PT-56DLX75 PT-61DLX75
Transcription
PT-56DLX75 PT-61DLX75
ORDER NO. MKE0508855C1 Multi Media Display PT-56DLX75 PT-61DLX75 © 2005 Panasonic Shikoku Electronics Co., Ltd. All rights reserved. Unauthorized copying and distribution is a violation of law. PT-56DLX75 / PT-61DLX75 CONTENTS Page 1 SAFETY PRECAUTIONS Page 3 10.2. INTERCONNECTION SCHEMATIC DIAGRAM 1.1. GENERAL GUIDELINES 3 10.3. FRONT JACK (CIRCUIT BOARD FJ) SCHEMATIC 1.2. LEAKAGE CURRENT COLD CHECK 3 1.3. LEAKAGE CURRENT HOT CHECK 3 10.4. OPERATION SCHEMATIC DIAGRAMS 78 1.4. UV-PRECAUTION 3 10.5. VOLTAGE CHART 79 1.5. TEMPERATURE DETECTION FOR THE LAMP UNIT 3 DIAGRAM 11 CIRCUIT BOARD LAYOUT 2 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO 4 ELECTROSTATICALLY SENSITIVE (ES) DEVICES 3 ABOUT LEAD FREE SOLDER (PbF) 5 4 SERVICE NOTES 6 76 77 81 11.1. FRONT JACK (CIRCUIT BOARD FJ) C.B.A. 81 11.2. OPERATION C.B.A. 82 12 EXPLODED VIEWS 83 12.1. MAIN PARTS SECTION 83 18 12.2. FRONT AND BASE SECTION 85 5.1. CABINET SECTION 18 12.3. DISPLAY SECTION 86 5.2. OPTICAL BLOCK SECTION 5 DISASSEMBLY/ASSEMBLY PROCEDURES 38 12.4. SCREEN SECTION 88 6 ADJUSTMENT PROCEDURES 1 42 12.5. OPTICAL BLOCK SECTION 90 7 ADJUSTMENT PROCEDURES 2 45 12.6. TV UNIT SECTION 91 8 TROUBLESHOOTING HINTS 50 12.7. PACKING PARTS AND ACCESSORIES SECTION 92 8.1. TROUBLESHOOTING HINTS FOR BLOCK LEVEL REPAIR 9 BLOCK DIAGRAMS 10 SCHEMATIC DIAGRAMS 13 REPLACEMENT PARTS LIST 50 13.1. REPLACEMENT NOTES 93 63 13.2. MECHANICAL REPLACEMENT PARTS LIST 94 75 13.3. OPTIONAL ACCESSORY REPLACEMENT PARTS LIST 95 10.1. SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES 93 13.4. ELECTRICAL REPLACEMENT PARTS LIST 75 2 95 PT-56DLX75 / PT-61DLX75 and the receiver should be repaired and rechecked before it is returned to the customer. 1 SAFETY PRECAUTIONS 1.1. GENERAL GUIDELINES 1. For continued safety, no modification of any circuit should be attempted. 2. Disconnect AC Plug before disassembling this unit. 3. It is advisable to use an isolation transformer in the AC supply before servicing. 4. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 5. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers, shield, and isolation R-C combinations etc. are properly installed. Figure 1 6. After servicing, be sure to restore the wires, leads, insulation barriers, shields, etc. 1.4. 7. After servicing, make the leakage current checks to prevent the customer from being exposed to shock hazards. UV-PRECAUTION 1. Be sure to disconnect the AC Plug when replacing the lamp. Caution: 2. Since the lamp reaches a very high temperature during its operation, wait until it has completely cooled off when replacing the Lamp Unit. Use a separate Isolation Transformer for this unit when servicing. 3. The lamp emits small amounts of UV-Radiation. 1.2. Avoid direct-eye contact by covering the Lamp and wearing the UV protective glasses. LEAKAGE CURRENT COLD CHECK 4. The high pressure lamp involves a risk of explosion. 1. Unplug the AC cord and connect a jumper between the two prongs on the plug. 2. For physically operated power switches, turn power on. Otherwise skip step 2. 3. Measure the resistance value, with an ohmmeter, between the jumpered AC plug and each exposed metallic cabinet part on the receiver, such as screwheads, connectors, etc. When the exposed metallic part has a return path to the chassis, the reading should be between 1 MΩ and 12 MΩ. When the exposed metal does not have a return path to the chassis, the reading must be infinity. 1.3. Figure 2 LEAKAGE CURRENT HOT CHECK 1. Plug the AC cord directly into the AC outlet. Do not use an isolation transformer for this check. 2. Connect "A" to exposed metallic part on the set. And connect "B" to a good earth ground, as shown in Figure 1. 3. Use an AC voltmeter, with 1 kΩ/V or more sensitivity, to measure the potential across the resistor. 1.5. 4. Check each exposed metallic part, and measure the voltage at each point. TEMPERATURE DETECTION FOR THE LAMP UNIT 5. Reverse the AC plug in the AC outlet and repeat each of the above measurements. This projector has bimetal (Thermostat) contacting the lamp unit to protect the lamp. If the temperature of the lamp exceeds 120 °C, the bimetal will operate to turn off the power. 6. The potential at any point should not exceed 0.25 V RMS. The installed position of the bimetal is shown in the illustration. A leakage current tester (Simpson Model 228 equivalent) may be used to make the hot checks. Leakage current must not exceed 1/2 mA. In case a measurement is outside of the limits specified, there is a possibility of shock hazard, To recover the bimetal from its off state, press the protrusion of the bimetal unit until hear click. 3 PT-56DLX75 / PT-61DLX75 2 PREVENTION OF ELECTROSTATIC DISCHARGE (ESD) TO ELECTROSTATICALLY SENSITIVE (ES) DEVICES Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistorsandsemiconductor "chip" components. The following techniques should be used to help reduce the incidence of component damage caused by electro static discharge (ESD). Figure 3 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any ESD on your body by touching a known earth ground. Alternatively, obtain and wear a commercially available discharging ESD wrist strap,whichshould be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ES devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ES devices. 4. Use only an antistatic solder removal device. Some solder removal devices not classified as "antistatic (ESD protected)" can generate electrical charge sufficient to damage ES devices. 5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ES devices. 6. Do not remove a replacement ES device from its protective package until immediately before you are ready to install it. (Most replacement ES devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparableconductivematerial). 7. Immediately before removing the protective material from the leads of a replacement ES device, touch the protective material to the chassis or circuit assembly into which the device will be installed. CAUTION : Be sure no power is applied to the chassis or circuit, and observe all other safety precautions. 8. Minimize bodily motions when handling unpackaged replacement ES devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate static electricity (ESD)sufficientto damage an ES device). 4 PT-56DLX75 / PT-61DLX75 3 ABOUT LEAD FREE SOLDER (PbF) 5 PT-56DLX75 / PT-61DLX75 4 SERVICE NOTES LED INDICATIONS FOR ERROR CONDITION Each LED indication facilitates finding the cause of an error. When an error is detected, the Lamp turns off and an LED on the front will flash. TEMP LED LAMP LED POWER LED Error No. Error Information (Note 1, 3) (Note 2) POWER LED TEMP LED LAMP LED SOS LAMP OFF - - H10SOS2 1) SOS2 (Over Voltage) flashes orange once every 5 seconds 2) Fan1, Fan2 or Fan3 stopped flashes orange twice every 5 seconds - - H20FANST 3) Abnormal Voltage (+9V line) flashes orange 3 times every 5 seconds - - H30DT9V 4) Abnormal Voltage (+3.3V line) flashes orange 4 times every 5 seconds - - H40 3.3V 5) IC4265 (GC4U) communication Error flashes orange 5 times every 5 seconds - - H50GC4U 6) Abnormal Color Wheel rotation flashes orange 6 times every 5 seconds - - H60CWSTP 7) Abnormal Temperature - flashes twice every 1 second - - 8) Abnormal Lamp - - 9) IC6004 (DMD Control) ASIC READY is incomplete flashes orange 8 times every 5 seconds - flashes twice every 1 second - - H80ASCRY Note: 1. When more than one error has occurred at the same time in SOS (Error), the POWER LED will flash one pattern only according to priority 1) 3) 2) 4) 5) 6) 9). 2. LAMP OFF: The LED will flash immediately after the Lamp goes off. 3. The detected SOS (Error 1)~6), 9)) data will be stored in the EEPROM. 6 RESET AC ON/OFF Power ON/OFF PT-56DLX75 / PT-61DLX75 MAIN PART LOCATIONS <Front View> POWER LED TEMP LED LAMP LED Operation C.B.A. Lamp Cover Optical Cover Front Cover Unit <Rear View> Color Wheel Color Wheel C.B.A. (Circuit Board CW) Fan 2 Fan 3 Cover Switch C.B.A. Front Jack C.B.A. (Circuit Board FJ) Ballast C.B.A. DMD Drive C.B.A. DMD IC (Circuit Board L) Optical Block Unit Main C.B.A. (Circuit Board DG) Power C.B.A. (Circuit Board P) Rear Shield Plate Fan 1 Rear Jack C.B.A. Card C.B.A. Rear Cover Base C.B.A. Digital Tuner C.B.A. (Circuit Board A) (Circuit Board DT) TV Unit with Digital Tuner C.B.A. 7 PT-56DLX75 / PT-61DLX75 Lamp Replacement Procedure: REPLACEMENT OF LAMP 1. Press the POWER button to turn off the power. 2. Wait for about 1 minute until the cooling fan stops. Note: The lamp cooling fan will continue to operate for about 1 minute after the power is turned off. Do not unplug the AC Cord from the outlet until the fan has stopped. Avoid interrupting the power by using circuit breakers or switchable power strips. 3. After the cooling fan has stopped, unplug the AC Cord from the outlet. Note: Please wait more than one hour before replacing the lamp. [ Forced cooling function ] If you need to replace the lamp more urgently: - The Projection display has a forced cooling feature. After the POWER button is turned OFF, and during the first minute of normal cooling fan operation, press the VOLUME UP button on the unit and CH UP key on the remote at the same time for more than 5 seconds. The cooling fan operates for about 10 minutes. (LAMP LED will flash 5 times every 5 seconds and the POWER LED will flash red for 10 minutes.) 4. Remove the Front Cover Unit from the latches. 5. Turn the Knob to the left. Lamp Time Reset Procedure: Be sure to reset the Lamp time to "0" after replacing with the new Lamp. 1. Plug in the AC Cord, and turn on the power by pressing the POWER button. 2. Press and hold the VOLUME DOWN button on the unit and the SPLIT key on the remote together for over 5 seconds in power on condition. When the reset is finished, the display as shown in Fig. 51 appears and the LAMP LED goes out. Fig. 5-1 Note: 1. The unit will detect when the Lamp’s end of life is approaching and the following message will be displayed. And the LAMP indicator light will be lit when the Lamp’s end of life is approaching. Knob Fig. 5-2 2. Influences of frequent lighting, continuous light use for over 24 hours, the number of times lit, the length of time between lightings, etc. may shorten lamp life. (Because of this, we recommend having a replacement lamp on hand.) Lamp Cover Fig. 5-3 6. Pull the Lamp Cover out. 7. Loosen the Screw on the Lamp. Then, pull the Lamp. Note: Because the Lamp may still be hot, use caution when handling. WARNING: - The lamp could rupture if dropped and lamp fragments could cause injury. - Because the lamp unit is hot immediately after its use, touching it may cause burns. Please allow the lamp to cool before handling or replacing the lamp unit. - If replacement of the lamp unit becomes necessary during the operation of the Projection Display, follow the procedure to turn off the power and wait until the lamp unit cools completely. Screw Cautions for Lamp Unit Replacement: - Do not disassemble the Lamp. - The lamp may be hot. Be careful when handling. Wear gloves. - Under no circumstance should you touch the actual bulb. At this high operating temperature the natural oil on your finger can cause the glass to weaken where touched and the bulb can crack or explode. Lamp Fig. 5-4 8. Install the new Lamp, and tighten the Screw. 9. Install the Lamp Cover, and turn the Knob to the right. 10. Install the Front Cover Unit. Note: After replacing the Lamp, be sure to reset the Lamp time. 8 PT-56DLX75 / PT-61DLX75 CLEANING METHODS THE PROJECTION LENS Use lens cleaning paper and cleaner available at your local camera shop, etc. Dampen the cleaning paper with cleaner and gently wipe the surface of the lens from the center outward to remove dust. THE SCREEN UNIT AND THE MIRROR - THE SCREEN UNIT (Lenticular Screen, Fresnel Lens) It is strongly recommended that the Lenticular Screen surface (outside) and the Fresnel Lens surface (inside) should be wiped gently with a clean, soft, dry cloth to remove any dirt. Lens Note: 1. If the dirt cannot be removed by wiping with a clean, soft, dry cloth, use a clean, soft, dry cloth moistened with diluted neutral pH liquid cleanser or a lens cleaner (usually containing a small amount of ethyl alcohol) and wipe lightly. Take care not to leave any streaks. Do not use cleaning materials containing methyl alcohol, acetone, or dichloromethane. 2. Use an air blower to clean the inner surface of the Lenticular Screen and the outer surface of the Fresnel Lens (between the two surfaces). These surfaces must not be wiped with a cloth. Fig. 6-3 THE COLOR WHEEL UNIT 1) Use an air blower to clean the Color Wheel. 2) If any dirt remains, the Color Wheel surface should be wiped gently with a clean, soft, dry cloth to remove any dirt. - THE MIRROR Remove any dirt with an air blower or wipe with a clean, soft, dry cloth. If wiped too forcefully, the surface of the Mirror can be damaged. If wiping with a clean, dry cloth does not remove the dirt, the Mirror must be replaced. Mirror Color Wheel Screen Unit Fresnel Lens surface (inside) Fig. 6-4 Lenticular Screen surface (outside) Fig. 6-1 THE LAMP Gently wipe the glass surface of the Lamp with cleaning paper or soft cloth. Glass surface Fig. 6-2 9 PT-56DLX75 / PT-61DLX75 WHEN AND HOW TO COPY EEPROM DATA FROM L BOARD TO DG BOARD How to copy data: 1) Turn the power on. 2) To enter Work Mode, press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds in power on condition. The table below shows when it is necessary to copy the "Color Wheel Index Delay" and "White Balance" adjustment data stored in the EEPROM IC on the DMD Drive C.B.A. (Circuit Board L) to the EEPROM IC on the Main C.B.A. (Circuit Board DG). After replacing the corresponding parts, copying must be done using "EEP COPY L->DG" in Factory Adjust Mode at the user’s location. When replacing the following parts, copying is necessary. Replacement Parts or Substitution from another set TV Unit (Ref No. 25) Main C.B.A. (Circuit Board DG) (Ref No. E10) C-COR/GAM/W-BAL PUSH RECALL 5SEC WORK MODE Optical Block Unit (Ref No. 21) < Work Mode > IC1101 (EEPROM) Note: 1. When re-installing the original parts, copying is not necessary. 2. The "Color Wheel Index Delay" and "White Balance" data stored in EEPROM IC on the DMD Drive C.B.A. (Circuit Board L) is adjusted at the factory. 3) To enter Factory Adjust Mode, press and hold the VOLUME DOWN button on the unit and SWAP key on the remote for more than 1 second. 4) Press the CH UP/DOWN key on the remote to select "EEP COPY L->DG" on menu. (For reference) When replacing the following parts, copying is not necessary. M: V S F O P D Base Body Unit (Ref No. 40) Replacement Parts or Substitution from another set Color Wheel Unit (Ref No. 245) DMD Drive C.B.A. (Circuit Board L) (Ref No. E110) IC6014 (EEPROM) 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 ER TIAL BOARD DMD IC (Ref No. IC6012) EEP COPY L->DG DEFAULT SET Digital Tuner C.B.A. (Circuit Board DT) (Ref No. E10) After "Color Wheel Index Delay" adjustment or "White Balance" adjustment: <Factory Adjust Mode> 5) Press the OK key for more than 3 seconds. "OK" will appear for 5 seconds. The adjustment data of the Optical Block Unit will copy to the EEPROM IC on the Main C.B.A. (Circuit Board DG). M: V S F O P D 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 ER TIAL BOARD EEP COPY L->DG DEFAULT SET OK <Factory Adjust Mode> 6) Display the internal pattern for "Color Wheel Index Delay" in Factory Adjust Mode. If required, perform the "Color Wheel Index Delay" adjustment. 7) Check the white balance on the screen. If NG, perform the "White Balance" adjustment. 