Circular formwork H20
Transcription
Circular formwork H20
999705002 - 07/2014 en-GB The Formwork Experts. Circular formwork H20 User Information Instructions for assembly and use (Method statement) 9705-201-01 Introduction User Information Circular formwork H20 © by Doka Industrie GmbH, A-3300 Amstetten Introduction 2 999705002 - 07/2014 User Information Circular formwork H20 Introduction Contents 4 4 8 10 11 11 12 13 15 16 17 18 22 24 28 29 Introduction Elementary safety warnings Doka services Eurocodes at Doka 30 Product description System grid Vertical stacking Inter-element connections End closures, end shuttering Bending instructions Plumbing accessories Pouring platforms with single brackets Ladder system Resetting Determining the required widths of fittingtimber Transporting, stacking and storing 34 Component overview 999705002 - 07/2014 3 Introduction User Information Circular formwork H20 Elementary safety warnings Introduction User target groups Remarks on this document ▪ This manual is aimed at all persons who will be work- ▪ This manual can also be used as a generic method ▪ ▪ ▪ ▪ ing with the Doka product or system that it describes. It contains information on the standard design for setting up this system, and on correct, compliant utilisation of the system. All persons working with the product described herein must be familiar with the contents of this manual and with all the safety instructions it contains. Persons who are incapable of reading and understanding this booklet, or who can do so only with difficulty, must be instructed and trained by the customer. The customer is to ensure that the information materials provided by Doka (e.g. User Information booklets, Instructions for Assembly and Use, Operating Instruction manuals, plans etc.) are available to all users, and that they have been made aware of them and have easy access to them at the usage location. In the relevant technical documentation and formwork utilisation plans, Doka shows the workplace safety precautions that are necessary in order to use the Doka products safely in the usage situations shown. In all cases, users are obliged to ensure compliance with national laws, Standards and rules throughout the entire project and to take appropriate additional or alternative workplace safety precautions where necessary. ▪ ▪ statement or incorporated with a site-specific method statement. Many of the illustrations in this booklet show the situation during formwork assembly and are therefore not always complete from the safety point of view. Any safety accessories not shown in these illustrations must still be used by the customer, in accordance with the applicable rules and regulations. Further safety instructions, especially warnings, will be found in the individual sections of this document! Planning ▪ Provide safe workplaces for those using the form- ▪ work (e.g. for when it is being erected/dismantled, modified or repositioned etc). It must be possible to get to and from these workplaces via safe access routes! If you are considering any deviation from the details and instructions given in this booklet, or any application which goes beyond those described in the booklet, then revised static calculations must be produced for checking, as well as supplementary assembly instructions. Hazard assessment Regulations; industrial safety ▪ The customer is responsible for drawing up, docu- ▪ All laws, Standards, industrial safety regulations and menting, implementing and continually updating a hazard assessment at every job-site. This document serves as the basis for the site-specific hazard assessment, and for the instructions given to users on how to prepare and utilise the system. It does not substitute for these, however. 4 ▪ other safety rules applying to the utilisation of our products in the country and/or region in which you are operating must be observed at all times. If a person or object falls against, or into, the sideguard component and/or any of its accessories, the component affected may only continue in use after it has been inspected and passed by an expert. 999705002 - 07/2014 User Information Circular formwork H20 Rules applying during all phases of the assignment Introduction Assembly ▪ The equipment/system must be inspected by the ▪ The customer must ensure that this product is ▪ ▪ ▪ ▪ ▪ ▪ ▪ erected and dismantled, reset and generally used for its intended purpose in accordance with the applicable laws, Standards and rules, under the direction and supervision of suitably skilled persons. These persons' mental and physical capacity must not in any way be impaired by alcohol, medicines or drugs. Doka products are technical working appliances which are intended for industrial/commercial use only, always in accordance with the respective Doka User Information booklets or other technical documentation authored by Doka. The stability of all components and units must be ensured during all phases of the construction work! The functional/technical instructions, safety warnings and loading data must all be strictly observed and complied with. Failure to do so can cause accidents and severe (even life-threatening) damage to health, as well as very great material damage. Fire-sources are not permitted anywhere near the formwork. Heating appliances are only allowed if properly and expertly used, and set up a safe distance away from the formwork. The work must take account of the weather conditions (e.g. risk of slippage). In extreme weather, steps must be taken in good time to safeguard the equipment, and the immediate vicinity of the equipment, and to protect employees. All connections must be checked regularly to ensure that they still fit properly and are functioning correctly. It is very important to check all screw-type connections and wedge-clamped joins whenever the construction operations require (particularly after exceptional events such as storms), and to tighten them if necessary. It is strictly forbidden to weld Doka products – in particular anchoring/tying components, suspension components, connector components and castings etc. – or otherwise subject them to heating. Welding causes serious change in the microstructure of the materials from which these components are made. This leads to a dramatic drop in the failure load, representing a very great risk to safety. The only articles which are allowed to be welded are those for which the Doka literature expressly points out that welding is permitted. 