Rajay Owners Manual

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iL?-320
L’
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E~.K,INE
i
---_-
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-.- _ .._---
_..___--..
:*
,
OIL
PRESiURE
LU0!?iC/YhlT
15 REGULATED
TO
REDUCTtON
VALVE
TLIRBUCHARCCR
TO 40-50
PSI
’
.
.-.’-,!I)/
TUR5ffCHARGER
- LUBE
SCAVE
t
PUMP
RETURN
OIL
LjNE
L
:
.!I* _;’
.
.
I
0
.
ko
N
0
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N”
i
0
0
f-1
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XII
.
Turbocharger
Scavenge
System
*
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Iten
110.
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,_.,
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:‘::
..’
:
-.
.a,Part
,-.
i.:‘.
:I
Fart
Numbor
2
Tee
1
Ho30 Assy (RH Eng.) ..
1
Hose Assy (LH Eng.)
.
;.': ..::..IAN822-6-6D
,. ,I,:..._ \
4 : : : ');..,;,y RJ 1045-l
(LH Eng.
2
Elbow
1
Scovongo
5,.
1691-c
4
Gasket (Lye)
6
RJ 06l.L
2
7
iemi-&&
2
Nipple
8 :' .Y
62400&-0170
2
Hoso Asog
cj
AN823-6D
2
Elbow
2
Bushing
2
Elbow
2
Elbow
2
Nipple
.” ., ‘62Qoo-G-0240
2A : ,:
B
.,.-.:.:
6&000-6-0270
3
1,
Nam?
‘:
".
10
._ i
.;.,.I” AN92-5D
.:
u
:
12
,
:, uIi2215-4
._,- ,' '.': hT822-4-4
Jasy
'.
.'
1
i-. ,\iC,! <
Pump
-'. '
';:
_
(
),
;Ji. ,: '
Scavongo F,Ump
‘,
,
I
;
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,--. Sk
,’:.. ,. ..
A.
/.’
-..
/ ,.
: 9.: _,
h
-
Y
P
/
I
TURBO 'IVlN COMANCKE
Engine Air
Item No.
1
R3 0617-3
RJ 0617-5
:
4
l-U 0621-q
AN4?OU+-5
2
7
8
9
AN960-4L
RJ 0606
AN960-6L
LIZZD62-P8x2
AE7371W82
QS2OOM36H
10
RJ 9503-78-19
11
AN'737TW91
12
QS2OOM ,!&I
RJ 0632
NAS183-4-a
13
14
15
16
17
18
:9
20
21
22
23
z
25
26
27
I,
Part Number
*lD~5/1&3D~3/8
505
AN%&416
AN 310-L
RJ 9502-20-22-66
AN3-L4
AN960-10
AN737TUlO7
QS200M 56K
AN366F-1032
AN42&3-4
RJ= 0621-3
RJ 0621-5
RJ 0621-7
Inlet
No. Req.
Per A/C
2
2
502
50
162
16
4
4
2
t
2
a
a
8
2f
a.
2.
4
t
i
a
2.
2
2
System
Part
Name
scoop
Plate
Sealing Strip
Rivet
Washer
Comp. Dischg.
Waeher
Screw
Clamp
Alt. Clamp
Flex Duct
Clamp
Alt. Clamp
Flex Duct
Stud
Spacer
Grommet
Washer
Nut
Flex Duct.
331t
Washer
Clamp
Alt. Clamp
Nutplate
Rivet
Sealing Strip
Sealing Strip
Sesling Strip
Box
243~3~.
f-
h
.:
/
Ia-
t)
I
I
‘. I
/
I
PC
a
3
...
:
_
r
-
0
/
TUB0
,_
Engine
Item
.
.(I)
'
0
3
Ho.
'I-vriN COMANCHE
Air
Inlet
No. Re Id
PeT A3 C
Part Kumber
Filter
Aesy
Part
rrame
2
RJ 0605-21
2
Can Assy
3
RJQ605-27
2
Seal
4
+-20
6-
wing Nut
5
~h960-416
6
Washer
6
RJ 0605-33
2
Cap
7
xN7LA5
6
Bolt
8
RJ 0645-51
6
Rai Assy
9
AN936&16
6
Washer
10
AN970-4
6
Washer
11
2OlL+85
2
Filter
12
Fuo607
13
RJ 9504-28-l
14
-2
5
ElklOW
2
Flex-Duct
JJ3-4-A
8
Bolt
15
A-x970-3
.
