area. Variations in X-ray Intensity due to Sample Thickness Intensity When analyzing Cd in plastics X-ray intensity increases until a thickness of approx. 5mm. When analyzing a thin sample, stack several layers of it. Samples which cannot be stacked must be corrected for thickness. Thickness Maximum Sample Depth in Difference Materials Concept and Current Stream on Testing Methods of IEC* for RoHS IEC63231 – Procedures for the Determination of Levels of Six Regulated Substances Lead, Mercury, Hexavalent Chromium, Polybrominated Biphenyls, Polybrominated Diphenyl Ethers) in Electrotechnical Products * International Electro technical Commission IEC International standardization of testing methods for RoHS International standardization of Testing methods for RoHS are under developing by IEC. Because I E C does not have TC for environmental issue,new environmentalTC(TC111)was founded in March 2005.officer is from Italy,convener is Mr.Mori from Fujitsu。 TC-111 consists of 3WG.Main theme are as follows; WG-1:Material Declaration WG-2:Environmentally Conscious Design WG-3:Test methods of hazardous substances By METI7s guidance JEITA(Japan Electronics and Information Technology Industries Association)was assigned to Secretariat and founded technical committee in Japan for WG3、 Dr.Chiba, National Institute of Advanced Industrial Science and Technology,assigned as chief examiner Convener is Mr.Markus Stutz,from German Motorola W G 2 Mr.Ichikawa was assigned to convener as per request from Japan. Foundation of WG 1 was delayed,but actual working have already started in JGPSSI(Japan Green Procurement Survey Standardization Initiative)and started discussing for developing a global standard alliance With E I A (The Electric Industries Alliance)and E I C T A(European Information & Communications Technology Industry Association) IEC Schedule onward • • • • • End Oct.2005 Domestic WG discussing countermeasure End Nov.2005 Draft amendment completion Dec.2005 Presenting Draft across member states July 2006 Final Voting. Oct 2006 To be Publish and make available as a Technical Standard. • According to response from each member states, they should discuss whether they hold final vote for international standard in the form of CDv(Committee Draft for voting) or need further amendment . IEC Overview of Testing methods and Screening For RoHS ・IEC Testing Methods are basically 2 stages methods consist of screening by XRF spectroscopy and other precise quantification methods which referred to testing methods developed by JBCE for Euenvironmental Committee. ・Under consideration that it is difficult for screening by XRF to get standard samples and sample pretreatment in-site, detection by qualitative analysis is a basic method. When standard samples available,quantitative analysis should be done. In that case international approved materials is not essential. ・At the phase of screening by EDX ,EDX and WDX are recommendable, but non-dispersive type cannot be used. ・On condition that IEC Testing method should not step into the legal definitions and interpretation on RoHS , materials are to categorized into 3 types. In the Working Draft they are Polymer,Metal,Electronics.) Especially testing method of non-homogeneous electronics(PWB/Component s)should be further discussed. Outline of RoHS testing method by IEC <IEC62321>- - recommendable analysis In the measurement flow under review, it is possible to choose a testing method among non-destructive/destructive testing and qualitative/quantitative analysis as screening measurement of x-ray spectroscopy, according to introduced equipments, standard of quality management, condition of getting standard sample. Yes Nondestructive Sample Preparation Sample Uniform? Samples Metallic Materials Polymer Materials Electronics (PWB/ Component Yes No 《Flowchart of Screening Procedure Mechanical Sample Preparation the Test Procedure》 Meets Limits? Yes Screening? Pass Entity based Further testing? Conforming Sample No Entity based Non Conforming Sample Pass No Mechanical Sample Preparation Verification Test Procedure Various Methods * On the assumption that of testing methods of IEC don’t step into legal definition and interpretation of