Illustrated Parts Manual

Transcription

Illustrated Parts Manual
Models
25RTS
33RTS
40RTS
P/N - 3120692
March 15, 2012
REVISION LOG
March 1993 - Original Issue Of Manual
October 1998 - Revised
January 7, 2000 - Revised (25RTS Manual edited to 0010450 Revision 35)
(33RTS Manual edited to 0010451 Revision 33)
March 1, 2000 - Updated Page 1-2
May 16, 2000 - Updated Page 4-16 & 4-19
April 1, 2001 - Revised (25RTS Manual edited to 0010450 Revision 43)
April 8, 2002 - Revised (25RTS Manual edited to 0010450 Revision 48)
March 21, 2003 - Revised (25RTS Manual edited to 0010450 Revision 49)
December 31, 2006 - Revised (25RTS Manual edited to 0010450 Revision 50)
June 5, 2009 - Revised (25RTS Manual edited to 0010450 Revision 50)
March 15, 2012 - Revised
3120692
A
REVISION LOG
B
3120692
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
FRAME, STEERING AND AXLE INSTALLATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2
LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-8
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-10
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-14
DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-16
DRIVE HUB ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-20
DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-24
FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .1-30
LEVELING JACK (WITH INTERLOCK) AND LIGHTS INSTALLATION
(FRAME MOUNTED). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-34
LEVELING JACK (WITHOUT INTERLOCK) INSTALLATION . . . . . . . . . . . . . . . . . . . . . .1-38
TOW PACKAGE INSTALLATION (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-42
SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
CONTROL VALVES AND TANKS INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2
CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) . . . . . . . . . . . . . . . . . . . . . . . . .2-8
CONTROL VALVE ASSEMBLY (S/N 26763 TO PRESENT) . . . . . . . . . . . . . . . . . . . . . .2-12
CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS OPTION) . . . . . . . .2-14
ENGINE INSTALLATION - FORD VSG-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-16
ENGINE INSTALLATION - FORD VSG-413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-24
DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION). . . . . . . . . . . .2-32
GENERATOR INSTALLATION (FORD ENGINE OPTION). . . . . . . . . . . . . . . . . . . . . . . .2-36
ENGINE INSTALLATION - DEUTZ F2L1011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-38
GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION). . . . . . . . . . . . . . . . . . . . . .2-44
PISTON PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-48
GEAR PUMP ASSEMBLY - JSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-52
GROUND CONTROL BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-54
HOODS AND BEACON LIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-58
SECTION 3 - SIZZOR ARMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
3-1
3-2
3-3
SIZZOR ARMS INSTALLATION - 40RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2
SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1
4-1
4-2
4-3
4-4
4-5
4-6
FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATIONS . . . .4-2
PLATFORM EXTENDABLE INSTALLATIONS (PRIOR TO S/N 50308) . . . . . . . . . . . . . .4-6
PLATFORM EXTENDABLE INSTALLATIONS (S/N 50308 TO PRESENT) . . . . . . . . . . .4-10
PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-12
DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701) . . . . . . . . . . . . . . . . . .4-16
DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) . . . . . . . . . . . . . . .4-18
SECTION 5 - CYLINDERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1
5-1
5-2
5-3
3120692
AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING AXLE OPTION). . . . . . . . . . .5-2
LEVELING JACK CYLINDER ASSEMBLY WITH SCREW-IN PIVOT PAD (HYDRAULIC
JACK OPTION WITHOUT INTERLOCK - PRODUCTION CYLINDERS) . . . . . . . . . . . .5-4
LEVELING JACK CYLINDER ASSEMBLY WITH WELDED ON PIVOT PAD (HYDRAULIC
JACK OPTION WITHOUT INTERLOCK - RECOMMENDED SERVICE REPLACEMENT
CYLINDERS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-8
i
TABLE OF CONTENTS
FIGURE NO.
5-4
5-5
5-6
5-7
TITLE
PAGE NO.
LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION WITH
INTERLOCK) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993). . . . . . . . . 5-16
STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT) . . . . . . 5-18
SECTION 6 - HYDRAULICS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
6-1
6-2
6-3
6-3
6-4
6-4
6-5
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
HYDRAULIC DIAGRAM - 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2
HYDRAULIC DIAGRAM - AXLE (OSCILLATING). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-16
SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
7-1
7-2
7-3
7-4
7-5
7-5
7-6
7-6
7-7
7-7
7-8
7-8
ELECTRICAL DIAGRAMS AND COMPONENTS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-2
ELECTRICAL DIAGRAM - DUAL FUEL (FORD ENGINE OPTION). . . . . . . . . . . . . . . . . 7-7
ELECTRICAL DIAGRAM - 110V GENERATOR.. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-8
ELECTRICAL DIAGRAM - 0610114 CIRCUIT CARD. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9
ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (PRIOR TO S/N 61097). . . . . . 7-10
ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (PRIOR TO S/N 61097). . . . . . 7-11
ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (S/N 61097 TO PRESENT) . . . 7-12
ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (S/N 61097 TO PRESENT) . . . 7-13
ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (PRIOR TO S/N 61097) . . . . . . 7-14
ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (PRIOR TO S/N 61097) . . . . . . 7-15
ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (S/N 61097 TO PRESENT). . . . 7-16
ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (S/N 61097 TO PRESENT). . . . 7-17
SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
8-1
8-2
DECALS INSTALLATIONS - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
DECALS INSTALLATIONS - COUNTRY SPEC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . 9-1
SECTION 10 - SPECIAL OPTIONS LIST. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
ii
3120692
SECTION 1 FRAME
S
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N
TABLE OF CONTENTS
FIGURE
1-1
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
1-10
1-11
3120692
DESCRIPTION
FRAME, STEERING AND AXLE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LOCKOUT VALVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
TIRE AND WHEEL DRIVE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE MOTOR ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE BRAKE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB ASSEMBLIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE HUB/BRAKE ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
FRAME MOUNTED COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
LEVELING JACKS (WITH INTERLOCK) AND LIGHTS INSTALLATION . . . . . . . . . . . . . . . . . .
LEVELING JACKS (WITHOUT INTERLOCK) INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . .
TOW PACKAGE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1-2
1-8
1-10
1-14
1-16
1-20
1-24
1-30
1-34
1-38
1-42
1
F
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A
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1-1
S
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1
F
R
A
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SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS
521
306
307
303
514
505
301
52
512
513
513
505
514
502
521
308
507
508
309
310
509
510
519
511
312
317 313
318
319
320
304
305
302
51
1
402
516
515
411
413
414
504
527
529
504
517
403
407 503
507
505
112
404
504
522
406
506 408
524
417
533
410
526
418
530
401
501
102
102A
501B
105 104 109
110
113
108
101
101A
117
119
103
107
118
408
524
403
503
505
106
115
114
407
507
411
412
414
504
527
528
409
525
415 (LEFT)
531 (LEFT)
416 (RIGHT)
532 (RIGHT)
220
218
212
213
202
404
504
522
406
506 408
524
209
210
401
501
501B
204
205
401A
501A
125
118
116
119
126
121
120
122
201
1-2
208
127
124
123
219
217
408
524
207
206
409
525
203
3120692
SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS
FIG & ITEM #
1
51
52
PART NUMBER
2360352
2360465
See Note
0961664
2360347
2360466
See Note
0961664
0961029
0252790
0255005
0252790
0253059
0255006
0253059
101
101A
102
102A
3120692
4130287
4130317
4030287
0960523
4130288
4130316
4030288
0960523
DESCRIPTION
QTY.
FRAME WELDMENTS - 2WS
Prior to S/N44593
S/N44593 to Present
Bushing, Bronze (Sizzor Arm Pivot)
Bushing, Composite (Sizzor Arm Pivot)
Note: Use 1 composite-type bushing in place of 2
bronze bushings on machines built prior to May
1993. When using existing pins and new composite
type bushings, Graphokote Lube (P/N 3020028) is
required at installation. When replacing pivot pins,
use chrome pivot pins and composite type bushings.
Chrome pivot pins require no lubrication at installation.
Ref.
Ref.
Ref.
4
2
Ref.
FRAME WELDMENTS - 4WS
Prior to S/N44593
S/N44593 to Present
Bushing, Bronze (Sizzor Arm Pivot)
Bushing, Composite (Sizzor Arm Pivot)
Bushing, Bronze (Kingpin Pivot)
Note: Use 1 composite-type bushing in place of 2
bronze bushings on machines built prior to May
1993. When using existing pins and new composite
type bushings, Graphokote Lube (P/N 3020028) is
required at installation. When replacing pivot pins,
use chrome pivot pins and composite type bushings.
Chrome pivot pins require no lubrication at installation.
Ref.
Ref.
Ref.
4
2
4
Ref.
STEERING INSTALLATION - 2WD FRONT
2WD/2WS Common Machines Built Prior to June
1994
2WD/2WS Common Mach Built June 1994 to
Present
2WD/2WS CSA Machines
1994
Present
Ref.
Ref.
B
Ref.
2/B
Ref.
Ref.
3/C
5/D
Ref.
6/D
Ref.
8/F
Spindle Weldment (Right Side) Options:
Common Machines Built Prior to June 1994
Common Machines Built June 1994 to Present
CSA Machines - All
Spindle Weldment (Left Side) Options:
Common Machines Built Prior to June 1994
Common Machines Built June 1994 to Present
CSA Machines - All
REV.
B
5/D
S
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1
F
R
A
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I
5/D
1
2
1
2
1-3
S
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SECTION 1 FRAME
FIGURE 1-1. FRAME, STEERING AND AXLE INSTALLATIONS (CONTINUED)
FIG & ITEM #
PART NUMBER
103
1682967
104
105
106
107
1660204
3322602
1660205
3300228
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
2160002
0642622
4712600
0100019
3421243
0440183
3323403
3451012
2780177
3960353
0440174
0440175
3322603
4740034
3450610
1120311
0721004
4761000
3300012
0630137
1
F
R
A
M
E
0253078
0252532
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
1-4
4130279
4130280
1682967
1660204
3322602
1660205
3300228
2160003
0642622
4712600
0100019
3421190
0440161
Not Used
Not Used
Not Used
0641608
4751600
DESCRIPTION
Steer Cylinder Assembly (See Section 5 for Breakdown)
Rod-End (Right Side)
Nut, Jam 1" - 12NF Right Hand Threads (Left Side)
Rod-End (Left Side)
Nut, Jam 1"-12" NF Left Hand Threads (Right
Side)
Fitting, Grease
Bolt 1" - 8NC x 2 3/4"
Flatwasher 1" Narrow
Loctite (Not Shown)
Kingpin
Bearing, Thrust
Nut, Slotted 1 1/2"-12NF
Pin, Cotter 5/16" x 3"
Hub, Wheel
Seal, Oil
Cup, Bearing
Cone, Bearing
Nut, Slotted 1" -12NF
Washer, Hardened
Pin, Cotter 3/16" x 2 1/2"
Cap, Hub
Screw, Machine #10-24NC x 1/2"
Lockwasher #10
Nut, Wheel
Stud, Wheel
STEERING INSTALLATION - 4WD FRONT
4WD/2WS
4WD/4WS
Spindle Weldment (Right Side)
Spindle Weldment (Left Side)
Steer Cylinder Assy (See Section 5 for Breakdown)
Rod-End (Right Side)
Nut, Jam 1"-12NF
Rod-End (Left Side)
Nut, Jam 1"-12NF Left Hand Thread
Fitting, Grease - 45°
Bolt 1"-8NC x 2 3/4"
Loctite (Not Shown)
Kingpin
Bearing, Thrust
Bolt 3/8"-16NC x 1"
Flatwasher 3/8"
QTY.
REV.
1
1
1
1
1
2
2
2
A/R
2
2
2
2
2
2
4
4
2
2
2
2
6
6
18
18
Ref.
Ref.
Ref.
5/D
7/E
1
1
1
1
1
1
1
4
2
2
A/R
4
4
8
8
3120692
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
219
1380124
220
4920385
221
0100011
0253059
0255006
0253059
0252532
301
302
303
304
305
306
307
308
309
310
311
312
313
314
315
316
317
318
319
320
4130279
4130280
1682967
1660204
3322602
1660205
3300228
2160003
0642622
4712600
0100019
3421190
0440161
Not Used
Not Used
Not Used
0641608
4751600
1380124
4920385
321
0100011
0253171
0253172
401
401A
402
403
404
3120692
4844129
4844868
4844059
4844867
0961029
0560901
0641610
4740185
DESCRIPTION
Clip, Retainer (Prior to S/N 69836)
Wire, Safety (4 Pieces 1 ft./30 cm Long)
(Prior to S/N 69836)
Loctite #242 (S/N 69836 to Present) (Not Shown)
STEERING INSTALLATION - 4WS REAR
(OPTIONAL)
1994
Present
4WD/4WS
Spindle Weldment (Left Side)
Spindle Weldment (Right Side)
Steer Cylinder Assy (See Section 5 for Breakdown)
Rod-End (Right Hand)
Nut, Jam 1"-12NF
Rod-End (Left Hand)
Nut, Jam 1"-12NF Left Hand Thread
Fitting, Grease - 45°
Bolt 1"-8NC x 2 3/4"
Loctite (Not Shown)
Kingpin
Bearing, Thrust
Bolt 3/8"-16NC x 1"
Flatwasher 3/8"
Clip, Retainer (Prior to S/N 69836)
Wire, Safety (8 Pieces 1 ft./30cm long)
Loctite #242 (S/N 69836 to Present) (Not Shown)
FIXED AXLE INSTALLATION OPTIONS
2WD
4WD
Axle Weldment Options:
2WD (Prior to October 1994)
2WD (October 1994 to Present)
Bushing, Bronze (Kingpin Pivot) (4WD Only)
Block, Stop
Bolt 3/8"-16NC x 1 1/4"
Flatwasher
QTY.
REV.
8
4 ft./1.2m
A/R
Ref.
Ref.
5/D
Ref.
6/D
Ref.
Ref.
8/F
7/E
1
F
R
A
M
E
1
2
2
2
2
2
2
8
4
4
A/R
8
8
16
16
16
8ft/2.4m
A/R
Ref.
Ref.
Ref.
S
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4
4
1
1
1
1
1
4
2
1
2
1-5
S
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SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
405
406
407
408
409
410
411
412
0100019
4842621
3422401
2160002
3780183
4640812
3820030
3311605
0641612
413
0641614
414
415
416
417
418
4751600
0902214
0902215
3440616
4280298
1
F
R
A
M
E
0252772
0271467
0252525
0271468
501
501A
501B
0961938
502
1682185
503
504
505
506
0641608
4751600
4761600
4842621
3422401
2160002
3422137
0641510
3311505
4751500
3421335
4740308
Use 0641608
4640485
507
508
509
510
511
512
513
514
515
1-6
4844129
4844868
4844059
4844867
0961029
DESCRIPTION
Loctite (Not Shown)
Pin Weldment (Prior to October 1994)
Pin Weldment (October 1994 to Present)
Fitting, Grease
O-Ring (October 1994 to Present)
Valve, Relief (October 1994 to Present)
Rivet, Pop 3/16" (September 1995 to Present)
Nut 3/8"-16NC (September 1995 to Present)
Bolt 3/8" x 1 1/2"-16NC (September 1995 to Present)
Bolt 3/8" x 1 3/4"-16NC (September 1995 to Present)
Flatwasher (September 1995 to Present)
Bracket, L.H. (September 1995 to Present)
Bracket, R.H. (September 1995 to Present)
Pin, Roll 3/16" x 1" (September 1995 to Present)
Strip, Wear
OSCILLATING AXLE INSTALLATION - OPTION
(STANDARD PARTS WHEN EQUIPPED)
2WD (Prior to S/N 97717)
2WD (S/N 97717 to Present)
4WD (Prior to S/N 97717)
4WD (S/N 97717 to Present)
Axle Weldment Options:
Bushing, Bronze (Prior to October 1994)
(4WD Machines Only)
Bushing, Bronze (October 1994 to Present)
(2WD & 4WD)
Axle Lockout Cylinder Assembly
(See Section 5 for Breakdown)
Bolt 3/8"-16NC x 1"
Flatwasher 3/8"
Lockwasher 3/8"
Pin, Axle Pivot (Prior to October 1994)
Pin, Axle Pivot (October 1994 to Present)
Fitting, Grease
Pin, Attach (Bottom)
Bolt 5/16"-18NC x 1 1/4"
Locknut 5/16"-18NC
Flatwasher 5/16"
Pin, Attach (Top)
Flatwasher, Special
Bolt 3/8"-16NC x 3/4" (was p/n 0641606)
Lockout Valve Assembly
(See Figure 1-2 for Breakdown)
QTY.
REV.
A/R
1
1
1
2
1
6
8
4
4
16
1
1
4
2
Ref.
Ref.
Ref.
Ref.
Ref.
11
1
12
1
1
4
2
2
2
18
4
1
1
3
2
2
2
2
2
4
4
1
3120692
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
516
517
518
519
520
521
522
523
524
525
526
527
528
0641632
3311605
Not Used
3841143
Not Used
4640273
4740185
0100019
3780183
4640812
3820030
3311605
0641612
529
0641614
530
531
532
533
4280298
0902214
0902215
3440616
3120692
DESCRIPTION
QTY.
Bolt 3/8"-16NC x 4"
Locknut 3/8"-16NC
2
2
Pin, Keeper
2
Bleeder
Washer (October 1994 to Present)
Loctite (Not Shown)
O-Ring (October 1994 to Present)
Valve, Relief (October 1994 to Present)
Rivet, Pop 3/16" (September 1995 to Present)
Nut 3/8"-16NC (September 1995 to Present)
Bolt 3/8" x 1 1/2"-16NC
(September 1995 to Present)
Bolt 3/8" x 1 3/4" - 16NC
(September 1995 to Present)
Strip, Wear (September 1995 to Present)
Bracket, L.H. (September 1995 to Present)
Bracket, R.H. (September 1995 to Present)
Pin, Roll (September 1995 to Present)
REV.
6
2
A/R
2
1
6
8
4
S
E
C
T
I
O
N
1
F
R
A
M
E
4
2
1
1
4
1-7
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-2. LOCKOUT VALVE ASSEMBLY
1
F
R
A
M
E
1-8
3120692
SECTION 1 FRAME
FIGURE 1-2. LOCKOUT VALVE ASSEMBLY
FIG & ITEM #
PART NUMBER
4640485
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
3860037
3430407
3840833
3960047
0560679
3790231
3840854
0320008
4160078
3421284
3790116
2180658
0641518
4761500
0560467
2200222
Not Used
3450203
0100011
3120692
DESCRIPTION
LOCKOUT VALVE ASSEMBLY
QTY.
REV.
Ref.
B
Roller, Cam
Pin, Clevis 1/4" x 1"
Rod, Plunger
Seal, Rod
Block, Valve Top
O-Ring
Rod
Ball, Valve
Spring
Pin
O-Ring
Plug, Modified
Bolt 5/16"-18NC x 2 1/4"
Lockwasher 5/16"
Block, Valve
Plug 1/4" NPT
1
1
1
1
1
1
4
4
4
2
1
4
2
2
1
1
Pin, Cotter
——————————
Loctite (Not Shown)
1
S
E
C
T
I
O
N
1
F
R
A
M
E
A/R
1-9
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
1
F
R
A
M
E
1-10
3120692
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS
FIG & ITEM #
PART NUMBER
DESCRIPTION
TIRE AND WHEEL DRIVE INSTALLATIONS
0252484
1
2
3
4
5
2780169
3300012
0642014
4762000
6
0920084
0920110
3160158
7
8
9
10
11
3311801
4761800
4300092
4711800
0100011
0251661
101
2780195
102
3160158
103
104
105
106
107
0642014
4762000
0641810
4761800
3300012
0253545
201
2780191
202
3160158
203
204
205
206
207
208
209
210
0642014
4762000
0641810
4761800
3300012
2780167
4300092
0920084
0920110
3120692
WHEEL DRIVE INSTALLATION - 2WD/2WS
Drive Hub Assembly (See Figure 1-6 for Breakdown)
Nut, Wheel
Bolt 5/8"-11NC x 1 3/4"
Lockwasher 5/8"
Drive Brake Assembly Options
(See Figure 1-5 for Breakdown):
Prior to S/N36660
S/N36660 to Present
Drive Motor Assembly
Nut 1/2"-13NC
Lockwasher 1/2"
Stud 1/2"-13NC x 5 1/2"
Flatwasher 1/2" Narrow
Loctite #242 (Not Shown)
WHEEL DRIVE INSTALLATION - 2WD/4WS
Drive Hub/Brake Assembly
Bolt 5/8"-11NC x 1 3/4"
Lockwasher 5/8"
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Nut, Wheel
WHEEL DRIVE INSTALLATION - 4WD/2WS FRONT
AND REAR (2MPH)
Bolt 5/8"-11NC x 1 7/8"
Lockwasher 5/8"
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Nut, Wheel
Stud 1/2"-13NC x 5 1/2"
Prior to S/N36660
S/N36660 to Present
QTY.
REV.
Ref.
Ref.
3
2
18
12
12
2
1
F
R
A
M
E
2
2
2
4
4
4
4
A/R
Ref.
B
2
2
12
12
4
4
18
Ref.
S
E
C
T
I
O
N
2
2
4
24
24
4
8
36
2
4
2
1-11
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM #
PART NUMBER
211
212
213
3311801
4711800
0100011
0255103
1
F
R
A
M
E
201
2780193
202
3160158
203
204
205
206
207
208
209
210
0642014
4762000
0641810
4761800
3300012
2780175
4300092
211
212
0920084
0920110
3311801
4711800
0100011
0251660
301
2780191
302
3160158
303
304
305
306
307
0642014
4762000
0641810
4761800
3300012
0250888
401
402
403
404
1-12
0250886
0250887
4520123
4843635
4640392
Not Required
DESCRIPTION
Nut 1/2"-13NC
Flatwasher 1/2"
AND REAR (4MPH)
Bolt 5/8"-11NC x 1 7/8"
Lockwasher 5/8"
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Nut, Wheel 1/2"-20NC
Stud 1/2"-13NC x 5 1/2"
Prior to S/N36660
S/N36660 to Present
Nut 1/2"-13NC
Flatwasher 1/2"
FRONT AND REAR (2MPH)
Bolt 5/8" - 11NC x 1 3/4"
Lockwasher 5/8"
Bolt 1/2"-13NC x 1 1/4"
Lockwasher 1/2"
Nut, Wheel
TIRE AND WHEEL INSTALLATION - STANDARD
31-15.5 x 15
Tire and Wheel Assembly - Left Side
Tire and Wheel Assembly - Right Side
Tire
Wheel
Stem, Valve
QTY.
REV.
4
4
A/R
Ref.
2/B
2
4
24
24
4
8
36
2
4
2
4
4
A/R
Ref.
B
4
4
24
24
8
8
36
Ref.
—
2
2
4
4
4
B
B
3120692
SECTION 1 FRAME
FIGURE 1-3. TIRE AND WHEEL DRIVE INSTALLATIONS (CONTINUED)
FIG & ITEM #
PART NUMBER
0251261
0258395
0251260
0258393
0251259
0258394
401
402
403
404
4520129
4860126
4640113
1702698
0258661
401
402
403
404
0258660
0258659
4520207
4843635
4640392
Not Required
0255660
0255661
0255662
401
4520123
0253089
0253088
0253087
401
3120692
4520129
DESCRIPTION
TIRE AND WHEEL INSTALLATION - OPTIONAL 12 x
16.5 LOADER LUG:
Prior to S/N44591
S/N44591 to Present
Tire & Wheel Assy - Left Side (Prior to S/N44591)
Tire & Wheel Assy - Left Side
(S/N44591 to Present)
Tire & Wheel Assy - Right Side (Prior to S/N44591)
Tire & Wheel Assy - Right Side
Tire
Wheel
Stem, Valve
Decal - Air Pressure (Not Shown)
(Prior to S/N44591 Only)
TIRE AND WHEEL INSTALLATION - OPTIONAL
31 x 15.50 x 15 (S/N 49250 TO PRESENT)
QTY.
REV.
Ref.
Ref.
Ref.
—
1
2
2
A
1/A
2
2
—
1/A
4
4
4
4
Ref.
1
2
2
4
4
4
1
1
FOAM FILLED 31 x 15.50 x 15
Note: Assemblies may require ballast/foam filling
to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or
Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire &
wheel assembly, otherwise, purchase complete
assembly.
Tire - 31 x 15.50 x 15
Ref.
—
2
2
—
—
FOAM FILLED 12 x 16.5 LOADER LUG
Note: Assemblies may require ballast/foam filling
to manufacturer’s specifications prior to installing on a machine. Refer to Operation & Safety or
Service & Maintenance Manuals. Purchase individual tire and/or rim only if able to foam fill tire &
wheel assembly, otherwise, purchase complete
assembly.
Tire - 12 x 16.5 Loader Lug
Ref.
—
2
2
—
—
Tire & Wheel Assy - Left Side
Tire & Wheel Assy - Right Side
Tire
Wheel
Stem, Valve
4
4
1-13
S
E
C
T
I
O
N
1
F
R
A
M
E
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
1
F
R
A
M
E
1-14
3120692
SECTION 1 FRAME
FIGURE 1-4. DRIVE MOTOR ASSEMBLY
FIG & ITEM #
PART NUMBER
3160158
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Kit
Kit
7004906
Kit
7004907
7004908
7007874
7004910
7007875
7007876
7004917
Kit
7007878
7007879
7007880
2900714
3120692
DESCRIPTION
DRIVE MOTOR ASSEMBLY
Ring, Retaining
Seal, Shaft
Washer
Ring, Retaining
Race, Thrust
Bearing, Thrust
Shaft, Splined
Bearing
Housing Assembly (Includes Item 8)
Insert, Camplate
Bearing
O-Ring
Back Plate Assembly (Includes Item 11)
Bolt
Rotating Kit Assembly (Sold As An Assembly Only)
——————————
Seal Kit (Includes Items 1,2,4 and 12)
QTY.
REV.
Ref.
A
1
1
1
2
2
1
1
1
1
1
1
1
1
6
1
S
E
C
T
I
O
N
1
F
R
A
M
E
1
1-15
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY
1
F
R
A
M
E
1-16
3120692
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY
FIG & ITEM #
PART NUMBER
0920084
0920110
1
2
7011712
7011717
7018606
3
7007979
7007980
7007970
7018602
4
7011713
7018605
5
Kit
7011715
7011714
7007983
Kit
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
3120692
Kit
Kit
Kit
7007985
7018607
7007986
7007914
7018609
7007987
Kit
7011716
Kit
7007977
Kit
Kit
Kit
Kit
7007923
7018603
7007933
Kit
7007924
DESCRIPTION
DRIVE BRAKE ASSEMBLY OPTIONS:
Prior to S/N 36660
S/N 36660 to Present
Shaft
Guide, Spring Options:
0920084 Brake (Prior to S/N36660)
0920110 Brake (S/N36660 to Present)
Spring Options:
0920084 Brake (Inner) (Prior to S/N36660)
0920084 Brake (Outer) (Prior to S/N36660)
0920110 Brake (Red) (S/N36660 to Present)
0920110 Brake (Blue) (S/N36660 to Present)
Housing Options:
Return Plate and Separator Assembly Options:
Plate, Return - 0920084 Brake (Prior to S/N36660)
Separator Assy - 0920084 Brake
(Prior to S/N36660)
Pin
Separator
Return Plate/Separator - 0920110 Brake
Rotor
Stator
Seal, Case
Bolt Options:
Cover
Screw, Bleeder (Prior to S/N37659)
Plug, Pipe (S/N37659 to Present)
Pin, Dowel
Seal, Oil
Ring, Retainer
Bearing
Ring, Retaining
Ring, Back-up
Ring, Back-up
O-Ring
O-Ring
Piston Options:
Gasket
O-Ring
Plug, Pipe
——————————
QTY.
REV.
Ref.
Ref.
Ref.
A
C
1
1
S
E
C
T
I
O
N
1
A/R
6
6
6
3
1
F
R
A
M
E
A/R
1
2
4
2
1
2
2
1
4
1
1
1
2
1
1
1
1
1
1
1
1
1
2
2
1
1-17
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED)
FIG & ITEM #
PART NUMBER
2900766
2900768
2900767
7018608
DESCRIPTION
Seal Kit (Includes Items 8,13,17,18,19,20,22 and 23)
Bearing Kit (Includes Items 8,13,14,15,16,22 and 23)
Lining Kit Options (Includes Items 5,6,7,8,22 and 23):
QTY.
REV.