10 PT-56DLX75 / PT-61DLX75 TO DISTINGUISH THE PROJECTION LENS UNIT OR THE OPTICAL BLOCK UNIT BEFORE REMOVING THE OPTICAL BLOCK UNIT FROM THE UNIT AT THE USER’S LOCATION The only difference between the 56 inch model and the 61 inch model of the Optical Block Unit is the Projection Lens. To distinguish between models, see the label on the Projection Lens or the stamp on the Frame Plate of the Optical Blcok Unit. When removing the Optical Block Unit, remove the Lamp from the Optical Block Unit and keep it. Then, reinstall this Lamp into the new Optical Block Unit. 21 Optical Block Unit GC814A 38 2005/04 Screw for lamp 52 56 61 Lamp Label DO NOT UNPLUG AC CORD DURING COOLING OPERATION Stamp 56"LSXA0690 : for 56 inch model 61"LSXA0691 : for 61 inch model The lamp cooling fan will continue to operate for approximately 1 minute after the power is turned off, and at the same time, the POWER LED will flash red. Do not disconnect the AC Cord from the power outlet and do not open any circuit breakers while the cooling fan is operating. HOT CIRCUIT Primary circuits exist on the Ballast C.B.A. and the Power C.B.A. (Circuit Board P). This circuit is identified as "HOT" on the C.B.A. and in the Service Manual. Use extreme care to prevent accidental shock when servicing. RESET USER’S MEMORY FUNCTIONS Be sure to reset the user’s memory: - After replacing the Digital Tuner C.B.A. (Circuit Board DT) - If the secret code of V-chip is forgotten. - When moving the unit to a new location. MODEL NO. IDENTIFICATION MARK 1. Turn on the power. 2. Press and hold the VOLUME DOWN button on the unit and the OK key on the remote for more than 3 seconds. When reset is finished, power shuts off automatically (the user’s memory is reset). Use the Marks shown in the chart below to distinguish between the different models included in this Service Manual. MODEL MARK PT-56DLX75 PT-61DLX75 NOT USED A B PT Note: Refer to Item 3 of Schematic Diagram Notes of Schematic Diagram and Circuit Board Layout Notes, for mark "PT." 11 PT-56DLX75 / PT-61DLX75 BEFORE REMOVING THE MAIN C.B.A. (CIRCUIT BOARD DG) OR THE TV UNIT FROM THE UNIT AT THE USE’S LOCATION WHEN INSTALLING THE MAIN C.B.A. (CIRCUIT BOARD DG) OR THE TV UNIT INTO THE UNIT AT THE USER’S LOCATION Note: The TV Unit includes the Main C.B.A. (Circuit Board DG). CAUTION: 1. Set CURRENT LAMP value to original value as follows. 1) Select CURRENT LAMP in Service Mode (1/4). 2) Press the VOLUME UP/DOWN key on the remote to change to the original value (value A) that was noted before removing the Main C.B.A. or the TV Unit at the user’s location. CAUTION: 1. Be sure to make a note of the CURRENT LAMP value (value A) in Service Mode (1/4): SERVICE Mode 1/4 SERVICE LAMP C OS LO BK OPERATION Mode 1/4 TIME URRENT LAMP: D DISP : N COUNT : SV: B0 3A 59 2000 O 15 CD 6 h N 3 6 Value A (Changeable) LAMP OPERATION TIME CUR OSD LON BKSV RENT LAMP: DISP : COUNT : : 48 BF 9D 2000 O 15 72 B h N 3 5 <Service Mode (1/4)> <Service Mode (1/4)> LAMP OPERATION TIME is stored in EEPROM on the Main C.B.A. Therefore, before removing the Main C.B.A. or the TV Unit at the user’s location, make a note of the CURRENT LAMP value (value A) in Service Mode (1/4). Then, after installing the new Main C.B.A. or the TV Unit at the user’s location, set the CURRENT LAMP value to the original value (value A) in Service Mode. Otherwise, OSD and LED Lamp replacement indications will be displayed at the wrong time. Service Mode Map Enter : VOLUME DOWN button + TV/VIDEO key (on the front) (on the remote) (for more than 5 seconds in power off condition) Power ON Note: In case it is impossible to make a note of the CURRENT LAMP value because of a defective Main C.B.A., ask the customer their daily average use and the approximate age of the current Lamp. Then, calculate the CURRENT LAMP value as follows and make a note. SERVICE MODE 1/4 LAMP OPERATION TIME CUR OSD LON BKSV RENT LAMP: DISP : COUNT : : B0 3A 59 2000 O 15 CD 6 h N 3 6 < Service Mode (1/4) > Daily average use X (hours) Approx. age (days) CH DOWN key CURRENT LAMP = (hours) CH UP key SERVICE IC1 3 4 6 TO IC1 Note: The TOTAL value can be set to the original value in Service Mode (2/4) by similar method: Before removing the Main C.B.A. at the user’s location, make a note of the TOTAL value in Service Mode (2/4). Then, after installing the new Main C.B.A. at the user’s location, set the TOTAL value to the original value in Service Mode. 1 0 2 9 T 1 0 0 5 0 A 0 5 3 8 4 L 1 MODE : : : : : : : : : : 6014: E: 1 1 1 1 3 4 4 S :1 0 0 2 A IC1102 I 0 0 6 P R 1 4 5 1 1 1 1 1 U 3 4 6 N 0 2 0 I 0 5 0 T 2 7 4 2 : : : : /4 1 1 1 1 12345h 1 MTNR:1 05071401 V:0202000 < Service Mode (2/4) > CH DOWN key SE I P0 P1 P2 P3 P4 P5 P6 P7 R C : : : : : : : : V 1 1 0 0 1 1 1 I 1 1 0 0 0 1 0 1 C 0 1 0 0 0 0 1 0 0 CH UP key E 2 1 0 0 0 1 1 0 0 1 0 0 0 1 0 0 1 M P 0 0 0 0 0 1 0 1 O O 0 0 0 0 1 0 1 0 DE RT 1 0 0 0 0 1 0 0 3/4 P P P P P P P P 8 9 A B C D E F : : : : : : : : 0 1 1 0 - 0 1 1 0 - 1 0 1 1 0 - 1 1 0 1 1 0 - 1 1 0 1 1 0 1 1 1 1 1 1 1 1 1 1 1 0 1 1 1 0 1 0 1 0 0 1 0 0 1 < Service Mode (3/4) > CH DOWN key SER -SO LA SA H1 H3 H5 H7 -DD ST V S S F 0 0 0 0 P A I T E S D G L 1 T CH UP key CE O T C A 1 U S 1 S 9 4 M 0 S MODE O 0 2 V U C 1 S .4 : : : V: RE 0 0 0 0 0 4/4 H10S .50.50 1 H20F 0 H40 1 H60C 0 H80A A . A 3 W S F 4 N . S C E 0 S 3 T R 01 T V P Y : : : : 0 0 0 0 0 1 0 0 AD 20980E33210A < Service Mode (4/4) > CH DOWN key 12 Value A (Changeable) PT-56DLX75 / PT-61DLX75 WIRE AND LEAD POSITION DIAGRAM OF THE UNIT After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. Fan 3 TV Unit with Digital Tuner C.B.A. Fan 2 Fan 1 Rear Shield Plate AC Cord Fig. 9-1 13 PT-56DLX75 / PT-61DLX75 After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. Speaker Connectors PDG3 (From Operation C.B.A.) Fig. 9-2 14 PT-56DLX75 / PT-61DLX75 After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. Rear Shield Case 20-pin Cable Fan 1 Clamper Clampers GND Wire Clampers GND Plate PA1 (From Fan 3) PL3 (From Color Wheel) PL4 (From PL2 (From Color Wheel C.B.A.) Base PL5 PL1 (20-pin Cable) C.B.A.) (From (From Main C.B.A.) Main C.B.A.) Clampers <With Rear Shield Case and Fan 1 removed> Fig. 9-3 15 PT-56DLX75 / PT-61DLX75 After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. latch tab B2 B1 (From Base (From Power C.B.A.) C.B.A.) latch tab Hook Thermostat latch tab latch tab Lamp Connector Hook Fig. 9-4 16 PT-56DLX75 / PT-61DLX75 After servicing, make sure that all wires, leads, and clampers are placed in their original position. It is important for the best operation of the unit. Note: Use extreme care especially for the following. Clampers Clampers P3903 (From Base C.B.A.) P3902 P3901 (From Base (From Base C.B.A.) C.B.A.) P9003 Clamper Clamper Clampers PA10 (From Front C.B.A.) PA5 (From Thermostat PA1 /Cover Switch (To Fan 3) C.B.A) PA2 (From Fan 1/Fan 2) PA7 (From DMD Drive C.B.A.) PA12 (From Front C.B.A.) PA6 (From Ballast C.B.A.) PA9 (From Front C.B.A.) Fig. 9-5 17 PT-56DLX75 / PT-61DLX75 5 DISASSEMBLY/ASSEMBLY PROCEDURES 5.1. CABINET SECTION CABINET SECTION DISASSEMBLY METHOD OF CABINET SECTION Cabinet section contains following removal procedures: REMOVAL OF THE OPTICAL BLOCK UNIT FROM THE CABINET REMOVAL OF THE TV UNIT FROM THE CABINET REMOVAL OF THE BASE BODY UNIT REMOVAL OF THE BALLAST C.B.A. REMOVAL OF THE FRONT JACK C.B.A. (CIRCUIT BOARD FJ), THE CARD C.B.A., THE REAR JACK C.B.A., THE POWER C.B.A. (CIRCUIT BOARD P), THE MAIN C.B.A. (CIRCUIT BOARD DG) AND THE BASE C.B.A. (CIRCUIT BOARD A) FROM THE TV UNIT REMOVAL OF THE SCREEN UNIT FROM THE DISPLAY REMOVAL OF THE MIRROR FROM THE BACK COVER REMOVAL OF THE OPERATION C.B.A. FROM THE CABINET DISASSEMBLY FLOWCHART This flow chart indicates the disassembly steps of the cabinet parts and the P.C.Boards in order to gain access to item (s) to be serviced. When reassembling, perform the step(s) in the reverse order. Bend, route and dress the wires as they were originally. FRONT COVER UNIT REAR COVER SIDE COVER L/R UNIT (DISPLAY) SCREEN UNIT MIRROR BACK COVER BASE BODY UNIT OPTICAL BLOCK UNIT COLOR WHEEL BALLAST C.B.A. OPERATION C.B.A. DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) TV UNIT FRONT JACK C.B.A. (CIRCUIT BOARD FJ) CARD C.B.A. REAR JACK C.B.A. MAIN C.B.A. (CIRCUIT BOARD DG) POWER C.B.A. (CIRCUIT BOARD P) BASE C.B.A. (CIRCUIT BOARD A) Note : a. Place a cloth or some other soft material under the P.C. Boards and units to prevent damage. b. When reinstalling, ensure that the connectors are connected firmly and electrical components have not been damaged. c. Do not supply power to the unit during disassembly and reassembly. 18 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE OPTICAL BLOCK UNIT FROM THE CABINET 1. (PT-56DLX75) Remove the Rear Cover by removing the 23 Screws (401) then pinching the 4 latch tabs. latch tabs latch tabs 401 Rear Cover Fig. D1-1-1 (PT-61DLX75) Remove the Rear Cover by removing the 25 Screws (401) then pinching the 4 latch tabs. latch tabs latch tabs 401 Rear Cover Fig. D1-1-2 19 PT-56DLX75 / PT-61DLX75 2. 1) Remove the 5 Screws (402) on the Rear Shield Plate. 2) Disconnect the Fan 1 Connector Cable, and remove the Rear Shield Plate. 3) Remove Fan 1 by removing the 2 Screws (435). Ballast C.B.A. Name Plate 435 Air Flow 435 402 Fan 1 Fan 1 Connector Cable 402 402 Rear Shield Plate 402 402 402 402 402 402 402 Fan 1 Connector Fig. D1-2 Reassembly Note for Fan 1: Install Fan 1 so that the name plate (manufacture’s name etc.) faces outwards (not visible from the rear side). 20 PT-56DLX75 / PT-61DLX75 3. 1) Remove the 2 Screws for GND to disconnect the 20-pin Cable. 2) Disconnect Connectors B1, B2, PL1 (20-pin Cable), PL4, PL5, the Thermostat/Cover Switch Connector and the Fan 2 Connector then releasing the clampers. Note: Take extreme care not to damage the 20-pin Cable when disconnecting. 4. 1) Remove the 2 Screws (401), and remove the Sealing Cover. 2) Remove the 3 Screws (401), and then slide and lift up the Optical Block Unit by releasing the 4 Guide Tabs. Guide Tabs (X4) <Bottom View of Optical Block Unit> Optical Block Unit Sealing Cover 401 401 Slide and 401 lift up the Optical Block Unit *: The 5 Screws *(401) are for removing the Optical Block Unit * 401 * 401 Sealing Cover Clampers B1 B2 (From Base (From Power C.B.A.) C.B.A.) Screw for GND Clamper Screw for GND PL4 (From Base C.B.A.) PL1 (20-pin Cable) (From Main C.B.A.) PL5 (From Main C.B.A.) Clamper Clamper Clamper Fan 2 Connector Thermostat/Cover Switch Connector * 401 * 401 * 401 3 2 1 Reassembly Note for Optical Block Unit: When installing, tighten the 3 Screws (401) 1 2 3 in order. Fig. D1-3 21 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE TV UNIT FROM THE CABINET 1. Remove the Rear Cover and the Rear Shield Plate. Refer to Step 1~3 in "REMOVAL OF THE OPTICAL BLOCK UNIT FROM THE CABINET." 2. 1) Remove the 2 Screws (401). 2) Slide the TV Unit with the Digital Tuner C.B.A. slightly then disconnect Connectors PA1, PDG3 and the 2 Speaker Connectors. 3) Remove the TV Unit with the Digital Tuner C.B.A. PDG3 PA1 TV Unit with Digital Tuner C.B.A. Slide 401 Speaker Connectors The 2 Screws (401) are for removing the TV Unit with the Digital Tuner C.B.A. PDG3 (From Operation C.B.A.) 2 Speaker Connectors 401 401 B1 B2 (From Base (From Power C.B.A.) C.B.A.) Clampers Screw for GND Clamper Screw for GND PL4 (From Base C.B.A.) PA1 (From Fan 3) PL1 (20-pin Cable) (From Main C.B.A.) PL5 (From Main C.B.A.) Clamper Clamper Clamper Fan 2 Connector Thermostat/Cover Switch Connector Fig. D2-1 22 PT-56DLX75 / PT-61DLX75 3. 1) Remove the DTV Jack Holder by removing the Screw (402). 2) Disconnect Connector DT10. 3) Remove the Digital Tuner C.B.A. by removing the 5 Screws (480). (BtoB Connector DT12 is disconnected.) 480 480 480 480 TV Unit DT12 402 DT10 DTV Jack Holder 480 Digital Tuner C.B.A. (Circuit Board DT) Fig. D2-2 23 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE BASE BODY UNIT 1. Remove the Rear Cover. Refer to Step 1 in "REMOVAL OF THE OPTICAL BLOCK UNIT FROM THE CABINET." 2. Remove the 3 (or 5: PT-61DLX75) Screws (401) from rear side, and remove the Display. Display (PT-61DLX75) 401 401 (PT-61DLX75) 401 401 401 401 (PT-61DLX75) 401 Cylindrical 401 401 (PT-61DLX75) Fig. D3-1 24 401 PT-56DLX75 / PT-61DLX75 3. 1) Remove the Front Cover Unit from the latches. 2) Remove the Side Cover L/R Units by removing the 8 Screws (401, 454). 401 Base Body Unit Side Cover L Unit 454 454 401 454 454 Side Cover R Unit Front Cover Unit Fig. D3-2 Replacement Note of Base Body Unit (Ref. No.40): Be sure to perform the "Adjustments of Optical Block Unit." Refer to "WHEN REINSTALLING THE BASE BODY UNIT INTO THE UNIT AT THE USER’S LOCATION:." 25 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE BALLAST C.B.A. 1. Remove the Rear Cover and the Rear Shield Plate. Refer to Step 1~2 in "REMOVAL OF THE OPTICAL BLOCK UNIT FROM THE CABINET." 2. Remove the Lamp by loosening the Screw from the front of the cabinet. 3. 1) Disconnect Connectors B1, B2 then releasing the clampers. 2) Remove the 2 Screws (421), disconnect the Lamp Connector and release from the hook. 3) Remove the Ballast C.B.A. after releasing the 4 latch tabs. latch tabs Ballast C.B.A. B1 B2 Hook Lamp Connector Fig. D4 26 421 421 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE FRONT JACK C.B.A. (CIRCUIT BOARD FJ), THE CARD C.B.A., THE REAR JACK C.B.A., THE POWER C.B.A. (CIRCUIT BOARD P), THE MAIN C.B.A. (CIRCUIT BOARD DG) AND THE BASE C.B.A. (CIRCUIT BOARD A) FROM THE TV UNIT 1. CAUTION: Be sure to make a note of the CURRENT LAMP value (value A) in Service Mode (1/4): LAMP OPERATION TIME is stored in EEPROM on the Main C.B.A. Therefore, before removing the Main C.B.A. or the TV Unit at the user’s location, make a note of the CURRENT LAMP value (value A) in Service Mode (1/4). Then, after installing the new Main C.B.A. or the TV Unit at the user’s location, set the CURRENT LAMP value to the original value (value A) in Service Mode. Otherwise, OSD and LED Lamp replacement indications will be displayed at the wrong time. Note: In case it is impossible to make a note of the CURRENT LAMP value because of a defective Main C.B.A., ask the customer their daily average use and the approximate age of the current Lamp. Then, calculate the CURRENT LAMP value as follows and make a note. Daily average use Approx. age CURRENT LAMP X = (hours) (days) (hours) 2. Remove the TV Unit. Refer to Steps 1~3 in "REMOVAL OF THE TV UNIT FROM THE CABINET." 3. 1) Remove the Front Jack Earth Plate by removing Screw (402). 2) Disconnect Connectors P3901, P3902, P3903. 3) Remove the Front Jack C.B.A. by removing the 2 Screws (421). 4) Remove the Front Jack Holder with the Card C.B.A. by removing Screw (402) then releasing the 2 Locking Tabs. 5) Remove the Card C.B.A. by removing the 2 Screws (421). Front Jack Earth Plate 421 421 P3902 Front Jack C.B.A. (Circuit Board FJ) P3903 Front Jack Holder Locking Tabs 402 P3901 402 Card C.B.A. 421 Clampers P9003 421 Connector Cable Fig. D4-2 Replacement Note for Card C.B.A.: These parts will be necessary when replacing. Set aside, keep, and re-use. - P9003 Connector Cable 27 PT-56DLX75 / PT-61DLX75 4. 1) 2) 3) 4) Release the AC Cord from the slot of the Rear Jack Holder. Remove the Rear Jack Holder by removing the 7 Screws (402) then releasing the 3 Locking Tabs. Remove the Top Shield Metal by removing the 8 Screws (402). Remove Screw (479), and pull off both the Rear Jack Earth Plate and the Rear Jack C.B.A. (BtoB Connector P3501 is disconnected.) 402 Clampers 402 402 402 402 402 Panel Spring Top Shield Metal Rear Jack C.B.A. 479 402 402 Locking Tab Rear Jack Holder P3501 Rear Jack Earth Plate 402 Slot Locking Tabs AC Cord Fig. D4-3 Replacement Note for Rear Jack C.B.A.: These parts will be necessary when replacing. Set aside, keep, and re-use. - Rear Jack Earth Plate 28 PT-56DLX75 / PT-61DLX75 5. 1) Remove the Front Shield Metal by removing the 5 Screws (402). 2) Remove the 2 Screws (402), and pull off the Main C.B.A. with the Main/Tuner Board Mount Metal. (BtoB Connector PDG1 is disconnected.) 3) Remove the Main C.B.A. by removing the 6 Screws (479). 14 20-pin Cable 480 Main/Tuner Board Mount Metal 479 479 PDG5 Connector Cable 479 479 Clampers 479 402 479 Front Shield 402 Metal 402 PDG1 Main C.B.A. 402 (Circuit Board DG) 402 Clampers 402 402 Fig. D4-4 Replacement Notes for Main C.B.A. (Circuit Board DG): These parts will be necessary when replacing. Set aside, keep, and re-use. - 20-pin Cable (PDG4 Connector Cable) (Ref. No. 14) - PDG5 Connector Cable 29 PT-56DLX75 / PT-61DLX75 6. 1) Remove the 2 Screws (402), and pull off the Power C.B.A. with the Power Board Mount Metal after releasing from the clampers. (BtoB Connector P802 is disconnected.) 