GREAT PARTS FOR GREAT ENGINES

GREAT PARTS FOR GREAT ENGINES
CLEVITE REPLACEMENT PARTS FOR
KOMATSU
HEAVY DUTY REPLACEMENT PARTS
AFTERMARKET
GREAT
PARTS
FOR GREAT ENGINES!
Over the generations, Clevite has been the name for quality heavy
duty engine parts. Today the legacy continues with a full product
range and an expertise in engine kit coverage. Durability, strength
and integrity are all words that describe Clevite and what the
brand stands for.
MAHLE is known all over the world for its premium products
including components and systems for the internal combustion
engine and its peripherals. MAHLE ranks among the top thirty
automotive suppliers worldwide for pistons, cylinder components,
valve train and air and liquid filtration. Almost all automotive and
engine manufacturers around the world are customers of MAHLE.
Coverage under the MAHLE Original name includes but is not
limited to Deutz, Komatsu, MAN, Mercedes-Benz, Perkins, Volvo,
etc.
In 1917 Komatsu Iron Works was formed by Takeuchi Mining Co.
as a manufacturer of machine tools and mining equipment. In 1921
the name was changed to Komatsu Ltd. after separating from
Takeuchi. It was not until 1948 that Komatsu produced the first
diesel engine. Komatsu manufactures diesel engines throughout
the world including the Unites States, Brazil, Germany, Sweden,
Norway, Russia, China, Japan, Indonesia, Thailand and India.
Komatsu is known for their decades of experience in industrial
products, which is why they are the second largest producer
of construction equipment in North America after Caterpillar. In
many parts of Asia they have an even greater presence than
Caterpillar. Their product offering includes crushers, loaders,
dozers, excavators, graders, shovels, wheel loaders and dump
trucks.
S
Turbo
AA
A = Aftercooled
AA = Air-to-Air
Aftercooled
4
# of
Cylinders
D
125
Diesel
Bore Size
}
After decades of leading the market, the torch is being passed
to the “brother” brand of Clevite for import applications – MAHLE
Original. It is no question that with a reputation like MAHLE and
a strong brand like Clevite, these two will exceed expectations
for unsurpassed quality and coverage. MAHLE Original is the
brand for all import applications and Clevite remains the name for
domestic coverage.
For assistance, you can review the Engine Model Decoder below.
Example Engine Model of SAA4D125:
}
When MAHLE and Clevite joined forces in 2007, few could have
predicted the impact of two aftermarket greats forming one
complete full line heavy duty supplier. Genuine Clevite heavy duty
engine parts continue to be the gold standard by which all others
are measured against for coverage of North American applications
like CAT, Cummins, Detroit Diesel and John Deere among others.
In 1961 Komatsu signed a technology agreement with Cummins
Engine Co. and in 1993 established Komatsu Cummins Engine
Co., LTD. in Japan and the United States. As a result, several
engine platforms are shared between Komatsu and Cummins.
These include the B, C, K and NH/NT Series. There are also both
Cummins formatted numbers and Komatsu formatted numbers
for the identical part.
MAHLE Original parts are available for the following engine series:
• D95
• D114
• D102
• D125
• D105
• D140
• D108
• D155
• D110
When many suppliers say they offer engine kits, all they’re doing
is packing parts in a box. But at MAHLE Clevite, there is a
commitment to offer a full line of engine kits, and a commitment
to support the kits, just like every part sold is supported. When
you buy an engine kit from MAHLE Clevite, you are not just buying
parts in a box. You are buying a philosophy of service that extends
to every division of MAHLE.
Before a part is even considered for a MAHLE Clevite heavy duty
kit, it must meet the most stringent guidelines. It must live up to
the MAHLE name. That’s why you’ll find the names you trust in
every kit – Clevite® and MAHLE Original® engine parts and Victor
Reinz® gaskets. You don’t have to settle for engine kits that aren’t
backed by the kind of service, or packed with the quality parts you
can only get from MAHLE Clevite. With a full line of quality engine
kits at competitive prices, “settling” will be a distant memory.
Komatsu® is a registered trademark of Komatsu Ltd. These trademarks and the Komatsu part references are used only for reference to the parts they
replace. These products are not made or authorized by Komatsu Ltd.
2 | CLEVITE® REPLACEMENT PARTS FOR KOMATSU
ENGINE KIT CHART
KOMATSU ENGINE KITS
MAHLE Clevite replacement kits for Komatsu engines are listed below. For each kit number, follow the column down to
see which parts are contained in the particular kit.
