Endura Ind Catalogue Cover front

Transcription

Index
Introduction
3
Product Specification
36
Endura Industrial Tiles
4
Packing Details
38
Endura Sandex Series
7
Frequently Asked Questions
39
Endura Sandex - Product Attributes
15
Tile Fixing Instructions
43
12mm Endura Industrial Series
16
Endura Industrial Tiles Success Stories
44
22
Our Prestigious Clientele
46
24
Distribution and Retail Network
48
Endura Industrial Tiles - Product Attributes
26
Johnson's Green Initiative
49
Endura Anti-Static Series
30
Certifications
50
Endura Anti-Static - Product Attributes
34
Branch & Store Contact Details
51
Application Areas for Industrial Tiles
35
Johnson Marbonite
Johnson Tiles
Johnson Tiles
Johnson Endura
About Us
H & R Johnson, established in 1958, is India's leading and largest tile manufacturer. It is a division of Prism
Cement Limited, which is one of India's leading Building Material Corporate. Ranked as the 7th largest tile
company in the world, Johnson has pioneered several innovations in the industry. Today, Johnson enjoys the
reputation of being the only company in India to offer end-to-end home lifestyle solutions. Johnson’s range
includes tiles, sanitaryware, bath fittings, modular kitchens, tile adhesives, grouts, engineered marble &
quartz and laminated & engineered wooden flooring.
3
Grey (300X300-15mm)
4
WHATEVER THE SCALE OF YOUR INDUSTRY,
JOHNSON ENDURA CAN TAKE THE LOAD.
Johnson Endura has pioneered the industrial flooring category in India, enjoying a dominant market leadership for over
twelve years. With its offering of industrial tiles that can withstand heavy load movement and severe acid/alkali applications,
Endura is ideal for any heavy-duty flooring requirements.
These robust and durable tiles are not just designed for mega industrial areas, but are also perfect for projects like small-scale
units, industrial galas, auto garages and warehouses.
Johnson Endura Vitrified Tiles have been used to successfully replace Epoxy Flooring, Kota, Mandana, AR Bricks and other
traditional flooring options. So, no matter what the size of your industrial flooring problem is, Endura offers you a solution
that will last for years together.
5
ANTI-SKID
CHARACTERISTICS
ACID/ALKALI
RESISTANT
ABRASION
RESISTANT
EASY TO
INSTALL
STAIN
RESISTANT
HIGH BREAKING
STRENGTH
SCRATCH
RESISTANT
LOW WATER
ABSORPTION
JOHNSON ENDURA.
THE ONE INDUSTRIAL
TILE THAT CAN HANDLE IT ALL.
THESE TILES HAVE BEEN CREATED KEEPING
EXTREME INDUSTRIAL CONDITIONS IN MIND.
Available in these thicknesses and dimensions:
LOW
MAINTENANCE
FIRE
RESISTANT
HIGH DEGREE OF TRACTION
TO VEHICLE WHEELS
6
200x100 mm
200x100 mm
200x100 mm
300x300 mm
300x300 mm
300x300 mm
10MM THICK SANDEX PLUS SERIES 600X600MM
AU Black
White
Grey
Terracotta
Made to order. Required time : 45 days. Minimum quantity : 2500sqm.
7
Miramar (600X600-10mm)
8
10MM THICK SANDEX PLUS SERIES 600X600MM
Benaulim
Miramar
9
Palolem (600X600-10mm)
10
10MM THICK SANDEX SERIES 600X600MM
Gmalo
Palolem
Benaulim
Candolim
11
Velsoa (600X600-10mm)
12
Donapaula
Miramar
Velsoa
Majorda
Colva
Vaga
13
Terracotta
Ivory
Coated Ivory
Coated Grey
14
Endura Sandex & Sandex Plus Series
Features
Advantages
Benefits
High Abrasion Resistance. Deep abrasion Volume
loss <144 mm3
Endura Sandex & Sandex Plus tiles have the highest abrasion resistance
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abrasion & wear off.
7KLVKHOSVFXVWRPHUPDLQWDLQDHVWKHWLFYDOXHRIWKHÁRRU\HDU
on year and avoid recurring maintenance costs.
UV Resistance - Neutral to the Sun's UV effect
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Easy to Install
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process.
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Any spills or stains can be easily cleaned with commercial acids or
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in preventing accidents due to slips.
High Mohs Hardness >7
Mohs is a measure to test surface scratch hardness value on a relative
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the surface from scratches. Mohs value of > 7 ensures Endura Sandex &
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HWFWKXVSURYLGLQJDWRXJKULJLGÁRRUZLWKRXWVFUDWFKHVHVSHFLDOO\RQ
FRQWLQXRXVXVHDQGZLWKYHKLFXODUWUDIÀF
&XVWRPHULVEHQHÀWWHGE\HQKDQFHGORQJODVWLQJDHVWKHWLF
beauty due to scratch free surface.
+LJKHU%UHDNLQJ6WUHQJWK
10mm >1700 N
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QRUPDOO\H[SHFWHGYHKLFXODUWUDIÀFLQSDUNLQJDUHDVDQGGULYHZD\V
without giving way.
Great aesthetic surface with hardly any maintenance.
Stain Resistant
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LPSHUYLRXVWRGXVWVWDLQVDQGH[WHUQDOOLTXLGDJHQWV
+HOSVLQPDLQWDLQLQJJRRGKRXVHNHHSLQJQRUPV
Low Water Absorption < 0.5%
Ensures compact body thus preventing stains & percolation of
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+HOSVLQPDLQWDLQLQJJRRGKRXVHNHHSLQJQRUPV
15
Ivory & To Yellow Plus (300X300-12mm)
16
12MM THICK PLAIN SERIES 300X300MM
Silver Grey Plus
To Blue Plus
To Green Plus
To Yellow Plus
Majorda
Benaulim
17
Grey (300X300-12mm)
18
12MM THICK
PLAIN SERIES
300X300MM
Grey
Ivory
Terracotta
racotta
12MM THICK
PLAIN SERIES
200X100MM
Ivory
y
Grey
y
Silver Grey
y Plus
Terracotta
Te
12MM THICK
COLOUR SERIES
300X300MM
Super Ivory
Coated Grey
M
Made
d tto order.
d R
Required
i d ti
time : 45 d
days. Mi
Minimum
i
quantity
tit : 2500
2500sqm.