2) Remove the Power C.B.A. by removing the 6 Screws (479). Connector Cable Power Board Mount Metal 402 Clampers Power C.B.A. (Circuit Board P) P801 479 402 479 479 P803 Clampers Clamper 479 P802 479 479 AC Cord Fig. D4-5 Replacement Notes for Power C.B.A. (Circuit Board P): These parts will be necessary when replacing. Set aside, keep, and re-use. - P801 Connector Cable - AC Cord 30 PT-56DLX75 / PT-61DLX75 7. 1) Disconnect Connectors PA10, PA5, PA2, PA7, PA12, PA6, PA9. 2) Remove the Base C.B.A. by removing the 6 Screws (479). 479 Connector Cables PA2 PA5 PA10 No connection Connector Cables PA7 479 479 PA12 PA6 PA9 479 479 479 Base C.B.A. (Circuit Board A) Base Board Mount Metal Fig. D4-6 Replacement Note for Base C.B.A. (Circuit Board A): These parts will be necessary when replacing. Set aside, keep, and re-use. - PA2, PA5, PA6, PA7, PA9, PA10, PA12 Connector Cables 31 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE SCREEN UNIT FROM THE DISPLAY 1. Remove the DISPLAY. Refer to Steps 1~2 in "REMOVAL OF THE BASE BODY UNIT." 2. (PT-56DLX75) Remove the Screen Unit by removing the 19 Screws (401). Screen Unit 401 401 Fig. D5-1-1 32 PT-56DLX75 / PT-61DLX75 (PT-61DLX75) Remove the Screen Unit by removing the 17 Screws (401). Screen Unit 401 401 Fig. D5-1-2 33 PT-56DLX75 / PT-61DLX75 3. (PT-56DLX75) Remove the 2 Screen Angle H Units and the 2 Screen Angle V Units by removing the 14 Screws (465), and remove the Fresnel Lens and the Lenticular Screen. Lenticular Screen Screen Angle V Unit Fresnel Screen Lens Angle H Unit Screen Unit Escutcheon 465 465 Serial No. Label Screen Angle V Unit Screen Angle H Unit Front Serial No. Label of Lenticular Screen Serial No. Label of Fresnel Lens Fig. D5-2-1 Reassembly Note: Install the Lenticular Screen and the Fresnel Lens so that the Serial No. Labels are on the outside as shown above. Replacement Note for Screen Unit: The Screen Unit is supplied as a unit, or the individual parts (Fresnel Lens, Lenticular Screen) in the Screen Unit are also supplied. When replacing the Fresnel Lens and the Lenticular Screen, take care that dust, etc., does not adhere between the Fresnel Lens and the Lenticular Screen. Due to this risk, it is strongly recommended to replace the Screen Unit as a unit. 34 PT-56DLX75 / PT-61DLX75 (PT-61DLX75) Remove the 2 Screen Angle H Units and the 2 Screen Angle V Units by removing the 18 Screws (465), and remove the Fresnel Lens and the Lenticular Screen. Lenticular Screen Screen Angle V Unit Fresnel Lens Screen Angle H Unit Screen Unit Escutcheon 465 465 Serial No. Label Screen Angle V Unit Screen Angle H Unit Front Serial No. Label of Lenticular Screen Serial No. Label of Fresnel Lens Fig. D5-2-2 Reassembly Note: Install the Lenticular Screen and the Fresnel Lens so that the Serial No. Labels are on the outside as shown above. Replacement Note for Screen Unit: The Screen Unit is supplied as a unit, or the individual parts (Fresnel Lens, Lenticular Screen) in the Screen Unit are also supplied. When replacing the Fresnel Lens and the Lenticular Screen, take care that dust, etc., does not adhere between the Fresnel Lens and the Lenticular Screen. Due to this risk, it is strongly recommended to replace the Screen Unit as a unit. 35 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE MIRROR FROM THE BACK COVER 1. Remove the Screen Unit. Refer to Steps 1~4 in “REMOVAL OF THE SCREEN UNIT FROM THE DISPLAY.” 2. 1) Remove the 3 Mirror Holder H and the 2 Mirror Holder V Unit by removing the 10 Screws (401). 2) Remove the Mirror from the top by releasing the Back Cover slots. Note: Be careful that the Mirror does not fall down when removing. Mirror Holder H Back Cover Slots 401 401 401 401 401 Mirror Mirror Holder V Unit Fig. D6-1-2 Reassembly Notes for Mirror: Install the Mirror using the following procedures: 1) Place the 4 sheets on the top and bottom edges of the Mirror. Sheet Mirror surface 5 mm Sheet <Front View> 15 mm 20 mm 10 mm ~ 12 mm 10 mm ~ 12 mm 20 mm Sheet 13 mm ~ 15 mm Sheet 10 mm 13 mm ~ 15 mm 15 mm 10 mm Top edge of Mirror Sheet Sheet Bottom edge of Mirror 5 mm 2) Hold the sheet portions of the Mirror, and insert the Mirror from the top into the Back Cover slots carefully. When handling the Mirror, do not touch the Mirror surface. 3) Install the 3 Mirror Holder H and the 2 Mirror Holder V Units on the Mirror and tighten the 10 Screws (401). 36 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE OPERATION C.B.A. FROM THE CABINET 1. Remove the Display and the Front Cover Unit. Refer to Step 1 ~ 2 in "REMOVAL OF THE BASE BODY UNIT." 2. 1) Disconnect Connector P6701. 2) Remove the Operation Holder Unit with the Operation C.B.A. by removing the 2 Screws (401) then releasing the 2 Locking Tabs. 3) Remove the Operation C.B.A. by removing the 2 Screws (421). P6701 Operation Holder Unit 421 401 421 401 Operation C.B.A. Locking Tabs Fig. D7 37 PT-56DLX75 / PT-61DLX75 5.2. OPTICAL BLOCK SECTION OPTICAL BLOCK SECTION DISASSEMBLY METHOD FOR OPTICAL BLOCK UNIT When reassembling, perform the step(s) in the reverse order. Bend, route and dress the wires as they were originally. Note : a. Place a cloth or some other soft material under the P.C. Boards and units to prevent damage. b. When reinstalling, ensure that the connectors are connected firmly and electrical components have not been damaged. c. Do not supply power to the unit during disassembly and reassembly. 38 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE COLOR WHEEL UNIT CAUTION: 1. Do not touch either side of the Color Wheel (Filter) surface or the Color Wheel Hub. Use extreme caution when handling the Color Wheel to avoid damage, dust, spots (especially fingerprints), etc. Clean the Color Wheel if necessary. Refer to "CLEANING METHOD" in SERVICE NOTES. 2. Be extremely careful not to damage the Color Wheel F.P.C. 1. 1) Disconnect Connectors PL2, PL3 and release from the hook. 2) Peel the Sheet from the Color Wheel F.P.C. 3) To access Screw (463), lift the Dustproof Sheet Unit, and remove the Optical Chassis CW Cover by removing the 2 Screws (463) and then release from the hook of the Optical Chassis CW Cover. 4) Remove the CW Sponge and carefully pull off the Color Wheel Unit. Sheet 463 463 Optical Chassis CW Cover Color Wheel Unit Hook PCW1 Connector Cable Color Wheel F.P.C. PCW1 Clamper Do not touch the surface and hub. CW Sponge The 2 Screws (463) are for removing the Color Wheel Unit (Do not turn the screws.) Hook Boss PL3 463 Color Sheet Wheel F.P.C. PL2 Bosses 463 Fig. P2-1 39 PT-56DLX75 / PT-61DLX75 Reassembly Note for the Color Wheel Unit: 1) Install the Color Wheel Unit into the Optical Chassis using the 3 Bosses. Then install the CW Sponge so it covers the Connector Cable. Color Wheel Unit Optical Chassis Bosses Position of Color Wheel F.P.C. CW Sponge Connector Cable Fig. P2-2 2) Pass the Connector Cable through the hook of the Optical Chassis CW Cover, then install the Optical Chassis CW Cover with the 2 Screws (463). Cushion Place Color Wheel F.P.C. Hook of Optical Chassis CW Cover Connector Cable Cushion Color Wheel F.P.C. between cushions. Cushions Fig. P2-3 3) Hook and connect the Color Wheel F.P.C. to Connector PL3 so that the connecting terminal is facing front as shown below. Then, hook and connect the Connector Cable to Connector PL2. Hook PL2 PL3 Sheet Connecting terminal Fig. P2-4 4) Place the Sheet on the Color Wheel F.P.C. (It is not necessary to place for servicing.) 5) After installing the Color Wheel Unit, be sure to perform the "Color Wheel Index Delay" adjustment. 6) Check the white balance on the screen. If NG, perform the "White Balance" adjustment. 40 PT-56DLX75 / PT-61DLX75 REMOVAL OF THE BALLAST C.B.A. 1. 1) Remove the Lamp by loosening the Screw. 2) Remove the 2 Screws (421), disconnect the Lamp Connector and release from the hook. 3) Remove the Ballast C.B.A. after releasing the 4 latch tabs. latch tabs Lamp Ballast C.B.A. Screw Hook Lamp Connector Fig. P3 41 421 421 PT-56DLX75 / PT-61DLX75 6 ADJUSTMENT PROCEDURES 1 WHEN INSTALLING THE BASE BODY UNIT INTO THE UNIT AT THE USER’S LOCATION: 4. 1) Press and hold the VOLUME DOWN button on the unit and the SWAP key on the remote for more than 1 second. The unit will go into the Factory Adjust Mode. (FACTORY ADJUST menu will appear.) The following adjustments of the Optical Block Unit must be performed. a. Focus Adjustment Note: Perform this adjustment only if necessary. (Normally, it will not be necessary.) b. Mechanical Picture Position Adjustment (Tilt) c. Electrical Picture Position Adjustment M: V S F O P D WHEN INSTALLING THE OPTICAL BLOCK UNIT INTO THE UNIT AT THE USER’S LOCATION: 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 ER TIAL BOARD EEP COPY L->DG DEFAULT SET <Factory Adjust Mode> The following adjustments of the Optical Block Unit must be performed. a. Focus Adjustment Note: Perform this adjustment only if necessary. (Normally, it will not be necessary.) b. Mechanical Picture Position Adjustment (Tilt) c. Electrical Picture Position Adjustment d. Copying the adjustment data of the Optical Block Unit to EEPROM IC on the Main C.B.A. (Circuit Board DG) e. Verifying the Color Wheel Index Delay and the white balance on the screen Fig. M1-3 2) Press the CH UP/DOWN key on the remote to select "OTHER" on menu and press the OK key. (OTHER menu will appear.) OTHER O O C W D G Adjustment Preparations: 1. Install all parts except the Front Cover Unit and the Optical Cover. P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05071401 <Factory Adjust Mode> (OTHER menu 1/1) Optical Block Unit Fig. M1-4 (With Front Cover Unit and Optical Cover removed) <Front View> Fig. M1-1 Note: When the rear cover is disassembled, the screen can be moved back and forth, which could affect the video display vertical position. This could also cause the vertical adjust to be at or near its limit. Only try the picture position adjustment with the rear cover assembled! To release this mode: 1. After completing the adjustments, press the CH UP/DOWN key on the remote to return to the OTHER menu. 2. Press the RECALL key twice to return to Work Mode, and press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds. Or, turn off the power. 3. Install the Optical Cover with the 2 Screws and the Front Cover Unit. 2. Turn the power on. 3. Press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds in power on condition. The unit will go into Work Mode. ("WORK MODE" will appear on the screen.) 42 PT-56DLX75 / PT-61DLX75 b. Mechanical Picture Position Adjustment (Tilt) CAUTION: Be sure to perform the Focus Adjustment after turning on the power for between 1 and 30 minutes. 1) Press the CH UP/DOWN key on the remote to select "OPT HPOSI" on menu and press the VOLUME UP/ DOWN key on the remote. a. Focus Adjustment 1) Press the CH UP/DOWN key on the remote to select "DDP" on menu and press the ASPECT key 5 times to select "Cross hatch". 2) Confirm that each of the pixels in the center are clearly visible. O P T O P T H P O S I V P O S I 8 0 0 0 8 0 0 0 <Focus Screen> 2) Loosen the 4 Screws on the Optical Block Unit. Projection Lens Screw Twist Twist Screw Screw Screw <Cross hatch> 3) If not, loosen the Knob on the Projection Lens until the Knob can be moved. Tighten Knob <Front View> Fig. M1-6 4) Adjust the Projection Lens by twisting so that the long line "g" and the long line "h" are within 4 dots. (The long line "g" and the long line "h" should be aligned horizontally.) Note: Loosen Up O P T O P T H P O S I V P O S I 8 0 0 0 8 0 0 0 Down "G" long line "g" <Focus Screen> "H" long line "h" <Front View> Fig. M1-5 4) Adjust the Knob by moving up or down so that each of the pixels in the center are clearly visible to obtain the best focus. 5) Tighten the Knob. "G" within 4 dots "H" If the Projection Lens is twisted left, the Focus Screen twists left. If the Projection Lens is twisted right, the Focus Screen twists right. 5) Tighten the 4 Screws to fix the Projection Lens. Note: Focus Adjustment is not normally necessary. Perform this adjustment only if necessary. 43 PT-56DLX75 / PT-61DLX75 d. Copying the adjustment data of the Optical Block Unit to EEPROM IC on the Main C.B.A. (Circuit Board DG) c. Electrical Picture Position Adjustment 1) Adjust OPT HPOSI so that "C" is symmetrical to "D" by pressing the VOLUME UP/DOWN key on the remote to change the value. 2) Press the CH UP/DOWN key on the remote to return to the OTHER menu. 3) Select OPT VPOSI by pressing CH UP/DOWN key on the remote. 4) Adjust OPT VPOSI so that "A" is symmetrical to "B" by pressing the VOLUME UP/DOWN key on the remote to change the value. "A" "E" 1) Press the CH UP/DOWN key on the remote to select "EEP COPY L->DG" on menu. M: V S F O P D "F" "I" "J" O P T O P T H P O S I V P O S I 2 I O A T A T F . D U N H R ADJUST 1/1 ER TIAL BOARD EEP COPY L->DG DEFAULT SET "D" <Factory Adjust Mode> Fig. M1-7 "L" "K" "B" "H" 2) Press the OK key for more than 3 seconds. "OK" will appear for 5 seconds. The adjustment data of the Optical Block Unit will copy to EEPROM IC on the Main C.B.A. (Circuit Board DG). <Focus Screen> "C" "D" M: V S F O P D width "c" = width "d" width "c" CTORY 20 O ADJ D 8 0 0 0 8 0 0 0 "C" "G" A 0 E N width "d" "A" 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 ER TIAL BOARD width "a" EEP COPY L->DG DEFAULT SET width "a" = width "b" width "b" OK <Factory Adjust Mode> "B" Fig. M1-8 5) Confirm that all "A", "B", "C", "D", "E", "F", "G", "H", "I", "J", "K", "L" are each symmetrical. 6) If not, adjust the "OPT HPOSI" and "OPT VPOSI" (repeat steps 1-6) until the picture is in the correct position. 7) Press the CH UP/DOWN key on the remote to return to the OTHER menu. e. Verifying the Color Wheel Index Delay and the white balance on the screen 1) Display the internal pattern for "Color Wheel Index Delay" in Factory Adjust Mode. If required, perform the "Color Wheel Index Delay" adjustment. 2) Check the white balance on the screen. If required, perform the "White Balance" adjustment. 44 PT-56DLX75 / PT-61DLX75 7 ADJUSTMENT PROCEDURES 2 ADJUSTMENT PROCEDURES 2 INITIAL GUIDELINES The table below shows which adjustments are necessary according to the unit parts and individual parts to be replaced. Make sure to perform these adjustments shown below as necessary. Adjustment data is written to following EEPROM IC Adjustment Item Color Wheel Section Color Wheel Index Delay Adjustment White Balance Adjustment IC1101 on C.B.A. *3 Main (Circuit Board DG) IC1101 on Main C.B.A. *3 (Circuit Board DG) *2 Color Wheel Unit (Ref No. 235) Optical Blcok Unit (Ref No. 21) Replacement Parts *2 Note: : Adjustment Item 1. *2. : Check the picture on the screen. If OK, the adjustment is not necessary. *3. The adjustment data of "Color Wheel Index Delay" and "White Balance" will be written to EEPROM IC (IC1101) on the Main C.B.A. (Circuit Board DG). Therefore, be sure to perform these adjustment at the user's location. Fig. E1-1 45 PT-56DLX75 / PT-61DLX75 Perform the necessary adjustments according to the following flow chart. Adjustment flow for block level repair (Ex.) When replacing the Optical Block Unit a. Focus Adjustment OK b. Mechanical Picture Position Adjustment (Tilt) OK c. Electrical Picture Position Adjustment OK d. Copying the adjustment data of the Optical Block Unit to EEPROM IC on the Main C.B.A. (Circuit Board DG) OK e. Verifying the "Color Wheel Index Delay" NG on the screen OK e. Verifying the white balance on the screen NG Color Wheel Index Delay Adjustment White Balance Adjustment (Ex.) When replacing TV/Tuner Unit or the Main C.B.A. (Circuit Board DG) d. Copying the adjustment data of the Optical Block Unit to EEPROM IC on the Main C.B.A. (Circuit Board DG) OK e. Verifying the "Color Wheel Index Delay" NG on the screen OK e. Verifying the white balance on the screen NG Color Wheel Index Delay Adjustment White Balance Adjustment (Ex.) When replacing the Color Wheel Unit Color Wheel Index Delay Adjustment OK Verifying the white balance on the screen NG Fig. E1-2 46 White Balance Adjustment PT-56DLX75 / PT-61DLX75 WORK MODE AND FACTORY ADJUST MODE Work Mode Map Enter: VOLUME DOWN button + RECALL key (on the front) (on the remote) (for more than 5 seconds in power on condition) C-COR/GAM/W-BAL PUSH RECALL 5SEC WORK MODE < Work Mode > RECALL key (on the remote) VOLUME DOWN button + SWAP key (on the front) (on the remote) (for more than 1 second) Or, VCR key, RECALL key M: V S F O P D (on the remote) (for more than 1 second) 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 CAUTION: Do not change any parameter! (Not used for service) ER TIAL BOARD (Not used for service) EEP COPY L->DG DEFAULT SET (Not used for service) < Factory Adjust Mode > (Main menu) OK key RECALL key (on the remote) (on the remote) OTHER O O C W D G P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00F0 00 (For Picture Position & Electrical adjustment) P :05071401 < Factory Adjust Mode > (Other menu 1/1) Exit: VOLUME DOWN button + RECALL key (on the front) (on the remote) (for more than 5 seconds in Work Mode) Alternatively, Power OFF Factory Adjust Mode This mode is required when: - Performing Focus, Mechanical Picture Position, Electrical Picture Position, Color Wheel Index Delay and White Balance adjustments [Other menu]. - Copying the Color Wheel Index Delay and White Balance adjustment data stored in EEPROM IC on the DMD Drive C.B.A. (Circuit Board L) to EEPROM IC on the Main C.B.A. (Circuit Board DG) [Main menu]. To enter the Factory Adjust Mode: 1) In Work Mode, press and hold the VOLUME DOWN button on the unit and the SWAP key on the remote together for more than 1 second. The unit will go into Factory Adjust Mode. ("FACTORY ADJUST" will appear on the screen.) 