8
Washer
16
A.N365-1032
8
Nut
17
m
0522
2
Gasket
78
RJ 0628
2
Asbestos
19
WUD-128
QS2OOM 5 6H
4 .
Cl&!Ilp
Alt. CbDp
4
"
Strip
.
--
-
‘u
TUf330 T!'ilN
AIR
ALTERNATE
No.
No.
ITEM
0
PART
NUMBER
COMANCHE
INLET
VALVE
ASSY
kQ'D
A/C
PER
PART
NAME
1
iJ'22D62P4x2
12
SCREW
2
RJ 0605-81
2
FRAME
L
AN526-6R5
4
SCREW
5
f7J 0605-7
2
BRACKET
6
AN960-6
4
WASHER
7
AN365-632
4
NUT
8
PJ 0605-11
2
ARM ASSY
9
RJ 0605-41
2
AFW ASSY
10
PJ 0605-61
2
f%D
Assy
11
59-012-062-0312
4
PiILL
PIN
12
FIJ 0605-111
2
14
kS20392-2-49
2
PIN
15
AN381-2-76
4
COTTER
'.
ASSY
.
ASSY
VALVE
PIN
16
0
5
SPRING
17
CSR51029
18
PJ
19
70371-03
PIN
20
70371132
Qu~HING
21
AN31 O-3
NUT
22
AN960-10
i:’ A SHE R
0605-55
RUBBER
PAD
(EXISTING)
(EXISTING)
(EXISTING)
\
\
/
-
TURBO 'IfYIN COMANCHE
Engfxie-Exhhst.Syetem
.Itxnl
I)
7
hT0.
Part
Number
No. R 'd
Per A C
9
Part
Name
Exhaust Stack
1
23850-10
2
RJ 0602-41
Exhaust Stack
3
RJ 0602-51.
Faust
4
RJ 060241
Exhaust Stack
65321
Gasket
Stack
(Piper)
\
8
TURBO TWIN CCMANCHX
Turbocharger
Item
No.
Part
Exhaust System
No. Reo'd
Per A)C
Number
Part
1lame
q
1
RJ 0603-11
1
Waste Gate Body
0
2
RJ 0050
1
htterfly
cl
3
RJ 0057
1
Shaft
cl
4
R.J O-055
1
Plug
a.
5
RJ 0053
1
Ring
c
6
3l-LO62-0562
1
Roll
8
RJ
2
Control
0048-l
5
Pin
13
RJ 0115
2
Gasket
14
RJ 0114
2
Gasket
15
U4204SS-3691d
4.
Alt.
.4
6121E31369Z
Am
Clamp
"
Clamp
16
RJ 0604
17
H-170
18
RJ 4120-11
2
Waste Gate Spring
FLT 0603-q
1
Stiffener
q *19
2A/R
1)
*
9
I
For RJ 0603-501
Assy only.
T/C Exhaust
Stack
Heat - Rem Paint
-.
-.
.-.
I--
.;-
-
__-
--.-
'TURBO TWIN COb!!NCHE
Turbocharger
No.
Itern NO.
a
Number
R
9 ‘d
Per A C
&rt
Name
RJ
0325
2
?kboch.arger
1
RJ
0612-21
2
Bracket
2
2
Bolt
3
AN5-13s
~960-516
4
_I)
part
Mount System
Washer
10
4
Nut
2
Bracket
2
Bolt
2
Zee Bracket
AN960-10
4
Washer
10
A.X363-1032
4
Nut
11
RJ 0612-11
2
Bracket
AN3-4A
4
Bolt
72
13
AN&-ll~'-
2
Bolt
A~960-476
8
Washer
14
15
AN363428
2
Nut
16
ANGLO-416L
4
Washer
AN?36AL16
2
Washer
17
RJ 0326-2
2
Alt.