999705002 - 07/2014 ▪ ▪ ▪ customer before use, to ensure that it is in suitable condition. Steps must be taken to rule out the use of any components that are damaged, deformed, or weakened due to wear, corrosion or rot. Combining our formwork systems with those of other manufacturers could be dangerous, risking damage to both health and property. If you intend to combine different systems, please contact Doka for advice first. The equipment/system must be assembled and erected in accordance with the applicable laws, Standards and rules by suitably skilled personnel of the customer's, having regard to any and all required safety inspections. It is not permitted to modify Doka products; any such modifications constitute a safety risk. Closing the formwork ▪ Doka products and systems must be set up so that all loads acting upon them are safely transferred! Pouring ▪ Do not exceed the permitted fresh-concrete pres- sures. Over-high pouring rates overload the formwork, cause greater deflection and risk breakage. Stripping out the formwork ▪ Do not strip out the formwork until the concrete has ▪ ▪ reached sufficient strength and the person in charge has given the order for the formwork to be stripped out! When stripping out the formwork, never use the crane to break concrete cohesion. Use suitable tools such as timber wedges, special pry-bars or system features such as Framax stripping corners. When stripping out the formwork, do not endanger the stability of any part of the structure, or of any scaffolding, platforms or formwork that is still in place! 5 Introduction Transporting, stacking and storing ▪ Observe all regulations applying to the handling of ▪ ▪ formwork and scaffolding. In addition, the Doka slinging means must be used - this is a mandatory requirement. Remove any loose parts or fix them in place so that they cannot be dislodged or fall free! All components must be stored safely, following all the special Doka instructions given in the relevant sections of this manual! Maintenance User Information Circular formwork H20 Symbols used The following symbols are used in this booklet: ☞ Important note Failure to observe this may lead to malfunction or damage. CAUTION / WARNING / DANGER Failure to observe this may lead to material damage, and to injury to health which may range up to the severe or even life-threatening. ▪ Only original Doka components may be used as spare parts. Repairs may only be carried out by the manufacturer or authorised facilities. Miscellaneous We reserve the right to make alterations in the interests of technical progress. Instruction This symbol indicates that actions need to be taken by the user. Sight-check Indicates that you need to do a sight-check to make sure that necessary actions have been carried out. Tip Points out useful practical tips. Reference Refers to other documents and materials. 6 999705002 - 07/2014 User Information Circular formwork H20 999705002 - 07/2014 Introduction 7 Introduction User Information Circular formwork H20 Doka services Support in every stage of the project Doka offers a broad spectrum of services, all with a single aim: to help you succeed on the site. Every project is unique. Nevertheless, there is one thing that all construction projects have in common – and that is a basic structure with five stages. We at Doka know our clients' varying requirements. With our consulting, planning and other services, we help you achieve effective implementation of your formwork assignment using our formwork products – in every one of these stages. 1 Project Development Stage 2 Bidding Stage 3 Project Management Planning Stage Taking well-founded decisions thanks to professional advice and consulting Optimising the preliminary work with Doka as an experienced partner Controlled, regular forming operations, for greater efficiency resulting from realistically calculated formwork concepts Find precisely the right formwork solutions, with the aid of ▪ help with the bid invitation ▪ in-depth analysis of the initial situation ▪ objective evaluation of the planning, execution, and time-risks Draw up potentially winning bids, by ▪ basing them on realistically calculated guideline prices ▪ making the right formwork choices ▪ having an optimum time-calculation basis Plan cost-effectively right from the outset, thanks to ▪ detailed offers ▪ determination of the commissioning quantities ▪ co-ordination of lead-times and handover deadlines 8 999705002 - 07/2014 User Information Circular formwork H20 4 Concrete Construction Stage Introduction 5 Project Close-out Stage The advantages for you thanks to professional advice and consulting ▪ Cost savings and time gains When we advise and support you right from the word "go", we can make sure that the right formwork systems are chosen and then used as planned. This lets you achieve optimum utilisation of the formwork equipment, and effective forming operations because your workflows will be correct. ▪ Maximised workplace safety The advice and support we can give you in how to use the equipment correctly, and as planned, leads to greater safety on the job. ▪ Transparency Optimum resource utilisation with assistance from the Doka Formwork Experts Seeing things through to a positive conclusion with professional support Workflow optimisation, thanks to ▪ thorough utilisation planning ▪ internationally experienced project technicians ▪ appropriate transport logistics ▪ on-site support Doka Services are a byword for transparency and efficiency here, offering ▪ jointly handled return of rented formwork ▪ professional dismantling ▪ efficient cleaning and reconditioning using special equipment 999705002 - 07/2014 Because our services and costs are completely transparent, there is no need for improvisation during the project – and no unpleasant surprises at the end of it. ▪ Reduced close-out costs Our professional advice on the selection, quality and correct use of the equipment helps you avoid damage, and minimise wear-andtear. 9 Introduction User Information Circular formwork H20 Eurocodes at Doka In Europe, a uniform series of Standards known as Eurocodes (EC) was developed for the construction field by the end of 2007. These are intended to provide a uniform basis, valid throughout Europe, for product specifications, tenders and mathematical verification. The EC are the world's most highly developed Standards in the construction field. In the Doka Group, the EC are to be used as standard from the end of 2008. They will thus supersede the DIN norms as the "Doka standard" for product design. Ed Ed Fd Fk F Design value of effect of actions (E ... effect; d ... design) Internal forces from action Fd (VEd, NEd, MEd) Design value of an action Fd = F · Fk (F ... force) Characteristic value of an action "actual load", service load (k ... characteristic) e.g. dead weight, live load, concrete pressure, wind Partial factor for actions (in terms of load; F ... force) e.g. for dead weight, live load, concrete pressure, wind Values from EN 12812 Comparison of the safety concepts (example) Permissible stress design 115.5 [kN] Fyield EC/DIN concept Rk 115.5 [kN] Rd gM = 1.1 90<105 [kN] n ~ 1.65 Factual A 98013-100 60 [kN] gF = 1.5 Fpermissible Factual Fpermissible 98013-102 60<70 [kN] A Ed 90 [kN] The widely used "Permissible stress design" (comparing the actual stresses with the permissible stresses) has been superseded by a new safety concept in the EC. The EC contrast the actions (loads) with the resistance (capacity). The previous safety factor in