2) Press the CH UP/DOWN key to select and press the OK key to set the item to be adjusted. 3) After completing adjustments, press the RECALL key twice to return to Work Mode. The adjustment data will be written to the EEPROM IC (IC1101) on the Main C.B.A. (Circuit Board DG). Note: Do not unplug the AC Cord in Factory Adjust Mode or the adjustment data will not be written to the EEPROM IC. 47 PT-56DLX75 / PT-61DLX75 COLOR WHEEL INDEX DELAY ADJUSTMENT 1. Display the Red100% ramp pattern by pressing the ASPECT key. 2. Adjust "CW INDEX DELAY" value by pressing the VOLUME UP/DOWN key so that red ramp pattern is even, with no discoloration. Purpose: To set the standard color index. OTHER Symptom of Misadjustment: Many vertical stripes will appear. OTHER O O C W D G P P W B D C T T O O C W D G 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00FD 00 P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00F0 00 P :05060101 <Red ramp pattern> P :05060101 Fig. E5-1 3. Display the Green100% ramp pattern by pressing the ASPECT key. 4. Confirm the green ramp pattern is even, with no discoloration. If not, adjust "CW INDEX DELAY" value by pressing the VOLUME UP/DOWN key. <Red ramp pattern> SET UP: 1. Install the Optical Block Unit into the Cabinet. 2. Enter Work Mode. Then, enter Factory Adjust Mode. 3. Press the CH UP/DOWN key on the remote to select "OTHER" on menu and press the OK key. (OTHER menu will appear.) 4. Press the CH UP/DOWN key on the remote to select "CW INDEX DELEY" on menu and press the ASPECT key once to select "Red ramp pattern." OTHER O O C W D G To release this mode: 1. After completing the adjustment, press the CH UP/DOWN key on the remote to return to the OTHER menu. 2. Then, press RECALL key twice to return to Work Mode, and press and hold the VOLUME DOWN button on the unit and the RECALL key on the remote for more than 5 seconds. Alternatively, turn off the power. P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00F0 00 P :05060101 <Green ramp pattern> Fig. E5-2 5. Display the Blue100% ramp pattern by pressing the ASPECT key. 6. Confirm the blue ramp pattern is even, with no discoloration. If not, adjust "CW INDEX DELAY" value by pressing the VOLUME UP/DOWN key. OTHER O O C W D G P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00F0 00 P :05060101 <Blue ramp pattern> Fig. E5-3 7. Repeat the above steps until all patterns are even, with no discoloration. Note: After this adjustment, do not copy using the EEP COPY L->DG in the Factory Adjust Mode. Otherwise, the factory default data of the Optical Block Unit will be copied to EEPROM IC on the Main C.B.A. (Circuit Board DG), and re-adjustment will be necessary. 48 PT-56DLX75 / PT-61DLX75 WHITE BALANCE ADJUSTMENT (Selection of White Balance data) 1. Press the CH UP/DOWN key on the remote to select "WB" on menu. 2. Select "WB" value (00 ~ 05) by pressing VOLUME UP/ DOWN key so that the white color of screen is standard. WB color Color temperature 00 factory default 01 reddish low 02 03 (middle) (middle) 04 05 bluish high Note: Be sure to perform the White Balance Adjustment after turning on the power for more than 3 minutes so that color temperature is stable. Purpose: To set the standard white level for color temperature. Symptom of Misadjustment: White color of picture will become bluish or reddish. Note: If the screen looks bluish, select 01. If the screen looks reddish, select 05. Note: After this adjustment, do not copy using the EEP COPY L->DG in the Factory Adjust Mode. Otherwise, the factory default data of the Optical Block Unit will be copied to the EEPROM IC on the Main C.B.A. (Circuit Board DG), and re-adjustment will be necessary. <100% White signal> SET UP: 1. Install the Optical Block Unit into the Cabinet. 2. 1) Press MENU key with the power on. 2) Set the following setting in Picture menu. - Pic. Mode to "Standard" - Color Temp to "Normal" 3. Enter Work Mode. Then, enter Factory Adjust Mode. 4. Press the CH UP/DOWN key on the remote to select "OTHER" on menu and press the OK key. (OTHER menu will appear.) 5. Supply 100% White Signal using a video pattern generator. Then, set to VIDEO 1 mode by pressing the TV/VIDEO key. 49 PT-56DLX75 / PT-61DLX75 8 TROUBLESHOOTING HINTS 8.1. TROUBLESHOOTING HINTS FOR BLOCK LEVEL REPAIR MAIN PARTS LOCATION <Front View> POWER LED TEMP LED LAMP LED Operation C.B.A. Lamp Cover Optical Cover Front Cover Unit <Rear View> Color Wheel Color Wheel C.B.A. (Circuit Board CW) Fan 2 Fan 3 Cover Switch C.B.A. DMD IC Front Jack C.B.A. (Circuit Board FJ) Main C.B.A. (Circuit Board DG) Power C.B.A. (Circuit Board P) Ballast C.B.A. DMD Drive C.B.A. (Circuit Board L) Optical Block Unit Rear Shield Plate Fan 1 Rear Jack C.B.A. Card C.B.A. Rear Cover Base C.B.A. Digital Tuner C.B.A. (Circuit Board A) (Circuit Board DT) TV Unit with Digital Tuner C.B.A. 50 PT-56DLX75 / PT-61DLX75 LED INDICATIONS FOR ERROR CONDITION Each LED indication facilitates finding the cause of an error. When an error is detected, the Lamp turns off and an LED on the front will flash. TEMP LED LAMP LED POWER LED Error No. Error Information (Note 1, 3) (Note 2) POWER LED TEMP LED LAMP LED SOS LAMP OFF 1) SOS2 (Over Voltage) flashes orange once every 5 seconds - - H10SOS2 2) Fan1, Fan2 or Fan3 stopped flashes orange twice every 5 seconds - - H20FANST 3) Abnormal Voltage (+9V line) flashes orange 3 times every 5 seconds - - H30DT9V 4) Abnormal Voltage (+3.3V line) flashes orange 4 times every 5 seconds - - H40 3.3V 5) IC4265 (GC4U) communication Error flashes orange 5 times every 5 seconds - - H50GC4U 6) Abnormal Color Wheel rotation flashes orange 6 times every 5 seconds - - H60CWSTP 7) Abnormal Temperature - flashes twice every 1 second - - 8) Abnormal Lamp - - 9) IC6004 (DMD Control) ASIC READY is incomplete flashes orange 8 times every 5 seconds - flashes twice every 1 second - - H80ASCRY Note: 1. When more than one error has occurred at the same time in SOS (Error), the POWER LED will flash one pattern only according to priority 1) 3) 2) 4) 5) 6) 9). 2. LAMP OFF: The LED will flash immediately after the Lamp goes off. 3. The detected SOS (Error 1)~6), 9)) data will be stored in the EEPROM. 51 RESET AC ON/OFF Power ON/OFF PT-56DLX75 / PT-61DLX75 Protection circuit SOS terminal of IC1102 (Main microcontroller) 5 16 IC1102 (MAIN MICROCONTROLLER) 40 110 88 1 59 5 CW DET(Error No. 6) ASIC READY(H) (Error No. 9) I2C SERIAL DATA4 (Error No. 7) (Error No. 1) SOS2 93 14 (Error No. 2) FAN SOS 61 15 (Error No. 3) DT+9V SENS 108 21 (Error No. 4) +3.3V SENS 63 (Error No. 8) LAMP DET 27 25 26 64 AC ATOP 89 9 IC4265 (VIDEO SIGNAL PROCESS) GC4U I2C SERIAL DATA2 A4 85 I2C SERIAL DATA2 (Error No. 5) MAIN C.B.A. (CIRCUIT BOARD DG) 1) SOS2 (over voltage detect) detection circuit 22 26 (+12V) POWER TRANS. IC801 2 22 26 9 PA8 1 P802 T801 FULL-WAVE RECTIFIER SWITCHING CONTROL 9 5 1 IC2803 +9V REG 2 ATSC+9V IC2802 +5V 1 REG 2 ATSC+5V 1 IC2806 +9V REG 2 TV+9V 1 IC2804 +3.3V REG 2 TV+3.3V IC2805 +2.5V REG 2 TV+2.5V 1 (FEEDBACK LOOP) PC800 FEED BACK R854 IC841 3 SHUNT REG. IC2807 R852 DC-DC CONVERTER 1 TV+3.3V_L SOS: over +15V R853 ATSC+12V IC1102 (MAIN MICROCONTROLLER) PDG1 14 PA16 SOS Normal 93 14 SOS2 (Over voltage(+15V) Detect) POWER C.B.A. (CIRCUIT BOARD P) MAIN C.B.A. (CIRCUIT BOARD DG) BASE C.B.A. (CIRCUIT BOARD A) 2) Fan1, Fan2 or Fan3 stopped detection circuit IC2808 +12V 2 DRIVE 4 (+7V - +12V) SOS: Fan stop IC2809 IC1102 (MAIN MICROCONTROLLER) 2 15 PA16 Normal 61 PDG1 SOS FAN SOS FAN2 PA2-1 PA2-2 PA2-3 PA2-4 PA2-5 PA2-6 DRIVE 4 (+7V - +12V) 15 MAIN C.B.A. (CIRCUIT BOARD DG) BASE C.B.A. (CIRCUIT BOARD A) 52 FAN1 FAN3 PA1-1 PA1-2 PA1-3 PDG1 PDG5 PDG4 IC4200 (CPLD) PT-56DLX75 / PT-61DLX75 3) Abnormal voltage (+9V line) detection circuit Normal PA16 21 PDG1 DT+9V IC1102 (MAIN MICROCONTROLLER) IC2803 +9V REG 2 21 +12V 1 SOS +9V SENS 108 SOS: 0V on DT+9V line MAIN C.B.A. (CIRCUIT BOARD DG) BASE C.B.A. (CIRCUIT BOARD A) 4) Abnormal Voltage (+3.3V line) for Main C.B.A. (Circuit Board DG) detection circuit IC1102 (MAIN MICROCONTROLLER) Normal +3.3V IC2804 +3.3V REG 63 25 26 SOS: 0V on +3.3V line PA16 +3.3V SENS PDG1 SOS 2 25 26 MAIN C.B.A. (CIRCUIT BOARD DG) +12V 1 BASE C.B.A. (CIRCUIT BOARD A) 5) IC4265 (GC4U) communication Error detection circuit IC4258 (MAIN VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK2 I2C SERIAL DATA2 IC1102 (MAIN MICROCONTROLLER) 25 26 84 85 I2C SERIAL CLOCK2 I2C SERIAL DATA2 acknowledge IC4257 (SUB VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK2 I2C SERIAL DATA2 65 64 IC4265 (VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK2 I2C SERIAL DATA2 A3 A4 SOS: No acknowledge reply MAIN C.B.A. (CIRCUIT BOARD DG) 6) Abnormal Color Wheel rotation detection circuit COLOR WHEEL UNIT IC6011 (MOTOR DRIVE) COLOR WHEEL M PL3 IC6004 (DMD CONTROL) AC2 MOTOR 180Hz (NTSC) 150Hz (PAL/SECAM) 3V 110 40 CPLD 5 16 PL1 CW DET PDG4 SOS 16 14 6 16 4 SOS: Abnormal rotation (NTSC: less than 60Hz or more than 360Hz) MAIN C.B.A. (CIRCUIT BOARD DG) DMD DRIVE C.B.A. (CIRCUIT BOARD L) 53 IC6903 (COMPARATOR) 3 PL2 CW INDEX IC4200 V-REF PCW1 IC1102 (MAIN MICROCONTROLLER) Normal IC6901 IC6006 (BUFFER) 3 4 1 3 IC6902 (OP AMP) 4 COLOR WHEEL C.B.A. (CIRCUIT BOARD CW) 1 3 PHOTO SENSOR PT-56DLX75 / PT-61DLX75 7) Abnormal Temperature detection circuit 5 4 PCW1 5 PL2 59 PL5 SERIAL DATA4 IC6904 PDG5 IC1102 (MAIN MICROCONTROLLER) 1 4 SERIAL DATA4 Temp too high -- ALERT Temp too low -- ALERT SOS: over 75 C or under -24 C DMD DRIVE C.B.A. (CIRCUIT BOARD L) MAIN C.B.A. (CIRCUIT BOARD DG) COLOR WHEEL C.B.A. (CIRCUIT BOARD CW) 8) Abnormal Lamp detection circuit Q1108 Q1109 LAMP STATUS 27 ON 2 Q1110 65 64 PA16 OFF 18 1 1 B2 IC1102 (MAIN MICROCONTROLLER) LAMP ON(L) BASE C.B.A. (CIRCUIT BOARD A) 3V PA6 360Hz PDG1 LAMP ENABLE 2 65 64 3 3 DC+330V 1 1 DC+330V GND(HOT) 4 3 GND(HOT) MAIN C.B.A. (CIRCUIT BOARD DG) B1 SOS: Lamp does not light up Normal: Lamp ON P801 SOS Normal POWER C.B.A. (CIRCUIT BOARD P) BALLAST C.B.A. 9) IC6004 (DMD Control) ASIC READY is incomplete detection circuit IC6006 (BUFFER) IC1102 (MAIN MICROCONTROLLER) 1 88 PL5 SOS ASIC READY (H) PDG5 Normal 1 12 IC6004 8 AD2 ASIC READY (H) SOS: Incomplete (Low) Normal: ready high(+3.3V) MAIN C.B.A. (CIRCUIT BOARD DG) DMD DRIVE C.B.A. (CIRCUIT BOARD L) 54 PT-56DLX75 / PT-61DLX75 AC stop detection circuit T802 2 IC1103 9 4 D851-D854 STBY+7V RESET STBY+3.3V 2 IC1102 (MAIN MICROCONTROLLER) D861 3 3 9 PDG1 IC1108 PA16 6 PA8 3 FULL-WAVE RECTIFIER P802 7 2 1 9 89 AC STOP Normal SOS BASE C.B.A. (CIRCUIT BOARD A) POWER C.B.A. (CIRCUIT BOARD P) 4 MAIN C.B.A. (CIRCUIT BOARD DG) Over current detection circuit T801 IC801 (SWITCHING CONTROL) 9 DRIVE CONTROL 5 Over current detect SWITCHING TRANSFORMER 5 OVER CURRENT DETECT POWER C.B.A. (CIRCUIT BOARD P) Abnormal Temperature (Thermostat) and Lamp Cover open detection circuit (shut down circuit) THERMOSTAT 5 2 (120 C) MAIN POWER SUPPLY CIRCUIT P2912 RL803 1 PA5 5 6 3 Q843 4 RL802 1 COVER SW 2 COVER SWITCH C.B.A. PFC CIRCUIT 7 POWER C.B.A. (CIRCUIT BOARD P) BASE C.B.A. (CIRCUIT BOARD A) 55 8 PDG1 IC1102 (MAIN MICROCONTROLLER) PA16 AC IN F801 6.3A/125V AC LINE FILTER PA8 6 P802 Q842 7 26 8 95 AC SW ON (H) LOW +B SW ON (H) MAIN C.B.A. (CIRCUIT BOARD DG) PT-56DLX75 / PT-61DLX75 How to solve the problem indicated by the Error Indication of LED (The symptom of all errors is that Lamp turns off or Lamp does not light up) Note: Before performing the troubleshooting, confirm that all connector cables in the unit are connected correctly. Error No. Problem 1) Following voltage lines on the Base C.B.A. (Circuit Board A) is over voltage (more than +15V). • ATSC+12V line • ATSC+5V line • ATSC+9V line • TV+9V line • TV+3.3V line • TV+2.5V line • TV+3.3V_L line 2) Cooling Fan (Fan1, Fan2 and/or Fan3) malfunctions. Possible Solution Replace the TV Unit (Power C.B.A. (Circuit Board P)). NO Are Fan1, Fan2 and Fan3 operating for a moment just after the power is turned on? Only Fan1 stops. Only Fan2 stops. Only Fan3 stops. Replace the TV Unit (Power C.B.A. (Circuit Board P), Base C.B.A. (Circuit Board A). Replace Fan1. Replace the Optical Block Unit. Replace Fan3. If still NG, replace the TV Unit (Base C.B.A. (Circuit Board A)). 3) DT+9V line on the Main C.B.A. (Circuit Board DG) error. Replace the TV Unit (Base C.B.A. (Circuit Board A), Power C.B.A. (Circuit Board P) or Digital Tuner C.B.A. (Circuit Board DT)). 4) +3.3V line on the Main C.B.A. (Circuit Board DG) error. Replace the TV Unit (Base C.B.A. (Circuit Board A), Power C.B.A. (Circuit Board P) or Main C.B.A. (Circuit Board DG)). 5) Communication error I2C SERIAL DATA for between IC1102 (Pin 85) and IC4265 (Pin A4) on the Main C.B.A. (Circuit Board DG) Replace the TV Unit (Main C.B.A. (Circuit Board DG)). 6) Color Wheel rotation error. 1. Replace the Color Wheel Unit. 2. Replace the Optical Block Unit. 3. Replace the TV Unit (Main C.B.A. (Circuit Board DG)). 7) Abnormal temperature (more than 75 ˚C or less than -24 ˚C) of the THERMOSTAT near the Lamp. 1. Relocate the unit to a proper location. • Do not place in direct sunlight and other sources of direct heat. • Do not place the unit in humid or dusty location, or areas exposed to smoke or steam. (surrounding temperature should be between 0 ˚C (32 ˚F) and 35 ˚C (95 ˚F) and humidity should be between 20 % and 80 % (with no condensation).) • The vents are not blocked. It is recommended that a gap of at least 10 cm is left all around the unit even when it is placed inside a cabinet or between shelves. 2. Check if the fans are operating properly. 8) 1. The Lamp is defective (crack). 2. The Ballast C.B.A. is defective. 3. The Power C.B.A. (Circuit Board P) is defective. 4. The Main C.B.A. (Circuit Board DG) is defective. 5. The DMD Drive C.B.A. (Circuit Board L) is defective. 1. Wait until the Lamp is cooled off and try to turn the power back on. If same error LED indication continues, remove the Lamp and visually inspect it. If it is cracked, it must be replaced. 2. Replace the Ballast C.B.A. 3. Replace the TV Unit (Power C.B.A. (Circuit Board P) or Main C.B.A. (Circuit Board DG)). 4. Replace the Optical Block Unit. 9) Communication error between IC1102 (Main Microcontroller) and IC6004 (DMD Control) on the DMD Drive C.B.A. (Circuit Board L) 1. Replace the Optical Block Unit. 2. Replace the TV Unit (Main C.B.A. (Circuit Board DG)). 