R-8725/R-8730 underdash

Transcription

RED DOT UNITS
 FORD 
R-8725/R-8730
Underdash
Drop In Evaporator
HEATER-A/C
FOR FORD L SERIES
The R-8725/R-8730 drop-in evaporator kit takes advantage of the OEM
housing and blower motor assembly. Includes the installation
kit, hose kit, condenser, and evaporator. Note: Does not fit Ford
Aeromax.
R-8725 SYSTEM ORDERING GUide FOR VEHICLES 1991 TO 1996
Note: Not for viscous fan application. For complete kits order one of each item marked: 
Year
1991-1996
Heater-Air Conditioner Kit 
R-8725-0P Kit Includes
• Installation Kit
with Accumulator
• Hose Kit
• Condenser
• Evaporator
• 134a Charge Fittings
R134a
Compressor 
Tecumseh/
CCI
See Note A
Compressor
Mount Kit 
75R9180
with
75R8612
75R9540
with
75R8612
75R9670
Engine
3208 CAT with Air or
Water Pump Fan
Steering
Vacuum
Brake
Air Brakes
Cummins 6 Cylinder
L-10
Standard/Power
Cummins “N” Series
Standard/Power
Full Flow Cooling with Outside Accessory Drive
Pulley Open
Will Not Fit 20° Tilt.
For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit
Not for viscous applications
NOTE A: Tecumseh/CCI Compressors Require One Each (R134A 75R5688 and 75R5681); Clutch 75R1202
NOTE B: Condenser Only Fits Hoods Without Shutters
FORD R-8730 DROP IN EVAPORATOR FOR L SERIES
1997-ON with air controls
Year
1997-
Models
9500
(Series)
with
Air Controls
Heater-Air Conditioner Kit 
R-8730-0P Kit Includes *
Cummins M-11
CAT C-10
• Hose Kit
• Condenser
• Evaporator
R134a
Engine
75R8382
Compressor
Compressor  Mount Kit
75R9550
75R9560
* The following items need to be ordered from Ford to complete installation:
One F6HZ-19980-A
One F6HZ-19B 888-B
Air Control to May 2000
= Limited to stock on hand
PAGE 34

RED DOT UNITS
R-8725 SYSTEM ORDERING GUIDE FOR VEHICLES 1991 TO 1996
Note: Not for viscous fan application. For complete kits order one of each item marked: ✔
Year
Models
1991-1996
Engine
R-8725-0 Kit Includes
w/Accumulator
• Hose Kit
• Condenser
• Evaporator
• 134a Charge Fittings
3208 CAT with Air or
Water Pump Fan
Steering
Air Brakes
Vacuum
Brake
With
R134a
Compressor ✔
Compressor
Mount Kit ✔
Tecumseh/
CCI
See Note A
75R9180
Tecumseh/
CCI
See Note A
75R9050
V/8 Caterpillar V-636
w/Bracket Mounted
Fan
Std/Pwr
Cummins 6 Cyl. L-10
Std/Pwr
With
75R8612
75R9540
Cummins “N” Series
Full Flow Cooling With
Outside Acc. Drive
Pulley Open. Will Not
Fit 20° Tilt.
Std/Pwr
With
75R8612
75R9670
R134a
Compressor ✔
Compressor
Mount Kit ✔
75R8382
75R9550
75R9560
NOTE A: TECUMSEH/CCI Compressors Require One Each (R134A 75R5688 & 75R5681); Clutch 75R1202
NOTE B: Condenser Only Fits Hoods Without Shutters
FORD R-8730 DROP IN EVAPORATOR FOR L SERIES
1997-ON WITH AIR CONTROLS
Year
Models
1997-
9500
(Series)
with
Air Controls
Heater-Air Conditioner Kit ✔
Engine
R-8730-0P Kit Includes *
• Hose Kit
• Condenser
• Evaporator
Cummins M-11
CAT C-10
Steering
Air Brakes
* The following items need to be ordered from Ford to complete installation:
One F6HZ-19980-A
One F6HZ-19B 888-B
Air Control to May 2000
PAGE U-37
HEATER-A/C
Heater-Air Conditioner Kit ✔
Drop In Evaporator
Model R-8725
INSTALLATION INSTRUCTIONS
1991 AND UP FORD "L" SERIES EVAPORATOR
1. Remove heater/evaporator case cover (4 screws).
2. Remove evaporator slot cover (8 screws).
3. Center-punch or drill a 1/8" pilot hole in the center of the evaporator tube holes located on
the passenger side of the firewall. Drill from the outside.
4. From the inside drill two 1" holes using the pilot holes and a holesaw. Drill through the
CASE BACK ONLY.
5. Remove shavings and slip evaporator in to the case and remount cover. Check evaporator
for orifice before installing.