19
White
Made
M
d tto order.
d R
Required
i d ti
time : 30 d
days. Mi
Minimum
i
quantity
tit : 1500
1500sqm.
Grey & Polka Dot Terracotta (300X300-12mm)
20
Po
l
ka
D
ot
C
he
ck
er
ed
12MM THICK TEXTURED SERIES 300X300MM
Terracotta
Ivory
Grey
Terracotta
Grey
W
av
y
Ivory
Ivory
Terracotta
Grey
21
Ivory (300X300 - 15mm)
22
15MM THICK
PLAIN SERIES
300X300MM
Silver Grey Plus
VW S&P Grey Plus
VW S&P Black Plus
Ivory
y
Grey
Terracotta
15MM THICK
PLAIN SERIES
200X100MM
Ivory
Grey
Silver Grey Plus
Terracotta
Te
23
Ivory (300X300 - 20mm)
24
20MM THICK
PLAIN SERIES
300X300MM
Terracotta
Grey
Ivory
20MM THICK
PLAIN SERIES
200X100MM
Ivory
Grey
25
Terracotta
Comparison of Kota Stone, Mandana, Epoxy and Endura Industrial Tiles
Technical Features /
Flooring Material
Kota Stone
Mandana Stone
Epoxy Flooring
Main Constituents
Limestone or Calcite
Quartizitic Sandstone
Organic Copolymers
Inorganic Oxides
Flexural Strength (N/mm2)
20 to 25
25 to 30
25 to 35
>38
Water Absorption
2% to 4%
1% to 2%
0.2% to 0.5%
<0.5%
Bulk Density (g/cm3)
2.1 to 2.3
2.3 to 2.5
2.1
2.4
Slipperiness
Polished surface is slippery
Less Slippery
Slippery
Antiskid with co-efficient
of friction > 6
Acid-Alkali Resistance
Not Resistant to Acids
Not Resistant to Alkalis
Not Resistant to Acids
Resistant to Acids & Alkalis
Shear Resistance
Low
Low
Very Low
High
Resistance to heavy duty hard
wheel trolley movement
Low
Low
Very Low
High
Scratch Resistance (Mohs Scale)
3 to 4
5 to 6
4 to 5
>7
Fire Resistance
Moderate
Good
Inflammable
Fire Proof
Maintenance Cost
High
High
Very High
Low
Service Life
5 years
5 years
1 year
10 years plus
Shade Variation
High
High
Very Low
Low
Environment Friendly
Requires extensive mining and
destroys natural resources
Requires extensive mining and
destroys natural resources
NA
Environment friendly and adherence
to ISO 14001 standards
Production & Working
Conditions
Very Hazardous. Unorganized.
Very Hazardous. Unorganized.
Adherence to ISO 18001 standards Adherence to ISO 18001 standards
Safety Standards
No safety standards
No safety standards
Complies with all safety gear
requirements as per ISO 18001
health & safety standards
Complies with all safety gear
requirements as per ISO 18001
health & safety standards
Waste Disposal
Disposal in open land without any
treatment
Disposal in open land without any
treatment
Effluent treatment as per ISO
14001 standards
Effluent treatment as per ISO
14001 standards
Child Labor
Employed
Employed
No Child Labor
No Child Labor
Labor Exploitation
Yes. Day-Night shifts with below
minimum wages
Yes. Day-Night shifts with below
minimum wages
Safe & good working conditions.
Adhering to Minimum Wages Act
Safe & good working conditions.
Adhering to Minimum Wages Act
Ecological Imbalance
Extensive digging and mining can
lead to earthquakes
Extensive digging and mining can
lead to earthquakes
NA
NA
Sizes
2’x 2’, 2’x 1.5’
2’ x 1.5’, 2’ x 2’, 2’ x 2.5’
NA
300x300-20mm, 200x100-20mm,
300x300-15mm, 200x100-15mm,
300x300-12mm, 200x100-12mm
26
Benefits of Johnson Endura Industrial Tiles
Johnson Endura Industrial Tiles
AR Bricks
Johnson Endura tiles conform to IS 4457 : 2007. These are stringent specifications.
AR Bricks conform to IS 4860 specification.
Lowest water absorption (<0.5%). Acids cannot percolate through tile body, thereby leaving the bedding
underneath intact for years.
Water absorption is between 3% and 5%. High porosity and hence, acid or chemical percolation is possible
resulting in corrosion of the bedding material underneath.
Johnson Endura has a vitrified tile body with a compact mass that provides high strength. Thus, with the
recommended 12, 15 and 20 mm thick tiles, The overall structural load can be reduced.
AR bricks are ceramic tiles with high porosity and low strength, requiring the need for a high thickness of
38 mm that results in increased structural load.
Mohs hardness of Johnson Endura is >7 making the surface virtually scratch proof. Even metals like
hardened steel used in trolley, etc. cannot scratch the tile.
Mohs hardness scale of AR brick is 5 to 6, making it prone to scratches and flaking.
Johnson Endura Industrial tiles are available in a variety of sizes and thicknesses:300x300 - 20mm, 200x100 - 20mm,
300x300 - 15mm, 200x100 - 15mm,
300x300 - 12mm, 200x100 - 12mm
AR bricks are typically available in a single fixed size of 9”x 4” - 38mm.
Epoxy Floorings
High traction resistance. Excellent performance under continuous vehicular traffic without any erosion.
Poor traction resistance. Gets scratched and wears off with continuous vehicular traffic movement.
