stadco - Fabricating.com

STADCO
A
COMPANY
GENERAL OVERVIEW
INTRODUCTION
STADCO, established in 1941, has been at their facility in North Los Angeles since its
inception. The company has expanded several times, currently with 200,000 square feet
of temperature-controlled operations. STADCO is a privately owned, small business
located in a Federally designated HUB Zone.
INTRODUCTION
STADCO SPECIALIZES IN CLOSE-TOLERANCE MACHINING &
FABRICATION OF LOW-RATE PRODUCTION PARTS, TOOLING, AND
COMPLEX ASSEMBLIES UTILIZING ONE OF THE LARGEST ELECTRON
BEAM WELDING CHAMBERS IN THE WORLD
FACILITIES – LOS ANGELES, CALIFORNIA.
STADCO HAS APPROXIMATELY 200,000 sq. ft. (18580 m²)
OF TEMPERATURE CONTROLLED OFFICE & MANUFACTURING SPACE
IN LOS ANGELES.
INTRODUCTION
COMPANY INFORMATION

STADCO employees 125 people with approximately 35% indirect labor
and the balance direct labor.

STADCO has provided Tooling and/or Machined Parts / Assemblies to
virtually every Aerospace, Research, and High-Tech organization

STADCO utilizes the latest design, N/C programming, & manufacturing
programs available

STADCO has an extensive inventory of Capital Equipment providing
manufacturing flexibility and risk mitigation.
INTRODUCTION
COMPANY INFORMATION
STADCO’s culture of commitment for exceeding customer’s quality expectations is recognized by our
continuing certifications in ISO, AS, NADCAP, and the latest accreditations.

AS 9100 Rev C accredited

NADCAP accreditation and recently re-certified - 18 months

NADCAP Approved for Welding and NDT

Level III Technician on staff

Lean manufacturing – leadership driven

Available capacity

Significant investment in equipment, resources

STADCO is well positioned with experienced resources
INTRODUCTION
ISO 9001: 2000 / AS 9100C
NADCAP APPROVAL for WELDING TO AS7003
NADCAP APPROVAL for NONDESTRUCTIVE TESTING (NDT) TO AS7003
INTRODUCTION
ORGANIZATION & EQUIPMENT UPDATE – STADCO TODAY

ACQUIRED EQUIPMENT: - Large Flow Water Jet Cutting Machine 10’ x 20’
- Additional machine equipment on order – implementation 2013

UPGRADED VARIOUS MACHINES AND WELDING EQUIPMENT

SIGNIFICANT EXPERIENCE WITH COMPLEX AND DIVERSE MANUFACTURING:
- PRESIDENT / CEO – ERIC JENSEN
- VP OPERATIONS – BILL ASMUS
- VP PROGRAMS – BRET MATTA
- DIRECTOR OF SUPPLY CHAIN – JEFF AMES
- DIRECTOR OF QUALITY ASSURANCE – JON MARGRAVE
- DIRECTOR OF ENGINEERING – PHIL HAYES

ADDED RESOURCES IN Q.E., PRODUCTION CONTROL, & ENGINEERING

IMPLEMENTED EPICOR 9 ERP SYSTEM – UPGRADE (capacity planning)

