GEAR BOXES FOR AC SERVO MOTORS SIGMA
Transcription
GEAR BOXES FOR AC SERVO MOTORS SIGMA
GEAR BOXES FOR AC SERVO MOTORS SIGMA-5 SERIES CATALOGUE EN DE Content X 02 About YASKAWA Experience and Innovation X 03 Ultra-Precise Gears meet High-Performance Servo Motors X 04 Model Number Keys X 05 For Your Perfect Solution X 06 Eco Series Recommended Combinations X 07 Dimensions X 13 Eco Series - Bevelled Recommended Combinations X 14 Dimensions X 16 Pure Series Recommended Combinations X 17 Dimensions X 23 Find the Perfect Planetary Gear Experience and Innovation Since 1915 YASKAWA has manufactured and supplied products for machine building and industrial automation. Our standard products as well as tailor-made solutions are well known and have a high reputation for outstanding quality and reliability. Today we produce more than 1.8 million inverters per year. Considering this, YASKAWA is probably the biggest inverter manufacturer in the world. YASKAWA is the leading global manufacturer of inverter drives, servo drives, machine controllers, medium voltage inverters, and industrial robots. We have always been a pioneer in motion control and drive technology, launching product innovations, which optimise the productivity and efficiency of both machines and systems. YASKAWA Motoman Robots Furthermore, with a yearly production of more than 800,000 servo motors and 20,000 robots we offer a wide range of products for drive automation processes in many different industries. YASKAWA technology is used in all fields of machine building and industrial automation. YASKAWA Eschborn, Germany Wherever You Are – Our Local Support is Near. Employing more than 14,600 People Worldwide More than 1,350 Employees in Worldwide Service Network More than 1,250 Employees in Europe 2 Ultra-Precise Gears meet High-Performance Servo Motors YASKAWA provides packages of gears and servo motors together with our partner SPN. Carefully selected servo motors are teamed up with two types of perfectly matching gear boxes to offer an easy-to-use solution for various applications. In addition to the gear boxes in combination with our servo motors, our partner SPN also provides milled and grinded racks and spur gears for even more specific tasks. This provides an outstanding range of solutions for every day’s tasks of machine manufacturers. PERFECTLY MATCHING GEAR AND MOTOR A broad line-up of gear boxes that perfectly matches the various motor characteristics. SCALABLE TO SUIT EACH DEMAND Motors with rated torque from 0.159 to 224 Nm provide the power you need for your application. 1:2 3:1 1:3 2:1 PLENTY OF COMBINATIONS FOR GEARING No matter if you need speed or torque the gearing options provide solutions for many different needs and applications. LIFETIME LUBRICATION No need to shut down the production plant to add grease. The gear boxes are lubricated to last a lifetime with ease! SILENT OPERATION With up to only 70 dB(A) the ECO series keeps noise at a low level. The Pure series reduces noise pollution even more with max. 65 dB(A). COSTS REDUCTION Getting motor and the matching gear from just one supplier helps you keeping the supplier list short. 