Very high breaking strength. Suitable for heavy loads with hard-wheel trolley movements.
High wear and tear on use of hard-wheel heavy load trolley movements.
Very high scratch resistance. Mohs scale >7. Even metals cannot scratch the tiles.
Prone to scratches. Mohs hardness 4-5.
Highest abrasion resistance amongst all flooring options with abrasion value of <144 mm3
(ISO 13006/EN 176). Retains aesthetics for a long time.
Low abrasion resistance. Leads to high wear and tear on continuous use.
Can withstand point loads.
Cannot take point loads.
Ease of repair and maintenance. Even a single damaged tile can be replaced quickly without affecting
the surrounding tiles.
Repair and maintenance is difficult. Repairing the affected area gives the floor a patchy incongruent look.
Johnson Endura is maintenance-free and is a very durable floor covering.
Epoxy floors have a huge recurring cost for maintenance, along with workshop shut down costs and
inconvenience.
Johnson Endura Industrial tiles are highly durable, maintenance free, scratch proof, economical and an
aesthetic flooring option for industrial shop floors.
Epoxies are aesthetic, but delicate and expensive in the long run.
Kota & Other Natural Stones
Properties are homogeneous across the entire body of tile. Shades are fairly consistent across the tile.
As natural stones are mined, their properties may vary from stone to stone and also within a stone.
They are also prone to a high degree of shade variation.
Compact body with low water absorption of < 0.5%.
Very high porosity. Water absorption may vary from 2-4%.
High traction resistance.
Poor traction resistance.
Very high breaking strength. Suitable for heavy loads with hard-wheel trolley movements.
Susceptible to breakage on heavy load (> 1 ton) movement with hard-wheel trolleys.
Very high scratch resistance. Mohs scale >7. Even metals cannot scratch the tiles.
Prone to scratches. Mohs hardness 4-5.
Highest abrasion resistance amongst all flooring options with abrasion value of < 144 mm3
(ISO 13006/EN 176). Retains aesthetics for a long time.
Low abrasion resistance. Leads to high wear and tear with continuous use.
Use of 12 to 20 mm thickness ensures low structural load with high performance.
Use of higher thickness increases weight and structural load.
27
Ivory (200X100-20mm)
To Yellow Plus (300X300-12mm)
28
FEATURES
ADVANTAGES
BENEFITS
For Acid Resistant flooring
Higher
12mm
15mm
20mm
Higher breaking strength
performs the function of
transferring large loads
effectively down to the bedding
underneath without breaking.
Strong and durable floor with
no maintenance.
Resistance to
concentrated Acid –
Weight loss < or = 1%
High Mohs Hardness of >7
Mohs is a measure to test
surface scratch hardness value
on a relative scale from 1 to
10. The higher the value, the
more the hardness, thus
protecting the surface from
scratches. Mohs value of > 7
ensures Endura Industrial tiles
do not get scratched even with
metals thus, providing a
tough, rigid, floor without
scratches especially with
continuous use and even
during maintenance activities.
Enhanced long-lasting aesthetic beauty
due to scratch-free surface.
High Abrasion Resistance. Deep
Abrasion Volume Loss <144 mm3
Johnson Endura Industrial tiles have the
highest abrasion resistance value when
compared with other traditional floors
like VDF, Natural Stones, Epoxies, PU,
PVC etc. Thus, ensuring lowest possible
abrasion and wear off.
This helps customers maintain
aesthetic value of floor year on year
and avoid recurring maintenance costs.
Matt Finish Skid Resistance Floor –
Coefficient of Friction > 0.6
Provides reasonably good traction to
vehicles, pedestrians, material carrying
carts, fork lift and trolleys.
A safe floor meeting Industrial
safety norms.
Stain resistance
Provides sufficiently good stain
resistance property to effective maintain
the matt finish floor.
Helps in maintaining good
housekeeping norms.
Low water absorption < 0.5%
Ensures compact body thus preventing
stains and percolation of liquid based
media.
Helps in maintaining good
housekeeping norms.
breaking strength
- >2500N,
- >4000N,
- > 7500N
29
Extremely high acid
resistance of Johnson
Endura Industrial tiles (12,
15 & 20 mm) meeting the
stringent specification
norms of IS 4457:2007
ensures excellent
performance in
Acid/Chemical/Alkali
(except HF acid and its
derivatives) attack area.
Thus, helping corrosion
protection of
reinforcement in concrete
and protecting erosion of
the structure.
Long service life of the
structure and enhanced
safety. Application areas
of pollution control and
corrosion protection lend
themselves well to
Johnson Endura
Industrial tiles.
AS Blue (600X600-10mm)
30
ANTI-STATIC SERIES
Johnson Endura, the industrial tiling solution provider has looked into very niche but highly important areas that are
sensitive to static electricity. Johnson Endura Anti-Static Tiles have been specially developed for such areas.
Fire Hazardous Areas :
Anti-Static Dissipative type : (Surface Resistance between 1 Mega Ohm to 1 Giga Ohm) Static electricity accumulates on the surface of any
floor be it natural stone, ceramic tile or any other flooring material. This static electricity is accumulated due to the friction between any two
surfaces like shoes and the floor. This static electricity could lead to sparks which could lead to fire hazards in areas like petrochemical
industries, shell making factories, ordnance factories, defence industries, chemical plants, bulk drug plants and other fire prone areas.
Johnson Endura Anti-Static tiles remove the static electricity charge from the surface of the tile and earth it; and hence the fire hazard is
minimized.
Electronic Equipment Areas :
Anti-Static Conductive Type: (Surface Resistance below 1 Mega Ohm) Anti-Static tiles are also used for server rooms, computer rooms &
electronic equipment rooms where static electricity can damage the working of electronic equipments.