FOCUSED ON LEAN / CONTINUOS IMPROVEMENT PLAN

PART OF GROUPAERO – LEVERAGING FINANCIAL STRENGTH & CAPACITY
INTRODUCTION
PAST & ON-GOING PROGRAMS / PROJECTS ( Partial List )
•ATK
– A350, B787
•Boeing
Commercial - 777, 767, 757, 737-400, 7E7, 787
•Bombardier
•Northrop
- C-series
Grumman - F-18 E/F, F-20, F/A-22 Raptor, F-35 JSF
•Lockheed-Martin
•Boeing
•GKN
Military - F/A-18E, F-22, UAV’s
– US / UK - H-60, GenX, A400M, A350
•Raytheon
•Sikorsky
•Bell
- X-33, F-22 Raptor, X-34, F-35 JSF
- XBR, Patriot, JLENS
- CH-53 D/E/K, S-92, Comanche
Helicopter – 525, 407, V-22
•General Atomics
•Goodrich/Rolls
- Various Applications
Royce - Trent 900 Engine, NSSN Submarine
INTRODUCTION
PAST & ON-GOING SPACE PROGRAMS / PROJECTS ( Partial List )
•SPACEX
•ATK
- Various Tooling and Structures
- Space Shuttle - RSRM, Tooling
Minuteman - Various parts and tools
ORION – Various parts & tools
•Boeing
- Delta IV - Bulkheads, Segment Rings, Adapters
Space Shuttle - Main Engine Component / Liners
Various Rocket Engine Applications
•Lockheed-Martin
- National Missile Defense - Aeroshells, Aft Skirts
Delta IV / Atlas / Titan - Payload Adapters,
Ring Assys, Aft Skirts, Separation Band Clamps
ORION - Various parts & tools
•NASA
•JPL
- Space Station - Berthing Plate, Mobile Transport
- Various machined parts, Assemblies
CAPABILITIES
MACHINED PARTS & FABRICATIONS
CAPABILITIES
PRODUCTION PARTS
HELICOPTER
TRANSMISSION
HOUSINGS
CAPABILITIES
PRODUCTION PARTS
LARGE TITANIUM FLIGHT CRITICAL EB WELDMENT
& MACHINED ASSEMBLY – THE WINGS OF AN
AIRCRAFT MATE TO THIS STRUCTURE
CAPABILITIES
PRODUCTION PARTS
TITANIUM REAR ENGINE FAN CASE UTILIZING
ELECTRON BEAM WELDING, MACHINING & FABRICATION
CAPABILITIES
Missile & Space Components
ALPHA MAGNETIC SPECTROMETER (AMS-2)
( Complete Machining & Assembly )
CAPABILITIES
Missile & Space Components
ORION LAS NOZZLE ASSEMBLY
STADCO WAS CONTRACTED TO BUILD INITIAL DEVELOPMENT NOZZLES
MANUFACTURED FROM 4340SS BECAUSE TITANIUM MATERIAL HAD LONG
LEADTIME. NO ONE HAD EVER ELECTRON BEAM WELDED THIS MATERIAL
IN THE THICKNESS NEEDED. STADCO SUCCESFULLY PROVIDED INITIAL
TEST PIECES – INITIAL TEST FIRING ON RIGHT
CAPABILITIES
Missile & Space Components
PAYLOAD ADAPTOR
SPACE SHUTTLE MAIN ENGINE
LINER ( SSME )
CAPABILITIES
Missile & Space Components
PAYLOAD ADAPTOR RING
MISCELLANEOUS RINGS up to 25 ft. in
DIAMETER
CAPABILITIES
Missile & Space Components
REUSABLE SOLID ROCKET MOTOR
(RSRM) For SPACE SHUTTLE
NASA MOBILE SPACE TRANSPORTER
CAPABILITIES
Missile & Space Components
MANDRELS for SOLID ROCKET
PROPELLANT CASES
CAPABILITIES
Missile & Space Components
CREW LAUNCH DEVELOPMENT
CAPSULE
CAPABILITIES
COMPOSITE MACHINING
STADCO PROVIDES MACHINING OF COMPOSITE MATERIALS
TO THOSE CUSTOMERS REQUIRING “RISK MITIGATION” IN
SUPPORT OF PRODUCTION OR TO THOSE WHOSE MACHINES
ARE NOT OF A SUFFICIENT SIZE TO COMPLETE THEIR PART
MANUFACTURING
CAPABILITIES