1
1
1
1
F
R
A
M
E
1-18
3120692
SECTION 1 FRAME
FIGURE 1-5. DRIVE BRAKE ASSEMBLY (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120692
1-19
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLIES
1
F
R
A
M
E
1-20
3120692
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLIES
FIG & ITEM #
PART NUMBER
2780169
2780167
2780175
1
7010428
2
3
7000246
7000247
7000202
4
5
6
7
7007634
7000248
7000230
7000250
7007650
8
7000251
7007652
9
7000252
7007653
10
11
Not Required
7007654
7000253
7017096
12
7000217
7017067
13
14
15
16
7000214
7017080
7000206
Not Used
7007603
7010428
101
102
103
104
105
3120692
7001997
Kit
Kit
Kit
7007697
DESCRIPTION
DRIVE HUB ASSEMBLIES OPTIONS:
2WD/2WS GAS/DIESEL (2MPH)
4WD/2WS REAR DRIVE ONLY (2MPH)
4WD/2WS REAR DRIVE ONLY (4MPH)
Hub-Spindle Sub Assembly
(See Items 101-111 for Breakdown)
Gear, Internal
Carrier Assembly Options:
2MPH Machines
4MPH Machines
Gear, Ring Options:
2780175 Hubs
2780167/2780169 Hubs
O-Ring
Cover Assembly (Includes Items 301-308)
Input Shaft Assembly Options:
2WD Machines
4WD Machines
Gear, Input Options:
2WD Machines
4WD Machines
Spacer, Thrust Options:
2WD Machines
4WD Machines
Spacer, Thrust Options:
2WD Machines
4WD Machines
Washer, Thrust
Spacer (S/N 93772 to Present Only)
Bolt Options:
Prior to S/N 93772
Hardware Options:
Bolt Used Prior to S/N 93772
Dowel Pin Used S/N 93772 to Present
Coupling
Flatwasher
HUB - SPINDLE SUB-ASSEMBLY
Spindle
Seal
Cone, Bearing
Cup, Bearing
Bolt, Wheel
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
—
—
—
S
E
C
T
I
O
N
1
1
1
1
F
R
A
M
E
1
2
1
1
1
1
1
2
1
12
4
1
16
Ref.
1
1
1
1
9
1-21
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
106
107
108
109
110
111
7000242
7007601
7000257
7000258
Kit
Kit
1
7000202
7000247
F
R
A
M
E
201
202
203
204
205
206
207
7001931
7001911
7001913
7001985
7001909
7000263
7007643
7001912
See Kit Options
See Kit Options
301
Use 70001111
Use 70001349
302
Use 70001111
Use 70001349
303
Use 70001111
Not Required
304
Use 70001111
Use 70001349
305
Use 70001111
Use 70001349
306
Use 70001111
Use 70001349
1-22
DESCRIPTION
Plug, Pipe
Hub
Cup, Bearing
Cone, Bearing
Spacer
Ring, Retaining
CARRIER ASSEMBLY OPTIONS
2780175 Hubs
2780167/2780169 Hubs
Carrier
Shaft
Pin, Roll
Washer, Thrust
Roller, Needle
Spacer
Gear, Cluster Options:
2780175 Hubs
2780167/2780169 Hubs
COVER ASSEMBLY
Case Cover (Original Equipment)
Aluminum Cover (Service Replacement)
Cover Options:
(was p/n 7000226)
(was p/n 7017091)
O-Ring Options:
(was p/n 7017070)
Cap, Cover Options:
O-Ring Options:
(was p/n 7017095)
Rod, Disconnect Options:
(was p/n 7017092)
Cap, Disconnect
(was p/n 7017093)
QTY.
REV.
2
1
1
1
1
1
Ref.
Ref.
Ref.
1
3
3
6
96
3
3
Ref.
Ref.
Ref.
1
1
1
1
1
1
3120692
SECTION 1 FRAME
FIGURE 1-6. DRIVE HUB ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
307
Use 70001111
Use 70001349
308
Use 70001111
Use 70001349
7000250
7007650
401
402
403
404
7000260
7007651
7000263
7000262
7000261
7010429
2900034
See Note
Use 70001111
Use 70001349
3120692
DESCRIPTION
Bolt Options:
(was p/n 7017093)
(was p/n 7000216)
Plug, Pipe Options:
(was p/n 7000243)
(was p/n 7017094)
INPUT SHAFT ASSEMBLY
2WD
4WD
Shaft Options:
2WD
4WD
Spacer
Spring
Ring, Retaining
——————————
KIT OPTIONS:
Bearing Kit (Includes Items 103 and 104)
Seal Kit (Includes Items 5, 102, 110 and 111)
Disconnect and Seal Kit Options (Includes Items 5,
102, 110, 111& 302-306) (was p/n 2900137)
Note: Use Cover Kit as Replacement.
Cover Kit Options:
Note: Kit Replaces Items 5, 11 (Spacer), 12, 13
(Dowel Pins), & 301-308.
Cast Cover (was p/n 7001989 & p/n 7017099)
Aluminum Cover (Service Replacement) (was p/n
7017090)
QTY.
REV.
A/R
4
2
A/R
1
S
E
C
T
I
O
N
1
2
F
R
A
M
E
Ref.
Ref.
Ref.
1
2
1
1
Ref.
1
1
1
Ref.
1
Ref.
1-23
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES
1
F
R
A
M
E
1-24
3120692
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES
FIG & ITEM #
PART NUMBER
2780195
2780191
2780193
1
See Note
2
3
7007691
Not Available
7000247
See Note
4
5
6
7000248
Kit
7
7007650
7000250
8
7007652
7000251
9
7007653
7000252
10
11
7007654
Not Required
7000253
7017096
12
7000217
7017067
13
14 to 15
16
17
18
19
20
21
22
3120692
7000214
7017080
Not Used
7007603
7007692
Not Used
7010470
Not Used
7010459
7001922
DESCRIPTION
DRIVE HUB/BRAKE ASSEMBLY OPTIONS:
2WD/4WS GAS/DIESEL MACHINES (2MPH)
4WD GAS/DIESEL MACHINES (2MPH)
4WD/2WS GAS/DIESEL MACHINES (4MPH)
Hub/Spindle/Brake Assembly (Note: Not sold as a
complete assembly) (See Items 101-113 for
Breakdown)
Gear, Internal
Carrier Assembly Options (See Items 201-207 for
Breakdown):
2WD/4WS Machines
4WD with 2MPH Machines
4WD with 4MPH Machines (Note: Purchase
7000247 & install (3) 7007643 Cluster Gears to
make this carrier assembly)
Gear, Internal
O-Ring
Cover Assembly
In put Shaft Assembly Options
(See Items 401-404 for Breakdown):
4WD Machines
2WD/4WS Machines
Gear, Input Options:
4WD Machines
2WD/4WS Machines
Spacer, Input Options:
4WD Machines
2WD/4WS Machines
Spacer, Input Options:
4WD Machines
2WD/4WS Machines
Washer, Thrust
Spacer (S/N 93772 to Present Only)
Bolt Options:
Prior to S/N 93772
Hardware Options:
Bolt Used Prior to S/N 93772
Dowel Pin Used S/N 93772 to Present
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
—
—
—
S
E
C
T
I
O
N
1
1
1
1
F
R
A
M
E
1
2
1
1
1
1
1
2
1
12
4
Flatwasher
Gasket
16
1
Coupling
1
Ring, Retainer
Washer, Thrust
1
1
1-25
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-7. DRIVE HUB/BRAKE ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
HUB/SPINDLE/BRAKE SUB-ASSEMBLY
101
7010473
7010469
1
102
103
104
105
106
107
108
109
110
111
112
113
F
R
A
M
E
Kit
7007683
7007684
7007685
7007686
7007687
7007688
7007689
7007690
7000242
7000241
7007617
7000247
NPN
NPN
201
202
203
204
205
206
7001931
7001985
7001909
7000263
7001911
7001912
7007643
207
7001913
7010474
See Kit Options
See Kit Options
301
Use 70001111
Use 70001349
302
Use 70001111
Use 70001349
1-26
Brake Assembly Options:
2WD/4WS Machines and 4WD Machines with I.D.
Plate (Item 309) Stamped July 1992 or Later (See
Items 601-604 for Breakdown)
4WD Machines with I.D. Plate (Item 309) Stamped
Prior to July 1992 (See Items 501-514 for
Breakdown)
Seal, Lip
Cup, Bearing
Cone, Bearing
Cup, Bearing
Cone, Bearing
Housing
Flatwasher, Tanged
Flatwasher, Tanged
Nut, Bearing
Plug, Pipe 1/4" NPT
Stud, Wheel
Plug, Pipe 3/8" NPT (Magnetic)
CARRIER ASSEMBLY - 4WD(2MPH) MACHINES
CARRIER ASSEMBLY - 4WD(4MPH) MACHINES
CARRIER ASSEMBLY - 2WD/4WS MACHINES
Carrier
Washer, Thrust - Tanged
Bearing, Needle
Spacer, Thrust
Shaft, Planet
Gear, Cluster Options:
4WD with 2MPH Hub and 2WD/4WS
4WD with 4MPH Hub
Rollpin Options:
4WD Machines
2WD/4WS Machines
COVER ASSEMBLY
Cast Cover (Original Equipment)
Cover Options:
(was p/n 7000226)
(was p/n 7017091)
O-Ring Options:
(was p/n 7017070)
QTY.
REV.
Ref.
1
1
1
1
1
1
1
1
1
1
2
9
2
Ref.
Ref.
Ref.
1
6
96
3
3
3
3
Ref.
Ref.
Ref.
1
1
3120692
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
303
Use 70001111
Not Required
304
Use 70001111
Use 70001349
305
Use 70001111
Use 70001349
306
Use 70001111
Use 70001349
307
Use 70001111
Use 70001349
308
Use 70001111
Use 70001349
Use 70001111
Use 70001349
7007650
7000250
401
402
403
404
7007651
7000260
7000261
7000262
7000263
7010469
501
502
503
3120692
7014100
7014101
7014102
DESCRIPTION
QTY.
Cap, Cover
O-Ring Options:
(was p/n 7017095)
Rod, Disconnect Options:
(was p/n 7017092)
Cap, Disconnect
(was p/n 7017093)
Bolt Options:
(was p/n 7000220)
(was p/n 7000216)
Plug, Pipe Options:
(was p/n 7000243)
(was p/n 7017094)
———————————
Cover Kit Options:
Note: Kit Replaces Items 5, 11 (Spacer), 12, 13
(Dowel Pins) & 301-308.
(was p/n 7001989 & p/n 7017099)
(was p/n 7017090)
1
INPUT SHAFT ASSEMBLY - 4WD MACHINES
INPUT SHAFT ASSEMBLY - 2WD/4WS MACHINES
Shaft Options:
4WD Machines
2WD/4WS Machines
Ring, Retaining
Spring
Spacer, Thrust
BRAKE ASSEMBLY - 4WD MACHINES WITH I.D.
PLATE (ITEM 309) STAMPED JUNE 1992 OR
EARLIER
Spindle
Spacer
Disc, Stationary
REV.
1
S
E
C
T
I
O
N
1
1
F
R
A
M
E
1
A/R
4
2
A/R
1
2
1
Ref.
Ref.
Ref.
1
1
1
2
Ref.
1
1
7
1-27
S
E
C
T
I
O
N
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
504
505
506
507
508
509
510
7014103
Kit
Kit
Kit
Kit
7014108
7014109
7014110
Kit
7014112
Not Available
7014113
Disc, Rotating
Ring, Back-up
O-Ring
Ring, Back-up Ring
O-Ring
Piston
Spring
Spring
O-Ring
Cover
Bolt, Socket Head 3/8"-16NC x 1 1/4"
Expander
——————————
Brake O-Ring Kit (Includes Items 505-508 and 511)
6
1
1
1
1
1
6
2
1
1
8
1
1
511
512
513
514
F
R
A
M
E
2900816
601
602
603
604
1-28
1
7010473
BRAKE ASSEMBLY - 2WD/4WS MACHINES AND
4WD MACHINES WITH I.D. PLATE (ITEM 309)
STAMPED JULY 1992 OR LATER
Ref.
7010475
7010476
7010477
7010478
Brake Lining Kit
Brake O-Ring Kit
Brake Spring Repair Kit
Brake Piston Repair Kit
——————————
Seal Kit - Hub (Includes Items 5,17,102, 109, 302
and 304)
1
1
1
1
70001940
REV.
1
3120692
SECTION 1 FRAME
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120692
1-29
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION
1
F
R
A
M
E
1-30
3120692
SECTION 1 FRAME
FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION
FIG & ITEM #
PART NUMBER
DESCRIPTION
FRAME MOUNTED COMPONENTS INSTALLATION
0253080
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
0901855
4360300
4460049
4751500
4761500
3311501
3440413
1100062
0641612
4761600
Not Used
Not Used
4751600
Not Used
Not Used
3931032
4751000
4761000
3311001
Not Used
4300038
0256924
51
52
53
54
55
56
57
58
59
60
61 to 63
64
65
66
67
68
69
70
71
3120692
1100101
0641408
4761400
0100019
1320237
3440410
3931032
4751000
4761000
3311001
Not Used
4711400
0901855
3440420
4360300
4460049
4751500
4761500
3311501
LIMIT SWITCH INSTALLATIONS
(PRIOR TO S/N34504)
QTY.
Ref.
Bracket, Mounting
Switch, Limit
Connector, Strain Relief
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC
Rollpin 1/8" x 13/16"
Cam (Hi-Drive Cutout)
Bolt 3/8"-16NC x 1 1/2"
Lockwasher 3/8"
1
1
1
2
2
2
1
1
2
2
Flatwasher 3/8"
2
Capscrew, Socket Head #10-24NC x 2"
Flatwasher #10
Lockwasher #10
Nut #10-24NC
4
4
4
4
Stud (Welded on Part)
2
LIMIT SWITCH INSTALLATION
(S/N34504 TO PRESENT)
Cam (Hi-Drive Cutout)
Bolt 1/4"-20NC x 1"
Lockwasher 1/4"
Loctite (Not Shown)
Clamp
Rollpin 1/8" x 5/8"
Screw, Machines #10-24NC x 2"
Flatwasher #10
Lockwasher #10
Nut #10-24NC
Bracket, Mounting
Rollpin 1/8" x 1 1/4"
Switch, Limit
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC
REV.
Ref.
Ref.
B
S
E
C
T
I
O
N
1
F
R
A
M
E
2
1
2
2
A/R
1
1
4
4
4
4
2
1
1
1
1
2
2
2
1-31
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
72
4300038
0252739
0252740
0252740
0252741
0252741
0252742
1
F
R
A
M
E
101
4844119
4846041
4844120
4846047
4844120
4846047
4844121
4846047
4844121
Use 4846048
102
103
104
105
106
107
4844122
4846048
0641612
4751600
4761600
3311605
0641610
3520071
0253727
0253728
0253446
201
202
203
204
205
0140032
4300038
4761500
3311501
4751500
3990010
3740049
1-32
DESCRIPTION
LADDER INSTALLATION OPTIONS
25RTS With Fixed & Manual Extended Platform
25RTS With Traversing Platform
Ladder Weldment Options:
Prior to S/N 65031
Prior to S/N 65031
Prior to S/N 65031
Prior to S/N 65031
Prior to S/N 65031
S/N 65031 to Present (was p/n 4846047)
Prior to S/N 65031
Bolt 3/8"-16Nc X 1 1/2"
Flatwasher 3/8"
Lockwasher 3/8"
Locknut 3/8"-16NC
Bolt 3/8"-16NC x 1 1/4"
Cap-Plug (Prior to S/N 65031)
OPTIONAL ALARM INSTALLATION
Descent Alarm Installation
Motion Alarm Installation
Travel Alarm Installation
Alarm
Lockwasher 5/16"
Nut 5/16"-18NC
Flatwasher 5/16"
——————————
Diode - 6 Amp (Not Shown - Located at Ground
Control)
Relay (Not Shown - Located at Ground Control)
QTY.
REV.
2
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
5
5
5
5
5
5
1
2
8
4
4
2
2
Ref.
Ref.
Ref.
Ref.
B
A
A
1
2
2
2
2
A/R
1
3120692
SECTION 1 FRAME
FIGURE 1-8. FRAME MOUNTED COMPONENTS INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
1540002
0253449
0253448
301
302
303
304
305
3120692
3536092
4844186
0641510
4751500
4761500
3311501
DESCRIPTION
Capacitor (Not Shown - Located at Ground Control)
AXLE COVERS INSTALLATION (2WS) (STANDARD
PARTS)
Diesel Machines
Gas/Dual Fuel Machines
Plate, Cover Options:
Diesel Machines
Gas/Dual Fuel Machines
Bolt 5/16"-18NC x 1 1/4"
Flatwasher 5/16"
Lockwasher 5/16"
Nut 5/16"-18NC
QTY.
REV.
1
Ref.
Ref.
Ref.
—
—
S
E
C
T
I
O
N
1
2
F
R
A
M
E
8
16
8
8
1-33
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-9. LEVELING JACK (WITH INTERLOCK) AND LIGHTS INSTALLATION
(FRAME MOUNTED)
1
41
F
R
A
M
E
18
22
27
43
20
21
19 23
25
24
23
26
40
41
18
22
27
20
21
43
19 23
25
24
23
26
40
1-34
3120692
SECTION 1 FRAME
FIGURE 1-9. LEVELING JACK (WITH INTERLOCK) AND LIGHTS INSTALLATION (FRAME
MOUNTED)
FIG & ITEM #
PART NUMBER
0254076
1
2
3
4
5
6
7
8
9
10 to 14
15
16 to 17
18
19
20
21
22
23
24
25
26
27
28 to 39
40
41
42
43
4844554
1682657
0630327
4751700
3311805
0642016
4712000
4762000
3312001
Not Used
1701785
Not Used
4460428
4460968
4360548
3911020
4751000
3311005
3440420
4740415
4160116
3841221
1060341
Not Used
4420052
0902293
4921586
0642018
0253821
101
102
103
104
105
106
107
108
109
110
111
3120692
2920110
7016628
0901927
4300032
4761400
4751400
3311401
2920113
Not Available
Not Used
0901928
0642012
4752000
DESCRIPTION
LEVELING JACKS INSTALLATION
QTY.
REV.
Ref.
9
Jack Cylinder Weldment
Jack Cylinder Assembly (See Section 5 for Breakdown)
U-Bolt
Flatwasher 7/16"
Locknut 1/2-13NC
Bolt 5/8"-11NC x 2"
Lockwasher 5/8"
Nut 5/8"-11NC
2
4
16
16
16
8
32
16
16
Decal - Caution (Prior to S/N 71528)
4
Connector, Strain Relief Options:
4360321 Switch
4360548 Switch
Switch, Limit (was p/n 4360321)
Screw, Machine #10-24NC x 1 1/4"
Flatwasher #10
Lock Nut #10-24NC
Rollpin
Flatwasher
Spring
Rod
Cable, Electrical - 16/2
4
Tape, Safety
Bracket
Harness, Valve (Not Shown)
Bolt 5/8"-11NC x 2 1/4"
HEADLIGHTS & TAILLIGHTS INSTALLATION
(OPTIONAL)
See Section 10 for headlights/taillights at front & rear.
Headlight Assembly
Lamp, Replacement (1 Per Assembly)
Bracket - Headlight
Lockwasher 1/4"
Flatwasher 1/4"
Nut 1/4"-20NC
Taillight Assembly
Bulb, Replacement (1 Per Assy) (was p/n 7016626)
Bracket - Taillight
Bolt 5/8"-11NC x 1 1/2"
Flatwasher 5/8"
1
F
R
A
M
E
4
8
8
8
8
4
4
4
44ft/13.4m
8.5ft/2.6m
4
1
8
Ref.
S
E
C
T
I
O
N
3
Ref.
2
2
2
4
4
4
4
2
2
2
2
1-35
S
E
C
T
I
O
N
SECTION 1 FRAME
MOUNTED) (CONTINUED)
FIG & ITEM #
PART NUMBER
112
113
114
115
116
117
4762000
3312001
3911040
4771000
4751000
3311001
1
1060341
3740049
F
R
A
M
E
1-36
DESCRIPTION
Lockwasher 5/8"
Nut 5/8"-20NC
Starwasher #10
Flatwasher #10
Nut #10-24NC
——————————
Relay, Bosch (Not Shown - Located at Ground Control)
QTY.
REV.
2
2
4
4
4
4
30 ft./9m
1
3120692
SECTION 1 FRAME
MOUNTED) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120692
1-37
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-10. LEVELING JACK (WITHOUT INTERLOCK) INSTALLATION
1
F
R
A
M
E
1-38
3120692
SECTION 1 FRAME
FIGURE 1-10. LEVELING JACK (WITHOUT INTERLOCK) INSTALLATION
FIG & ITEM #
PART NUMBER
0253678
0258290
0271581
1
4844346
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Use 1684216
Use 1684217
0641828
Not Used
4761800
0642016
0642014
4712000
4762000
3312001
3312005
4420052
4360548
3930820
3310805
4750800
4460428
4460968
16
17
18
19
20
21
22
23
24
3841208
3841326
4160116
4740415
3440420
4060848
0641406
4751400
4761400
1701785
1703875
25
26
3120692
Use 1703814
1703814
3520082
DESCRIPTION
LEVELING JACKS INSTALLATION
(S/N 44592 to 101615)
(S/N 101615 to Present)
Jack Cylinder Weldment
Jack Cylinder Assembly Options:
Prior to S/N 101615 (was p/n 1682720)
Bolt 1/2"-13NC x 3 1/2"
Lockwasher 1/2"
Bolt 5/8"-11NC x 2" (Prior to S/N 69771)
Bolt 5/8"-11NC x 1 3/4" (S/N 69771 to Present)
Lockwasher 5/8" (Prior to S/N 69771)
Nut 5/8"-11NC (Prior to S/N 69771)
Locknut 5/8"-11NC (S/N 69771 to Present)
Tape, Safety
Switch, Limit (was p/n 4360321)
Bolt, Socket Head #8-32NC 1 1/4"
Lock Nut #8-32NC
Flatwasher #8
Connector, Strain Relief Options:
4360321 Switch
4360548 Switch
Rod Options:
Prior to S/N 44592
Spring
Washer, Special
Rollpin
Cover
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Lockwasher 1/4"
Decal - Crushing Danger
(S/N45396 to 101615)
(S/N 101615 to Present
Decal, Tie Down Options:
S/N45396 to S/N 71528 (was p/n 1702300)
Plug, Cap (S/N 101615 to Present)
QTY.
REV.
Ref.
Ref.
Ref.
B
4/B
3/B
S
E
C
T
I
O
N
2
1
4
F
R
A
M
E
16
16
16
16
16
16
16
16
8.5 ft.
8
16
16
16
8
4
4
4
8
4
16
16
16
8
4
4
8
1-39
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-10. LEVELING JACK (WITHOUT INTERLOCK) INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
0255785
0271583
101-105
LEVELING JACK COMPONENTS INSTALLATION
(Prior to S/N 101615
QTY.
REV.
Ref.
Ref.
Ref.
5
1
Not Used
106
1
DESCRIPTION
4921586
4922584
Harness, Valve Options: (Not Shown)
1
F
R
A
M
E
1-40
3120692
SECTION 1 FRAME
FIGURE 1-10. LEVELING JACK (WITHOUT INTERLOCK) INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
1
F
R
A
M
E
3120692
1-41
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-11. TOW PACKAGE INSTALLATION (OPTIONAL)
1
F
R
A
M
E
1-42
3120692
SECTION 1 FRAME
FIGURE 1-11. TOW PACKAGE INSTALLATION (OPTIONAL)
FIG & ITEM #
PART NUMBER
0253079
0271499
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
101 to 119
120
121
122
123
124
124A
125
126
127
0362080
3536156
4712600
2620037
1660114
3323002
3841184
0642624
0642636
3422091
3841143
2160002
0900479
4640261
0641507
4751500
4761600
3250872
3820001
0641508
Bar
Plate, Hitch Attach
Flatwasher 1"
Hitch, Tow
Coupling, Tie-Rod
Nut, Jam 1 1/4"-12NF
Tie-Rod
Bolt 1"-8NC x 3"
Bolt 1"-8NC x 4 1/2"
Pin
Keeper, Pin
Fitting, Grease
Bracket, Valve Mounting
Valve
Bolt 5/16"-18NC x 7/8"
Flatwasher 5/16"
Lockwasher 5/16"
Nameplate - Steer/Tow
Rivet
Bolt 5/16” - 18NC
0253079
Tow Bar Installation (Prior to S/N 98953)
Not Used
3420292
1260017
3536157
0361651
3537973
0362126
3420352
3420158
Not Used
Not Used
3420372
0271499
201 to 221
222
222A
223
224
3120692
DESCRIPTION
TOW PACKAGE INSTALLATION
(STANDARD PARTS WHEN EQUIPPED)
Prior to S/N 98953
Not Used
0363019
3420372
0902733
0902734
QTY.
Ref.
Ref.
Ref.
2
2
2
2
2
1
1
1
Hairpin (January 1994 to S/N 98953)
1
Tow Bar Assembly
Pin, Cotter
Bracket
Bracket
E
1
1
1
4
1
2
2
1
1
1
1
1
1
1
1
2
3
3
1
4
Pin, Quick Release
Chain
Plate
Bar (Prior to January 1994)
Plate (January 1994 to S/N 98953)
Tow Bar Assembly
Pin, Tow
Hairpin
Tow Bar Installation (S/N 98953 to Present)
REV.
Ref.
Ref.
S
E
C
T
I
O
N
1
F
R
A
M
E
E
1
1
1
1
1
1-43
S
E
C
T
I
O
N
SECTION 1 FRAME
FIGURE 1-11. TOW PACKAGE INSTALLATION (OPTIONAL) (CONTINUED)
FIG & ITEM #
PART NUMBER
225
226
227
228
0642018
3312005
4752000
3340841
DESCRIPTION
Bolt 5/8” - 11NC
Nut 5/8” - 11NC
Flatwasher 5/8”
Pad (Not Shown)
QTY.
REV.
4
4
8
1
1
F
R
A
M
E
1-44
3120692
SECTION 2 GROUND COMPONENTS
S
E
C
T
I
O
N
TABLE OF CONTENTS
FIGURE
2-1
2-2
2-3
2-4
2-5
2-6
2-7
2-8
2-9
2-10
2-11
2-12
2-13
2-14
DESCRIPTION
CONTROL VALVES AND TANKS INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY (Prior to S/N 26763) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY (S/N 26763 to Present) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
CONTROL VALVE ASSEMBLY - FPS 4 STACK (Leveling Jacks Option) . . . . . . . . . . . . . . . . . .
ENGINE INSTALLATION - FORD VSG-411 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE INSTALLATION - FORD VSG-413 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DUAL FUEL INSTALLATION (Ford Engine Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION (Ford Engine Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ENGINE INSTALLATION - DEUTZ F2L1011 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERATOR INSTALLATION (Deutz Engine Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
PISTON PUMP ASSEMBLY - SUNSTRAND . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GEAR PUMP ASSEMBLY - JSB. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
GROUND CONTROL BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HOOD AND BEACON LIGHT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2-2
2-8
2-12
2-14
2-16
2-24
2-32
2-36
2-38
2-44
2-48
2-52
2-54
2-58
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-1
353
352
351A
351B
351
354
FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION
OR
S
E
C
T
I
O
N
351C
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-2
3120692
FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION
FIG & ITEM #
PART NUMBER
0253070
0253069
0253063
0253061
1
2
3
4
5
6
4640123
7004368
7000558
7012518
7006075
0641420
4751400
3311405
1320202
4640629
4640443
2900745
4640260
Not Available
7009739
7007321
Use 7007321
4640841
7007321
4640260
Not Available
7009739
7007321
Use 7007321
4640847
7
8
9
10
3120692
4751500
3311505
4751600
3311605
DESCRIPTION
CONTROL VALVES AND TANKS INSTALLATION
OPTIONS:
2WD/2WS
2WD/4WS
4WD/2WS
4WD/4WS
Solenoid Valve Assembly
Coil (Hydraforce Version)
Coil (FPS Version)
Seal Kit (Hydraforce Version)
Seal Kit (FPS Version)
Bolt 1/4”-20NC x 2 1/2”
Flatwasher 1/4”
Locknut 1/4”-20NC
Clamp, Hose
Valve, Flow Divider Options:
2WD Machines:
Valve (Prior to July 1993)
Valve (July 1993 to Present)
Seal Kit - 4640629 & 4640443 Valves
4WD/2WS Machines:
Valve (Prior to May 1993)
Cartridge (Vickers/Modular Control Version)
Seal Kit (Vickers/Modular Control Version)
Cartridge (Fluid Control Version)
Seal Kit (Fluid Control Version) (was p/n
7007323) (Note: No Longer Available for
Purchase)
Valve (May 1993 to Present)
Cartridge - 4640481 Valve
4WD/4WS Machines:
Valve (Prior to July 1993)
Cartridge (Vickers/Modular Control Version)
Seal Kit (Vickers/Modular Control Version)
Cartridge (Fluid Control Version)
Seal Kit (Fluid Control Version) (was p/n
7007323) (Note: No Longer Available for
Purchase)
Valve (Not Field Serviceable) (July 1993 to Present)
Flatwasher 5/16”
Locknut 5/16”-18NC
Flatwasher 3/8”
Locknut 3/8”-16NC
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
14
13
15
14
1
1
1
1
1
1
1
1
A/R
A/R
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
1
1
2
1
1
1
C
O
M
P
O
N
E
N
T
S
1
2
1
2
1
1
1
1
2
A/R
A/R
16
6
2-3
S
E
C
T
I
O
N
FIGURE 2-1. CONTROL VALVES AND TANKS INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
11
4640578
4640844
4640943
4640767
2
4640845
G
R
O
U
N
D
4640944
12
13
14
15
16
17
18
C
O
M
P
O
N
E
N
T
S
19
20
21
22
23
3100071
0641506
4761500
2120109
2120110
2120129
0901853
0641608
4400273
4400402
4400430
Not Used
2200222
4400282
4400432
1120361
1340021
1340062
24
25
26
27
28
29
30
31
32
33
34
2-4
1340021
1340062
4761600
0641511
1320187
1320188
1320189
1320190
0641514
1320192
1320193
1320194
1320195
DESCRIPTION
QTY.
