rotary actuators
Transcription
rotary actuators
ROTARY ACTUATORS IMAGINE A WORLD WHERE YOUR CRITICAL SERVICE ACTUATION PROBLEMS ARE SOLVED A SERIES S INGLE RACK , FULL FEATURE PNEUMATIC ROTARY ACTUATORS A SERIES OHIO OSCILLATOR H IGH TORQUE , PNEUMATIC ROTARY ACTUATORS STANDARD MODELS AND OPTIONS P SERIES H IGH T ORQUE , DOUBLE RACK PNEUMATIC ROTARY ACTUATORS HYDRAULIC SERIES H EAVY DUTY, SINGLE AND DOUBLE RACK HYDRAULIC ROTARY ACTUATORS HYDRAULIC SERIES OHIO OSCILLATOR H EAVY DUTY, SINGLE AND DOUBLE RACK HYDRAULIC ROTARY ACTUATORS 2 M O O G F L O -T O R K HH HYDRAULIC SERIES OHIO OSCILLATOR E XT RA LARGE HYDRAULIC ROTARY ACTUATORS BUILT TO CUSTOMER SPECIFICATIONS MEGATORK E XT RA LARGE HYDRAULIC ROTARY ACTUATORS BUILT TO CUSTOMER SPECIFICATIONS SERIES M C USTOM PNEUMATIC AND HYDRAULIC ACTUATORS D ESIGNED TO SPECIFIC OEM REQUIREMEN TS SPEC-TORK C USTOM PNEUMATIC AND HYDRAULIC ACTUATORS D ESIGNED TO SPECIFIC OEM REQUIREMEN TS M O O G F L O -T O R K 3 CON TEN TS TA BLE OF CONTENTS DESCRIPTION P A G E 3 L INE S UMMARY TABLE OF 4-5 C ON TEN TS OF A S ERIES P NEUMATIC -F EATURES 6 O PTIONS AND A S ERIES P NEUMATIC -E NVELOPE D IMENSIONS 7 A S ERIES P NEUMATIC -T YPICAL P ERFORMANCE 8 A S ERIES P NEUMATIC -E ND C AP O PTIONS 9 A S ERIES P NEUMATIC -M OUN TING O PTIONS 10 A S ERIES P NEUMATIC -S HAFT O PTIONS 11 A S ERIES P NEUMATIC -P OSITION I DEN TIFICATION TABLE A S ERIES P NEUMATIC -H OW TO AND 13 O RDER A S ERIES O HIO O SCILLATOR P NEUMATIC -F EATURES AND 14 O PTIONS A S ERIES O HIO O SCILLATOR P NEUMATIC -E NVELOPE D IMENSIONS 15 A S ERIES O HIO O SCILLATOR P NEUMATIC -T YPICAL P ERFORMANCE 16 A S ERIES O HIO O SCILLATOR P NEUMATIC -E ND C AP O PTIONS 17 A S ERIES O HIO O SCILLATOR P NEUMATIC -M OUN TING O PTIONS 18 A S ERIES O HIO O SCILLATOR P NEUMATIC -S HAFT O PTIONS 19 A S ERIES O HIO O SCILLATOR P NEUMATIC -P OSITION I DEN TIFICATION A S ERIES O HIO O SCILLATOR P NEUMATIC -H OW P S ERIES P NEUMATIC -F EATURES AND TO AND 20 P ORTING 21 O RDER 22 O PTIONS P S ERIES P NEUMATIC -E NVELOPE D IMENSIONS 23 P S ERIES P NEUMATIC -T YPICAL P ERFORMANCE 24 P S ERIES P NEUMATIC -H OW 25 TO H YDRAULIC S ERIES -F EATURES O RDER AND 26 O PTIONS H YDRAULIC S ERIES -E NVELOPE D IMENSIONS 27 H YDRAULIC S ERIES -T YPICAL P ERFORMANCE 28 H YDRAULIC S ERIES -E ND C AP O PTIONS 29 H YDRAULIC S ERIES -M OUN TING O PTIONS 30 H YDRAULIC S ERIES -S HAFT O PTIONS 31 H YDRAULIC S ERIES -P OSITION I DEN TIFICATION H YDRAULIC S ERIES -H OW 4 12 P ORTING TO AND 32 P ORTING 33 O RDER M O O G F L O -T O R K T A B L E O F C O N T E N T S TA BLE OF CONTENTS P A G E H YDRAULIC S ERIES O HIO O SCILLATOR -F EATURES AND 34 O PTIONS H YDRAULIC S ERIES O HIO O SCILLATOR -E NVELOPE D IMENSIONS 35 H YDRAULIC S ERIES O HIO O SCILLATOR -T YPICAL P ERFORMANCE 36 H YDRAULIC S ERIES O HIO O SCILLATOR -P OSITION I DEN TIFICATION AND P ORTING 38 39 H YDRAULIC S ERIES O HIO O SCILLATOR -M OUN TING O PTIONS 40 H YDRAULIC S ERIES O HIO O SCILLATOR -H OW 41 O RDER H YDRAULIC H EAVY D UTY S ERIES O HIO O SCILLATOR -F EATURES AND O PTIONS 42 H YDRAULIC H EAVY D UTY S ERIES O HIO O SCILLATOR -E NVELOPE D IMENSIONS 43 H YDRAULIC S ERIES H EAVY D UTY O HIO O SCILLATOR -T YPICAL P ERFORMANCE 44 M EGATORK S ERIES O HIO O SCILLATOR 45 M EGATORK S ERIES -F EATURES 46 AND O PTIONS M EGATORK S ERIES -A PPLICATION 47 M EGATORK S ERIES -T YPICAL P ERFORMANCE 48 S PEC -TORK S ERIES -R OTARY A CTUATOR D ESIGNS D IMENSIONS -C USHIONS AND FOR S PECIAL A PPLICATIONS 49 50 S T ROKE A DJUSTORS 51 U NIT W EIGHTS D IMENSIONS -C USHIONS AND 52 S T ROKE A DJUSTORS U NIT M ASS 53 A PPLICATION E XAMPLES , R OTARY M OTION 54 Q UAN TITIES 55 M OMEN T F ORMULAS F OR R OTARY M OTION OF I NERTIA AND C USHION C APACITY AND 56 C USHION D ATA 57 S IZING L INEAR D RIVE 58 FT H YDRAOLIC 59 OO H YDRAOLIC 60 A PPLICATION S PECIFICATION G UIDE 61 WAR RAN TY 62 N OTES 63 T A B L E O F CON TEN TS H YDRAULIC S ERIES O HIO O SCILLATOR -S HAFT O PTIONS TO OF 36-37 H YDRAULIC S ERIES O HIO O SCILLATOR -E ND C AP O PTIONS AND TABLE DESCRIPTION C O N T E N T S M O O G F L O -T O R K 5 SERIES PNEUM ATIC ROTA RY ACTU ATORS Bearings Housings P RE- LUBRICATED - BRONZE OR ROLLER TYPE l H IGH LOAD CAPACITY, LOW FRICTION l Pinion Shaft H IGH STRENGTH ALUMINUM OR DUCTILE IRON l O PTIONAL MOUNTING SURFACES l l l W ORK HARDENED STEEL R UGGED ONE- PIECE CONSTRUCTION l S INGLE TOOTH LOAD CAPACITY End Caps C ORROSION RESISTANT ALUMINUM l O PTIONAL CUSHIONS & ADJUSTORS A l Cylinder l H EAVY WALL TUBING l P RECISION HONED BORES Pistons Gear Chamber Tie Rods L IFETIME LUBRICATED l E LASTOMER SEALED l Gearing P RE-STRESSED STEEL ALLOY l P RECISION ROLLED THREADS l l PATENTED FLOATING DESIGN l B LOCK V SEALS L ARGE RACK BEARING SUPPORT AREA l S INGLE TOOTH LOAD CAPACITY l A1 0 0 0 T I E R O D D E S I G N S H O W N DESIGN FEATURES l H IGH P RESSURE - 8.62 l A DJUSTABLE C USHIONS l T ORQUE R ANGE - 11.29 BAR l S T ROKE A DJUSTORS l S TANDARD R OTATIONS - 94, 184, 364 l DEGREES l E ND P ORTS l BSPP l M OUN TING VARIATIONS R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l l S HAFTING VARIATIONS Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l C USTOMER S PECIFIED R OTATIONS l P RECISION B EARINGS - H IGH L OAD C APACITY, L OW F RICTION l C USTOM S EALING A R RANGEMEN TS l S PECIAL C OATINGS l P ISTON S EALS - B LOCK-V l G EARING - S INGLE T OOTH F ULL L OAD C APACITY