3 Code Designation Model Number Keys for Planetary Gears Y00 23 Gear Type ECO Planetary Gear Single Stage ECO Planetary Gear Two Stage ECO Planetary Gear Three Stage ECO Planetary Gear One Stage bevelled ECO Planetary Gear Two Stage bevelled ECO Planetary Gear Three Stage bevelled Pure Low Backlash Planetary Gear Single Stage Pure Low Backlash Planetary Gear Two Stage Y00 YZ0 YZZ YK0 YZK YMK YU0 YUZ 005 Pure Single stage Pure ECO Gear Size 40 mm 60 mm 80 mm 115 mm 160 mm 55 mm 61 mm 75 mm 100 mm 140 mm 160 mm 22 23 24 25 26 43 44 45 46 47 48 Two Stage ECO i=3 i=4 Single i=5 Stage i=7 i = 10 i=9 i = 12 i = 15 i = 16 i = 20 Two i = 25 Stage i = 28 i = 30 i = 35 i = 40 i = 50 i = 70 Three i = 100 Stage 6 A A Suitable for YASKAWA Motor Type A B Select the motor from the C “Motor Selection” table and add the “Motor Code” letter. | S Gear Ratio 003 004 005 007 010 009 012 015 016 020 025 028 030 035 040 050 070 * * * Gear Flange Standard Optional Version B Optional Version C * 100 Gear Shaft Straight without Key (Standard for Pure) Straight with Key and Tap (Standard for ECO) 2 6 * Not available for Y0022 and YZ022. X Please refer to the recommended combinations of the Pure and the ECO series in this brochure. X For combinations other than the recommended ones please contact the YASKAWA Customer Service. 4 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES A B C For Your Perfect Solution Motor Code SGMGV-03 SGMGV-05 SGMGV-09 SGMGV-13 SGMGV-20 SGMGV-30 SGMGV-44 SGMGV-55 SGMGV-75 SGMGV-1A SGMGV-1E SGMSV-10 SGMSV-15 SGMSV-20 SGMSV-25 SGMSV-30 SGMSV-40 SGMSV-50 SGMEV-01 SGMEV-02 SGMEV-03 SGMEV-04 SGMEV-07 SGMEV-08 SGMEV-15 SGMAV-A5 SGMAV-01 SGMAV-C2 SGMAV-02 SGMAV-04 SGMAV-06 SGMAV-08 SGMAV-10 SGMJV-A5 SGMJV-01 SGMJV-02 SGMJV-04 SGMJV-08 G H L M N P P Q Q R S I I I I O O O B D C D E J K A A A C C C F F A A C C F Rated Torque Peak Torque [Nm] [Nm] 1.96 2.86 5.39 8.34 11.5 18.6 28.4 35 48 70 95.4 3.18 4.9 6.36 7.96 9.8 12.6 15.8 0.318 0.637 0.955 1.27 2.07 2.39 4.77 0.159 0.318 0.477 0.637 1.27 1.75 2.39 3.18 0.159 0.318 0.637 1.27 2.39 5.88 8.92 13.8 23.3 28.7 45.1 71.1 87.6 119 175 224 9.54 14.7 19.1 23.9 29.4 37.8 47.6 0.955 1.91 3.82 3.82 7.16 7.16 14.3 0.477 0.955 1.43 1.91 3.82 5.25 7.16 9.55 0.557 1.11 2.23 4.46 8.36 Flange [mm] 90 90 130 130 130 180 180 180 180 220 220 100 100 100 100 130 130 130 60 80 60 80 80 120 120 40 40 40 60 60 60 80 80 40 40 60 60 80 Rated Speed [rpm] Max Speed [rpm] 3000 1500 2000 6000 3000 5000 SERVOPACK Model SGDV- Three-phase 400 VAC Three-phase 200 VAC 1R9D 3R8A 3R5D 5R4D 8R4D 120D 170D 210D 260D 280D 370D 3R5D 5R4D 8R4D 7R6A 120A 180A 330A/200A 330A 470A 550A 590A 780A 7R6A 120A 180A 120D 200A 170D 330A - R90A 1R6A 2R8A 5R5A 120A R70A R90A 1R9D 3000 5000 3R5D 5R4D 1R6A 3000 6000 - 2R8A 5R5A 3000 6000 - 120A R70A R90A 1R6A 2R8A 5R5A X X X Sigma-5 Motor Model Insert this letter at the last position of the Model Number Key for Planetary Gears. 5 ECO Series The ECO Series of Planetary Gear Boxes We offer perfect matching gear boxes for the proven Sigma-5 servo motors in a broad range of characteristics and gearings. The ECO series provides low noise pollution in combination with reliable operation at very reasonable costs. X Easy motor installation due to tangential-clamping X Efficiency > 96% X Compact rigid steel housing with B14 flanging X Backlash < 10’/15’ X Any mounting position X Lifetime lubrication with synthetic grease Recommended Combinations Sigma-5 motor Motor model SGMGV-05 SGMGV-09 SGMGV-13 SGMGV-20 SGMGV-30 SGMGV-44 SGMSV-10 SGMSV-15 SGMSV-20 SGMSV-25 SGMEV-04 SGMEV-08 SGMAV-01 SGMAV-02 SGMAV-04 SGMAV-08 SGMJV-01 SGMJV-02 SGMJV-04 SGMJV-08 6 Gear type Motor Rated torque Peak torque Rated speed code [Nm] [Nm] [rpm] H L M N P P I I I I D J A C C F A C C F 2.86 5.39 8.34 11.5 18.6 28.4 3.18 4.9 6.36 7.96 1.27 2.39 0.318 0.637 1.27 2.39 0.318 0.637 1.27 2.39 8.92 13.8 23.3 28.7 45.1 71.1 9.54 14.7 19.1 23.9 3.82 7.16 0.955 1.91 3.82 7.16 1.11 2.23 4.46 8.36 1500 1500 1500 1500 1500 1500 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 Max speed [rpm] 3000 3000 3000 3000 3000 3000 6000 5000 5000 5000 5000 5000 6000 6000 6000 6000 6000 6000 6000 6000 one staged three staged two staged i=4 5 9 12 20 25 35 50 100 Y0023 Y0024 Y0024 Y0024 Y0025 Y0025 Y0024 Y0024 Y0024 Y0024 Y0023 Y0023 Y0022 Y0023 Y0023 Y0024 Y0022 Y0023 Y0023 Y0024 Y0023 Y0024 Y0024 Y0024 Y0025 Y0025 - YZ023 YZ024 YZ024 YZ024 YZ025 YZ025 YZ024 YZ024 YZ024 YZ024 YZ023 YZ023 YZ023 YZ023 YZ023 YZ024 YZ023 YZ023 YZ023 YZ024 YZ023 YZ024 YZ024 YZ024 YZ025 YZ026 - YZ024 YZ024 YZ024 YZ025 YZ023 YZ024 YZ022 YZ023 YZ023 YZ024 YZ022 YZ023 YZ023 YZ024 YZ024 YZ025 YZ025 YZ026 YZ026 YZ026 YZ024 YZ024 YZ025 YZ025 YZ023 YZ024 YZ022 YZ023 YZ023 YZ024 YZ022 YZ023 YZ023 YZ024 YZ024 YZ025 YZ025 YZ026 YZ024 YZ024 YZ022 YZ023 YZ024 YZ024 YZ022 YZ023 YZ024 YZ024 YZ025 YZ025 YZ026 YZ026 YZ024 YZ024 YZ022 YZ023 YZ024 YZ024 YZ022 YZ023 YZ024 YZ024 YZZ26 YZZ26 YZZ26 YZZ26 YZZ24 YZZ25 YZZ23 YZZ24 YZZ24 YZZ25 YZZ23 YZZ24 YZZ24 YZZ25 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES Output Torque [Nm] one staged Gear type Y22 Y23 Y24 Y25 Y26 two staged i=4 5 7 10 16 20 25 35 50 15 38 115 225 650 15 38 115 225 650 8 20 55 140 470 4 13 30 75 225 15 38 115 225 650 15 38 115 225 650 15 38 115 225 650 15 38 115 225 650 15 38 115 225 650 Torsion Rigidity [Nm/arcmin] Gear type Running Noise [dB(A)] Gear type 0.8 2.1 5.5 11 40 Y22 Y23 Y24 Y25 Y26 Y22 Y23 Y24 Y25 Y26 60 62 64 67 68 Characteristics Gear type Y22 Y23 Y24 Y25 Y26 Backlash Gear type Radial Force*1 Axial Force*1 Y22 Y23 Y24 Y25 Y26 Y22 Y23 Y24 Y25 Y26 Efficiency Lubrication Surface Acceptable temp. range Protection Emergency stop torque Max. acceleration torque Max. input speed one staged two staged < 25 arcmin < 15 arcmin < 10 arcmin < 10 arcmin < 10 arcmin < 30 arcmin < 20 arcmin < 15 arcmin < 15 arcmin < 15 arcmin Standard With option 150 N 400 N 1050 N 1750 N 5500 N 150 N 500 N 1200 N 2300 N 7000 N 600 N 1300 N 2000 N 2900 N 450 N 1000 N 1700 N 3000 N - > 96% Synthetic grease Black -25 °C ... +80 °C (short term: 100 °C) IP54 (optionally: IP65/IP66) 2.5 × T2N 1.5 × T2N 6000 min-1 *1 Estimated Life Time: 20,000 h; related to drive shaft center with n2 = 100 min-1 7 ECO Series - Dimensions Planetary Gears Y0022/YZ022/YZZ22 X Standard X Optional Version B Dimensions [mm] Motor code A D1 8 D3 30 D4 46 D5 M4 D6 40 D8 54 Gear Box only L4 L5 L7 11.5 3 8.5 L1 25 L8 20 Inertia [×10-6 kgm²] Motor code A 5 6.42 two staged 20 6.48 25 6.38 35 6.33 50 6.25 Y00 22 005 6 A 8 LG2 101 LG3 116 LGO1 96 LGO2 112 LGO3 127 Weight [kg] one staged i=4 6.60 LG1 85 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES three staged 100 6.28 Gear box type one staged two staged three staged Weight standard B 0.4 0.6 0.5 0.7 0.6 0.8 Planetary Gears Y0023/YZ023/YZZ23 X Standard X Optional Version B X Optional Version C Dimensions [mm] Motor code A C D H J D1 8 14 14 16 16 D3 30 50 70 80 110 D4 46 70 90 100 145 D5 M4 M5 M6 M6 M8 D6 60 60 80 90 120 D8 80 80 105 120 160 Gear Box only L4 L5 L7 11 3 8.5 12.5 3.5 11 12.5 3.5 11 22.5 5.5 13.5 22.5 4 13.5 L1 30 30 30 40 40 L8 19 23 23 41 41 LG1 105 109 109 127 