VW Caddy 1.9 L TDI Fuel Filter Change Procedure

Transcription

VW Caddy Type 2K
with
1.9 L TDI Engine & DSG
Fuel Filter Change
Procedure
By
Arie van der Winden
Copyright 2007 © Arie van der Winden
9 August 2007
1
Fuel Filter Change Procedure
The following procedure shows a way of changing the Fuel Filter of a VW Caddy Type
2KN with a 1.9 L TDI Engine and a DSG Gearbox.
The procedure is for a novice mechanic.
The writer will accept no responsibility or liability for any mishaps or accidents.
You use this procedure at your own risk.
This procedure is available on my Website:
http://members.ozemail.com.au/~avdw
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What you need to carry out this procedure:
•
A 5 mm Torx bit for the Fuel Filter cover.
•
A stubby screwdriver.
•
A Tension Wrench calibrated in Nm (Newton Metres).
•
One litre of Diesel to fill the filter housing.
•
A container for the old Fuel Filter.
•
Plenty of clean lint free rags.
•
VW Engine Fuel Filter Element 3C0 127 434
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1.Locate the Fuel Filter
The Fuel Filter is the silvery looking device with four hose connections.
Looking from the front of the vehicle it is on the left hand side.
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2.Put rags under the Fuel Filer Housing
The rags under the Fuel Filter Housing will prevent spilling of Fuel onto the vehicle’s
painted frame work.
Biodiesel, if spilled, will eventually remove the paint.
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3. Lift the Window Washer Bottle top out of the way
The top is in the way for lifting off the Fuel Filter Top. Lift it and secure it behind the water
return hose.
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4. Undo the Fuel Filter screws
Use the Torx bit for this. They come out easily.
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5. Prise up the lid
Use the stubby screwdriver to slowly lift the Fuel Filter Top. It is held in by an “O” Ring.
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6. Remove the Fuel Filter Top
Lift the Fuel Filter Top and secure it out of the way.
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7. Clean out the Fuel Filter Housing
Pump out the fuel and clean out the Fuel Filter Housing with clean lint-free rags.
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8. Install the new Fuel Filter Element
Drop the new Fuel Filter Element into the Fuel Filter Housing as per the picture.
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9. Make sure it is the right way up
The hole in the Fuel Filter Element has to face up.
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10. Refit the Fuel Filter Top
Gentle push the Fuel Filter Top back in the original position.
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11. Secure the Fuel Filter Top
Refit the Torx screws you previously removed. Secure the Fuel Filter Top by alternatively
tightening the screws like you do with a five stud car wheel.
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12. Replace the Widow Washer Bottle top and check all fittings
Check everything you have done and turn the starter key in the first position. You should
hear the fuel pump in the tank. Leave it like this for a few minutes.
13. Check for leaks.
If there are no leaks try and start the engine. You may find it takes several attempts to
start the engine. If the engine does not start at the third attempt wait a minute and try
again.
If you keep cranking over the engine the centre screen in the dashboard will tell you to
STOP.
You probably had too much air in the Fuel Filter and fuel lines.
14. Go through step 12 and 13 again.
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VW Caddy 1.9 L TDI Fuel Filter Change Procedure

Transcription

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