56 PT-56DLX75 / PT-61DLX75 Note: When doing troubleshooting over again, be sure to turn the power off and unplug the AC Cord. LAMP DOES NOT LIGHT UP Before doing this troubleshooting, confirm that all connector cables in the unit are connected to the connectors correctly. In particular, confirm the following connector cables: Between PL1 on the DMD Drive C.B.A. (Circuit Board L) and PDG4 on the Main C.B.A. (Circuit Board DG) • LVDS Cable (20-pin Cable): • Thermostat/Cover Switch Connector Cable: Between Thermostat/Cover Switch and PA5 on the Base C.B.A. (Circuit Board A) • B2 Connector Cable: Between B2 on the Ballast C.B.A. and PA6 on the Base C.B.A. (Circuit Board A) • Color Wheel F.P.C.: PL3 on the DMD Drive C.B.A. (Circuit Board L) • Lamp Connector Cable: Lamp socket Note: If a cable is disconnected, the Power LED flashes or the Unit shuts off. Plug in the AC Cord. Does the Power LED (D6701) on the Operation C.B.A. light up red? NO Replace the TV Unit (Power C.B.A. (Circuit Board P)). YES Turn the power ON. Is there a click sound to turn the Relay ON? (Relay: RL803 on the Power C.B.A. (Circuit Board P)) NO YES Does the Power LED (D6701) on the Operation C.B.A. flash green? NO YES Error 1) ~ 9) occurs. (Refer to "LED INDICATION FOR ERROR CONDITION") Refer to "How to solve the problem indicated by the Error Indication of LED." and perform troubleshooting. 57 PT-56DLX75 / PT-61DLX75 HOW TO DETERMINE WHICH C.B.A. IS DEFECTIVE No picture or abnormal picture ABNORMAL PICTURE: No Picture Color (Black and White picture) Abnormal Picture Color Unsynchronized Picture Dark Picture (Only Video1,2 OR 4 input is NG.) Replace the TV Unit (Rear Jack C.B.A. or Base C.B.A. (Circuit Board A)). (Only Video3 input is NG.) Replace the TV Unit (Front Jack C.B.A. (Circuit Board FJ) or Base C.B.A. (Circuit Board A)). (Only tuner input is NG.) Replace the TV Unit (Tuner C.B.A. (Circuit Board AT) or Base C.B.A. (Circuit Board A)). (Only PC input is NG.) Replace the TV Unit (Front Jack C.B.A. (Circuit Board FJ) or Base C.B.A. (Circuit Board A)). (Only Component 2 OR 4 input is NG.) Replace the TV Unit (Rear Jack C.B.A.). (Component 2 AND 4 input are NG.) Replace the TV Unit (Main C.B.A. (Circuit Board DG) or Rear Jack C.B.A.). (Analog Tuner, Component AND Video input are NG.) Replace the TV Unit (Base C.B.A. (Circuit Board A)). (Digital Tuner/SD Card input is NG.) Replace the Digital Tuner C.B.A. (Circuit Board DT) or TV Unit (Main C.B.A. (Circuit Board DG)). (All inputs are NG.) Replace the Digital Tuner C.B.A. (Circuit Board DT), or TV Unit (Circuit Board DG) or Optical Block Unit (DMD Drive C.B.A. (Circuit Board L) or Color Wheel Unit. 58 In the case that one or some inputs are NG, it can be judged that the Optical Block Unit is OK. PT-56DLX75 / PT-61DLX75 No sound from both L-CH and R-CH built-in Speakers Check that there is an audio signal to the Audio Out Terminal from all input terminals. (All inputs are NG.) (Only Audio1, 2, OR 4 input is NG.) Replace the TV Unit (Base C.B.A. (Circuit Board A)). Replace the TV Unit (Base C.B.A. (Circuit Board A) or Rear Jack C.B.A.). (Only Audio3 input is NG.) Replace the TV Unit (Base C.B.A. (Circuit Board A) or Front Jack C.B.A. (Circuit Board FJ)). (Only Tuner input is NG.) Replace the TV Unit (Base C.B.A. (Circuit Board A)) or Digital Tuner C.B.A. (Circuit Board DT). OK Replace the TV Unit (Base C.B.A. (Circuit Board A) or Power C.B.A. (Circuit Board P)). No sound from built-in L-CH Speaker only Press "MENU" button on the remote and select "SOUND" in MENU screen. Then press "OK." Verify that the "BALANCE" is in the center position. NO Set to the center position. Still NG Swap the Speaker Connectors to confirm the Speaker failure. YES Replace the L-CH Speaker. NO Replace the TV Unit (Base C.B.A. (Circuit Board A)) No sound from built-in R-CH Speaker only Press "MENU" button on the remote and select "SOUND" in MENU screen. Then press "OK." Verify that the "BALANCE" is in the center position. NO Set to the center position. Still NG Swap the Speaker Connectors to confirm the Speaker failure. YES Replace the R-CH Speaker. NO Replace the TV Unit (Base C.B.A. (Circuit Board A)) 59 PT-56DLX75 / PT-61DLX75 TIPS FOR DETERMINING WHICH C.B.A. IS DEFECTIVE OPTICAL BLOCK UNIT TV UNIT REAR JACK C.B.A. BASE C.B.A. (CIRCUIT BOARD A) IC3001 P3501 IC4258 PA16 PA15 PDG1 COMPONENT IN (1,2,3) VIDEO IN (1,2) S-VIDEO IN (1,2) VIDEO SW FRONT JACK C.B.A. (CIRCUIT BOARD FJ) MAIN VIDEO SIGNAL PROCESS IC4257 COLOR WHEEL UNIT DMD DRIVE C.B.A. (CIRCUIT BOARD L) MAIN C.B.A. (CIRCUIT BOARD DG) IC4265 IC5950 VIDEO SIGNAL PROCESS LVDS TRANS. IC6001 PDG4 PL1 LVDS RECEIVER IC6004 IC6012 DMD DMD CONTROL SUB VIDEO SIGNAL PROCESS P3902 PA9 P3901 PA12 VIDEO IN 3 S-VIDEO IN 3 INTERNAL CW INDEX DELAY PATTERN RGB IN INTERNAL DDP PATTERN DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) TUNER DT12 PDG2 IC8211,8216, IC8221, IC8240, ETC SD CARD CARD C.B.A. P9005 P9003 DT10 DTV SIGNAL PROCESS /SD CARD SIGNAL PROCESS Display the internal pattern for "DDP" in Factory Adjust Mode. Refer to "HOW TO DISPLAY THE INTERNAL PATTERN" as shown in Figure A. If the internal pattern is OK, it can be judged that the circuit on the back end of IC6004 (The Optical Block Unit is OK) is OK. Display the internal pattern for "CW INDEX DELAY" in Factory Adjust Mode. Refer to "HOW TO DISPLAY THE INTERNAL PATTERN" as shown in Figure A. If the internal pattern is OK, it can be judged that the circuit on the back end of IC4265 is normal. 60 PT-56DLX75 / PT-61DLX75 HOW TO DISPLAY THE INTERNAL PATTERN VOLUME DOWN button + RECALL key (on the front) (on the remote) (for more than 5 seconds in power on condition) C-COR/GAM/W-BAL PUSH RECALL 5SEC WORK MODE VOLUME DOWN button + SWAP key (on the front) < Work Mode > (on the remote) (for more than 1 second) Or, VCR key, RECALL key (on the remote) (for more than 1 second) Select "OTHER" M: V S F O P D 2 I O A T A T F . D U N H R A 0 E N CTORY 20 O ADJ D ADJUST 1/1 CAUTION: Do not change any parameter! ER TIAL BOARD EEP COPY L->DG DEFAULT SET OK key < Factory Adjust Mode > (Main menu) (on the remote) Internal pattern for "DDP" OTHER Internal pattern for "CW INDEX DELAY" 1/1 OTHER O O C W D G P P W B D C T T HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 O O C W D G P :05060101 ASPECT key P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 ASPECT key (on the remote) (on the remote) < Factory Adjust Mode > (Other menu 1/1) < Factory Adjust Mode > (Other menu 1/1) OTHER O O C W D G <Blue 90/255 gradation> ASPECT key P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 <Red ramp pattern> ASPECT key (on the remote) (on the remote) OTHER O O C W D G <Gray 10/255 gradation> ASPECT key P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 <Green ramp pattern> ASPECT key (on the remote) (on the remote) OTHER O O C W D G P P W B D C <White 100% > ASPECT key T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 <Blue ramp pattern> (on the remote) ASPECT key (on the remote) OTHER O O C W D G <Black 100% > ASPECT key P P W B D C T T HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 <White ramp pattern> ASPECT key (on the remote) (on the remote) <Cross hatch> ASPECT key (on the remote) OTHER O O C W D G P P W B D C T T 1/1 HPOSI 8000 VPOSI 8000 INDEX DELAY00ED 00 P :05060101 <Frame Picture (with no signal)> ASPECT key (on the remote) Figure A. 61 1/1 PT-56DLX75 / PT-61DLX75 62 PT-56DLX75 / PT-61DLX75 9 BLOCK DIAGRAMS OVERALL BLOCK DIAGRAM BASE C.B.A. (CIRCUIT BOARD A) REAR JACK C.B.A. P3501 IC3002 PA15 COMPONENT AUDIO IN 1 (L/R) COMPONENT AUDIO IN 1 (L/R) COMPONENT AUDIO IN 2 (L/R) COMPONENT AUDIO IN 2 (L/R) COMPONENT AUDIO IN 3 (L/R) COMPONENT AUDIO IN 3 (L/R) AUDIO IN 1 (L/R) AUDIO IN 1 (L/R) IC3003 IC2303 SOUND PROCESSOR IC2301 OP AMP PA13 SPEAKER-R AUDIO AMP SPEAKER-L AUDIO SW I2C SERIAL DATA/CLOCK AUDIO IN 2 (L/R) AUDIO IN 2(L/R) AUDIO IN 3 (L/R) MAIN C.B.A. (CIRCUIT BOARD DG) TUNER/HDMI/DVI AUDIO IN (L/R) IC4265 MAIN VIDEO SIGNAL PROCESS AUDIO OUT(L/R) AUDIO OUT (L/R) IC6003 VIDEO SIGNAL PROCESS FIFO I/F VIDEO OUT VIDEO OUT DATA BUS (32bit) COMPONENT1 Y/PB/PR COMPONENT IN 2(Y/PB/PR) COMPONENT2 Y/PB/PR COMPONENT IN 3(Y/PB/PR) COMPONENT3 Y/PB/PR DATA BUS (16bit) 8M FLASH MEMORY IC4264 IC6004 IC6011 IC6001 I/P CONVERTER PICTURE CONTROL MULTI WINDOW PICTURE IN PICTURE SPLIT SCREEN SEARCH SCALER(720p CONVERTER) OSD MIX PDG1 MAIN Y/V, PB/C, PR A/D 3D Y/C SEPARATION NTSC DECODER YUV DATA (10bit) COLOR WHEEL PDG4 DMD R DATA (8bit) PL1 TTL PARALLEL TO LVDS SERIAL CONVERTER G DATA (8bit) LVDS DATA/CLOCK LVDS SERIAL TO TTL PARALLEL CONVERTER VIDEO-GRAPHICS PROCESSOR FORMATTER(LVDS) MICRO-CONTROLLER G DATA (9bit) B DATA (8bit) RESET B DATA (8bit) (SOS (OPEN) : OVER 120 C ) IC6007 GC3FM_s Y DATA (8bit) D6004 LAMPLIT UV DATA (8bit) D6003 LAMPEN DATA BUS (8bit) DRIVE DRIVE TUNER VIDEO IC6005 CLOCK GENE. +3.3V VIDEO IN 2 VIDEO SW LVDS DATA B(0-15) IC6010 IC6002 ACT DATA VIDEO IN 3 LAMP LVDS DATA A(0-15) R DATA (8bit) ACT DATA VIDEO IN 1 MOTOR IC6012 LVDS RECEIVER LVDS TRANSMITTER COMPONENT4 Y/PB/PR VIDEO IN 2 M MOTOR DRIVE DMD CONTROL <FOR SCALER(720p CONVERTER)> IC5950 PA16 VIDEO IN 1 PL3 64M SDRAM SDRAM I/F IC3001 COMPONENT IN 1(Y/PB/PR) COLOR WHEEL UNIT DMD DRIVE C.B.A. (CIRCUIT BOARD L) IC4258 THERMOSTAT 128M RDRAM DATA BUS (8bit) D6002 POWERGOOD DRIVE D6001 ACTDATA S-VIDEO IN 3 FRONT JACK C.B.A. (CIRCUIT BOARD FJ) CW INDEX SUB VIDEO SIGNAL PROCESS S-VIDEO IN 2 S-VIDEO IN 2 DRIVE IC4257 S-VIDEO IN 1 S-VIDEO IN 1 SUB Y/V, PB/C, PR A/D IC6006 DMD READY IC4263 LAMP LIT 64M SDRAM POWER GOOD RESET(L) RESET(L) I2C SERIAL DATA/CLOCK PA12 RGB-->YUV CONVERTER EEPROM TEMPERATURE SENSOR EEPROM SETTING DATA OF EACH IC's FOR MAIN C.B.A. USER ADJUSTMENT DATA ADJUSTMENT DATA LAMP TIME DATA ADJUSTMENT DATA/ SETTING DATA OF EACH IC's FOR DMD DRIVE C.B.A. IC8202 I2C SERIAL DATA/CLOCK SW DT12 TUNER VIDEO (ANALOG) PDG2 TUNER VIDEO (ANALOG) TEMPERATURE DET: ( SOS OVER 75 C or under -24 C ( PL5 BASE C.B.A. (CIRCUIT BOARD A) PDG5 IC2808 PDG1 PA16 +12V IC8211,8216,8221,8240,ETC IF (DIGITAL) FAN SPEED CONTROL TUNER VIDEO (Y/C) PA2 Q2801 IC1102 (FAN 1) (on the Rear Shield Plate) AUDIO (L/R) ASIC READY(H) LAMP LIT POWER GOOD(H) RESET(L) I2C SERIAL DATA/CLOCK AUDIO OUT (DIGITAL) DIGITAL TUNER SIGNAL PROCESS /SD CARD SIGNAL PROCESS CARD C.B.A. I2C SERIAL DATA/CLOCK I2C SERIAL DATA/CLOCK I2C SERIAL DATA/CLOCK I2C SERIAL DATA/CLOCK SERIAL DATA (UART) SERIAL DATA (UART) SD CARD DT10 UV DATA (8bit) FLASH MEMORY IC8232 SW TUNER AUDIO (L/R) FRONT JACK C.B.A. (CIRCUIT BOARD FJ) IC3251 DVI AUDIO IN1(L/R) HDMI IN1 (AV IN) HDMI IN2 (AV IN) TUNER AUDIO IN(L/R) DVI AUDIO IN1(L/R) DVI AUDIO IN2(L/R) HDMI AUDIO IN(L/R) MAIN MICROCONTROLLER I2C SERIAL DATA/CLOCK FAN SOS (FAN LOCK(H)) LAMP COVER DET AC SW ON(H) P2912 COVER SW POWER C.B.A. (CIRCUIT BOARD P) BASE C.B.A. (CIRCUIT BOARD A) P3903 +3.3V PA10 PA16 COVER SWITCH C.B.A. PA5 DATA BUS (16bit) I2C SERIAL DATA/CLOCK DVI AUDIO IN2(L/R) Q2802 CPLD IC1104 DATA BUS (4bit) (FAN 3) (next to the Lamp) DRIVE IC4200 CW DET (NORMAL(H) /ABANORMAL(L) Y DATA (8bit) P9003 PA1 IC2809 ( TUNER AUDIO (ANALOG) P9005 (FAN 2) (on the Lamp) DRIVE OSD-R,B,G DATA DIGITAL AUDIO OUT IC6904 IC1101 DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) PHOTO SENSOR IC6902, IC6903 ADJUSTMENT DATA(WB/CW) FOR THE SETTING AT FACTORY BUFFER Q3002-Q3013 TUNER PCW1 IC6014 SERIAL INTERFACE I2C SERIAL DATA/CLOCK P3901 PL2 CW INDEX IC1105 S-VIDEO IN 3 RGB IN IC6901 POWER GOOD(H) GC4U GC3FS_s AUDIO IN 3 (L/R) COLOR WHEEL C.B.A. (CIRCUIT BOARD CW) LAMP ENABLE PA9 VIDEO IN 3 ANT-IN LAMP LIT LAMP ENABLE <FOR IP CONVERTER, MULTI WINDOW, 3D Y/C SEPARATION, ETC> UV DATA (8bit) TUNER VIDEO(Y/C) P3902 DATA BUS (32bit) Y DATA (8bit) 2D Y/C SEPARATION NTSC DECODER ASIC READY(H) PA8 PDG1 P802 LOW+B SW ON(H) TEMP DRIVE POWER SUPPLY CIRCUIT LAMP SW DRIVE IC4001 MAIN POWER CIRCUIT AC IN IC4002 EEPROM EEPROM HDMI INFORMATION DATA HDMI INFORMATION DATA I2C SERIAL DATA/CLOCK TMDS DATA/CLOCK I2C SERIAL DATA/CLOCK TMDS DATA/CLOCK SOS2 (OVER VOLTAGE DETECT) REMOTE SENSOR IC4004 P801 PFC CIRCUIT HDMI Y DATA (8bit) HDMI INTERFACE HDMI UV DATA (8bit) I2C SERIAL DATA/CLOCK P6701 POWER PDG3 B1 DRIVE IC4000 D/A BALLAST C.B.A. OPERATION C.B.A. HDMI AUDIO IN(L/R) LAMP ENABLE LAMP ON(L) LAMP DET(ON(L)/OFF(H)) OPERATION BUTTON (KEY MATRIX) PA6 LAMP POWER CIRCUIT B2 OVERALL BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 63 PT-56DLX75 / PT-61DLX75 POWER SUPPLY BLOCK DIAGRAM BASE C.B.A. (CIRCUIT BOARD A) POWER C.B.A. (CIRCUIT BOARD P) AC IN P803-1 P803-3 F801 6.3A 125V LF801A AC LINE FILTER T801 D802 FULL-WAVE RETIFIER LF802 AC LINE FILTER C813 RL803 TP12 12V 1 Q842 VCC TPG1 GND 10 4 OVER VOLTAGE PROTECTION 1 ZERO CURR. DETECTION 2 ERROR VOLT. DETECTION 9 DRIVE CONTROL (+12V) (+30V) (-16V) (+16 V) (STBY+7V) (AC SW ON(H)) (AC STOP(L)) (LOW+B SW ON(H)) 9 IC801 (SWITCHING CONTROL) 7 R800 RUSH CURRENT PROTECTOR 12V TP033 5 11 P802-(22-26) P802-32,33 P802-18,19 P802-12,13 P802-4 P802-6 P802-3 P802-5 5V TV TP039 9V TV TP040 TP1166 TP1168 PA8-(22-26) PA8-32,33 PA8-18,19 PA8-12,13 PA8-4 PA8-6 PA8-3 PA8-5 PA16-17 PA16-21 PA16-19 PA16-22 PA16-20 PA16-25,26 PA16-29 PA16-12 PA16-9 PA16-7 PA16-16 PA16-8 PA16-15 PA16-14 PA16-65 PA16-64 PA16-10 D 30V TP30 12 S TP034 -16V TP035 16V 5 TP037 LOWB SW 13 TPN20 OVER CURRENT DETECTION -16V 14 7 15 8 16 DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) MAIN C.B.A. (CIRCUIT BOARD DG) 30V TP032 PDG1-17 PDG1-21 PDG1-19 PDG1-22 PDG1-20 PDG1-25,26 PDG1-29 PDG1-12 PDG1-9 PDG1-7 PDG1-16 PDG1-8 PDG1-15 PDG1-14 PDG1-65 PDG1-64 PDG1-10 TP1161 TP1167 TP1163 TP1162 TP1165 TP1164 PDG2-8 PDG2-(51-53) PDG2-54,57 +9V +5V +3.3V +2.5V STBY+3.3V DT12-8 DT12-(51-53) DT12-54,57 DT+30V DT+9V DT+5V OPERATION C.B.A. PGD3-6 P6701-6 STBY+3.3V AC STOP(L) AC SW ON(H) FAN CONTROL TO/FROM LOW+B SW ON(H) SYSTEM CONTROL FAN SOS BLOCK DIAGRAM SOS 2 LAMP ON(H) LAMP DET (ON(L)/SOS(H)) LAMP COVER OPEN(L) TPA20 16V FRONT JACK C.B.A. PA10-1 PC800 FEED BACK IC841 (SHUNT REGULATOR) 3 Q2804, Q2806 SW 1 P3903-1 STBY+3.3V IC2808 (FAN DRIVE) REG. 2 FAN 2 (on the Lamp) (+7V ~ +12V) 4 PA2-1 PA2-2 PA2-3 PA2-4 PA2-5 PA2-6 5 2 V-REF(2.495V) (FAN LOCK(H)) Q2801 AC SW TP1 FAN 1 (on the Rear Shield Plate) IC2809 (FAN DRIVE) REG. 2 2 9 7 6 3 Q2802 STB 7V TPS7 STB 7V TP53 D851-D854 FULL-WAVE RETIFIER TP54 PA1-1 PA1-2 PA1-3 5 STANDBY POWER CIRCUIT T802 FAN 3 (next to the Lamp) (+7V ~ +12V) 4 9V TP001 IC2803 (+9V REG.) REG. 1 2 4 D861 5V TP003 IC2802 (+5V REG.) LOWB SW TP2 REG. 1 2 IC2801 STB 7V TP038 4 IC2806 (+9V REG.) REG. 2 RL802 R801 RUSH CURRENT PROTECTOR (+330V) 2 12 6 5 B1 P801-1 P801-4 3.3V REG. 1 3.3V TP002 COLOR WHEEL C.B.A.(CIRCUIT BOARD CW) 2 PCW1-1 PCW1-7 4 IC802 (SWITCHING CONTROL) (LAMP ON (H)) (LAMP DET(ON(L)/SOS(H)) PA6-1 PA6-3 REG. 1 +5V +3.3V 2.5V TP004 IC2805 (+2.5V REG.) 2 4 (OVER VOLTAGE (+15V) DETECT) DMD DRIVE C.B.A.