Control Valve Assembly (Bang-Bang) Options:
2WS Machines:
Prior to July 1993 (See Figure 2-2 for
Breakdown)
July 1993 to S/N 26763 (See Figure 2-2 for
Breakdown)
S/N 26763 To Present (See Figure 2-3 for
Breakdown)
4WS Machines:
Prior to July 1993 (See Figure 2-2 for Breakdown)
July 1993 to S/N 26763 (See Figure 2-2 for
Breakdown)
S/N 26763 To Present (See Figure 2-3 for
Breakdown)
Manifold
Bolt 5/16"-18NC x 3/4"
Lockwasher 5/16"
Filter Assembly
Element - 25 Micron
Element - 10 Micron
Bracket, Valve Mounting
Bolt 3/8"-16NC x 1"
Fuel Tank Options:
Prior to S/N 34451
S/N 34451 to S/N 80985
1
Plug, Pipe 1/4" NPT
Hydraulic Tank Assembly Options: (See Items 101112 for Breakdown)
Prior to S/N 82560
Cap, Hydraulic Tank
Breather Options:
2WD/2WS, 2WD/4WS (Prior to S/N 63184)
2WD/2WS, 2WD/4WS, 4WD/4WS (S/N 63184 to
Present)
4WD/2WS (Prior to S/N 82560)
All Machines (S/N 82560 to Present)
Lockwasher 3/8"
Bolt 5/16"-18NC x 1 3/8"
Clamp, 5/8" Twin Hole
Bolt, Stacking
Lockwasher, Stacking
Plate, Clamp Cover
Bolt 5/16"-18NC x 1 3/4"
Clamp, 7/8" Twin Hole
Bolt, Stacking
Lockwasher, Stacking
Plate, Cover
REV.
1
2
2
1
1
1
1
A/R
1
3
1
1
1
8
A/R
A/R
5
5
A/R
A/R
5
A/R
A/R
A/R
3120692
FIG & ITEM #
PART NUMBER
35
Not Required
1320198
1320197
36
Not Required
1320200
37
Not Required
0641530
38
3010099
3010099
39
Not Required
1320197
1320198
40
Not Required
1320199
41
4060807
4400282
4400432
101
102 to 105
106
107
4400274
4400431
Not Used
2420115
2220240
Not Required
108
2220242
Not Required
109
110
111
112
3120692
3520022
2200233
0100020
2210066
2180745
DESCRIPTION
Clamp Options:
2WD/2WS & 4WD/2WS
2WD/4WS
4WD/4WS
Clamp Options:
2WD/2WS, 4WD/2WS & 4WD/4WS
2WD/4WS
Bolt Options:
2WD/2WS, 4WD/2WS & 4WD/4WS
2WD/4WS (Bolt 5/16"-18NC x 3 3/4")
Link Options:
2WD/2WS, 2WD/4WS (July 1993 to S/N 63539)
4WD/2WS, 4WD/4WS (July 1993 to Present)
Clamp Options:
2WD/2WS & 2WD/4WS
4WD/2WS
4WD/4WS
Clamp Options:
2WD/2WS & 2WD/4WS
2WD/4WS & 4WD/4WS
Shield, Flex Trim (Not Shown)
HYDRAULIC TANK ASSEMBLY OPTIONS:
Prior to S/N 82560
QTY.
REV.
A/R
0
1
2
A/R
0
1
A/R
0
1
1
2
A/R
0
2
1
A/R
0
1
G
R
O
U
N
D
6.75ft/2.05m
Ref.
Ref.
Ref.
Tank Options:
Prior to S/N 82560
1
Gauge, Sight
Plug Options:
Prior to S/N 82560
Plug
Prior to S/N 82560
Plug Options:
Prior to S/N 82560
Sealant, Pipe
Fitting
Fitting, Modified
2
1
S
E
C
T
I
O
N
C
O
M
P
O
N
E
N
T
S
C
A
1
1
A/R
1
1
2-5
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
0253733
0254111
0254262
201
2
202
203
204
G
R
O
U
N
D
4360348
4360354
0641405
Use 4751400
Use 3311405
0253195
C
O
M
P
O
N
E
N
T
S
301
4640352
302
303
304
305
0641608
4761600
4711600
3311605
0271582
351
351A
351B
351C
352
353
354
401
402
401
402
401
402
2-6
4641191
7023937
2900756
7017454
7012903
7000645
4711600
3311605
0641626
1120362
Not Required
0257412
1120486
2200108
0257413
1120485
2420183
DESCRIPTION
TILT INDICATOR INSTALLATION OPTIONS:
Standard Tilt Indicator
Tilt Indicator with Drive/Lift Lockout
(w/o Outriggers)
Tilt Indicator with Drive/Lift Lockout
(w/ Outriggers)
Sensor, Level Options:
Prior to S/N 71528
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"(was p/n 4761400)
Nut 1/4" -20NC (was p/n 3311401)
CONTROL VALVE INSTALLATION - HYDRAULIC
LEVELING JACKS OPTIONS:
Control Valve Assembly - FPS 4 Stack
Bolt 3/8"-16NC x 1"
Lockwasher 3/8"
Flatwasher 3/8"
Locknut 3/8"-16NC
Control Valve Assembly
Cartridge
Seal Kit
Cartridge
Seal Kit
Coil
Flatwasher 3/8”
Locknut 3/8” - 16NC
Bolt 3/8” - 16NC x 3 1/4”
FUEL CAP INSTALLATIONS
Prior To S/N 34451 Installation:
Cap, Fuel
S/N 34451 to S/N 80985 Installations:
Standard Cap Installation
Cap, Fuel
Plug
Protectoseal Cap Installation
Cap, Protectoseal (Not Shown)
Gauge, Fuel (Not Shown)
QTY.
REV.
Ref.
Ref.
Ref.
4
4
Ref.
4
1
2
2
2
Ref.
Ref.
3
1
2
2
2
2
Ref.
1
1
1
1
4
4
8
2
2
2
Ref.
Ref.
1
Ref.
Ref.
1
1
Ref.
1
1
2
1
3120692
FIG & ITEM #
401
402
401
402
PART NUMBER
7020257
7016649
Not Required
0270492
1120485
Not Required
DESCRIPTION
S/N 80985 to Present Installations:
Standard Cap Installation
Cap, Fuel
Seal, Fuel Cap
Protectoseal Cap Installation
Cap, Protectoseal (Not Shown)
QTY.
Ref.
Ref.
1
1
Ref.
1
REV.
—
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-7
S
E
C
T
I
O
N
FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-8
3120692
S
E
C
T
I
O
N
FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763)
FIG & ITEM #
PART NUMBER
4640578
4640844
4640767
4640845
1
7002304
2
7004823
Kit
7002229
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7004822
Kit
7002346
7004839
7004838
7004841
Kit
7002340
Kit
7004834
7002334
7004835
7000417
7004836
7002338
7004837
7002322
Kit
26A
7002321
7002328
7002294
7002320
Kit
7002329
7002323
Kit
7002326
7002324
7004894
7002444
7000468
26B
7004859
27
7002315
22
23
24
25
26
3120692
DESCRIPTION
Bang-Bang Valve Assy (2WS) (Prior to July 1993)
Bang-Bang Valve Assy (2WS) (July 1993 to
S/N 26763)
Bang-Bang Valve Assy (4WS) (Prior to July 1993)
(Not Shown)
Bang-Bang Valve Assy (4WS) (July 1993 to S/N
26763) (Not Shown)
Dump Section - Complete
Solenoid Assembly
Seat
O-Ring
Ball
Guide Tube Assembly
Cone, Female
O-Ring
Pin, Push
Plunger
Tube, Guide
Pin, Push
O-Ring
Guide, External Push Pin
O-Ring
Sleeve, Inner Flux
Spring
Sleeve, Outer Flux
Coil
Case, Solenoid
Plate, End
Screw
Seat
O-Ring
Main Relief (Poppet) Valve
Case, Poppet
Spring
Poppet
Seat, Adjustable
O-Ring
Spring
Plug
O-Ring
Orifice
Plug
Working Section-Complete (Prior to July 1993)
Working Section-Complete (July 1993 to S/N 26763)
Relief Valve Block Assembly (No Internal Components Serviced Due to Various Vendors)
Solenoid Assembly (Refer to Items 30-45 for Serviced Parts)
Working Section - Complete
QTY.
REV.
Ref.
Ref.
—
—
Ref.
—
Ref.
—
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2
1
2-9
S
E
C
T
I
O
N
FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
28
7000468
1
29
30
31
32
33
7004859
7003825
7002348
7004821
7002345
Kit
7002346
7002344
7000470
7002341
Kit
7002340
Kit
7002333
7002334
7002336
7000418
7002335
7002338
7002339
Not Used
2220237
2220238
7000414
7000413
Solenoid Assembly
Washer, Hat (2 Per Section)
Spring (2 Per Section)
Guide Tube Assembly (2 Per Section)
Cone, Female (2 Per Section)
O-Ring (2 Per Section)
Pin, Push (2 Per Section)
Plunger (2 Per Section)
Tube, Guide (2 Per Section)
Pin, Actuator (2 Per Section)
Ring, Quad (2 Per Section)
Guide, External Push Pin (2 Per Section)
Sleeve, Inner Flux (2 Per Section)
Sleeve, Outer Flux (2 Per Section)
Coil (2 Per Section)
Case, Solenoid (2 Per Section)
Plate, End (2 Per Section)
Screw (4 Per Section)
34
35
36
37
2
G
R
O
U
N
D
38
39
40
41
42
43
44
45
46
47
48
C
O
M
P
O
N
E
N
T
S
2-10
Plug
Plug
Seal Kit - Working Section
Seal Kit - Dump Section
REV.
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
1
1
2
1
3120692
FIGURE 2-2. CONTROL VALVE ASSEMBLY (PRIOR TO S/N 26763) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-11
S
E
C
T
I
O
N
FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 26763 TO PRESENT)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-12
3120692
FIGURE 2-3. CONTROL VALVE ASSEMBLY (S/N 26763 TO PRESENT)
FIG & ITEM #
PART NUMBER
4640943
4640944
1
2
5
6 to 23
24
25
7002447
7002448
7002449
7000645
7002451
7011118
7000448
Not Used
7002444
7011161
26
7004859
27
28
7002315
7000468
29
30
31
32
33
7004859
7003825
7002348
7004821
7002345
Kit
7002346
7002344
7000470
7002341
Kit
7002340
Kit
7002333
7002334
7002336
7000418
7002335
7002338
7002339
Not Used
2220237
2220238
7000414
3
4
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
3120692
DESCRIPTION
BANG-BANG VALVE ASSEMBLY (2WS)
BANG-BANG VALVE ASSEMBLY (4WS)
(NOT SHOWN)
QTY.
REV.
Ref.
Ref.
—
—
Dump Section - Complete
Cartridge
Seal Kit - 7002448 Cartridge
Coil
Cartridge without Coil
Seal Kit - 7002451 Cartridge
O-Ring (Between Items #1 & #151) (Not Shown)
1
1
1
1
1
1
2
Working Section-Complete
Solenoid Assembly (Refer to Items 30-45 for Serviced Parts)
Working Section - Complete
Solenoid Assembly
Washer, Hat (2 Per Section)
Guide Tube Assembly (2 Per Section)
Cone, Female (2 Per Section)
Pin, Push (2 Per Section)
Plunger (2 Per Section)
Tube, Guide (2 Per Section)
Pin, Actuator (2 Per Section)
Ring, Quad (2 Per Section)
Guide, External Push Pin (2 Per Section)
Sleeve, Inner Flux (2 Per Section)
Sleeve, Outer Flux (2 Per Section)
Coil (2 Per Section)
Case, Solenoid (2 Per Section)
Plate, End (2 Per Section)
Screw (4 Per Section)
1
1
2
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
4
8
Plug
Plug
Seal Kit - Working Section
1
1
2
S
E
C
T
I
O
N
2
G
R
O
U
N
D
2
1
1
C
O
M
P
O
N
E
N
T
S
2-13
S
E
C
T
I
O
N
FIGURE 2-4. CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS
OPTION)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-14
3120692
FIGURE 2-4. CONTROL VALVE ASSEMBLY - FPS 4 STACK (LEVELING JACKS OPTION)
FIG & ITEM #
PART NUMBER
4640352
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
7000585
7000586
7006002
7006039
7000600
Kit
7006041
7006037
7006036
7006034
Kit
Kit
4640049
7006033
Kit
7006056
7006053
Not Used
Kit
7000549
7006062
3120692
DESCRIPTION
CONTROL VALVE ASSEMBLY - FPS 4 STACK
(LEVELING JACKS OPTION)
QTY.
REV.
Ref.
C
Nut
Washer
Rod, Tie
Bracket, Mounting
Section, Valve - Outlet
O-Ring
Section, Valve - Complete
Spool (Not Sold Separately) (1 Per Section)
Retainer, Spring (2 Per Section)
Tube Assembly (2 Per Section)
Coil, Solenoid (2 Per Section)
Nameplate (Not Sold Separately) (2 Per Section)
Nut (2 Per Section)
Section, Valve - Inlet
Cartridge, Relief
6
2
3
2
1
5
4
4
8
8
8
8
8
8
8
8
8
1
1
——————————
Seal Kit - Single Section
(Includes Items 12,13,17 and 21)
Seal Kit - Standard Outlet (Includes Items 6)
20
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
5
1
2-15
S
E
C
T
I
O
N
FIGURE 2-5. ENGINE INSTALLATION - FORD VSG-411
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-16
3120692
FIG & ITEM #
PART NUMBER
0253688
0253690
1
2000118
2000130
2000133
2000147
2
3
3600164
3600260
3600206
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
4843497
3533445
Use 2902064
2500005
0641410
4761400
3311401
0901419
4751400
0641408
3911012
3311001
4751000
4761000
0100009
3533291
0701014
4832000
3200202
3200201
4740273
4751700
0641726
3311705
4740274
0641826
4751800
3311805
0641608
4761600
3311601
1060221
0641812
4761800
3120692
DESCRIPTION
ENGINE ASSEMBLY OPTIONS:
STANDARD GAS
DUAL FUEL
Engine Options:
Prior to January 1995
January 1995 to September 1995
September 1995 to S/N 30660
Pump Options - Sunstrand
Prior to S/N 30660 (13 Teeth)
S/N 30660 to Present (15 Teeth)
Pump Assembly - Barnes
Bracket, Engine Mounting
Plate, Governor and Carburetor Mounting
Controller, Governor (was p/n 1600117)
Governor, Precision
Bolt 1/4"-20NC x 1 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Bracket, Controller
Flatwasher 1/4"
Bolt 1/4"-20NC x 1"
Nut #10-24NC
Flatwasher #10
Lockwasher #10
Adhesive
Plate, Engine
Bolt, Metric M10 x 30MM
Lockwasher, Metric M10
Mount, Engine - Rear
Mount, Engine - Front
Washer, Snubbing
Flatwasher 7/16"
Bolt 7/16" - 14NC x 3 1/4"
Locknut 7/16" - 14NC
Washer, Snubbing
Bolt 1/2"-13NC x 3 1/4"
Flatwasher 1/2"
Locknut 1/2"-13NC
Bolt 3/8"-16NC x 1"
Lockwasher 3/8"
Nut 3/8"-16NC
Cable, Battery (Engine to Ground)
Bolt 1/2"-13NC x 1 1/2"
Lockwasher 1/2"
QTY.
REV.
Ref.
Ref.
Ref.
15
16
1
S
E
C
T
I
O
N
1
2
G
R
O
U
N
D
1
1
1
1
1
4
9
9
2
5
1
4
4
6
8
A/R
1
5
5
2
1
2
4
2
2
1
1
1
2
8
8
8
1
3
2
C
O
M
P
O
N
E
N
T
S
2-17
S
E
C
T
I
O
N
FIGURE 2-5. ENGINE INSTALLATION - FORD VSG-411 (CONTINUED)
FIG & ITEM #
PART NUMBER
38 to 39
40
Not Used
0901858
4845246
0901858
4845246
41
2
42
43
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64 to 66
67
68
69
70
71
72
73
74
75
76
77
2-18
0080092
See Note
3311405
4300056
See Note
3841049
3321402
1660157
Not Used
2220273
2180360
2420033
4360357
2120135
2120136
1320014
0080175
See Note
3520046
2720341
1320058
2180537
2200261
0901778
3790152
0641610
4740185
Not Used
3911014
Not Used
2720042
1320032
4300090
3321501
3536481
2420118
0140001
2060019
2901541
Not Used
DESCRIPTION
Bracket, Exhaust Support Options:
Standard Gas (Prior to S/N42208)
Standard Gas (S/N42208 to Present)
Dual Fuel (Prior to September 1995)
Dual Fuel (September 1995 to Present)
Adapter, Carburetor Options:
Standard Gas
Dual Fuel (Note: See Figure 2-7 for Call-out)
Locknut 1/4"-20NC
Stud Options:
Standard Gas
Rod, Throttle
Nut, Jam 1/4"-28NF
Ball-joint
QTY.
1
1
1
1
1
2
2
Fitting, Reducer
Fitting, Tee
Sender, Oil Pressure
Switch, Pressure
Filter, Pressure
Element, Filter
Clamp, Hose
Adapter, Air Intake Options:
Standard Gas
Plug
Hose - Air Cleaner Outlet
Clamp, Hose
Fitting, Nipple
Fitting, Pipe Coupling (Prior to S/N42036 Only)
Bracket
O-Ring
Bolt 3/8"-16NC x 1 1/4"
Washer, Hardened
1
1
1
1
1
1
2
1
2
Hose
Clamp
Stud (Supplied with Engine)
Nut 5/16"-24NF
Plate, Engine Mounting
Sender, Temperature
Horn
Fan and Spacer Kit (Prior to S/N40684)
Fan and Spacer Kit (S/N40684 to Present)
REV.
1
1
1
1
1
1
1
2
2
18in/46cm
2
2
2
1
1
1
1
1
3120692
FIG & ITEM #
PART NUMBER
78
79 to 82
83
84
85
86
87
88
89
90
91
92
93
0641405
Not Used
0641632
3311605
4751600
0961378
4460663
4460660
0100019
0100020
4031709
3290607
7023676
0253689/0254153
0253691/0254154
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
3120692
Not Used
4565830
3220084
1320026
0901387
0902382
4565956
1320058
4843533
0080039
1340020
7004214
0340002
1120161
0641406
4761400
3311401
2220675
4761600
3311601
0641710
3533663
0630403
4751700
3311705
4761700
3311701
3533664
0630360
4751500
3311501
DESCRIPTION
Bolt 1/4"-20NC x 5/8"
Bolt 3/8"-16NC x 4"
Locknut 3/8"-16NC
Flatwasher 3/8"
Bushing
Housing, Terminal
Housing, Terminal
Sealant, Pipe (Not Shown)
Capscrew, Metric M6-1.25 x 25mm
Locknut M6-1.25
Water Temperature Sender (Not Shown)
ENGINE INSTALLATION OPTIONS:
STANDARD GAS
DUAL FUEL
Tube, Manifold
Muffler
U-Clamp
Bracket, Exhaust Hanger (Prior to S/N 34962)
Bracket, Exhaust Hanger (S/N 34962 to Present)
Tailpipe
Clamp, Hose
Tube, Air Intake
Elbow, Rubber
Air Cleaner Assembly
Element
Band, Air Cleaner Mounting
Cap, Air Inlet
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Fitting, 90°
Lockwasher 3/8"
Nut 3/8"-16NC
Bolt 7/16"-14NC x 1 1/4"
Plate, Radiator Mounting
Bolt, Carriage 7/16"-14NC x 1 1/2"
Flatwasher 7/16"
Locknut 7/16"-14NC
Lockwasher 7/16"
Nut 7/16"-14NC
Plate, Radiator Support
Flatwasher 5/16"
Nut 5/16"-18NC
QTY.
REV.
2
2
2
4
2
1
1
A/R
A/R
1
1
1
Ref.
Ref.
Ref.
S
E
C
T
I
O
N
2
1/1
1/1
1
1
1
1
1
1
3
1
1
1
1
2
1
4
4
4
1
9
9
2
1
2
2
2
2
2
1
1
5
5
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-19
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
0641508
4761500
0641610
4751600
4060713
3536151
1320022
2720058
0721004
Not Used
0400003
3980003
1060254
3300029
3536144
1060360
0630370
0400002
3620027
Not Used
1320020
1320026
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
0252808
Supplied with
Engine
201
202
203
204
205
206
207
1660207
7016661
0080163
0700808
4831900
0641610
4761600
3020021
DESCRIPTION
Bolt 5/16"-18NC x 1"
Lockwasher 5/16"
Bolt 3/8"-16NC x 1 1/4"
Flatwasher 3/8"
Shield
Guard, Exhaust
Clamp
Hose, Fuel Line
Bolt #10-24NC x 1/2"
1
1
1
2
1
1
2
1
1
U-Clamp 1 1/2"
U-Clamp 1 3/4"
1
1
PUMP COUPLING INSTALLATION
2000118 Engine Assemblies (Prior to Sept. 1995)
2000130/2000133/2000147 Engine Assemblies
(Sept. 1995 to Present)
Ref.
Ref.
Ref.
Pump Coupling Options:
13 Teeth Pump
15 Teeth Pump
Adapter, Pump Mounting
Bolt, Metric 8mm 1.25 x 16mm
Lockwasher, Metric 8mm
Bolt 3/8"-16NC x 1 1/4"
Lockwasher 3/8"
Grease, Coupling (Not Shown)
Note: Coupling Spline must be greased with lithium
soap based grease prior to installation.
1
2-20
—
1
6
6
8
8
A/R
Ref.
Ref.
7014680
Spare Components Kit (Includes Carburetor, Fuel
Pump, Water Pump, Bosch Alternator, Starter & Ignition Control)
1
7014687
Spare Components Kit (Includes Carburetor, Fuel
Pump, Water Pump, Prestolite Alternator, Starter &
Ignition Control)
Control, Ignition (was p/n 7019665)
1
Use 7023670
REV.
1
2
6
15
1
1
2
6 ft./1.8m
3
Battery
Masonite
Cable, Battery (Battery + to Starter Solenoid)
Wingnut 3/8"-16NC
Cover, Battery
Cable, Battery (Battery Neg to Ground)
Rod, Tie-Down
Tie-Down, Battery
Radiator
SPARE COMPONENTS
300
QTY.
1
3120692
FIG & ITEM #
PART NUMBER
301
7000892
7023471
Use 7019933
70000163
7024321
7027607
7000894
301A
1140009
302
303
304
305
306
7000893
7012653
7019670
7019934
7019935
7012577
7012578
7000884
7023668
307
7014500
7019949
7019939
7019989
7014681
308
309
310
311
312
313
314
315
316
317
318
319
320
3120692
7019941
7019943
7019942
7012564
7019666
2120112
7025153
7019668
7019950
3960423
7019667
7019936
7019951
7019937
7019938
7019945
7019944
7019946
7019947
7019948
7019987
7019954
7019959
7019960
DESCRIPTION
Carburetor (Standard Gas)
Assembly, Float (Not Shown)
Carburetor Rebuild Kit (was p/n 7000878)
Needle-Spring Load Fuel Valve
Gasket, Carburetor (Top)
Gasket, Carburetor (Bottom)
Choke, Automatic
Carburetor (LP Gas Only)
(Not Included in Components Kits)
Alternator Options:
Bosch
Prestolite
Leese-Nuville
Belt, Alternator
Pulley, Alternator
Fitting, Vacuum Line
Vacuum Line Assembly
Fuel Shut-Off
Tune-Up Kit (Includes Oil and Fuel Filters, Spark
Plugs and Wire Set)
Filter, Oil - Case of 12 (Only 1 included in Kit)
Filter, Oil (Not Shown)
Filter, Fuel (Not Shown)
Kit, Spark Plug Wire/Clip on
Engine Kit (Includes Hoses, Gasket Set Belt and
Coil)
Hose, Radiator (Upper)
Hose, Radiator (Lower)
Hose, Water Pump/Intake Inlet
Wiring Harness (Not Shown)
Pump, Fuel (Not Shown)
Separator, Fuel (Not Shown)
Gasket, Fuel Pump (Not Shown)
Starter
Thermostat
Gasket, Thermostat
Cap, Oil Filler (Not Shown)
Pulley, Crankshaft (Not Shown)
Pump, Water (Not Shown)
Pulley, Water Pump (Not Shown)
Outlet, Water (Not Shown)
Hose, Bypass (Not Shown)
Block Assembly, 11-Stud Terminal (Not Shown)
Flange, Exhaust Pipe (Not Shown)
Gasket, Exhaust Pipe Flange (Not Shown)
Manifold, Exhaust Outlet (Not Shown)
Coil, Ignition (Not Shown)
Harness, Ignition Module Patch (Not Shown)
Dipstick (Not Shown)
Tube, Dipstick (Not Shown)
QTY.
REV.
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
1
2
1
1
1
1
1
1
G
R
O
U
N
D
1
1
1
1
1
C
O
M
P
O
N
E
N
T
S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2-21
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
321
70000929
322
7016602
7022180
7019919
323
7019917
324
7020119
2
7020115
7020116
7016661
G
R
O
U
N
D
7020121
0251945
401 to 403
404
Not Used
2420131
0254736
C
O
M
P
O
N
E
N
T
S
501
601
4360157
0080200
3960423
0700819
4831900
2-22
Sensor, Crankshaft (Not Shown) (Engines
2000130 & 2000147 Only)
Flywheel (Not Shown) (Engine 2000130 Only)
Gear, Ring (Not Shown) (Engine 2000130 Only)
Gear, Ring (Not Shown) (Engines 2000133 &
2000147 Only)
Pump, Oil (Not Shown)
Housing, Bell (Not Shown) (Engines 2000133 &
2000147 Only)
Kit, Coupling (Not Shown) (Engine 2000133 Only)
Coupling (Not Shown) (Engine 2000133 Only)
Coupling (Not Shown) (Engine 2000147 Only)
Plate, Starter (Not Shown) (Engines 2000133 &
2000147 Only)
ENGINE DISTRESS SWITCH INSTALLATION
(OPTIONAL)
HIGH TEMPERATURE WARNING INSTALLATION
(OPTIONAL)
Switch, Water Temperature
Adapter (Not Shown)
Gasket, Adapter (Not Shown)
Capscrew 8mm x 55mm
Lockwasher 8mm
QTY.
1
1
1
1
1
1
1
1
1
Ref.
Ref.
3220083
Arrestor, Spark (Includes Mounting Hardware)
1
Sender, Oil
Fitting, 45°
Fitting, Tee
—
1
1
1
2
2
Ref.
4360037
2180749
2180360
A
1
SPARK ARRESTOR INSTALLATION (OPTIONAL)
GENERATOR INSTALLATION
REV.
1
0253875
0255037
701
702
703
DESCRIPTION
Ref.
—
C
1
1
1
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-23
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-24
3120692
FIG & ITEM #
PART NUMBER
0257872
0257911
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
3120692
2000155
2000177
3600260
3600206
4843497
3533445
1600269
1600325
2500005
0641410
4761400
3311401
0901419
4751400
0641507
3911012
3311001
4751000
4761000
0100009
3533291
0701012
4832000
3200202
3200201
4740273
4751700
0641726
3311705
4740274
0641826
4751800
3311805
0641608
4761600
3311601
1060221
0641812
4761800
0700808
4711500
4845246
DESCRIPTION
ENGINE ASSEMBLY OPTIONS:
STANDARD GAS
DUAL FUEL
Engine Options:
Prior to S/N 89177
Pump - Sunstrand (See Figure 2-11 for Breakdown)
Pump Assembly - Barnes
Bracket, Engine Mounting
Plate, Governor and Carburetor Mounting
Controller, Governor Options:
Prior to S/N 74487
Governor, Precision
Bolt 1/4"-20NC x 1 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Bracket, Controller
Flatwasher 1/4"
Bolt 5/16"-18NC x 1"
Nut #10-24NC
Flatwasher #10
Lockwasher #10
Adhesive
Plate, Engine
Bolt, Metric M10 x 33MM
Lockwasher, Metric M10
Mount, Engine - Rear
Mount, Engine - Front
Washer, Snubbing
Flatwasher 7/16"
Bolt 7/16" - 14NC x 3 1/4"
Locknut 7/16" - 14NC
Washer, Snubbing
Bolt 1/2"-13NC x 3 1/4"
Flatwasher 1/2"
Locknut 1/2"-13NC
Bolt 3/8"-16NC x 1"
Lockwasher 3/8"
Nut 3/8"-16NC
Cable, Battery (Engine to Ground)
Bolt 1/2"-13NC x 1 1/2"
Lockwasher 1/2"
Bolt, Metric M8 x 16MM (S/N 61515 to Present)
Flatwasher 5/16" (S/N 61515 to Present)
Bracket, Exhaust Support
QTY.