RoHS, materials are classified into 3 (polymer metal electronics) in working draft. Specially, it is needed to discuss about testing method of heterogeneous electronics(PWB/components) that are not originally homogeneous. Entity based Conforming Sample Sample Uniform? Fail Entity based Non Conforming Sample Decision criteria will Be entity based Decision Outline of RoHS testing method by IEC <IEC62321>- substance Specified Brominated Flame Retardant (PBB/ PBDE) Hexavalent Chromium (C r6+) Mercury (H g) polymer chemistry materials recommendable analysis - Electronic parts Metal materials GC/MS HPLC+U V NA GC/MS HPLC+UV Alkali extraction Absorption spectrophotomet ry ICP-AES/MS CVAAS、AFS Spot test Heat water extraction Absorption spectrophotometry ICP-AES/MS CVAAS、AFS Alkali extraction Absorption spectrophotometry Lead/ ICP-AES/MS ICP-AES/MS Cadmium AAS AAS (Pb/C d) GC-MS:Gas Chromatography Mass Spectrometry、HPLC:High ICP-AES/MS CVAAS、AFS ICP-AES/MS AAS Pressure Liquid Chromatography with Ultraviolet Detection、ICP-AES:Inductively Plasma Atomic Emission Spectrometry、ICP-MS: Inductively Plasma Mass Spectrometry、(CV)AAS:(Cold Vapor)Atomic Absorption Spectrometry、AFS:A Fluorescence Spectrometry Analytical Methods Screening analytical method(sample pre-treatment not needed in principle) Analytical accuracy is inferior to destructive analytical method but suitable c in site analysis ED-XRF Energy Dispersive X-ray fluorescence WD-XRF wavelength dispersive x-ray fluorescence screening 6substances(5elements) It can analyze higher sensitive/higher accurately than EDX ,but rather difficult to make a sample preparation Precise analytical methods (need sample pre-treatment such as dissolution ,extraction etc.) sample pre-treatment is condition to dissolution, extraction. In case of deposition (Pb),volatilizing(Hg),value number change(Cr6+),it will be difficult to analyze precisely. In operation of scaling、addition, sufficient care by experts should be needed to prevent equation. ICP-AES ICP-MS AAS inductively coupled plasma atomic emission spectroscopy inductively coupled plasma mass spectrometry Atomic absorption spectrometry GCMS gas chromatography/mass spectrometry UV/VIS ultraviolet/visable spectrometry accurate analysing of Cd、Hg、Pb~need make solution need to abstract PBB/PBDE from resin need extract Cr6+ RoHS 1. Maximum Concentration Values→ The present situation is from the latest information of TAC. ・Decision of the values are given by the EC Environment Council in December 2003. The decision about including the Maximum concentration values based on homogeneous material is prepared. ・‘Homogeneous material’ means a materials that cannot be mechanically disjointed into different materials. (be not included in decision but explained in guidance) ・‘Unit’ is changed into ‘material’, therefore, definition of ‘unit’ is deleted. ・‘Maximum Concentration Values is for only impurities not included intentionally’ from the last session of guidance is also deleted. ・The term ‘homogeneous’ is understood as “of uniform composition throughout”, so examples of “homogeneous materials” would be individual types of plastics, ceramics, glass, metals, alloys, paper, board, resins and coatings. ・ The term “mechanically disjointed” means that the materials can be, in principle, separated by mechanical actions such as unscrewing, cutting, crushing, grinding and abrasive processes. ・A maximum concentration value of up to 0.1% by weight in homogeneous materials for lead, mercury, hexavalent chromium, PBB, PBDE and of up to 0.01% by weight in homogenous materials for cadmium will be permitted in the manufacture of new EEE. Maximum Concentration Values ・A plastic cover would be a ‘homogeneous material’ if it consisted exclusively of one type of plastic that was not coated with or had attached to it any other kinds of materials. In this case, the maximum concentration values of the RoHS Regulations would apply to the plastic. ・On the other hand, an electric cable that consisted of metal wires surrounded by non-metallic insulation materials would be an example of something that is not ‘homogeneous material’ because mechanical processes could separate the different materials In this case the maximum concentration values of the RoHS Regulations would apply to each of the separated materials individually. ・A semi-conductor package would contain many homogeneous materials, which include the plastic moulding material, the tin- electroplating coating on the lead frame, the lead frame alloy and the gold-bonding wires. <The definitions and interpretations given in the above-mentioned are taken from the guidance developed by the EC and agreed by TAC. It is dependent on the ratification of the Commission’s draft Decision establishing the maximum concentration values.