127 Inertia [×10-5 kgm²] Motor code A C/D H/J LG3 137 141 141 159 159 LGO1 121 125 125 143 143 LGO2 137 141 141 159 159 LGO3 153 157 157 175 175 Weight [kg] one staged i=4 1.30 1.80 2.02 LG2 121 125 125 143 143 5 1.20 1.69 1.92 two staged 9 1.54 2.04 2.26 12 1.41 1.91 2.13 20 1.20 1.70 1.92 25 1.15 1.65 1.87 35 1.13 1.62 1.84 50 1.09 1.58 1.80 three staged 100 1.10 1.60 1.82 Gear box type one staged two staged three staged Option standard 1.0 1.2 1.4 B/C 1.7 1.9 2.1 Y00 23 005 6 A LG1: Length one staged LG2: Length two staged LG3: Length three staged LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option 9 ECO Series - Dimensions Planetary Gears Y0024/YZ024/YZZ24 X Standard X Optional Version B X Optional Version C Dimensions [mm] Motor code C D F H I J L M N D1 14 14 19 16 24 16 19 22 24 D3 50 70 70 80 95 110 110 110 110 D4 70 90 90 100 115 145 145 145 145 D5 M5 M6 M6 M6 M6 M8 M8 M8 M8 D6 80 80 80 90 100 120 120 120 120 D8 105 105 105 120 130 160 160 160 160 Gear Box only L4 L5 L7 12 3.5 11 12 3.5 11 22 3.5 13.5 22 5.5 13.5 25 3.5 15.5 22 4 13.5 39.5 6.5 15.5 39.5 6.5 15.5 39.5 6.5 15.5 L1 30 30 40 40 45 40 60 60 60 L8 23 23 32 32 37 32 51.5 51.5 51.5 LG1 134.5 134.5 144.5 144.5 149.5 144.5 164.5 164.5 164.5 Inertia [×10-5 kgm²] Motor code C/D F/L H/J I/N M 5 4.59 5.30 4.85 6.23 5.83 two staged 9 5.56 6.84 6.42 7.70 7.34 12 5.21 6.24 5.81 7.13 6.75 20 4.55 5.26 4.81 6.18 5.79 25 4.31 5.02 4.57 5.95 5.55 35 4.18 4.89 4.44 5.82 5.42 50 3.99 4.70 4.25 5.63 5.23 Y00 24 005 6 A 10 LG3 180 180 190 190 195 190 210 210 210 LGO1 149 149 159 159 164 159 179 179 179 LGO2 172 172 182 182 187 182 202 202 202 LGO3 194.5 194.5 204.5 204.5 209.5 204.5 224.5 224.5 224.5 Weight [kg] one staged i=4 5.12 5.84 5.38 6.76 6.37 LG2 157.5 157.5 167.5 167.5 172.5 167.5 187.5 187.5 187.5 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES three staged 10 4.07 4.78 4.33 5.71 5.31 Gear box type one staged two staged three staged Option standard 2.2 2.7 3.2 B/C 3.6 4.1 4.6 Planetary Gears Y0025/YZ025/YZZ25 X Standard X Optional Version B Dimensions [mm] Motor code F L M I P D1 19 19 22 24 35 D3 70 110 110 95 114.3 D4 90 145 145 115 200 D5 M6 M8 M8 M6 M12 D6 115 120 120 115 180 D8 140 160 160 130 240 Gear Box only L4 L5 L7 20 3.5 13.5 39.5 6.5 15.5 39.5 6.5 15.5 24.5 3.5 15.5 45.5 6.5 24.5 L1 40 60 60 45 80 L8 28 50 50 35 71 LG1 171 190.5 190.5 175.5 211.5 Inertia [×10-4 kgm²] Motor code F/L M I P LG3 226.5 246 246 231 267 LGO1 198 217.5 217.5 202.5 238.5 LGO2 225.5 245 245 230 266 LG03 253.5 273 273 258 294 Weight [kg] one staged i=4 2.66 2.78 2.87 3.55 LG2 198.5 218 218 203 239 5 2.39 2.52 2.61 3.28 two staged 9 3.51 3.63 3.72 4.40 12 3.08 3.21 3.30 3.97 20 2.41 2.54 2.63 3.30 25 2.29 2.41 2.50 3.18 35 2.22 2.34 2.43 3.11 50 2.11 2.24 2.33 3.00 three staged 100 2.14 2.26 2.35 3.03 Gear box type one staged two staged three staged Option standard B 8.5 8.8 10.5 10.8 12.5 12.8 Y00 25 005 6 A LG1: Length one staged LG2: Length two staged LG3: Length three staged LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option 11 ECO Series - Dimensions Planetary Gears YZ026/YZZ26 X Standard Dimensions [mm] Motor code I N P D1 24 24 35 D3 95 110 114.3 D4 115 145 200 D5 M6 M8 M12 D6 120 130 180 D8 161 161 240 Gear Box only L1 L4 45 18.5 60 32 80 46.5 L5 3.5 6.5 6.5 L7 15.5 15.5 24.5 Inertia [×10-3 kgm²] Motor code I/N P LG1 252 265 286 LG2 293 306.5 327.5 LG3 334 347.5 368.5 Weight [kg] one staged i=4 