O PERATING T EMPERATURE - -18 0 TO 93 0 C l l 6 STANDA RD OPTIONS BAR MAX . TO 1130 N M @ 7 PORTS OR S IDE P ORTS A100 & A500 - E XT RUDED A LUMINUM H OUSING -H ARD C OAT A NODIZED M O O G F L O -T O R K A S E R I E S ENVELOPE DIMENSIONS A M O D E L S A1 0 0 A N D A 5 0 0 SERIES M O D E L A1 0 0 0 M O D E L S A 4 0 0 0 A N D A1 0 0 0 0 MODEL NUMBER ROTATION DEGREES 94º A100 184º A B C E F G H J mm 111.00 mm mm mm mm BSPP mm mm 12.66 3.18 X 19.05 140.97 M6 X 1 63.50 63.50 12.70 364º 94º 200.66 180.59 184º 244.60 92.20 92.20 22.25 364º 94º 372.11 256.03 184º 335.79 120.65 146.05† 25.45 364º 94º 468.38 354.33 184º 481.58 184.15 177.80† 44.50 364º 94º 739.39 470.92 184º 649.48 238.25 234.95† 57.20 364º X 4.76 X 92.08 G 1/4” - 19 69.85 69.85 X 6.35 X 120.65 G 3/8” - 19 63.50 127.00 X 9.53 X 88.90 G 3/8” - 19 95.25 95.25 X 19DP M16 X 2 57.15 A10000 44.45 16DP M12 X 1.75 44.45 A4000 44.45 13DP M8 X 1.25 25.40 A1000 G 1/4” - 19 8DP M6 X 1 22.23 A500 K 12.70 X 101.60 G 1/2” - 19 127.00 1008.38 127.00 X 25DP * K e y w ay e n g a g e m e n t i s m e a s u r e d f r o m t h e f r o n t f a c e . † D i m e n s i o n s s h o w n a r e “A s C a s t ” D i m e n s i o n s . A S E R I E S M O O G F L O -T O R K 7 SERIES TYPICA L PERFORM ANCE A1 0 0 & A 5 0 0 TORQUE OUTPUT VS. PRESSURE TORQUE NM 73 A A1 0 0 0 T O A1 0 0 0 0 1,469 68 1,356 62 1,243 56 1,130 51 1,017 45 904 A500 40 A10000 791 34 678 28 565 23 452 17 A4000 339 A100 11 BA R TORQUE OUTPUT VS. PRESSURE TORQUE NM 226 6 113 0 0 0 1.7 3.4 5.2 6.9 8.6 BA R A1000 0 1.7 3.4 5.2 6.9 8.6 O U T P U T T O R Q U E ( N m ) A T VA R I O U S P R E S S U R E S * ( B A R ) MODEL NUMBER TORQUE* FACTOR 2.76 4.14 6.89 8.62 A100 1.64 4.5 6.8 11.3 14.1 A500 8.19 22.6 33.9 56.5 70.6 A1000 16.39 45.2 67.8 113.0 141.2 A4000 65.55 180.8 271.2 451.9 564.9 A10000 163.87 451.9 677.9 1129.8 1412.3 * O u t p u t t o r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model A1000 @ 7 bar delivers (16.39 x 6.89=) 113 Nm of torque. DISPLACEMENT ( L) PER STROKE* MODEL NUMBER DISPLACEMENT* FACTOR 94º 184º 364º A100 0.0003 0.0282 0.0552 0.1092 A500 0.002 0.188 0.368 0.728 A1000 0.004 0.376 0.736 1.456 A4000 0.013 1.222 2.392 4.732 A10000 0.032 3.008 5.888 11.648 * D i s p l a c e m e n t ( L) = D i s p l a c e m e n t F a c t o r x R o t a t i o n a l A r c ( d e g r e e s ) . EXAMPLE: A500 @ 184º sweeps (.002 x 184) = .368L 8 M O O G F L O -T O R K A S E R I E S END CAP OPTIONS A SERIES 0 -2 0 º E X T E R N A L S T R O K E A D J U S T O R ADJUSTA BLE CUSHION S T ROKE A DJUSTORS C USHIONS Cushions are designed to provide smooth deceleration, external energy absorption and noise reduction, over the last 15º of rotation. Cushions trap air at the end of stroke by blocking or restricting the discharge port. The trapped air is diverted through a small needle valve which generates a back pressure on the discharge side of the piston. This back pressure resists the forces exerted on the internal parts of the rotary actuator, thus causing a slowing of the external mass. Stroke adjustors are screw-type adjustable stops at end of rotation. They should be used when the exact final position of rotation is best determined on the assembled machinery or when final position requ irements may vary with different machine set ups. C AUTION : Cushion needles should be set between one half and one full turn from seated position. Setting should result in continuous speed reduction throughout the cushion length. Needle adjustment is set too far closed when there is an abrupt change in speed as the actuator enters the cushion. Never operate with needle in seated position or unscrewed beyond the point where the seal relief in the thread is visible. C AUTION : Cushion needle adjustment is a crucial factor in achieving optimum cushion performance. If the needle valve setting is too far open cushion capacity will be reduced or rendered ineffective; if set too far closed, cushion action will generate shock and pressure spikes in excess of actuator rating. N OTE : Cushions and stroke adjustors are not available on the same cylinder end cap for standard models. Consult factory for special design considerations. A S E R I E S M O O G F L O -T O R K 9 SERIES DIMENSIONS-MOUNTING OPTIONS FACE FLANGE BASE FLANGE A TOP & BOTTOM DIM MODEL A B C D E F G H J K L M N P R S mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 63.50 31.75 44.45 44.45 114.30 69.85 50.80 95.25 7.11 6.35 38.10 114.30 69.85 50.80 95.25 146.05 88.90 69.85 127.00 7.11 6.35 52.32 146.05 88.90 69.85 127.00 203.20 88.90 63.50 177.80 8.64 9.65 80.77 184.15 95.25 69.85 158.75 M6 X 1 A100 X 8 DP M6 X 1 A500 92.20 45.97 69.85 69.85 X 13 MM M8 X1.25 A1000 142.24 71.12 69.85 69.85 X 16MM DP A4000 NOT APPLICA BLE 228.60 127.00 95.25 196.85 11.94 12.70 NOT APPLICA BLE A10000 NOT APPLICA BLE 298.45 158.75 127.00 266.70 16.76 19.05 NOT APPLICA BLE Dimensions are symmetrical about the centerline of the pinion. 