> WHAT IS HOMOGENOUS MATERIALS lead-frame coating a le board surface finish d m f- ra e solder copper board finish epoxy glass copper Figure – Soldertec (2005), cross section of Homogenous Materials Outline of RoHS testing method by IEC <IEC62321>- recommendable analysis Sample Pretreatment – From IEC Draft - Parts Which can be Measured Directly Parts Recommended for Grinding Or Else this have to be done A sleeve without printing A sleeve with printing Metal case Terminal A Resin Insulation sealer Terminal B Sample pre-treatment can be very laboured intensive, grinding have been recommended. Pre-treatment is a must. Well informed manufacturers will understand that we cannot measured directly the component without sample pre-treatment. As can be seen, most electronic components are composite materials. The above is taken from one of our customers who have been using our EDX for their checking. Part sampling grinding test portion Sample Size Classification - Extracted from IEC draft Coarse Grinding/Milling ≈ 1mm diameter (Conventional EDX preferred , Micro beam result influence by local variation, Hand held may not be sensitive enough) Fine Grinding/Milling < 1mm daimeter (Conventional EDX preferred , Micro beam result influence by local variation, Hand held may not be sensitive enough) Very Fine Grinding/Milling < 500um daimeter (Conventional EDX preferred , micro beam result influence by local variation but not so servere. Fine grinding take longer time and prone to more contaimination from grinding. Hand held may not be sensitive enough) Conclusion 1 Beam size is not a very important factor to most manufacturer because sample is extracted from supply chain management rather than finished product which may have very small component. Conventional EDX preferred – flexibility of 1, 3, 5 and 10mm collimator. Furthermore, grinding is recommended in such instances, convenional EDX which have 10mm beam size would have bigger sampling area than micro type having sampling area which can be more than 100X smaller. Preferred –Conventional EDX (bigger sampling area) Therefore, the target would be going for better sensitivity, faster analysis time and cost. Preferred – Conventional EDX (better sensitivity, faster) Detection Limit – From IEC Draft Screening Limit and Implication on Machine Performance In ED-XRF detection limit is most often derived from the 3 sigma values. ⇒Eg. Detection limit for Cd is 20 ppm ⇒ P ≤(70-20)< X <(130+20) ≤ F ⇒I.e. Detection limit for Cd is 20 ppm ⇒ P ≤(50)< X <(150) ≤ F ⇒Grey Area is 50 to 150 ppm ⇒ 100ppm range ⇒Eg. Detection limit for Cd is 5 ppm⇒ P ≤(70-5)< X <(130+5) ≤ F ⇒I.e. Detection limit for Cd is 20 ppm ⇒ P ≤(65)< X <(135) ≤ F ⇒Grey Area is 65 to 135 ppm ⇒ 70 ppm range ⇒Eg. Detection limit for Cd is 35 ppm⇒ P ≤(70-35)< X <(130+35) ≤ F ⇒I.e. Detection limit for Cd is 35 ppm ⇒ P ≤(35)< X <(165) ≤ F ⇒Grey Area is 35 to 165 ppm ⇒ 130 ppm range ⇒Since detection limit is 35 ppm ⇒ anything less than 35 cannot be confirm with certainty. (Hand held type in this area) ⇒ (35)< X <(165) ≤ F ⇒No confirmation possible, always in grey zone. Detection Limit vs Analysis Time An Instrument capable of 20 ppm detection limit at 100sec would theoretically take 4 X more analysis time to cut it detection limit by half (i.e 10 ppm = 400s ⇒ 5 ppm = 1600s) Getting a machine with better detection limit not only give more reliable result but also better time efficiency. Conclusion 2 As far as possible, we should go for machine with best sensitivity! Caused 3 sigma will vary with the matrix of the unknown. Conventional EDX have better detection limit if beam size