1.61 1.78 L8 39 52.5 73.5 5 1.40 1.57 two staged 9 2.30 2.49 12 1.94 2.13 20 1.39 1.56 25 1.30 1.47 35 1.24 1.41 50 1.16 1.33 three staged 100 1.17 1.34 Gear box type one staged two staged three staged Option standard 19.5 24.5 29.5 YZ0 26 005 6 A LG1: Length one staged LG2: Length two staged LG3: Length three staged 12 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option Bevelled Gear Boxes The Planetary bevelled Gears ECO Y0023/YZ023/YZZ23 Series of Planetary Gear Boxes The bevelled gear boxes combine the characteristics of the ECO series with the option of transmitting torque and speed in a 90° angle. This extends possibilities and options in designing and realizing machines and plants. X Easy motor installation due to tangential-clamping X Efficiency > 94% X Compact rigid steel housing with B5 flanging X Backlash < 15’/20’ X Any mounting position X Lifetime lubrication with synthetic grease Recommended Combinations (bevel) Sigma-5 motor Motor model SGMGV-05 SGMGV-09 SGMGV-13 SGMGV-20 SGMSV-10 SGMSV-15 SGMEV-04 SGMEV-08 SGMAV-02 SGMAV-04 SGMAV-08 SGMJV-02 SGMJV-04 SGMJV-08 Gear type Motor Rated torque Peak torque Rated speed code [Nm] [Nm] [rpm] H L M N I I D J C C F C C F 2.86 5.39 8.34 11.5 3.18 4.9 1.27 2.39 0.637 1.27 2.39 0.637 1.27 2.39 8.92 13.8 23.3 28.7 9.54 14.7 3.82 7.16 1.91 3.82 7.16 2.23 4.46 8.36 1500 1500 1500 1500 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 Max speed [rpm] 3000 3000 3000 3000 6000 5000 5000 5000 6000 6000 6000 6000 6000 6000 one staged three staged two staged i=4 5 9 12 20 25 35 50 100 YK023 YK024 YK024 YK024 YK024 YK024 YK023 YK023 YK023 YK023 YK024 YK023 YK023 YK024 YK023 YK024 YK024 YK024 - YZK23 YZK24 YZK24 YZK24 YZK24 YZK24 YZK23 YZK23 YZK23 YZK23 YZK24 YZK23 YZK23 YZK24 YZK23 YZK24 YZK24 YZK24 - YZK24 YZK24 YZK23 YZK24 YZK23 YZK23 YZK24 YZK23 YZK23 YZK24 YZK24 YZK24 YZK23 YZK24 YZK23 YZK23 YZK24 YZK23 YZK23 YZK24 YZK24 YZK24 YZK24 YZK23 YZK24 YZK24 YZK23 YZK24 YZK24 YZK24 YZK24 YZK23 YZK24 YZK24 YZK23 YZK24 YZK24 YMK24 YMK24 YMK24 YMK24 YMK24 - 13 ECO Series, bevelled - Dimensions Bevelled Planetary Gears YK023/YZK23/YMK23 X Optional Version B X Optional Version C Dimensions [mm] Motor code A C D H J D1 8 14 14 16 16 D3 30 50 70 80 110 D4 46 70 90 100 145 D5 M4 M5 M6 M6 M8 D6 60 60 80 90 120 D8 80 80 105 120 160 L1 30 30 30 40 40 L4 11 12.5 12.5 22.5 22.5 Gear Box only L5 L7 L8 3 8.5 19 3.5 11 23 3.5 11 23 5.5 13.5 41 4 13.5 41 L15 86 90 90 108 108 L16 56 60 60 78 78 Inertia [×10-5 kgm²] Motor code A C/D H/J 5 2.90 3.40 3.62 two staged 9 3.25 3.74 3.96 12 3.12 3.61 3.84 20 2.91 3.40 3.62 25 2.86 3.35 3.57 35 2.83 3.33 3.55 50 2.79 3.29 3.51 YK0 23 005 6 A 14 LA2 129 129 129 129 129 LA3 145 145 145 145 145 LAO1 129 129 129 129 129 LAO2 145 145 145 145 145 LAO3 161 161 161 161 161 Weight [kg] one staged i=4 3.01 3.50 3.72 LA1 113 113 113 113 113 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES three staged 100 2.81 3.30 3.52 Gear box type one staged two staged three staged Option standard 1.7 1.9 2.1 B/C 2.4 2.6 2.8 Bevelled Planetary Gears YK024/YZK24/YMK24 X Optional Version B X Optional Version C Dimensions [mm] Motor code C D F I J L M N D1 14 14 19 24 16 19 22 24 D3 50 70 70 95 110 110 110 110 D4 70 90 90 115 145 145 145 145 D5 M5 M6 M6 M6 M8 M8 M8 M8 D6 80 80 80 100 120 120 120 120 D8 105 105 105 130 160 160 160 160 L1 30 30 40 45 40 60 60 60 L4 12 12 22 25 22 39.5 39.5 39.5 Gear Box only L5 L7 L8 3.5 11 