6. Remove air solenoid attached to the fresh air door on top of blower case. Remount to the
front of the blower case.
7. Using strap and OEM screw, secure door closed (door arm should point toward seat). Use
the boss closest to the firewall which was used to mount the solenoid.
8. Remove control panel (6 screws). Remove switch blank located between other toggle
switches. Mount A/C switch.
9. Attach wire and fuse holder to heater-a/c breaker in fuse box. Route wire behind dash and
connect to switch. Route other switch wire through firewall to pressure switch on
accumulator. Reinstall heater case cover and control panel.
Red Dot Corporation P.O. Box 88790, Seattle, WA 98138 (425) 251-6897 Fax (425) 251-3934
RD-3-7057-0 REV -
For Reference Only. Subject to change without notice
Page 1 of 3
1991 AND UP FORD "L" SERIES UNDERHOOD
1. Install compressor mount and compressor per instructions.
2. Install condenser per instructions, it is usually better to have the fittings on the passenger
side of the track.
3. Mount accumulator and bracket on firewall (location may vary by truck).
4. Route hoses as needed.
5. Install cycling switch on accumulator.
6. If truck is equipped with an air fan clutch, an air solenoid must be installed on the fan hub
and a trinary switch on the hose splitter between the condenser and the evaporator.
7. Complete wiring per schematic.
8. Vacuum and charge with x.xx lbs. of refrigerant.
RD-3-7057-0 REV -
Page 2 of 3
RD-3-7057-0 REV -
Page 3 of 3
RED DOT UNITS
MACK
R-2110 UNDERDASH
Air Conditioner Unit
HEATER-A/C
FOR MACK “MS” SERIES MID-LINER® TRUCKS
The R-2110 is the ultimate in cab cooling for Mack Mid-Liner trucks.
It is designed to mount easily under the dash and provides
the look and performance of a factory installed unit.
It is equipped with easy to operate controls and
three multi-directional louvers for even air
distribution.
R-2110 SPECIFICATIONS
BTU’S
Cooling – 14,300 BTU/Hr with 36°F (kw 4.19 w/ 2.2°C) refrigerant temp
and 80°F (26.7°C) wet bulb entering air
AIR FLOW
210 CFM (356 m3/h)
WEIGHT
70 lbs. (32 kg)
MOTOR
12-volt DC permanent magnet type
CURRENT
DRAW
15 amps @ 13.6 VDC
(includes 4 amps for A/C clutch)
CONTROLS
Three-speed blower motor switch
MODELS
R-2110-21P, R-2110-19P
15.6"
397mm
36.6"
930mm
5.5"
138mm
18.9"
482mm
4.5"
115mm
R-2110 SYSTEM ORDERING GUIDE R-134A COMPATABLE
UNIT
R-2110 Air Conditioner
CONDENSER
Radiator Mount
INSTALLATION KIT
Included in R-2110 kit package
COMPRESSOR
SANDEN SD-508-HD Included in R-2110 kit package.
CLUTCH
Included with compressor.
MOUNT KIT
Included in R-2110 kit package.
Year
Model
Engine
Kit Number
1982 - 1989
MS200 & MS250
6 Cyl. 335 Turbocharged
R-2110-21P
(Engine Model #060212 and #060226)
1990 - 9/97*
All
6 Cyl. 538 Cu. In. Diesel
(Engine Model #060226)
R-2110-19P
* 9/24/97 and on need to order RD-9-1306-0P mount kit to complete installation
PAGE U-14
Red Dot
Air Conditioner
Model R-2110 Series
SERVICE PARTS LIST
ITEM
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART NO.
RD-2-1539-O
RD-5-5928-0
RD-5-3646-O
RD-5-3596-0
RD-5-3647..O
RD-4340-0
RD-3-4351-0
RD-2-1521-0
RD-2-1501-1
RD-4157-0
RD-2-1510-O
RD-4427-24
RD-2-1506-0
RD-2-1533-0
RD-2-1499-1
DESCRIPTION
COVER
KNOB
SWITCH, 3 SPD. (ROTARY)
LOUVER (2" DIA)
RESISTOR
LOUVER (2)
GUARD-RESISTOR
COVER MOUNT ASSY. DIFF.
HOUSING (BOTTOM)
EXPANSION VALVE
EVAPORATOR
THERMOSTAT
MOUNTING BRACKET (RH)
MOUNTING ASSY (COVER)
HOUSING (TOP)
CAT. NO. ITEM
16
17
71R1150
18
72R3050
19
71R1450
20
72R2300
21
22
23
24
71R8300
25
76R5000
26
71R3100
27
28
29
PART NO.