the permissible stresses is now divided into several partial factors. The safety level remains the same! Rd Rd Design value of the resistance (R ... resistance; d ... design) Design capacity of cross-section (VRd, NRd, MRd) Rk Rk Timber: Rd = kmod · Steel: Rd = M M Rk Characteristic value of the resistance e.g. moment resistance to yield stress M Partial factor for a material property (in terms of material; M...material) e.g. for steel or timber Values from EN 12812 kmod Modification factor (only for timber – to take account of the moisture and the duration of load action) e.g. for Doka beam H20 Values as given in EN 1995-1-1 and EN 13377 The "permissible values" communicated in Doka documents (e.g.: Qpermissible = 70 kN) do not correspond to the design values (e.g.: VRd = 105 kN)! ➤ Avoid any confusion between the two! ➤ Our documents will continue to state the permissible values. Allowance has been made for the following partial factors: F = 1.5 M, timber = 1.3 M, steel = 1.1 kmod = 0.9 In this way, all the design values needed in an EC design calculation can be ascertained from the permissible values. E d Rd A Utilisation factor 10 999705002 - 07/2014 User Information Circular formwork H20 Product description Circular formwork H20 – the practical circular formwork for curved walls Doka circular formwork H20 uses special spindles to curve the form-ply into a "genuine" arced shape. This adjusting system permits continuous setting of the radii. Circular formwork H20 is designed for radii of 3.50 m to 40 m (in special cases, a radius of 2.50 m is possible). The circular formwork elements are supplied to the site ready-assembled. The use of proven basic components from the Doka Large-area formwork Top 50 makes this formwork system both robust and adaptable. Special connecting profiles allow its components to be combined with Framax Xlife, Alu-Framax Xlife, Frameco and Column formwork RS. System overview D E Permitted fresh-concrete pressure: 60 kN/m2 A 999705002 - 07/2014 B C 9705-200-01 Further product features: ▪ Continuous adaptation to different radii by means of spindles. ▪ Only 2 widths of element: - 2.40 m inside element - 2.50 m outside element ▪ Ideal height grid provided by the element heights of: - 0.70 m - 1.20 m - 2.40 m - 3.00 m - 3.60 m - 4.80 m ▪ Only one type of connector needed: - Adjustable clamp 10cm ▪ Heavy-duty, flexible form-ply: - Dokaplex 21mm ▪ Smooth, constant curvature ensured by uniform form-ply support. ▪ Extra-rigid connection between connecting profile and form-ply ensures perfect curvature in the edge zone of the elements as well. ▪ Low form-tie ratio: - only 1 form-tie per 1.5 m2 area to be formed A Special spindle: For setting the element-bending radius. B Connecting profile: Connection piece to further circular formwork elements or to Framax Xlife or Alu-Framax Xlife framed formwork panels. C Steel waling RD: For distributing the form-tie forces. D Lifting-bracket: For lifting and resetting the element. E Bending instructions: Information on how to adjust the Circular formwork element H20 correctly. 11 User Information Circular formwork H20 System grid Panel heights The 2.40m wide elements are used for the inside formwork, and the 2.50m wide ones for the outside formwork. This speeds up work by making it easy to see which element belongs where. A E C C I F 3.60 m 120.0 4.80 m 68.0 3.00 m G D 68.0 120.0 52.0 9705-214-01 52.0 B 61.5 52.0 32.0 70.0 240.0 117.0 2.40 m 18.0 Circular formwork element H20 2.40m (for inside use) 61.5 1.20 m 68.0 0.70 m 240.0 Panel widths H 9705-212-01 G D E B C 120.0 52.0 A C I F H 9705-213-01 A B C D E F G H I 12 120.0 480.0 120.0 64.0 52.0 32.0 52.0 250.0 122.0 64.0 300.0 Circular formwork element H20 2.50m (for outside use) 360.0 G Connecting profile (left) H Connecting profile (right) I Lifting-bracket 120.0 100.0 68.0 Doka beam H20 Turnbuckle C Turnbuckle D Timber-beam seat 24cm Steel waling RD 0.75m 148.0 B C D E F 120.0 A Dokaplex 21mm Dokaplex 21mm Doka beam H20 Turnbuckle A Turnbuckle C Timber-beam seat 24cm Steel waling RD 0.75m Connecting profile (left) Connecting profile (right) Lifting-bracket 999705002 - 07/2014 120.0 52.0 999705002 - 07/2014 120.0 120.0 120.0 120.0 52.0 52.0 52.0 52.0 68.0 6.60 m 1.20 m + 3.00 m 4.80 m or 3.60 m + 1.20 m 2.40 m + 3.00 m 3.60 m + 2.40 m 3.60 m + 3.00 m 120.0 6.00 m 120.0 100.0 5.40 m 240.0 68.0 4.80 m 120.0 148.0 300.0 120.0 4.20 m 720.0 120.0 100.0 240.0 68.0 52.0 52.0 52.0 52.0 70.0 120.0 148.0 100.0 120.0 68.0 18.0 360.0 300.0 120.0 240.0 120.0 190.0 68.0 120.0 52.0 68.0 3.00 m 120.0 120.0 660.0 600.0 148.0 300.0 120.0 120.0 2.40 m 480.0 120.0 120.0 120.0 540.0 120.0 480.0 100.0 1.90 m 1.20 m + 0.70 m 360.0 360.0 300.0 148.0 420.0 1.20 m 240.0 120.0 52.0 120.0 User Information Circular formwork H20 Vertical stacking Possible height gradations 3.60 m 7.20 m 4.80 m + 2.40 m or 3.60 m + 2.40 m + 1.20 m 13 User Information Circular formwork H20 Vertical stacking using Stacking plate for circular formwork H20 Practical example B C D Perm. moment: 2.0 kNm A Rules for vertical stacking of panels ▪ Always position 0.70m high elements at the top. ▪ In stacking configurations, 3.00m high elements The ideal height-grid of the elements, and the systematic spacing of the form-ties, make it possible to arrange many different height-combinations opposite one another. A Circular formwork element H20 2.40x2.40m B Circular formwork element H20 2.40x1.20m C Circular formwork element H20 2.50x3.60m D Stacking plate for circular formwork H20 Mounting the stacking plate ☞▪ ▪ Before vertically stacking elements, always turn their spindles to make them straight again. Attach one stacking plate for every beamjoin. 22.4 10.0 62.4 Note: A 3.00 m high element may only be placed opposite another 3.00 m high element. Dismount the Lifting-bracket for Circular formwork H20 from the element joint before vertically stacking the elements. 9705-209-01 22.4 ▪ are only allowed to have other elements placed beneath them, never on top of them! In other words, these elements must always be on top. To prolong their service lives, the 3.60m and 4.80m high Circular formwork elements H20 are equipped with protective caps. For this reason, they can only be used at the bottom of a stack. 9705-208-01 Plan view A B C A The necessary nuts & bolts etc. are included with the stacking plate. A Stacking plate B Hexagon screw M16x70 (width-across 24 mm) C Spring washer A16 14 999705002 - 07/2014 User Information Circular formwork H20 Inter-element connections ▪ As a rule, 2.50 m wide elements are used for the out▪ ▪ ▪ ▪ side formwork. For the inside formwork, 2.40 m wide elements are used. The inter-element connections are made using Adjustable clamps 10cm. Attach at least 1 clamp for every metre that the element is high! - Do not oil or grease wedge-clamped joints. Place the inside and outside formworks opposite one another. Bridge any closure gaps between the elements using fitting-timbers (a=122 mm), e.g. Framax fitting-timbers 2.70m or 3.30m. See the closure diagram! Tie using a Tie-rod 15.0 and a Super-plate 15.0. Minimum length of the tie-rods: Wall thickness + 1.00 m Close-up E C a A D Practical example B 9705-211-01 Inside radius of the structure: 10.00 m Wall thickness: 0.30 m A Outside formwork B Inside formwork C Adjustable clamp 10cm D Fitting-timber (a=122 mm) E Tie-rod 15.0 and Super-plate 15.0 Combining with Framed formwork Framax Xlife and Alu- Framax Xlife The connecting profiles of the Circular formwork elements H20 permit Framax Xlife and Alu-Framax Xlife panels to be connected directly to the elements. 