ENGINE KITS
6
226-1980
Cylinder Kit [with OE# Piston 6136-32-2110]
6
226-1983
Cylinder Kit [with OE# Piston 6136-31-2112]
6
226-1984
Cylinder Kit [with OE# Piston 6137-32-2110,
Ring Set 6137-31-2032]
6
226-1985
Cylinder Kit [with OE# Piston 6137-32-2110,
Ring Set 6137-31-2040]
6
226-1986
Cylinder Kit [with OE# Piston 6150-31-2112]
6
226-1987
Cylinder Kit [with OE# Piston 6151-31-2171]
6
CB-1773P* Connecting Rod Bearing [OE#6151-31-3040]
6
CB-1906P* Connecting Rod Bearing [OE# 6138-31-3040]
1
MS-2197P* Main Bearing Set [OE# 6050-21-8010(7)]
1
MS-2291P* Main Bearing Set [OE# 6136-21-8010(7)]
1
TW-602S
Thrust Washer Set [OE# 6150-21-8050]
1
TW-688S
Thrust Washer Set [OE# 6134-21-8050]
1
HS54626
Head Set [OE#6151-K1-9901]
1
HS54626A
Head Set [OE# 6150-K1-9901]
1
HS54638
Head Set [OE# 6136-K1-9901]
1
HS54638A
Head Set [OE# 6137-K1-9901]
1
CS54626
Lower Set [OE# 6151-K2-9901]
1
CS54626A
Lower Set [OE# 6150-K2-9901]
1
CS54638
Lower Set [OE# 6136-K2-9901
1
CS54638A
Lower Set [OE# 6137-K2-9901]
1
OS32292
Oil Pan Set [OE# 6150-21-5812]
1
OS32321
Oil Pan Set [OE#6136-21-5821]
1
67794
Timing Cover Seal [OE# 6151-21-4161]
1
67813
Timing Cover Seal [OE# 6136-22-3510]
• •
430-5006
SAA6D114
430-1006
430-5005
S6D125
430-1005
430-5004
430-1004
6D125
430-5003
430-1003
430-5002
430-1002
S6D105
430-5001
430-1001
Description
430-5000
Qty Part #
430-1000
6D105
• •
• •
• •
• •
•
•
•
•
•
•
• •
• • • • • •
• • • • • • •
• •
• • • •
• • • • • • •
• • • • • •
• • • • • • •
• •
• •
• • •
• • • •
• •
•
•
•
•
•
•
• •
•
•
•
•
•
•
•
•
* Undersize substitutions available
CLEVITE® REPLACEMENT PARTS FOR KOMATSU | 3
GASKETS
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
54126
Cylinder Head
SA6D114
6742-01-5582
54626
Cylinder Head
6D125
6150-17-1813
54631
Cylinder Head
6D125
6150-12-1810
54638
Cylinder Head
6D105
6137-12-1811
54650
Cylinder Head
S4D105, 4D105
6135-12-1811
54778
Cylinder Head
S4D105, 4D105
6131-11-1812
67793
Seal, Crankshaft Front
6D125
6150-21-3230
67794
Seal, Crankshaft Rear
6D125
6151-21-4161
67813
Seal, Crankshaft Front
4D105, 6D105, 6D110
6136-22-3510
67814
Seal, Crankshaft Rear
4D105, 6D105, 6D110
6130-21-4231
67816
Seal, Crankshaft Rear
6D105, 6D110
6130-22-4231
B45979
Valve Stem Seal
6D125
6140-41-4540
Exhaust
B45980
Valve Stem Seal
6D125
6150-41-4570
Intake
B45985
Valve Stem Seal
4D105
6130-41-4541
CS54626
Set, Lower
6D125
6151-K2-9901
CS54626A
Set, Lower
6D125
6150-K2-9901
CS54631
Set, Lower
6D125
6155-K2-9900
CS54638
Set, Lower
6D105
6136-K2-9901
One-piece Oil Pan Gasket
CS54638A
Set, Lower
6D105
6137-K2-9901
No Crankshaft Seals
HS54126
Set, Cylinder Head
SA6D114
6742-01-4280
HS54626
Set, Cylinder Head
6D125
6151-K1-9901
HS54626A
Set, Cylinder Head
6D125
6150-K1-9901
HS54631
Set, Cylinder Head
6D125
6155-K1-9900
HS54638
Set, Cylinder Head
6D105
6136-K1-9901
HS54638A