TurbochCger
18
RJ
0326
2
Alt.
Turbocharger
19
J
AN363-5u,
6
W
7
AN+la
8
RJ
9
0612-41
0612-31
0 -.
\
_ _..
,_‘Aa
.-it; \
,i
\
-’
.P.
.:-..__.
43\
--. -__._.
”
I
.-
TURBO TVTN COMANCHE
Turbocharger
Tten
No.
1
3”
4
:,
__e
7
8
9
2
2
RAT0609
u3-u
1
4
RJ 0620
ANY+7032
MT340
MT84O&D
4
2
2
RJ 0610-7
70371-03
70371-02
iw310-3
A.N381-2-16
A8?44-632-245
RJ 2015-3
RJ 1008-71
RJ 0610-3
RJ 0610-1
AN34
RJ 0133
2.L
25
26
**27
M28
e
345-b
3V702L1059-140-144
RJ 1008-l
AN960-10
15
16
17
18
19
20
*21
22
23
31
855Sl-R-9-D
lf330
5154-036-803
RJ 0610-13
32
AN526-10RS
**a
**30
22105-03
AN816-2D
;z
35
36
37
AN931-5-9
RJ 0630-l
5Pe
02
*
i>*
13
No. Re Id
Per A7 C
Nunber
RJ 0131
RJ 2015-7
8200-J-2
RJ 0610-5
755SS-3
RJ 0610-q
**10
11
12
13
14
/'
Part
Control
Used only
with
1
1
1
1
1
1
2
4
8.
7
2
2
4
4
4
1
1
1
1
2
1
2
2
2
1
4
2
-_
1
;
1
1
System
Part
Control Asq
Alt. Control
Placard - T/C Control
T/C Control
Panel
Bolt
Fuel Flow Gauge
Nut
Grommet Holder
Grommet
Placard - Wide Open Throttle
Breaker
Placard - Circuit
Connector
Placard - Boost Punp
Clamp
Placard - Fuel Cap
Washer
Placard - RPM
Pin
Bushing
Nut
Cotter Pin
Instl.
Clip
Placard - 25,000 Feet
Placard - Oxygen
Placard - Descent
Placard - T/C Operation
Bolt
Placard - T/C Oil Warning
Light Assy
Bulb - 12 Volt
Alt. Light Assy
Placard - Speed Limit.
Screw
Gasket
Nipple
Grommet
Alt. Fuel Flow Gauge
Alt. Fuel Pressure Gauge
ASSY
Item #5 or k'37.
Optional
with Spin-On oil Filter
Not req'd with AC Full Flow Oil
Name
System.
Filter
System.
NS4-T
--
^--^-
L
FULL
/
--.
T’I
F-ILL f R CAP
7
i--i
FUEL FLOh’/-m~
LINE (ME)
u
FIG -TO
‘---FLAP
CIRCUl?(EX/STlNG)
SOLENOID
&WAKER
TURBO 'IYIN COMANCHE
Control
Item
Name
2
Prop.
2
RJ 0616
2
Mjx-twe
3
RJ 0613
2
Throttle
GOP. Control
Control
12
Screw (Edsting)
5
AN960-8
12
Washer (Existing)
6
m363-832
12
Nut (Ejdsting)
7
1821942
6
Clamp (Edsting)
8
759s-7
2
ChJ.Up
9
AN526ARlO
2
Screu
AN960-8
2
Washer
11
AN365-832
2
Nut
12
RJ 0611-5
2
Tube
*13
RJ 0611-21
2
Prop.
*14
.RJ 0611-15
2
Tube
-
are used a
when the A/C is
equipped
Bracket
Bracket
Control
AN515-8B9
’
k- These parts
15
Part
RJ 0611-11
10
;’
No. Req'd
Per A/C
1
4
a
Part Number
No.
Brackets
Bracket
Gov. Control
Smith AC oil
Bracket
filters.
a/ -0
I
,I ./ 11
12
TURBO 'IYIN COWNCHE
Turbocharger
Item
Part
No.