VACUUM CHAMBERS & PRESSURE VESSELS
VACUUM-TIGHT
PRESSURE VESSELS
CAPABILITIES
COMPLEX “ONE-OFF” COMPONENTS & FABRICATIONS
EXAMPLES OF UNIQUE MANUFACTURING
CAPABILITIES AT STADCO. BELOW & TOP RIGHT
ARE HIGH ENERGY RESEARCH PROJECTS
REQUIRING HIGH VACUUM INTEGRITY.
BELOW RIGHT ARE LARGE RADAR PANELS
MACHINED AT STADCO FOR GROUND-BASED
RADAR (GBR) INSTALLATION
CAPABILITIES
ASSEMBLIES
CAPABILITIES
ELECTRON BEAM WELDING CHAMBER
362”(9.2m) x 108”(2.7m) x 132”(3.3m)
CAPABILITIES
ELECTRON BEAM WELDING
THE LARGE ALUMINUM EB WELDED PLATE BELOW (318”L X 50”W X 12”D)
WAS NOT AVAILABLE IN REQUIRED FINISHED SIZE THEREFORE STADCO EB WELDED
TWO PLATES EACH WEIGHING APPROXIMATELY 10,000 lbs.
THIS CAPABILITY PROVIDES CREATIVE SOLUTIONS TO COMPLEX DESIGNS
CAPABILITIES
ELECTRON BEAM WELDING
This piece of equipment provides designers with the flexibility to
join several pieces of metal into a single monolithic structure with
considerable strength and precise tolerances. The joining of
components by the Electron Beam welding process eliminates
fasteners, saves significant structural weight, speeds assembly
time, and reduces costs.
THE PART ON THE RIGHT INITIALLY WAS
CONCEIVED AS A MECHANICAL ASSEMBLY
REQUIRING NUMEROUS FASTENERS &
OVERLAPPING JOINTS WHICH ADDED WEIGHT
AND ASSEMBLY TIME. STADCO PROVIDED AN
EB WELDED SOLUTION WHICH DRASTICALLY
REDUCED THE WEIGHT OF THE FINISHED PART
& ALSO REDUCED THE COST.
CAPABILITIES
ELECTRON BEAM WELDING
AS MENTIONED PREVIOUSLY THIS
FLIGHT CRITICAL COMPONENT IS MACHINED
FROM THREE TITANIUM BILLETS & ELECTRON
BEAM WELDED AS A FINISHED ASSEMBLY
CAPABILITIES
ELECTRON BEAM WELDING
EVOLUTION OF DEEP-SEA
SUBMERSIBLE. THIS
TITANIUM SHPERE IS
OVER 3” IN THICKNESS &
IS RATED TO DEPTHS GREATER
THAN 20,000 FT. STADCO WAS
RESPONSIBLE FOR THE
COMPLETE MACHINING &
EB WELDING OF THIS HULL
CAPABILITIES
ELECTRON BEAM WELDING
TITANIUM REAR ENGINE FAN CASE MACHINED
FROM FORGINGS, EB WELDED, & ASSEMBLED.
CAPABILITIES
ELECTRON BEAM WELDING
BELOW - TRENT 800 ENGINE STADCO EB
WELDED TOP HOUSING TO THE LOWER
HOUSING
ABOVE - MILITARY ENGINE DUCT (Ti 6AL-4V) – STADCO
ELECTRON BEAM WELDS TWO HALF SHELLS & FLANGES
THEN FINAL MACHINES ALL FINISH DETAILS AFTER CHEMMILL OPERATION
CAPABILITIES
NADCAP ACCREDITED SUPPORT FUNCTIONS
STADCO recognizes the importance of accredited services to support
customer expectations, therefore we are constantly renewing certifications
such as NADCAP, ISO, and AS classifications to insure STADCO complies
with the latest standards. All Welding, X-ray, and Dye Penetrant processes
are NADCAP approved.
X-RAY BOOTH
392”x152”x168”
CAPABILITIES
TOOLING
CAPABILITIES
TOOLING
BELOW VERTICAL TAIL MOLD FOR B-787
ABOVE LONG STRINGER MOLD
CAPABILITIES
TOOLING
PICTURES BELOW ARE ADVANCED HEAVY LIFT
HELICOPTER MOLDS
CAPABILITIES
TOOLING
WING SPAR MOLDS UTILIZING INVAR
MATERIAL FOR THE MOLDS WITH
STEEL CARTS TO SAVE COSTS
CAPABILITIES