is not an issue. Time is also saved with better sensitivity machine and more analysis throughput. Preferred – Conventional EDX (better detection limit) Sampling Area – 1 Consider 2 beam size of 1mm and 10mm. Area = π(1/2)2 Area = π(10/2)2 Area ratio = 1 : 100 Sample = Hazardous Substances Sampling Area – 2 Measurement Area Beam spot Measurement Area Beam spot Measurement Area Beam spot Measurement Area Beam spot Reliability of data is a problem when measuring small inspection areas with a small measurement diameter. The standard explanation, illustrated above, argues that a small measurement diameter results in higher x-ray excitation efficiency because nearly 100% of the irradiation area provides information from the measurement area and a larger measurement diameter results in lower x-ray excitation efficiency because a large part of the radiation is lost. However, in actual analytical environments workers often do not position the samples precisely, resulting in repeatability problems. As shown above, precision and sensitivity can vary with micro x-ray fluorescence systems, depending on how the measurement area is positioned. However, general purpose systems are not vulnerable to this variability, allowing reliable measurements. Appropriate corrections can be made to correct quantitation values for any variation in x-ray intensity due to shifts in measurement position, but the quality and reliability of data will decrease significantly. Conclusion 3 If we are grinding our sample, the best result would come from a big x-ray beam rather than from small spot. If size of x-ray is very much smaller than the particle size, we may not detect the elements even if it is present. Preferred – Conventional EDX (Bigger sampling area). Summary ・IEC Testing method is based on 2 stages system such as screening by EDX spectroscopy and precise quantitative analysis. ・XRF Analysis is an essential tool to screen out the hazardous substances. ・ Different types of ED-XRF are available in the market, care must be taken to assess there suitability. Conventional type are by far the most cost effective and time efficient. ・The testing method carrying out in Japanese set-makers can be mostly applicable to IEC testing method though they maybe more stringent. ・ The standardization of RoHS testing method by IEC(TC-111:W G-3) is not that of international green procurement but that of analytical methods and sample pre-treatment.Therefore standardization of testing methods is not directly correspond to the unification of procurement standards by Japanese leading set-makers. SPECTRA INTERFERENCE Evaluating Spectra In addition to elemental peaks, other peaks appear in the spectra: • • • • • • • K & L Spectral Peaks Rayleigh Scatter Peaks Compton Scatter Peaks Escape Peaks Sum Peaks Bremstrahlung Diffraction Peak K & L Spectral Lines L beta K - alpha lines: L shell e- L alpha K beta K alpha transition to fill vacancy in K shell. Most frequent transition, hence most intense peak. K - beta lines: M shell etransitions to fill vacancy in K shell. L - alpha lines: M shell e- K Shell transition to fill vacancy in L shell. L Shell M Shell N Shell L - beta lines: N shell etransition to fill vacancy in L shell. K & L Spectral Peaks From X-ray Tube K-Lines L-lines Rh X-ray Tube Scatter Sample Some of the source Xrays strike the sample and are scattered back at the detector. Sometimes called “backscatter” Detector Source Rayleigh Scatter –Elastic Scatter • X-rays from the X-ray tube or target strike atom without promoting fluorescence. • Energy is not lost in collision. (EI = EO) They appear as a source peak in spectra. AKA - “Elastic” Scatter EO • • EI Rh X-ray Tube Compton Scatter –Inelastic Scatter • X-rays from the X-ray tube or target strike atom without promoting fluorescence. • Energy is lost in collision. (EI > EO) Compton scatter appears as a source peak in spectra, slightly less in energy than Rayleigh Scatter. AKA - “Inelastic” Scatter • • EO EI Rh X-ray Tube Sum Peaks 2 photons strike the detector at the same time. The fluorescence is captured by the detector, recognized as 1 photon twice its normal energy. A peak appears in spectra, at: 2 X (Element keV). BrKaSUM = 23.8kEV