Application Areas :
Server Rooms, Petrochemical Factories, Ordnance Factories, Chemical Plants, Bulk Drug Plants, Fire Prone Areas, Computer Rooms,
Electronic Equipment Rooms, PLC Panel Rooms, PCB Manufacturing, IT Industry, Sophisticated Equipment Laboratories, Shell Making
Factories, Defence Factories.
31
AS Blue (600X600-10mm)
32
10MM THICK ANTI-STATIC SERIES 600X600MM
Working of Anti-Static tiles
AS Blue
Normal Floor
Endura Anti-Static Floor
Static Electricity after friction
Static Electricity is earthed
Possibility of fire hazard
Can damage electronic
equipment
No fire hazard
Eliminates possibility
of damage
33
Endura Anti-Static Tile
Features
Advantages
Benefits
Surface Electrical Resistance – Conductive <1 Mega
Ohm & Dissipative – 1 Mega Ohm to 1 Giga Ohm
Surface electrical resistance being the property of
material decides the nature of product in terms of its
charge conductance. Surface Electrical resistance as
per ANSI norms ensures smooth transfer of
accumulated static charge to grounding path.
Static hazard-free area resulting in smooth uninterrupted
functioning of critical equipments. Helps in mitigating fire
hazard from floor due to static charges.
Static decay Time:
Conductive - <0.5 sec
Dissipative - <0.5 sec
Static decay time as per ANSI norms ensure smooth
discharge of accumulated static electricity from the
surface.
Compliance with critical requirement of such sensitive
areas. Static Hazard free area resulting in smooth
uninterrupted functioning of critical equipments. Helps in
mitigating fire hazards from floors due to static charges.
Firm & Effective Grounding of Floors
Vitrified anti-static tiles help provide firm and
permanent grounding.
Assures Anti Static property throughout the service life of
product.
600x600mm Matt finish AS Blue Tile
Bigger size offers lesser joints. Matt finish with
anti-skid elegant floor in blue shade.
Customer benefitted by safe floor to meet industrial
safety norms along with excellent aesthetic ambience.
Stain Resistance
Provides sufficiently good stain resistance property to
effectively maintain the matt finish floor.
Helps in maintaining good housekeeping norms.
Being a glazed vitrified tile, the tile is
virtually stain proof.
Johnson Endura Anti-Static Tiles is a Patented Product
In the ceramic tile industry, where all products are
insulators, Johnson Tiles have developed a special
patented product for their customers to
address the specific concerns on ESD hazard.
34
Customer benefitted by the best and only product from
ceramic industry which not only offers protection
from ESD hazards but also provides excellent service life
due to its mechanical properties.
Application Areas for Endura Industrial Tiles
Anti-Static :
Industrial

Chemical Plants
Power Plants
Air Hangers
Food Processing Units
Breweries
Factory Floors
Automobile Workshops
Pharma Units
Steel Plants
Textile Units
Cement Plants
Showroom Floors
Parking Areas
Depots & Warehouses
Forklift Movement Areas
Material Handling Areas
Processing Units
Galas
Storage Units
35
Server Rooms
Petrochemical Factories
Ordnance Factories
Chemical Plants
Bulk Drug Plants
Fire Prone Areas
Computer Rooms
Electronic Equipment Rooms
PLC Panel Rooms
PCB Manufacturing
IT Industry
Sophisticated Equipment Laboratories
Shell Making Factories
Defence Factories
Technical Specifications - Sandex & Sandex Plus and Industrial Tiles
Test Description
IS 4457:2007
A) Dimension
Quality
1
Length & Width
2
Thickness
3
Sandex &
Sandex Plus Tiles
10mm
Industrial Tiles
12mm
15mm
20mm
±0.75%
±0.2%
±0.6%
±0.6%
±0.6%
±5%
±5%
±5%
±5%
±5%
Straightness of Sides
±0.5%
±0.2%
±0.4%
±0.4%
±0.5%
4
Rectangularity
±0.6%
±0.3%
±0.5%
±0.5%
±0.5%
5
Surface Flatness
±0.5%
±0.3%
±0.3%
±0.3%
±0.3%
1
Water Absorption
< 0.5%
< 0.5%
< 0.5%
< 0.5%
< 0.5%
2
Mohs Hardness
>7
>7
3
Flexural Strength (Average MOR)
4
Breaking Strength
5
Abrasion Resistance/Deep Abrasion
6
B) Physical
Properties
>7
>38N/mm
>7
>35N/mm
>35N/mm
1300N
>1700N
>2500N
>4000N
<175mm3
<144mm3
<144mm3
<144mm3
<144mm3
Skid Resistance
>0.4
>0.6
>0.6
>0.6
>0.6
7
Density (gm/cc)
>2
>2.2
>2.2
>2.2
>2.2
8
Moisture Expansion
Nil
Nil
Nil
Nil
Nil
2
2
2
>38N/mm
2
>38N/mm2
>7500N
C) Chemical
Properties
1
Resistance to Conc. Acid (wt. Loss)
< 1.5%
1%
1%
1%
1%
2
Resistance to Household
Chemicals & Swimming Pool Salts
Resistance
Resistance
Resistance
Resistance
Resistance
3
Stain Resistance
Resistance
Resistance
Resistance
Resistance
Resistance
1
Thermal Expansion
<9 x 10-6K-1
<9 x 10-6K-1
<9 x 10-6K-1
<9 x 10-6K-1
<9 x 10-6K-1
2
Thermal Shock Resistance
No damage
No damage
No damage
No damage
No damage
D) Thermal
Properties
36
Technical Specifications - Anti-Static Tiles
S.No.
Property
International Std.