Set, Cylinder Head
6D105
6137-K1-9901
HS54650
Set, Cylinder Head
4D105
6134-K1-9901
HS54778
Set, Cylinder Head
4D105
6131-K1-9901
MS19444
Set, Exhaust Manifold
6D125
6150-11-5810(6)
MS19445
Set, Intake Manifold
6D125
6150-13-4840(6)
MS19485
Set, Exhaust Manifold
6D105
6135-11-5810(3)
MS19486
Set, Exhaust Manifold
4D105
6135-11-5810(2)
MS19496
Set, Intake Manifold
6D105
6136-11-4850(2)
Both 4 & 6 Cylinder Engines
OS32292
Set, Oil Pan
6D125
6150-21-5812
One-piece pan Gasket
OS32321
Set, Oil Pan
6D105
6136-21-5821
One-piece Pan Gasket
VS50447
Set, Valve Cover
6D125
6050-11-8810
VS50463
Set, Valve Cover
6D105
6136-11-8814
VS50478
Set, Valve Cover
4D105
6134-11-8810
VS50572
Set, Valve Cover
4D105
6130-11-7821
VS50577
Set, Valve Cover
SA6D114
6742-01-0710
VS50478
Set, Valve Cover
4D105
6134-11-8810
VS50572
Set, Valve Cover
4D105
6130-11-7821
VS50577
Set, Valve Cover
SA6D114
6742-01-0710
Victor Reinz and the Victor Reinz trademark are property of Dana Limited and used under license to MAHLE Clevite Inc.
4 | CLEVITE® REPLACEMENT PARTS FOR KOMATSU
NOTES
CYLINDER COMPONENTS
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
NOTES
223-7204
O Ring Kit
6D125
6150-21-2250+6150-21-2230+6150212240
223-7206
O Ring Kit
4D105, 6D105
6136-21-2220(1)+6136-21-2230(1)+6136-21-2240(1)
W/Crevice Seal
223-7212
O Ring Kit
4D105, 6D105
6130-21-2220(1)+6130-21-2230(1)
W/o Crevice Seal
224-3293
Piston
SA6D114
1304902H91
224-3326
Piston
SA6D114
1295693H91
224-3379
Piston
4D105
6130-32-2110
224-3380
Piston
S4D105
6131-32-2120
224-3381
Piston
6D105
6136-31-2112
224-3382
Piston
4D105, 6D105
6136-32-2110
224-3383
Piston
4D105
6136-32-2120
224-3384
Piston
SD4105, S6D105
6137-32-2110
224-3385
Piston
6D110
6138-32-2120
224-3386
Piston
6D110
6138-32-2320
224-3387
Piston
6D125
6150-31-2112
224-3388
Piston
S6D125
6151-31-2171
224-3389
Piston
S6D95
6204-31-2121
224-3390
Piston
S4D95, S6D95
6207-31-2141
224-3391
Piston
SA6D95
6209-31-2141
226-1917
Cylinder Kit
SA6D114
1307230H91
226-1947
Cylinder Kit
SA6D114
6742-01-5069
226-1979
Cylinder Kit
4D105
6130-32-2110(Pist)+6130-32-2302(RS)+6130-22-2310(SL)
226-1980
Cylinder Kit
4D105, 6D105
6136-32-2110(Pist)+6136-31-2030(RS)+6137-22-2210(SL)
226-1981
Cylinder Kit
S4D105
6136-32-2120(Pist)+6136-31-2030(RS)+6137-22-2210(SL)
226-1982
Cylinder Kit
S4D105
6131-32-2120(Pist)+6131-32-2302(RS)+6130-22-2310(SL)
226-1983
Cylinder Kit
6D105
6136-31-2112(Pist)+6136-31-2030(RS)+61372-22-210(SL)
226-1984
Cylinder Kit
S4D105
6137-32-2110(Pist)+6137-31-2032(RS)+6137-22-2210(SL)
226-1985
Cylinder Kit
S6D105
6137-32-2110(Pist)+6137-31-2040(RS)+6137-22-2210(SL)
226-1986
Cylinder Kit
6D125
6150-31-2112(Pist)+6150-31-2033(RS)+6151-22-2220(SL)
226-1987
Cylinder Kit
S6D125
6151-31-2171(Pist)+6150-31-2033(RS)+6151-22-2220(SL)
226-2021
Cylinder Kit
S6D95
6204-31-2121(Pist)+6204-31-2203(RS)+6207-21-2121(SL)