REV.
Ref.
Ref.
Ref.
9
8
1
1
1
S
E
C
T
I
O
N
2
1
1
1
G
R
O
U
N
D
1
4
8
8
2
4
1
5
7
8
10
A/R
1
3
5
2
1
2
4
2
2
1
1
1
2
7
8
8
1
3
2
1
1
1
C
O
M
P
O
N
E
N
T
S
2-25
S
E
C
T
I
O
N
FIG & ITEM #
41
42
43
44
45
46
47
48
49
50
51
52
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
PART NUMBER
53
54
55
56
57
58
59
60
61
62
63
64 to 66
67
68
69
70
71
72
73
74
75
76
0080092
See Note
3311405
4300056
See Note
3841049
3321402
1660157
4831900
2220273
2180360
2420033
4360357
2120135
2120136
1320014
0080175
See Note
3520046
2720341
1320058
2180537
0701015
0901778
3790152
0641610
4740185
Not Used
3911014
Not Used
2720042
1320032
4300090
3321501
3536481
2420118
0140001
Use 2060030
Use 2060030
Use 2060030
77
78
79 to 80
2-26
2060030
Not Used
0641405
Not Used
DESCRIPTION
QTY.
Adapter, Carburetor Options:
Standard Gas
Locknut 1/4"-20NC
Stud Options:
Standard Gas
Rod, Throttle
Nut, Jam 1/4"-28NF
Ball-joint
Lockwasher Metric 8mm (S/N 61515 to Present)
Fitting, Reducer
Fitting, Tee
Switch, Pressure
Filter, Pressure
Element, Filter
Clamp, Hose
Adapter, Air Intake Options:
Standard Gas
Plug
Hose - Air Cleaner Outlet
Clamp, Hose
Fitting, Nipple
Bolt, Metric M10 x 35MM (S/N 61515 to Present)
Bracket
O-Ring
Bolt 3/8"-16NC x 1 1/4"
Washer, Hardened
1
Hose
Clamp
Stud (Supplied with Engine)
Nut 5/16"-24NF
Plate, Engine Mounting
Sender, Temperature
Horn
Fan and Spacer Kit Options:
Standard Gas (was p/n 2060019)
Dual Fuel (was P/N2060016) (Prior to S/N 46254)
All Machines (was p/n 2060029)
(S/N 46254 to S/N 75495)
All Machines (S/N 75495 to Present)
Bolt 1/4"-20NC x 5/8"
REV.
1
1
1
2
2
1
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
2
2
3
18in/46cm
2
2
3
1
1
1
1
2
3120692
FIG & ITEM #
PART NUMBER
81
82
83
84
85
86
87
88
89
90
91
92
93
94
4761500
4751500
0641632
3311605
4751600
0961378
4460663
4460660
0100019
0100020
3900275
3290607
3911024
0100048
0257873
0257912
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
3120692
DESCRIPTION
Lockwasher 5/16"
Flatwasher 5/16"
Bolt 3/8"-16NC x 4"
Locknut 3/8"-16NC
Flatwasher 3/8"
Bushing
Housing, Terminal
Housing, Terminal
Capscrew, Metric M6-1.25 x 25mm
Locknut M6-1.25
Screw #10-24NC x 1 1/2” (Not Shown)
Silicone (Not Shown)
ENGINE INSTALLATION OPTIONS:
STANDARD GAS
DUAL FUEL
QTY.
REV.
3
3
2
2
4
2
1
1
A/R
A/R
1
1
2
A/R
Ref.
Ref.
Ref.
2
G
R
O
U
N
D
5
7
Not Used
4565830
4567910
3220084
1320026
0901387
0902382
4565956
1320180
4845649
0080039
1340020
7004214
0340002
1120161
0641406
4751400
3311405
2220675
4761600
3311601
0641710
3533663
0630403
4751700
3311705
4761700
3311701
3533664
Tube, Manifold Options:
Prior to S/N 62155
Muffler
U-Clamp
Bracket, Exhaust Hanger (Prior to S/N 34962)
Bracket, Exhaust Hanger (S/N 34962 to Present)
Tailpipe
Clamp, Hose
Tube, Air Intake
Elbow, Rubber
Element
Band, Air Cleaner Mounting
Cap, Air Inlet
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Locknut 1/4"-20NC
Fitting, 90°
Lockwasher 3/8"
Nut 3/8"-16NC
Bolt 7/16"-14NC x 1 1/4"
Plate, Radiator Mounting
Flatwasher 7/16"
Locknut 7/16"-14NC
Lockwasher 7/16"
Nut 7/16"-14NC
Plate, Radiator Support
S
E
C
T
I
O
N
1
C
O
M
P
O
N
E
N
T
S
1
1
1
1
1
3
1
1
1
1
2
1
4
4
4
1
9
9
2
1
2
2
2
2
2
1
2-27
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
146
147
148
149
150
151
152
0630360
4711500
3311501
0641508
4761500
0641610
4751600
4060713
3536151
1320022
2720058
3921008
Not Used
0400075
3980007
1060254
3300029
1670841
1060360
0630370
0400174
3620027
Not Used
1320020
1320026
3252356
153
1703162
154
155
0840046
0840047
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
201
202
203
204
205
206
207
2-28
7016661
0080163
0700808
4831900
0641610
4761600
3020021
DESCRIPTION
Nut 5/16"-18NC
Bolt 5/16"-18NC x 1"
Lockwasher 5/16"
Bolt 3/8"-16NC x 1 1/4"
Flatwasher 3/8"
Shield
Guard, Exhaust
Clamp
Hose, Fuel Line
Bolt #10-24NC x 1/2"
QTY.
REV.
1
5
5
1
2
6
15
1
1
2
6 ft./1.8m
3
Battery
Masonite
Cable, Battery (Battery + to Starter Solenoid)
Wingnut 3/8"-16NC
Cover, Battery
Cable, Battery (Battery Neg to Ground)
Rod, Tie-Down
Tie-Down, Battery
Radiator
1
1
1
2
1
1
2
1
1
U-Clamp 1 1/2"
U-Clamp 1 3/4"
Nameplate - Important (LP Only) (S/N 71528 to Present) (Not Shown Located Inside of Lower Access
Door)
Decal - Fan Blade (S/N 71528 to Present)
(Not Shown Located on Radiator Shield)
Boot, Battery (Positive) (Not Shown)
Boot, Battery (Negative) (Not Shown)
1
1
1
2
1
1
PUMP COUPLING INSTALLATION
Ref.
Pump Coupling
Bolt, Metric 8mm 1.25 x 16mm
Lockwasher, Metric 8mm
Bolt 3/8"-16NC x 1 1/4"
Lockwasher 3/8"
Grease, Coupling (Not Shown)
1
1
6
6
8
8
A/R
Ref.
3120692
FIG & ITEM #
PART NUMBER
2000155
2000177
300
301
301A
301
302
303
304
305
306
307
308
Use 7023670
7023650
7000892
7024321
7027607
7019933
70000163
7023471
7000894
1140009
7019670
7019934
7019935
7012577
7012578
7000884
7022174
Not Used
310
7012564
7023651
7019666
2120112
7025153
7019668
311
Use 7021869
309
312
313
7014500
7019959
7019960
7019951
7019937
7019938
7019945
7019942
314
7019989
Use 7019989
315
316
3120692
Use 7019987
7019998
7019999
7019943
DESCRIPTION
SPARE COMPONENTS
Prior to S/N 89177
Control, Ignition Options:
Prior to S/N 89177 (was p/n 7019665)
Carburetor (Standard Gas)
Gasket (Top)
Gasket, Carburetor (Bottom)
Carburetor Rebuild Kit
Needle-Spring Load Fuel Valve
Assembly, Float (Not Shown)
Choke, Automatic
Carburetor (LP Gas Only)
(Not Included in Components Kits)
Alternator (Leese-Nuville)
Belt, Alternator
Pulley, Alternator
Fitting, Vacuum Line
Vacuum Line Assembly
Fuel Shut-Off
Filter, Fuel
Wiring Harness Options (Not Shown):
Prior to S/N 89177
Pump, Fuel (Not Shown)
Separator, Fuel (Not Shown)
Gasket, Fuel Pump (Not Shown)
Starter
Filter, Oil (Not Shown) (was p/n 7022173 & p/n
7022147)
Filter, Oil (1 Dozen)
Dipstick (Not Shown)
Tube, Dipstick (Not Shown)
Pump, Water (Not Shown)
Pulley, Water Pump (Not Shown)
Outlet, Water (Not Shown)
Hose, Bypass (Not Shown)
Hose, Water Pump/Intake Inlet (Not Shown)
Plug Wire Kit Options: (Not Shown)
Through 1999
2000 to Present (was p/n 7022176)
Coil, Ignition Options: (Not Shown)
Through 1999 (was p/n 7019953)
2000 to Present
Bracket, Mounting
Hose, Lower Radiator
QTY.
REV.
Ref.
Ref.
Ref.
B
A
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
1
1
1
1
1
1
C
O
M
P
O
N
E
N
T
S
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2-29
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
317
7019950
3960423
70000929
7016602
7019667
7019917
7019919
7019936
7019941
7019943
7019944
7019946
7019947
7019948
7019987
7019954
7022100
7022172
318
319
320
321
322
323
324
325
326
327
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
328
329
330
331
332
0251945
401 to 403
404
Not Used
2420131
0254736
501
601
701
702
703
2-30
4360157
0080200
3960423
0700819
4831900
DESCRIPTION
Thermostat
Gasket, Thermostat
Sensor, Crankshaft (Not Shown)
Flywheel (Not Shown)
Cap, Oil Filler (Not Shown)
Pump, Oil (Not Shown)
Gear, Ring (Not Shown)
Pulley, Crankshaft (Not Shown)
Hose, Radiator (Upper) (Not Shown)
Hose, Radiator (Lower) (Not Shown)
Block Assembly, 11-Stud Terminal (Not Shown)
Flange, Exhaust Pipe (Not Shown)
Gasket, Exhaust Pipe Flange (Not Shown)
Manifold, Exhaust Outlet (Not Shown)
Coil, Ignition (Not Shown)
Harness, Ignition Module Patch (Not Shown)
Screw M5 x 16 (Not Shown)
Kit, Tune-Up (Not Shown)
(OPTIONAL)
HIGH TEMPERATURE WARNING INSTALLATION
(OPTIONAL)
Switch, Water Temperature
Adapter (Not Shown)
Gasket, Adapter (Not Shown)
Capscrew 8mm x 55mm
Lockwasher 8mm
QTY.
REV.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
Ref.
B
1
Ref.
—
1
1
1
2
2
0253875
Ref.
—
3220083
0255037
GENERATOR INSTALLATION (OPTIONAL)
1
Ref.
3/B
4360037
2180749
2180360
Sender, Oil
Fitting, 45°
Fitting, Tee
1
1
1
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-31
S
E
C
T
I
O
N
FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE
OPTION)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-32
3120692
FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION)
FIG & ITEM #
PART NUMBER
0250790
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20 to 22
23
24
25
26
27
28 to 30
31
32
33
34
35
36
37
3720011
7017516
2220364
2180535
2220648
2120077
2220003
2220675
2720112
2720042
2720118
2720437
1320032
2180104
2180360
4360188
2180536
2180623
0641405
4761400
2180387
Not Used
0080167
0080092
3840979
Not Used
1700818
Not Used
4640391
1320095
2220805
1320022
2220290
2180389
4400040
4400281
4400421
4400275
4400420
0253447
101
102
103
3120692
4844185
0641522
4761500
DESCRIPTION
DUAL FUEL INSTALLATION
Regulator, LPG
Rebuilt Kit
Fitting, Adapter
Fitting, Barbed
Fitting, 90°
Filter-Lock
Fitting, Swivel
Fitting, 90°
Hose, LP
Hose, Heater
Hose, LP (48 in./1.22m Length) (Prior to S/N 27430)
Hose, LP (52 in./1.32m Length) (S/N 27430 to Present)
Clamp
Fitting, Nipple
Fitting, Tee
Switch, Vacuum
Fitting, Barbed
Fitting, Tee
Bolt 1/4"-20NC x 5/8"
Lockwasher 1/4"
Fitting, Tank Connector
QTY.
REV.
Ref.
12
1
1
2
2
1
1
1
1
A/R
1
1
4
1
1
1
1
1
2
2
1
1
1
1
Decal - Liquid LPG
1
Valve, Gasoline
Clamp, Support
Fitting, Straight
Clamp
Fitting, Tee
Fitting, Pressure Relief
Tank, LP Options: (Optional - Not Supplied with
Installation)
Aluminum - 33.5 Lbs. Tank (Prior to S/N 60261)
Aluminum - 33.5 Lbs. Tank (S/N 60261 to Present)
Steel - 33.5 Lbs. Tank (S/N 60261 to Present)
Aluminum - 43.5 Lbs. Tank
Steel - 43.5 Lbs. Tank (S/N 60261 to Present)
1
1
3
2
1
1
2
LP TANK BRACKETS INSTALLATION
Support, Tank Bracket
Bolt 5/16"-18NC x 2 3/4"
Lockwasher 5/16"
2
28in/71m
Adapter, Air Intake
Adapter, Carburetor
Rod
Ref.
S
E
C
T
I
O
N
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3
2
2
2
2-33
S
E
C
T
I
O
N
FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION) (CONTINUED)
FIG & ITEM #
PART NUMBER
104
105
106
107
108
109
3311501
0641610
4751600
4761600
3311601
1320023
DESCRIPTION
Nut 5/16"-18NC
Bolt 3/8"-16NC x 1 1/4"
Flatwasher 3/8"
Lockwasher 3/8"
Nut 3/8"-16NC
Clamp, LP Tank
QTY.
REV.
2
8
8
8
2
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-34
3120692
FIGURE 2-7. DUAL FUEL COMPONENTS INSTALLATION (FORD ENGINE OPTION) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-35
S
E
C
T
I
O
N
FIGURE 2-8. GENERATOR INSTALLATION (FORD ENGINE OPTION)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-36
3120692
FIGURE 2-8. GENERATOR INSTALLATION (FORD ENGINE OPTION)
FIG & ITEM #
PART NUMBER
0250444
0255037
1
2
2A
2B
Not Used
2460011
7012558
7020108
7020109
7012513
7012514
7020193
7026199
7020110
7020111
7020190
7003657
2C
2D
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22 to 23
24
4360542
4460190
2920162
7020191
3520028
2420203
3580134
2860012
0901650
4340569
0480057
Not Used
4761600
3311601
0641511
4751500
4761500
0961247
0641507
0901609
3911004
3311001
4761000
Not Used
0681610
4751600
Not Used
3311501
3120692
DESCRIPTION
GENERATOR INSTALLATION
(FORD ENGINE OPTION)
Prior to August 1994
August 1994 to Present
QTY.
REV.
Ref.
Ref.
Ref.
Generator Assembly with Control Box
Generator Assembly Only
Brush
Holder, Brush
Caps, Brush Holder
Fan
Cord, Power
Armature
End Bell, Front
End Bell, Rear
Bearing
Control Box Assembly
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
Breaker, Circuit
Receptacle
Lamp
Switch, Toggle
Plug, Hole
Voltmeter
Pulley
Keystock
Bracket, Generator Mounting
Support, Adjustable
V-Belt
1
1
4
4
4
1
1
1
1
1
2
1
Lockwasher 3/8"
Nut 3/8" - 16NC
Bolt 5/16"-18NC x 1 3/8"
Flatwasher 5/16"
Lockwasher 5/16"
Bushing
Bolt 5/16"-18NC
Bracket, Box Mounting
Nut #10-24NC
Lockwasher #10
4
2
1
2
2
1
2
1
2
2
2
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
Flatwasher 3/8"
2
2
Nut 5/16"-16NC
2
D
3/B
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
2
1
1
1
1
1
1
1
1
1
C
O
M
P
O
N
E
N
T
S
2-37
S
E
C
T
I
O
N
FIGURE 2-9. ENGINE INSTALLATION - DEUTZ F2L1011
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-38
3120692
FIGURE 2-9. ENGINE INSTALLATION - DEUTZ F2L1011
FIG & ITEM #
PART NUMBER
0253361
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
3120692
2000106
2000137
4843934
Not Used
3600164
3600260
0361817
0080177
0080172
4460302
3450202
3951003
0902244
0641840
3311805
4751800
0641406
4711400
3311405
0641512
1060406
1060254
1060093
0140001
0641610
4751600
0060023
7008828
0901817
0701010
4832000
0641508
3311501
4761500
4751600
0400003
0400075
0400002
0400174
3980003
3980007
0630370
DESCRIPTION
ENGINE INSTALLATION - DEUTZ F2L1011
Engine - Deutz F2L1011
Tray, Engine Mounting
Pump Assembly - Sunstrand
13 Tooth Spline (Prior to S/N 30660)
15 Tooth Spline (S/N 30660 to Present)
Spacer, Engine Mounting
Adapter, Air Intake
Adapter, Throttle
Pin, Cotter 1/16" x 1/2"
Setscrew #10-24NC x 3/8" (Prior to August 1995)
Bracket, Throttle (August 1995 to Present)
Bolt 1/2"-13NC x 5"
Locknut 1/2"-13NC
Flatwasher 1/2"
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Bolt
Cable, Battery Options:
Prior to S/N 70832
Cable, Battery
Horn
Bolt 3/8"-16NC x 1 1/4"
Flatwasher 3/8"
Actuator, Throttle
Cable, Throttle
Bracket, Fuel Filter
Bolt, Metric M10 x 20mm
Lockwasher 10m
Bolt 5/16"-18NC x 1"
Nut 5/16"-18NC
Lockwasher 5/16"
Lockwasher 3/8"
Battery (Prior to S/N44593)
Battery (S/N44593 to Present)
Tie-Down, Battery (Prior to S/N44593)
Tie-Down, Battery (S/N44593to Present)
Seat, Battery (Prior to S/N44593)
Seat, Battery (S/N44593to Present)
Rod, Tie-Down
QTY.
REV.
Ref.
18
1
1
1
S
E
C
T
I
O
N
2
4
1
1
G
R
O
U
N
D
1
1
1
4
4
4
4
24
4
3
1
C
O
M
P
O
N
E
N
T
S
1
1
2
18
1
1
1
4
4
2
5
5
12
1
1
1
1
1
1
2
2-39
S
E
C
T
I
O
N
FIGURE 2-9. ENGINE INSTALLATION - DEUTZ F2L1011 (CONTINUED)
FIG & ITEM #
PART NUMBER
34
35
36
37
38
39
40
41
42
43
3300029
1060360
4740195
3311601
0641612
4843513
2180730
2420110
3960407
1340020
7004214
0340002
1320180
2720351
4565347
0080039
0080046
0362043
0641424
2720342
1320059
3535551
4565348
1320019
0901705
1320176
Not Used
0901778
2120135
2120136
2
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
62
63
64
65
66
67
68
69
70
71
72
73
74
75
2-40
2720271
2720058
2720058
1320022
2200462
2180348
2220317
2220805
0100043
2180666
0641406
Not Used
4280280
3600206
3790152
0641812
4761800
DESCRIPTION
Wingnut 3/8"-16NC
Cable, Battery
Washer, Hardened
Nut 3/8"-16NC
Bolt 3/8"-16NC x 1 1/2"
Air Intake Weldment
Fitting, Adapter
Gasket
Element, Air Cleaner
Band, Mounting - Air Cleaner
Clamp, Hose
Hose
Tube, Air Cleaner
Elbow
Elbow
Bar, Spacer
Bolt 1/4"-20NC x 3"
Hose, Air Intake
Clamp, Hose
Plate, Cover
Tube, Exhaust
U-Clamp
Bracket, Muffler
Clamp, Muffler
Bracket, Charge Filter
Filter, Charge Pressure
Element, Charge Filter
Line, Fuel (Return)
Prior to S/N 26785
Line, Fuel (Supply)
Clamp, Hose
Fitting, 90° (Prior to S/N 28604 Only)
Fitting, Barbed
Prior to S/N 28604
S/N 28604 to S/N 101993
Sealant, Fuel Line (Not Shown)
Fitting, Barbed (Prior to S/N 28604 Only)
Bolt 1/4"-20NC x 3/4"
Strip, Air Intake
Gear Pump Assembly (See Figure 2-12 for Breakdown)
O-Ring
Bolt 1/2"-13NC x 1 1/2"
Lockwasher 1/2"
QTY.
REV.
2
1
2
6
6
1
1
1
1
1
1
2
6
3in./7.6cm
1
1
1
4
4
9in./23cm
3
1
1
1
1
1
1
1
1
8ft./2.44m
6ft./1.83m
4
2
2
A/R
1
A/R
1
1
1
2
2
3120692
FIG & ITEM #
PART NUMBER
76
3536144
1670841
0641405
4761400
77
78
79
80
81
82
83
84
85-94
95
96
97
98
99
100
101
4751400
1320060
3740067
4751400
3311405
4711400
0700605
Not Used
0100011
0701016
4832000
4740308
0840046
0840047
2220273
0250597
0256848
201
1660184
1660234
202
203
204
205
206
207
0080163
0700810
4831900
0701013
4832000
3020021
0251548
301
4360358
2180360
2180749
0258686
301
3120692
4360065
2180360
2180318
2180643
DESCRIPTION
QTY.
Cover, Battery (Prior to S/N44593)
Cover, Battery (S/N44593 to Present)
Bolt 1/4"-20NC x 5/8"
Lockwasher 1/4"
Hardware Options:
Flatwasher 1/4" (Prior to S/N 60098)
Clamp (S/N 60098 to Present)
Relay
Flatwasher 1/4" (Prior to S/N 60098)
Locknut 1/4"-20NC
Flatwasher 1/4" Narrow (S/N 26766 to Present Only)
Bolt, Metric 6mm x 10mm (S/N 26766 to Present Only)
1
1
4
4
A/R
4
2
1
8
4
1
2
Bolt Metric 10mm x 40mm (S/N 55667 to Present)
Lockwasher (S/N 55667 to Present)
Spacer (S/N 55667 to Present)
Boot, Battery (Positive) (Not Shown)
Boot, Battery (Negative) (Not Shown)
Fitting, Reducer (Not Shown)
A/R
2
2
2
1
1
2
PUMP COUPLING INSTALLATION OPTIONS:
13 Tooth Spline Pump (Prior To S/N 30660)
15 Tooth Spline Pump (S/N 30660 to Present)
Coupling Options:
13 Tooth Pump Spline (Prior To S/N 30660)
15 Tooth Pump Spline (S/N 30660 to Present)
Bolt, Metric 8mm x 20mm
Lockwasher 8mm
Bolt 10mm x 28mm
Lockwasher 10mm
Grease, Coupling (Not Shown) (Prior to S/N 103575)
(OPTIONAL)
Switch, Pressure
Fitting, Tee
Fitting, 45°
ENGINE SHUTDOWN INSTALLATION (OPTIONAL)
Switch, Pressure
Fitting, Tee
Fitting, 90°
Fitting, Nipple
Ref.
Ref.
Ref.
REV.
2
G
R
O
U
N
D
—
—
1
Ref.
1
6
6
8
8
A/R
Ref.
4
1
1
1
Ref.
S
E
C
T
I
O
N
2
1
1
1
1
2-41
C
O
M
P
O
N
E
N
T
S
S
E
C
T
I
O
N
FIG & ITEM #
PART NUMBER
0251801
0255038
401
2
G
R
O
U
N
D
501
2180730
2180749
2180537
4360037
2180360
2200261
C
O
M
P
O
N
E
N
T
S
601
701
702
703
Fitting, Adapter (Prior to August 1994 Only)
Fitting, 45°
Fitting, Nipple (Prior to August 1994 Only)
Switch, Pressure (Prior to August 1994 Only)
Fitting, Tee (Prior to August 1994 Only)
Fitting, Coupling (Prior to August 1994 Only)
REV.
Ref.
Ref.
Ref.
G
2
1
1
1
1
1
1
(PRIOR TO OCTOBER 1995)
Ref
3220083
1
4567159
1320021
3220036
SPARK ARRESTOR MUFFLER INSTALLATION
(OPTIONAL) (OCTOBER 1995 TO S/N 65404)
Pipe, Exhaust
U-Clamp
Arrestor, Spark
Ref.
—
—
1
1
1
0259488
(OPTIONAL) (S/N 65404 TO PRESENT)
Ref.
1
3220118
0255114
Pipe, Exhaust
(OPTIONAL) (OCTOBER 1995 TO PRESENT)
1
Ref.
2
4566617
1320019
3220086
2000106
2000137
7000693
7000699
7012598
7012599
7012698
7016331
7012626
7020465
Use 3600213
Use 3520078
Use 1670680
2-42
GENERATOR INSTALLATIONS (OPTIONAL)
Prior To August 1994
August 1994 To Present
QTY.
0253875
0256898
551
552
553
DESCRIPTION
Pipe, Exhaust
U-Clamp
Purifier, Exhaust
ENGINE COMPONENTS - DEUTZ F2L1011
Engine 2000106
Muffler - Deutz F2L1011
Seal, Exhaust (Doughnut)
Fuel Filter
Injector, Fuel
Fuel Pump - Main
Oil Filter
Starter
Cap, Oil Filler
Pump, Drive (was p/n 7012572)
Plug (was p/n 7012573)
Cover, Timing Chain (was p/n 7012574)
2
2
1
Ref.
Ref.
Ref.
1
1
1
2
1
1
1
1
1
1
1
3120692
FIG & ITEM #
PART NUMBER
Use 7012575
7016308
Use 7019607
7020414
7020437
7020496
7020456
7014683
7020417
7000693
7000699
Use 8320270
7012599
7020426
7020425
7020424
7016309
7024413
7020411
Use 7016332
7020465
7020467
7016331
Use 7019607
7020414
7020027
7020477
7020434
7020429
70003160
70003161
70003162
7020404
7020406
70001138
70001136
70001137
3120692
DESCRIPTION
Pulley, Crankshaft
Ring, Air Intake
Shutdown Device (was p/n 7016359
V-Belt
Flywheel
Gear, Ring (Flywheel)
Dipstick
——————————
Oil Change and Gasket Kit (Includes Fuel Line
Washer, or Plug Washer, Oil Filter, Fuel Filter Injector Tip Gasket and Valve Cover Gasket)
Engine 2000137
Alternator
Muffler - Deutz F2L1011
Seal, Exhaust (Doughnut)
Fuel Filter (was p/n 7016328
Pump, Fuel Injector
Injector, Fuel
Nozzle, Injector
Gasket, Injector Tip
Washer, Sealing (Copper)
Fuel Pump - Main
Gasket, Lift
Starter (was p/n 7016678)
Cap, Oil Filler
Pump, Oil
Oil Filter
Shutdown Device (was p/n 7016359
V-Belt
Flywheel/Ring Gear Assembly
Gear, Ring (Flywheel)
Dipstick
Gasket, Vale Cover
Gasket, Head Options:
1 Notch
2 Notch
3 Notch
Washer, Oil Pan
Ring, Sealing
Mounting, Motor (Rear)
Mounting Kit, Motor (Front - LH)
Mounting Kit, Motor (Front - RH)
QTY.
REV.
1
1
1
1
1
1
1
S
E
C
T
I
O
N
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
1
1
2
1
1
2-43
S
E
C
T
I
O
N
FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION)
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-44
3120692
FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION)
FIG & ITEM #
PART NUMBER
0251801
0255038
1
2
3
4
5
6
7
8
9
10
11
11A
11B
3580158
0100011
0701012
4812000
0480059
4751500
4761500
0681510
2860012
Not Used
2460011
7012558
7020108
7020109
7012513
7012514
7020193
7026199
7020110
7020111
7020190
7003657
11C
11D
12
13
14
15 to 20
21
22
23
24
25
26
27
28
4360542
4460190
2920162
7020191
3520028
2420203
3580134
0361815
4843410
3311501
Not Used
0701414
1060515
Not Used
3911004
3311001
4761000
0901609
0641507
3120692
DESCRIPTION
GENERATOR INSTALLATIONS
(DEUTZ ENGINE OPTION)
Pulley
Bolt, Metric 10MM x 25MM
Flatwasher, Metric 10MM
V-Belt
Flatwasher 5/16"
Lockwasher 5/16"
Bolt 5/16"-18NC x 1 1/4" (Grade 8)
Key, Woodruff
Generator Assembly with Control Box
Generator Assembly Only
Brush
Holder, Brush
Caps, Brush Holder
Fan
Cord, Power
Armature
End Bell, Front
End Bell, Rear
Bearing
Control Box Assembly
Note: Replacement 110V Control Box comes
with 2 std Receptacles p/n 4460190. Optional
Industrial Twist Lock Receptacles p/n 4460027
must be ordered separately.