RD-2-1502-0
RD-5-3653-0
RD-5-5656-0
RD-5-3550120
RD-5-5614-0
RD-5-4097-0
RD-2-1502-1
RD-2-1508-0
RD-5-5658-0
RD-4-4130-0
RD-4-4155-0
RD-4-4154-0
RD-4-4249-0
RD-4-4146-0
DESCRIPTION
ENTRY RING (RH)
ELBOW - 90 (DRAIN)(2)
BLOWER WHEEL (2)
HOSE (DRAIN)
MOTOR (12V)
TEE (DRAIN)
ENTRY RING (LH)
MOUNTING BRACKET (LH)
FAN & MOTOR ASSY
CONDENSER ASSY
MOUNTING BRACKET ASS'/
MOUNTING BRACKET ASSY
ROCK GUARD
BRACKET ASSY (2)
CAT. NO
73R7000
78R 0070
73R4062
Red Dot Corporation PO Box 88790, Seattle, WA 98138 (425) 251-6897 Fax (425) 251-3934
RD-5-5755-0 REV -
Page 1 of 1
Air Conditioner
MACK MS 200 / 250 / 300
Model R-2110
INSTALLATION INSTRUCTIONS
Note:
A.
Please read instructions all the way through and review layout of components illustrated in Fig. 1 before
beginning work.
PREPARATION OF TRUCK FOR INSTALLATION OF AIR CONDITIONER UNIT.
1. Disconnect batteries.
2. Remove glove compartment and center dash panel. (Save parts and screws). See Figure 2.
3. Disconnect flex hose from right side of heater unit and move it out of the way.
4. Remove tool compartment door by drilling out (4) rivets (discard door). See Figure 2.
5. Remove bracket located on tool compartment floor (1987-on model vehicles). Cut holes in tool
compartment floor using template provided. On newer trucks a cut out will already be in the desired
locations.
RD-5-5673-0 REV B
Page 1 of 8
RD-5-5673-0 REV B
Page 2 of 8
Caution: Be careful not to drill into windshield washer reservoir or brake lines located underneath tool
compartment.
a. Install boot and grommet provided in kit.
Note: Set aside dong tie wrap to seal boot after hoses and wires have been installed.
6. Install compressor (per instructions provided with compressor mount kit).
7. Install condenser.
a. Place condenser between inter-cooler and front bumper.
Note: Condenser fan must be located between the condenser and inter-cooler.
b. Use (4) 5/16 bolts and (4) 5/16 flatwashers to attach condenser to bumper mounting brackets. See
Figure 3.
Note: On 1987 and newer model trucks, attach adapter mounting brackets (included in kit) to
condenser assembly, using (4) 5/16 bolts and (4) 5/16 flatwashers, before installing condenser
on vehicle. Then attach condenser to bumper mounting
brackets using (4) 5/16 bolts, (4)
5/16 spring lockwashers, (4) 5/16 nuts and (4) 5/16 flat washers.
c. Drill two 5/16 holes in bumper then secure front support brackets to bumper using (2) 1/4 x 3/4 bolts,
(2) 1/4 flatwashers, (2) 1/4 lockwashers and (2) 1/4 nuts. See Figure 3.
d. Attach condenser wire harness to condenser fan motor leads and route wire up through boot, into tool
compartment. Provide sufficient clearance around sharp edges to prevent damage to insulation.
Secure wires with tie wraps provided in kit.
8. Install receiver drier and mounting bracket. See Figure 4.
a. Attach receiver drier mounting bracket to frame using bolts provided as shown in Figure 4.
RD-5-5673-0 REV B
Page 3 of 8
9.
Refrigerant hose routing.
Note: Lubricate "O” rings with refrigeration oil before installing them on all refrigerant hose fittings.
Provide sufficient clearance around sharp angles and edges to prevent damage to refrigerant
hose assemblies.
Caution: Do not leave hoses unsupported! The service life of the air conditioner unit, condenser and
hose assemblies may be greatly reduced if hoses are not properly secured. Hose clamps and
tie wraps are provided in the general installation kit to secure hose assemblies.
a. Attach the #8 and #10 refrigerant hose assemblies to the compressor and route both hoses down
between the frame rail and radiator. See Figures 5 and 6. Then route the 90° bent end, of the #10
refrigerant hose assembly up through the boot into the tool compartment. Attach the #8 hose to the
condenser. See Figures 4 and 5.
b. Attach the (30”) #6 refrigerant hose assembly to the #6 refrigerant hose fitting on the condenser, then
route and attach it to the "in-port" on the receiver drier. See Figure 4.