TOOLING – ELECTRON BEAM WELDED INVAR TOOL
STADCO WAS CONTRACTED FOR A
DEVELOPMENT PROJECT TO ELECTRON
BEAM WELD AN INVAR TOOL
IN PLACE OF THE CONVENTIONAL BUMP FORMING & TIG WELDING
TWO BILLETS OF INVAR WERE MACHINED & A SINGLE EB WELD
JOINT WAS PERFORMED
CAPABILITIES
TOOLING – EB WELDED TOOL
AT THE CONCLUSION OF THIS DEVELOPMENT
EFFORT PRODUCTION TOOLS WERE ORDERED
CAPABILITIES
TOOLING
AILERON TOOL STRING
CAPABILITIES
TOOLING
VARIOUS BOND & LAYUP
MOLDS
CAPABILITIES
TOOLING
MATCH SET OF MOLDS BELOW ARE USED IN THE
“CAPRI” MOLDING PROCESS. MOLD ON THE RIGHT
IS A VERY COMPLEX RESIN TRANSFER MOLD (RTM)
CAPABILITIES
TOOLING
TRIM TOOLS
CAPABILITIES
TOOLING
ASSEMBLY FIXTURES
COMPANY INFORMATION
EQUIPMENT LIST
In addition to its diverse inventory of CNC machines STADCO has custom-designed support
equipment, including CNC rotary tables, sine plates, high-speed milling & drilling heads, knees,
extension heads, and other set-up equipment to assure speed, efficiency, and cost
effectiveness.
Five (5) 5-Axis Milling Gantries
UP to X=492”(12.5m), Y=157”(4.0m), Z=72”(1.8m)
Thirteen (13) Horizontal Boring Mills
(3 5-axis & 10 3-4 axis)
X=144”(3.65m), Y=120”(3.0m), Z=72”(1.8m)
Two (2) 5-Axis Vertical Contouring Mills
X=120”(3.0m), Y=30”(.76m), Z=24”(.61m)
Horizontal Floor Mill
X=730”(18.5m), Y=156”(3.96m), Z=120”(3.0m)
One (1) Vertical Floor Mill
X=198”(5.03m), Y=72”(1.8m), Z=30”(.76m)
Seven (7) Vertical Turret Lathes
(Up to 300 inches [7.62m] turning diameter)
CNC Rotary Tables
(Up to 120 inches [3.0m] in diameter)
Variable Sine Plates
(Locating Surfaces up to 94”x94”)
Large Inventory of Knees
(Up to 190 inches [4.8m] tall)
Twenty-five (25) Overhead Cranes
(Lifting capacity over 50 tons)
5-AXIS VERTICAL GANTRY MILL (ONE OF FIVE)
X=492”(12.5m), Y=157”(4.0m), Z=59”(1.5m)
COMPANY INFORMATION
5-AXIS VERTICAL GANTRY MILL
X=254”(6.45m), Y=157”(4.0m), Z=59”(1.5m)
5-AXIS VERTICAL BRIDGE MILL
X=139”(3.5m), Y=98”(2.49m), Z=49”(1.24m)
5-AXIS VERTICAL GANTRY MILL
X=244”(6.2m), Y=100”(2.5m), z=72”(1.8m)
5-AXIS VERTICAL GANTRY MILL (ONE OF FIVE)
X=492”(12.5m),
5-AXIS
VERTICALY=157”(4.0m),
GANTRY MILLZ=59”(1.5m)
X=140”(3.5m), Y=100”(2.5m), Z=52”(1.3m)
COMPANY INFORMATION
TosHulin POWERTURN 3500 CNC DOUBLE RAM VTL
(3) LUCAS 5-AXIS HORIZONTAL BORING MILLS
(7) VERTICAL TURRET LATHES
(UP TO 25ft (7.62m) TURNING DIAMETER)
5-AXIS VERTICAL GANTRY MILL (ONE OF FIVE)
X=492”(12.5m), Y=157”(4.0m), Z=59”(1.5m)
HORIZONTAL FLOOR MILL (X=730”, Y=156”, Z=120”)
Companies in GroupAero Portfolio
STADCO – Machined Parts, Fabrications, & Tooling
NC Dynamics – High Volume Production Machining
Valley Tool – Small Machined Parts & Sheet Metal
Details & Assemblies
GroupAero Seattle – Machined Parts
Survirn Engineering LTD. – Tooling
GroupAero Mexico – Weldments & Fabrications
EXPERTISE
RECOGNIZED WORLD-WIDE
STADCO
107 S. Avenue 20
LOS ANGELES, CA 90031
323-227-8888
INQUIRIES: [email protected]
WWW.STADCO.COM