ISO13006, Group Bia
Johnson Endura Industrial
Tiles: Anti-Static Value
Method of Testing
±0.6%
±0.1%
ISO 10545-2
±5%
±4%
ISO 10545-2
1
Deviation in Length & Width
2
Deviation in Thickness
3
Straightness of Sides
±0.5%
±0.1%
ISO 10545-2
4
Rectangularity
±0.6%
±0.2%
ISO 10545-2
5
Surface Flatness
±0.5%
±0.2%
ISO 10545-2
6
Water Absorption
< 0.5%
< 0.05%
ISO 10545-3
7
Flexural Strength (Average MOR)
>35N/mm2
>38N/mm2
ISO 10545-4
8
Breaking Strength
>1300N
>1700N
ISO 10545-4
9
Resistance to Surface Abrasion
1 to V
PEI class III
ISO 10545-7
10
Bulk Density, in (g/cc)
>2
>2
DIN 51082
11
Linear Thermal Expansion
<9 x 10-6K-1
<9 x 10-6K-1
ISO 10545-8
12
Thermal Shock Resistance
No damage
No damage
ISO 10545-9
13
Frost Resistance
Frost proof
Frost proof
ISO 10545-12
14
Resistance to Chemicals (Acid & Alkalis)
Resistant
Resistant
ISO 10545-13
15
Moisture Expansion
Nil
Nil
ISO 10545-10
Below 1 Mega Ohm (Conductive)
< 50 Kilo Ohm
Between 1Mega Ohm to1Giga Ohm
(Dissipative)
1Mega Ohm to 1Giga Ohm
<0.5 Sec (Conductive)
<0.5 Sec
< 2 Sec (Dissipative)
<0.5 Sec
Surface Electrical Resistance (ANSI Norms)
16
Static Decay Time
37
ANSI ESD S7.1
MIL-B-8170 Para 4.8.3 &
FED-STD-101C Method 4046
Packing Details
Product
Nominal
Size (mm)
Approx.
Area/box
(sq.m)
Approx.
Weight/box
(kg)
Approx.
Cartons/20'
Container
Approx.
Area/20'
Container
(sq.m)
Approx.
Boxes/16T
Truck
Approx.
sqm/16T
Truck
4
1.44
31.7
631
909
504
725
No. of
T i l e s / b ox
Sandex Plus & Sandex Series - 10mm
600 x 600R
600 x 600
Industrial Tiles - 12mm
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38
Frequently Asked Questions
Q1. What is Endura?
A. Endura is brought to you by H & R Johnson (India), the country's largest manufacturer of Industrial, Pavement and Specialty tiles such
as Swimming pool tiles, Anti-Static tiles, Tac tiles etc. Endura offers virtually all types of interior and exterior tiling solutions.
Q2. What are the benefits of Johnson Endura Sandex compared to Marble and Granite?
Parameter
Italian Marble
Natural Granite
Johnson Endura
Sandex
Benefits of
Johnson Endura
Porosity
Very high
Medium porosity
Very low porosity
Water absorption
>5%
>1%
<0.5%
High chemical &
stain resistance,
clean & hygienic,
(Bacteria resistant).
Flexural strength
6.3 N/mm2
13.8 N/mm2
>35 N/mm2
Abrasion resistance
350 mm3
180 mm3
< 144 mm3
Hardness on
Mohs scale
4
6
>7
Colour & design
variation
Very high
High
Low
Aesthetically superior.
Polish
Tin Oxide polish.
Poor durability.
Surface polish.
Medium durability.
Unpolished matt finish.
High durability.
Polished finish is
long lasting.
Laying / installation
Time consuming process.
Assorting required.
Time consuming process.
Assorting required.
Pre – sized, easy &
faster to install.
Ready to use.
Easy to lay.
Discolouring
(Becomes yellowish)
Frequent
Frequent
Nil
Aesthetically superior.
Life / durability
Low
Low
High
Lasts the lifetime of
your home.
High strength,
durability.
Maintenance free.
Other advantages of Johnson Endura are that it is fade resistant, ecologically compatible, and environmentally green with no chemical or
toxic substances, it is odourless and has good heat energy retaining and conducting (conserving) properties. It is not inflammable and is
also UV resistant.
39
Q3. What if any object falls on Endura Industrial Tiles, will the tile break?
A.
Endura Industrial tiles can withstand normal impact. They have been tested in automobiles garages where various implements and
equipment often keep falling with no significant damage to tiles. However, the tiles are not unbreakable and hence the extent of
damage, if any, would depend on the weight and shape and height of fall of the falling object. We therefore recommend a gap of few
mm between tiles for easy maintenance or replacement, in the event of any damage.
Q4. What are the advantages of Endura Industrial Tiles over cement concrete tiles and Epoxy floors over a long term?
A.
Cement and Cement concrete tiles tend to pit that form pot holes on usage. In epoxy floors, there is a tendency to develop micro cracks
which then tend to peel-off the floor. In both these cases it is difficult to repair the floor. When Endura Industrial floors are installed
with proper spacing and grouting, they can be easily repaired by replacing the damaged tile.
Q5. Do Endura Industrial Tiles stain easily?
A.
Endura Industrial is a vitrified tile with a very low water absorption. It is highly stain resistant as compared to most natural stones. The
application of special over-spray helps seal any residual micro porosity and enhances the stain resistance of the tile.
Q6. Are Endura Industrial tiles good for using above waterproofing surfaces? Do they help in waterproofing?
A.
Endura Industrial tiles are most suited for use over waterproofed terraces as they withstand all the weathering effects roofs are exposed
to and insulate against expansion and contraction of the waterproofing layer below. Normally dust on the roof and movement of
people leads to abrasion of the waterproofing layer. Endura tiles on a waterproofed roof helps protect this surface. Care should be
taken to test the waterproofing layer prior to tiling and tile joints should be sealed properly with epoxy or any other water-proof
grouting material.
Q7. Is Endura Industrial Tile available in various shapes?
A.
Endura Industrial tiles come in squares and rectangles. This makes it convenient to cut and create any designs or pattern as desired
at the time of laying. Cement concrete tiles are cast into shapes and these cannot be cut.
Q8. What is the best way to fix Endura Industrial Tiles?
A.