9705-211-01 999705002 - 07/2014 15 User Information Circular formwork H20 End closures, end shuttering There are 3 ways of making up stop ends (for wall thicknesses up to 60 cm): ▪ Adjustable clamp 10cm ▪ Framax stop-end tie ▪ Framax multi function clamp Example: Stop end with Framax stop-end tie B C Adjustable clamp 10cm: Perm. tensile force: 10.0 kN D E A F Framax stop-end tie: Perm. tensile force: 15.0 kN Framax multi function clamp: Perm. tensile force: 15.0 kN D a 9705-234-01 Number of connectors required Wall thickness 25 cm 34 cm 40 cm 50 cm 60 cm Number of connectors Framax stop-end tie / Adjustable Framax multi funcclamp 10cm tion clamp 0.75 pcs./m 0.5 pcs./m 1 pcs./m 0.68 pcs./m 1.2 pcs./m 0.8 pcs./m 1.5 pcs./m 1 pcs./m 1.8 pcs./m 1.2 pcs./m a ... min. 250 mm A B C D E F Formwork sheet Framax stop-end tie Super plate 15.0 Spacer Multi-purpose waling WS10 Top50 Framax stop-end tie (with extension) Example: ▪ Wall thickness: 40 cm ▪ Panel height: 2.40 m ▪ Adjustable clamp 10cm Number of connectors: 6 pcs./stop end ☞▪ ▪ 16 Permissible load of stop end: max. 18.0 kN/m at the profiles of the cicular formwork elements. If wall thickness is greater than 60 cm provide additional support for the stop end (e.g. with supporting construction frames). 999705002 - 07/2014 User Information Circular formwork H20 Bending instructions As-delivered condition: Element = straight ☞ ➤ Smallest bending radius: 3.50 m ➤ Put up the circular formwork element and secure it so that it cannot topple over. ➤ Place tall elements on their sides, as shown in the illustration, so that the spindle-levels are in the vertical. In this way, all the spindles are within easy reach. Adjusting ☞ ➤ Only adjust the element by means of the template. ➤ Make sure that you turn each spindle exactly as much as the ones above and below it. ➤ Check the radius with the template before every pour. ➤ Adjust the spindles using the Wrench for Circular formwork H20 (E) . D Z E 9705-203-01 D Outside element pushed apart 9705-217-01 ➤ Uniformly pre-tension all the spindles by hand. Z Inside element pulled together D 9705-204-01 D Z C 9705-202-01 C Z D Outside element pushed apart Z Inside element pulled together There is an indicator on the spindles to show you which way to turn them ( (Z) for pulling together, (D) for pushing apart). ➤ Prepare the template. 9705-001 The formwork is easier to set up if there is an inline connection to an existing wall. B A B N° of turns of the spindle 1 2 3 (C) — — 1/ 2 (B) — 11/2 — (A) 11/2 — — (B) — 11/2 — (C) — — 1/ 2 ➤ Repeat this procedure until the form-ply sits closely and evenly against the template. To return the elements to the "straight" position, simply repeat the spindling procedure in reverse. If spindling has gone badly wrong: ➤ Straighten out the element and start all over again! ➤ Once you have adjusted the circular formwork elements to the desired radius, set them up next to one another in the same way as straight elements, link them with Adjustable clamps 10cm, and then place the form-ties. Storage ➤ Straighten out the elements again before storing them for any length of time. 999705002 - 07/2014 17 User Information Circular formwork H20 Plumbing accessories For more information, see the Calculation Guide "Wind loads to the Eurocodes" or ask your Doka technician! Note: Every gang-form must be supported by at least 2 plumbing accessories. Example: For a formwork height of 7.20 m, the following items are required for each element: ▪ 1 Panel strut 540 ▪ 1 Eurex 60 550 or Adjustable plumbing strut Fixing the struts to the formwork B 9705-201-01 ☞ For more information (wind loads etc.) see the section headed 'Vertical and horizontal loads' in the Calculation Guide 'Doka formwork engineering'. Permitted spacings [m] of the plumbing accessories: Formwork height [m] 3,00 3,60 4,20 4,80 5,40 6,00 6,60 7,20 7,80 Panel strut 340 2,50 2,50 Eurex 60 550 or Adjustable plumbing strut A 9705-225-01 Plumbing accessories brace the formwork against wind loads and make it easier to plumb and align. Important note: The formwork panels must be held stable in every phase of the construction work! Please observe all applicable safety regulations! A Panel strut 340 IB or 540 IB B Prop head RD EB Fixing to the ground ➤ Anchor the plumbing accessories in such a way as to resist tensile and compressive forces! Drilled holes in the footplates Panel struts b a Eurex 60 550 d d c Adjustable plumbing strut e 540 9727-343-01 2,50 2,50 2,50 2,50 1,25 2,50 2,50 2,50 2,50 9745-214-01 9727-344-01 a ... diam. 26 mm b ... diam. 18 mm c ... diam. 28 mm d ... diam. 18 mm e ... slotted hole diam. 18x38 mm f ... diam. 35 mm The values apply where the wind pressure we = 0.65 kN/m2. This results in a dynamic pressure qp = 0.5 kN/m2 (102 km/h) where cp, net = 1.3. The greater wind loads encountered at exposed formwork-ends must be constructionally sustained by additional plumbing accessories (e.g. struts or pipe-braces). In cases where higher wind pressure is encountered, the number of struts must be determined by statical calculation. 18 f 999705002 - 07/2014 Anchor x2! User Information Circular formwork H20 Panel struts Anchoring the footplate The Doka Express anchor can be re-used many times over - the only tool needed for screwing it in is a hammer. Product features: ▪ Can be telescoped in 8 cm increments ▪ Fine adjustment by screw-thread ▪ All parts are captively integrated - including the telescopic tube (has safety stop to prevent dropout) Panel strut 340 Panel strut 540 A B B TR632-201-01 A Doka Express anchor 16x125mm B Doka coil 16mm Characteristic cube compressive strength of the concrete (fck,cube): min. 25 N/mm2 or 250 kg/cm2 (C20/25 grade concrete) A B Follow the Fitting Instructions! a A B a 9705-219-01 9705-220-01 B Required safe working load of alternative anchors for foot-plates: Rd 20.3 kN (Fpermissible 13.5 kN) Follow the manufacturer's applicable fitting instructions. a a b b a ... 190.8 - 341.8 cm b ... 119.4 - 178.8 cm a ... 310.5 - 549.2 cm b ... 224.1 - 274.9 cm ... approx. 