23 3.5 11 23 3.5 13.5 32 3.5 15.5 37 4 13.5 32 6.5 15.5 51.5 6.5 15.5 51.5 6.5 15.5 51.5 L15 111 111 121 126 121 141 141 141 L16 71 71 81 86 81 101 101 101 Inertia [×10-4 kgm²] Motor code C/D F/L H/J I/N M LA2 173 173 173 173 173 173 173 173 LA3 LAO1 LAO2 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 195.5 164.5 187.5 LAO3 210 210 210 210 210 210 210 210 Weight [kg] one staged i=4 1.60 1.67 1.62 1.76 1.72 LA1 150 150 150 150 150 150 150 150 5 1.55 1.62 1.57 1.71 1.67 two staged 9 1.64 1.77 1.73 1.86 1.82 12 1.61 1.71 1.67 1.80 1.76 20 1.54 1.61 1.57 1.70 1.67 25 1.52 1.59 1.54 1.68 1.64 35 1.50 1.58 1.53 1.67 1.63 50 1.49 1.56 1.51 1.65 1.61 three staged 100 1.49 1.56 1.52 1.66 1.62 Gear box type one staged two staged three staged Option standard 3.9 4.4 4.9 B/C 5.3 5.8 6.3 YK0 24 005 6 A LG1: Length one staged LG2: Length two staged LG3: Length three staged LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option 15 Pure Series The Pure Series of Planetary Gear Boxes The Pure series of gear boxes provide more premium characteristics. With better efficiency, better backlash and even less noise pollution the Pure series provides a high quality solution for demanding applications in many different industries. X Low noise due to helical toothing X Efficiency > 97% X Optimized shafts guarantee high rigidity X Compact rigid steel housing with B5 flanging X High approved radial loads due to optimized tapered roller bearings X Backlash < 2’/4’ X Any mounting position X Lifetime lubrication with synthetic oil Recommended Combinations Sigma-5 motor Motor model SGMGV-05 SGMGV-09 SGMGV-13 SGMGV-20 SGMGV-30 SGMGV-44 SGMSV-10 SGMSV-15 SGMSV-20 SGMSV-25 SGMEV-04 SGMEV-08 SGMAV-01 SGMAV-02 SGMAV-04 SGMAV-08 SGMJV-01 SGMJV-02 SGMJV-04 SGMJV-08 16 Gear type Motor Rated torque Peak torque Rated speed code [Nm] [Nm] [rpm] H L M N P P I I I I D J A C C F A C C F 2.86 5.39 8.34 11.5 18.6 28.4 3.18 4.9 6.36 7.96 1.27 2.39 0.318 0.637 1.27 2.39 0.318 0.637 1.27 2.39 8.92 13.8 23.3 28.7 45.1 71.1 9.54 14.7 19.1 23.9 3.82 7.16 0.955 1.91 3.82 7.16 1.11 2.23 4.46 8.36 1500 1500 1500 1500 1500 1500 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 one staged two staged Max speed [rpm] i=4 5 9 12 20 25 35 50 3000 3000 3000 3000 3000 3000 6000 5000 5000 5000 5000 5000 6000 6000 6000 6000 6000 6000 6000 6000 YU043 YU044 YU044 YU045 YU046 YU046 YU045 YU045 YU045 YU045 YU043 YU043 YU043 YU043 YU043 YU044 YU043 YU043 YU043 YU044 YU043 YU044 YU044 YU045 YU046 YU046 - YUZ44 YUZ44 YUZ45 YUZ46 YUZ46 YUZ47 YUZ45 YUZ45 YUZ45 YUZ45 YUZ43 YUZ44 YUZ43 YUZ43 YUZ43 YUZ44 YUZ43 YUZ43 YUZ43 YUZ44 YUZ44 YUZ45 YUZ45 YUZ46 YUZ46 YUZ47 - YUZ45 YUZ45 YUZ46 YUZ46 YUZ44 YUZ44 YUZ43 YUZ43 YUZ44 YUZ44 YUZ43 YUZ43 YUZ44 YUZ44 YUZ45 YUZ46 YUZ46 YUZ47 YUZ48 YUZ48 YUZ45 YUZ46 YUZ46 YUZ46 YUZ44 YUZ44 YUZ43 YUZ43 YUZ44 YUZ44 YUZ43 YUZ43 YUZ44 YUZ44 YUZ46 YUZ46 YUZ46 YUZ47 YUZ44 YUZ45 YUZ43 YUZ44 YUZ44 YUZ45 YUZ43 YUZ44 YUZ44 YUZ45 YUZ46 YUZ46 YUZ47 YUZ47 YUZ45 YUZ46 YUZ43 YUZ44 YUZ44 YUZ46 YUZ43 YUZ44 YUZ44 YUZ46 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES Output Torque [Nm] one staged Gear type YU43 YU44 YU45 YU46 YU47 YU48 two staged i=4 5 7 10 16 20 25 35 50 20 60 100 250 450 900 20 60 100 250 450 900 18 40 80 180 420 800 15 30 65 110 240 450 20 60 100 250 450 900 20 60 100 250 450 900 20 60 100 250 450 900 20 60 100 250 450 900 20 60 100 250 450 900 Torsion Rigidity [Nm/arcmin] Running Noise [dB(A)] Gear