Number
AN823-4D
624000-4-0260
lllF417-4S-0260
624COO-6-0290
lllF417-6S-0290
1
2
3
321444-74
NAs43-3-48
4-4GTX-D
RJ 0190
559-A-2MP-27
AN742-1%
AN526-lOR20
AN%&10
AN914-2D
A10-75
AN912-1D
AN911-2D
AN917-2D
7
8
1C
I)
11
12
73
14
15
16
17
18
.
19
20
21
22
.23
2L.
uoo5-21,
m822-4-4D
6L!+CCO-4-0224
lllF417-4S-022L
AN823-6D
AN8234
NASL85-4-61
AN823-6D
SAE Type E-7
w-4
45004
AN822-6D
AN&!+4D
AN912-5D
AN816-6-2D
MS27226-6 '
AN816-6D
25
*
26
27
*28
*29
“30
Lubrication
No. Reo’d
Per AIC
2
2
2
2
2
z
2
2
2
4
4
4
2
4
2
2
2
2
2
2
2
2
2
2
2
4
L"
2
2
2
2
2
2
System
Part &lne
Elbow
Hose Assy
Alt. Hose Assy
Hose Assy
Alt. Hose Assy
Filter
Spacer
Connector
Alt. Connector
Check Valve
Clamp
Screw
Washer
Elbou
RivTmt
Bushing
Nipple
Tee
Pressure Switch
Elbow
Hose Assy
Alt. Hose Xssy
Elbow
Elbow
Hose (Existing)
RboLf
Clamp (Existing)
Alt. Clamp
Alt. Clamp
ELbow
Elbow
Bushing
Nipple
Hose End (45O)
Nipple
l
St
17
These parts are used &
For Alternate
Oil Supply
vhen the A/C is equipped tith AC oil
System see Spin-On Oil Filter
System.
filters.
2
24
/
3
/
TUFtBO TUCIN CCMAN'XE
Dual
i
Drive
Pad Assy
Re Id
Per A3C
NO.
Item
Part
No.
1
Number
1
1
2
1
1
1
1
M-861
B107
=W3
5000-112
RJ 0030
213
0
8
?
10
11
13
14
15
3
17
18
19
20
21
22
I,'.
I)
1
1
RJ 0039-101
RJ 0031
RJ 0029
1
1
Assy, 2 hq'd
per A/C
5101-87
1
;
1
8
8
2
2
2
4
L
2
2
2
2
2
2
2
2
L
2
2
2
2
LL22BO66J16x2
AN%&616
65098
6Oc96
751833
AN822-4-4
AN822-5-4
;‘o
68315
72053
31
*32
*33
"34
35
36
n*37
S500 Type FCC-l
AN912-91)
RJ*0572-11
AN932-3D
RJ 0118
AN913-2D
5 Used on Alt.
**
These parts
0039-104
::
13
4
RJ 0614-11
23
;L(,
25
26
27
28
**RJ
_(
Special
RJ 0260
RJ OlCO
RJ 0251
-L.E?.2UO58J16x2
RJ 0116
LL22U058J12x2
RJ'OC40
AN960-416
AN365-428
RG-15980-Pl
RJ 0615
12
Name
623~ Case - Fwd Section
Gear Case - Aft section
Gear Case - Aft Section
Pin
Bearing
Bearing
Seal
snap Ring
Shaft
1
R&T 0032-2
RJ 0033-2
RJ 0033-'(~peC~)
7-0816-l
**
Part
Key
Gear
Gear
S-P Ring
Stud
Stud
Washer
Screw
Gasket
Screw
<ear
Shaft
Washer
Nut
Fuel Pump
Spacer
Fuel Pump Shroud
Cap Screw
Washer
Cover Plate
Gasket
Gasket - Prop. Gov.
Elbou (Ejdsting)
Elbow (E&ting)
Gasket
Gasket
Alt. Fuel Pump
Bushing
Fuel Punp Shroud
Plug
Casket
Plug
Fuel Pump only.
are used onlv
when the A/C is equipped
with
AC oil
filters.
,
tf??
I
v
FIG. X
,;I;
TURBO TWIN COMANCHE
Pressure
Item
Part
No.