(CIRCUIT BOARD L) TV+3.3V TV+5V TV+9V ATSC+12V -16V +16V ZERO CURRENT DETECT COMP. VCC P2912-1 P2912-2 AC SW LAMP L804 8 SW2911 COVER SW PA5-1 PA5-2 PA5-3 PA5-4 TP011 TP036 4 IC2804 (+3.3V REG.) LAMP POWER CIRCUIT B2 Q843 +3.3V 5 REG. 5 +1.5V TP6053 TP6049 PL2-1 PL2-7 CURRENT COMP. TP6059 TP6060 TP6058 DC/DC CONVERTER (STEP-DOWN CHOPPER SYSTEM) 4 3 MULIPLIER ERROR AMP IC2807 (DC-DC CONVERTER) LOGIC CONTROL 3 4 5 6 1 DRIVE +2.5V 7 COVER SWITCH C.B.A. (NEAR THE LAMP) 5 PFC (POWER FACTOR CORRECTION) CIRCUIT <DC+330V OUTPUT FOR BALLAST> D803 FULL-WAVE RETIFIER THERMOSTAT Q2803, Q2805 SW 4 BALLAST C.B.A. (SOS (OPEN) : OVER 120 C ) SWITCHING Q802 19 VCC OVER CURR. LIMITER CONSTANT VOLTAGE CONTROL 1 2 22 23 24 25 PA7-7 PA7-9 PA7-(1-3) +5V +12V +3.3V PL4-7 PL4-9 PL4-(1-3) IC6013 (+2.5V REG.) TP6070 TP6075 1 REG. 2 +2.5V 4 16 15 13 IC6008 (+1.8V REG.) TP6066 TP6071 2 REG. 4 +1.8 V 5 POWER SUPPLY BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 64 PT-56DLX75 / PT-61DLX75 VIDEO SIGNAL PATH I BLOCK DIAGRAM (1/2) REAR JACK C.B.A. BASE C.B.A. (CIRCUIT BOARD A) MAIN C.B.A. (CIRCUIT BOARD DG) JK3502 VIDEO OUT IC4258 (MAIN VIDEO SIGNAL PROCESS) P3501-29 PA15-29 VCC +3.3V IC3001 (VIDEO SW) COMPONENT -Y1 P3501-27 PA15-27 21 COMPONENT -PB1 P3501-25 PA15-25 23 TP026 51 P3501-23 PA15-23 4 VCC 4 VCC VCC TP024 COMPONENT -Y2 P3501-18 PA15-18 27 MAIN Y/V COMPONENT -PB2 P3501-16 PA15-16 29 MAIN PB/C 31 COMPONENT -Y3 P3501-9 PA15-9 33 COMPONENT -PB3 P3501-7 PA15-7 35 COMPONENT -PR3 P3501-5 PA15-5 MAIN PR 60 59 58 Q3014 Q3015 Q3016 B PA16-45 PDG1-45 B PA16-43 PDG1-43 PA16-41 B Q4252 LPF B Q4258 Q4256 Q4257 PDG1-41 Q4262 B Q4264 B Q4263 B B 56 B 42 B 49 Y/V PB/C PR 10,21,30,75,88,114, 123,135 S-VIDEO IN1 JK3501 Y C VIDEO IN1 S-VIDEO IN2 Y C VIDEO IN2 P3501-50 P3501-48 PA15-50 PA15-48 P3501-46 PA15-46 P3501-36 P3501-34 PA15-36 PA15-34 P3501-41 PA15-41 FRONT JACK C.B.A. (CIRCUIT BOARD FJ) S-VIDEO IN3 JK3902 Y C VIDEO IN3 Q3003 B Q3006,Q3007 Q3008 RGB --> PB B CONVERT Q3004 B Q3011,Q3012 Q3013 RGB --> PR B CONVERT +3.3V A/D PA9-3 PA9-5 P3902-7 PA9-7 IC4257 (SUB VIDEO SIGNAL PROCESS) 39 SUB Y/V SUB PB/C 41 SUB PR 43 56 55 54 Q3017 Q3018 Q3019 B PA16-39 PDG1-39 B PA16-37 PDG1-37 B PA16-35 PDG1-35 TP027 65 77 3 9 RGB-IN P3901-1 P3901-3 P3901-5 P3901-7 P3901-9 Q4250 LPF B Q4255 Q4253 Q4254 Q4259 B Q4260 B Q4261 B IC4002 (EEPROM) TP028 VIDEO INPUT SELECT B 40 B 30 B I2C SERIAL CLOCK 6 IC4253 I2C SERIAL DATA 5 5 WRITE PROTECT 7 +5V 72 73 94 +2.5V REG. 49,57 4 VCC FR CLOCK1(20.25MHz) FR CLOCK2(20.25MHz) 68 70 4 VCC INPUT MODE FREQUENCY 480i VIDEO 28.636MHz COMPONENT 480i 28.636MHz 480p 57.40MHz 720p 74.25MHz 1080i 74.25MHz VGA60 RGB 50.34MHz SVGA60 40.00MHz XGA60 65.00MHz IC4254 VCC 8 I2C SERIAL CLOCK 6 I2C SERIAL DATA 5 WRITE PROTECT 7 IC4152 (OR GATE) +5V 1 2 IC4151 (INVERTER) VCC Q4151Q4154 PA16-33 PDG1-33 1 7 PA16-32 PDG1-32 3 5 IC4151 (INVERTER) 4 6 VCC 5 8 6 5 +3.3V +3.3V 28,33,38,41 H L 4 19 H-SYNC H L 7 20 V-SYNC 16 GC3FS_s +3.3V 1 RGB(L) <FROM IC3001 (72)> IC4004 (HDMI INTERFACE) IC4003 37,55 44 43 48 47 52 51 40 39 TMDS DECODER 32 I2C SERIAL CLOCK 31 I2C SERIAL DATA VCC DRIVE Q4007 +5V TMDS DATA0(+) TMDS DATA0(-) TMDS DATA1(+) TMDS DATA1(-) TMDS DATA2(+) TMDS DATA2(-) TMDS CLOCK(+) TMDS CLOCK(-) I2C SERIAL CLOCK I2C SERIAL DATA 4 +3.3V REG. +5V 5 5,26,38,ETC VCC IC4005 VCC 63 62 67 66 71 70 59 58 TMDS DECODER 30 I2C SERIAL CLOCK 29 I2C SERIAL DATA +3.3V 22,23,35,ETC Q4009 XOR MASK MODE CONTROL Y YUV CONVERTER COLOR RANGE SCALING COLOR SPACE CONVERSION UV UP/DOWN CONVERSION +1.8V REG. 7 HDMI Y DATA (8BIT) 123-126,129-132 HDMI UV DATA (8BIT) 110-113,116-119 V-SYNC H-SYNC HDMI CLOCK MODE FREQUENCY (480i)/ 27MHz 480p 720p/ 74.25MHz 1080i 1 3 2 121 IC4000 (D/A CONVERTER) IC4006 (OP AMP) Q4010 DRIVE Q4008 DRIVE TP015 PA16-51 PA16-49 PA16-47 2 VCC JK4003 HDMI-IN2 IC4250 (SW) 3 2 +2.5V REG. DELAY +5V TMDS DATA0(+) TMDS DATA0(-) TMDS DATA1(+) TMDS DATA1(-) TMDS DATA2(+) TMDS DATA2(-) TMDS CLOCK(+) TMDS CLOCK(-) I2C SERIAL CLOCK I2C SERIAL DATA HOT PLUD DET HDMI-IN1 +9V 5 VCC DRIVE TP018 V-SYNC H-SYNC CLOCK 6,12,17,51,62,69, 81,97 VCC +3.3V JK4002 TP019 UV DATA (8BIT) 85,86,88-93 A/D VCC 8 Y DATA (8BIT) 74-76,78-80,83,84 2D Y/C SEPARATION NTSC DECODER A/D 1 VCC TP029 PA12-1 PA12-3 PA12-5 PA12-7 PA12-9 PR A/D 8,15,53,66,82,95 +2.5V REG. 7 PB/C 35 IC4266 +3.3V Y/V IC4001 (EEPROM) 8,47,53,57 R G B H-SYNC V-SYNC 3,4 B 1 7 13 75 JK3901 GC3FM_s 6 104 7 2 +2.5V REG. 1,2 YUV DATA (10BIT) 8,9,13-20 Q3010 79 5 11 73 P3902-3 P3902-5 24 YUV DATA 3D Y/C SEPARATION NTSC DECODER IC4251 37 Q3009 RGB --> Y CONVERT FR CLOCK1(20.25MHz) A/D A/D JK3505 Q3002 B 109 110 111 V-SYNC H-SYNC H-SYNC CLOCK (28.636MHz) PA15-14 V-SYNC H-SYNC CLOCK(28.636MHz) 38,40,45,47,52,54,58 +2.5V REG. 25 P3501-14 115-122,125-132 IC4255 TP025 JK3504 COMPONENT -PR2 3-5,136-143 66,71,79,84 +2.5V REG. 5 5 COMPONENT -PR1 1,12,23,32,73,90, 105,113,134 IC4252 JK3503 PDG1-51 PDG1-49 PDG1-47 AUDIO DATA DECODER MAIN CLOCK GENERATOR 86 84 85 87 2 3 4 88 1 AUDIO DATA INTERFACE D/A 10 6 7 HDMI AUDIO (R) D/A 11 2 1 HDMI AUDIO (L) 4.4 dB POWER DOWN(L) VCC 14 VCC 8 TO AUDIO BLOCK DIAGRAM +9V +5V 8 DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) TUNER VIDEO (ANALOG) TUNER VIDEO-Y TUNER VIDEO-C FROM DIGITAL TUNER BLOCK DIAGRAM Y DATA (8BIT) DT12-13 DT12-45 DT12-47 DT12-(88-93,95,96) UV DATA (8BIT) DT12-(97-100,102-105) V-SYNC H-SYNC CLOCK OSD V-SYNC OSD H-SYNC OSD CLOCK DT12-106 DT12-107 DT12-109 DT12-80 DT12-87 DT12-85 PDG2-13 PDG2-45 PDG2-47 Q4019 HDMI A PD(L) FROM H PHASE SYSTEM CONTROL HDMI WP BLOCK DIAGRAM HDMI1(L)/HDMI2(H) Y DATA (8BIT) PDG2-(88-93,95,96) UV DATA (8BIT) PDG2-(97-100,102-105) PDG2-106 PDG2-107 PDG2-109 PDG2-80 PDG2-87 PDG2-85 VIDEO SIGNAL PATH I BLOCK DIAGRAM (1/2) PT-56DLX75/PT-61DLX75 65 PT-56DLX75 / PT-61DLX75 VIDEO SIGNAL PATH I BLOCK DIAGRAM (2/2) MAIN VIDEO SIGNAL IC4265 (VIDEO SIGNAL PROCESS) SUB VIDEO SIGNAL VIDEO SIGNAL(MAIN/SUB) CARD Y/PB/PR SIGNAL IC4264 (64M MEMORY) <CLOCK(129MHz)> E1,E2,E4, F1-F5,G2-G4 FIFO INTERFACE G1,H1-H3,J1-J5, K1-K5,L1,L5 L2 L3 L4 SDRAM INTERFACE Y22-Y25,AA23-AA26,AB18,AB19,AC22, AD17,AD18,AD21-AD24,AE17,AE18, AE21-AE26,AF17,AF18,AF21-AF25 DATA BUS(32BIT) V-SYNC H-SYNC CLOCK(28.636MHz) 64M MEMORY 1,3,9,15,29,35,41, 43,49,55,75,81 VCC <FOR SCALER(720p COVERTER)> +3.3V MAIN SIGNAL PATH B1-B3,C1-C4,D2-D4 D1 E5 E3 V-SYNC H-SYNC CLOCK FOR MAIN SIGNAL IC5950 (LVDS TRANSMITTER) SUB SIGNAL PATH Y DATA (8BIT) A6,A7,B6,B7, C5,C6,D5,E6 UV DATA (8BIT) A8,A9,B8,C7, C8,C9,D7,D8 A5 B5 B9 A2 V-SYNC H-SYNC FOR SUB SIGNAL CLOCK HDMI CLOCK B4 FR CLOCK2(20.25MHz) IP CONVERTER PICTURE CONTROL MULTI WINDOW PICTURE IN PICTURE SPLIT SCREEN SEARCH SCALER(720p CONVERTER) OSD MIX R DATA (8BIT) G DATA (8BIT) B DATA (8BIT) R DATA (8BIT) A25,B24-B26, C24-C26,D24 G DATA (8BIT) V3,W1-W3, W5,Y2,Y3,Y5 B DATA (8BIT) V24-V26,W26, Y1,AA1-AA3 H-SYNC W24 V-SYNC W25 CLOCK(75.26MHz) Y26 H-SYNC V-SYNC H-SYNC V-SYNC H23,H24,J24-J26, K24-K26 L4273 L4277 L4278 L4281 +3.3V V-SYNC H-SYNC CLOCK OSD V-SYNC OSD H-SYNC OSD CLOCK OSD-CLOCK OSD H-SYNC L26 L24 OSD-CLOCK OSD H-SYNC OSD H-SYNC OSD V-SYNC OSD-YM OSD-YS OSD-CLOCK M25 M24 M23 N26 M26 OSD H-SYNC OSD V-SYNC OSD-YM OSD-YS OSD-CLOCK N23-N25,P25,P26 OSD-R DATA (0-4) P24,R24-R26,T25,T26 OSD-G DATA (0-5) T24,U23-U26 OSD-B DATA (0-4) 5 PLL TO SYSTEM CONTROL BLOCK DIAGRAM FROM/TO SYSTEM CONTROL BLOCK DIAGRAM D6,D11,ETC VCC D22,D23,ETC VCC IC4263 (64M SDRAM) P3,P4 AVD <CLOCK(129MHz)> D17,E17,ETC AB1-AB5,AB8,AB11,AC2-AC4,AC8,AD5-AD8,AD11, AD12,AE4-AE8,AE11,AE12,AF4-AF8,AF10-AF12 AVD R5 DATA BUS(32BIT) <FOR IP COVERTER, MULTI WINDOW, 3D Y/C SEPARATION, ETC> 64M MEMORY AVD IC4261 +1.8V REG. LVDS DATA A(+) LVDS DATA A(-) LVDS DATA B(+) LVDS DATA B(-) TO VIDEO II LVDS DATA C(+) SIGNAL PATH LVDS DATA C(-) BLOCK DIAGRAM LVDS DATA D(+) LVDS DATA D(-) LVDS CLOCK(+) LVDS CLOCK(-) +3.3V E23-E25,F24-F26, G25,G26 L4272 51 PDG4-14 PDG4-15 PDG4-11 PDG4-12 PDG4-8 PDG4-9 PDG4-2 PDG4-3 PDG4-5 PDG4-6 9,26,34,44 DIGITAL TUNER/SD CARD/OSD SIGNAL PATH D25 E26 H25 G24 H26 D26 52 47 48 45 46 41 42 37 38 39 40 VCC INPUT MODE FREQUENCY 480i VIDEO 28.636MHz COMPONENT 480i 28.636MHz 480p 57.40MHz 74.25MHz 720p 74.25MHz 1080i RGB 50.34MHz VGA60 SVGA60 40.00MHz XGA60 65.00MHz UV DATA (8BIT) 19,20,22-25,27,28 TTL PARALLEL TO LVDS SERIAL CONVERTER 31 MODE FREQUENCY (480i)/ 27MHz 480p 720p/ 74.25MHz 1080i Y DATA (8BIT) 2-4,6,7,54-56 8,10-12,14-16,18 1,3,9,15,29,35,41, 43,49,55,75,81 AE14 4 AVD 4 VDDI 3 VCC VCC +3.3V IC4262 +5V 5 +2.5V 1 +3.3V REG. C18,D18 IC4259 +1.8V REG. E7,E8,ETC GC4U VIDEO SIGNAL PATH I BLOCK DIAGRAM (2/2) PT-56DLX75/PT-61DLX75 66 PT-56DLX75 / PT-61DLX75 VIDEO SIGNAL PATH II BLOCK DIAGRAM DMD DRIVE C.B.A. (CIRCUIT BOARD L) IC6011 (MOTOR DRIVER) IC6004 (DMD CONTROL) IC6001 (LVDS RECEIVER) SERIAL DATA SERIAL CLOCK CS(L) RESET(L) AF5 AJ4 AH4 D2 SERIAL DATA AC3 23 22 21 20 SERIAL INTERFACE 17 MUX CONTROL LOGIC MOTOR DRIVE PL3-1 PL3-2 PL3-3 PL3-4 5 8 9 10 IC6009 (BUFFER) FROM VIDEO I SIGNAL PATH BLOCK DIAGRAM LVDS DATA A(+) LVDS DATA A(-) LVDS DATA B(+) LVDS DATA B(-) LVDS DATA C(+) LVDS DATA C(-) LVDS DATA D(+) LVDS DATA D(-) LVDS CLOCK(+) LVDS CLOCK(-) PL1-14 PL1-15 PL1-11 PL1-12 PL1-8 PL1-9 PL1-2 PL1-3 PL1-5 PL1-6 R DATA (8BIT) 30,32-35, 37-39 10 9 12 11 16 15 20 19 18 17 LVDS SERIAL TO TTL PARALLEL CONVERTER G DATA (9BIT) 6,41-43, 45-47,49,50 B DATA (8BIT) 1-3,5,51, 53-55 CLOCK D1 FILTER G28 16 13 VBB 1 +12V VDD 15 +5V IC6012 (DMD) CLOCK CONTROL AE3,AE4 AD1,AE2 AB2,AA4 AA2,AA3 V4,W1 V3,W2 U3,U4 T3,T4 P3,P2 N1,P4 M2,N4 L2,M3 L1,M4 K2,L3 J1,L4 H1,K4 T1,T2 R3,R2 CLOCK CONTROL AJ5,AH5 AF6,AG6 AH8,AJ8 AJ9,AF11 AH10,AG11 AJ11,AF12 AH11,AG12 AH12,AF13 AG15,AH15 AJ16,AH16 AG16,AF16 AG17,AF17 AG18,AH19 AF18,AJ19 AH21,AG21 AH22,AF21 AJ13,AF14 AG14,AH14 H29,J27-J29, K26-K29,L26 VIDEOGRAPHICS PROCESSOR P28,P29,R26-R29, T28,T29 13,23,31,40,48,56 VCC 12 L28,M26-M28, N26-N29 PLL +3.3V 13 H-SYNC 29 U27 H-SYNC V-SYNC 27 U28 V-SYNC A23,B22 D22,C21 B24,A25 D24,C23 B28,A29 C27,D28 B30,A31 C29,D30 D38,D40 E35,E33 E37,E39 G35,G33 G37,G39 H36,H34 K40,K38 K36,K34 B34,B36 D34,D36 LVDS A DATA (0-15) LVDS A DATA (0-15) CLOCK CONTROL M FORMATTER IC6002 (INVERTER) 1 26 ACT DATA 2 7 T26 MICROCLOCK(76 MHz) CONTROLLER U26 ACT DATA IC6003 (8M FLASH MEMORY) VCC +3.3V 37 DATA BUS(16BIT) 8M FLASH MEMORY Y24,W23 U21,V22 W25,Y26 U23,V24 Y30,W29 V28,U27 W31,Y32 V30,U29 U37,U39 T36,T34 T38,T40 P36,P34 P38,P40 N35,N33 L39,L37 L35,L33 W35,W37 U33,U35 LVDS B DATA (0-15) AF20,AF23-AF25, AG22-AG26,AH24,AH26, AJ21,AJ22,AJ24-AJ26 MOTOR COLOR WHEEL LVDS B DATA (0-15) CLOCK CONTROL A3,A11,ETC IC6010 (RESET) VCC +3.3V 11,48,50 OUTPUT ENABLE(L) WRITE ENABLE(L) CS(L) RESET(L) 28 11 26 12 AH27 AJ27 AF19 C1 OUTPUT ENABLE(L) WRITE ENABLE(L) CS(L) RESET(L) INTERNAL +5V & REFERENCE SUPPLIES +12V BIAS VOLTAGE BOOST CONVERTER 9 (+27V) 21,30,31,40, 61,70,71,80 IC6005 (128M RDRAM) RESET VOLTAGE BOOST CONVRETER A2,B5,ETC DATA BUS(8BIT) 128M RDRAM DATA BUS(8BIT) SERIAL CLOCK CMD SERIAL I/O CFM0 CFM1 CTM0 CTM1 V OFFSET REGULATOR A16,A19,B17,B19, C16-C18,D16 AF2 AF3 AF1 AB3 AG7 SERIAL CLOCK CMD SERIAL I/O CFM0 CFM1 U2 U1 R1 R4 REAL-TIME SYSYTEM CONTROL CTM1 CTM0 V2 W3 IC6007 (CLOCK GENERATOR) Y1 Y2 MUX PHASE ALIGNER PLL 1,3,9,ETC +3.3V VCC COLOR WHEEL C.B.A. (CIRCUIT BOARD CW) 49 (+8V) 2 B21 REF CLOCK 6 7 11 C21 D20 AB28 P-CLOCK S-CLOCK POWER DOWN(L) P1 N2 RESET(L) SERIAL DATA 0 SERIAL DATA 1 SERIAL CLOCK ENABLE(L) IRQ ADDRESS 0 ADDRESS 1 ADDRESS 2 ADDRESS 3 STROBE OE(L) SELECT 0 SELECT 1 MODE 0 MODE 1 59 57 42 56 58 43 RESET 0 RESET 1 SERIAL INTERFACE RESET 2 RESET 3 RESET 4 19 18 17 16 RESET 5 RESET 6 PHASED RESET DRIVE 15 6 RESET 7 RESET 8 RESET 9 RESET 10 5 4 RESET 11 RESET 12 3 2 RESET 13 RESET 14 MASTER CLOCK F2 X6001 100MHz CLOCK RESET 15 IC6901 VCC2 23,28,33,38, 63,68,73,78 B22 A22 D21 D10 C9 A3 A5 J5 C7 D7 E1 D1 (-27V) F2,G1,ETC A6,B5-B7, C6,C7,D5,D6 D11 C10 20 18 13 25,26,35,36, 65,66,75,76 +2.5V VCC PHOTO SENSOR 22 U5 RESET 0 24 N3 RESET 1 27 Y12 RESET 2 29 U15 RESET 3 32 P6 RESET 4 34 M5 RESET 5 37 U17 RESET 6 39 W13 RESET 7 62 W17 RESET 8 64 V16 RESET 9 67 N7 RESET 10 69 M4 RESET 11 5 72 W19 RESET 12 +5V 74 V18 RESET 13 77 M6 RESET 14 78 L3 RESET 15 IC6902 (OP AMP) 1 3 4 V-REF VCC K5,K25,ETC +3.3V VCC(+3.3V) IC6903 (COMPARATOR) IC6006 (BUFFER) IC6013 E6,E7,ETC 1 +2.5V REG. 2 VCC(+2.5V) CW INDEX 14 AC2 6 PL2-3 PCW1-3 1 3 4 V-REF VCC 5 +5V VIDEO SIGNAL PATH II BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 67 PT-56DLX75 / PT-61DLX75 SD CARD SIGNAL PROCESS BLOCK DIAGRAM CARD C.B.A. MAIN C.B.A. (CIRCUIT BOARD DG) CARD Y/PB/PR SIGNAL IC8001 (SD CARD SIGNAL PROCESS) P9005 P9003 IC8010 (YUV CONVERTER) P8002 VCC(+3.3V) L8014 +3.3V SD DATA(0-3) SD DATA(0-3) SD CLOCK WRITE PROTECT(L) CARD DETECT(L) 169 197 SD CLOCK WRITE PROTECT(L) 196 CARD DETECT(L) IC8011 1 2 4 YUV DATA (0-7) 106-110, 113-115 160-162,165 SD CARD SD/PC CARD SIGNAL PROCESS 92-94, 96-100 Y/UV SYNC 68,69,71,75, 76,79-81 Y/UV SYNC 56-58,60, 61,63,64,67 Y DATA(0-7) Y DATA(0-7) YUV SERATATION UV DATA(0-7) TP8037 UV DATA(0-7) TO VIDEO SIGNAL PATH I BLOCK DIAGRAM TP8036 CARD V-SYNC 118 84 54 V-SYNC CARD H-SYNC 119 83 52 H-SYNC CLOCK 87 TP8080 89 RESET(L) IC8002 (FLASH MEMORY) DATA(0-7) 178-182,185-191, 194-197 PROGRAM FOR CARD PROCESSOR (IC8001) FLASH MEMORY 12 VCC 37 +3.3V RESET(L) IC8003 (64M SDRAM) 1,3,9,14,27,43,49 SDRAM DATA (0-15) 77-82,85-90, 93-96 64M SDRAM VCC +3.3V TP8015 94.5MHz 102 38 94.5MHz IC8004 (INVERTER) IC8006 3 +3.5V REG. VCC 2 8 9 12 13 27MHz CLOCK 117 10 11 IC8005 27MHz CLOCK 49 6 5 5 1,18,27,51,59,68,75,92, 99,104,111,130,148,157, 159,164,183,193,201 X8001 27MHz CLOCK 105 IC8008 3 +2.8V REG. 1 TP8072 27MHz CLOCK 116 27MHz OSC 2 9,35,44,83,121,139,172 VCC 2 SPECTRUM SPLITTER VCC 7 IC8007 3 +3.3V REG. 1 4 3 VCC 14 +3.3V OUTPUT ENABLE(L) 175 2 +3.3V +3.3V IC8012 4 1 2 CARD SERIAL DATA 0 195 CARD SERIAL DATA 0 CARD SERIAL DATA 1 142 CARD SERIAL DATA 1 CARD SERIAL CLOCK 143 CARD SERIAL CLOCK IC8009 +9V 1 +5V REG. 2 CARD CS(L) CARD CS(L) 166 5 CARD READY(L) 167 CARD READY(L) RESET(L) 24 CARD RESET(L) TP8061 FROM/TO SYSTEM CONTROL BLOCK DIAGRAM CARD DETECT(L) CARD POWER ON(H) SD CARD SIGNAL PROCESS BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 68 PT-56DLX75 / PT-61DLX75 AUDIO SIGNAL PATH BLOCK DIAGRAM MAIN C.B.A. (CIRCUIT BOARD DG) FROM VIDEO I SIGNAL PATH BLOCK DIAGRAM AUDIO SIGNAL BASE C.B.A.(CIRCUIT BOARD A) HDMI AUDIO (R) HDMI AUDIO (L) IC3003 (SOUND PROCESSOR) IC3251 (SW) IC3002 (AUDIO SW) 1 5 2 4 DVI AUDIO IN1 (R) DVI AUDIO IN1 (L) HDMI DVI1 DVI2 TUNER Q3254 3 JK4001 B PDG1-59 PA16-59 19 40 10 8 4 2 42 TV/HDMI/DVI LINE 3 LINE 1 AUDIO LINE 2 SW COMPONENT 1 (R-CH) COMPONENT 2 COMPONENT 1 30 30 SOUND PROCESS (R-CH) Q3024 23 B 5 AUDIO AMP (R-CH) 7 17 POWER AMP (R-CH) DRIVE 11 POWER AMP (R-CH) DRIVE 7 PA13-1 PA13-2 PA13-3 PA13-4 26 14 SPEAKER (R-CH) 35 (L-CH) DVI AUDIO IN2 (R) DVI AUDIO IN2 (L) 12 14 15 11 HDMI DVI1 DVI2 TUNER Q3253 13 B PDG1-57 PA16-57 SWITCHING CONTROL 9 DIGITAL TUNER C.B.A.(CIRCUIT BOARD DT) TUNER AUDIO (R) TUNER AUDIO (L) AUDIO (R) AUDIO (L) DT12-43 DT12-41 DT12-58 DT12-60 Q3251 PDG2-43 PDG2-41 PDG2-58 PDG2-60 18 39 9 7 3 1 41 TV/HDMI/DVI LINE 3 LINE 1 AUDIO LINE 2 SW COMPONENT 1 (L-CH) COMPONENT 2 COMPONENT 1 1 29 SOUND PROCESS (L-CH) B 3 AUDIO AMP (L-CH) 1 1 VSS VCC 4 8 VCC VCC 5 TEMPERATURE SENSOR /CURRENT PROTECTION 6 -16V +9V Q3026 PA16-55 PA16-53 SPEAKER (L-CH) 4 34 3 AUDIO SW CONTROL1 FROM AUDIO SW SYSYTEM CONTROL CONTROL2 BLOCK DIAGRAM AUDIO BIAS+4.5V PDG1-55 PDG1-53 Q3025 8 25 10 Q3252 FROM/TO DIGITAL TUNER BLOCK DIAGRAM IC2301 (AUDIO AMP) IC2303 (OP AMP) (R-CH) JK4000 +16V VCC VDD VSS 16 5 13 8 10 +9V Q2314 DRIVE B +16V -16V B Q3027 Q2323 Q2325 SP MUTE <FROM IC1102 (113)> FRONT JACK C.B.A.(CIRCUIT BOARD FJ) JK3902 AUDIO IN3 (R) P3902-11 PA9-11 AUDIO IN3 (L) P3902-9 PA9-9 P3501-43 P3501-44 P3501-38 P3501-39 P3501-20 P3501-21 P3501-11 P3501-12 P3501-2 P3501-3 P3501-32 P3501-31 PA15-43 PA15-44 PA15-38 PA15-39 PA15-20 PA15-21 PA15-11 PA15-12 PA15-2 PA15-3 PA15-32 PA15-31 REAR JACK C.B.A. JK3501 AUDIO IN1 (R) AUDIO IN1 (L) AUDIO IN2 (R) AUDIO IN2 (L) JK3503 COMPONENT AUDIO IN1 (R) COMPONENT AUDIO IN1 (L) JK3504 COMPONENT AUDIO IN2 (R) COMPONENT AUDIO IN2 (L) JK3505 COMPONENT AUDIO IN3 (R) COMPONENT AUDIO IN3 (L) JK3502 AUDIO OUT (R) AUDIO OUT (L) Q3024 MUTE-ON Q3022 MUTE-ON Q3020 DRIVE AUDIO SIGNAL PATH BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 69 PT-56DLX75 / PT-61DLX75 SYSTEM CONTROL BLOCK DIAGRAM DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) MAIN C.B.A. (CIRCUIT BOARD DG) DMD DRIVE C.B.A. (CIRCUIT BOARD L) IC5950 (LVDS TRANSMITTER) IC1109 2 1 4 POWER DOWN(L) I2C SERIAL CLOCK1 I2C SERIAL DATA1 I2C SERIAL CLOCK0 FROM/TO I2C SERIAL DATA0 DIGITAL TUNER ATSC SERIAL DATA0 BLOCK DIAGRAM ATSC SERIAL DATA1 DTV RESET(L) BUS SW CONTROL D/A SW(DIGITAL(L)/ANALOG(H)) PDG2-15 PDG2-35 PDG2-34 PDG2-32 PDG2-33 PDG2-19 PDG2-18 PDG2-22 PDG2-20 PDG2-36 DT12-15 DT12-35 DT12-34 DT12-32 DT12-33 DT12-19 DT12-18 DT12-22 DT12-20 DT12-36 24 23 103 104 109 66 17 I2C SERIAL CLOCK0 I2C SERIAL DATA0 ATSC SERIAL DATA0 ATSC SERIAL DATA1 DTV RESET(L) VIDEO OUT-ENV D/A SW BASE C.B.A. (CIRCUIT BOARD A) 50 16 I2C SERIAL CLOCK1 14 I2C SERIAL DATA1 13 VCC PA16-63 PA16-62 PDG1-63 PDG1-62 116 117 159 ACT DATA IC4200 (CPLD) 44 OSD CLOCK 40 CW DET OSD H-SYNC 62 33 OSD H-SYNC H-SYNC 6 18 OSD H-SYNC V-SYNC 7 3 OSD-CLOCK 37 OSD H-SYNC I2C SERIAL CLOCK1 I2C SERIAL DATA1 RESET(L) PDG4-14 PDG4-15 PDG4-11 PDG4-12 PDG4-8 PDG4-9 PDG4-2 PDG4-3 PDG4-5 PDG4-6 PL1-14 PL1-15 PL1-11 PL1-12 PL1-8 PL1-9 PL1-2 PL1-3 PL1-5 PL1-6 PDG4-16 PL1-16 10 9 12 11 16 15 20 19 18 17 ACT DATA 7 IC6006 (BUFFER) IC6904 (TEMP. SENSOR) VCC 20 +3.3V PL2-5 PL2-4 PL2-3 ACT DATA 16 OSD CLOCK 57 CW DET(NORMAL(H)/SOS(L)) 110 IC3003 (SOUND PROCESSOR) +9V 47 48 45 46 41 42 37 38 39 40 IC1102 (MAIN MICROCONTROLLER) COLOR WHEEL C.B.A. (CIRCUIT BOARD CW) IC6001 (LVDS RECEIVER) CW INDEX 5 H-SYNC FROM/TO VIDEO I SIGNAL PATH V-SYNC BLOCK DIAGRAM 16 4 14 6 PCW1-5 PCW1-4 PCW1-3 2 1 IC6004 (DMD CONTROL) TEMPERATURE DET: ( SOS OVER 75 C or under -24 C ( LAMP EN 43 IC6903 (COMPARATOR) I2C SERIAL CLOCK1 32 I2C SERIAL DATA1 33 VCC RESET(L) 69 PDG4-19 PL1-19 15 5 RESET(L) C2 IC6902 (OP AMP) 1 3 4 5,6 VCC ASIC READY(H)/SOS(L) 88 PDG5-1 PL5-1 8 AD2 13 7 V27 8,47,53,57 VCC LAMP LIT 