type Gear type 2 4 12 32 54 168 YU43 YU44 YU45 YU46 YU47 YU48 YU43 YU44 YU45 YU46 YU47 YU48 58 59 59 63 65 65 Characteristics Gear type one staged two staged Backlash Backlash reduced Gear type < 4 arcmin < 2 arcmin < 6 arcmin < 4 arcmin Radial Force*1 Axial Force*1 YU43 YU44 YU45 YU46 YU47 YU48 YU43 YU44 YU45 YU46 YU47 YU48 Efficiency Lubrication Surface Acceptable temp. range Protection Emergency stop torque Max. acceleration torque Max. input speed Standard 2000 N 4100 N 6500 N 8000 N 14500 N 23500 N 1200 N 2800 N 4000 N 5400 N 13000 N 17000 N > 97% Synthetic oil Black -25 °C ... +80 °C (short term: 100 °C) IP54 (optionally: IP65/IP66) 3.5 × T2N 1.5 × T2N 6000 min-1 *1 Estimated Life Time: 20,000 h; related to drive shaft center with n2 = 100 min-1 17 Pure Series - Dimensions Planetary Gears YU043/YUZ43 X Straight with Key and Tap Dimensions [mm] Motor code A C D H J D1 8 14 14 16 16 D3 30 50 70 80 110 D4 46 70 90 100 145 D5 M4 M5 M6 M6 M8 D6 60 60 80 90 120 D8 80 80 105 120 160 Gear Box only L1 L4 26 10 30 15.5 30 15.5 40 18 40 18 Inertia [×10-5 kgm²] Motor code A C/D H/J one staged i=4 5 0.79 0.60 1.51 1.32 1.63 1.44 L7 9 14 14 14 14 L8 17 24 24 34 34 LG1 120,5 127.5 127.5 137.5 137.5 Weight [kg] 9 1.26 1.99 2.10 12 1.04 1.76 1.88 two staged 20 25 0.66 0.57 1.39 1.29 1.50 1.40 35 0.51 1.23 1.35 50 0.43 1.15 1.27 YU0 43 005 2 A 18 L5 3.5 3.5 3.5 5.5 4 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES Gear box type one staged two staged Option standard 1.1 1.8 LG2 162 169 169 - Planetary Gears YU044/YUZ44 X Straight with Key and Tap Dimensions [mm] Motor code C D F H J L M D1 14 14 19 19 16 16 19 19 22 D3 50 70 70 70 80 110 110 110 110 D4 70 90 90 90 100 145 145 145 145 D5 M5 M6 M6 M6 M6 M8 M8 M8 M8 D6 70 80 80 80 90 120 130 130 130 D8 90 105 105 105 120 160 160 160 160 Gear Box only L1 30 30 40 40 40 40 60 60 60 L4 13.5 13.5 15 17.5 18 18 33 33.5 33.5 Inertia [×10-5 kgm²] Motor code C/D F/L H/J M L5 3.5 3.5 3.5 3.5 5.5 4 6.5 6.5 6.5 L7 14 14 19 19 14 14 19 19 19 L8 22 22 34 53 34 34 52 51 51 LG1 160 178 178 LG2 187 187 199 199 199 217 - Weight [kg] one staged i=4 5 2.72 2.18 5.71 5.17 2.84 2.30 9.46 9.46 9 2.38 5.37 2.50 9.12 12 2.06 5.04 2.17 8.79 two staged 20 25 1.52 1.38 4.50 4.37 1.63 1.50 8.25 8.12 35 1.30 4.29 1.42 8.04 50 1.19 4.18 1.31 7.93 Gear box type one staged two staged Option standard 2.2 2.9 YU0 44 005 2 A LG1: Length one staged LG2: Length two staged LG3: Length three staged LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option 19 Pure Series - Dimensions Planetary Gears YU045/YUZ45 X Straight with Key and Tap Dimensions [mm] Motor code D F H I J L M N D1 14 19 16 24 24 16 19 22 24 D3 70 70 80 95 95 110 110 110 110 D4 90 90 100 115 115 145 145 145 145 D5 M6 M6 M6 M6 M6 M8 M8 M8 M8 D6 80 80 90 100 100 120 130 130 130 D8 105 105 120 130 130 160 160 160 160 Gear Box only L1 L4 30 13 40 15.5 40 20 50 23 50 17 40 20 60 40 60 29 60 30 Inertia [×10-5 kgm²] Motor code D F/L H/J I/N M one staged i=4 5 6.18 4.88 9.17 7.86 6.30 4.99 12.3 11.0 12.9 11.6 L7 14 19 14 20 20 14 19 19 20 L8 24.5 34.5 32.5 54.5 54.5 32.5 50.5 50.5 54.5 LG1 178.5 191.5 Weight [kg] 9 4.76 7.75 4.88 10.8 11.5 12 3.94 6.93 4.06 10.0 10.7 two staged 20 25 2.53 2.14 5.52 5.13 2.65 2.26 8.62 8.23 9.27 8.88 35 1.97 4.95 2.08 8.05 8.70 50 1.71 4.70 1.83 7.80 8.45 YU0 45 005 2 A 20 L5 3.5 3.5 5.5 3.5 3.5 4 6.5 6.5 6.5 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES Gear box