60° A Panel strut 340 IB or 540 IB B Prop head RD EB 999705002 - 07/2014 19 User Information Circular formwork H20 Plumbing strut Eurex 60 550 (A) Extension Eurex 60 2.00m (B) Connector Eurex 60 IB (C) Plumbing strut shoe Eurex 60 EB (D) Adjusting strut 540 Eurex 60 IB (E) Prop head RD EB (F) Weight [kg] Follow the directions in the "Eurex 60 550" User Information! Length extended L [m] Product features: ▪ For shoring high wall formwork ▪ The "Adjusting strut 540 Eurex 60 IB" makes handling much easier, especially when the formwork is being transferred. ▪ Can be telescoped in 10 cm increments ▪ Continuous fine adjustment by screw-thread Type Eurex 60 550 used as a shoring & plumbing accessory 1 2 3,79 - 5,89 5,79 - 7,89 1 1 --1 1 1 1 1 1 1 2 2 88,7 106,7 F C B A 9705-224-01 F E a a D b b ... min. 360.8 cm - max. 602.1 cm ... approx. 60° A B C D E F Plumbing strut Eurex 60 550 Extension Eurex 60 2.00m Connector Eurex 60 IB Plumbing strut shoe Eurex 60 EB Adjusting strut 540 Eurex 60 IB Prop head RD EB Universal dismantling tool The easy way to turn the spindle nuts. A good rule of thumb here is: The length of the shoring & plumbing accessory (i.e. the complete Eurex 60 550 plumbing-strut assembly) = the height of the element to be shored. 20 999705002 - 07/2014 User Information Circular formwork H20 Adjustable plumbing strut A good rule of thumb here is: The length of the Adjustable plumbing strut should be the same as the height of the formwork to be supported. B A Design loads C 1 Type Length L [m] 1 2 6.0 - 7.4 7.1 - 8.5 Perm. axial load [kN] under compression 1) min. L half L max. L 40.0 40.0 27.8 40.0 38.2 24.3 ... Permitted axial load under tension = 40 kN a a 1 2 F 1 ... approx. 60° See table below for required numbers and types of intermediate pieces 1 1 Short Long 2.40 m 3.70 m — 1 2 — 1 1 1 1 1 1 8 12 Weight [kg] Type Spindle element with end-hinge 9705-221-01 Intermediate pieces Spindle element without end-hinge Plumbing strut fixing part RD Spacer bolt (complete) Hexagon screws M16 x 60 8.8 Nut M16 8 Spring washer A16 1) Items needed E D 153.9 183.7 ... Included with product A Plumbing strut fixing part RD B Spacer bolt, complete (for connecting the Plumbing strut fixing part to the spindle element) C Spindle element without end-hinge D Intermediate piece 2.40m E Intermediate piece 3.70m F Spindle element with end-hinge Universal dismantling tool The easy way to turn the spindle nuts. 999705002 - 07/2014 21 User Information Circular formwork H20 Pouring platforms with single brackets Doka brackets can be used to make pouring platforms that can easily be assembled by hand. Preconditions for use: Only fix the pouring platform onto formwork constructions that are sufficiently stable to transfer the expected loads. Shore the formwork in a windproof manner when erecting it and when it is temporarily placed in the standing position. Ensure that the formwork gang has sufficient stiffness. Observe all applicable safety regulations. ☞ The brackets must be secured against accidental lift-out Universal bracket 90 "Use-anywhere" brackets for making working platforms. Deck and guardrail boards Board thicknesses for support centres of up to 2.50 m: ▪ Deck-boards min. 20x5 cm ▪ Guard-rail boards min. 20x3 cm, otherwise detailed dimensioning to EN 12811. Deck and guardrail boards: Per 1 metre length of platform, 0.9 m2 of floor decking and 0.8 m2 of guardrail boards are needed (in-situ). Fastening the floor decking: with 5 square bolts M 10x70 and 1 square bolt M10x180 per bracket (included with product). Fastening the guard-rail boards: Use nails Note: The plank and board thicknesses given here comply with the C24 category of EN 338. Observe all national regulations applying to deckboards and guard-rail boards. Using scaffolding tubes A B h 9705-226-01 b a Tools: Fork spanner 22 for mounting the couplers and scaffolding tubes. 9705-223-01 A Screw-on couplers 48mm 95 B Scaffolding tube 48.3mm a ... 28.4 cm (50.5 cm in the case of 3.00m high elements) b ... 87 cm h ... 160 cm Permitted service load: 1.5 kN/m2 (150 kg/m2) Load Class 2 to EN 12811-1:2003 Max. influence width: 2.00 m CAUTION ➤ In the case of H20 N and P Doka beams where the first drilled hole is 5 cm from the end of the beam, it is not allowed to fix the bracket in the top hole in the beam! 22 999705002 - 07/2014 User Information Circular formwork H20 Top scaffold bracket L Using scaffolding tubes Lightweight bracket for making working platforms. C B D b h A 9705-227-01 a 9705-222-01 Tools: Fork spanner 22 for mounting the couplers and scaffolding tubes. a ... 76 cm (22.5 cm in the case of 3.00m high elements) b ... 62 cm h ... 115 cm Permitted service load: 1.5 kN/m2 (150 kg/m2) Load Class 2 to EN 12811-1:2003 Max. influence width: 2.00 m A B C D Scaffold tube connector Scaffolding tube 48.3mm Screw-on couplers 48mm 50 Hexagon screw M14x40 + hexagon nut M14 (not included with product) Intermediate platforms Because there are holes drilled in the beams beneath every spindle level, it is possible to erect several platform levels on the Circular formwork element H20, from an element height of 1.20 m upwards. CAUTION ➤ In the case of H20 N and P Doka beams where the first drilled hole is 5 cm from the end of the beam, it is not allowed to fix the bracket in the top hole in the beam! Deck and guardrail boards Board thicknesses for support centres of up to 2.50 m: ▪ Deck-boards min. 20x5 cm ▪ Guard-rail boards min. 20x3 cm, otherwise detailed dimensioning to EN 12811. Note: The plank and board thicknesses given here comply with the C24 category of EN 338. Observe all national regulations applying to deckboards and guard-rail boards. 999705002 - 07/2014 9705-228-01 Deck and guardrail boards: Per 1 metre length of platform, 0.65 m2 of floor decking and 0.6 m2 of guardrail boards are needed (in-situ). Fastening the floor decking: with 3 square bolts M 10x120 per bracket (not included with product). Fastening the guard-rail boards: Use nails 23 User Information Circular formwork H20 Ladder system Note: The Ladder system XS must be implemented in such a way that all national regulations are complied with. On formworks of up to 3.00 m in height, no Ladder system XS is possible. WARNING ➤ The Ladders XS may only be used as part of the XS system, and must NOT be used separately (as "lean-to" ladders). Assembly instructions Preparing the formwork ➤ Pre-assemble gang-forms face-down on an assembly bench. ➤ With the gang-form still flat, mount platforms and panel struts to it. Attaching connectors to the formwork ➤ Place the "Connector XS wall formwork" against the frame profile near the top of the formwork. ☞ ➤ Do not oil or grease wedge-clamped joins. ➤ Fasten the "Connector XS wall formwork" to the frame profile using two Quick acting clamps RU. B A 9705-229-01 The Ladder system XS permits safe vertical access to and from the intermediate platforms and pouring platforms: ▪ when attaching/detaching the formwork to/from the crane tackle ▪ when opening/closing the formwork ▪ when placing the reinforcement ▪ during pouring A Connector XS wall formwork B Quick acting clamps RU 9705-228-01 B A 9705-229-02 ➤ Place a "Connector XS wall formwork" against the frame profile, near the bottom of the formwork. ➤ Fasten the "Connector XS wall formwork" to the frame profile using two Quick acting clamps RU. A Connector XS wall formwork