Endura Industrial tiles are best fixed using BAL-ENDURA Tile Fixing Adhesive and the gap between the tiles can be filled with
BAL-ENDURA grouts. BAL-ENDURA Tile Fixing Adhesives and Grouts are available in India and are most compatible with Endura tiles.
40
Q9. Are Endura Industrial tiles acid / alkali resistant?
A.
Endura Industrial tiles are resistant to all alkalis and all acid (in high concentration), except HF or their derivatives.
Q10.In what sizes and thicknesses are Endura Industrial tiles available?
A.
Endura Industrial tiles are available in the following sizes and thicknesses: 300x300-20mm, 300x300-15mm, 300x300-12mm,
200x100-20mm, 200x100-15mm, 200x100-12mm
Q11.Why are Anti-Static tiles required?
A.
Static charge is a constant source of problem in various industrial processes, in areas where highly sensitive electronic or computing
equipments are in operation, and in many areas of industries where inflammable chemicals or explosives are being used. In such
areas sparking resulting from build up of static charge can become a major fire hazard. The use of antistatic conductive and
dissipative flooring products helps conduct the static charge away, thus eliminating the hazard.
Q12.Is the Anti-Static effect on Endura tiles long lasting?
A.
The Antistatic ceramic tiles (dissipative & conductive variety) are produced by mixing fine semi-conducting oxide powders into the
ceramic glaze. Firing of the glaze to a high temperature results in sintering and formation of a stable electrically conducting network
of ions in solid solution. This electrically conducting network is fused on the tile, thus making the Anti-Static effect permanent for the
lifetime of the product
Q13.How do Antistatic tiles help reduce fire hazards?
A.
Static electricity accumulates on the surface of any floor be it natural stone, ceramic tile or other flooring material. This static electricity
is accumulated due to the friction between any two surfaces like shoes and the floor. Endura Anti-Static tiles are manufactured using
a specially formulated conducting glaze that carries the static electricity charge from the surface of the tile to ground thus eliminating
the fire hazard.
Q14.Which are the application areas recommended for Endura Anti-Static tiles?
A. Recommended application areas for Endura Anti-Static tiles are Server rooms, Computer Data Center rooms, PLC Panel rooms, PCB
Manufacturing units, Laboratories handling sensitive equipment or chemicals, Petrochemical industries, Shell making factories,
Ordnance factories and other Defence factories, Bulk Drug plants, Chemical and Fertilizer plants, etc.
41
Q15. What are the other advantages of using Endura Anti-Static tiles?
A.
Apart from antistatic property Endura Anti-Static tiles are highly abrasion resistant, have superior chemical durability, very high
mechanical strength and are stain-proof.
Q16. What are the advantages of Endura Anti-Static tiles versus Vinyl or Epoxy based Polymer tiles and conducting rubber
based flooring products?
Comparison between Endura Anti-Static Tile & Vinyl Flooring
S. No.
Properties
Vinyl/Epoxy/ Rubber Antistatic Floor
Endura Antistatic Tile
1
Abrasion Resistance
Will easily scratch & tear
Will not tear & is highly scratch resistant
2
Chemical Resistance
Easily reacts with mild acids and alkalis
3
Durability
Low
Very high resistance to even concentrated
acids & alkalis
Very high
4
Stain Resistant
Easily stains
Stain resistant
5
Color Permanence
Fades with time
Color is permanent
6
Hygiene
Dampness or humidity causes fungus
formation
Glazed surface is impervious and is easy to
clean and maintain
7
Maintenance
High Maintenance
Virtually no maintenance
8
Fire Resistant
6XVFHSWLEOHWRÀUH
Fire resistant
9
Mechanical Strength
Low
High
10
Impact Resistance
Low
High
Q17. What is the recommended procedure for installing Endura Anti-Static tiles?
A.
Endura Anti-Static tiles can be installed using conventional cement - sand mortar or using synthetic adhesives such as BAL- Endura
and maintaining a 3mm to 5mm joint that is about 6mm to 8mm deep. Rake open the joints and fix good quality copper wire into
the joints. The joints would then need to be sealed with conducting epoxy grout, to allow for a smooth discharge of any accumulated
static charge.
42
Johnson Endura Tile Fixing Instructions*
1. Before fixing the tiles, lay them out in the desired pattern and make sure that they give an acceptable blend of shade, colour & design. Also make sure that the tiles
are acceptable to your satisfaction. Please note that certain amount of shade and size variation is inherent in the manufacturing of ceramic products.
2. For fixing these tiles, we recommend the use of ARDEX ENDURA tile fixing adhesives. For best results, follow the tile fixing instruction provided along with the
adhesives.
3. For fixing Johnson Endura tiles on the floor using sand and cement, follow the instruction given below :
a) Use cement and sand mortar in the ratio of 1 : 4. Add some water to create a consistent paste.
b) Do not add any further water to the mix once it is completed and use the same within one hour.
c) Apply a 20mm to 30mm layer of bedding material over an area of 1 square meter at a time on the surface of the area. Apply a fine slurry to the back of the tile
to ensure proper and full bedding. Press gently for even adherence at back of the tile.
DO NOT USE AN IRON HAMMER OR SOME HEAVY MATERIAL TO PRESS THE TILE.
4. For fixing Johnson Endura tiles on Dado, we recommend the use of tile fixing adhesive ‘Gold Star’ from ARDEX ENDURA. Please follow the manufacturer’s
instructions for the same. We do not recommend the use of sand and cement for fixing on Dado.
5. Mark and layout the tiles from the centre of the area to be tiled so that cut tiles if any will be on the outer edge towards the walls.
6. The nominal/ work size of the tile is as printed on the carton. It is advisable to maintain a gap of 5 mm to 8 mm between two tiles to allow for possible expansion
as per ISO tolerance norms. This would give the coverage area as mentioned in the grouts.
7. Complete the tiles laying process by pressing the cut Johnson Endura tiles firmly into place along the wall / floors.
8. Allow 3 to 4 days for bed curing. After this period, fill the joints with cementitious or epoxy grouts from ARDEX ENDURA .