20 PDG4-17 PDG4-18 PDG4-20 POWER GOOD(H) 68 OSD-YM OSD-YS OSD-CLOCK OSD H-SYNC OSD V-SYNC IC4004 (HDMI INTERFACE) I2C SERIAL CLOCK2 28 I2C SERIAL DATA2 27 RESET(L) 102 84 85 I2C SERIAL CLOCK2 I2C SERIAL DATA2 OSD H-SYNC OSD-CLOCK OSD-YM OSD-YS OSD-CLOCK OSD H-SYNC OSD V-SYNC 53 52 48 54 51 18 2 Y26 LMP ENABLE 17 3 AG2 POWER GOOD(H) OSD-R DATA(0-4) 42-46 OSD-R DATA(0-4) OSD-G DATA(0-5) 34-39 OSD-G DATA(0-5) OSD-B DATA(0-4) 29-33 OSD-B DATA(0-4) IC4257 (SUB VIDEO SIGNAL PROCESS) I2C SERIAL CLOCK2 65 I2C SERIAL DATA2 64 RESET(L) 61 29-36,38-45 1-8,17-25,48 CW INDEX 13 12 9 8 11 AF22 AH23 SERIAL CLOCK4 SERIAL DATA4 +3.3V 10 PL5-4 PL5-5 D6001 ACTDATA Q6001 D6002 POWERGOOD Q6002 D6003 LAMPEN Q6003 D6004 LAMPLIT Q6004 IC6014 (EEPROM) DATA (0-15) ADDRESS (0-17) 26 CS(L) OUTPUT ENABLE(L) 123 28 OUTPUT ENABLE(L) WRITE ENABLE(L) 122 11 WRITE ENABLE(L) RESET(L) 125 12 RESET(L) VCC 37 ADJUSTMENT DATA (WB/CW) FOR THE SETTING AT FACTORY +3.3V 6 5 SERIAL CLOCK4 SERIAL DATA4 VCC 8 +3.3V IC1103 4 RESET 2 AC STOP(L) 89 IC1106 4 2 1 4 HDMI A PD(L) 1 HDMI WP 10 HDMI1(L)/HDMI2(H) 8 AMP DAC LATCH LEVEL SHIFTER LOW+B SW 15 14 VCC & 1 3 6 AMP DAC LATCH TO AUDIO BLOCK DIAGRAM AUDIO SW CONTROL2 4 AMP DAC LATCH AUDIO SW CONTROL1 5 AMP DAC LATCH 7 AMP DAC LATCH +5V 16 TO/FROM POWER SUPPLY BLOCK DIAGRAM LAMP DET Q1109 IC2809 2 LAMP STATUS TO POWER SUPPLY AC SW BLOCK DIAGRAM +3.3V SENS 63 +3.3V DT+9V SENS 108 DT+9V P2912-1 P2912-2 FRONT JACK C.B.A. (CIRCUIT BOARD FJ) FAN SOS(FAN LOCK(H)) LAMP COVER OPEN(L) AC SW IR DATA TEMP LED ON(H) LAMP LED ON(H) PDG1-16 PDG1-15 PDG1-10 PDG1-7 PDG1-3 PDG1-5 PDG1-6 61 92 26 102 21 22 PA16-16 PA16-15 PA16-10 PA16-7 PA16-3 PA16-5 PA16-6 U3901 REMOTE SENSOR D3903 TEMP Q3902 PA10-2 PA10-3 PA10-4 D3902 LAMP Q3901 P3903-2 P3903-3 P3903-4 VCC STBY+3.3V SETTING DATA OF EACH IC's FOR MAIN C.B.A. USER ADJUSTMENT DATA ADJUSTMENT DATA LAMP TIME DATA ADJUSTMENT DATA/ SETTING DATA OF EACH IC's FOR DMD DRIVE C.B.A. SW2911 COVER SW PA5-1 PA5-2 PA5-3 PA5-4 LOW+B SW STBY +3.3V VCC VCC (NEAR THE LAMP) COVER SWITCH C.B.A. Q2802 Q1108 95 IC1101 (EEPROM) 8 THERMOSTAT FAN 3 (next to the Lamp) 5 I2C DECODER 11,28,40,ETC STBY+3.3V (SOS TEMPERATURE DET : OVER 120 C ) FAN 1 (on the Rear Shield Plate) PA1-1 PA1-2 PA1-3 DRIVE 4 LAMP EN(L) 19 LAMP DET(ON(L)/SOS(H)) 27 3 Q2801 +3.3V LAMP ON(L) 18 9 Q1116 B IC1107 (BUFFER) FAN 2 (on the Lamp) PA2-1 PA2-2 PA2-3 PA2-4 PA2-5 PA2-6 DRIVE 4 SOS2 +3.3V LATCH 2 5 Q1110 LEVEL SHIFTER IC2808 +12V RESET 2 AC STOP(L) SOS2(OVER VOLTAGE DETECT(H)) 93 IC1105 (SERIAL INTERFACE) BASE C.B.A. (CIRCUIT BOARD A) STBY+3.3V IC1108 I2C SERIAL CLOCK2 A3 I2C SERIAL DATA2 A4 RESET(L) A22 AUDIO BIAS +4.5V AC2 +3.3V IC1104 CS(L) 112 IC4265 (VIDEO SIGNAL PROCESS) +5V VCC 14 PDG5-4 PDG5-5 DATA (0-15) 127-138,141-144 ADDRESS (0-17) 3-9,146-152,155-158 +5V LAMP LIT IC6002 (INVERTER) IC1104 (FLASH MEMORY) I2C SERIAL CLOCK2 25 I2C SERIAL DATA2 26 RESET(L) 33 H PHASE PL1-17 PL1-18 PL1-20 FROM/TO VIDEO I SIGNAL PATH BLOCK DIAGRAM I2C SERIAL CLOCK4 58 I2C SERIAL DATA4 59 IC4258 (MAIN VIDEO SIGNAL PROCESS) TO VIDEO I SIGNAL PATH BLOCK DIAGRAM 5 +5V I2C SERIAL CLOCK1 46 I2C SERIAL DATA1 45 PHOTO SENSOR VCC ASIC READY(H) 12 IC3001 (VIDEO SW) IC6901 1 3 4 5 +9V +3.3V V-REF IC3002 (AUDIO SW) +9V SERIAL CLOCK4 VCC 8 SERIAL DATA4 OPERATION C.B.A. I2C SERIAL CLOCK3 6 I2C SERIAL DATA3 5 56 55 I2C SERIAL CLOCK3 I2C SERIAL DATA3 D6701 POWER POWER LED-R ON(L) POWER LED-G ON(L) KEY DATA 2 KEY DATA 1 KEY DATA 0 114 115 2 97 96 PDG3-4 PDG3-5 PDG3-3 PDG3-2 PDG3-1 Q1112 P6701-4 P6701-5 P6701-3 P6701-2 P6701-1 STBY+3.3V RED GREEN Q6701 Q6702 KEY MATRIX (OPERATION BUTTON) SYSTEM CONTROL BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 70 PT-56DLX75 / PT-61DLX75 DIGITAL TUNER BLOCK DIAGRAM (1/2) DIGITAL TUNER C.B.A.(CIRCUIT BOARD DT) TUNER RF-IN OOB 1 FILTER IC8245 (AGC) IC8209 (MIXER) Q8201, D8200 AGC Q8200 Q8203 VHF MIX 13 IF AMP 9 XF8202 SAW FILTER 2 3 AGC IC8211 (DEMODULATOR) 14 15 7 8 IC8216 (POD ASIC) 115 114 DECODER 120 128 VCC 1 4 59 AP FDC AGC 30 29 AP TS OUT P AP TS OUT C +5V VHF OSC 1 2 DATA (16-23) VCC 109-114, 116,117 DATA (16-23) 10 +5V 58 AFT AP FDC RF AGC AFT <TO IC6003 (94)> 11 TS DATA IC8207 (AGC) IC8206 (AGC) DIGITAL IF XF8200 SAW FILTER 19 2 3 AGC XF8201 SAW FILTER 7 8 2 3 VCC 1 AGC 7 8 39 40 DEMODULATOR VCC 4 1 4 176 +5V TS DATA 106 108 94 91 92 93 D8203 SYNC AP FDC CONT +5V 51 54 56 49 DATA CLOCK ENABLE PAK SYNC 60 ERROR SW 2 3 +5V 6 5 +5V 54 AP IF AGC 53 DIGITAL RF AGC 131 130 132 133 D8204 ERROR CABLE CARD INTERFACE DT04 IC8205 (OP AMP) 1 DATA CLOCK ENABLE SYNC PARALLEL TO SERIAL CONVERTER 63-65, 68,69, 72,73,78 SERIAL TO PARALLEL CONVERTER 37,38, 41-44, 46,47 IC8204 (SW) 2 4 1 (DIGITAL ON) VCC 7 VCC 5 8 +9V +5V IC8203 (SW) AGC 8 2 +3.3V 5,8,10,13,ETC VCC +1.2V 20,22,27,ETC VCC +3.3V 1 X8200 25MHz OSC VCC 5 35 36 VCC 2,16,50,ETC VCC IC8220 4 1 (ANALOG ON) 5,24,45,ETC +2.5V REG. 5 89-92, 95-102, 118,119 CH MAP INFORMATION CABLE CARD INTERFACE 25MHz OSC 25MHz OSC 79-83, 86-88 +9V ANALOG RF AGC ADDRESS (0-13) 12 DATA (0-7) +3.3V IC8202 (SW) I2C SERIAL DATA 9 2 3 I2C SERIAL CLOCK 10 10 9 RESET(L) 13 1 5 4 (DIGITAL ON) (ANALOG ON) 62 I2C CONTROL 12 11 6 8 (DIGITAL ON) (ANALOG ON) 63 68 I2C SERIAL DATA 87 88 RESET(L) 122 133MHz CLOCK 124 CARD DETECT1 (L) 29 CARD DETECT2 (L) 30 CS3 144 I2C SERIAL CLOCK VCC 14 +5V DIGITAL(H)/ANALOG(L) IF SW(DIGITAL(L)/ANALOG(H)) DIGITAL(L)/ANALOG(H) 20 DIGITAL(H)/ANALOG(L) DIGITAL(L)/ANALOG(H) ANALOG +30V 4 +30V +5V +5V +5V 2 7 18 +5V VIDEO 13 AUDIO (R) 15 AUDIO (L) 16 DIGITAL TUNER BLOCK DIAGRAM (1/2) PT-56DLX75/PT-61DLX75 71 PT-56DLX75 / PT-61DLX75 DIGITAL TUNER BLOCK DIAGRAM (2/2) VIDEO SIGNAL AUDIO SIGNAL DATA (16-23) IC8223 (BOOT ROM) IC8009 (256M SDRAM) +2.5V 1,3,9,15,ETC VCC 256M SDRAM 2,4,5,7,8,10,11, 13,54,56,57,59, 60,62,63,65 256M SDRAM 2,4,5,7,8,10,11, 13,54,56,57,59, 60,62,63,65 DATA (0-15) IC8010 (256M SDRAM) VCC DATA (16-31) IC8240 (PEAKS) R1-5,T3,T4,U3,U4,V3,V4, V11,V12,W1-3,W10-14, Y1,Y2,Y10-14,AA10,AA13, AB10,AB13 TP8213 IC8235 +2.5V REG. +9V IC8241, Q8221 +3.3V REG. IC8242, Q8222 +1.2V REG. P1,U5,ETC VCC(+2.5V) 37 12 VCC VCC 12 37 +3.3V D10,D11,ETC VCC(+3.3V) PEAKS SOFTWARE +3.3V CARD C.B.A. A14-18,B15-18, C14-17,D15-17 SD CARD DETECT (L) SD WRITE PROTECT (L) SD CLOCK TP8214 26-33, 40-47 DATA (16-31) DATA (16-31) 1,3,9,15,ETC VCC RESET(L) IC8222 (NAND FLASH ROM) DATA (0-31) +2.5V FONT DATA BOOT SOFTWARE 29-36, 38-45 DATA (16-31) CPU C20 B21 D18 A20,A21, B20,C19 SD DATA (0-3) DT10-7 DT10-12 DT10-3 P9003-7 P9003-12 P9003-3 DT10-(8-11) P9003-(8-11) P9005 SD CARD DETECT (L) SD WRITE PROTECT (L) SD CLOCK SD CARD SD DATA (0-3) IC8230 (BUS SW) TP8215 JPEG DECODER H4,H5,ETC VCC VCC(+1.2V) Y DATA (8 BIT) UV DATA (8 BIT) V-SYNC H-SYNC CLOCK TS DATA H19 K19 J20 K18 DATA CLOCK ENABLE SYNC 11-14, 16,18-20 29-31, 33-37 Y DATA (8 BIT) DT12-(88-93.95.96) W17,Y17,Y18, AA17,AA18, AB17-19 Y19 AA19 AB20 2-7, 9,10 38-40, 42-46 UV DATA (8 BIT) DT12-(97-100,102-105) UV DATA (0-7) BUS SW 22 21 23 VIDEO-Y VIDEO-C F22 G19 G21 DT12-106 DT12-107 DT12-109 (H) SW OFF: NO OUTPUT (L) SW ON: OUTPUT 47 48 OSD V-SYNC OSD H-SYNC OSD CLOCK V-SYNC H-SYNC CLOCK 27 28 26 VIDEO INTERFACE VIDEO DECODER SCALING D/A CONVERTER TRANSPORT DECODER (MPEG-2 DECODER) +3.3V 15 W15,W16,Y15, Y16,AA15,AA16, AB15,AB16 TO VIDEO I SIGNAL PATH BLOCK DIAGRAM P22 R22 IC8232 (SW) IC8200 (AUDIO D/A CONVERTER) DATA BIT CLOCK L/R CLOCK MASTER CLOCK M20 N19 N21 N22 3 2 4 1 AUDIO DATA INTERFACE VCC IC8201 (OP AMP) D/A D/A (R-CH) 10 6 7 11 8 (L-CH) 11 VCC 14 2 +5V 14 (ANALOG ON) OSD V-SYNC OSD H-SYNC OSD CLOCK DT12-45 DT12-47 DT12-13 TUNER VIDEO-Y TUNER VIDEO-C VIDEO DT12-43 TUNER AUDIO (R) DT12-41 TUNER AUDIO (L) +9V 12 10 6 9 (DIGITAL ON) DT12-80 DT12-87 DT12-85 1 VCC 1 8 4 IC8244 (AUDIO A/D CONVERTER) V-SYNC H-SYNC CLOCK Q8216 Q8210 Q8211 Y DATA (0-7) 13 2 5 3 (DIGITAL ON) (ANALOG ON) FROM/TO AUDIO BLOCK DIAGRAM +9V AUDIO INTERFACE DATA BIT CLOCK L/R CLOCK MASTER CLOCK G20 H20 G22 J18 9 12 10 11 AUDIO DATA INTERFACE A/D A/D (R-CH) 1 (L-CH) 2 VCC 7 DT12-58 AUDIO (R) DT12-60 AUDIO (L) +3.3V D8208 SPDIF DIGITAL AUDIO OUT N20 IC8229 (EEPROM) I2C CONTROL CS3 A2 IC8211 IC8216 RESET(L) RESET(L) H18 G5 RESET(L) L1 24.576MHz 74MHz CLOCK CLOCK W18 M2 27MHz CLOCK M1 VCXO CONTROL UART ATSC SERIAL DATA 0 ATSC SERIAL DATA 1 E21 F19 5 6 SERIAL DATA SERIAL CLOCK VCC 8 +3.3V IC8228 1 F4 E1 IC8022 (CLOCK GENERATOR) VCO 2 +9V 2 +3.3V IC8227 M3 4 RESET 1 16 X8005 27MHz OSC 4 RESET 9 7 PLL 10 PLL 11 PLL VCC VCC VCC 5 13 15 +30V DT12-8 REG+30V +9V DT12-51,52,53 ATSC+9V +5V DT12-54,57 ATSC+5V +3.3V Q8219 Q8217 Q8218 Q8220 DT12-20 BUS SW CONTROL DT12-36 D/A SW (DIGITAL(L)/ANALOG(H)) DT12-19 ATSC SERIAL DATA 0 DT12-18 ATSC SERIAL DATA 1 DT12-33 I2C SERIAL DATA 2 DT12-32 I2C SERIAL CLOCK 2 DT12-34 I2C SERIAL DATA1 DT12-35 I2C SERIAL CLOCK1 DT12-22 DTV RESET(L) FROM SYSTEM CONTROL BLOCK DIAGRAM DIGITAL TUNER BLOCK DIAGRAM (2/2) PT-56DLX75/PT-61DLX75 72 PT-56DLX75 / PT-61DLX75 OPTICAL BLOCK DIAGRAM SCREEN MIRROR OPTICAL BLOCK UNIT OPTICAL CHASSIS UNIT PROJECTION LENS UNIT LA2 Lens LA1 Lens Condenser Lens Color Wheel Unit Reflector Mirror R G LAMP B G13 Lens DMD IC DMD DRIVE C.B.A. (CIRCUIT BOARD L) OPTICAL BLOCK DIAGRAM PT-56DLX75/PT-61DLX75 73 PT-56DLX75 / PT-61DLX75 74 PT-56DLX75 / PT-61DLX75 10 SCHEMATIC DIAGRAMS 10.1. SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES 3. Parts marked "PT" are not used in any models included in this service model. 1. Important safety notice have special Components identified by the sign characteristics important for safety. When replacing any of these components, use only the specified parts. Example: 2. Do not use the part numbers shown on these drawings for ordering. The correct part number and part value is shown in the parts list, and may be slightly different or amended since this drawing was prepared. C6011 100P PT C6011 PT R6097 PT 4. Jumper wires are used for WA10, WA5 etc and these are not supplied as replacement parts. 3. Use only original replacement parts: To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list section of the service manual. Circuit Board Layout Note 4. Parts different in shape or size may be used. However, only interchangeable parts will be supplied as service replacement parts. NOTE: Circuit Board Layouts include components which are not used. Circuit Board Layouts show components installed for various models. For proper parts content for the model you are servicing, please refer to the schematic diagram and parts list. 5. Test point information : Test point with a jumper wire across a hole in P.C.B. : Test point with no test pin. Schematic Diagram Notes 1. Indication for Zener Voltage of Zener Diodes The Zener Voltages of Zener Diodes are indicated as such on Schematic Diagrams. Example: (6.2V)......Zener Voltage 2. How to identify Connectors Each connector is labeled with a Connector No. and Pin No. Indicating what it is connected to (its counterpart). Use the interconnection schematic diagram to find the connection between associated connectors. Example: The connections between two C.B.A.s are shown below. Ref. No. of the connection parts, such as lead cable or flexible cable, which are supplied as replacement parts. POWER SUPPLY C.B.A. The Number of pins of the Connector. MAIN C.B.A. P3004 P1503 244 (10 Pins) Connector No. on Main C.B.A. SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES PT-56DLX75/PT-61DLX75 75 PT-56DLX75 / PT-61DLX75 10.2. INTERCONNECTION SCHEMATIC DIAGRAM INTERCONNECTION SCHEMATIC DIAGRAM IMPORTANT SAFETY NOTICE: COMPONENTS IDENTIFIED BY THE SIGN HAVE SPECIAL CHARACTERISTICS IMPORTANT FOR SAFETY. WHEN REPLACING ANY OF THESE COMPONENTS, USE ONLY THE SPECIFIED PARTS. P6701 10 NOTE: PARTS MARKED "PT" ARE NOT USED. TV/TUNER UNIT POWER C.B.A. (CIRCUIT BOARD P) MAIN C.B.A. (CIRCUIT BOARD DG) OPERATION C.B.A. NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION. NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. Do not use the part number on this diagram. 73 P802 PDG3 (35 Pins) (7 Pins) P803 AC CORD HDMI IN 1 P801 DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) 94 (3 Pins) HDMI AUDIO IN 1 L-CH DIGITAL AUDIO OUT (OPTICAL) OPTICAL BLOCK UNIT HDMI AUDIO IN 1 R-CH DT12 DT07 (4 Pins) DT07 USED FOR PROGRAM WRITING PDG2 (110 Pins) BALLAST C.B.A. LAMP UNIT 89 B2 SOS TEMPERATURE DET: 218 THERMOSTAT OVER 120 C B1 (2 Pins) (3 Pins) HDMI IN 2 COVER SWITCH C.B.A. DT10 90 PA5 CARD C.B.A. (4 Pins) COLOR WHEEL UNIT 82 HDMI AUDIO IN 2 L-CH (12 Pins) P2912 COLOR WHEEL COLOR WHEEL C.B.A. PDG4 COLOR WHEEL MOTOR PDG5 M HDMI AUDIO IN 2 R-CH P9003 P2912 (2 Pins) PCW1 FAN 2 (3 Pins) 97 PA2 PDG1 (6 Pins) FAN 1 (65 Pins) FRONT JACK C.B.A. (CIRCUIT BOARD FJ) DMD DRIVE C.B.A. (CIRCUIT BOARD L) BASE C.B.A. (CIRCUIT BOARD A) PA8 91 (6 Pins) PA9 88 93 PL4 (10 Pins) PA10 (5 Pins) PA13 (4 Pins) PA13 SPEAKER (R-CH) 26 (2 Pins) PA15 SPEAKER (L-CH) (50 Pins) AUDIO OUT R-CH AUDIO OUT L-CH VIDEO OUT AUDIO IN 2 R-CH AUDIO IN 2 L-CH VIDEO IN 2 S-VIDEO IN 2 AUDIO IN 1 R-CH AUDIO IN 1 L-CH VIDEO IN 1 S-VIDEO IN 1 COMPONENT AUDIO IN 3 R-CH COMPONENT AUDIO IN 3 L-CH PB COMPONENT IN 3 Y COMPONENT AUDIO IN 2 R-CH PR COMPONENT IN 2 Y COMPONENT AUDIO IN 1 R-CH COMPONENT AUDIO IN 1 L-CH PR PB COMPONENT IN 1 P3501 COMPONENT AUDIO IN 2 L-CH REAR JACK C.B.A. Y RGB IN (3 Pins) (4 Pins) PL5 (12 Pins) PA7 P3903 PA1 PL3 96 PA6 P3902 FAN 3 PL2 (10 Pins) AUDIO IN 3 L-CH AUDIO IN 3 R-CH PL1 (20 Pins) PA12 (3 Pins) (7 Pins) PR P3901 92 PB VIDEO IN 3 14 PA16 S-VIDEO IN 3 245 INTERCONNECTION SCHEMATIC DIAGRAM PT-56DLX75/PT-61DLX75 76 PT-56DLX75 / PT-61DLX75 10.3. FRONT JACK (CIRCUIT BOARD FJ) SCHEMATIC DIAGRAM FRONT JACK (CIRCUIT BOARD FJ) SCHEMATIC DIAGRAM TO BASE C.B.A. PA10 R3906 10k VCC VOUT 2 STBY 3.3V L3909 0 R3904 100 R3909 10k 3 IR IN D3903 B3AAA0000538 TEMP Q3902 2SD1819A0L (LED DRIVE) R3908 10k 4 TEMP LED D3902 B3AAA0000538 LAMP + R3905 10k Q3901 2SD1819A0L (LED DRIVE) LAMP LED NOTE: PARTS MARKED "PT" ARE NOT USED. INFRARED U3901 PNA4701M00HB RECEIVER UNIT R3910 470 GND R3907 470 5 NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION. AUDIO SIGNAL VIDEO SIGNAL (MAIN/SUB) GND NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. Do not use the part number on this diagram. C3901 47u 6.3V 1 P3903 JK3901 TO BASE C.B.A. PA12 RGB R GND RGB G GND RGB B GND RGH H GND RGB V GND P3901 6 1 1 2 R3901 75 11 L3904 0 7 3 2 4 R3902 75 5 12 L3905 0 8 3 6 R3903 75 13 L3906 0 RGB IN 9 7 4 14 L3907 0 8 10 9 5 15 L3908 0 10 D3901 B0BD6R200002 TO BASE C.B.A. PA9 P3902 L3 CPS NOSIG L 1 L3 S IN L 2 LINE3 Y 3 GND 4 LINE3 C 5 GND 6 LINE3 V 7 GND 8 LINE3 L AUDIO 9 GND 10 LINE3 R AUDIO 11 GND 12 (LINE IN 3) JK3902 C-G C R3914 100 R3911 75 C3902 PT L3901 0 R3912 75 L3902 0 R3913 75 L3903 0 D3911 PT D3912 PT L4801 0 L4802 0 D4801 PT D4802 PT Y Y-G G G V-SW V V-G L L-G R R-G C Y S-VIDEO IN3 VIDEO IN3 AUDIO IN3 (L) AUDIO IN3 (R) D3913 PT LINK TO VOLTAGE CHART LSJB3187 FRONT JACK (CIRCUIT BOARD FJ) SCHEMATIC DIAGRAM PT-56DLX75/PT-61DLX75 77 PT-56DLX75 / PT-61DLX75 10.4. OPERATION SCHEMATIC DIAGRAMS OPERATION SCHEMATIC DIAGRAM R6712 10K 10K 10K R6709 TP6707 TP6701 TP6702 TP6703 TP6704 TP6705 TP6706 P6701 7 6 5 4 3 2 1 NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION. NOTE: PARTS MARKED "PT" ARE NOT USED. Q6702 2SB1218A0L (LED DRIVE) G 3 1 2 D6701 B3AGA0000072 POWER LED TP6708 R6702 1200 PT R6701 TO MAIN C.B.A. PDG3 GND STBY+3.3V P_LED_G P_LED_R KEY_IN2 KEY_IN1 KEY_IN0 R6713 R 100 180 R6711 Q6701 2SB1218A0L (LED DRIVE) R6710 10K R6708 NOTE: For placing a purchase order of the parts, be sure to use the part number listed in the parts list. Do not use the part number on this diagram. TP6709 R6703 TP6710 R6704 1500 2700 SW6701 SW6702 SW6704 EVQ11G05R POWER EVQ11G05R VOL_DOWN EVQ11G05R VOL_UP TP6711 R6705 TP6712 R6706 5600 18K SW6706 SW6707 EVQ11G05R CH_DOWN EVQ11G05R CH_UP SW6708 EVQ11G05R TV/VIDEO TP6713 R6707 1200 SW6703 SW6705 EVQ11G05R MENU EVQ11G05R OK LINK TO VOLTAGE CHART LSJB3156 OPERATION SCHEMATIC DIAGRAM PT-56DLX75/PT-61DLX75 78 PT-56DLX75 / PT-61DLX75 10.5. VOLTAGE CHART NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION. OPERATIONC.B.A. PIN NO. VOLTAGE Q6701 E C B Q6702 E C B TP6701 TP6702 TP6703 TP6704 TP6705 TP6706 TP6707 TP6708 TP6709 TP6710 TP6711 TP6712 TP6713 TP6714 TP6715 TP6716 3.3 0 3.3 3.3 3.2 2.6 PIN NO. VOLTAGE FRONT