Note: Use a tie wrap to secure the #6 hose assembly for the front frame support.
c. Attach (56'" #6 refrigerant hose assembly to the "out-port" of the receiver drier, then route it up
through the boot and into the tool compartment. See Figures 4 and 6.
d. Attach trinary wire harness to trinary switch on receiver/drier assembly. Route black wire from the
trinary to the compressor clutch. Route trinary and condenser wires up through boot into tool
compartment. Provide sufficient clearance around sharp edges to prevent damage to insulation.
Secure wires with tie wraps provided in kit.
e. Lower truck cab.
RD-5-5673-0 REV B
Page 4 of 8
B.
AIR CONDITIONER UNIT INSTALLATION.
1. Install unit in tool compartment opening, mark (6) mounting hole locations remove unit. See Figure 7.
Note: On newer vehicles threaded holes will be provided from the factory.
a. a. Drill (4) 5/16 diameter holes; 2 holes to the right of tool compartment opening and 2 holes to the left
of opening.
b. Drill (2) 3/16 diameter holes for duct support at the end closest to the driver.
2. Install unit in tool compartment opening and secure using (4) 1/4-20 nuts and screws for unit and (2) #14
sheet metal screws at driver's end of unit duct.
Note: if truck has been factory equipped with mounting holes, use metric screws provided in kit.
Note: If necessary, loosen mounting brackets where they attach to unit and adjust unit to provide
best fit and appearance. Re-tighten all screws
Note: Make sure drain tube remains attached to both sides of the unit and is routed through 7/8"
hole in tool compartment floor.
3. Connect #10 and #6 refrigerant hose fittings to expansion valve. Push the hoses as far forward as
possible and secure them with a tie wrap. See Figure 6.
Note: Support expansion valve with a wrench when tightening refrigerant hose fittings to avoid
damage to evaporator. Wrap refrigerant hoses and expansion valve with refrigeration tape to
prevent condensation inside the tool compartment area.
4. Locate 5/16" mounting hole in dash support and attach power panel using (1) 1/4-20 x 3/4 screw and nut.
See Figure 7.
RD-5-5673-0 REV B
Page 5 of 8
C.
ROUTE AND ATTACH WIRES FROM COMPONENTS AS FOLLOWS.
1. Connect 12” red and black wires from power panel to red and black wires from A/C unit.
2. Connect black and blue wires from power panel to black and blue wires from condenser fan motor.
3. Connect purple wire and black and white wire from A/C unit to orange wire and black and white wire from
trinary.
4. Connect yellow wire from power panel to yellow wire from trinary.
5. Connect 4' orange wire from power panel to terminal on back of water temperature gauge.
6. 1989-1/2 and newer vehicles.
a. Connect 4' red and black wires to power supply connector on blue striped wire. The power supply
wire is located behind center dash panel in or near access boot on drivers side of vehicle similar to
boot included in this kit.
7. 1989 and older vehicles.
a. Remove plastic connector from terminals on 4' red and black wires. Plug red wire into blue striped
wire located behind center dash panel on drivers side of heater. Wrap connection with electrical tape.
Cut terminal off black wire and install ring terminal included in kit. Attach to suitable ground.
8. Use long tie wrap to seal boot around hoses and wires.
RD-5-5673-0 REV B
Page 6 of 8
D.
FINAL ASSEMBLY AND CHECK.
1. Reinstall fresh air-intake hose, glove box and center dash panel.
2. Connect the batteries.
3. Evacuate the system, test for leaks and charge with R-12 refrigerant. (R-134a for R-2110-19)
4. Turn the ignition switch to the "on" position, place the fan speed switch on high. a. The clutch should click
on and be engaged. If not, see step #8. b. The evaporator blower should be turning at high speed.
5. Turn the fan speed switch to medium and low positions and check that the evaporator blower slows
down.
6. Turn the fan speed switch to the "off" position and check that the compressor clutch disengages.
7. Start engine and run at 1500-2000 RPM. Turn fan speed switch to high. Check sight glass on receiver
drier for bubbles. Add 6 to 8 ounces more R-12 after the sight glass clears.
Note: Be aware that the sight glass may appear "milky" when charging with R-134a. Be careful not
to overcharge the system.
8. Make sure clutch cycles on and off as system is operating.
Note: If clutch does not engage, the system may not have been charged to a high enough pressure
to actuate the trinary switch. Place a jumper wire across the switch and run system until it is
fully charged then remove jumper wire.
9. Fill out service label properly and adhere in prominent location.
RD-5-5673-0 REV B
Page 7 of 8
RD-5-5673-0 REV B
Page 8 of 8
RED DOT UNITS
RED DOT UNITS
 MACK 
R-8820 Underdash
Heater/Air Conditioner Unit
R-8820 SYSTEM ORDERING GUIDE
Model
The R-8820 heater/air conditioner has a factory-installed look and
improved air control and performance over the OE system. Uses existing
mounting points for installation in R, U, DM, RL/RS, and RW cabs. Note: Kits
for Model LE and MR severe-service applications are available from Mack dealers.