10 M O O G F L O -T O R K A S E R I E S SHA FT OPTIONS M A LE SPLINE SAE 10B FEM A LE SPLINE SAE 10B A SINGLE END KEYED SQUA RE SERIES DIM MODEL A B C D E F G H J K L M N P R S mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 12.66 3.15 12.62 10.64 1.88 19.05 25.40 19.05 33.27 A100 12.70 3.18 31.70 7.90 A500 10.77 31.65 38.10 50.80 9.53 4.83 27.15 22.20 31.75 19.10 3.43 47.75 7.92 31.70 4.88 22.23 19.13 3.48 9.50 38.00 5.84 28.55 24.56 4.42 38.10 9.53 50.75 12.67 A4000 12.70 76.15 19.02 A10000 32.61 38.05 88.90 S E R I E S 19.05 50.72 50.80 11.75 65.35 28.58 24.59 4.47 44.42 38.20 6.88 38.23 6.93 63.45 54.56 9.83 76.20 114.30 11.79 M O O G 39.62 31.62 29.21 49.02 31.75 37.97 76.20 44.45 22.38 25.40 50.80 82.55 7.82 76.07 76.12 63.50 7.80 43.51 101.60 120.65 76.20 38.10 5.87 50.67 57.15 50.80 57.15 25.27 38.10 31.75 44.45 24.64 1.91 38.05 A1000 A 12.65 9.50 NOT AVAILA BLE 45.97 58.67 38.10 63.37 114.30 65.02 63.50 F L O -T O R K 54.61 9.91 96.77 63.50 11 The following identification codes are used to specify the location of cushions, cushion adjustments, side ports, mountings, or other special requ irements. S URFACE I DEN TIFICATION C YLINDER E ND I DEN TIFICATION MS1 - Front surface or face - bearing cap side MS2 - Bottom surface - opposite keyway when actuator is at mid-rotation (applies to standard keyway location only). Available on models A100, A500 and A1000. Cylinder ends are numerically identified as shown below. The left cylinder end is No. 1 and the right cylinder end is No. 2 when looking at the front face with the keyway at 12 o’clock and the rotary actuator at mid-rotation. MS3 - Back surface - opposite of bearing cap side MS4 - Top surface - opposite bottom surface. Available on models A100, A500 and A1000. A SERIES POSITION IDENTIFICATION PORTING P ORTS - Air Rotary Actuators Standard and optional port configuration for FLO-TORK pneumatic rotary actuators. MODEL STANDA RD* BSPP PORT RECOMMENDED TUBE SIZE O.D. (mm) A100 G 1/4” - 19 8 G 1/8-28 A500 G 1/4” - 19 8 A1000 G 3/8” - 19 12 A4000 G 3/8” - 19 12 PORTING IS RELOCATED TO ENDCAP FACE ABOVE ADJUSTOR PORT. SIZING IS AS SHOWN FOR STANDARD PORTS. A10000 G 1/2” - 14 16 WHEN EXTERNA L STROKE ADJUSTORS A RE PROVIDED SIDE PORTS CONSULT FACTORY *Consult factory for special porting requ irements. 12 M O O G F L O -T O R K A S E R I E S HOW TO ORDER CB - EB - MS1 - RKH - N A A1000 - 184 - - XT XB XM XC X T ORQUE O UTPUT AT 7 B AR M ODEL 11.3 56.5 113 452 1130 A100 A500 A1000 A4000 A10000 Nm Nm Nm Nm Nm N NL F X 94 — 94º 184 — 184º -0/+2º 364 — 364º –––- — Other specify NOTE: RKS SBS SQS RKD SBH RKH X Omit CCW stroke, right end cap CW stroke, left end cap Cushioned both directions Special cushions* MS1 MS2 MS3 MS4 X cushions, back facing CB3. — — — — — Nitrile (Buna-N)-standard Nitrile (Buna-N)-Lip Seals Fluoroelastomer (Viton) Special seal* — — — — — — — Single end, keyed (standard on A100) Single end, external spline Single end, square Double end, both keyed Hollow, internal spline Hollow keyed (standard on A500 up) Special shaft*. — — — — — Front face mount (bearing cap side)-standard Bottom face mount Back face mount Top face mount Special configuration* Multiple mounting surfaces are designated by combining numerals (i.e., front and back is MS13). MS2 and MS4 mountings are available on models A100, A500 and A1000 only. ST ROKE ADJUSTORS OO AL AR AB X — — — — MOUN TING Cushion needle adjustment faces front in standard assembly. Refer to mounting surface call out to specify other orientation. EXAMPLE: Two timing bearings materials coatings features* SHAFT CONFIGURATION CUSHIONS — — — — — Special Special Special Special Special SEALS ROTATIONAL ARC OO CL CR CB X — — — — — SERIES SPECIAL MODIFICATIONS A SERIES Omit CCW stroke, right end cap CW stroke, left end cap Adjustors both directions Special adjustors* *NOTE: The letter ‘X’ appearing as a suffix in the model code requ ires additional information or serial number for complete model identification. CUSHIONS & STROKE ADJUSTORS Not Available on Same End PORTING EB — End ports, BSPP SB — Side ports, BSPP X — Special porting* NOTE: Side ports not available when cushions are specified. A S E R I E S M O O G F L O -T O R K 13 Bearings End Caps l l A NODIZED ALUMINUM O PTIONAL ADJUSTORS l l l Housings P RE- LUBRICATED H IGH LOAD CAPACITY LOW FRICTION l l H IGH STRENGTH ALUMINUM H ARD COAT ANODIZED Gear Chamber l l L IFE TIME LUBRICATED E LASTOMER SEALED OHIO OSCILLATOR PNEUM ATIC ROTA RY ACTU ATORS l l l Pinion Shaft D UAL RACK DESIGN L ARGE RACK BEARING SUPPORT AREA H ARD COATED ALUMINUM RACK S INGLE TOOTH LOAD CAPACITY l l l W ORK HARDENED STEEL R UGGED ONE- PIECE CONSTRUCTION S INGLE TOOTH LOAD CAPACITY A - 1 0 0 A06 . T2 IT EH R RU OA 2D 5 0D.1E 0S SI HG ONW NS H O W N A SERIES Gearing l DESIGN FEATURES STANDA RD OPTIONS l H IGH P RESSURE A IR - 17 l L OW P RESSURE H YDRAULIC - 17 l T ORQUE R ANGE - 23 l S TANDARD R OTATIONS - 100, 190, 280, 370 DEGREES l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l TAPERED R OLLER B EARING - H IGH E XTERNAL L OAD C APACITY l P ISTON S EALS - P RE - LOADED L IP S EALS l G EARING - S INGLE T OOTH F ULL L OAD C APACITY l T HRU S HAFT - P OSITION I NST RUMEN TATION D RIVE O PERATING T EMPERATURE - -18 0 TO 93 0 C l 14 TO BAR MAX . BAR MAX . 