JACK (CIRCUIT BOARD FJ) C.B.A. PIN NO. VOLTAGE Q3901 E C B Q3902 E C B PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE PIN NO. VOLTAGE 0 2.3 0 0 2.3 0 3.3 3.3 0 3.3 0.3 3.3 0 3.3 3.3 3.3 3.3 3.3 3.3 0 0 0 VOLTAGE CHART PT-56DLX75/PT-61DLX75 79 PT-56DLX75 / PT-61DLX75 80 PT-56DLX75 / PT-61DLX75 11 CIRCUIT BOARD LAYOUT 11.1. FRONT JACK (CIRCUIT BOARD FJ) C.B.A. FRONT JACK C.B.A. (CIRCUIT BOARD FJ) REPLACEMENT NOTE: The Front Jack C.B.A. has been changed from suffix (version) number to suffix (version) number on a running change basis. Suffix (version) number is different from suffix (version) number in a few traces, and parts are the same. FRONT JACK C.B.A. (CIRCUIT BOARD FJ) LSEP3187A (SUFFIX (VERSION) NUMBER 1 ) NOTE: CIRCUIT BOARD LAYOUT INCLUDES COMPONENTS WHICH ARE NOT USED. PLEASE REFER TO THE SCHEMATIC DIAGRAM AND PARTS LIST FOR PROPER PARTS CONTENT. NOTE: FOR SCHEMATIC DIAGRAM AND CIRCUIT BOARD LAYOUT NOTES, REFER TO BEGINNING OF SCHEMATIC SECTION. RGB IN HEADPHONE JACK 10 VIDEO IN 3 INFRARED RECEIVER UNIT D4802 D3913 S-VHS IN 3 B D3903 D3902 K K A A C E Q3902 D4595 R3914 L3901 L3902 L3903 LAMP TEMP D4592 L4802 1 R3904 D4593 L3904 L3905 L3906 L3907 L3908 FJ AUDIO IN 3 (L) D4801 D3901 AUDIO IN 3 (R) 3 R3909 R3906 15 11 L4801 6 U3901 C3901 R3910 5 JK4590 L3909 D3912 JK3901 1 D3911 JK3902 R3908 R3907 R3905 B P3901 1 10 R3903 R3902 P3902 1 12 R3901 R3913 R3912 R3911 7 1 C3902 C E 1 5 Q3901 P3903 P4591 LSJB3187 FRONT JACK C.B.A. (CIRCUIT BOARD FJ) LSEP3187A (SUFFIX (VERSION) NUMBER 2 ) NOTE: CIRCUIT BOARD LAYOUT INCLUDES COMPONENTS WHICH ARE NOT USED. PLEASE REFER TO THE SCHEMATIC DIAGRAM AND PARTS LIST FOR PROPER PARTS CONTENT. RGB IN HEADPHONE JACK 10 VIDEO IN 3 INFRARED RECEIVER UNIT S-VHS IN 3 B D3902 K K A A C E Q3902 D4595 R3914 L3901 D3903 R3909 R3908 R3906 D4802 L3902 LAMP TEMP D4592 L3903 1 R3904 D4593 L4802 L3904 L3905 L3906 L3907 L3908 FJ AUDIO IN 3 (L) D4801 D3901 AUDIO IN 3 (R) 3 D3913 15 11 L4801 6 U3901 C3901 R3910 5 JK4590 L3909 D3912 JK3901 1 D3911 JK3902 R3907 R3905 B P3901 1 10 R3903 R3902 R3901 P3902 1 12 R3913 R3912 R3911 7 1 C3902 P4591 1 5 C E Q3901 P3903 LSJB3187 FRONT JACK C.B.A. (CIRCUIT BOARD FJ) LSEP3187A PT-56DLX75/PT-61DLX75 81 PT-56DLX75 / PT-61DLX75 11.2. OPERATION C.B.A. OPERATION C.B.A. LSEP3156A NOTE: CIRCUIT BOARD LAYOUT INCLUDES COMPONENTS WHICH ARE NOT USED. PLEASE REFER TO THE SCHEMATIC DIAGRAM AND PARTS LIST FOR PROPER PARTS CONTENT. P6701 1 7 TP6702 R6701 TP6701 TP6704 TP6706 TP6703 TP6705 TP6707 R6713 R6709 R6712 R6708 Q6702 Q6701 B E R6706 R6707 SW6707 SW6706 SW6704 SW6702 SW6708 SW6705 SW6703 CH UP CH DOWN VOL UP VOL DOWN TV / VIDEO OK MENU TP6711 TP6710 TP6709 TP6708 TP6712 SW6701 POWER TP6713 R6710 STANDBY R6702 R6703 R6704 C R6711 R6705 B E C ON G R D6701 LSJB3156 OPERATION C.B.A. LSEP3156A PT-56DLX75/PT-61DLX75 82 PT-56DLX75 / PT-61DLX75 12 EXPLODED VIEWS 12.1. MAIN PARTS SECTION 83 PT-56DLX75 / PT-61DLX75 84 PT-56DLX75 / PT-61DLX75 12.2. FRONT AND BASE SECTION 85 PT-56DLX75 / PT-61DLX75 12.3. DISPLAY SECTION 86 PT-56DLX75 / PT-61DLX75 87 PT-56DLX75 / PT-61DLX75 12.4. SCREEN SECTION 88 PT-56DLX75 / PT-61DLX75 89 PT-56DLX75 / PT-61DLX75 12.5. OPTICAL BLOCK SECTION 90 PT-56DLX75 / PT-61DLX75 12.6. TV UNIT SECTION 91 PT-56DLX75 / PT-61DLX75 12.7. PACKING PARTS AND ACCESSORIES SECTION 92 PT-56DLX75 / PT-61DLX75 13 REPLACEMENT PARTS LIST BEFORE REPLACING PARTS, READ THE FOLLOWING: 13.1.3. Electrical Replacement Notes 1. Unless otherwise specified; 13.1. REPLACEMENT NOTES All resistors are in Ω, K = 1,000 Ω, M = 1,000 kΩ. 2. Abbreviation 13.1.1. General Notes 1. Use only original replacement parts: RTL: Retention Time Limited NR: MGF CHIP: C CHIP: COMPLX CMP: W FLMPRF: C.B.A.: P.C.B.: E.S.D.: This indicates that the retention time is limited for this item. After the discontinuation of this item in production, it will no longer be available. Non Repairable Board Ass´y Metal Glaze Film Chip Ceramic Chip Complex Component Wirewound Flameproof Circuit Board Assembly Printed Circuit Board Electrostatically Sensitive Devices To maintain original function and reliability of repaired units, use only original replacement parts which are listed with their part numbers in the parts list. 2. IMPORTANT SAFETY NOTICE Components identified by the sign have special characteristics important for safety. When replacing any of these components, use only the specified parts. 3. SPECIAL NOTE All integrated circuits and many other semiconductor devices are electrostatically sensitive and therefore require the special handling techniques described under the "ELECTROSTATICALLY SENSITIVE (ES) DEVICES" section of this service manual. 3. When replacing 0 Ω resistor, a wire can be substituted for it. 4. Parts with no Ref. No. in "EXPLODED VIEWS" are not supplied. And some Ref. No. will be skipped. Be sure to make your orders of replacement parts according to the parts list. 5. Parts different in shape or size may be used. However, only interchangeable parts will be supplied as service replacement parts. 6. Definition of Parts supplier: a. Parts with mark "PSEC" in the Remarks column are supplied from PSEC. b. Parts without mark in the Remarks column are supplied from PASC-NPC. 7. Item numbers with capital letter E (Example: E10, E20,...) in the Ref. No. column are shown in the exploded views. 8. Parts whose Ref. Nos. are the same are interchangeable as replacement parts. Any of these parts may be ordered and used as a replacement part. 13.1.2. Main Parts Replacement Notes 1. Section No. of parts shown in Exploded Views are indicated in the Remarks column. 2. Abbreviation RTL: Retention Time Limited This indicates that the retention time is limited for this item. After the discontinuation of this item in production, it will no longer be available. 3. After replacing the Optical Block Unit (Ref. No. 21) or the Base Body Unit (Ref. No. 40), be sure to perform "ADJUSTMENT of the Optical Block Unit." Refer to "WHEN INSTALLING THE OPTICAL BLOCK UNIT OR THE BASE BODY UNIT INTO THE UNIT AT THE USER´S LOCATION"; in ADJUSTMENT PROCEDURES 1. 4. The Infrared Remote Control Unit (Ref. No. 109) replacement part is available as a complete assembly unit only. Do not try to disassemble the Infrared Remote Control Unit. 93 PT-56DLX75 / PT-61DLX75 13.2. MECHANICAL REPLACEMENT PARTS LIST Definition of Parts supplier: 1. Parts with mark "PSEC" in the Remarks column are supplied from PSEC. 2. Parts without mark in the Remarks column are supplied from PASC-NPC. MECHANICAL REPLACEMENT PARTS Ref. No. Part No. Part Name & Description 1 2 5 6 7 8 9 9 10 11 12 13 14 15 16 17 17 18 19 20 21 LSXY0883 LSXY0886 LSGL0427 LSMC0124 LSKC0008 LSGH0055 LSYF0566 LSYF0558 LSJA0543 LSKA0030 LSYF0563 LSYK1618 K1PB20A00021 LSMG0161 LSMG0162 LSYF0585 LSYF0571 LSMF0408 J0KG00000012 J0KG00000011 LSXA0690-HB BASE BODY EXAUST FAN UNIT INFRARED PIECE PANEL SPRING LATCH FRONT JACK SHEET FRONT COVER UNIT ( A ) FRONT COVER UNIT ( B ) CONNECTOR CABLE W/PLUG RUBBER FOOT OPTICAL COVER UNIT LAMP COVER UNIT 20-PIN CABLE SPACER SPACER REAR COVER UNIT ( A ) REAR COVER UNIT ( B ) SHEET FILTER FOR EMI / EMC (CORES) FILTER FOR EMI / EMC (CORES) OPTICAL BLOCK UNIT ( A ) 21 LSXA0691-HB OPTICAL BLOCK UNIT ( B ) 22 22 23 24 25 26 29 30 31 32 33 34 34 35 35 36 37 38 39 40 40 41 42 43 44 45 46 LSYK1589 LSYK1592 TMM14414 L6FANEHH0004 LSXY0910 LSJA0545 LSKF0642 LSYY0318 EAB10117AL EAB10117AR LSMF0407 LSYF0567 LSYF0560 LSYF0568 LSYF0562 TMMJ058 LSJH0082 LSGH0058 LSGQ0167 LSVE0013 LSVE0012 LSJF0013 LSGU0717 LSGL0429 LSJH0080 LSGU0674 LSGH0056 SCREEN UNIT ( A ) SCREEN UNIT ( B ) STRIKE FAN 3 TV UNIT CONNECTOR CABLE W/PLUG BUTTON DOOR FRONT JACK DOOR UNIT SPEAKER ASSEMBLY L SPEAKER ASSEMBLY R RUBBER SPACER SIDE COVER L UNIT ( A ) SIDE COVER L UNIT ( B ) SIDE COVER R UNIT ( A ) SIDE COVER R UNIT ( B ) SPEAKER RUBBER DTV JACK HOLDER DTV JACK SHEET SEALING COVER BASE BODY UNIT ( A ) BASE BODY UNIT ( B ) FRONT BUTTON HOLDER OPERATION BUTTON POWER LED PIECE FRONT JACK HOLDER POWER BUTTON OPERATION SHEET Remarks 2 2 2 1,2,6 1,2 2 1 1 2 2 2 2 1,6 2 2 1 1 2 2,6 2,6 1,5 RTL PSEC 1,5 RTL PSEC 3,4 3,4 1 2 1,6 RTL 2 1 1 2 2 2 1 1 1 1 2 1 1 1 1 1 2 2 2 6 2 2 94 Ref. No. 47 48 51 51 52 52 53 53 54 54 55 55 57 57 58 58 59 60 60 61 62 64 65 67 67 69 69 71 72 73 74 75 76 77 80 81 82 85 86 87 88 89 90 91 92 93 94 95 96 97 101 101 102 102 103 Part No. LSMB0314 LSMF0419 LSGY0276 LSGY0279 LSGP0502 LSGP0472 LSGP0501 LSGP0469 LSXA0685 LSXA0717 LSXA0684 LSXA0718 LSGV0110 LSGV0099 LSDL0297 LSDL0290 LSMF0393 LSMF0424 LSMF0446 LSGQ0145 LSYF0556 LSMF0417 LSMF0418 LSXA0719 LSXA0720 LSKG0072 LSKG0059 LSMA0843 LSMA0842 K2CB2CZ00005 LSMA0844 LSMA0847 LSJH0081 LSGH0062 TMME075 LSSC0774 LSJA0570 TMM6425-1 LSMA0845 LSMA0846 LSJA0553 LSJA0554 LSJA0555 LSJA0557 LSJA0558 LSJA0560 LSJA0561 VMFS0116 LSJA0562 LSJA0564 LSPG2016 LSPG2017 LSPG2018 LSPG1968 LSPN0606 103 LSPN0581 104 LSPN0607 104 LSPN0582 105 LSPN0608 105 LSPN0583 106 LSPN0609 106 LSPN0584 108 109 111 114 115 LSPF0111 EUR7627Z70 LSQF0959I LSPN0588 LSPN0589 Part Name & Description POWER BUTTON SPRING SPACER ESCUTCHEON ( A ) ESCUTCHEON ( B ) LENTICULAR SCREEN ( A ) LENTICULAR SCREEN ( B ) FRESNEL LENS ( A ) FRESNEL LENS ( B ) SCREEN ANGLE H UNIT ( A ) SCREEN ANGLE H UNIT ( B ) SCREEN ANGLE V UNIT ( A ) SCREEN ANGLE V UNIT ( B ) BACK COVER ( A ) BACK COVER ( B ) MIRROR ( A ) MIRROR ( B ) SPACER SPACER ( A ) SPACER ( B ) MIRROR HOLDER H MIRROR HOLDER V UNIT SPACER SPACER SCREEN ANGLE H UNIT ( A ) SCREEN ANGLE H UNIT ( B ) GRADATION PANEL ( A ) GRADATION PANEL ( B ) POWER BOARD MOUNT METAL BASE BOARD MOUNT METAL AC CORD,W/PLUG MAIN/TUNER BOARD MOUNT METAL REAR AV SHIELD PLATE REAR JACK HOLDER REAR JACK SHEET EDGE SADDLE FRONT JACK EARTH PLATE,STEEL CONNECTOR CABLE W/PLUG CLAMPER FRONT SHIELD METAL TOP SHIELD METAL CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG SHEET CONNECTOR CABLE W/PLUG CONNECTOR CABLE W/PLUG CARTON BOX ( A ) CARTON BOX ( B ) CARTON BOX BOTTOM ( A ) CARTON BOX BOTTOM ( B ) CUSHION TOP-LEFT,STYROFOAM ( A ) CUSHION TOP-LEFT,STYROFOAM ( B ) CUSHION TOP-RIGHT,STYROFOAM ( A ) CUSHION TOP-RIGHT,STYROFOAM ( B ) CUSHION BOTTOM-LEFT,STYROFOAM ( A ) CUSHION BOTTOM-LEFT,STYROFOAM ( B ) CUSHION BOTTOMRIGHT,STYROFOAM ( A ) CUSHION BOTTOMRIGHT,STYROFOAM ( B ) BAG,POLYETHYLENE INFRARED REMOTE CONTROL UNIT FAN BAG CUSHION FRONT-LEFT,STYROFOAM CUSHION FRONT-RIGHT,STYROFOAM Remarks 2 2 4 4 4 4 4 4 4 4 4 4 3 3 3 3 3 3 3 3 3 3 3 4 4 3 3 6 6 6 6 6 6 6 5 6 6 6 6 6 6 6 6 6 6 6 6 6 6 6 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 7 PT-56DLX75 / PT-61DLX75 Ref. No. 224 229 231 234 235 236 237 245 341 342 343 344 346 347 353 355 358 359 360 361 362 363 364 365 366 367 368 369 401 402 421 435 454 463 465 478 479 480 481 482 489 711 750 E10 Part No. TMME047 TMM16452 LSMK0860 LSMF0409 LSXF0540 LSMF0410 LSMF0305 LSJA0563 L6FAKCDH0010 LSMA0849 LSMA0850 LSMF0432 LSGQ0166 LSMT0414 LSMF0450 LSMF0452 J0KG00000014 LSGQ0176 LSGQ0178 J0KG00000034 LSMF0469 LSMF0329 LSMF0294 LSGQ0179 LSGQ0187 LSMF0483 LSMF0435 LSGQ0188 XTV4+16AFJ XTV3+8JFJ XTV3+8GFJ XTV3+20JFJ XTV4+16AFJK XYN3+F12FJ XTV4+12AFJ LSHD0099-FJ XYE3+FJ8FJ XTW3+8TFJ XTV3+35GFJ XYN3+J8FJ XWA4BV PNA4701M00HB VZFS0006 LSEP3172A E20 E30 LSEP3174A LSEP3171A E40 E50 LSEP3154B LSEP3187A E60 E70 E80 E100 LSEB3161A EUBMM021A10A LSEP3156A LSXY0894 Part Name & Description CLAMPER CLAMPER OPTICAL CHASSIS CW COVER CW SPONGE COLOR WHEEL UNIT SPONGE SPACER CONNECTOR CABLE W/PLUG FAN 1 REAR SHIELD PLATE DMD DRIVE PCB EARTH PLATE CUSHION SHADING COVER SHEET CUSHION CUSHION FILTER FOR EMI / EMC (CORES) CLAMPER CLAMPER FERRITE CORE SHEET SHEET SHEET AL TAPE AL TAPE SHEET SHEET AL TAPE TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL SCREW W/WASHER,STEEL TAPPING SCREW,STEEL SCREW,STEEL SCREW W/WASHER,STEEL TAPPING SCREW,STEEL TAPPING SCREW,STEEL SCREW W/WASHER,STEEL SPRING WASHER,STEEL INFRARED RECEIVER UNIT CLAMPER MAIN C.B.A. (CIRCUIT BOARD DG) BASE C.B.A. (CIRCUIT BOARD A) POWER C.B.A. (CIRCUIT BOARD P) REAR JACK C.B.A. FRONT JACK C.B.A. (CIRCUIT BOARD FJ) CARD C.B.A. BALLAST C.B.A. NR OPERATION C.B.A. DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) 13.4. ELECTRICAL REPLACEMENT PARTS LIST Remarks 1,6 6 5 5 5 5 5 5 1 1 1 1 2 2 6 6 1 6 6 6 1 2 6 1,6 6 6 1 1 1,2,3 1,6 2,5,6 1 1 5 4 2 6 1,6 2 1 1 6 1,2,6 6 RTL Definition of Parts supplier: 1. All parts are supplied from PASC-NPC. PRINTED CIRCUIT BOARD ASSEMBLY TY-LA2005 Part Name & Description LAMP UNIT LSEP3172A E20 E30 LSEP3174A LSEP3171A E40 E50 LSEP3154B LSEP3187A E60 E70 E80 E100 LSEB3161A EUBMM021A10A LSEP3156A LSXY0894 Part Name & Description MAIN C.B.A. (CIRCUIT BOARD DG) BASE C.B.A. (CIRCUIT BOARD A) POWER C.B.A. (CIRCUIT BOARD P) REAR JACK C.B.A. FRONT JACK C.B.A. (CIRCUIT BOARD FJ) CARD C.B.A. BALLAST C.B.A. NR OPERATION C.B.A. DIGITAL TUNER C.B.A. (CIRCUIT BOARD DT) Remarks RTL E.S.D. RTL RTL RTL RTL RTL RTL RTL E.S.D. TRANSISTORS Ref. No. Q3901 or Q3901 Q3902 or Q3902 Part No. Part Name & Description 2SD1819A0L B1ABCF000020 TRANSISTOR SI NPN CHIP TRANSISTOR SI NPN CHIP 2SD1819A0L B1ABCF000020 TRANSISTOR SI NPN CHIP TRANSISTOR SI NPN CHIP Remarks DIODES Ref. No. D3901 D3902 D3903 Part No. B0BD6R200004 B3AAA0000538 B3AAA0000538 Part Name & Description Remarks DIODE ZENER CHIP 6.2V LIGHT EMITTING DIODE RED LIGHT EMITTING DIODE RED RESISTORS Ref. No. R3904 R3905 R3906 R3907 R3908 R3909 R3910 R3911 R3912 R3913 R3914 6 RTL 6 RTL 6 RTL 6 RTL 6 RTL 5 2 RTL 1 RTL Part No. ERJ3GEYJ101V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ471V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ471V ERJ3GEYJ750V ERJ3GEYJ750V ERJ3GEYJ750V ERJ3GEYJ101V Part Name & Description MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Remarks 100 10K 10K 470 10K 10K 470 75 75 75 100 CAPACITORS Ref. No. C3901 Part No. F2A0J4700014 Part Name & Description Remarks ELECTROLYTIC 6.3V 47UF COILS Ref. No. L3901 L3902 L3903 L3904 L3905 L3906 L3907 L3908 L3909 L4801 L4802 13.3.1. LAMP UNIT Part No. Part No. 13.4.1. FRONT JACK C.B.A. (CIRCUIT BOARD FJ) 13.3. OPTIONAL ACCESSORY REPLACEMENT PARTS LIST Ref. No.2 320 Ref. No. E10 Remarks NOTE NOTE: The Lamp Unit (TY-LA2005) is not supplied as a replacement part. It is sold separately. To purchase a replacement, call the Panasonic accessory department. 95 Part No. ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V ERJ3GEY0R00V Part Name & Description MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 0 0 0 0 0 0 0 0 0 0 0 Remarks PT-56DLX75 / PT-61DLX75 PIN HEADERS Ref. No. P3901 P3902 P3903 Part No. K1KA10BA0062 K1KA12BA0062 K1KA05BA0061 Part Name & Description Remarks CONNECTOR 10P CONNECTOR 12P CONNECTOR 5P JACKS Ref. No. JK3901 JK3902 Part No. K1FB115A0015 K1U412A00008 Part Name & Description D-SUB MINI JACK SOCKET AUDIO/VIDEO/S-VIDEO SOCKET Remarks JACK MISCELLANEOUS Ref. No. 711 Part No. PNA4701M00HB Part Name & Description Remarks INFRARED RECEIVER UNIT 13.4.2. OPERATION C.B.A. TRANSISTORS Ref. No. Q6701 or Q6701 or Q6701 Q6702 or Q6702 or Q6702 Part No. Part Name & Description 2SB1218A0L B1ADCF000063 TRANSISTOR SI PNP CHIP TRANSISTOR SI PNP CHIP B1ADCF000075 TRANSISTOR SI PNP CHIP 2SB1218A0L B1ADCF000063 TRANSISTOR SI PNP CHIP TRANSISTOR SI PNP CHIP B1ADCF000075 TRANSISTOR SI PNP CHIP Remarks DIODES Ref. No. D6701 Part No. B3AGA0000072 Part Name & Description Remarks LIGHT EMITTING DIODE GREEN RESISTORS Ref. No. R6702 R6703 R6704 R6705 R6706 R6707 R6708 R6709 R6710 R6711 R6712 R6713 Part No. ERJ3GEYJ122V ERJ3GEYJ152V ERJ3GEYJ272V ERJ3GEYJ562V ERJ3GEYJ183V ERJ3GEYJ122V ERJ3GEYJ103V ERJ3GEYJ103V ERJ3GEYJ181V ERJ3GEYJ101V ERJ3GEYJ103V ERJ3GEYJ103V Part Name & Description MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF MGF CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP CHIP 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W 1/16W Remarks 1.2K 1.5K 2.7K 5.6K 18K 1.2K 10K 10K 180 100 10K 10K PIN HEADERS Ref. No. P6701 Part No. K1KA07BA0061 Part Name & Description Remarks CONNECTOR 7P SWITCHES Ref. No. SW6701 SW6702 SW6703 SW6704 SW6705 SW6706 SW6707 SW6708 Part No. EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R EVQ11G05R Part Name & Description SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH SWITCH Remarks PUSH PUSH PUSH PUSH PUSH PUSH PUSH PUSH 96
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