Breaker, Circuit
Receptacle
Lamp
Switch, Toggle
Plug, Hole
Voltmeter
Pulley
Arm, Adjustment
Bracket, Generator Mounting
Nut 5/16"-18NC
Bolt, Metric 14MM x 30MM
Nut #10-24NC
Lockwasher #10
Bracket, Control Box Mounting
Bolt 5/16"-18NC x 7/8"
QTY.
REV.
Ref.
Ref.
Ref.
G
2
1
A/R
2
2
1
1
2
2
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
1
4
4
4
1
1
1
1
1
2
1
C
O
M
P
O
N
E
N
T
S
1
2
1
1
1
1
1
1
1
1
1
4ft/1.2m
2
2
2
1
2
2-45
S
E
C
T
I
O
N
FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION) (CONTINUED)
FIG & ITEM #
PART NUMBER
29
30
31
32
33
34
4751500
4761500
3251476
0681610
4761600
4751600
DESCRIPTION
Flatwasher 5/16"
Lockwasher 5/16"
Nematic - On/Off
Bolt 3/8"-16NC x 1 1/4" (Grade 8)
Lockwasher 3/8"
Flatwasher 3/8"
QTY.
REV.
2
2
1
2
2
2
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-46
3120692
FIGURE 2-10. GENERATOR INSTALLATIONS (DEUTZ ENGINE OPTION) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-47
S
E
C
T
I
O
N
FIGURE 2-11. PISTON PUMP ASSEMBLY - SUNSTRAND
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-48
3120692
FIGURE 2-11. PISTON PUMP ASSEMBLY - SUNSTRAND
FIG & ITEM #
PART NUMBER
3600164
3600260
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
3120692
7007413
7007414
Kit
7007416
7007417
Kit
7007419
Not Used
Not Used
7007420
7007208
7007421
Not Used
7007422
7007423
7007424
Not Used
7007425
Kit
Kit
Kit
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
7007435
7007436
7007437
7007438
7007439
7007440
7007441
7007442
Kit
7007444
7007445
Kit
Kit
Kit
7007449
Kit
Kit
DESCRIPTION
PISTON PUMP ASSEMBLY - SUNSTRAND
13 Tooth Pump Spline (Prior to S/N 30660)
15 Tooth Pump Spline (S/N 30660 to Present)
QTY.
REV.
Ref.
Ref.
Ref.
A
B
Shim Kit - Relief Valve
Plug
O-Ring
Spring, Relief Valve
Valve, Relief
O-Ring
Plug
1
1
1
1
1
2
2
Plug
Plug
Screw
2
2
10
Gasket, Servo Cover
Nut, Special
Cover, Adjustment
2
1
1
Bearing, Needle
Ring, Retaining
Washer
Spring
1
1
1
1
Washer
Retainer
Pin, Slipper Holddown
Piston Assembly
Guide, Slipper
Guide, Retainer
Pin, Spring
Screw - 12 Point Head
Bearing, Ball
Ring
Ring
Pin, Spring
Handle, Pin
Sleeve, Bearing
Gasket, Front Cover
Pin
Plug, Expansion
Pin
O-Ring
Ring, Load Temper
Housing, Pump
Ring, Back-Up
O-Ring
1
1
3
7
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-49
S
E
C
T
I
O
N
FIGURE 2-11. PISTON PUMP ASSEMBLY - SUNSTRAND (CONTINUED)
FIG & ITEM #
PART NUMBER
46
47
48
49
50
51
52
53
54
55
56
57
Kit
7007453
7007208
7007454
Kit
7007456
7001438
Kit
7007458
Kit
Kit
2
G
R
O
U
N
D
68
69
70
71
72
73
74
75
76
77
78
79
7007461
7010121
Kit
Kit
Kit
Kit
7007466
Kit
7007468
7007469
7007470
7007471
7007490
7007491
7007492
7007482
7007483
7007484
7007485
7007486
7007487
7007488
7007499
Kit
7007494
Kit
7007472
80
Use 7010122
81
7007474
7007496
7007497
7007498
7007478
7001498
Kit
Kit
7007475
58
59
60
61
62
63
64
65
66
67
C
O
M
P
O
N
E
N
T
S
82
83
84
85
86
2-50
DESCRIPTION
Cover, Gerotor
Bolt, Hex
Plug
Cover, Front
Block, Cylinder
Screw - 12 Point Head
Washer
Swashplate
Journal, Bearing
Seal, Lip
O-Ring
Shaft, Main Pump
13 Tooth Spline (Prior to S/N 30660)
15 Tooth Spline (S/N 30660 to Present)
Plate, Valve
Gerotor Assembly
Pin
Key, Woodruff
Adaptor, Remote Filtration (Without Bypass)
O-Ring
Screw
Screw
Plug
Cover, Servo (With Adjuster)
Stop, Servo (Not Shown)
Nut, Special (Not Shown)
Ring, External (Not Shown)
Cover, Servo (Without Adjuster)
Guide, Spring
Stop, Servo
Spring
Screw
Guide, Spring
Ring, Retaining
Locknut
Ring, Piston
Piston, Servo
O-Ring
Valve, By-Pass
Valve, Pressure Release (Includes Item 6)
(was p/n 7007473)
Control, Dual Oil-Filled
Coil Assembly (Pilot)
Plug (Pump)
Plug (Valve Harness)
Screw
Screw
O-Ring
O-Ring
Plug, Orifice/Screen -.156
QTY.
REV.
1
3
1
1
1
6
10
1
1
1
1
1
1
1
1
1
1
3
2
2
1
1
2
2
2
1
1
1
1
1
1
1
1
2
1
2
1
2
1
1
1
1
2
2
2
1
1
3120692
FIGURE 2-11. PISTON PUMP ASSEMBLY - SUNSTRAND (CONTINUED)
FIG & ITEM #
PART NUMBER
87
88
89
7007477
7007476
7010120
2900752
7007412
2900826
2900827
DESCRIPTION
Plug, Orifice - .37
Adapter, Auxiliary Pump
Spacer/Gasket
——————————
Seal Kit - Complete (Includes Items
3,6,14,15,37,41,42, 44,45,55,56,63,76,78,84 and 85)
Seal Kit - Servo Piston (Includes Items 76 and 78)
Charge Pump Kit (Includes Items 41,42,46,59,60,61)
Cylinder Block Kit (Includes Items 19-28,
40,50,53,55,58)
QTY.
REV.
2
1
1
1
1
1
1
S
E
C
T
I
O
N
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
3120692
2-51
S
E
C
T
I
O
N
FIGURE 2-12. GEAR PUMP ASSEMBLY - JSB.
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-52
3120692
FIGURE 2-12. GEAR PUMP ASSEMBLY - JSB.
FIG & ITEM #
PART NUMBER
3600206
1
2
3
4
5
6
7
8
9
10
11
12
13
14
7007477
Kit
7010956
Kit
Kit
7010957
Kit
7010963
7010959
Not Used
7010982
7010973
7010960
7010961
7010953
DESCRIPTION
GEAR PUMP ASSEMBLY - JSB
QTY.
REV.
Ref.
Ring, Retaining
Seal, Shaft
Flange, Mounting
Ring, Back-up
E-Seal
Bearing
O-Ring
Housing, Gear
Pin, Dowel
1
1
1
2
2
2
2
1
4
Gear, Idler
Gear, Drive
Cover, End
Bolt
——————————
Seal Kit (Includes Items 2, 4, 5 and 7)
1
1
1
4
S
E
C
T
I
O
N
2
G
R
O
U
N
D
1
C
O
M
P
O
N
E
N
T
S
3120692
2-53
S
E
C
T
I
O
N
FIGURE 2-13. GROUND CONTROL BOX INSTALLATION
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-54
3120692
FIGURE 2-13. GROUND CONTROL BOX INSTALLATION
FIG & ITEM #
PART NUMBER
0253724
0254102
0253723
0254101
1
4843375
4844562
0861338
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
3120692
3252252
3252308
3252635
4420037
3740049
4761400
3311401
3640621
3640865
4460298
4460301
4460299
4460300
4460309
4460305
4460306
4460307
4360216
4770600
3310601
4360232
4761000
3311001
4460051
4460071
3300048
0960238
2420009
2420091
3520028
4360274
0100035
3790012
DESCRIPTION
GROUND CONTROL BOX INSTALLATION OPTIONS:
Deutz Engine Machines (Prior To April 1993)
Deutz Engine Machines (April 1993 To Present)
Ford Engine Machines (Prior To April 1993)
Ford Engine Machines (April 1993 To Present)
Box, Ground Control Options:
Prior To April 1993
April 1993 To S/N 70902
S/N 70902 To Present
Lid Options:
Prior To April 1993
April 1993 To S/N 65031
S/N 65031 To Present
Strip, Rubber
Relay
Lockwasher 1/4"
Nut 1/4"-20NC
Rail, Mounting Options:
Prior To April 1993
April 1993 To Present
Block, Terminal
Marker, Terminal
Stop, Terminal
Barrier, Terminal
Bar, Buss - 3 Position
Screw
Washer
Sleeve
Breaker, Circuit - 30 Amp
Starwasher #6
Nut #6-32NC
Breaker, Circuit - 15 Amp
Lockwasher #10
Nut #10-24NC
Locknut, Conduit
Bushing
Hourmeter
Voltmeter
Plug, Hole
Switch, Push Button (Start)
Loctite #222
O-Ring
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
Ref.
—
12
—
11
1
S
E
C
T
I
O
N
2
1
G
R
O
U
N
D
A/R
A/R
A/R
A/R
1
A/R
1
2
1
1
3
3
3
1
2
2
1
A/R
A/R
A/R
1
4
4
1
1
1
1
A/R
A/R
C
O
M
P
O
N
E
N
T
S
2-55
S
E
C
T
I
O
N
FIGURE 2-13. GROUND CONTROL BOX INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
32
4360284
4360290
4360469
7010698
2860030
33
34
35
36
37
2
G
R
O
U
N
D
38
39
40
41
42
43
4360289
4360475
4360314
2600161
3911008
Not Required
4460267
4360478
3300177
4740120
0750806
4460303
Not Used
2420111
2420164
2420084
C
O
M
P
O
N
E
N
T
S
44
45
46
47
48
3520070
2420159
2420084
Not Used
4360212
Not Required
1701683
See Note
49
50
51 to 53
54
55
56
57
58
2-56
4360267
4360281
Not Required
3740077
Not Required
Not Used
Not Required
4740066
4070987
3910804
0641406
0721004
DESCRIPTION
Switch, Key (Select) (Prior to S/N 45155)
Switch, Key (Select) (S/N 45155 to S/N 65031)
Switch, Key (Select) (S/N 65031 to Present)
Key, Replacement (4360284 & 4360290)
Key, Replacement (4360469)
Switch, Push/Pull (Emergency Stop) Options:
Prior to S/N 65031
Switch, Toggle (Lift)
Hinge
Block, Contact Options:
Prior to April 1993
April 1993 to S/N 81217
Nut, Tinnerman
Washer, Nylon
Screw, Round Head
Terminal, Ground Block (Not Shown)
Oil Pressure Gauge Assembly Options:
Deutz Engine Machines
Ford Engine Machines
Gauge Light Kit
Water Temperature Gauge Assembly Options:
Deutz Engine Machines (Hole Plug)
Gauge Light Kit
Breaker, Circuit
Deutz Engine Machines (3 Amp)
Decal, Relay Function
Block, Contact Options:
Prior to S/N 28604 (Note: Use 4360267 as
replacement for original 4360237)
Block, Contact
Relay Options:
Deutz Engine Machines (Prior to April 1993)
Deutz Engine Machines (April 1993 to Present)
Washer, Bronze Options:
Prior to S/N37155
S/N37155 to Present
Shim, Nylon (S/N 65031 to Present)
Screw #8-32 NC x 1/4” (S/N 65031 to Present)
Bolt 1/4”-20NC x 3/4” (S/N 70902 to Present)
Bolt #10-24NC x 1/2” (S/N 70902 to Present)
QTY.
REV.
1
1
1
1
1
1
1
7
A/R
0
1
1
2
5
2
1
1
1
1
1
1
1
1
1
1
A/R
0
1
5
6
A/R
3
3120692
FIGURE 2-13. GROUND CONTROL BOX INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
59
60
61
62
63
64
65
0720603
0641408
0721006
4751000
3340841
2420084
3790012
0253720
0253719
0254106
0254105
101
102
103
104
105
106
Not Used
0641410
4751400
4761400
3311401
0362591
0250790
201
202
4360331
3790012
0253821
301
3740049
0254076
401 to 426
427
428
429
430
431
432
433
434
435
436
437
438
439
3120692
Not Used
1060341
4460035
4460051
3300048
0960238
4460470
4460471
4460480
4460465
4460259
4460260
4460298
4460301
DESCRIPTION
Bolt #6-32NC x 3/8” (S/N 70902 to Present)
Bolt 1/4”-20NC x 1” (Not Shown)
Bolt #10-24NC x 3/4”
Flatwasher #10
Pad, PVC (Not Shown)
Light Kit, Gauge (Not Shown)
O-Ring (Not Shown)
GROUND CONTROL BOX INSTALLATION
OPTIONS:
Deutz Engines Machines (Prior to April 1993)
Ford Engines Machines (Prior to April 1993)
Deutz Engines Machines (April 1993 to Present)
Ford Engines Machines (April 1993 to Present)
Note: For United Airlines Machines see Section 10.
Bolt 1/4"-20NC x 1 1/4"
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
Bar, Brace
OPTIONAL DUAL FUEL CONTROLS INSTALLATION
Switch, Toggle (Select)
O-Ring
HEADLIGHT/TAILLIGHT COMPONENTS
INSTALLATION
Relay, Bosch (Not Shown)
LEVELING JACK COMPONENTS INSTALLATION
(OPTIONAL) (NOT SHOWN)
Splice, Terminal
Connector
Locknut, Conduit
Bushing
Locknut
Washer
Receptacle
Socket
Terminal, Positive Lock
Housing, Terminal
Strip, Terminal
Strip, Terminal Marking
QTY.
REV.
4
1
1
1
4
3
1
S
E
C
T
I
O
N
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
—
—
B
C
2
4
2
2
1
Ref.
12
1
1
Ref.
3
1
Ref.
9
44ft/13.4m
3
1
1
4
1
1
1
10
24
24
8
1
2-57
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
S
E
C
T
I
O
N
FIGURE 2-14. HOODS AND BEACON LIGHT INSTALLATION
2
G
R
O
U
N
D
C
O
M
P
O
N
E
N
T
S
2-58
3120692
FIGURE 2-14. HOODS AND BEACON LIGHT INSTALLATION
FIG & ITEM #
PART NUMBER
DESCRIPTION
HOODS AND BEACON LIGHT INSTALLATION
0250687
1
2
3
4 to 7
8
9
10
11
12
13
14
15
16
2680387
3534073
3534074
Not Used
0641406
4751400
4761400
3311405
3534089
1670560
0751006
2940042
0100011
0251978
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
3120692
2680396
3535353
4844024
3535348
3535352
2680395
0641406
4761400
4751400
3311405
Not Used
2940042
0641408
0100011
3535350
0181637
2820047
4711400
3311401
3300353
4060969
3820019
HOOD INSTALLATION - LEFT SIDE (STANDARD ON
ALL MACHINES)
Note: Replacement Decals Must Be Ordered Separately - See Section 8.
Hood Weldment - Left Side
Plate - Left Side Rear
Plate - Left Side Front
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Lockwasher 1/4"
Locknut 1/4"-20NC
Plate - Left Side Inside
Cover
Screw, Self-Tapping #10 x 3/4"
Latch
HOOD INSTALLATION - RIGHT SIDE (DIESEL
MACHINES)
QTY.
REV.
Ref.
Ref.
4/D
Ref.
1
1
1
2
27
33
11
16
1
1
2
3
A/R
Ref.
G
R
O
U
N
D
9
C
O
M
P
O
N
E
N
T
S
Ref.
Hood Weldment - Right Side
Plate - Air Exhaust
Snorkel, Exhaust
Plate - Right Side Rear
Plate - Air Intake
Plate - Right Side Front
Bolt 1/4"-20NC x 3/4"
Lockwasher 1/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
1
1
1
1
1
1
39
6
72
37
Latch, Flush Mounting
Bolt 1/4"-20NC x 1"
Plate - Right Side Inside
Angle
Foam, Acoustical
Nut 1/4"-20NC
Nut, Tinnerman (Prior to S/N 59270)
Shield (S/N48785 to Present)
Rivet (S/N48785 to Present)
2
4
A/R
1
2
2
6
6
8
1
6
S
E
C
T
I
O
N
2-59
S
E
C
T
I
O
N
FIGURE 2-14. HOODS AND BEACON LIGHT INSTALLATION (CONTINUED)
FIG & ITEM #
201
202
PART NUMBER
DESCRIPTION
QTY.
Ref.
0253299
0257910
HOOD INSTALLATIONS - RIGHT SIDE
(GAS MACHINES)
Ford VSG-411
Ford VSG-413
Note: Replacement Decals Must Be Ordered
Separately - See Section 8.
2680406
3536349
3570421
2
203
G
R
O
U
N
D
204
205
206
207
208
209
210
211
212
213
214
215
216
C
O
M
P
O
N
E
N
T
S
3536350
3570420
3536351
3536622
3300353
0641406
4751400
4761400
3311405
0641408
Not Used
2940042
0100011
0362100
0641410
0253445
0270365
301
302
303
304
305
306
307
308
309
2-60
2920105
4060829
3941404
0641406
4751400
3311405
4460035
1060341
4460043
Ref.
Ref.
1
1
10
16
23
16
4
A/R
Latch, Flush Mount
Bar
Bolt 1/4"-20NC x 1 1/4"
2
A/R
1
1
Light, Strobe - Amber
Guard, Wire
Screw, Self-Tap 1/4" x 1/2"
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Locknut 1/4"-20NC
Terminal, Butt (Not Shown - Dual Beacon Only)
Cable, 16/2 (Not Shown - Dual Beacon Only)
Terminal, Eyelet (Not Shown - Dual Beacon Only)
2
4/E
Ref.
Hood Weldment - Right Side
Plate Options - Right Side Front
Ford VSG-411
Ford VSG-413
Plate Options - Right Side Rear
Ford VSG-411
Ford VSG-413
Plate, - Inside Cover
Cover, Pump (Prior to S/N47067 Only)
Nut, Tinnerman
Bolt 1/4"-20NC x 3/4"
Flatwasher 1/4"
Lockwasher 1/4"
Locknut 1/4"-20NC
Bolt 1/4"-20NC x 1"
BEACON LIGHT INSTALLATION (HOOD MOUNTED)
(OPTION)
Single Beacon
Dual Beacon (Not Shown - Left/Right Side)
REV.
1
1
1
Ref.
Ref.
Ref.
2/B
1/A
A/R
A/R
A/R
A/R
A/R
A/R
4
20ft/7m
1
3120692
SECTION 3 SIZZOR ARMS
TABLE OF CONTENTS
FIGURE
3-1
3-2
3-3
S
E
C
T
I
O
N
DESCRIPTION
SIZZORS ARMS INSTALLATION - 40RTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2
3
S
I
Z
Z
O
R
A
R
M
S
3120692
3-1
FIGURE 3-1. SIZZOR ARMS INSTALLATION - 40RTS
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3-2
3120692
FIG & ITEM #
PART NUMBER
0252957
0254091
0252960
0254092
101
Use 1683466
1683466
102
Use 3422735
3422735
103
Use 3422738
3422738
104
105 to 106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
3120692
0200458
0200629
Not Used
0200454
0200556
0200464
0200452
0200628
0200463
0200462
0200461
3422271
3422267
3422273
3422268
3422272
3422269
3422270
3422274
1440227
0200403
0641528
3311505
4843248
DESCRIPTION
QTY.
REV.
SIZZOR ARMS INSTALLATIONS - 40RTS
Standard Machines Built Prior to May 1993
Standard Machines Built May 1993 to Present
CSA Machines Built Prior to May 1993
CSA Machines Built May 1993 to Present
Note: When using existing pins, Graphokote
Lube (P/N 3020028) is required at installation on
machines built prior to May 1993. When replacing
pivot pins, use chrome pivot pins which require
no lubrication at installation.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
A
8
A
7
Lift Cylinder Assembly
Prior to S/N23500 (was p/n 1682243)
S/N23500 to Present
Pin, Attach (Bottom Lift Cylinder)
S/N44841 to Present
Pin, Attach (Top Lift Cylinder)
S/N44841 to Present
Arm Weldment (2nd Inboard)
Prior to S/N S/N50201
Arm Weldment (Bottom Inboard)
Prior to S/N33431
S/N33431 to Present
Arm Weldment (Bottom Outboard)
Arm Weldment (4th Outboard)
Prior to S/N 50201
Arm Weldment (4th Inboard)
Arm Weldment (3rd Inboard)
Arm Weldment (Top Inboard)
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Pin, Attach
Pin, Attach
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Collar
Arm Weldment (2nd Outboard - Left Side)
Bolt 5/16"-18NC x 3 1/2"
Locknut 5/16"-18NC
Prop, Safety
S
E
C
T
I
O
N
1
3
S
I
Z
Z
O
R
1
1
1
A
R
M
S
1
1
2
1
1
1
1
11
1
1
1
4
30
1
30
49
2
3-3
FIGURE 3-1. SIZZOR ARMS INSTALLATION - 40RTS (CONTINUED)
FIG & ITEM #
PART NUMBER
124
125
126
127
128
129
130
131
132
133
134
135
Not Used
0200402
4751700
3340579
0681714
3311705
0200404
0200465
1320061
0641508
Not Used
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
136
137
138
139
140
141
142
143
144
145
A
R
M
S
3841144
3841203
Not Required
3340674
0961335
0961783
0641624
4751600
3311605
0961664
4740229
0641526
0641608
4740401
2901331
0252588
201
3340841
3340848
3-4
DESCRIPTION
Arm Weldment (2nd Outboard - Right Side)
Flatwasher 7/16"
Pad, Sliding
Bolt 7/16"-13NC x 1 3/4" (Grade 8)
Locknut 7/16"-13NC
Arm Weldment (3rd Outboard)
Arm Weldment (Top Outboard)
Clamp, Hose
Bolt 5/16"-18NC x 1"
Pin, Keeper
Prior to June 1993
June 1993 to S/N44841
S/N44841 to Present
Pad, Mounting Block
Bushing, Spacer
Prior to June 1993
June 1993 to Present
Bolt 3/8"-16NC x 3"
Flatwasher 3/8"
Locknut 3/8"-16NC
Bushing, Composite
Washer, Bronze
Bolt 5/16"-18NC x 3 1/4"
Bolt 3/8"-16NC x 1"
Washer, Special
———————————
Sizzor Arm Kit - 40RTS (Includes Items
4,7,8,9,10,11,12,20,23,25,30 & 31)
SIZZOR ARM PADS INSTALLATION
Pad Options:
Prior to S/N 53927
QTY.
REV.
1
2
4
2
2
2
1
4
4
A/R
2
2
0
2
2
8
16
8
26
2
19
2
2
1
Ref.
3
32
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3120692
3-5
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3-6
3120692
FIG & ITEM #
PART NUMBER
0252956
0254088
0252959
0254089
101
Use 1683465
1683465
102
Use 3422735
3422735
103
104
105 to 106
107
108
109
Use 3422738
3422738
0100011
Not Used
0200454
0200556
0200464
0200368
0200452
0200630
110
111
112
113
114
115
116
117
118
119
3120692
0200458
0200631
0200457
0200456
0200557
3422271
3422267
3422273
3422268
3422272
3422269
3422270
3422274
1440227
DESCRIPTION
QTY.
Standard Machines Built May 1993 to Present
CSA Machines Built May 1993 to Present
Note: See Section 10 for 30Ft Height Machines.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Lift Cylinder Assembly (See Section 5 for Breakdown)
S/N23500 to Present
S/N445592 to Present
S/N44592 to Present
Loctite #242 Not Shown)
1
Prior to S/N33431
S/N33431 to Present
Arm Weldment (Upper Mid Outboard)
Prior to May 1993
May 1993 to S/N 50201
Arm Weldment (Lower Mid Inboard)
Prior to S/N 50201
Arm Weldment (Upper Mid Inboard)
Prior to S/N35678
S/N35678 to Present
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Pin, Attach
Pin, Attach
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Collar
REV.
S
E
C
T
I
O
N
A
7
A
7
3
S
I
Z
Z
O
R
1
1
A/R
1
A
R
M
S
1
2
1
1
1
1
8
1
1
1
4
24
3-7
FIG & ITEM #
PART NUMBER
120
S
E
C
T
I
O
N
121
122
123
124
125
126
127
128
129
130
131
132
133
3
S
I
Z
Z
O
R
134
135
A
R
M
S
136
137
138
139
140
141
142
0200373
0200520
0641528
3311505
4843248
Not Used
0200372
0200519
4751700
3340579
0681714
3311705
1320061
0641608
0641508
3841144
3841203
Not Required
3340674
0961335
0961783
0641624
4751600
3311605
0961664
4740229
0641526
4740401
2901330
0252587
0258968
201
3340841
3340848
3-8
DESCRIPTION
QTY.
Arm Weldment (Lower Mid Outboard - Left Side)
Prior to May 1993
May 1993 to Present
Bolt 5/16"-18NC x 3 1/2"
Locknut 5/16"-18NC
Prop, Safety
1
Arm Weldment (Lower Mid Outboard - Right Side)
Prior to May 1993
May 1993 to Present
Flatwasher 7/16"
Pad, Sliding
Bolt 7/16"-13NC x 1 3/4" (Grade 8)
Locknut 7/16"-13NC
Clamp, Hose
Bolt 3/8"-16NC x 1"
Bolt 5/16"-18NC x 1"
Pin, Keeper
Prior to June 1993
June 1993 to S/N44841
S/N44841 to Present
Pad, Mounting Block
Bushing, Spacer
Prior to June 1993
Bolt 3/8"-16NC x 3"
Flatwasher 3/8"
Locknut 3/8"-16NC
Bushing, Composite
Washer, Bronze
Bolt 5/16"-18NC x 3 1/4"
Washer, Special
———————————
Sizzor Arm Kit - 33RTS (Includes Items 7,8,9,10,11,
12,20,23 & 25)
SIZZOR ARM PADS INSTALLATION OPTIONS:
PRIOR TO S/N 53927
S/N 53927 TO PRESENT
Pad Options:
Prior to S/N 53927
REV.
25
44
2
1
2
4
2
2
4
2
4
A/R
2
2
0
2
2
8
16
8
20
2
19
2
1
Ref.
Ref.
Ref.
2
1
24
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3120692
3-9
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3-10
3120692
FIG & ITEM #
PART NUMBER
0252955
0254086
0254086
0258576
0252958
0254087
0254087
0258577
101
Use 1683465
1683465
102
Use 3422735
3422735
103
104
105
106
107
108
Use 3422738
3422738
0681714
3311705
4751700
Not Used
0200454
0200556
0200556
0200620
109
0200455
0200464
110
0200458
0200458
0200631
0200621
111
0200372
0200519
3120692
DESCRIPTION
QTY.
REV.
Standard Machines with Ford Engine Built May
1993 to Present
Standard Machines with Deutz Engines Built May
1993 to S/N46902
Standard Machines with Deutz Engines Built S/
N46902 to Present
CSA Machines with Ford Engine Built May 1993 to
Present
CSA Machines with Deutz Engines Built May 1993
to S/N46902
CSA Machines with Deutz Engines Built S/N46902
to Present
Ref.
Ref.
Ref.
A
7
Ref.
7
Ref.
1
Ref.
Ref.
A
7
Ref.
7
Ref.
1
1
Prior to S/N33431
S/N33431 to S/N46902
S/N46902 to Present with Ford Engine
S/N46902 to Present with Deutz Engine
Prior to May 1993
May 1993 to Present
Arm Weldment (Mid Inboard)
Prior to S/N46902
S/N46902 to S/N 50201 with Ford Engine
S/N 50201 to Present with Ford Engine
S/N46902 to Present with Deutz Engine
Arm Weldment (Mid Outboard - Right Side)
Prior to May 1993
May 1993 to Present
1
3
S
I
Z
Z
O
R
Ref.
Lift Cylinder Assembly (See Section 5 for Breakdown)
S/N23500 to Present
S/N445592 to Present
S/N44592 to Present
Bolt 7/16"-13NC x 1 3/4" (Grade 8)
Locknut 7/16"-13NC
Flatwasher 7/16"
S
E
C
T
I
O
N
1
A
R
M
S
1
2
2
2
1
1
1
3-11
FIG & ITEM #
PART NUMBER
112
S
E
C
T
I
O
N
113
114
115
116
117
118
119
120
3
S
I
Z
Z
O
R
121
122
123
124
125
126
127
128
129
A
R
M
S
130
131
132
133
134
135
136
137
138
139
140
0200373
0200520
0200460
0200459
0200465
3422271
3422267
3422273
3422268
3422272
3422269
3422270
3422274
1440227
0641528
3311505
Not Used
4843248
3340579
1320061
0641508
3841144
3841203
Not Required
3340674
0961335
0961783
0641624
4751600
3311605
0961664
4740229
0641526
0100011
0641608
4740401
2901332
2901648
3-12
DESCRIPTION
Arm Weldment (Mid Outboard - Left Side)
Prior to May 1993
May 1993 to Present
Arm Weldment (Top Outboard)
Prior to May 1993
May 1993 to Present
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Pin, Attach
Pin, Attach
Pin, Attach
Pin, Attach
Standard Machines
CSA Machines
Collar
Bolt 5/16"-18NC x 3 1/2"
Locknut 5/16"-18NC
Prop, Safety
Pad, Sliding
Clamp, Hose
Bolt 5/16"-18NC x 1"
Pin, Keeper
Prior to June 1993
June 1993 to S/N44841
S/N44841 to Present
Pad, Mounting Block
Bushing, Spacer
Prior to June 1993
Bolt 3/8"-16NC x 3"
Flatwasher 3/8"
Locknut 3/8"-16NC
Bushing, Composite
Washer, Bronze
Bolt 5/16"-18NC x 3 1/4"
Bolt 3/8"-16NC x 1"
Washer, Special
———————————
Sizzor Arm Kits - 25RTS (Includes Items 8-14 & 25)
Deutz Engine Machines
QTY.