1921 N M @ 7 BAR M O O G l A DJUSTABLE C USHIONS l S T ROKE A DJUSTORS l C OMBINED C USHINON l BSPP l A LTERNATIVE M OUN TING A R RANGEMEN TS l A LTERNATIVE S HAFT C ONFIGURATIONS l C USTOM R OTATIONAL A RCS l S IDE P ORTED E ND C APS l S PECIAL S EALS l A IR B LEEDS ( FOR H YDRAULIC S ERVICES ) F L O -T O R K AND S T ROKE A DJUSTOR A S E R I E S ENVELOPE DIMENSIONS A SERIES B C D E F G H J K L M mm mm mm mm mm mm mm mm mm mm mm mm 100 190 285.24 317.50 280 370 407.16 436.88 76.03 25.35 31.75 100 190 290.83 320.80 76.20 25.40 6.35 X 25.4 4.75 X 3.18 280 370 410.21 440.18 100 190 336.55 376.43 N P Q R S T U mm mm mm mm mm mm M10 X 1.5 A6.2 76.03 101.60 127.00 101.60 9.53 120.65 76.20 22.23 22.30 1/4-19 BSPP 85.85 57.15 50.80 X 44.45 13MM DP A6.3 A19.3 280 499.11 370 542.04 100 190 339.09 378.97 280 370 501.40 546.10 100 190 428.50 484.38 280 370 656.59 712.47 M14 X 2 88.77 120.65 146.05 114.30 11.68 88.77 31.70 88.90 31.75 144.02 88.90 6.35 X 31.75 38.86 6.35 X 12.19 25.40 1/4-19 25.50 BSPP 82.55 69.85 41.28 X 50.80 13MM DP A19.4 A67.4 126.87 203.20 203.20 165.10 100 190 440.44 496.32 280 370 670.05 725.93 100 190 653.03 835.41 280 370 1075.18 1251.81 100 190 653.03 835.41 280 370 1075.18 1257.81 100 190 762.00 866.65 280 370 1184.15 1336.55 15.75 126.87 50.75 232.41 127.00 127.00 50.80 12.7 X 50.8 69.85 9.53 X 6.35 44.48 3/8-19 BSPP M16 X 2 114.30 101.60 44.53 57.15 1/2-14 BSPP A67.6 A250.6 69.85 M20 X 2.5 215.65 254.00 330.20 228.60 24.89 215.65 76.15 303.78 215.90 215.90 76.17 19.05 X 50.8 76.20 19.05 X 12.7 76.23 76.28 3/4-14 203.20 165.10 101.60 BSPP X 127.00 29MM DP A250.8 A250.10 X 22MM DP 215.65 279.40 355.60 228.60 24.89 215.65 76.15 303.78 215.90 215.90 76.17 19.05 X 50.8 76.20 19.05 X 12.7 76.23 76.28 1-11 BSPP M20 X 2.5 226.70 165.10 165.10 X 127.00 29MM DP N O T E : Ta b u l a t e d d i m e n s i o n s a r e f o r b a s e m o d e l , s t a n d a r d c o n f i g u r a t i o n . T h e s e l e c t i o n o f o p t i o n s m ay a l t e r e n v e l o p e d i m e n s i o n . Refer to options section or consult factory for additional information. *Dimension D is as cast. A S E R I E S M O O G F L O -T O R K 15 OSCILLATOR A ROTATION DEGREE OHIO MODEL NUMBER T ORQUE O U T P U T T O R Q U E ( N m ) A T VA R I O U S P R E S S U R E I N B A R MODEL NUMBER TORQUE* FACTOR 3 5 7 10.3 17.23 A6.2 3.28 9.84 16.4 23 33.8 56.5 A6.3 7.21 21.6 36.1 50.5 74.3 124 A19.3 9.83 29.5 49.2 68.8 101 169 A19.4 17.3 51.9 86.5 121 178 298 A67.4 24.3 72.9 122 170 250 419 A67.6 55.1 165 276 386 568 949 A250.6 104 312 520 728 1070 1790 A250.8 187 561 935 1310 1930 3220 A250.10 292 876 1460 2040 3010 5030 * O u t p u t To r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model A19.3 @ 7 bar delivers (9.83 x 7=) 68.8 Nm torque. D ISPLACEMEN T VOLUMETRIC DISPLACEMENT ( L) PER STROKE A SERIES OHIO OSCILLATOR TYPICA L PERFORM ANCE MODEL NUMBER DISPLACEMENT* FACTOR 100 0 190 0 280 0 370 0 A6.2 0.0007 0.07 0.13 0.20 0.26 A6.3 0.0015 0.15 0.29 0.42 0.56 A19.3 0.002 0.20 0.38 0.56 0.74 A19.4 0.0036 0.36 0.68 1.01 1.33 A67.4 0.005 0.50 0.95 1.40 1.86 A67.6 0.011 1.10 2.09 3.08 4.07 A250.6 0.022 2.20 4.18 6.16 8.14 A250.8 0.038 3.80 7.22 10.64 14.06 A250.10 0.06 6.00 11.40 16.80 22.20 * D i s p l a c e m e n t ( L) = D i s p l a c e m e n t F a c t o r x R o t a t i o n a l A r c ( d e g r e e s ) . Example: Model A19.3 @ 1900 sweeps (.002 x 190) = .38L. * * N O T E : E x c e e d i n g m a x i m u m p r e s s u r e m ay b e d e t r i m e n t a l t o t h e a c t u a t o r a n d m ay reduce the cycle life. 16 Consult factory for application where maximum pressure m ay b e e x c e e d e d . M O O G F L O -T O R K A S E R I E S END CAPS A SERIES OHIO 0 -2 0 º E X T E R N A L S T R O K E A D J U S T O R INTERNA L STROKE ADJUSTOR AND ADJUSTA BLE CUSHION S T ROKE A DJUSTORS S T ROKE A DJUSTORS & A DJUSTABLE C USHION Adjustable cushion and stroke adjustors are combined as a single end of stroke option. The Ohio Oscillator design moves the cushion engagement position along with the end of stroke adjustment so the full engagement length of the cushion is retained at any stroke adjustment setting. ADJUSTA BLE CUSHION C USHIONS C AUTION : Cushion needles should be set between one Cushions are designed to protect the actuator from damaging impact at the end of rotation. When properly sized and adjusted, cushions may also provide smooth deceleration, external energy absorption and noise reduction. Cushions trap flu id at the end of stroke by blocking or restricting the discharge port. The trapped flu id is diverted through a small needle valve which generates a back pressure on the discharge side of the piston. The back pressure resists the forces exerted on the rack by the propelling action of the actuator and the slowing of external mass which imparts engery into the actuator through the shaft. A check valve is included to bypass the cushion action at the start of rotation in the reverse direction. half and one full turn from seated position. Setting should result in continuous speed reduction throughout the cushion length. Needle adjustment is set too far closed when there is an abrupt change in speed as the actuator enters the cushion. Never operate with needle in seated position or unscrewed beyond the point where the seal relief in the thread is visible. N OTE : Cushions needle adjustment is a crucial factor in achieving optimum cushion performance. If the needle valve setting is too far open, cushion capacity will be reduced, or rendered ineffective; if set too tight, cushion action will generate shock and pressure spikes in excess of actuator rating. * C AU T I O N : S t r o ke A d j u s t o r s a n d c u s h i o n s s h o u l d n e v e r b e a d j u s t e d w h i l e t h e s y s t e m i s u n d e r p re s s u re . S E R I E S A M O O G F L O -T O R K 17 OSCILLATOR Stroke adjustors