Number
EL7 1034-41
1
RJ 1031
~~960-516L
0
I’
No. Re 'd
Fer A3 C
8
16
System
Pari; Name
Shroud
Crome t
8
Washer
8
Hose
2
RJ
3
RJ 0625-l
2
Manifold
4
hN7L2-SC
8
c1aap
5
RJ 0625-2
2
%.nifold
6
hN804-3D
2
Tee
7
AN526-6%
6
Screw
8
AN322-3D
2
Elbow
9
AN6nO-3-79
2
Hose Assy
10
.AN822-2IJ
2
Elbow
11
AN6270-2-24
2
Hose Assy
12
RJ 0631
2
Boost Ref. Tea
13
AN6270-2-17
2
Hose Assy
P-200-61-m
7
Bulkhead Union
14
e
1630
Reference
z-
‘-
15’
G-4-T
16
AN960-6L
6
Washer
17
AN365-632
6
Nut
18
AN924-3D
2
r:ut
19
SAE Type ii-7
m-4
65004
Aasy
'lLbe
15
16
16
16
Asgy
Clamp
Alt. Clamp
‘41t. Clamp
20
AN93616
2
Was her
21
~340-6
2
Nut
22
AN960-616
L
Masher
.e
. -4.
/
7
\
TO FUEL
(SEE -Et-)
EXISTIt&,
CLAMPS
&.. FASTENERS
r
\
FLOW
GAG
I z n,... T-. ,.: . -n!;
:.:-I.:
,” . :.‘.... .,
.A rr 7 .- - --A’>
'I'iiO
'ME
COYANCHE
Nacelle
Item No.
Part
No. FLeaId
Per AIC
Ehmber
2
54c
18
AN960-6L
4
4
FL3 0619-5
RJ 0619-9
a
:
..
e
2.3
Parts
Part
Name
Grommet
Washer
Louver
Alt. Louver
80
Rivet
RJ 0618-3
2
Patch
6
AN5264R8
1e
7
RJ 0618-5
2
Bracket
8
AN526433
2
Screw
9
AN~604L
2
Washer
10
ANJ65-832
11
62Looo-3-0180
1.1 lF417-3S-0180
12
'AN365-1032
8
Nut
13
AN526-lOR8
6
Screu
14
AN960-10
6
'rlasher
15
8529245
2
Oil
16
NAS451-18
2
Button
17
AN52643R6
6
Screu
18
AN365-632
18
19
+-2Ox3/4.RH
21
AN9004
4
AN426AD3-4
5
Screw
Nut
H/S
Hose
Alt.
Ass-y
Hose Ass-y
Cooler
Plug
Nut
2
Plug
2
Cash
(Prop.
Rasher
Governor)
\\
FIG
-x-n-
I\
TURBO TWX
Spin-On
Itern
Part
No.
Oil
Filter
No. *Rq ‘d
Per A/C
Number
3
Systen
Psi-t
Name
1
AN8234
2
Elbou
2
62!+000-4-02Z
11 lF417-LwS-02Z
2
2
Hose
Alt.
,!+-,!+-DTY-B
2
Elbou
2
Check
2
011 Filter
Adapter
RI- 0167
2
Gil
Elerrent
'dL'D-128
QS2COM 568
2
2
Blk.
MLOW-2L
2
Pressure
AN913-;D
2
Plug
AN3-7A
4
Bolt
10
AN970-3
8
Washer
11
Nfi43-3-U
L
Spacer
12
AN365-1032
4
Nut
17/
I3.J 0634-3
2
Stiffener
14
ANL70PDG-4
8
Iii-ret
15
ANL+70JD4-6
10
Rivet
16
hN822-L-4D
2
Elbov
17
624000-G-0360
lllFL17-4s-0360
2
2
Hose
Alt.
AN8234
2
ElbOU
B-4C2-25
n~q-2lv-2r
RJ 0188
9
18
0
25
COMANCHZ
Used
in
lieu
2j
of
Pressure
Switch.
Assy
Hose
Assy
Valve
Filter
Assy
Clamp
Clamp
Xssy
Hose
Switch
Assy
(Cptional)
I
I
TO
TURBO
.7