REV.
1
1
1
1
5
1
1
1
4
18
20
33
2
4
4
4
A/R
2
2
0
2
2
8
16
8
14
2
11
A/R
2
2
1
3120692
FIG & ITEM #
PART NUMBER
0252586
0258967
201
3340841
3340848
DESCRIPTION
SIZZOR ARM PADS INSTALLATION OPTIONS:
PRIOR TO S/N 53927
Pad Options:
Prior to S/N 53927
QTY.
REV.
Ref.
Ref.
Ref.
2
1
16
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3120692
3-13
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
3
S
I
Z
Z
O
R
A
R
M
S
3-14
3120692
SECTION 4 PLATFORM
TABLE OF CONTENTS
FIGURE
4-1
4-2
4-3
4-4
4-5
4-6
DESCRIPTION
FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATION . . . . . . . . . .
PLATFORM EXTENSION INSTALLATION (Prior to S/N 50308) . . . . . . . . . . . . . . . . . . . . . . . .
PLATFORM EXTENSION INSTALLATION (S/N 50308 to Present) . . . . . . . . . . . . . . . . . . . . . .
PLATFORM CONTROL BOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE/LIFT CONTROLLER ASSEMBLY (Prior to S/N 57701) . . . . . . . . . . . . . . . . . . . . . . . . .
DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 to Present) . . . . . . . . . . . . . . . . . . . . . . .
4-2
4-6
4-10
4-12
4-16
4-18
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120692
4-1
SECTION 4 PLATFORM
FIGURE 4-1. FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS
INSTALLATIONS
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-2
3120692
SECTION 4 PLATFORM
FIGURE 4-1. FIXED PLATFORM (STANDARD) & OPTIONAL COMPONENTS INSTALLATIONS
FIG & ITEM #
PART NUMBER
DESCRIPTION
FIXED PLATFORM (STANDARD) & OPTIONAL
COMPONENTS INSTALLATIONS
Ref.
3510653
Ref.
Ref.
0253655
0253026
HANDRAILS INSTALLATIONS
Note: See Section 10 for Handrails with Inner Grip
Rails
Fixed Platform
Extendable Platform
1
2
3
4
5
3640810
3640811
0901870
1260136
3010088
6
Use 1001101076
7
8
9
10
11
12
13
14
15
16
17
Not Used
4711400
Not Used
3311405
Not Used
0641416
3422219
1060379
Not Used
0641406
20
21
22
23
3536299
Not Required
3520072
3640850
Not Required
3252234
4844192
Not Required
Not Used
2820024
2820097
3120692
Handrail - Side
Handrail - Rear
Bracket
Chain
Link
Snap Latch Repair Kit (Includes Item 5)
(was p/n 2940064)
S
E
C
T
I
O
N
1
Ref.
Ref.
Ref.
4
11
12
P
L
A
T
F
O
R
M
2
1
A/R
2ft/.61m
2
1
A/R
Locknut 1/4"-20NC
A/R
Bolt 1/4"-20NC x 2"
Pin, Spring
Cable, Lanyard
A/R
A/R
A/R
Bolt 1/4"-20NC x 3/4"
Kickplate - Front
Fixed Platform
Extendable Platform
Cap-Plug
Rail Weldment - Front
Fixed Platform
Extendable Platform
Decal - Gate (Prior to S/N 71528)
Bracket
Fixed Platform
Extendable Platform
A/R
A/R
1
0
A/R
A/R
1
0
1
A/R
1
0
Tubing, Cover
Vinyl (Prior to S/N42124)
Mesh (S/N42124 to Present)
REV.
Ref.
PLATFORM WELDMENTS
Standard
Option With Tread Grip Flooring & Bolt-on Attach
Rings
Option With Harness Attach Points
3510381
3510407
18
19
QTY.
2 ft./.6m
4-3
SECTION 4 PLATFORM
(CONTINUED)
FIG & ITEM #
PART NUMBER
24 to 29
30
31
32
Not Used
3760170
Not Used
4060807
S
E
C
T
I
O
N
2902025
2902024
0253792
0253793
0253794
4
101
P
L
A
T
F
O
R
M
102
103
104
105
106
107
108
109
110
2920111
7016627
4460206
4460185
1060341
4240033
0901930
0641416
4751400
4761400
3311401
0250999
201
202
3534309
3760274
0253850
0257433
251
252
253
254
255
4-4
3760321
0630476
4761500
0100011
1703175
DESCRIPTION
QTY.
Ring (S/N 55667 to Present)
A/R
Shield, Flex Trim (Not Shown)
——————————
Kit, Platform Rails (Includes Items 1 & 2)
Kit, Platform Rail (Includes Items 1, 2 & 19)
OPTIONAL WORKLIGHTS INSTALLATIONS
Note: See Section 10 for Worklights with Automatic
Reel.
25RTS
33RTS
40RTS
Worklight
Bulb, Replacement (1 per Assembly)
Terminal, Male
Terminal, Female
25RTS
33RTS
40RTS
Tie Strap
Bracket, Mounting
Bolt 1/4"-20NC x 2"
Flatwasher 1/4"
Lockwasher 1/4"
Nut 1/4"-20NC
OPTIONAL WELDED ON ATTACH RINGS
INSTALLATION
Plate (Welded on Parts)
Ring, Swivel
OPTIONAL BOLT-ON ATTACH RINGS
INSTALLATION
Standard
GM Spec
Ring, Swivel
Screw, Button Head 5/16"-18NC x 1 1/4"
Lockwasher 5/16"
Decal - Lanyard (GM Spec Only)
REV.
1.25’/.4m
1
1
Ref.
Ref.
Ref.
Ref.
Ref.
—
—
—
2
2
2
2
A/R
80ft/24.4m
94ft/28.7m
100ft/30.5m
10
2
2
2
2
2
Ref.
2
2
2
Ref.
Ref.
Ref.
A
1
6
24
24
A/R
6
3120692
SECTION 4 PLATFORM
(CONTINUED)
FIG & ITEM #
PART NUMBER
0250317
301
302
303
304
305
306
307
401
402
403
404
405
406
4842981
2420038
3910610
4770600
0641406
3311401
4761400
0253913
0254380
0254381
0254382
0860038
4460190
Not Available
4060092
3900256
4761000
0960407
Use 4460051
Not Required
407
408 to 411
412
413
414
415
416
417
418
419
420
421
3120692
Use 4460051
4460051
4460049
Not Used
4460138
Not Available
1700598
1700599
0641507
4711500
4761500
3311501
1320061
4711000
1060308
DESCRIPTION
OPTIONAL CIRCULAR LEVEL INSTALLATION
Mounting Weldment
Level, Circular
Starwasher #6
Bolt 1/4"-20NC x 3/4"
Nut 1/4"-20NC
Lockwasher 1/4"
OPTIONAL RECEPTACLE INSTALLATION
110V All Models
220V 25RTS
220V 33RTS
220V 40RTS
Box, Receptacle
Receptacle
110V
220V
Shield, Cover
Screw, Self-Tapping #10-16NC x 1 1/4"
Lockwasher #10
Reducer, Bushing
110V Prior to October 1995
110V October 1995 to Present
220V
110V Prior to S/N44684 (was p/n 4460049)
110V S/N44684 to Present
220V
Connector, Plug
110V
220V
Decal - Ground (Prior to S/N 55984)
Decal - Neutral (Prior to S/N 55984)
Bolt 5/16"-18NC x 7/8’
Lockwasher 5/16"
Nut 5/16"-18NC
Clamp
Flatwasher #10
Cable, Electrical 12/3
25RTS (110V)
25RTS (220V)
33RTS (110V)
33RTS (220V)
40RTS (110V)
40RTS (220V)
QTY.
REV.
Ref.
—
1
1
3
3
4
4
4
Ref.
Ref.
Ref.
Ref.
Ref.
1
1
S
E
C
T
I
O
N
5
3
3
3
4
P
L
A
T
F
O
R
M
1
4
4
1
1
1
2
2
A/R
A/R
A/R
A/R
A/R
4
A/R
60ft/18.3m
55ft/16.8m
70ft/21.3m
65ft/19.8m
80ft/24.4m
75ft/22.9m
4-5
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM EXTENDABLE INSTALLATIONS (PRIOR TO S/N 50308)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-6
3120692
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM EXTENDABLE INSTALLATIONS (PRIOR TO S/N 50308)
FIG & ITEM #
PART NUMBER
0253033
0254881
0253803
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
3120692
3510382
3510478
3510408
0641416
4751400
3311405
4200004
3421453
1060379
3860057
0641514
4751500
3311505
Use 0181684
0181684
0641408
4843706
3537619
0641511
4565790
3860059
3340653
0641420
4843336
3941004
0641620
4751600
3311605
0200409
3841180
1380132
2560088
0641516
0901916
3640846
3252235
4070829
4280284
3841233
DESCRIPTION
QTY.
REV.
EXTENDABLE PLATFORM INSTALLATIONS
Standard Flooring Prior to S/N12925
Standard Flooring S/N12925 to 50308
Optional Tread Grip Flooring
Ref.
Ref.
Ref.
Ref.
B
B
3
Platform Extension Weldments
Standard Flooring Prior to S/N12925
Standard Flooring S/N12925 to 50308
Bolt 1/4"-20NC x 2"
Flatwasher 1/4"
Locknut 1/4"-20NC
Channel, Hinge
Pin, Spring
Cable, Lanyard
Roller
Bolt 5/16"-18NC x 1 3/4"
Flatwasher 5/16"
Locknut 5/16"-18NC
Angle, Stop
Prior to July 1995 (was p/n0181586)
July 1995 to Present
Bolt 1/4"-20NC x 1"
Extension, Roller Mount
Prior to February 1994 (Adjusts by using washers)
February 1994 to S/N 50308 (Has adjusting screw)
Bolt 5/16"-18NC x 1 3/8"
Tube, Side
Roller, Extension
Pad, Slide
Bolt 1/4"-20NC x 2 1/2"
Handle Weldment
Screw, Self-Tapping #10 x 1/2"
Bolt 3/8"-16NC x 2 1/2"
Flatwasher 3/8"
Locknut 3/8"-16NC
Arm, Latch
Rod, Latch
Clip, Gripper
Grip, Handle
Bolt 5/16"-18NC x 2"
Bracket - Front Handrail
Handrail - Front
Decal - Capacity (Prior to S/N44593 Only)
Shim
Strip, Rubber (Prior to S/N27422 Only)
Rod, Roller Support (February 1994 to S/N 50308)
S
E
C
T
I
O
N
Ref.
1
12
40
22
4
5
5
A/R
A/R
A/R
A/R
2
4
P
L
A
T
F
O
R
M
4
4
16
2
4
2
4
2
2
4
4
4
2
2
2
2
2
1
1
1
A/R
12in/30.5cm
4
4-7
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM EXTENDABLE INSTALLATIONS (PRIOR TO S/N 50308) (CONTINUED)
FIG & ITEM #
PART NUMBER
36
37
38
39
3312202
3760348
4752200
3520072
S
E
C
T
I
O
N
DESCRIPTION
Nut, Jam 3/4"-10NC
Ring, Retaining
Flatwasher 3/4"
Plug, Cap (Prior to S/N44592 Only)
QTY.
REV.
4
4
4
2
4
P
L
A
T
F
O
R
M
4-8
3120692
SECTION 4 PLATFORM
FIGURE 4-2. PLATFORM EXTENDABLE INSTALLATIONS (PRIOR TO S/N 50308) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120692
4-9
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM EXTENDABLE INSTALLATIONS (S/N 50308 TO
PRESENT)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-10
3120692
SECTION 4 PLATFORM
FIGURE 4-3. PLATFORM EXTENDABLE INSTALLATIONS (S/N 50308 TO PRESENT)
FIG & ITEM #
PART NUMBER
0258697
0258719
1 to 2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
3120692
Not Used
4711500
3311505
0181684
0641408
4751400
3311405
3537619
3860059
0641511
3510700
3510701
4565790
3640846
1320061
0641418
0641416
4200004
3421453
1060379
3340653
0641420
4070829
0901916
3841233
3322202
3760348
4752200
4845855
4845854
3520072
Not Used
3571078
3571077
Not Used
1380132
3820020
3537609
2560088
0641676
3311605
4751600
3760170
QTY.
REV.
EXTENDABLE PLATFORM INSTALLATIONS
Standard Flooring
DESCRIPTION
Ref.
Ref.
Ref.
6
6
Flatwasher 5/16"
Locknut 5/16"-18NC
Angle, Stop
Bolt 1/4"-20NC x 1"
Flatwasher 1/4"
Locknut 1/4"-20NC
Extension, Roller Mount
Roller, Extension
Bolt 5/16"-18NC x 1 3/8"
Platform Extension Weldment Options:
Standard Flooring
Tube, Side
Handrail - Front
Clamp
Bolt 1/4"-20NC x 2 1/4"
Bolt 1/4"-20NC x 2"
Channel, Hinge
Pin, Spring
Cable, Lanyard
Pad, Slide
Bolt 1/4"-20NC x 2 1/2"
Shim
Bracket - Front Handrail
Rod, Roller Support
Nut, Jam 3/4"-16NF
Ring, Retaining
Flatwasher 3/4"
Handle Weldment (RH)
Handle Weldment (LH)
Plug, Cap
16
16
2
4
64
32
4
4
16
1
Latch Plate - Rear
Latch Plate - Front
2
2
Clip, Gripper
Pop Rivet
Plate, Pivot
Grip, Handle
Bolt 3/8"-16NC x 9 1/2"
Locknut 3/8"-16NC
Flatwasher 3/8"
Ring
2
2
2
2
2
2
4
5
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
2
1
3
3
26
4
5
5
2
4
4
1
4
4
4
4
1
1
2
4-11
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE BOX INSTALLATION
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
27
17
19
18
41
OR
4-12
19
40
42
3120692
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE BOX INSTALLATION
FIG & ITEM #
PART NUMBER
0253701
1
0860799
0861377
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Use 3252310
3252310
3252620
4420008
0901897
0902456
4845938
0641404
4791400
1060380
3760170
3421453
2560141
0181847
3520082
4460470
4460471
4460463
4360339
7012593
4360267
0100035
Use 0610114
0610114
7012658
0610110
0902514
18
3310601
3311001
19
20
21
4770600
4761000
3900177
1600157
1600290
3120692
QTY.
REV.
CONSOLE BOX INSTALLATION
Note: See Section 10 for Non-Standard Console
Boxes.
DESCRIPTION
Ref.
Ref.
14
Box, Control Options:
Prior to S/N 80670
Nameplate, Lid
Prior to July 1993 (was p/n 3252229)
July 1993 to S/N 57701 (was p/n 3252310)
Tape, Insulation
Bracket, Hanger
Prior to S/N46418
S/N46418 to S/N 57701
Bolt 1/4"-20NC x 1/2"
Starwasher 1/4"
Lanyard - 10" (Prior to S/N46418 Only)
Ring (Prior to S/N46418 Only)
Pin, Snap (Prior to S/N46418 Only)
Thumbscrew (S/N46418 to Present Only)
Angle (S/N46418 to Present Only)
Plug, Hole
Nut, Conduit
Lockwasher, Conduit
Receptacle
Switch, Push Button (Enable)
Cap, Rubber
Block, Contact - N.O.
Loctite #222
Circuit Card Assembly
Prior to February 1995 (was p/n 0610103)
February 1995 to S/N 57701
Fuse - 7.5 Amp
Bracket Replacement Kit
Bracket, Relay (S/N 57701 to Present)
Nut Options:
Nut #6-32NC (Prior to S/N 57701)
Nut #10-24NC (S/N 57701 to Present)
Lockwasher Options:
Lockwasher #6 (Prior to S/N 57701)
Lockwasher #10 (S/N 57701 to Present)
Screw, Machine #8 x 1/2"
Controller, PQ Options: (Drive/Steer)
Prior to S/N 57701 (See Figure 4-5 for
Breakdown)
S/N 57701 to Present (See Figure 4-6 for
Breakdown)
1
S
E
C
T
I
O
N
1
38in/96.5cm
2
4
A/R
A/R
1
1
1
1
1
1
1
1
1
1
1
1
A/R
1
P
L
A
T
F
O
R
M
1
1
1
2
A/R
2
4
8
1
4-13
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
22
23
24
25
26
27
28
29
4740120
3900178
4360336
4060802
3790012
4360274
4360314
S
E
C
T
I
O
N
4360289
4360475
7012611
4
P
L
A
T
F
O
R
M
30
31
32
33
34
35 to 36
37
38
7012612
7020175
7020176
Not Used
3520079
0100009
2920029
2920026
Not Used
3520081
39
40
41
4360282
4360476
Not Used
3740049
3911008
42
43 to 44
45
3321001
Not Used
4750600
0253733
0254262
0254111
101
102
103
0140011
2920026
2920029
0254076
201
202
203
4-14
4360314
3790012
2920026
2920029
DESCRIPTION
Washer, Nylon
Switch, Toggle (Drive Speed and Engine Speed)
Shield, Switch
O-Ring
Switch, Push Button (Horn)
Switch, Toggle (Lift)
Switch, Emergency Stop Options:
Prior to S/N 65031
Cap Options:
Cap, Mushroom Head (Used on Switch p/n
4360289)
Boot (Used on Switch p/n 4360289)
Cap, Red (Used on Switch p/n 4360475)
Contact Block (Used on Switch p/n 4360475)
Plug, Hole
Sealant, Silicon
Bulb, Light
Lamp, Indicator - Red
QTY.
4
4
2
3
3
2
1
1
1
1
5
A/R
1
1
Plug, Hole
Block, Contact Options: (Not Shown)
Prior to S/N 47996
1
1
Relay (S/N 57701 to Present)
Screw Machine #10-24NC x 1/2” (S/N 57701 to
Present)
Nut #10-24NC (S/N 57701 to Present)
4
2
Flatwasher (Not Shown)
2
OPTIONAL TILT ALARM INSTALLATIONS
Without Drive/Lift Lockout
With Lift Lockout
With Drive/Lift Lockout
Alarm
Bulb, Light
OPTIONAL LEVELING JACK CONTROLS
INSTALLATION
Switch, Toggle
O-Ring
Bulb, Light
REV.
2
Ref.
Ref.
Ref.
Ref.
3
3
2
1
1
1
Ref.
9
4
4
1
1
3120692
SECTION 4 PLATFORM
FIGURE 4-4. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
FIG & ITEM #
PART NUMBER
0252532
301
4360314
3790012
4060802
0253821
401
4360329
3790042
DESCRIPTION
OPTIONAL 4WS CONTROLS INSTALLATION
Switch, Toggle (Rear Steer)
O-Ring
Guard, Switch
OPTIONAL LIGHTS INSTALLATION
Switch, Toggle
O-Ring
QTY.
REV.
Ref.
7
1
1
1
Ref.
3
1
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
3120692
4-15
SECTION 4 PLATFORM
FIGURE 4-5. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-16 Updated 5/16/00
3120692
SECTION 4 PLATFORM
FIGURE 4-5. DRIVE/LIFT CONTROLLER ASSEMBLY (PRIOR TO S/N 57701)
FIG & ITEM #
PART NUMBER
1600157
1
2
3
4
5
6
7
8
9
10
11
12
13
3120692
7011931
7011932
7011933
7003772
7011934
7011935
7003789
7003790
7003791
7011936
7011938
Not Serviced
4460367
4460226
4460343
4460227
7011923
7011940
7003751
DESCRIPTION
CONTROLLER ASSEMBLY
Handle/Stem Assembly (Includes Items 1-9)
Stem Assembly
Slidelock Assembly (Includes Items 3 and 4)
Boot
Spring
Handle Assembly (Includes Items 6-8)
Switch, Rocker
Cap, Rubber
Actuator, Switch
Gasket
Electrical Assembly
Harness Assembly (Not Shown)
Connector - 12 Position
Socket, Female
Connector - 12 Position (Part of Platform Console
Box Wiring Harness)
Pin, Male
Electrical Assembly (Includes Items 12-13)
Gear, Pinion
Poteniometer
QTY.
REV.
Ref.
B
1
1
1
1
1
1
1
1
1
1
1
1
1
12
1
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
12
1
1
1
4-17
SECTION 4 PLATFORM
FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT)
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
1D
4
4C
4D
4A
4B
4-18
3120692
SECTION 4 PLATFORM
FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT)
FIG & ITEM #
PART NUMBER
1600290
1
1A
1B
1C
1D
2
2A
2B
2C
2D
2E
2F
2G
3
4
4A
4B
4C
4D
4E
3120692
7020503
Not Serviced
7020520
7020504
7020502
7020528
7011991
7020500
7020501
Use 7020541
Use 7020541
7003791
7011997
7003790
7011938
4460367
4460226
4460343
4460227
7011923
7020509
7003751
7011940
7020511
7011982
DESCRIPTION
CONTROLLER ASSEMBLY
Mechanical Assembly
Handle Assembly
Boot
Mounting Plate
Gasket
Setscrew #10-32NC x 3/8”
Grip Assembly
Switch, Rocker
Switch, Push Button - Red
Grip - Right Half (was p/n 7020531)
Grip - Left Half (was p/n 7020532)
Note: Right Handle Half & Left Handle Half
Can No Longer Be Purchase Separately. Must
Purchase p/n 7020541 You Will Receive Both
Right & Left Handle Half’s.
Actuator, Switch
Trigger
Cap, Rubber
Electrical Assembly
Connector - 12 Pin (Not Shown)
Socket, Female (Not Shown)
Connector - 12 Position (Not Shown)
Pin, Male (Not Shown)
Electrical Assembly
Potentiometer, Mounting Plate
Potentiometer
Gear, Pinion
Setscrew #6-32NC x 1/8”
Board, Circuit (Not Shown)
QTY.
REV.
Ref.
B
1
1
1
1
1
1
1
2
1
1
1
Ref.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
1
1
1
1
1
12
1
12
1
1
1
1
1
1
4-19
SECTION 4 PLATFORM
FIGURE 4-6. DRIVE/LIFT CONTROLLER ASSEMBLY (S/N 57701 TO PRESENT) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
4
P
L
A
T
F
O
R
M
4-20
3120692
SECTION 5 CYLINDERS
TABLE OF CONTENTS
FIGURE
5-1
5-2
5-3
5-4
5-5
5-6
5-7
DESCRIPTION
AXLE LOCKOUT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2
LEVELING JACK CYLINDER ASSEMBLY WITH SCREW-IN PIVOT PAD (Hydraulic Jack
Option without Interlock - Production Cylinders). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4
LEVELING JACK CYLINDER ASSEMBLY WITH WELDED ON PIVOT PAD (Hydraulic Jack
Option without Interlock - Recommended Service Replacement Cylinders) . . . . . . . . . . . . . . 5-8
LEVELING JACK CYLINDER ASSEMBLY (Hydraulic Jack Option with Interlock) . . . . . . . . . . . 5-10
LIFT CYLINDER ASSEMBLIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
STEER CYLINDER ASSEMBLY (Machines Built Prior to June 1993) . . . . . . . . . . . . . . . . . . . . 5-16
STEER CYLINDER ASSEMBLY (Machines Built June 1993 to Present) . . . . . . . . . . . . . . . . . . 5-18
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
3120692
5-1
SECTION 5 CYLINDERS
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING AXLE
OPTION)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-2
3120692
SECTION 5 CYLINDERS
FIGURE 5-1. AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING AXLE OPTION)
FIG & ITEM #
PART NUMBER
1682185
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
1682186
1681609
1120108
1681322
3480116
4564606
3300273
3900170
4640273
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100035
Not Used
2900379
3120692
DESCRIPTION
AXLE LOCKOUT CYLINDER ASSEMBLY (OSCILLATING AXLE OPTION)
Barrel Weldment
Rod Weldment
Retainer, Head
Head
Piston
Tube, Spacer
Nut
Setscrew 3/8"-16NC x 3/8"
Bleeder
Wiper, Rod
Seal, Rod
Ring, Wear
O-Ring
Ring, Lock
O-Ring
Seal
——————————
Seal Kit (Includes Items 10-16)
QTY.
REV.
Ref.
6
1
1
1
1
1
1
1
1
3
1
1
1
1
2
1
2
A/R
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
1
5-3
SECTION 5 CYLINDERS
FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY WITH SCREW-IN PIVOT
PAD (HYDRAULIC JACK OPTION WITHOUT INTERLOCK - PRODUCTION
CYLINDERS)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-4
3120692
SECTION 5 CYLINDERS
FIGURE 5-2. LEVELING JACK CYLINDER ASSEMBLY WITH SCREW-IN PIVOT PAD (HYDRAULIC
JACK OPTION WITHOUT INTERLOCK - PRODUCTION CYLINDERS)
FIG & ITEM #
PART NUMBER
1682720
1683966
1
2
3
4
5
6
1682721
1683967
1682723
Use 2902023
Use 2902023
0320015
0100011
3760261
3760453
7
8
9
10
11
12
13
14
15
16
17
18
19
20
3120692
0681506
0681606
0100035
Kit
1120108
Kit
1681283
Kit
Kit
4565647
Kit
Kit
Kit
4640613
2900770
4641156
2900770
3480092
DESCRIPTION
QTY.
LEVELING JACK CYLINDER ASSEMBLY
(HYDRAULIC JACK OPTION WITHOUT INTERLOCK)
Prior to S/N 101615 (Production)
S/N 101615 to Present (Production)
Note: Leveling Jack Cylinders p/n 1682720 &
1683966 with screw-in pad pivot ball were used in
regular production. In place of the production cylinders, JLG recommends using p/n 1684216 for
machines built prior to S/N 101615 and 1684217 for
machines built S/N 101615 to present when replacing a complete cylinder. Replacement cylinders
have the pad pivot ball welded to the cylinder rod.
Parts for both the production and the recommended replacement cylinders are shown in Section 5. Identify your cylinder before ordering parts.
Ref.
Barrel Weldment Options:
Prior to S/N 101615
Rod, Cylinder
Pad, Jack Options:
Prior to S/N 91552 (was p/n 3340650)
Ball, Pivot
Loctite #242
Ring, Retainer Options:
Prior to S/N 91552
Bolt Options:
Prior to S/N 91552 (5/16-18NCx3/4)
S/N 91552 to Present (3/8-16NCx3/4)
Loctite #222
Wiper, Rod
Retainer
Seal, Rod
Head
O-Ring
Ring, Wear
Spacer
Ring, Guidelock
O-Ring
Seal
Cartridge, Pilot Operated Check Valve Options:
Prior to S/N 101615
Seal Kit
Seal Kit
Piston
Ref.
Ref.
Ref.
REV.
3
G
S
E
C
T
I
O
N
1
5
1
1
C
Y
L
I
N
D
E
R
S
1
A/R
1
6
A/R
1
1
1
1
1
1
1
2
1
2
A/R
1
1
1
1
1
5-5
SECTION 5 CYLINDERS
JACK OPTION WITHOUT INTERLOCK - PRODUCTION CYLINDERS) (CONTINUED)
FIG & ITEM #
PART NUMBER
21
22
23
24
25
26
27
S
E
C
T
I
O
N
2220885
2220883
3900170
3300281
0100038
Not Used
3536708
Not Used
4640495
2900770
2901941
DESCRIPTION
Plug Options:
Prior to S/N 101615
Setscrew
Nut
Primer, Loctite
Plate, Actuator
Valve, Counter Balance Options:
Prior to S/N 101615
Seal Kit - 4640495 Valve
——————————
Seal Kit (Includes Items 9, 11,13, 14 and 16-18)
QTY.
REV.