are screw-type adjustable stops at end of rotation. They should be used when the exact final position of rotation is best determined on the assembled machinery or when final position requ irements may vary with different machine set ups. OSCILLATOR MOUNTING OPTIONS FACE FLANGE BASE FLANGE SERIES OHIO TOP & BOTTOM DIM A MODEL K L M N P Q R S T U V X Y Z mm mm Thd mm mm mm mm mm mm mm mm mm mm mm mm 9.65 57.15 A6.2 & A6.3 57.15 76.20 3/8-16 15.75 184.15 101.60 24.38 57.15 155.70 158.75 101.60 A19.3 & A19.4 69.85 88.90 1/2-13 69.85 184.15 196.85 114.30 12.70 A67.4 & A67.6 88.90 127.00 5/8-11 22.35 298.45 165.10 43.69 101.60 250.95 298.45 165.10 15.75 101.60 250.95 16.76 A250.6 THRU A250.10 18 J 165.10 165.10 3/4-10 19.05 222.25 114.30 30.48 130.30 10.41 69.85 158.75 13.46 28.45 444.50 228.60 76.20 165.10 387.35 368.30 228.60 25.40 165.10 311.15 19.8 1 M O O G F L O -T O R K S E R I E S A SHA FT OPTIONS FEM A LE SPLINE SAE 10B M A LE SPLINE SAE 10B A HOLLOWED KEYED SQUA RE SERIES OHIO MODEL A6.2 & A6.3 A19.3 & A19.4 A B C D E F G H J K L M N P R S mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 22.23 4.75 25.35 21.69 3.89 22.20 19.10 3.43 25.40 39.72 30.99 23.11 120.65 22.30 4.78 25.40 6.35 63.50 25.50 6.38 A67.4 & A67.6 44.48 9.53 44.53 9.55 A250.6 THRU A250.10 76.23 19.08 S E R I E S 91.95 25.32 21.56 3.86 31.70 27.15 4.88 31.75 31.75 31.65 27.02 4.85 50.72 43.57 7.82 51.56 50.80 50.67 43.38 7.80 76.07 65.23 11.76 304.80 76.28 A 19.10 76.20 76.12 65.35 22.23 19.13 3.48 31.72 27.28 4.90 56.64 27.33 4.95 44.45 38.20 6.88 75.18 44.43 38.23 6.93 76.15 65.48 11.81 F L O -T O R K 25.40 65.53 11.89 32.00 38.86 25.27 38.10 45.21 69.85 37.07 63.50 76.02 76.20 31.75 15.82 68.33 118.11 11.79 15.88 72.39 31.75 OSCILLATOR DIM 77.72 74.68 63.37 19 The following identification codes are used to specify the location of cushions, cushion adjustments, side ports, mountings, or other special requ irements. S URFACE I DEN TIFICATION C YLINDER E ND I DEN TIFICATION MS1 - Front surface or face - bearing cap side MS2 - Bottom surface - opposite keyway when actuator is at mid-rotation (applies to standard keyway location only). Cylinder ends are numerically identified as shown below. The left cylinder end is No. 1 and the right cylinder end is No. 2 when looking at the front face with the keyway at 12 o’clock and the rotary actuator MS3 - Back surface - opposite of bearing cap side at mid-rotation. MS4 - Top surface - opposite bottom surface. P ORTS - Air Rotary Actuators Standard and optional port configuration for Ohio Oscillator pneumatic rotary actuators. A SERIES OHIO OSCILLATOR POSITION IDENTIFICATION & PORTING MODEL STANDA RD BSPP PORT RECOMMENDED TUBE SIZE O.D. (mm) G 1/4-19 9.50 EXTERNA L STROKE ADJUSTERS M AXIMUM SIDE PORT M AXIMUM BSPP BSPP A6.2 A6.3 A19.3 G 1/4-19 BSPP A19.4 G 3/8-19 12.7 G 1/2-14 15.9 G 3/4-14 19.05 G 1-11 31.75 CONSULT FACTORY A67.4 A67.6 A250.6 A250.8 A250.10 20 M O O G FACTORY CONSULT FOR OPTIONAL SIZES F L O -T O R K A S E R I E S HOW TO ORDER B - MS2 - SBS - N A A19.3 - 100 - ACB - - LS PT XY XT XB XM XC T ORQUE O UTPUT AT 7 B AR M ODEL Nm Nm Nm Nm Nm Nm Nm Nm Nm SEALS N — Nitrile (Buna-N) NL — Fluoroelastomer (Viton) F — Special seals ROTATIONAL ARC — — — — –––- — 100 190 280 370 SHAFT CONFIGURATION 100º 190º +/-1º 280º 370º Other specify NOTE: — — — — — Omit CCW stroke, right end cap CW stroke, left end cap Both ends of stroke Special cushions Round, keyed, single (standard) Round, keyed, double Round, keyed, hollow Spline (SAE 10B) single Spline double Spline, hollow Square, single Square, double Special configuration MOUN TING MS1 MS2 MS3 MS4 MF1 MF2 MF3 MF4 X Cushion needle adjustment faces front (bearing cap side) in standard assembly. Refer to mounting surface call out to specify other orientation. EXAMPLE: Two — — — — — — — — — OSCILLATOR RKS RKD RKH SBS SBD SBH SQS SQD X CUSHIONS OO CL CR CB X Limit switches Position transducer drive Expoxy paint Special timing Special bearings Special materials Special coating OHIO 23 50 68 120 167 380 723 1288 2011 6.2 6.3 19.3 19.4 67.4 67. 6 250. 6 250. 8 250. 10 — — — — — — — cushions, back facing CB3. — — — — — — — — — Front face mount (bearing cap side) (standard) Bottom face mount Back face mount Top face mount Front flange mount Bottom flange mount Back flange mount Top flange mount Special configuration ST ROKE ADJUSTORS OO AL AR AB X — — — — — Omit CCW stroke, right end cap (0-20º) CW stroke, left end cap (0-20º) Adjustors both directions (0-20º) Special adjustors PORTING EB — End ports, BSPP SB — Side ports, BSPP X — Special configuration NOTE: Side port position faces top (rack side of shaft) in standard assembly. Refer to mounting surface call out to specify other orientation. ADJUSTORS & CUSHIONS COMBINED OO — ACL — ACR — ACB — X — NOTE: Omit CCW stroke, right end cap CW stroke, left end cap Both ends of stroke Special cushions and adjustors EXAMPLE: BSPP side ports, back facing-SB3 Cushion needle adjustment faces front (bearing cap side) in standard assembly. Refer to mounting surface call out to specify other orientation. EXAMPLE: Two cushions, top facing ACB4. NOTE: The letter “X” appearing as a suffix in the model code requ ires additional information or serial number for complete model identification. Port size will vary from standard sizes when changing from end ports to side ports (BSPP) A S E R I E S M O O G F L O -T O R K SERIES SPECIAL MODIFICATIONS A SERIES 21 Housings End Caps l l A NODIZED ALUMINUM O PTIONAL ADJUSTORS l l l H IGH STRENGTH ALUMINUM H ARD COAT ANODIZED D UCTILE I RON - P4000 & LARGER Gear Chamber l l L IFE TIME LUBRICATED E LASTOMER SEALED P SERIES PNEUM ATIC ROTA RY ACTU ATORS Gearing l l l l D UAL RACK DESIGN L ARGE RACK BEARING SUPPORT AREA H ARD COATED ALUMINUM RACK S INGLE TOOTH LOAD CAPACITY Bearings l l l Pinion Shaft P RE- LUBRICATED - BRONZE H IGH LOAD CAPACITY LOW FRICTION l l l W ORK HARDENED STEEL R UGGED ONE- PIECE CONSTRUCTION S INGLE TOOTH LOAD CAPACITY A - 1 0 0 0P 3 0T 0I ET H R UO PD2 0D0 E0 SS IH GO W N NS H O W N DESIGN FEATURES STANDA RD OPTIONS l H IGH P RESSURE A IR - 8.62 l T ORQUE R ANGE - 34 l S TANDARD R OTATIONS - 94, 184 l l l l l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY O PERATING T EMPERATURE - -18 TO 93 C l l S T ROKE A DJUSTORS (O NE D IRECTION O NLY ) l M OUN TING VARIATIONS l S HAFTING VARIATIONS BSPP l C LOCKWISE R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l C USTOMER S PECIFIED R OTATIONS D UAL R ACK D ESIGN - D OUBLES T ORQUE O UTPUT l C USTOM S EALING A R RANGEMEN TS P ISTON S EALS - O-R ING l S PECIAL C OATINGS TO BAR 1130 N M @ 7 O BAR DEGREES C OUN TERCLOCKWISE R OTATIONS O l (P300 THRU P2000) E XT RUDED A LUMINUM H OUSING - H ARD C OAT A NODIZED l G EARING - S INGLE T OOTH F ULL L OAD C APACITY 22 OR M O O G F L O -T O R K P S E R I E S ENVELOPE DIMENSIONS P M O D E L P 3 0 0 , P1 0 0 0 & P 2 0 0 0 SERIES M O D E L P 4 0 0 0 , P 8 0 0 0 & P1 0 0 0 0 A B C D E DEGREES mm mm mm mm mm 94º 167.89 MODEL ROTATION NUMBER F G H J K L M N P R S mm mm mm mm mm mm mm mm mm mm mm 4.76 X 25.40 4.76 14.29 15.24 16.00 N/A G 1/8 -2 8 N/A N/A 4.76 X 88.11 6.35 19.05 17.53 31.75 N/A G 1/4 - 19 N/A N/A 6.35 X 112.71 6.35 19.05 16.76 34.80 N/A G 1/4 - 19 N/A N/A M6 X 1 19.00 P300 63.50 63.50 44.45 44.45 X 19.05 184º 259.59 8DP 94º 213.36 M6 X 1 22.23 P1000 91.95 91.95 69.85 69.85 X 22.28 184º 332.99 94º 276.10 13DP M10 X 1.5 31.78 P2000 115.82 115.82 95.25 82.55 X 31.85 184º 449.07 19DP 94º 400.30 M12 X 1.75 44.45 P4000 162.05 146.05 95.25 95.25 X † 9.53 X 75.41 7.94 23.81 26.16 39.62 69.85 G 3/8 - 19 54.10 41.40 9.53 X 91.28 9.53 28.58 29.97 56.13 79.38 G 3/8 - 19 54.86 54.10 12.70 X 95.25 9.53 28.58 32.51 56.13 82.55 G 3/8 - 19 63.50 57.15 44.53 184º 639.57 19DP 94º 435.88 M12 X 1.75 44.45 P8000 184.15 177.80 95.25 95.25 X † 184º 695.20 94º 469.65 44.50 19DP M16 X 2 50.83 P10000 193.55 188.91 127.00 127.00 X † 184º 749.05 50.90 25DP * K e y w ay e n g a g e m e n t i s m e a s u r e d f r o m t h e f r o n t f a c e . † Dimensions are shown as cast. P S E R I E S M O O G F L O -T O R K 23 TYPICA L PERFORM ANCE P 4 0 0 0 T O P1 0 0 0 0 SERIES P3 0 0 T O P 2 0 0 0 TORQUE OUTPUT VS. PRESSURE TORQUE NM 282 TORQUE OUTPUT VS. PRESSURE TORQUE NM 1,582 P2000 1,356 226 P10000 1,130 P 169 904 P1000 P8000 113 678 452 56 P4000 226 P300 0 BA R 0 1.7 3.4 5.2 6.9 8.6 0 BA R 0 1.7 3.4 5.2 6.9 8.6 PRESSURE PRESSURE MODEL NUMBER DISPLACEMENT FACTOR P300 DISPLACEMENT ( L) PER STROKE* 940 1840 0.001 0.094 0.184 P300 4.92 14 20 34 42 P1000 0.003 0.282 0.552 P1000 16.39 45 68 113 141 P2000 0.006 0.564 1.104 P2000 32.77 90 136 226 282 P4000 0.015 1.41 2.76 P4000 65.55 181 271 452 565 P8000 0.027 2.538 4.968 P8000 131.10 362 542 904 1130 P10000 0.032 3.008 5.888 P10000 163.87 452 678 1130 1412 * D i s p l a c e m e n t ( L) = D i s p l a c e m e n t F a c t o r x R o t a t i o n a l A r c ( d e g r e e s) . E x a m p l e : P1 0 0 0 @ 1 8 4 º s w e e p s (.003 x 184) = .552L. 24 OUTPUT TORQUE (Nm) A T VA R I O U S P R E S S U R E S * ( B A R ) MODEL NUMBER M O O G TORQUE FACTOR 2.76 4 .1 4 6.89 8.62 * O u t p u t To r q u e ( N m) = To r q u e f a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model P2000 @ 4.14 bar delivers ( 3 2 .7 7 x 4 . 1 4 ) = 1 3 6 N m t o r q u e . F L O -T O R K P S E R I E S HOW TO ORDER 94 - AL - EB - MS13 - RKH - N - CW P P4000 - - P SERIES M ODEL P300 P1000 P2000 P4000 P8000 P10000 34 173 226 452 904 1130 SPECIAL MODIFICATIONS XT — Special timing of keyway XM — Special materials XC — Special coatings SR — Spring return X — Special features* Nm Nm Nm Nm Nm Nm ROTATION DIRECTION ROTATIONAL ARC CW — Clockwise rotation (standard) CCW — Counter-clockwise rotation 94 — 94º -0/+2º 184 — 184º –––- — Other specify Maximum rotation of dual rack rotary actuators is 184º SEALS N — Nitrile (Buna-N) - standard F — Fluoroelastomer (Viton) X — Special seal* CUSHIONS Not Available ST ROKE ADJUSTORS OO AL AR AB X — — — — — SHAFT CONFIGURATION Omit Left end cap (0-6º) Right end cap (0-6º) Both end caps (0-6º) Special adjustors* RKS — Single end, keyed (standard on P300) RKD — Double end, keyed both ends of shaft RKH — Hollow, keyed (standard on P1000 to P10000) X — Special shaft* Stroke adjustment affects only the outward piston stroke. MOUN TING MS1 — Front face (bearing cap side) - standard MS2 — Bottom surface MS3 — Back surface MS4 — Top surface X — Special configuration* Multiple mounting surfaces are designated by combining numerals (i.e., front and back is MS13). PORTING EB — BSPP (standard) X — Special porting* MS2 and MS4 mou ntings are not available on P4000 To P10000. *NOTE: NOTE: P S E R I E S M O O G The letter ‘X’ appearing as a suffix in the model code requ ires