R & U (1980-89)
R & U (1980-89)
BTUs
Air Flow
250 CFM (425 m3/h)
Weight
34 lbs. (15 kg)
Motor
Permanent magnet, extended life
Current
Draw
14 amps @ 13.6 VDC
Controls
Three-speed blower motor switch,
temperature-level and mode-selection lever
Units
R-8820-1P (tan)
R-8820-2P (grey)
1.0"
26mm
8.5"
216mm
10.0"
254mm
For compressor and compressor mount kit contact your local Mack dealer.
Condenser
With CMCAC*
Condenser
Without CMCAC*
Mount & Drive Kit
77R1300 6
75R9500 2
G E6 with two Valves
R-8820-2P
78R1470
75R8382
G E6 with Ambac & Bosch 6000 Injector
R-8820-2P
78R1470
75R8382
77R0570 1
77R1300 6
75R9730 2
77R1300 6
75R9515 2,4
G E6 with Bosch 7100 Injector
R-8820-2P
78R1470
75R8382
R & U (1980-89)
R & U (1980-89)
T E6 with two Valves
R-8820-1P
78R1470
75R8382
77R0570 1
77R1300 6
75R9500 2
T E6 with Ambac & Bosch 6000 Injector
R-8820-1P
78R1470
75R8382
77R0570 1
77R1300 6
75R9730
75R9500
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
75R9730
75R9515 2,4
RB & RD (1980-89)
RB & RD (1980-89)
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
R-8820-1P
78R1470
75R8382
77R7710
77R1300 6
75R9500 2
RD (1980-89)
RB Facelift (1990+)
R-8820-1P
78R1470
75R8382
77R7710
77R1300 6
75R9730 2
R-8820-2P
78R147075R8382
R-8820-2P
78R1470
G
E7 8
G E7 8
75R8382
77R7710
N/A
Mack Dealer
Mack Dealer
N/A
Mack Dealer
75R9500 2
R-8820-2P
78R1470
75R8382
Mack Dealer
77R1300 4
DM (1980-89)
DM (1980-89)
R-8820-2P
78R1470
75R8382
Mack Dealer
77R1300 4
75R9730 2
R-8820-2P
78R1470
75R8382
Mack Dealer
N/A
75R9515 2,4
DM (1990 to 4/15/95)
DM (4/15/95 & later)
G E7 8
R-8820-2P
78R1470
75R8382
Mack Dealer
N/A
Mack Dealer
G E7 8
R-8820-2P
78R1470
75R8382
210RD425
N/A
Mack Dealer
Upgrade heater to heater-a/c
– E6 with 4 valve (All)
RD-5-8622-0P
Included
Included
N/A
75R9940
MR Conversion Kit
RD-5-8622-0P
Included
N/A
Mack Dealer
– E7
Included
Color Code: B = Black G = Gray T = Tan W= White
1
2
3
4
5
6
Requires proper operation of viscous fan to operate properly with R134a
Vehicles equipped with steel timing use Mount Kit RD-5-5160-0P and adapter kit RD-5-5031-0P
This grouping will also fit new DMM Models with the addition of drier bracket #222RD324
Mount Kit will not work on very late E6s. Must change water pump housing to MACK #771GB232M
These items sold and specified separately based on vehicle application (call for specific application information).
The following items need to be ordered from MACK: (1) 4103-5010332161 Front Condenser Bracket, (1) 41035010332164 Rear Condenser Bracket, (1) 4103-5010332652 Receiver Drier Bracket, and (3) 4103-5000717723
Hose Support Bracket.
7 Universal Mount Kit (RD-5-5403-1P) and additional Fabrication may be required
8 Compressor Mount Kit must be ordered separately. E7 ETEC engine may require #12QR4115 blower motor bracket
and #1MR2464M pressure switch.
* CMCAC = Chassis-mounted charge air cooler
13.9"
363mm
17.9"
455mm
12.1"
303mm
PAGE 36
Compressor
77R0570 1
MR Conversion Kit
14.1"
358mm
Installation Kit
77R0570 1
RD Facelift (1990 +) 3
DM (1980-89)
Model LE & MR
Severe Service Applications
Component parts available separately from Red Dot:
R-2000-11P
A/C Unit
R-6160-0P
Condensor
78R1025
Installation Kit
RD-5-8476-0P LE Roof Bracing
RD-5-8476-1P ME Roof Bracing
Base Kit
R & U (1980-89)
RD (1980-89)
RB & RD (1980-89)
Heating – 27,000 BTU/Hr @ 100°F
(kW 7.91 @ 37.8°C) air temperature rise
Cooling – 20,000 BTU/Hr with 36°F (kW 5.86 with 2.2°C)
refrigerant temperature and 80°F (26.7°C)
wet bulb entering air
Color Engine
32.5"
826mm
PAGE 37
HEATER-A/C
HEATER-A/C
MACK R MODEL CABS
RED DOT UNITS
RED DOT UNITS
 MACK 
R-8820 Underdash
Model
The R-8820 heater/air conditioner has a factory-installed look and
improved air control and performance over the OE system. Uses existing
mounting points for installation in R, U, DM, RL/RS, and RW cabs. Note: Kits
for Model LE and MR severe-service applications are available from Mack dealers.