type one staged two staged Option standard 3.6 4.9 LG2 203.5 213.5 220 233.5 220 238 238 - Planetary Gears YU046/YUZ46 X Straight with Key and Tap Dimensions [mm] Motor code F I J L M N P D1 19 24 16 19 22 24 35 35 D3 70 95 110 110 110 110 114.3 114.3 D4 90 115 145 145 145 145 200 200 D5 M6 M6 M8 M8 M8 M8 M12 M12 D6 96 100 120 130 130 130 180 180 D8 110 130 160 160 160 160 230 230 Gear Box only L1 L4 40 14.5 50 21 40 14 60 31 60 29 60 29 80 51 80 50 Inertia [×10-5 kgm²] Motor code F/L I/N J M P L5 3.5 3.5 4 6.5 6.5 6.5 4 4 L7 19 20 14 19 20 20 25 25 L8 25.5 47 25.5 42 55 55 75 67 LG1 250 LG2 258 279.5 258 274.5 287.5 287.5 307.5 - Weight [kg] one staged i=4 5 2.39 1.89 2.70 2.20 2.10 1.61 2.76 2.27 3.44 2.95 9 1.61 1.92 1.32 1.98 2.66 12 1.36 1.67 1.07 1.74 2.41 two staged 20 25 0.95 0.84 1.26 1.15 0.66 0.55 1.32 1.22 2.00 1.89 35 0.78 1.09 0.49 1.16 1.83 50 0.70 1.01 0.41 1.07 1.75 Gear box type one staged two staged Option standard 7.3 9.1 YU0 46 005 2 A LG1: Length one staged LG2: Length two staged LG3: Length three staged LGO1: Length one staged with option LGO2: Length two staged with option LGO3: Length three staged with option 21 Pure Series - Dimensions Planetary Gears YU047/YUZ47 X Straight with Key and Tap Dimensions [mm] Motor code I N P D1 24 24 35 D3 95 110 114.3 D4 115 145 200 D5 M6 M8 M12 D6 100 130 180 Gear Box only D8 L1 L4 130 50 17.5 160 60 30.5 230 80 50 L5 3.5 4 4 L7 20 20 25 L8 34.5 47.5 67 LG1 - Inertia [×10-4 kgm²] Motor code I/N P LG2 344 357 376.5 Weight [kg] one staged i=4 5 8.08 6.20 8.82 6.94 9 4.98 5.73 12 4.11 4.85 two staged 20 25 2.66 2.29 3.40 3.03 35 2.10 2.84 Gear box type 50 1.82 2.56 one staged two staged Option standard 17.4 23.3 Planetary Gears YU048/YUZ48 X Straight with Key and Tap Dimensions [mm] Motor code P D1 35 D3 114.3 D4 200 D5 M12 D6 180 Gear Box only D8 L1 L4 230 80 30.5 L5 4 L7 25 L8 46.5 Inertia [×10-4 kgm²] Motor code P one staged i=4 5 35.8 25.9 LG1 - LG2 424 Weight [kg] 9 20.3 12 16.3 two staged 20 25 9.55 7.87 35 6.97 50 5.70 Gear box type one staged two staged Option standard 38.0 46.0 YU0 48 005 2 A 22 YASKAWA SIGMA-5 | GEARBOXES FOR AC SERVO DRIVES LG1: Length one staged LG2: Length two staged LGO1: Length one staged with option LGO2: Length two staged with option Calculation Find the Perfect Planetary Gear Finding the perfectly matching gear for an application can be done in some easy steps. The most important dimensions are the torques at the output. X T2 [Nm] greatest appearing output torque X T2BI [Nm] blocking torque (emergency stop) X i ratio X n2 [min-1] output speed X t [h] period of the load phases Load Cycle Calculation of the equivalent torque T2eq [Nm] T2(1) By means of the calculated result it is possible to select a gear size from the table with the allowed output torques. Therefore the following conditions must be fulfilled: torque T2 T2(2) T2(3) time t t(2) t(3) speed n2 t(1) T2BI ≤ 3.5 T2N T2eq ≤ T2N T2max ≤ 1.5 T2N T2max limited to 105 rev. of output shaft time t n2(1) n2(2) n2(3) 23 YASKAWA Europe GmbH Drives & Motion Division Hauptstr. 185 65760 Eschborn Germany Tel: +49 6196-569 500 [email protected] www.yaskawa.eu.com G Specifications are subject to change without notice for ongoing product modifications and improvements. © YASKAWA Europe GmbH. All rights reserved. Literature No. YEU_MuC_Sigma5-Gearbox_EN_v1_0714 Printed in Germany, July 2014
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