additional information or serial number for complete model identification. Clockwise rotation is with keyway rotating from 12 o’clock position to 3 o’clock position when facing the snap ring side with the pressure ports on top. For counter-clockwise rotation the keyway rotates from 12 o’clock position to the 9 o’clock position. F L O -T O R K 25 SERIES T ORQUE O UTPUT AT 7 BAR l l Tie Rods Bearings Pinion Shaft l H IGH STRENGTH STEEL ALLOY R UGGED ONE PIECE CONSTRUCTION S INGLE TOOTH LOAD CAPACITY l l B ALL OR TAPERED ROLLER S UBSTANTIAL EXTERNAL l P RE- STRESSED STEEL ALLOY LOAD CAPACITY Cylinders H EAVY WALL STEEL TUBING P RECISION HONED BORES l l H Y D R AU L I C SERIES HYDRAULIC ROTA RY ACTU ATORS Keyway Timing l 12 O ’ CLOCK POSITION AT MID -STROKE OF ROTATION Gear Chamber Gearing Piston Seals l End Caps l l S TEEL BAR OR DUCTILE IRON O PTIONAL C USHIONS AND ADJUSTORS l Pistons and Racks Z ERO LEA KAGE RADIAL SEALS l O- RING & DOUBLE BACK - UP RINGS E NERGIZED L IP S EAL (3700 - 7500) l l H IGH STRENGTH HARDENED STEEL l S INGLE TOOTH LOAD CAPACITY O IL- FILLED, ELASTOMER SEALED l N ON - PRESSURIZED WITH RELIEF VALVE Housing PATENTED FLOATING PISTON DESIGN (75000 AND UP ) O NE PIECE PISTON / RACK DESIGN (900 TO 30000) H IGH STRENGTH DUCTILE IRON DESIGN FEATURES l H IGH STRENGTH DUCTILE IRON l O PTIONAL MOUNTING SURFACES STANDA RD OPTIONS l H EAVY D UTY H YDRAULIC - 206.8 l T ORQUE R ANGE - 102 @ 207 BAR TO l l BAR MAX . 67791 N M l D ECELERATING C USHIONS l S T ROKE A DJUSTORS l C USHIONS & S T ROKE A DJUSTORS l E ND P ORTS l S TANDARD R OTATIONS - 90, 180, 360 l BSPP P ORTS l M OUN TING VARIATIONS l R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l S HAFTING VARIATIONS l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l C USTOMER S PECIFIED R OTATIONS l A N TI -F RICTION B EARINGS - H IGH E XTERNAL L OAD C APABILITY l C USTOM S EALING A R RANGEMEN TS l G EARING - S INGLE T OOTH F ULL L OAD C APACITY A IR B LEEDS l l T HROUGH S HAFT - P OSITION R EADOUT S OURCE S PECIAL C OATINGS l l M INIMUM B REAKAWAY P RESSURE - 3.4 BAR O PERATING T EMPERATURE - -18 0 TO 93 0 C l 26 DEGREES M O O G F L O -T O R K OR S IDE P ORTS H Y D R AU L I C S E R I E S ENVELOPE DIMENSIONS H Y D R AU L I C SERIES HOLLOW SHA FT OPTION MODEL NUMBER ROTATION NUMBER RACKS DEGREES 900 1 1800 2 3700 1 7500 2 15000 1 30000 2 75000 1 150000 2 300000 1 600000 2 A B C D mm mm mm mm 90º 180º 360º 160.27 208.03 303.78 90º 180º 360º 215.65 285.50 100.08 114.30 424.94 90º 180º 360º 324.87 436.63 133.35 174.75 660.15 90º 180º 360º 624.84 848.11 219.20 1295.15 292.10 90º 180º 360º 887.20 1166.60 368.30 1725.40 419.10 75.69 76.20 E F G H J mm mm BSPP mm 22.19 6.35 X 25.40 33.27 22.23 31.70 47.75 31.75 57.10 85.85 57.15 76.15 114.30 76.20 126.95 190.50 127.00 7.94 X 38.10 14.29 X 60.33 G 1/4 - 19 G 1/4 - 19 G 1/2 -14 19.05 X 85.75 G 3/4 - 14 31.75 X 152.40 G 1 - 11 66.80 76.20 120.65 187.45 330.20 K L mm mm mm 60.45 M8 X 1.25 X 13DP 92.20 M10 X 1.5 X 16 DP 123.95 M20 X 2.5 X 21DP 231.90 M24 X 3 X 41.00 244.60 M30 X 3.5 X 44DP 403.35 342.90 M N mm mm 15.88 4.75 85.85 15.93 4.78 22.23 4.75 22.28 4.78 38.10 9.53 97.03 171.45 38.18 9.55 69.85 15.88 69.90 15.90 95.25 19.05 95.35 19.08 “A” D i m e n s i o n s i n c r e a s e 2 1 . 3 4 m m p e r c u s h i o n e n d f o r M o d e l s 9 0 0 a n d 1 8 0 0 . “ C ” D i m e n s i o n s a r e “A s C a s t ”. H Y D R AU L I C S E R I E S M O O G F L O -T O R K 27 SERIES TYPICA L PERFORM ANCE TORQUE Nm TORQUE Nm 226 16,947 203 15,252 181 13,558 158 1800 113 900 H Y D R AU L I C 90 11,863 TORQUE OUTPUT VS. PRESSURE 136 150000 10,168 8,474 75000 6,779 68 5,084 45 3,389 23 1,695 0 0 TORQUE Nm 847 3,389 67,788 763 3,050 61,009 678 2,712 593 7500 508 424 30000 2,373 47,452 2,034 40,673 1,695 3700 339 33,894 15000 1,356 1,017 20,336 169 678 13,558 85 339 6,779 0 0 0 34 69 103 138 172 207 BA R 0 0 34 69 103 138 172 207 PRESSURE PRESSURE 28 300000 27,11 254 BA R 600000 54,230 BA R 0 34 69 103 138 172 207 PRESSURE O U T P U T T O R Q U E ( N m ) @ VA R I O U S P R E S S U R E * ( B A R ) MODEL NO. TORQUE FACTOR* 34.47 5 1. 7 1 103.42 172.37 206.84 900 0.49 34 50 68 84 101 1800 0.98 68 101 135 169 203 3700 2.02 139 208 279 347 418 7500 4.10 283 422 566 705 849 1695 15000 8.19 565 844 1130 1409 30000 16.4 1131 1688 2262 2819 3393 75000 41.0 2827 4220 5654 7047 8481 150000 81.9 5654 8440 11308 14094 16962 300000 164 11307 16879 22614 28186 33921 600000 328 22614 33757 45228 56371 67842 * O u t p u t To r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model 30000 @ 103 bar d e l i v e r s ( 1 6 .4 x 1 0 3 ) = 1 6 8 8 N m torque. DISPLACEMENT ( L) STROKE* MODEL NUMBER DISPLACEMENT FACTOR* 900 1800 3600 900 0.0001 0.009 0.018 0.036 1800 0.0002 0.018 0.036 0.072 3700 0.0004 0.036 0.072 0.144 7500 0.0008 0.144 0.144 0.288 15000 0.0016 0.288 0.288 0.576 30000 0.0032 0.009 0.576 1.152 75000 0.0078 0.702 1.404 2.808 150000 0.016 1.44 2.88 5.76 300000 0.031 2.79 5.58 11.16 600000 0.062 5.58 11.16 22.32 M O O G * D i s p l a c e m e n t ( L) = D i s p l a c e m e n t Fa c t o r x R o t a t i o n a l A r c ( d e g r e e s) . Example: 15000 x 180º displaces (.0016 x 180) = .288L. F L O -T O R K H Y D R AU L I C S E R I E S END CAP OPTIONS External stroke adjustors permit 0-30º of adjustment at the end of rotation. The adjustor stop, which contains the port, is set in position