226-2022
Cylinder Kit
S4D95, S6D95
6207-31-2141(Pist)+6207-31-2501(RS)+6207-21-2121(SL)
226-2023
Cylinder Kit
SA6D95
6209-31-2141(Pist)+6207-31-2501(RS)+6207-21-2121(SL)
226-2031
Cylinder Kit
6D110
6138-32-2120(Pist)+6138-32-2200(RS)+6138-21-2220(SL)
226-2032
Cylinder Kit
6D110
61383-22-320(Pist)+6138-322-200(RS)+6138-21-2220(SL)
226-4496
Cylinder Liner
SA6D114
1241175H92
226-4547
Cylinder Liner
SA6D114
6742-01-1500
226-4568
Cylinder Liner
4D105
6130-22-2310
O-Rings in Block
226-4569
Cylinder Liner
6D110
6138-21-2220
Dry Sleeve
226-4570
Cylinder Liner
6D125
6151-22-2220
226-4571
Cylinder Liner
4D95, 6D95
6207-21-2121
Dry Sleeve
226-4572
Cylinder Liner
4D105, 6D105
6137-22-2210
O-Rings on Liner
S41677
Single Ring Set
SA6D114
1241748H92
S41905
Single Ring Set
SA6D114
6738-31-2031
S42057
Single Ring Set
4D105
6130-32-2302
CLEVITE® REPLACEMENT PARTS FOR KOMATSU | 5
CYLINDER COMPONENTS CONT’D
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
NOTES
S42058
Single Ring Set
S4D105
6131-32-2302
S42059
Single Ring Set
4D105, 6D105
6136-31-2030
4 & 6 Cylinder
S42060
Single Ring Set
4D105, 6D105
6137-31-2032
4 & 6 Cylinder
S42061
Single Ring Set
SD4105, S6D105
6137-31-2040
S42062
Single Ring Set
6D110
6138-32-2200
S42063
Single Ring Set
6D125
6150-31-2033
S42064
Single Ring Set
4D95, 6D95
6204-31-2203
S42065
Single Ring Set
4D95, 6D95
6207-31-2501
BEARINGS
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
223-3642
Bushing, Piston Pin
SA6D114
6742-01-2740
223-3680
Bushing, Piston Pin
4D95, 6D95
6204-31-3130
W/Oil Hole
223-3681
Bushing, Piston Pin
4D95, 6D95
6207-31-3130
W/Oil Hole + Groove
223-3682
Bushing, Piston Pin
4D95, 6D95
6207-31-3530
W/Two Oil Holes + Groove
223-3688
Bushing, Piston Pin
6D125
6150-31-3130
W/Two Oil Holes + Groove
223-3689
Bushing, Piston Pin
6D125
6151-31-3230
W/Oil Hole + Groove, Tapered
223-3690
Bushing, Piston Pin
4D105, 6D105
6136-31-3130
Straight Rod Bushing W/Oil
Hole
223-3691
Bushing, Piston Pin
4D105, 6D105
6136-32-3130
Straight Rod Bushing W/Oil
Hole + Groove
223-3692
Bushing, Piston Pin
6D110
6138-31-3133
Tapered Rod Bushing
CB-1773P*
Con. Rod Bearing Set
6D125
6151-31-3040
CB-1903P*
Con. Rod Bearing Set
4D95, 6D95
6207-31-3300
(U) W/Oil Hole - No Groove
CB-1904P*
Con. Rod Bearing Set
4D95, 6D95
6207-31-3600
(U) W/Oil Hole + Groove
CB-1906P*
Con. Rod Bearing Set
4D105, 6D105,
6D110
6138-31-3040
(U) Drilled + Groove
CB-1907P*
Con. Rod Bearing Set
4D105
6130-31-3041
MS-1740P
Main Bearing Set
SA6D114
6742-01-5199
MS-1740P-.25mm
Main Bearing Set
SA6D114
6742-01-5233
MS-1740P-.50mm
Main Bearing Set
SA6D114
6742-01-5240
MS-2197P*
Main Bearing Set
6D125
6150-21-8010(7)
MS-2287P*
Main Bearing Set
4D95
6204-21-8100(5)
MS-2288P *
Main Bearing Set
6D95
6204-21-8100(7)
MS-2289P*
Main Bearing Set
4D105
6136-21-8010(5)
MS-2290P*
Main Bearing Set