9. Fifteen minutes after finishing the grouting process, wipe off excess grout with a damp sponge and polish the tiles with a soft and dry cloth for a clean surface. The
tiles can also be cleaned with a mild acid (However Hydrofluoric acid and its derivatives should not be used). You can also use tile & stone cleaners from ARDEX
ENDURA.
10.Please note that the company does not accept any liability in case of problems arising out of non - adherence to these fixing instructions.
11.It is ideal to provide 5 mm to 8mm gap between tiles with the help of spacers.
12.Kindly look for an arrow (
) on the back of the tile and follow the laying pattern as shown below.
13.THE COMPANY WILL BEAR NO RESPONSIBILITY AFTER THE TILES ARE FIXED.
NOTHING IN THESE INSTRUCTIONS IS A SUBSTITUTE FOR GOOD WORKMANSHIP AND SUPERVISION.
* For specific tile fixing instructions related to industrial tiles, swimming pool tiles, pavers and anti-static tiles, please visit the website www.enduratiles.com
43
Success Stories
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We have a vast distribution network
comprising of over 1000 dealers
and 10,000 sub-dealers spread
across the length and breadth of
the country. Additionally, we have
33 branch offices, 39 warehouses
and 54 modern retail outlets
offering the entire spectrum of
products.
The Company has implemented a
comprehensive ERP/CRM software,
SAP-R3 to integrate its over 2000
sku’s across various branch offices,
manufacturing plants, warehouses
and dealer network. This ensures
optimum use of resources, faster
communication and unparalleled
efficiency
in
supply
chain
management.
Green Initiative
As a socially responsible company, Johnson has initiated a number of measures to reduce energy consumption and to conserve
and preserve precious natural resources. Our manufacturing operations are increasingly using greener fuels like biomass and
wind energy. We leverage local resources and manufacture & distribute locally in order to cut down on fuel consumption
wasted in transportation. We also use minimum water, mostly harvested rainwater, reuse energy diligently and recycle waste.
We have also installed high grade pollution abatement devices that restrict the release of noxious gases such as SOx, NOx and
SPM into the environment. The company has registered two projects under the Clean Development Mechanism which is
generating certified emission reduction (CER). Additionally, we have two projects on the VER+ scheme accruing VER+ credits.
These initiatives have been recognized by external and Government agencies such as Gas Authority of India Limited ( GAIL)
and the Bureau of Energy Efficiency (BEE), Ministry of Power, Government of India. The bigger reward, however, is the fact that
we are leaving the planet behind for our children, like the way we found it. Pure and green.
Customers choosing to use our products can avail LEED or equivalent credits toward Green Building Certification under the
following categories Material Resource : Use of local raw materials to reduce energy consumption during transportation - Available points 2.
Recycle Content : Use of recycled material in the manufacture of the product - Available points 2.
49
Certifications
Johnson is India's largest tile manufacturer. It's commitment to quality, service and innovation is backed by certification from
world's leading accreditation bodies.
ISO – 9001:2008
For implementing a Quality Management System for the Manufacture and Supply of Ceramic Tiles.
OHSAS-18001
For implementing an Occupational Health & Safely Management System for the Manufacturing of Ceramic Tiles.
ISO-14001
For implementing an Environmental Management system for the Manufacturing of Ceramic Tiles.
Certificate of Merit for Energy Conservation, Bureau of Energy Efficiency, Ministry of Power - A Recognition for the efficient use
of energy and its conservation
Company Owned Retail Outlets
North
Bathinda: TBK Shree Ganesh Traders Private Limited, House of Johnson, 833-A/13, Amrik Singh Road, Bathinda - 151 001, Punjab. Tel: 0164-2250490
Chandigarh: TBK Sanitary Sales Private Limited, House of Johnson, SCO 12, Sector 7C, Madhya Marg,Chandigarh - 160019, Punjab.
Tel: 0172-2795969, 2795115
Gurgaon: TBK Shri Ram Tile Bath Kitchen Pvt. Ltd., House of Johnson, M-42, Old D.L.F., Sector - 14, Gurgaon, Haryana. Tel: 0124-4229551/2/3/4
Ludhiana: TBK Raj Kamal Tile Bath Kitchen Pvt. Ltd., House of Johnson, Plot No.18, Whole Sale Market, V.P.O. Dad, Pakhowal Road, Opp. Sterling Resort,
Ludhiana - 142 022, Punjab. Tel: 0161-2807946/ 9218543684 /9780404197
Lucknow: TBK Home Trends Private Limited, House of Johnson, 601, Tivoli Apartments, 37, Wazir Hasan Road, Lucknow - 226001, Uttar Pradesh.
Tel.: 09839073230/ 08960404000
New Delhi: TBK Shri Ram Tile Bath Kitchen Pvt. Ltd., House of Johnson, W2 -92B, Ring Road, Raja Garden - 110015, New Delhi.