R & U (1980-89)
R & U (1980-89)
BTUs
Air Flow
250 CFM (425 m3/h)
Weight
34 lbs. (15 kg)
Motor
Permanent magnet, extended life
Current
Draw
14 amps @ 13.6 VDC
Controls
Three-speed blower motor switch,
temperature-level and mode-selection lever
Units
R-8820-1P (tan)
R-8820-2P (grey)
1.0"
26mm
8.5"
216mm
10.0"
254mm
For compressor and compressor mount kit contact your local Mack dealer.
Condenser
With CMCAC*
Condenser
Without CMCAC*
Mount & Drive Kit
77R1300 6
75R9500 2
R-8820-2P
78R1470
75R8382
R-8820-2P
78R1470
75R8382
77R0570 1
77R1300 6
75R9730 2
77R1300 6
75R9515 2,4
R-8820-2P
78R1470
75R8382
R & U (1980-89)
R & U (1980-89)
R-8820-1P
78R1470
75R8382
77R0570 1
77R1300 6
75R9500 2
R-8820-1P
78R1470
75R8382
77R0570 1
77R1300 6
75R9730
75R9500
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
75R9730
75R9515 2,4
RB & RD (1980-89)
RB & RD (1980-89)
R-8820-2P
78R1470
75R8382
77R7710
77R1300 6
R-8820-1P
78R1470
75R8382
77R7710
77R1300 6
75R9500 2
RD (1980-89)
RB Facelift (1990+)
R-8820-1P
78R1470
75R8382
77R7710
77R1300 6
75R9730 2
R-8820-2P
78R147075R8382
R-8820-2P
78R1470
G
E7 8
G E7 8
75R8382
77R7710
N/A
Mack Dealer
Mack Dealer
N/A
Mack Dealer
75R9500 2
R-8820-2P
78R1470
75R8382
Mack Dealer
77R1300 4
DM (1980-89)
DM (1980-89)
R-8820-2P
78R1470
75R8382
Mack Dealer
77R1300 4
75R9730 2
R-8820-2P
78R1470
75R8382
Mack Dealer
N/A
75R9515 2,4
DM (1990 to 4/15/95)
DM (4/15/95 & later)
G E7 8
R-8820-2P
78R1470
75R8382
Mack Dealer
N/A
Mack Dealer
G E7 8
R-8820-2P
78R1470
75R8382
210RD425
N/A
Mack Dealer
Upgrade heater to heater-a/c
– E6 with 4 valve (All)
RD-5-8622-0P
Included
Included
N/A
75R9940
MR Conversion Kit
RD-5-8622-0P
Included
N/A
Mack Dealer
– E7
Included
Color Code: B = Black G = Gray T = Tan W= White
1
2
3
4
5
6
Requires proper operation of viscous fan to operate properly with R134a
Vehicles equipped with steel timing use Mount Kit RD-5-5160-0P and adapter kit RD-5-5031-0P
This grouping will also fit new DMM Models with the addition of drier bracket #222RD324
Mount Kit will not work on very late E6s. Must change water pump housing to MACK #771GB232M
These items sold and specified separately based on vehicle application (call for specific application information).
The following items need to be ordered from MACK: (1) 4103-5010332161 Front Condenser Bracket, (1) 41035010332164 Rear Condenser Bracket, (1) 4103-5010332652 Receiver Drier Bracket, and (3) 4103-5000717723
Hose Support Bracket.
7 Universal Mount Kit (RD-5-5403-1P) and additional Fabrication may be required
8 Compressor Mount Kit must be ordered separately. E7 ETEC engine may require #12QR4115 blower motor bracket
and #1MR2464M pressure switch.