4D105
6130-21-8011(3)+6130-21-8021(2)
MS-2291P*
Main Bearing Set
6D105, 6D110
6136-21-8010
SH-2128S
Camshaft Bearing Set
4D95
6206-21-1420(2)+6206-21-1430(1)
SH-2129S
Camshaft Bearing Set
6D95
6206-21-1420(3)+6206-21-1430(1)
SH-2130S
Camshaft Bearing Set
6D125
6150-21-1490
SH-2135S
Camshaft Bearing Set
4D105
6136-21-1410(3)
SH-2136S
Camshaft Bearing Set
4D105
6130-21-1410(1)+6130-21-1420(1)
+6130-21-1430(1)
6 | CLEVITE® REPLACEMENT PARTS FOR KOMATSU
NOTES
BEARINGS CONT’D
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
NOTES
SH-2137S
Camshaft Bearing Set
6D105, 6D110
6136-21-1410(4)
TW-602S
Thrust Washer Sets
6D125
6127-21-8050
TW-687S
Thrust Washer Sets
4D95, 6D95
6204-21-8500/6204-21-8600
TW-688S
Thrust Washer Sets
4D105, 6D105,
6D110
6134-21-8050
TW-689S
Thrust Washer Sets
4D105, 6D105,
6D110
6130-21-8500
Three-Piece; Can Be Used For
6204-21-8600 Two-Piece Set
*Availiable in .25MM / .50MM / .75MM.
ANCILLARY
PART #
DESCRIPTION
APPLICATION
OE REFERENCE
NOTES
211-3203
Valve, Intake
SA6D114
6742-01-0150
211-3204
Valve, Exhaust
SA6D114
6742-01-3000
212-1797
Spring, Valve, Intake
SA6D114
6742-01-3020
217-4118
Valve Guide
SA6D114
6742-01-3240
218-3796
Insert, Valve Seat
SA6D114
1241223H2
247-5096
Crankshaft
SA6D114
6742-01-1570
247-5173
Crankshaft
6D105
6136-31-1010
6 Bolt
247-5174
Crankshaft
6D110
6138-31-1010
8 Bolt
247-5175
Crankshaft
S6D95L
6207-31-1100
247-5176
Crankshaft
6D125
6151-35-1010
ENGINE KITS
PART #
DESCRIPTION
APPLICATION
NOTES
430-1000
Overhaul Kit
6D105
W/Sleeve Assembly 226-1980
430-1001
Overhaul Kit
6D105
W/Sleeve Assembly 226-1983
430-1002
Overhaul Kit
S6D105
W/Sleeve Assembly 226-1984
430-1003
Overhaul Kit
S6D105
W/Sleeve Assembly 226-1985
430-1004
Overhaul Kit
6D125
W/Sleeve Assembly 226-1986
430-1005
Overhaul Kit
S6D125
W/Sleeve Assembly 226-1987
430-1006
Overhaul Kit
SAA6D114
W/Sleeve Assembly 226-2035
430-5000
Inframe Kit
6D105
W/Sleeve Assembly 226-1980
430-5001
Inframe Kit
6D105
W/Sleeve Assembly 226-1983
430-5002
Inframe Kit
S6D105
W/Sleeve Assembly 226-1984
430-5003
Inframe Kit
S6D105
W/Sleeve Assembly 226-1985
430-5004
Inframe Kit
6D125
W/Sleeve Assembly 226-1986
430-5005
Inframe Kit
S6D125
W/Sleeve Assembly 226-1987
430-5006
Inframe Kit
SAA6D114
W/Sleeve Assembly 226-2035
See page 3 for more detailed kit information.
CLEVITE® REPLACEMENT PARTS FOR KOMATSU | 7
www.mahle-aftermarket.com
MAHLE Clevite Inc.
1240 Eisenhower Place
Ann Arbor, MI 48108
United States
Phone +1 (800) 338-8786
Fax +1 (734) 975-7820
MAHLE Clevite Canada, ULC
3365 Mainway, Unit #2
Burlington, ON L7M 1A6
Canada
Phone +1 (800) 531-4847
Fax +1 (905) 335-5388
MAHLE Aftermarket S de RL de CV
Km. 53.750 Carretera México-Toluca
Zn Ind. Dona Rosa ,Letra E, Interior 1A
Col. Parque Industrial Lerma, 52000, Lerma, Mexico
Teléfono: +52 722 2624530,
Fax: +52 722 2624550
HD-1-712