B Quick acting clamps RU ➤ For formwork heights above 5.85 m, an extra "Connector XS wall formwork" must be attached in the same way near the middle of the formwork (i.e. approx. half-way up). This extra connector prevents the ladder swaying when site crew climb up or down it. 24 999705002 - 07/2014 User Information Circular formwork H20 Fixing the ladder ➤ Mount the Securing barrier XS to the ladder, with fixing hooks and wing-nuts. to the top "Connector XS wall formwork" ➤ Pull out the push-in bolt, and pivot the two safety hooks out of the way. ➤ Place the System ladder XS 4.40m onto the Connector XS, with the hooking brackets facing downwards. ➤ Close the safety hooks. ➤ Insert the push-in bolt into whichever rung of the ladder is suitable for the height of the formwork, and secure it with a linch pin. D C 9764-256-01 B D Securing barrier XS A a The components needed for mounting the Securing barrier XS are captively attached to it. Ladder system XS for heights above 3.75 m 9705-230-01 - in the front position (a) A Push-in bolt B Safety hooks C System ladder XS 4.40m Telescoping ladder extension (for adjusting to ground level) ➤ To telescope the ladders past one another, lift the safety latch on the ladder and fix the Ladder extension XS 2.30m onto the desired rung of the other ladder. to the bottom "Connector XS wall formwork" ➤ Pull out the push-in bolt, pivot both safety hooks out of the way, and place the ladder onto the Connector XS. ➤ Close the safety hooks, re-insert the push-in bolt and secure it with a linch pin. C A B Tr625-201-04 B Close-up C b 9705-230-02 a C B Tr625-201-03 – in the front position (a) for one single ladder – in the rear position (b) in the telescoping zone (for 2 ladders) B Safety hooks C Ladder XS A System ladder XS 4.40m B Ladder extension XS 2.30m C Safety latch A telescoping join between two Ladder extensions XS 2.30m can be made in the same way. 999705002 - 07/2014 25 User Information Circular formwork H20 Permanently fixed ladder extension ➤ Insert the Ladder extension XS 2.30m into the uprights of the System ladder XS 4.40m, with its hooking brackets facing downwards, and fasten it. Tighten the screws only very slightly! A ➤ Attach the Ladder cage XS to the next available rung. Attach further ladder cages, in each case to the next available rung. C B E Tr625-202-01 F Screws (C) are included in the scope of supply of the System ladder XS 4.40m and the Ladder extension XS 2.30m. A System ladder XS 4.40m 9705-231-01 E Ladder cage XS F Safety latches (lift-out guard) B Ladder extension XS 2.30m C Screws, width-across 17 mm Two Ladder extensions XS 2.30m can be fixed together in the same way. Items needed ☞ Important note: ➤ Always observe all relevant safety regulations applying to the use of the Ladder cage XS in the country in which you are operating (e.g. in Germany: BGV D 36). ➤ Attach the Ladder cage exit XS (the bottom of the cage must always be at the same height as the platform). The safety latches prevent the cage from being accidentally lifted out. Connector XS wall formwork System ladder XS 4.40m Ladder extension XS 2.30m Framax quick-acting clamp RU Ladder cage Ladder cage exit XS 1) Securing barrier XS 1) Ladder cage XS 1.00m 1) D Formwork height 3.00>3.60- >6.003.60 m 6.00 m 7.20 m 2 2 3 1 1 1 0 1 2 4 4 6 Connectors + ladder 1) Formwork height 3.00- >3.15- >4.05- >5.40- >6.603.15 m 4.05 m 5.40 m 6.60 m 7.20 m 1 1 1 1 1 1 1 1 1 1 0 1 2 3 4 No allowance made here for intermediate exits. F 9705-229-03 D Ladder cage exit XS F Safety latch 26 999705002 - 07/2014 User Information Circular formwork H20 Exit onto an intermediate platform Opposing guard-rail If there are work platforms mounted on one side of the formwork only, then a fall-protection barrier must be mounted to the opposing formwork. 9705-232-01 A A Opposing guard-rail (provided at site) 9705-228-02 Basic rule: ▪ The number of "Connectors XS wall formwork" and ▪ ▪ ladder components is shown in the "Items needed" table. For each additional exit, one "Ladder cage exit XS" and one "Securing barrier XS" are required. Any over-large openings above the intermediate exit must be reduced with a Ladder cage XS 0.25m. Mounting the Ladder cage XS 0.25m ➤ Hook the ladder cage into an empty rung and secure it against accidental lift-out. 1 2 9764-269-01 999705002 - 07/2014 9764-270-01 27 User Information Circular formwork H20 Resetting The slinging chains are hooked into the ready-mounted lifting-brackets of the Circular formwork element H20. 9705-205-01 A ... max. 15° A Lifting-bracket for Circular formwork H20 Close-up of lifting-bracket: 9705-206-01 Max. load per lifting-bracket: 1000 kg 28 999705002 - 07/2014 User Information Circular formwork H20 Determining the required widths of fitting-timber Closure diagram A 9 25.0 8 7 6 5 4 3 2 1 1 2 24.0 23.0 3 22.0 21.0 4 20.0 B 5 19.0 6 18.0 7 17.0 8 Inside radius [m] 16.0 9 15.0 10 14.0 13.0 12.0 11.0 10.0 9.0 8.0 7.0 6.0 5.0 4.0 3.5 2.5 9705-100 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1 1.2 Wall thickness [m] A Closure on inside [cm] B Closure on outside [cm] 999705002 - 07/2014 29 User Information Circular formwork H20 Transporting, stacking and storing Utilise the benefits of Doka multi-trip packaging on your site. Multi-trip packaging such as containers, stacking pallets and skeleton transport boxes keep everything in place on the site, minimise time wasted searching for parts, and streamline the storage and transport of system components, small items and accessories. Doka skeleton transport box 1.70x0.80m Using Doka skeleton transport boxes 1.70x0.80m as transport devices Lifting by crane ➤ Only lift the boxes when their sidewalls are closed! ☞ ▪▪ ▪ Multi-trip packaging items may only be lifted one at a time. Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity. Spread-angle max. 30°! 9234-203-01 Repositioning by forklift truck or pallet stacking truck Storage and transport devices for small items: ▪ durable ▪ stackable The forks can be inserted under either the broadside or the narrowside of the containers. Suitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck To make the "Doka skeleton transport box" easier to load and unload, one of its sidewalls can be opened. Max. load: 700 kg Permitted imposed load: 3150 kg ☞▪ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! Rating plate must be in place and clearly legible Using Doka skeleton transport boxes 1.70x0.80m as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another! 30 Indoors Floor gradient up to 1% 5 999705002 - 07/2014 User Information Circular formwork H20 Doka multi-trip transport box 1.20x0.80m galv. Possible ways of dividing the box Multi-trip transport box partition 1.20m 0.80m Lengthways Crossways max. 3 partitions - max. 3 partitions Tr755-200-04 Tr755-200-05 Using Doka multi-trip transport boxes as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another! Storage and transport devices for small items: ▪ durable ▪ stackable Suitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck Using Doka multi-trip transport boxes as transport devices Max. load: 1500 kg Permitted imposed load: 7900 kg ☞▪ ▪ Indoors Floor gradient up to 1% 6 Lifting by crane Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! Rating plate must be in place and clearly legible ☞ ▪▪ ▪ Multi-trip packaging items may only be lifted one at a time. Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity. Spread-angle max. 30°! Multi-trip transport box partition Different items in the Multi-trip transport box can be kept separate with the Multi-trip transport box partitions 1.20m or 0.80m. Tr755-200-02 A 9206-202-01 Repositioning by forklift truck or pallet stacking truck A Slide-bolt for fixing the partition 999705002 - 07/2014 The forks can be inserted under either the broadside or the narrowside of the containers. 31 User Information Circular formwork H20 Doka stacking pallet 1.55x0.85m and 1.20x0.80m Storage and transport devices for long items: ▪ durable ▪ stackable Suitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley. Follow the directions in the "Bolt-on castor set B" Operating Instructions! Using Doka stacking pallets as transport devices Lifting by crane ☞ ▪▪ ▪ ▪ ▪ ▪ Multi-trip packaging items may only be lifted one at a time. Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity. Load the items centrically. Fasten the load to the stacking pallet so that it cannot slide or tip out. When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! Spread-angle max. 30°! = Max. load: 1100 kg Permitted imposed load: 5900 kg ☞▪ ▪ Multi-trip packaging items that each contain very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! Rating plate must be in place and clearly legible Using Doka stacking pallets as storage units a = 92815-224-01 Doka stacking pallet 1.55x0.85m Doka stacking pallet 1.20x0.80m a max. 4.0 m max. 3.0 m Repositioning by forklift truck or pallet stacking truck ☞ ▪▪ Load the items centrically. Fasten the load to the stacking pallet so that it cannot slide or tip out. Max. n° of units on top of one another Outdoors (on the site) Floor gradient up to 3% 2 It is not allowed to stack empty pallets on top of one another! ☞▪ 32 Indoors Floor gradient up to 1% 6 How to use with bolt-on castor set: Always apply the fixing brake when the container is "parked". When Doka stacking pallets are stacked, the bottom pallet must NOT be one with a bolt-on caster set mounted to it. 999705002 - 07/2014 User Information Circular formwork H20 Doka accessory box Doka accessory box as transport devices Storage and transport devices for small items: ▪ durable ▪ stackable Lifting by crane Suitable transport appliances: ▪ crane ▪ pallet stacking truck ▪ forklift truck The Doka accessory box is the tidy, easy-to-find way of storing and stacking all interconnection and form-tie components. The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley. ☞ ▪▪ ▪ ▪ Multi-trip packaging items may only be lifted one at a time. Use a suitable lifting chain (e.g. Doka 4-part chain 3.20m). Do not exceed the permitted load-bearing capacity. When lifting stacking pallets to which Bolt-on castor sets B have been attached, you must also follow the directions in these Operating Instructions! Spread-angle max. 30°! Follow the directions in the "Bolt-on castor set B" Operating Instructions! 92816-206-01 Repositioning by forklift truck or pallet stacking truck The forks can be inserted under either the broadside or the narrowside of the containers. Max. load: 1000 kg Permitted imposed load: 5530 kg ☞ ▪ Multi-trip packaging items that each contain ▪ very different loads must be stacked with the heaviest ones at the bottom and the lightest ones at the top! Rating plate must be in place and clearly legible Bolt-on castor set B The Bolt-on caster set B turns the stacking pallet into a fast and manoeuvrable transport trolley. Suitable for drive-through access openings > 90 cm. Doka accessory boxes as storage units Max. n° of boxes on top of one another Outdoors (on the site) Floor gradient up to 3% 3 It is not allowed to stack empty pallets on top of one another! ☞ Indoors Floor gradient up to 1% 6 ▪ How to use with bolt-on castor set: The Bolt-on caster set B can be mounted to the following multi-trip packaging items: ▪ Doka accessory box ▪ Doka stacking pallets Follow the directions in the Operating Instructions! Always apply the fixing brake when the container is "parked". When Doka accessory boxes are stacked, the bottom box must NOT be one with a bolton castor set mounted to it. 999705002 - 07/2014 33 Component overview User Information Circular formwork H20 [kg] Article n° 195.0 244.0 472.0 523.0 699.0 934.0 587820000 587821000 587822000 587813000 587823000 587824000 [kg] Article n° Component Article [kg] n° overview Circular formwork element H20 2.40x0.70m Circular formwork element H20 2.40x1.20m Circular formwork element H20 2.40x2.40m Circular formwork element H20 2.40x3.00m Circular formwork element H20 2.40x3.60m Circular formwork element H20 2.40x4.80m Rundschalungselement H20 2,40m Panel strut 340 IB 24.3 580365000 (A) Plumbing strut 340 IB 16.7 588696000 Elementstütze 340 IB consisting of: Galvanised Length: 190.8 - 341.8 cm (B) Adjusting strut 120 IB 7.6 588248500 Galvanised Length: 81.5 - 130.6 cm Galvanised Delivery condition: folded closed A B Circular formwork element H20 2.50x0.70m Circular formwork element H20 2.50x1.20m Circular formwork element H20 2.50x2.40m Circular formwork element H20 2.50x3.00m Circular formwork element H20 2.50x3.60m Circular formwork element H20 2.50x4.80m Rundschalungselement H20 2,50m Stacking plate for circular formwork H20 Aufstocklasche für Rundschalung H20 Galvanised Height: 62 cm 197.0 249.0 480.0 534.0 716.0 942.0 587825000 587826000 587827000 587814000 587828000 587829000 Panel strut 540 IB 41.4 580366000 (A) Plumbing strut 540 IB 30.7 588697000 Elementstütze 540 IB consisting of: Galvanised Length: 310.5 - 549.2 cm (B) Adjusting strut 220 IB 10.9 588251500 Galvanised Length: 172.5 - 221.1 cm Galvanised Delivery condition: folded closed 7.0 587830000 A Adjustable clamp 10cm 3.7 587808000 Ausgleichsspanner 10cm B Galvanised Length: 30 cm Framax stop-end tie 1.5 588143000 Framax-Stirnanker Galvanised Length: 29 cm Framax multi function clamp Framax-Uni-Spanner 5.8 588169000 Galvanised Length: 40 cm Wrench for circular formwork H20 Schlüssel für Rundschalung H20 0.70 587807000 Galvanised Length: 27 cm Template f. circular formw. H20 ...../.....mm Schablone für Rundschalung H20 ...../.....mm Weight per m² Project-specific! 