BrKa = 11.9keV Escape Peaks • • 11.9 –1.74 = 10.16keV 1.74 keV Rh X-ray Tube • X-rays strike the sample and promote elemental fluorescence. Some Si fluorescence at the surface of the detector escapes, and is not collected by the detector. The result is a peak that appears in spectrum, at: Element keV - Si keV (1.74 keV). Brehmstrahlung Brehmstrahlung (or Continuum) Radiation: German for “breaking radiation”, noise that appears in the spectra due to deceleration of electrons as they strike the anode of the X-ray tube. Brehmstralung Background OVERLAPPING ELEMENTS –1 Cd – When Pb is present in large quantities (PbSUM) PbLa – When As is present (AsKa) – When Bi is present (BiLa) Hg – When Ge is present (GeKa) – When Zn is present in large quantities (ZnKb) – When Br is present in large quantities (BrKaESC) – When W is present (W Lb2) OVERLAPPING ELEMENTS –2 BrKa – When Hg is present (HgLb1) Cr – When Cl is present in large quantities (ClSUM) – When Fe is present in large quantities (FeKbESC) – When Ba is present (BaLb2,BaLg1) – When V is present (V Kb) – When Ni is present in large quantities (NiKaESC) – When Co is present in large quantities (CoKaESC) OVERLAPPING ELEMENTS –3 PbLb1 – When Bi is present (BiLb1) – When Br is present (BrKb) – When Se is present (SeKb) – When Fe is present in large quantities (FeKaSUM) BrKb – When Pb is present in large quantities (PbLb5) – When Au is present in large quantities (AuLg1) PROPOSED SOLUTIONS 1. KLM Markers 2. Primary Filters 3. Detectors Resolution 4. Sample Preparation 5. Other alternative Techniques ICP, AA etc. KLM Marker – Br BrKa = 11.9keV Relative Intensity ≈ 7 : 1 BrKb = 13.3keV KLM Marker – Cr CrKa = 5.41keV Relative Intensity ≈ 7 : 1 CrKb = 5.94keV KLM Marker – Hg HgLb1 = 11.82keV HgLa = 9.98keV Relative Intensity ≈ 1 : 1 KLM Marker – Pb PbLa = 10.56keV PbLb1 = 12.62keV Relative Intensity ≈ 1 : 1 KLM Marker – Cd CdKa = 23.12keV Relative Intensity ≈ 5 : 1 CdKb = 26.10keV KLM Marker – Confirmation of Elements Both PbLa and PbLb1 is present – confirmation of Pb KLM Marker – Confirmation of Elements PbLb1 is not present, hence Pb is not present. KLM Marker – Confirmation of Elements KLM Marker – Overlapping KLM Marker – Overlapping(SUM Peak) KLM Marker Checklist 1. Confirm the peaks position (Existence of Ka and Kb or La and Lb1. Kb may not be visible if Ka is small in intensity) 2. Confirm the relative Intensity. (Ka is always greater than Kb, La and Lb1 have about the same intensity). 3. Check for Known Interfering Peak. (Sum, Esc peak or other K and L spectra) Primary Filters Primary Filters perform one of two functions –Background Reduction and removal of interfering Peak –Improved Fluorescence Energy Dispersive X-ray Fluorescence (EDX) Sample Primary filter Primary X-rays Fluorescence X-rays Multi Channel Analyzer (MCA) X-ray Tube Solid State Detector (SSD) MCA Primary Filter – How it work What is primary filter? X-rays emitted from X-ray tube consist of the characteristic X-rays and the continuous X-rays. The continuous X-rays is part of the background (BG) component. In case of the trace element analysis, the small fluorescence X-ray peak is difficult to distinguish from the BG statistical error. The primary filter effects the reduction of BG from X-ray tube and the improvement of Signal / Noise (S/N) ratio. Without primary filter With primary filter (1) Background Suppression Blank PVC sample at 50keV Peak can be buried in the Background and not detected. Background without filter Background with primary filter (2) Improve Flourescence Improve flourescence PVC standard sample With 28ppm of Cd 150s, 10mm collimator (3) Interference Peak from X-ray Source Remove RhKb Interference peak PVC standard sample With 28ppm of Cd 150s, 10mm collimator (4) Identification of Elements Removes characteristic X-rays from X-ray tube which can interfere with elemental indentification (5) Suppression of Sum Peak Mo Filter MoNi Filter Interfere with CdKa (6) Confirmation of Diffraction Peak Without Filter With Filter Comprehensive Filter Coverage Without filter Metal 1 Metal 2 Metal 3 Metal 4 Metal 5 Area of absorbed energy depends upon the material for primary filter. Shimadzu EDX have 5 built in filters