1
1
1
A/R
1
A/R
0
1
1
1
5
C
Y
L
I
N
D
E
R
S
5-6
3120692
SECTION 5 CYLINDERS
JACK OPTION WITHOUT INTERLOCK - PRODUCTION CYLINDERS) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
3120692
5-7
SECTION 5 CYLINDERS
FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY WITH WELDED ON PIVOT
PAD (HYDRAULIC JACK OPTION WITHOUT INTERLOCK - RECOMMENDED SERVICE REPLACEMENT CYLINDERS)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-8
3120692
SECTION 5 CYLINDERS
FIGURE 5-3. LEVELING JACK CYLINDER ASSEMBLY WITH WELDED ON PIVOT PAD (HYDRAULIC
JACK OPTION WITHOUT INTERLOCK - RECOMMENDED SERVICE REPLACEMENT CYLINDERS)
FIG & ITEM #
PART NUMBER
1684216
1684217
1
2
3 to 5
6
7
8
9
10
11
12
13
14
15
16 to 17
18
19
20
21
22
23
24
25
26
27
28
29
30
0100011
0100035
Not Used
1120108
1681283
1684206
1682721
1683967
2220885
2220883
Not Used
3300465
4846584
3480092
3573513
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
Not Used
Not Required
4640495
4640613
4641156
7011345
2900770
3760460
3900321
4713000
2901941
3120692
DESCRIPTION
QTY.
REV.
LEVELING JACK CYLINDER ASSEMBLY
Prior to S/N 101615 (Service Replacement Cylinder)
S/N 101615 to Present (Service Replacement
Cylinder)
Note: Leveling Jack Cylinders p/n 1682720 &
1683966 with screw-in pad pivot ball were used in
regular production. In place of the production cylinders, JLG recommends using p/n 1684216 for
machines built prior to S/N 101615 and 1684217 for
machines built S/N 101615 to present when replacing a complete cylinder. Replacement cylinders
have the pad pivot ball welded to the cylinder rod.
Parts for both the production and the recommended replacement cylinders are shown in Section 5. Identify your cylinder before ordering parts.
Ref.
Ref.
Ref.
A
A
S
E
C
T
I
O
N
Ref.
A/R
A/R
Retainer
Head
Rod, Cylinder
Barrel Weldment (Cylinder p/n 1684216)
Barrel Weldment (Cylinder p/n 1684217)
Plug (Cylinder p/n 1684216)
Plug (Cylinder p/n 1684217)
1
1
1
1
1
1
2
Locknut
Pad, Jack
Piston
Plate
1
1
1
1
Ring, Wear
Ring, Guidelock
O-Ring
O-Ring
Wiper, Rod
Seal, Rod
Seal
1
2
1
1
1
1
2
Valve, Counter Balance (Cylinder p/n 1684216)
Valve, Counter Balance (Cylinder p/n 1684217)
Valve, Check (Cylinder p/n 1684216)
Valve, Check (Cylinder p/n 1684217)
Cartridge (Cylinder p/n 1684217)
Kit, Seal (Cylinder p/n 1684217)
Ring, Retainer
Screw 1/2”-13NC x 1 1/4”
Washer 1 1/4”
——————————
0
1
1
1
1
1
2
3
1
5
C
Y
L
I
N
D
E
R
S
1
5-9
SECTION 5 CYLINDERS
FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK
OPTION WITH INTERLOCK)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-10
3120692
SECTION 5 CYLINDERS
FIGURE 5-4. LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC JACK OPTION WITH
INTERLOCK)
FIG & ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
PART NUMBER
DESCRIPTION
QTY.
REV.
1682657
LEVELING JACK CYLINDER ASSEMBLY (HYDRAULIC
JACK OPTION WITH INTERLOCK)
Ref.
A
1682658
1682660
1120387
1682364
3480123
3300270
4565686
4640438
2900770
3900170
2200221
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0100011
0100038
0100035
0100020
2901208
3120692
Barrel Weldment
Rod Weldment
Retainer, Head
Head
Piston
Nut
Tube, Spacer
Valve, Cartridge Check
Plug, Pipe - 1/8" NPT
Wiper, Rod
Seal, Rod
O-Ring
Ring, Wear
Ring, Wear
O-Ring
T-Seal
Primer, Locking (Not Shown)
——————————
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
A/R
A/R
A/R
A/R
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
1
5-11
SECTION 5 CYLINDERS
FIGURE 5-5. LIFT CYLINDER ASSEMBLIES
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-12
3120692
SECTION 5 CYLINDERS
FIGURE 5-5. LIFT CYLINDER ASSEMBLIES
FIG & ITEM #
PART NUMBER
DESCRIPTION
Note: Machines built prior to S/N28190 use cylinders p/n 1682243 or 1682593 which use a T-seal.
When rebuilding these cylinders JLG recommends
using the seal kit listed below per specific model
(40RTS or 33/25RTS) and a p/n 3480214 piston in
place of the original components. The p/n 3480214
piston uses 1 lock ring and 1 seal. If the p/n
3480214 piston has already been installed, the new,
unused piston can be returned to JLG. Machines
built S/N 28190 to present use cylinders p/n
1683465 or 1683466 which already use the p/n
3480214 piston.
1683466
1683465
1
1682080
1682594
0961379
2
3
4
1682100
1682082
0961380
1120358
1682076
1682098
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
4564707
4565605
3480214
3300286
3900170
Not Used
Kit
Kit
Kit
Kit
Kit
Kit
Kit
2160002
2180527
0100011
0100020
0100035
0100038
2901442
3120692
LIFT CYLINDER ASSEMBLIES
40RTS
33RTS and 25RTS
Barrel Weldment
40RTS
33RTS and 25RTS
Bushing, Bronze
Rod Weldment
40RTS
33RTS and 25RTS
Bushing, Bronze
Retainer, Head
Head
40RTS
33RTS and 25RTS
Tube, Spacer
40RTS
33RTS and 25RTS
Piston
Nut
Wiper, Rod
Seal, Rod
Ring, Wear
O-Ring
O-Ring
Ring, Lock
Seal, Piston
Fitting, Grease
Plug, Pipe (Located on Rod End)
Loctite #242
Sealant, Pipe
Loctite #222
Primer, Locking
——————————
Seal Kit - 40RTS (Includes Items 10-16)
QTY.
REV.
Ref.
Ref.
Ref.
Ref.
B
B
1
S
E
C
T
I
O
N
5
2
1
C
Y
L
I
N
D
E
R
S
2
1
1
1
1
1
1
1
1
1
1
1
2
2
2
1
A/R
A/R
A/R
A/R
1
5-13
SECTION 5 CYLINDERS
FIGURE 5-5. LIFT CYLINDER ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
2901323
Seal Kit - 33RTS & 25RTS (Includes Items 10-16)
1
0251791
101
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
102
103
104
105
106
107
108
109
110
111
112
113 to 119
120
121
122
123
124 to 125
126
4640699
2900503
0080190
3311402
Not Used
0902720
3321402
Not Used
Use 1060643
1060643
1060664
0641416
3311401
4761400
3760170
Not Used
1701437
3841127
3450405
4220044
Not Used
4751000
MANUAL DESCENT VALVE INSTALLATION
(OPTIONAL)
Valve, Pull
Adapter
Nut, Jam 1/4"-20NC
1
1
1
1
Bracket, Cable Mounting
Nut, Jam 1/4"-28NF
1
4
Cable, Manual Descent
Prior to S/N 28149 (was p/n 1060377)
S/N 28149 to S/N 38795
Bolt 1/4"-20NC x 2"
Nut 1/4"-20NC
Lockwasher 1/4"
Ring
1
2
2
2
1
Decal - Manual Descent (Not Shown)
Rod
Pin, Cotter 1/8" x 1 1/4"
Stop, Throttle
1
1
1
1
Washer
4
HOLDING VALVE INSTALLATION
201
5-14
4640382
7009742
2900503
7000645
2900800
Ref.
Cartridge, Holding Valve
Coil (Vickers/Modular Controls Version)
Seal Kit (Vickers/Modular Controls Version)
REV.
11
Ref.
1
1
1
1
1
3120692
SECTION 5 CYLINDERS
FIGURE 5-5. LIFT CYLINDER ASSEMBLIES (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
3120692
5-15
SECTION 5 CYLINDERS
FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE
1993)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-16
3120692
SECTION 5 CYLINDERS
FIGURE 5-6. STEER CYLINDER ASSEMBLY (MACHINES BUILT PRIOR TO JUNE 1993)
FIG & ITEM #
PART NUMBER
1682681
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
1682682
1682684
1120108
1681344
3480164
4565716
3760143
3860056
3300357
Kit
Kit
Kit
Kit
Kit
Kit
Kit
0440085
0100011
0100035
2901210
3120692
DESCRIPTION
STEER CYLINDER ASSEMBLY (MACHINES BUILT
PRIOR TO JUNE 1993)
Barrel Weldment
Rod Weldment
Retainer, Head
Head
Piston
Tube, Spacer
Ring, Retainer
Follower, Cam
Nut, Special
Wiper, Rod
Seal, Rod
O-Ring
Ring, Wear
Ring, Wear
T-Seal
O-Ring
Bearing
——————————
QTY.
REV.
Ref.
C
1
1
2
2
1
2
2
1
1
2
2
2
2
1
1
1
2
A/R
A/R
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
1
5-17
SECTION 5 CYLINDERS
FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO
PRESENT)
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-18
3120692
SECTION 5 CYLINDERS
FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT)
FIG & ITEM #
PART NUMBER
1682967
1
2
3
4
5 to 7
8
9
10
11
12
13
14
15
16
17
18
19
20
1682682
1682987
1120108
1681344
Not Used
3860056
3300357
Kit
Kit
Kit
Kit
Kit
Not Used
Kit
0440085
0100011
0100035
4568055
2901261
3120692
DESCRIPTION
STEER CYLINDER ASSEMBLY (MACHINES BUILT
JUNE 1993 TO PRESENT)
QTY.
REV.
Ref.
5
Barrel Weldment
Rod Weldment
Retainer, Head
Head
1
1
2
2
Follower, Cam
Nut, Special
Wiper, Rod
Seal, Rod
O-Ring
Ring, Wear
Ring, Wear
1
1
2
2
2
2
1
“T” Seal
Bearing
Tube, Spacer
——————————
Seal Kit (Includes Items 10-14 and 16)
S
E
C
T
I
O
N
5
1
2
A/R
A/R
2
C
Y
L
I
N
D
E
R
S
1
5-19
SECTION 5 CYLINDERS
FIGURE 5-7. STEER CYLINDER ASSEMBLY (MACHINES BUILT JUNE 1993 TO PRESENT)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
5
C
Y
L
I
N
D
E
R
S
5-20
3120692
SECTION 6 HYDRAULICS
TABLE OF CONTENTS
FIGURE
6-1
6-2
6-3
6-4
6-5
FIGURE
6-1
DESCRIPTION
HYDRAULIC DIAGRAM LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - STANDARD 2WD/2WS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL) . . . . . . . . . . . . . . . . . . . . . . . . . .
DESCRIPTION
HYDRAULIC DIAGRAM LIST
Note: Information on Diagrams Not Shown is Available From JLG Service/Parts
Departments.
PART NO.
0254000
HYDRAULIC DIAGRAM - AUXILIARY LIFT (OPTIONAL)
HYDRAULIC DIAGRAM - LEVELING JACKS (OPTIONAL)
2792024
PRIOR TO S/N 101615
2792538
0251791
HYDRAULIC DIAGRAM - MANUAL DESCENT (OPTIONAL)
0253569
HYDRAULIC DIAGRAM - OIL COOLER (OPTIONAL)
HYDRAULIC DIAGRAM - OSCILLATING AXLE (OPTIONAL) (SEE FIGURE 6-5)
2791574
PRIOR TO S/N 97717
2792519
2791939
HYDRAULIC DIAGRAM - STANDARD 2WD/2WS (SEE FIGURE 6-2)
2791938
HYDRAULIC DIAGRAM - STANDARD 2WD/4WS
2791937
2791936
2791962
HYDRAULIC DIAGRAM - TOW PACKAGE (OPTIONAL)
2792370
HYDRAULIC SCHEMATIC
3120692
6-1
6-2
6-6
6-12
6-16
S
E
C
T
I
O
N
PAGE NO.
Ref.
Ref.
Ref.
6-1
6
H
Y
D
R
A
U
L
I
C
S
FIGURE 6-2. HYDRAULIC DIAGRAM - 2WD/2WS
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-2
3120692
FIG & ITEM #
PART NUMBER
2791939
101
102
103
104
105
106 to 107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
3120692
2210003
2220377
1320033
Not Used
3100075
Not Used
2720373
2220403
Not Used
2220642
2220275
2220710
2220451
2220498
2220646
2220609
2220635
2220578
2220451
2220408
2220495
Not Used
2220417
2220343
2220700
2220621
2220374
2220386
2220446
2220438
2220428
2220429
2220758
2220468
2220238
2220113
2220280
4640216
2220580
2220696
2220282
2220679
2220619
2220507
Not Used
DESCRIPTION
HYDRAULIC FITTINGS INSTALLATION
Fitting, Swivel
Fitting, Straight
Clamp, Hose
Block, Manifold
Hose, Suction 1" (2.54cm) x 8 3/4" (20cm)
Fitting, 90°
Fitting, Tee
Fitting, Reducer
Fitting, Reducer
Fitting, Straight Options:
Prior to S/N 54201
Fitting, 90°
Fitting, Reducer
Fitting, Tee
Fitting, 90°
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, Straight
Fitting, Straight
Fitting, Tee
Fitting, Reducer
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Nipple
Fitting, Coupling
Cap, Dust
Fitting, Straight
Fitting, Straight
Fitting, Plug
Fitting, 90°
Fitting, Nipple
Valve, Adjustable Colorflow
Fitting, 90°
Fitting, Reducer
Fitting, Reducer
Fitting, Tee
Fitting, Reducer
Fitting, 90°
QTY.
REV.
Ref.
11
3
5
8
1
1
S
E
C
T
I
O
N
2
1
1
1
A/R
1
4
1
1
1
4
4
2
1
6
H
Y
D
R
A
U
L
I
C
S
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
3
1
6-3
FIGURE 6-2. HYDRAULIC DIAGRAM - 2WD/2WS (CONTINUED)
FIG & ITEM #
PART NUMBER
146
4640382
7009742
2900503
7000645
2900800
2220796
2220473
2220466
2220504
2220371
2220362
2220435
2220472
2220568
2220345
2220512
2220373
4360449
147
148
149
150
151
152
153
154
155
156
157
158
159
S
E
C
T
I
O
N
6
2901224
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
H
Y
D
R
A
U
L
I
C
S
6-4
2752340
2752341
2752254
2752255
2750990
2750919
2751021
2751427
2751410
2752491
2752242
Not Used
2750778
2750918
2752531
2752520
2752532
2750968
2750759
2750896
2752460
2752490
DESCRIPTION
Valve, Cartridge
Fitting, 90°
Fitting, 90°
Fitting, 90°
Fitting, Tee
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, 90°
Fitting, 45°
Fitting, Straight
Fitting, Straight
Fitting, 90°
Switch, Temperature
HYDRAULIC HOSE KIT
QTY.
REV.
1
1
1
1
1
1
1
2
1
2
1
2
2
1
1
1
1
1
Ref.
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
1
1
2
2
1
1
1
1
1
1
2
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
1
1
1
1
1
1
1
2
1
1
E
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
3120692
6-5
FIGURE 6-3. HYDRAULIC DIAGRAM - 4WD/2WS (SHEET 1 OF 2)
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-6
3120692
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
3120692
6-7
FIG & ITEM #
PART NUMBER
2791937
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
101
102
103
104
105
106 to 107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
140
141
142
143
144
145
6-8
2210003
2220377
1320033
Not Used
3100075
Not Used
2720373
2220403
Not Used
2220642
2220275
2220710
2220451
2220646
2220609
2220635
2220578
2220451
2220408
2220495
2220250
2220584
2220343
2220700
2220621
2220374
2220386
2220446
2220438
2220428
2220429
2220758
2220468
2220238
2220113
2220280
4640216
2220580
2220696
2220282
2220679
2220619
2220507
Not Used
DESCRIPTION
QTY.
REV.
Ref.
11
Fitting, Swivel
Fitting, Straight
Clamp, Hose
3
5
8
Block, Manifold
1
Fitting, 90°
2
1
Fitting, Tee
Fitting, Reducer
Fitting, Reducer
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Tee
Fitting, 90°
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Tee
Fitting, Straight
Fitting, Tee
Fitting, Reducer
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Nipple
Fitting, Coupling
Cap, Dust
Fitting, Straight
Fitting, Straight
Fitting, Plug
Fitting, 90°
Fitting, Nipple
Fitting, 90°
Fitting, Reducer
Fitting, Reducer
Fitting, Tee
Fitting, Reducer
Fitting, 90°
1
1
1
1
2
1
1
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
3
1
3120692
FIG & ITEM #
PART NUMBER
146
4640382
7009742
2900503
7000645
2900800
2220796
2220473
2220415
2220504
2220371
2220366
2220375
2220622
2220695
2220490
2220472
Not Used
2220375
2220512
2220373
4360449
147
148
149
150
151
152
153
154
155
156
157
158
159
160
161
162
2901225
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
3120692
2752321
2752330
2752339
2752385
2752386
2752388
2752387
2752390
2752389
2750896
2750894
2750918
2750778
2751398
2752430
2752432
2752431
2750910
2751006
2751110
2751111
2752490
2752460
2752520
2752531
DESCRIPTION
QTY.
Valve, Cartridge
Fitting, 90°
Fitting, 90°
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, 90°
Fitting, Straight
Fitting, Reducer
Fitting, Tee
Fitting, Tee
Fitting, 90°
1
1
1
1
1
1
1
4
2
4
8
2
4
2
2
2
Fitting, Straight
Fitting, Straight
Fitting, 90°
Switch, Temperature
4
1
1
1
HYDRAULIC HOSE KIT
Ref.
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
C
1
1
1
1
2
1
1
2
1
2
1
1
1
1
2
1
1
2
1
2
1
1
1
1
1
6-9
FIG & ITEM #
PART NUMBER
226
227
228
229
2752532
2750759
2750968
2752523
DESCRIPTION
Hose
Hose
Hose
Hose
QTY.
REV.
1
1
1
2
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-10
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
3120692
6-11
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-12
3120692
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
3120692
6-13
FIG & ITEM #
PART NUMBER
2791936
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-14
2210003
2220377
1320033
Not Used
3100075
0100020
Not Used
2720373
2220403
Not Used
2220642
2220275
2220710
2220498
2220646
2220609
2220635
2220578
2220451
2220408
2220495
2220250
2220584
2220343
2220700
2220621
2220373
2220386
2220446
2220438
2220428
2220429
2220758
2220468
2220238
2220113
2220280
4640216
2220580
2220696
2220282
2220679
2220619
2220507
Not Used
4640382
7009742
DESCRIPTION
Fitting, Swivel
Fitting, Straight
Clamp, Hose
Block, Manifold
QTY.
REV.
Ref.
9
3
5
8
1
A/R
Fitting, 90°
2
1
Fitting, Tee
Fitting, Reducer
Fitting, Reducer
Fitting, 45°
Fitting, 90°
Fitting, Reducer
Fitting, Tee
Fitting, 90°
Fitting, Straight
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Tee
Fitting, Straight
Fitting, Tee
Fitting, Reducer
Fitting, Straight
Fitting, 90°
Fitting, Reducer
Fitting, Nipple
Fitting, Coupling
Cap, Dust
Fitting, Straight
Fitting, Straight
Fitting, Plug
Fitting, 90°
Fitting, Nipple
Fitting, 90°
Fitting, Reducer
Fitting, Reducer
Fitting, Tee
Fitting, Reducer
Fitting, 90°
1
1
1
1
2
1
1
2
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
4
1
1
1
1
1
1
1
2
3
1
Valve, Cartridge
1
1
3120692
FIG & ITEM #
PART NUMBER
46 (cont’d)
2900503
7000645
2900800
2220796
2220473
2220415
2220504
2220371
2220366
2220375
2220622
2220695
2220490
2220472
2220512
2220373
4360449
47
48
49
50
51
52
53
54
55
56
57
59
60
61
2901222
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
3120692
2752321
2752330
2752339
2752385
2752386
2752388
2752387
2752390
2752389
2750896
2750894
2750918
2750778
2751398
2752430
2752432
2752431
2750910
2751006
2751110
2751111
2752490
2752460
2752520
2752531
2752532
2750759
2750968
2752242
DESCRIPTION
Fitting, 90°
Fitting, 90°
Fitting, Straight
Fitting, Tee
Fitting, Straight
Fitting, 90°
Fitting, Straight
Fitting, Reducer
Fitting, Tee
Fitting, Tee
Fitting, 90°
Fitting, Straight
Fitting, 90°
Switch, Temperature
HYDRAULIC HOSE KIT
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
Hose
QTY.
REV.
1
1
1
1
1
4
2
4
10
2
4
2
2
2
1
1
1
Ref.
S
E
C
T
I
O
N
B
1
1
1
1
2
1
1
2
1
2
3
1
1
1
2
1
1
2
1
2
1
1
1
1
1
1
1
1
2
6
H
Y
D
R
A
U
L
I
C
S
6-15
FIGURE 6-5. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-16
3120692
FIGURE 6-5. HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
FIG & ITEM #
PART NUMBER
2791574
2792519
1
2
3
4
5
6
7
8
9
10
2220472
2220414
2750760
2751010
2220582
Not Used
2750900
2220605
0100020
2220472
2750897
DESCRIPTION
HYDRAULIC DIAGRAM - AXLE (OSCILLATING)
Prior to S/N 97717
Fitting Options:
Prior to S/N 54201
Hose
Hose
Fitting
Hose
Fitting, Tee
Fitting, 90°
Hose
QTY.
REV.
Ref.
Ref.
5
1
4
S
E
C
T
I
O
N
2
2
4
1
2
A/R
2
1
6
H
Y
D
R
A
U
L
I
C
S
3120692
6-17
FIGURE 6-5. HYDRAULIC DIAGRAM - AXLE (OSCILLATING) (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
6
H
Y
D
R
A
U
L
I
C
S
6-18
3120692
SECTION 7 ELECTRICAL
TABLE OF CONTENTS
FIGURE
7-1
7-2
7-3
7-4
7-5
7-6
7-7
7-8
DESCRIPTION
ELECTRICAL DIAGRAMS AND COMPONENTS LIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING DIAGRAM - DUAL FUEL (Ford Engine Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING DIAGRAM - 110V GENERATOR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING DIAGRAM - 0610114 CIRCUIT CARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
WIRING DIAGRAM - STANDARD (Deutz Diesel Machines) (Prior to S/N 61097) . . . . . . . . . . .
WIRING DIAGRAM - STANDARD (Deutz Diesel Machines) (S/N 61097 to Present). . . . . . . . .
WIRING DIAGRAM - STANDARD (Ford Gas Machines) (Prior to S/N 61097) . . . . . . . . . . . . . .
WIRING DIAGRAM - STANDARD (Ford Gas Machines) (S/N 61097 to Present) . . . . . . . . . . .
7-2
7-7
7-8
7-9
7-10
7-12
7-14
7-16
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-1
FIG & ITEM #
PART NUMBER
7—1
S
E
C
T
I
O
N
ALARMS ELECTRICAL DIAGRAMS (DWG ONLY)
Descent Alarm (B/M Only)
Motion Alarm (B/M Only)
Travel Alarm (B/M Only)
Alarm, Horn
Diode - 6 Amp
Relay (Located in Ground Control Box)
Capacitor
Ref.
Ref.
Ref.
Ref.
1
A/R
1
1
C
B
A
A
0254000
AUXILIARY LIFT ELECTRICAL DIAGRAM (OPTIONAL)
Ref.
B
CABLES AND HARNESSES
Lift Cylinder to Ground Control Box
33RTS (16/2)
25RTS & 40RTS (16/3) (Prior to S/N 70343)
Platform to Ground Control Box Harnesses
40RTS without Jacks and Drive Lights Options:
Prior to S/N 58038
Prior to S/N 58038
Prior to S/N 58038
40TS (Prior to S/N 75287)
40TS (S/N 75287 to Present)
Clamp, Cable
Cap, Dust
Plug, Socket - 23 Position
Socket, Female
40RTS with Jacks and Drive Lights
Prior to S/N 58038
Prior to S/N 58038
Ref.
Ref.
4921558
4922254
4921560
4922253
1060458
1060826
1060458
1060826
1060458
1060826
4460473
4460468
4460462
4460465
4921557
4922250
4921559
4922249
7-2
REV.
1282015
0253727
0253728
0253446
0140032
3990010
3740049
1540002
4921556
4922255
E
L
E
C
T
R
I
C
A
L
QTY.
Ref.
Ref.
1060341
1060016
7
DESCRIPTION
ELECTRICAL DIAGRAMS AND COMPONENTS LIST
Note: Electrical Diagrams shown in the following
pages indicated by an asterisk. Electrical Diagrams
are available through the JLG Service Department.
25ft/7.6m
24ft/7.3m
Ref.
1
2
2
1
2
2
1
2
2
A/R
96ft/29.3m
96ft/29.3m
86ft/26.2m
86ft/26.2m
75ft/22.9m
75ft/22.9m
1
1
1
23
1
3
2
1
3
2
3120692
FIG & ITEM #
PART NUMBER
4921561
4922248
1060459
1060825
1060459
1060825
1060459
1060825
4460473
4460468
4460481
4460464
4460466
1060308
0610103
0610114*
DESCRIPTION
QTY.
Prior to S/N 58038
Clamp, Cable
Cap, Dust
Plug, Socket - 23 Position
Pin, Male
Seal, Plug
Receptacle 110V Platform to Ground - 12/3 Cable
40RTS (Prior to S/N 70343)
40RTS (S/N 70343 to Present)
1
CIRCUIT CARD ELECTRICAL DIAGRAM
Prior to February 1995
February 1995 to Present
4932451/1281738* DUAL FUEL ELECTRICAL DIAGRAM (OPTIONAL ON
REV.
3
2
A/R
96ft/29.3m
96ft/29.3m
86ft/26.2m
86ft/26.2m
75ft/22.9m
75ft/22.9m
S
E
C
T
I
O
N
1
1
1
20
3
Ref.
75ft/22.9m
80ft/24.4m
65ft/19.8m
70ft/21.3m
55ft/16.8m
7
60ft/18.3m
Ref.
Ref.
Ref.
Ref.
—/H
FORD ENGINES)
0258916
ENGINE COLD START DIAGRAM (DEUTZ ENGINE
MACHINES) (OPTIONAL)
Ref.
1/A
0258686
ENGINE SHUTDOWN ELECTRICAL DIAGRAM
(DEUTZ ENGINE MACHINES) (OPTIONAL)
Ref.
A
GENERATOR ELECTRICAL DIAGRAM (OPTIONAL)
110V and Deutz Engines (Prior to August 1994)
110V and Deutz Engines (August 1994 to Present)
110V and Ford Engines (Prior to August 1994)
110V and Ford Engines (August 1994 to Present)
Diode 6 Amp
Relay (Located in Ground Control Box)
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
HIGH TEMPERATURE WARNING ELECTRICAL
DIAGRAM
Ref.
4932387
4932734*
4932041
4932735*
3990010
3740049
Not Used
0254736
3120692
—
3
B
5
—
7-3
E
L
E
C
T
R
I
C
A
L
FIG & ITEM #
PART NUMBER
Ref.
Ref.
Ref.
C/D
D
E
0257913
0253852
LIGHTS ELECTRICAL DIAGRAM (OPTIONAL)
Headlights and Taillights
Headlights, Taillights, Brake Lights & Signal Lights
Panel Lights - Ground Control Box
Panel Lights - Platform Console Box
Platform Worklights with 2 Lights (25RTS)
Platform Worklights with 4 Lights
Platform Worklights with Cable Reels
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
3/E
3/E
—
—
—/B
—/B
—/B
1
B
0253569
OIL COOLER ELECTRICAL DIAGRAM
Ref.
A
0257772
0270785
OVERLOAD PROTECTION INSTALLATION
(JAPANESE SPECS)
Prior to S/N 83966
0253821/1282038
0253818/1282038
4932624
4932623
0253792/1282033
0253793/1282033
0253794/1282033
PLATFORM ELECTRICAL DIAGRAMS
Deutz Engine Machines (Prior to S/N 57701)
4933095/1283063*
Deutz Engine Machines (S/N 57701 to Present)
4932602/1282008
Ford Engine Machines (Prior to S/N 57701)
4933095/1283062*
Ford Engine Machines (S/N 57701 to Present)
3990010
Diode - 6 Amp
E
L
E
C
T
R
I
C
A
L
4932602/1282009*
0254112
PROXIMITY SWITCHES ELECTRICAL DIAGRAM
STANDARD ELECTRICAL DIAGRAM
Deutz Engine Machines (Prior to S/N 61097)
4932604/1283063*
Deutz Engine Machines (S/N 61097 to Present)
3990010
Diode - 6 Amp
4921562
Harness (Valves to Ground Control Box)
Harness (Engine to Ground Control Box)
4921564
4921787
4460457
Socket, Female
4460460
1060341
Cable, Electrical - 16/2 (To Limit Switches and Lift
Down Coil)
3730003
Resistor - 20 ohm
Ford VSG-411 Engine Machines (Prior to January
4932603/1282008
1995)
Ford VSG-411 Engine Machines (Jan. 1995 to S/N
4932758/1282348*
61097)
4932604/1282009*
7-4
REV.
Ref.
4932810
4933144
7
QTY.
LEVELING JACKS ELECTRICAL DIAGRAM
(OPTIONAL)
With Interlock
Without Interlock (Prior to S/N 76372)
Without Interlock (S/N 76372 to Present)
0254076/1282105
S
E
C
T
I
O
N
DESCRIPTION
Ref.