Tel: 011-25414750, 25465128
Noida: TBK Florance Ceramics Private Limited, House of Johnson, B-44. Sector – 9, Noida-201301, Uttar Pradesh, India. Tel.: 0120-4547555
Solan: TBK Solan Ceramics Private Limited, House of Johnson, Gaurav Bhawan, Bypass Road, Solan, Himachal Pradesh. Tel:9815751511
Varanasi: TBK Aishwarya Tile Bath Kitchen Pvt. Ltd., House of Johnson, Suddhipur Bypass Road Shivpur, Varanasi - 221003, Uttar Pradesh. Tel: 9415201067
West & Central
Aurangabad: TBK Samiyaz Tile Bath Kitchen Pvt. Ltd., House of Johnson, Savitaraj Complex, Cannaught Place, CIDCO, Aurangabad- 431003
Tel: 0240-2475355/255
Ahmedabad: H & R Johnson (India) Tbk Ltd., House of Johnson, F-106/107 Shivalik Plaza, IIM Road, Near Panjara Pole, Cross Road, Ambawadi,
Ahmedabad -380 015. Tel: 079 - 65492889
Indore: TBK PB Shah Tile Bath Kitchen Pvt. Ltd., House of Johnson, 105-110, Royal Gold, 4 -A, Yeshwant Niwas Road, Indore - 452003, Madhya Pradesh
Tel: 0731-4074630
Jalgaon: TBK Unique Jalgaon Tile Bath Kitchen Pvt. Ltd., House of Johnson, Plot No. 468, 1st Floor, Arihant Plaza, Bahinabai Garden Square,
Opp IOC Petrol Pump Zilha Peth, Jalgaon - 425001. Tel: 0257-2233166/686
Mumbai: TBK Rangoli Tile Bath Kitchen Pvt. Ltd., House of Johnson, Azad Road, Opp Damjis Hotel, Near fire brigade station, Vile Parle (East),
Mumbai - 400057. Tel: 022-26107078, 26103217, 26120661
Nashik: TBK Deepgiri Tile Bath Kitchen Pvt. Ltd., House of Johnson, Archit Centre, Near Sandeep Hotel, Shree Hari Narayan Kute Marg,
Mumbai Naka, Nashik - 422001. Tel: 0253-2575850
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West & Central
Nagpur: TBK Rishi Ceramics Private Limited, House of Johnson, 1,2,3, Vyankatesh Apartment, Hingna Road, Near T Point, Nagpur-440022. Tel:
0712-2244024
Navi Mumbai: TBK Deziner's Home P. Ltd., House of Johnson, Plot No.28, Sector No.1, Nerul Highway, Near Jui Nagar Railway Station,
Navi Mumbai - 400706. Tel: 022-27709911 / 22, / 33.
Pune: H & R Johnson (India) TBK Ltd., House of Johnson, Shop 2-3-4-5, Gulistan Bldg., K.B. Hidayut Ullah Road, Nr. Poona College (Dhobi Ghat),
Pune - 411 001. Tel: 020 - 26435349/350
Pune: TBK Bansal Ceramics Pvt. Ltd., House of Johnson, Thermax Chowk, Telco Road, Chinchwad, Pune - 411 019. Tel: 020-27371039, 65301705
Solapur: TBK Krishna Tile Bath Kitchen Private Limited, House of Johnson, 145/3B, Railway Line, Old Employment Chowk, Solapur- 413001.
Tel: 0217-2317779
Thane: H & R Johnson (India) TBK Ltd., House of Johnson, Suraj House, 1st Floor, Ghodbunder Road, Dongripada, Above HDFC Bank,
Thane(W) - 400607. Tel: 022 - 25861752 / 79
South
Bangalore: TBK Venkataramiah Tile Bath Kitchen Pvt. Ltd., House of Johnson, 56/A,Ramamurthynagar Main Road, Opp.New Baldwin Residential School,
Nr. Renuka Mandir Choultry, Dodda Banaswadi, Bangalore - 560043, Karnataka. Tel: 080-41692976
Bangalore: TBK Prathap Tile Bath Kitchen Private Limited, House of Johnson, No.39, Raja Ram Mohan Roy Road, Opp. Kantereeva Stadium,
Bangalore - 560027 Karnataka. Tel: 080-22234310
Bellary: TBK Vaibhavi Tile Bath Kitchen Private Limited, House of Johnson, 46-B, Vaibhavi Arcade, Sanjay Gandhi Nagar, Infantry Road,
Bellary-583103, Karnataka. Tel.: 9886222222
Guntur: TBK Tile Home Pvt. Ltd., House of Johnson, D.No. 6-21-40/41, 15/2 Arundalpet, Guntur - 522002, Andhra Pradesh.
Tel: 0863-2231878, 2241487
Vishakhapatnam: TBK Rathi Sales Agencies Pvt. Ltd., House of Johnson, 49-52-1/16, 1st floor, Adusha, Towers, Sankarmattam Road,
Vishakhapatnam - 530016. Andhra Pradesh. Tel: 0891-2799911, 2503292, 09393102098
Vishakhapatnam: TBK Rathi Sales Agencies Pvt. Ltd., House of Johnson, 9-1-224/1 Samata Complex, CBM Compound, Opp. Rama Talkies Junction,
Vishakhapatnam - 530003, Andhra Pradesh. Tel: 0891-2702421, 2755315
Warangal: TBK Reddy Tile Bath Kitchen Pvt. Ltd., House of Johnson, Sai Arcade, Bala Samudram, Hanamkonda, Warangal -506001, Andhra Pradesh.
Tel: 0870-2577099
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Exclusive Company Owned Display Centers
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H & R JOHNSON (INDIA)
(A Division of Prism Cement Limited)
Corporate Office : 7th Floor, Windsor, C.S.T. Road, Kalina, Santacruz (East),
Mumbai - 400 098. India. Tel.: +91-22-3064 7300 / 2654 7300
Fax : +91-22-3064 7400 Website : www.enduratiles.com
Registered Office : 305, Laxmi Niwas Apartments, Ameerpet, Hyderabad - 500016
Cin: L26942AP1992PLCO14033
Contact branch for Pre laying services available for select products.
Colours shown are as accurate as the limitations of the printing process will allow. Prospective customers are advised to inspect a sample of the tile
before ordering. Every effort has been made to ensure the accuracy of the information given. However, the company reserves the right to change
the specifications without prior notice. Sometimes variations in shade or size being inherent to ceramic industry may occur. Before fixing, we advise
you to follow the fixing instructions on the cartons of the tiles as no responsibility can be accepted by the company once the tiles have been fixed.
Although every effort is made to ascertain that all the information provided in this brochure is accurate before printing, errors may still happen.
Please contact the local branch office for updated information before placing orders. The information contained in this catalog is given in good faith.
The Company takes no liability on account of any loss or damage either consequential or otherwise as a result of the information provided therein.