* CMCAC = Chassis-mounted charge air cooler
13.9"
363mm
17.9"
455mm
12.1"
303mm
PAGE 36
Compressor
77R0570 1
MR Conversion Kit
14.1"
358mm
Installation Kit
77R0570 1
RD Facelift (1990 +) 3
DM (1980-89)
Model LE & MR
Severe Service Applications
Component parts available separately from Red Dot:
R-2000-11P
A/C Unit
R-6160-0P
Condensor
78R1025
Installation Kit
RD-5-8476-0P LE Roof Bracing
RD-5-8476-1P ME Roof Bracing
Base Kit
R & U (1980-89)
RD (1980-89)
RB & RD (1980-89)
Heating – 27,000 BTU/Hr @ 100°F
(kW 7.91 @ 37.8°C) air temperature rise
Cooling – 20,000 BTU/Hr with 36°F (kW 5.86 with 2.2°C)
refrigerant temperature and 80°F (26.7°C)
wet bulb entering air
Color Engine
32.5"
826mm
PAGE 37
HEATER-A/C
HEATER-A/C
MACK R MODEL CABS
Heater – Air Conditioner
Model R-8820
SERVICE PARTS LIST
ITEM NOTE PART NO.
DESCRIPTION
CAT. NO. ITEM NOTE PART NO.
1
RD-3-3758-0
PANEL ASSY. - TOP
2
RD-3-3760-1
HOUSING ASSY
3
RD-2-1480-1
EVAPORATOR ASSY
4
RD-5-6868-0
EXPANSION VALVE
71R9300
5
RD-1-0615-1
HEATER CORE ASSY
6
RD-5-5414-4
AIR ACTUATOR ASSY (2)
7
RD-4427-17
THERMOSTAT
71R3200
8
RD-3-4148-0
COVER ASSY - CORE
9
B
RD-3-3812-0P CONTROL PANEL ASSY
10
C
RD-3-3812-2P CONTROL PANEL ASSY
11
RD-5-3647-0
RESISTOR
71R1450
12
RD-3-3805-0
COVER ASSY (GRAY)
13
RD-5-5476-0
LOUVER
14
RD-5-5458-0
DUCT - DEFROST
15
RD-5-5423-0
DUCT - FRESH AIR
16
RD-5-5452-0
DUCT - TRANSITION
17
RD-5-5450-0
DUCT INTAKE
18
D
RD-3-3430-0
BLOWER HOUSING ASSY
NOTES: A = NOT SHOWN B = R-8050 ONLY C = R-8820 ONLY
D = CAN ONLY BE PURCHASED ASSEMBLED AS RD-3-3425-0
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
D
D
D
AB
AC
A
A
A
A
D
A
RD-5-5263-0
RD-4101-0
RD-5-8202-0
RD-3-3955-0
RD-5-5300-1
RD-5-3758-0
RD-5-5552-0
RD-3-3813-0
RD-3-3813-2
RD-5-4450-0
RD-5-8490-0
RD-5-4694-1
RD-5-6667-46
RD-3-3590-0
RD-3-3805-1
RD-3-4135-0
RD-3-4825-15
DESCRIPTION
CAT. NO.
BLOWER WHEEL
MOUNT - MOTOR
MOTOR - 12V
AIR ACTUATOR ASSY
WATER VALVE
72R5210
LOUVER (2 1/2")
LOUVER - A/C (2)
PANEL FRONT
PANEL FRONT
KNOB (3)
MICRO SWITCH
SWITCH - FAN
71R0450
CABLE - CONTROL
BOOT - TRANSITION
COVER ASSY (TAN)
PAN
AIR CONTROL SERVICE KIT
RD-3-3804-0 REV E
Page 1 of 2
RD-3-3804-0 REV E
Page 2 of 2
Heater-Air Conditioner
Model R-8820/8150
HEATERS AND
AIR CONDITIONERS
TECHNICAL SALES BULLETIN AND SERVICE PARTS LIST
DIMENSIONS
1 in
(2.6 cm)
14.1 in
(35.8 cm)
8.5 in
(21.6 cm)
10 in
(25.4 cm)
13.9 in
(35.3 cm)
17.9 in.
(45.5 cm)
12.1 in
(30.3 cm)
32.5 in.
(82.6 cm)
SPECIFICATIONS
Heating - 27,000 BTU/Hr @ 100°F
(6,804 kcal/h @ 37.8°C) Air Temp Rise
Cooling - 20,000 BTU/Hr @ 36°F (5,040 kcal/h @ 2.2°C)
Refrigerant Temp and 80°F (26.7°C) Wet Bulb Entering Air
250 CFM (425 m3/h)
34 Lbs (15 Kg)
14 Amps @ 13.6 VDC
BTU's:
Air Flow:
Weight:
Current Draw:
SCHEMATICS
ELECTRICAL SCHEMATIC
PLUMBING SCHEMATIC
#8 High Pressure
BLK
LIGHT
Expansion
Valve
WHT
WHT/BLK
WHT
FAN
SWITCH
BLK
YEL
14 GA. RED
BLK
14 GA. ORG
MICRO
SWITCH
RESISTOR
RD-3-8266-0 (REV -–)
Compressor
From
Condenser
THERMOSTAT
#6 High
Pressure
#6 Liquid
Rec/Drier
14 GA. RED
14 GA. ORG
To
Condenser
#10 Suction
BLK
WHT
RED DOT UNITS
 INTERNATIONAL
R-8230 Underdash
HEATER-A/C
Navistar International S, 4000, 7000,
and 8000 Series Trucks, 1983–1994
The R-8230 exceeds the performance of the original system and has styling to match the
factory dash. Includes the “Max A/C” and “Defrost Interlock” features not offered from the
factory. Mounts directly to the firewall and mates to existing inlet and outlet ducting.