34 6.5 177020000 999705002 - 07/2014 User Information Circular formwork H20 Component overview [kg] Article n° Eurex 60 550 [kg] Article n° Adjustable plumbing strut Eurex 60 550 depending on length, comprising: Rohrstütze depending on length, comprising: (A) Plumbing strut Eurex 60 550 42.5 582658000 (A) Prop head RD EB Powder-coated, blue Aluminium Length: 343 - 553 cm 1.9 587806000 Galvanised Length: 19 cm Width: 8 cm (B) Extension Eurex 60 2.00m 21.3 582651000 Powder-coated, blue Aluminium Length: 250 cm (C) Connector Eurex 60 IB 4.2 582657500 (B) (C) (D) (E) (F) Distance bolt compl. for spindle head Spindle element without end-hinge Extension strut 3.70m Extension strut 2.40m Spindle element with end-hinge Galvanised Length: 15 cm Width: 15 cm Height: 30 cm A B (D) Plumbing strut shoe Eurex 60 EB 0.43 30.6 80.0 54.6 38.4 Painted blue Delivery condition: separate parts 504322002 584316000 584318000 584317000 584315000 C 8.0 582660500 Galvanised Length: 31 cm Width: 12 cm Height: 33 cm D (E) Adjusting strut 540 Eurex 60 IB 27.8 582659500 Galvanised Length: 303.5 - 542.2 cm Delivery condition: separate parts C E B F Universal dismantling tool A 3.7 582768000 Universal-Lösewerkzeug Galvanised Length: 75.5 cm Doka express anchor 16x125mm E Doka-Expressanker 16x125mm 0.31 588631000 Galvanised Length: 18 cm Follow fitting instructions! D Prop head RD EB 1.9 587806000 Stützenkopf RD EB Galvanised Length: 19 cm Width: 8 cm Doka coil 16mm 0.009 588633000 Doka-Coil 16mm Galvanised Diameter: 1.6 cm Universal bracket 90 30.4 580476000 Universal-Konsole 90 Galvanised Length: 121 cm Height: 235 cm 999705002 - 07/2014 35 Component overview User Information Circular formwork H20 [kg] Top scaffold bracket L Article n° 12.6 587153500 Betonierkonsole L Galvanised Length: 101 cm Height: 159 cm Top scaffold bracket L painted Betonierkonsole L lackiert Framax fitting timber 2x12cm 2.70m Framax fitting timber 3x12cm 2.70m Framax fitting timber 5x12cm 2.70m Framax fitting timber 10x12cm 2.70m Framax-Passholz 2,70m 12.0 587153000 Reversible ratchet 1/2" 3.1 4.7 7.8 15.5 176020000 176022000 176024000 176026000 0.73 580580000 Umschaltknarre 1/2" Galvanised Length: 30 cm Box nut 24 1/2" 0.12 580584000 Stecknuss 24 1/2" Gerüstrohr 48,3mm Article n° Varnished yellow Painted blue Length: 101 cm Height: 159 cm Scaffold tube 48.3mm 0.50m Scaffold tube 48.3mm 1.00m Scaffold tube 48.3mm 1.50m Scaffold tube 48.3mm 2.00m Scaffold tube 48.3mm 2.50m Scaffold tube 48.3mm 3.00m Scaffold tube 48.3mm 3.50m Scaffold tube 48.3mm 4.00m Scaffold tube 48.3mm 4.50m Scaffold tube 48.3mm 5.00m Scaffold tube 48.3mm 5.50m Scaffold tube 48.3mm 6.00m Scaffold tube 48.3mm .....m [kg] 1.7 3.6 5.4 7.2 9.0 10.8 12.6 14.4 16.2 18.0 19.8 21.6 3.6 682026000 682014000 682015000 682016000 682017000 682018000 682019000 682021000 682022000 682023000 682024000 682025000 682001000 Ladder system XS Connector XS Wall formwork 20.8 588662000 Anschluss XS Wandschalung Galvanised Width: 89 cm Height: 63 cm Galvanised Framax quick acting clamp RU 3.3 588153400 Framax-Schnellspanner RU Scaffold tube connection Galvanised Length: 20 cm 0.27 584375000 Gerüstrohranschluss Galvanised Height: 7 cm System ladder XS 4.40m Screw-on coupler 48mm 50 0.84 682002000 Anschraubkupplung 48mm 50 33.2 588640000 System-Leiter XS 4,40m Galvanised Galvanised Width-across: 22 mm Follow fitting instructions! Doka 4-part chain 3.20m Doka-Vierstrangkette 3,20m 15.0 588620000 Follow the directions in the "Operating Instructions"! 36 999705002 - 07/2014 User Information Circular formwork H20 Component overview [kg] Ladder extension XS 2.30m Article n° 19.1 588641000 Leiternverlängerung XS 2,30m Galvanised Securing barrier XS 4.9 588669000 Sicherungsschranke XS Galvanised Length: 80 cm Ladder cage XS 1.00m Ladder cage XS 0.25m 16.5 588643000 10.5 588670000 Rückenschutz XS [kg] Article n° 0.72 1.1 1.4 1.8 2.2 2.5 2.9 3.6 1.4 0.73 1.1 1.4 1.8 2.1 2.5 2.9 3.6 4.3 5.0 5.7 7.2 8.6 10.7 1.4 581821000 581822000 581823000 581826000 581827000 581828000 581829000 581852000 581824000 581870000 581871000 581874000 581886000 581876000 581887000 581875000 581877000 581878000 581888000 581879000 581880000 581881000 581882000 581873000 Tie rod system 15.0 Tie rod 15.0mm galvanised 0.50m Tie rod 15.0mm galvanised 0.75m Tie rod 15.0mm galvanised 1.00m Tie rod 15.0mm galvanised 1.25m Tie rod 15.0mm galvanised 1.50m Tie rod 15.0mm galvanised 1.75m Tie rod 15.0mm galvanised 2.00m Tie rod 15.0mm galvanised 2.50m Tie rod 15.0mm galvanised .....m Tie rod 15.0mm non-treated 0.50m Tie rod 15.0mm non-treated 0.75m Tie rod 15.0mm non-treated 1.00m Tie rod 15.0mm non-treated 1.25m Tie rod 15.0mm non-treated 1.50m Tie rod 15.0mm non-treated 1.75m Tie rod 15.0mm non-treated 2.00m Tie rod 15.0mm non-treated 2.50m Tie rod 15.0mm non-treated 3.00m Tie rod 15.0mm non-treated 3.50m Tie rod 15.0mm non-treated 4.00m Tie rod 15.0mm non-treated 5.00m Tie rod 15.0mm non-treated 6.00m Tie rod 15.0mm non-treated 7.50m Tie rod 15.0mm non-treated .....m Ankerstab 15,0mm Galvanised Super plate 15.0 1.1 581966000 Superplatte 15,0 Ladder cage exit XS Galvanised Height: 6 cm Diameter: 12 cm Width-across: 27 mm 17.0 588666000 Rückenschutz-Ausstieg XS Galvanised Height: 132 cm Plastic tube 22mm 2.50m 0.45 581951000 Kunststoffrohr 22mm 2,50m Universal cone 22mm 0.005 581995000 Universal-Konus 22mm Grey Diameter: 4 cm Protective cap 15.0/20.0 0.03 581858000 Schutzkappe 15,0/20,0 Yellow Length: 6 cm Diameter: 6.7 cm Tie rod wrench 15.0/20.0 1.9 580594000 Ankerstabschlüssel 15,0/20,0 Galvanised Length: 37 cm Diameter: 8 cm Friction type ratchet SW27 0.49 581855000 Freilaufknarre SW27 manganese-phosphated Length: 30 cm 999705002 - 07/2014 37 Component overview User Information Circular formwork H20 [kg] Box spanner 27 0.65m Article n° 1.9 581854000 Steckschlüssel 27 0,65m [kg] Doka accessory box Article n° 106.4 583010000 Doka-Kleinteilebox Timber parts varnished yellow Steel parts galvanised Length: 154 cm Width: 83 cm Height: 77 cm Galvanised Multi-trip packaging Doka skeleton transport box 1.70x0.80m Doka-Gitterbox 1,70x0,80m 87.0 583012000 Bolt-on castor set B 33.6 586168000 Anklemm-Radsatz B Galvanised Height: 113 cm Doka multi-trip transport box 1.20x0.80m Doka-Mehrwegcontainer 1,20x0,80m Galvanised Height: 78 cm Multi-trip transport box partition 0.80m Multi-trip transport box partition 1.20m Mehrwegcontainer Unterteilung Painted blue 75.0 583011000 3.7 583018000 5.5 583017000 Timber parts varnished yellow Steel parts galvanised Doka stacking pallet 1.55x0.85m Doka-Stapelpalette 1,55x0,85m 42.0 586151000 Galvanised Height: 77 cm Doka stacking pallet 1.20x0.80m Doka-Stapelpalette 1,20x0,80m 39.5 583016000 Galvanised Height: 77 cm 38 999705002 - 07/2014 User Information Circular formwork H20 999705002 - 07/2014 Component overview 39 Near to you, worldwide Doka is one of the world leaders in developing, manufacturing and distributing formwork technology for use in all fields of the construction sector. With more than 160 sales and logistics facilities in over 70 countries, the Doka Group has a highly efficient distribution network which ensures that equipment and technical support are provided swiftly and professionally. An enterprise forming part of the Umdasch Group, the Doka Group employs a worldwide workforce of more than 5600. Doka GmbH | Josef Umdasch Platz 1 | 3300 Amstetten | Austria | T +43 7472 605-0 | F +43 7472 66430 | [email protected] | www.doka.com 999705002 - 07/2014