Ref.
Ref.
A
E
Ref.
Ref.
Ref.
Ref.
Ref.
A/R
B/N
2/F
B/N
2/F
Ref.
B
Ref.
Ref.
Ref.
5
1
1
9/N
9/F
B
A
4
1
64ft/19.5m
1
Ref.
7/H
Ref.
6/D
3120692
FIG & ITEM #
PART NUMBER
4932758/1283062*
3990010
4921562
4921563
4921718
4460457
4460460
1060341
4932758/1282348*
4932758/1283062*
3990010
4921562
4921718
4922044
3990010
4460457
4460460
4460589
4460608
4460587
4460588
4460183
1060341
4933042/1282951
4933043/1282951
1282137
0254111
0254262
3120692
DESCRIPTION
Ford VSG-411 Engine Machines (S/N 61097 to
Present)
Diode - 6 Amp
QTY.
REV.
Ref.
6/F
5
1
B
Harness Options: (Engine to Ground Control Box)
1
Prior to January 1995
January 1995 to Present
Socket, Female
4
1
Cable, Electrical - 16/2 (To Limit Switches and Lift
64ft/19.5m
Down Coil)
Ford VSG-413 Engine Machines (Prior to S/N 61097)
Ref.
Ford VSG-413 Engine Machines
Ref.
Diode - 6 Amp
5
1
Harness (Engine to Ground Control Box)
1
Prior to S/N44593
S/N44593 to Present
Diode - 6 Amp
1
Socket, Female
4
1
Socket, Female
7
Seal, Pin
7
1
Lock, Terminal
1
Terminal, Connector
3
64ft/19.5m
(To Limit Switches and Lift Down Coil)
4
A
B
S
E
C
T
I
O
N
6/D
6/F
B
—
4
7
STATIC STEER ELECTRICAL DIAGRAM (4WD/2WS)
STATIC STEER ELECTRICAL DIAGRAM (4WD/4WS)
Ref.
Ref.
1/A
2/A
TILT INDICATOR ELECTRICAL DIAGRAM (OPTIONAL)
With Drive/Lift Lockout
With Lift Lockout
Ref.
Ref.
Ref.
A
A
3
E
L
E
C
T
R
I
C
A
L
7-5
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-6
3120692
FIGURE 7-2. ELECTRICAL DIAGRAM - DUAL FUEL (FORD ENGINE OPTION).
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-7
FIGURE 7-3. ELECTRICAL DIAGRAM - 110V GENERATOR.
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-8
3120692
FIGURE 7-4. ELECTRICAL DIAGRAM - 0610114 CIRCUIT CARD.
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-9
FIGURE 7-5. ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (PRIOR TO S/
N 61097) (SHEET 1 OF 2)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-10
3120692
FIGURE 7-5. ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (PRIOR TO S/
N 61097) (SHEET 2 OF 2)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-11
FIGURE 7-6. ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (S/N 61097 TO
PRESENT) (SHEET 1 OF 2)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-12
3120692
FIGURE 7-6. ELECTRICAL DIAGRAM - DEUTZ ENGINE MACHINES (S/N 61097 TO
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-13
FIGURE 7-7. ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (PRIOR TO S/N
61097) (SHEET 1 OF 2)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-14
3120692
FIGURE 7-7. ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (PRIOR TO S/N
61097) (SHEET 2 OF 2)
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-15
FIGURE 7-8. ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (S/N 61097 TO
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
7-16
3120692
FIGURE 7-8. ELECTRICAL DIAGRAM - FORD ENGINE MACHINES (S/N 61097 TO
S
E
C
T
I
O
N
7
E
L
E
C
T
R
I
C
A
L
3120692
7-17
S
E
C
T
I
O
N
“THIS PAGE INTENTIONALLY LEFT BLANK”
7
E
L
E
C
T
R
I
C
A
L
7-18
3120692
SECTION 8 DECALS
TABLE OF CONTENTS
FIGURE
8-1
8-2
DESCRIPTION
DECALS INSTALLATIONS - STANDARD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-2
DECALS INSTALLATIONS - COUNTRY SPECS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-6
S
E
C
T
I
O
N
8
D
E
C
A
L
S
3120692
8-1
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATIONS - STANDARD
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-2
3120692
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATIONS - STANDARD
FIG & ITEM #
PART NUMBER
0253661
0271148
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1701832
1701871
4420039
1701871
0860520
1060279
Use 1701509
1701509
0641405
4751400
4761400
3311405
1701843
1701837
Not Available
Use 1703814
1703814
1703811
4420067
2902075
0253662
0253669
0253676
26
1701885
1701886
1701887
27
28
29
Use 1703818
1703818
1701841
Use 1702153
1702153
30
31
3120692
Use 1704526
1704526
Not Available
DESCRIPTION
DECALS INSTALLATION
Decal Installation - Common Parts
Decal Installation - JLG
Decal - JLG Options:
Tape, Safety Tread (Prior to S/N 65031)
Decal - JLG (Prior to S/N 81608)
Box, Manual Storage
Cable, Lanyard
Decal - Manual Options:
Prior to S/N 102555 (was p/n 1703788)
Bolt 1/4"-20NC x 5/8"
Flatwasher 1/4"
Locknut 1/4"-20NC
Decal - Sizzor (Prior to S/N 81608)
Decal - Stripe (Black) (Prior to S/N 67941)
Decal - Bar Code
Decal - Tie Down Options:
S/N45396 to S/N 71528 (was p/n 1702300)
Decal - Lifting Lug (S/N 71528 to Present)
Tape, Safety Tread (S/N 71528 to Present)
--------------------------------------------------------------Kit, Decal (Includes Items 6,14 & 15)
DECAL INSTALLATIONS - MODEL SPECIFIC
25RTS
33RTS
40RTS
Decal - Model Designation Options:
*25RTS
*33RTS
*40RTS
Nameplate - Danger Options:
Prior to S/N 71528 (was p/n 3250873)
*S/N 71528 to Present
*Decal - Crushing Hazard (Prior to S/N 71528)
Decal - Inspection Options:
*S/N23500 to Present
Decal - Safety Prop Options:
Prior to S/N 71528 (was p/n 1701839)
Nameplate - Serial Number
QTY.
REV.
Ref.
Ref.
Ref.
10
1
2
3ft/.9m
3
1
1
1
S
E
C
T
I
O
N
4
4
4
4
2
30ft/9m
1
4
8
4
2ft/.6m
D
E
C
A
L
S
1
Ref.
Ref.
Ref.
Ref.
9
9
8
2
4
4
1
1
1
8-3
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATIONS - STANDARD (CONTINUED)
FIG & ITEM #
PART NUMBER
32
33
Use 2080057
3252754
3252750
3252755
3252751
34
35
S
E
C
T
I
O
N
3252756
3252752
3340564
2820024
2820024
2820097
36
37
38
39
40
8
Use 3252309
Use 3252309
3572123
Not Used
1701840
1701504
3251249
1704478
41
D
E
C
A
L
S
42
43
44 to 46
47
48
49
50
51
52
53
54
Use 1703822
Use 1703822
1703822
3820019
Use 1704479
1704479*
Not Used
Use 1704277
1704277
1703821
1702249
1704480
1703816
3251813
1704521
1704522
1704523
1704524
2902076
8-4
DESCRIPTION
Amtak (was p/n 3820001)
Decal - Capacity Options:
25RTS Options:
Fixed Deck
Extension Deck
33RTS Options:
Fixed Deck
Extension Deck
40RTS Options:
Fixed Deck
Extension Deck
Pad
Tubing Options:
Tubing, Vinyl (Prior to S/N 71528)
Tubing, Mesh (S/N 71528 to Present)
Nameplate - Billboard
Prior to June 1993 (was p/n 3252223)
June 1993 to S/N 71528 (was p/n 3252309)
*Decal - Ground/Emergency Controls
*Decal - Hydraulic Fluid
Nameplate - Daily Safety Check List (Prior to S/N
71528)
*Decal - Safety Prop (S/N 71528 to Present)
Decal - Manual Lowering Options:
Prior to S/N 26763 (was p/n 1701437)
S/N 26763 to S/N 71528 (was p/n 1701510)
Rivet
Decal - Battery Options:
Prior to S/N 71528 (was p/n 1700719)
Decal - Attach Lanyard Here Options:
Prior to S/N 71528 (was p/n 1702612)
*Decal - Control Box Location
*Decal - Gate (S/N 71528 to Present)
*Decal - Legend (S/N 71528 to Present)
*Decal - Danger/Warning (S/N 71528 to Present)
*Nameplate - USA (S/N 71528 to Present)
*Decal - Gradeability (S/N 71528 to Present)
Decal - Max Tire Load Options:
*25RTS
*33RTS
*40RTS
--------------------------------------------------------------------Kit, Decal (Includes Items 27,29,30, 38-41, 43, 47-53)
QTY.
REV.
4
3
1
30in./76cm
2ft/.6m
1
1
1
1
1
1
1
4
1
4
1
1
1
1
1
1
4
1
3120692
SECTION 8 DECALS
FIGURE 8-1. DECALS INSTALLATIONS - STANDARD (CONTINUED)
FIG & ITEM #
PART NUMBER
DESCRIPTION
DECAL INSTALLATION - OPTIONAL
101
Use 1701542
1701542
Use 1701505
1701505
102
103
104
105
106
1701833
1701834
1701835
1701836
1702137
1703792
1703875
1703874
1701214
2910009*
Decal - Fuel Options:
Gas Machines (Prior to May 1993 was
p/n1700430)
Gas Machines (May 1993 to Present)
Diesel Machines (Prior to May 1993 was
p/n1700428)
Diesel Machines (May 1993 to Present)
Decal - Drive/Steer Designation Options:
Decal - 4x2x2 (2WD/2WS Machines)
Decal - Tire Pressure (with Pneumatic Tires)
Decal - Platform Extension Capacity
Decal - Leveling Jack Maximum Load Options:
25RTS
33RTS/40RTS
Decal - O/R Warning (S/N 71528 to Present)
——————————
*Decal Kit - Domestic 25/33/40RTS (Includes Items
with Asterisk *)
QTY.
REV.
Ref.
1
2
S
E
C
T
I
O
N
4
1
4
8
1
8
D
E
C
A
L
S
3120692
8-5
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS - COUNTRY SPEC
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-6
3120692
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS - COUNTRY SPEC
FIG & ITEM #
PART NUMBER
0253661
0271148
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
1701832
1701871
4420039
1701871
0860520
1060279
Use 1701509
1701509
0641405
4751400
4761400
3311405
1701843
1701837
Not Available
Use 1703814
1703814
1703811
4420067
2902075
0257552
0257553
0257554
0257543
0257544
0257545
0257673
0257674
0257675
0255882
0255883
0255884
26
1701885#
1701886*=
1701887+
3120692
DESCRIPTION
DECALS INSTALLATION
Decal Installation - Common Parts
Decal Installation - JLG
Decal - JLG Options:
Tape, Safety Tread (Prior to S/N 65031)
Decal - JLG (Prior to S/N 81608)
Box, Manual Storage
Cable, Lanyard
Decal - Manual Options:
Prior to S/N 102555 (was p/n 1703788)
Bolt 1/4"-20NC x 5/8"
Flatwasher 1/4"
Locknut 1/4"-20NC
Decal - Sizzor (Prior to S/N 81608)
Decal - Stripe (Black) (Prior to S/N 67941)
Decal - Bar Code
Decal - Tie Down Options:
S/N45396 to S/N 71528 (was p/n 1702300)
Decal - Lifting Lug (S/N 71528 to Present)
Tape, Safety Tread (S/N 71528 to Present)
--------------------------------------------------------------Kit, Decal (Includes Items 6,14 & 15)
DECAL INSTALLATIONS - MODEL SPECIFIC
Brazilian Portugese 25RTS
Canadian French 25RTS
Japanese 25RTS
Japanese 33RTS
Japanese 40RTS
Latin American Spanish 25RTS
Decal - Model Designation Options:
25RTS
33RTS
40RTS
QTY.
REV.
Ref.
Ref.
Ref.
9
1
2
3ft/.9m
3
1
1
1
S
E
C
T
I
O
N
4
4
4
4
2
30ft/9m
1
4
8
4
2ft/.6m
D
E
C
A
L
S
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
6
6
6
5
5
5
4
4
4
5
5
5
2
8-7
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS - COUNTRY SPEC (CONTINUED)
FIG & ITEM #
PART NUMBER
27
Use 1703833
1703833
Use 1703865
1703865
Use 1703849
1703849
Use 1703841
1703841
S
E
C
T
I
O
N
28
1703612*
Not Required
Not Required
1702350=+#
Not Required
1702559
Not Required
29
Not Required
1703833
1703074
1701621=+#
1702552
8
D
E
C
A
L
S
30
Use 1704526
1704526
Use 1704526
1704526
Use 1704526
1704526
31
32
33
Use 1704526
1704526
Not Available
Use 2080057
3252548
3252549
3252550
8-8
DESCRIPTION
Nameplate - Danger Options:
Brazilian Portugese
Prior to S/N 71528 (was p/n 1703612*)
Canadian French
Prior to S/N 71528 (was p/n 1703499)
Japanese
Prior to S/N 71528 (was p/n 1701620=+#)
Latin American Spanish
Prior to S/N 71528 (was p/n 1702554)
Decal - Crushing Hazard Options:
Brazilian Portugese (Prior to S/N 71528)
Brazilian Portugese (S/N 71528 to Present)
Canadian French
Japanese (Prior to S/N 71528)
Japanese (S/N 71528 to Present)
Latin American Spanish (Prior to S/N 71528)
Latin American Spanish (S/N 71528 to Present)
Decal - Inspection Options:
Canadian French
Japanese
Decal - Safety Prop Options:
Brazilian Portugese
Prior to S/N 71528 (was p/n 1703550*)
Canadian French
Prior to S/N 71528 (was p/n 1701512)
Japanese
Prior to S/N 71528 (was p/n 1701622=+#)
Prior to S/N 71528 (was p/n 1701856)
Nameplate - Serial Number
Amtak (was p/n3820001)
Decal - Capacity Options:
Brazilian Portugese & Latin American Spanish
25RTS with Fixed Deck
25RTS with Extendable Deck
QTY.
REV.
2
4
1
2
1
4
1
3120692
SECTION 8 DECALS
FIG & ITEM #
PART NUMBER
33 (cont’d)
3252551
3252552
3252553
Use 3252667
3252667
Use 3252686
3252686
34
35
36
Use 3252687
3252687
1703628
1703629
1703630
3340564*
2820024
Use 3252123
3252123
Use 3252123
3252123
Use 3252123
3252123
37
1703552*
Not Required
1701511
Not Required
Not Required
Not Required
38
Use 1704542
1704542
1701515
1701624=+#
39
3120692
Use 1704549
1704549
1701504*=+#
DESCRIPTION
Prior to S/N 71528 (was p/n 3252231)
Prior to S/N 71528 (was p/n 3252232)
Prior to S/N 71528 (was p/n 3252233)
Japanese 25RTS
Japanese 33RTS
Japanese 40RTS
Pad
Tubing, Vinyl
Nameplate - Billboard Options:
Brazilian Portugese & Canadian French
Prior to S/N 71528 (was p/n 3252230*)
Japanese
Prior to S/N 71528 (was p/n 3252430=+#)
Prior to S/N 71528 (was p/n 3252487)
Nameplate - Caution Options:
Canadian French (Prior to S/N 71528)
Canadian French (S/N 71528 to Present)
Japanese
Decal - Ground/Emergency Controls Options:
Brazilian Portugese
Prior to S/N 71528 (was p/n 1703551*)
Canadian French
Japanese
Prior to S/N 71528 (was p/n 1701858)
Decal - Hydraulic Fluid
QTY.
REV.
S
E
C
T
I
O
N
1
30in/76cm
1
8
D
E
C
A
L
S
1
1
1
8-9
SECTION 8 DECALS
FIG & ITEM #
PART NUMBER
40
Not Required
1702351=+#
1702592
1704478
41
42
43
S
E
C
T
I
O
N
8
Use 1703822
1703822
3820019
Use 1704550
1704550
Use 1704552
1704552
Use 1704553
1704553
44 to 46
47
D
E
C
A
L
S
Use 1704551
1704551
Not Used
Use 1704277
1704277
Use 1704277
1704277
Not Required
1704277
Use 1704277
1704277
48
1703829
1703861
1703845
1703837
49
1703707
Not Required
Not Required
1702594
8-10
DESCRIPTION
Nameplate - Daily Safety Check List Options:
Brazilian Portugese & Canadian French
Japanese
Decal - Safety Prop Options: (S/N 71528 to
Present)
Decal - Manual Lowering Options:
Prior to S/N 71528 (was p/n 1701510*=+#)
Rivet
Decal - Battery Options:
Brazilian Portugese
Prior to S/N 71528 (was Not Used)
Canadian French
Prior to S/N 71528 (was p/n 1703077)
Japanese
Prior to S/N 71528 (was p/n 1701625=+#)
Prior to S/N 71528 (was p/n 1702560)
Decal - Attach Lanyard Here Options:
Brazilian Portugese
Prior to S/N 71528 (was p/n 1703900)
Canadian French
Prior to S/N 71528 (was p/n 1703860)
Japanese (Prior to S/N 71528)
Prior to S/N 71528 (was p/n 1702690)
Decal - Control Box Location Options:
Decal - Gate Options:
QTY.
REV.
1
1
1
4
1
4
1
1
3120692
SECTION 8 DECALS
FIG & ITEM #
PART NUMBER
50
1704543
1704557
1704560
1704554
51
52
53
1703835
1703867
1704278
1703843
3251813
1704547
1704558
1703845
1704561
54
1704522
1704523
1704524
DESCRIPTION
Decal - Legend Options:
Decal - Danger/Warning Options:
Nameplate - USA
Decal - Gradeability Options:
Decal - Max Tire Load Options:
25RTS
33RTS
40RTS
DECAL INSTALLATION - OPTIONAL
101
1701542
1701505
102
103
104
105
1701833
1701834
1701835
1701836
1702137
1703792
1703875
1703874
106
1704535
1704537
1704536
1704534
2900946*
2900964#
2900965=
3120692
Decal - Fuel Options:
Gas Machines
Diesel Machines
Decal - Drive/Steer Designation Options:
Decal - Tire Pressure (with Pneumatic Tires)
Decal - Platform Extension Capacity
Decal - Leveling Jack Maximum Load Options:
25RTS
33RTS/40RTS
Decal - O/R Warning Options: (S/N 71528 to
Present)
Brazilian Portugese
Canadian French
Japanese
——————————
Decal Kit - Brazilian Portugese 33RTS (Includes Items
with Asterisk *)
Decal Kit - Japanese 25RTS (Includes Items with
Number Symbol #)
Equal =)
QTY.
REV.
1
1
1
1
S
E
C
T
I
O
N
4
Ref.
1
8
2
D
E
C
A
L
S
4
1
4
8
1
1
1
8-11
SECTION 8 DECALS
FIG & ITEM #
PART NUMBER
2900966+
DESCRIPTION
Plus +)
QTY.
REV.
1
S
E
C
T
I
O
N
8
D
E
C
A
L
S
8-12
3120692
SECTION 9
RECOMMENDED SERVICE PARTS STOCK
MODEL 25/33/40RTS
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
STANDARD PARTS
1340062
7000418
7000645
2120136
7004214
7007496
3740049
4360216
4360232
4360274
4360469
2860030
4360475
4360314
4360339
7012658
1600290
4360336
4360329
7020500
7003751
7009742
3990010
Breather (Figure 2-1)
Coil (Figure 2-3)
Coil (Figures 2-3 & 5-5)
Element, Pressure Filter (Figures 2-5, 2-6 & 2-9)
Element, Air Filter (Figures 2-5, 2-6 & 2-9)
Coil Assembly (Figure 2-11)
Relay (Figures 2-13 & 4-4)
Breaker, Circuit 30-Amp (Figure 2-13)
Breaker, Circuit 10-Amp (Figure 2-13)
Switch, Push Button (Figures 2-13 & 4-4)
Switch, Key (Figure 2-13)
Key, Replacement (Figure 2-13)
Switch, Push/Pull (Emergency Stop) (Figures 2-13 & 4-4)
Switch, Toggle (Lift) (Figures 2-13 & 4-4)
Switch, Push Button (Enable) (Figure 4-4)
Fuse 7.5-Amp (Figure 4-4)
Controller, PQ (Figure 4-4)
Switch, Toggle (Figure 4-4)
Switch, Toggle (Figure 4-4)
Switch, Rocker (Figure 4-6)
Potentiometer (Figure 4-6)
Coil (Vickers/Modular Controls Version) (Figure 5-5)
Diode 6-Amp (Figure 7-1)
VARIABLE PARTS
4360300
4360548
7004368
7000558
4640049
2120110
2120129
7014500
7022174
3740067
7016331
7012598
4360212
3120692
QTY PER FLEET
DESCRIPTION
Switch, Limit (Figure 1-8)
Switch, Limit (Figures 1-9 & 1-10)
Coil - 4640123 Valve (Hydraforce Version) (Figure 2-1)
Coil - 4640123 Valve (FPS Version) (Figure 2-1)
Coil (Machines with Leveling Jacks) (Figure 2-4)
Element, Hydraulic - 25 Micron (Figure 2-1)
Element, Hydraulic - 10 Micron (Figure 2-1)
Filter, Oil (1 Dozen) (Figure 2-5 & 2-6) (Ford Engine
Machines)
Filter, Fuel (Figure 2-6) (VSG- 413 Ford Engine Machines)
Relay (Figure 2-9) (Deutz Engine Machines)
Filter, Oil (Figure 2-9) (Deutz Engine Machines)
Filter, Fuel (Figure 2-9)
Breaker, Circuit (Deutz Engine Machines Only) (Figure
2-13)
1-4
5-9
10 OR MORE
Ref.
Ref.
Ref.
1
1
1
1
4
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
8
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
1
12
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
2
Ref.
Ref.
Ref.
1
1
1
1
1
4
4
12
1
1
1
1
1
8
8
12
1
1
1
1
1
12
12
12
4
1
12
4
1
8
1
12
8
1
12
1
12
12
1
9-1
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
S
E
C
T
I
O
N
9
R
E
C
O
M
M
E
N
D
E
D
S
E
R
V
I
C
E
P
A
R
T
S
S
T
O
C
K
SECTION 9
RECOMMENDED SERVICE PARTS
MODEL 25/33/40RTS
The following list will service fleets of machines (built to current production per date on the front cover) with
emergency repair parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service parts stock supplied. For further information, contact your JLG dealer or the
JLG Industries Parts Department.
JLG PART
NUMBER
3740077
9-2
QTY PER FLEET
DESCRIPTION
Relay (Deutz Engine Machines Only) (Figure 2-13)
1-4
5-9
10 OR MORE
1
1
1
3120692
SECTION 10 SPECIAL OPTIONS LIST
FIG & ITEM #
PART NUMBER
10—1
QTY.
SPECIAL OPTIONS LIST
Note: This list is to accommodate machines ordered
with special equipment. Options may not be applicable to all models. For more specific parts information
contact the JLG Parts Department.
Ref.
Ref.
REV.
0254242
0250914
0256425
Airline to Platform Installation - 1/2" (25RTS)
Ref.
Ref.
Ref.
0253877
0254090
Ref.
Ref.
Ref.
1
1683469
2901323
Arms Installation - 30 ft. Height Limit
Arms Installation - 30 ft. Height Limit
Note: See note in Section 5 regarding lift cylinders.
Lift Cylinder Assembly (Prior to S/N 23500 was p/n
1682917)
Lift Cylinder Assembly (S/N 23500 to Present)
Seal Kit - Lift Cylinder
S
E
C
T
I
O
N
1
1
10
0251798
Arm Stops Installation
Ref.
0254000
Auxiliary Lift Installation
Ref.
Cylinder Bellows Installation Options
Lift Cylinder (25RTS & 33RTS)
Steer Cylinders - 2WS
Steer Cylinders - 4WS
Ref.
Ref.
Ref.
Ref.
Counterweight Installation - 70 MPH Wind Speed/30
ft. Height Requirement (United Airline Specs)
Ref.
Use 1683469
0460068
0253787/1282031
0253790/1282031
0253815
1702788
0273257
0254226
2910157
0271911
0256487/1282593
0256488/1282593
0257919
0257918
3120692
DESCRIPTION
Decal Options
Decal - Biodegradable Oil Use
Decal - Hertz
Decals - United Airlines
Decal Kit - United Airlines
Decal - United Rentals
Decals - Warning Prop 65 (Diesel Machines)
(California Specs)
Decals - Warning Prop 65 (Gas Machines)
(California Specs)
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Engine Installation (Ford Engine Gas Machines)
(United Airline Specs)
Engine Installation (Ford Engine Dual Fuel
Machines) (United Airline Specs)
Ref.
S
P
E
C
I
A
L
O
P
T
I
O
N
S
Ref.
L
I
S
T
Ref.
0258916
Engine Cold Start Kit Installation (Deutz Engine
Machines)
Ref.
0250815
Engine Heater Installation (Ford Engine Machines)
Ref.
10-1
FIG & ITEM #
PART NUMBER
0254131
S
E
C
T
I
O
N
Ref.
Ref.
Ref.
1
1001111667
1001111684
Filter Kits:
Deutz F2L1011 Engine
Combined Filter Kit (Hydraulic/Air & Fuel/
Engine Oil)
Hydraulic/Air Filter
Fuel/Engine Oil Filter
Deutz F2L1011 Engine (Piston Pump)
Combined Filter Kit (Hydraulic/Air & Fuel/
Engine Oil)
Hydraulic/Air Filter
Fuel/Engine Oil Filter
2300014
2300027
2300016
2300021
Fluids
Mobil 424
Mobil 224H Bio
Mobil DTE 13M
Union Carbide Ucon HP5046 Fire Resistant
Ref.
A/R
A/R
A/R
A/R
0257763
Footswitch Installation (Japanese Spec)
Ref.
0253902
Fuel Filter Installation (Spin-On Type)
Ref.
0253901
Ground Control Box Installation (United Airlines
Specs)
Headlights/Taillights at Both Front and Rear of
Machine
Ref.
0259219
0259220
Hose Shield Installation (4WD/2WS)
Hose Shield Installation (4WD/4WS)
Ref.
Ref.
0254132
0254152
Hood Installation - Left Side (United Airline Specs)
Hood Installation - Right Side (United Airline Specs)
Ref.
Ref.
0253569
Oil Cooler Installation
Ref.
0257772
0270785
Overload Protection Installation (Japanese Spec)
Prior to S/N 83966
Ref.
Ref.
Ref.
Pipe Rack Installation(25RTS & 33RTS)
Pipe Rack Installation (40RTS)
Ref.
Ref.
0253826
Platform Bumpers Installation - Extendable Platform Machines
Ref.
0253878
Platform Console Box Assembly (United
Airlines Specs)
Ref.
1001111668
1001111686
1001111692
S
P
E
C
I
A
L
0253818/1282038
O
P
T
I
O
N
S
L
I
S
T
0256972
Not Available
10-2
QTY.
Fan Guard Installation (Ford Engine Machines)
1001111693
10
DESCRIPTION
REV.
1
1
Ref.
1
1
1
Ref.
A
E
3120692
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
0257380
Platform Door Return Spring Installation
Ref.
0254110
Platform Handrails with Inner Rails Installation
Ref.
0254112
Platform Proximity Switches Installation
Ref.
0253852
Platform Worklights with Automatic Retract Cords
Installation
Ref.
0257913
Platform Worklights with Four Worklights Installation
Ref.
0254925
Terminal Boots Installation
Ref.
2901813
Tie Strap Kit
Ref.
7002820
7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
Tools for Service
Arbor Set (For Installation of Bushings)
Crimper, Wire
Extractor, Pin - Universal
Extractor, Pin #16 Gauge
Extractor, Pin #12 Gauge
Installer, Cylinder Seal - 1"
Installer, Cylinder Seal - 1 1/2"
Installer, Cylinder Seal - 2"
Screwdriver, Magnetic
Screwdriver, Potentiometer
Stripper, Wire
Ref.
1
1
1
A/R
A/R
1
1
1
1
1
1
REV.
S
E
C
T
I
O
N
10
S
P
E
C
I
A
L
O
P
T
I
O
N
S
L
I
S
T
3120692
10-3
FIG & ITEM #
PART NUMBER
DESCRIPTION
QTY.
REV.
S
E
C
T
I
O
N
10
S
P
E
C
I
A
L
O
P
T
I
O
N
S
L
I
S
T
10-4
3120692
3120692
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
JLG Worldwide Locations
JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia
JLG Latino Americana Ltda.
Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil
+61 2 65 811111
+61 2 65 813058
+55 19 3295 1025
JLG Deutschland GmbH
Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45
+55 19 3295 0407
JLG Equipment Services Ltd.
Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783
JLG Industries (UK) Ltd
Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845
JLG France SAS
Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79
Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
(852) 2639 5797
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
+34 93 771 1762
www.jlg.com

Illustrated Parts Manual

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