r-8230 SPECIFICATIONS
BTUs
Heating – 29,700 BTU/Hr at 100°F
(kw 8.70 at 37.8°C) air temperature rise
Cooling – 22,400 BTU/Hr with 36°F
(kw 6.56 with 2.2°C) refrigerant temperature and 80°F (26.7°C) wet bulb entering air
Air Flow
265 CFM (450 m3/h)
Weight
48 lbs. (22 kg)
Motor
Permanent magnet
Current
Draw
19.5 amps at 13.6 VDC
(includes 4 amps for A/C clutch)
Model
R-8230-0
Note
BTU’s and air flow in installed conditions.
Not for viscous fan applications.
19.7"
499mm
Heater A/C
Kit
Engine
Steering
R-8230-0P
Series 4600 Through 8100
V/8 International
for Vehicles
“S” Series 1600 Through 2600
6.9 Liter, & 7.3 Liter
1983–1994
DT 466 “6”
13.9"
354mm
Brakes
Standard/Power
Compressor
75R8212
with/without Vacuum
Compressor
Mount Kit
75R9530
75R8612 (134A)
75R9100
Air 75R8212
75R8612 (134A)
6 Cylinder IHC DT466,
DTA466
Standard/Power
Hydraulic 75R8212 75R9980
75R8612 (134A)
DTA 360
Standard/Power
Hydraulic 75R8212 75R9980
75R8612 (134A)
Cummins 6 Cyl L-10
“S” Series
Power
Air 75R8212
75R8612 (134A)
75R9540
75R8212
75R8612 (134A)
75R9985
For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit.
Not for viscous applications.
PAGE 28
15.3"
389mm
Standard/Power
DTA466, DT360 or DTA360
1994-1997 DT408/DT466
(will not work on DT466E)
Kits Include:
• Heater A/C Unit
• Heater Hose and Water Valve
• Refrigerant Hose & Fittings
• High Capacity Receiver Drier
• TrinaryTM Protection Switch
6.1"
155mm
19.4"
494mm
• Wiring Harness
• Condenser
• Miscellaneous Installation Hardware
and Brackets
75R9980
RED DOT UNITS
 INTERNATIONAL
R-8235 Underdash
Drop-In Evaporator Kit
Navistar International S,
4000, 7000, and 8000 Series
Trucks, 1995–2002
HEATER-A/C
The R-8235 drop-in evaporator kit integrates
with the OEM housing and blower motor
assembly and meets all factory specifications.
R-134a compatible.
Heater A/C
Kit
Engine
R-8235-0P
Series 4600 through 8100
V8 International
or Vehicles
“S” Series 1600 through 2600
6.9 Liter, & 7.3 Liter
1995 to 2002
DT 466 “6”
Steering
Standard/Power
Brakes
Compressor
75R8612 (134A)
Compressor
Mount Kit No.
75R9530
with/without
Vacuum
See CCI section
Tecumseh, see Note A
75R9100
Standard/Power
DTA466, DT360 or DTA360
Air
75R8612 (134A)
75R9980
DTA466
Standard/Power
Hydraulic
75R8612 (134A)
75R9980
DTA 360
Standard/Power
Hydraulic
75R8612 (134A)
75R9980
Cummins 6 Cylinder L-10
“S” Series
Power
Air
75R8612 (134A)
75R9540
75R8612 (134A)
75R9985
1995-1997 DT408/DT466
(will not work on DT466E)
For complete kits order one Heater-Air Conditioner Kit, Compressor, Compressor Mount Kit.
Not for viscous applications.
Kits Include:
• Heater A/C Unit
• Heater Hose and Water Valve
• Refrigerant Hose & Fittings
• High Capacity Receiver Drier
• TrinaryTM Protection Switch
NOTE A:
• Wiring Harness
• Condenser
• Miscellaneous Installation Hardware
and Brackets
Tecumseh Compressors require 75R1202 Clutch
and one each (Service Valves and Charge Ports):
• R12: 75R5618 and 75R5611 or
• R134A: 75R5688 and 75R5681
PAGE 29

R-8725/R-8730 underdash

Transcription

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