with a wrench on external flats and locked in place with a jam nut against a thread seal. MODELS 900 TO 7500 H Y D R AU L I C E XTERNAL S T ROKE A DJUSTORS I N TERNAL S T ROKE A DJUSTOR & A DJUSTABLE C USHION The 0-5º internal stroke adjustor and the adjustable cushion are combined into a single option. This design permits the full cushioning effect at any stroke adjustment setting. MODELS 15000 AND UP Cushions are designed to provide smooth deceleration, external energy absorption and noise reduction, over the last 15º of rotation. Cushions trap flu id at the end of stroke by locking or restricting the discharge port. The trapped flu id is diverted through a small needle valve which generates a back pressure on the discharge side of the piston. This back pressure resists the forces exerted on the internal parts of the rotary actuator, thus causing a slowing of the external mass. C AUTION : Cushion needles should be set between one half and one full turn from seated position. Setting should result in continuous speed reduction throughout the cushion length. Needle adjustment is set too far closed when there is an abrupt change in speed as the actuator enters the cushion. Never operate with needle in seated position or unscrewed beyond the point where the seal relief in the thread is visible. C AUTION : Cushion needle adjustment is a crucial factor in achieving optimum cushion performance. If the needle valve setting is too far open, cushion capacity will be reduced, or rendered ineffective; if set too far closed, cushion action will generate shock and pressure spikes in excess of actuator rating. *N OTE : When ordering a double rack model with stroke adjustors it is necessary to order end of stroke adjustors for both cylinders. When only one stroke adjustor is used for end of stroke adjustment on a double rack model the maximum operating pressure must be limited to 103.4 bar. ADJUSTA BLE CUSHION I N TERNAL S T ROKE A DJUSTORS Internal stroke adjustors permit 0-5º of adjustment. A threaded bushing within the end cap is set in position by a hex wrench inserted through the port and locked in place with a set screw. H Y D R AU L I C S E R I E S M O O G *N OTE : Cushions and external stroke adjustors are not available on the same cylinder end cap for standard models. Consult factory for special design considerations. F L O -T O R K 29 SERIES C USHIONS SERIES MOUNTING OPTIONS FACE FLANGE BASE FLANGE H Y D R AU L I C TOP AND BOTTOM N OTE : Consult factory for dowelling recommendations DIM MODEL A B C D mm mm mm mm 900 F G H J K L M N P R S mm mm mm mm mm mm mm mm mm mm mm mm 120.65 88.90 63.50 101.60 11.18 9.65 47.75 120.65 88.90 63.50 101.60 184.15 111.25 76.20 146.05 14.22 12.70 69.85 165.10 111.25 76.20 127.00 241.30 171.45 120.65 209.55 17.53 16.00 101.60 196.85 171.45 133.35 171.45 374.65 285.75 234.95 339.85 20.57 25.40 169.16 298.45 285.75 234.95 266.70 590.55 457.20 381.00 539.75 26.92 31.75 238.25 495.30 457.20 304.80 419.10 M8 X 1.25 75.69 37.59 66.80 60.45 114.30 57.15 76.20 76.20 171.70 85.85 120.65 95.25 287.27 143.76 187.45 158.75 413.00 206.50 254.00 292.10 1800 3700 7500 1500 X 13mm DP M10 X 1.5 X 16mm DP M20 X 2.5 30000 75000 150000 300000 600000 E X 21mm DP M24 X 3 X 44mm DP M30 X 3.5 X 44mm DP N O T E : Dimensions are symmetrical about the centerline of the pinion. 30 M O O G F L O -T O R K H Y D R AU L I C S E R I E S SHA FT OPTIONS M A LE SPLINE SAE 10B FEM A LE SPLINE SAE 10B H Y D R AU L I C HOLLOW KEYED SQUA RE SERIES B C D mm mm mm mm 15.88 4.75 900 1800 15.93 4.78 3700 22.23 4.75 73.66 97.79 7500 22.28 4.78 15000 38.10 9.53 131.83 30000 38.18 9.55 75000 69.85 15.88 217.42 150000 69.90 15.90 300000 95.25 19.05 366.78 600000 95.35 N O I N T E R N A L R E L I E F D I A M E T E R A MODEL NUMBER 19.08 H Y D R AU L I C S E R I E S E F G H J mm mm mm mm mm 22.15 18.85 3.35 22.17 18.97 3.40 22.10 31.65 31.70 31.75 8.76 48.97 57.07 57.15 11.73 65.35 76.12 76.20 19.66 108.97 126.85 127.00 19.71 M O O G P mm mm mm mm mm 19.02 17.32 2.92 19.05 17.35 2.97 22.20 19.10 3.43 19.13 3.48 44.45 38.20 6.88 38.33 6.93 76.20 65.61 11.81 65.74 11.89 101.52 87.12 15.77 190.50 F L O -T O R K 87.30 15.85 19.05 31.75 22.38 47.75 44.32 45.97 85.85 44.45 63.37 76.96 95.25 63.47 101.47 101.60 101.60 mm 25.40 76.20 76.30 mm 25.27 44.45 44.58 S 15.88 38.10 22.23 R 15.82 31.75 114.30 11.79 126.80 N 85.85 8.81 76.07 M 47.75 4.88 57.02 L 33.27 4.83 27.15 K 103.12 187.45 101.60 31 H Y D R AU L I C SERIES POSITION IDENTIFICATION AND PORTING The following identification codes are used to specify the location of cushions, cushion adjustments, side ports and mountings. S URFACE I DEN TIFICATION C YLINDER E ND I DEN TIFICATION MS1 - Front surface or face - bearing cap side MS2 - Bottom surface - opposite keyway when actuator is at mid-rotation (applies to standard keyway location only) MS3 - Back surface - opposite of bearing cap side MS4 - Top surface - opposite bottom surface Cylinder ends are numerically identified as shown below. On double rack units the upper left hand cylinder end is designated as No. 1. Continu ing clockwise, the upper right hand cylinder is No. 2, the lower right hand cylinder end is No. 3, and the lower left hand cylinder end is No. 4. On single rack Hydraulic units the lower rack is used. The right cylinder end is No. 3 and the left cylinder end is No. 4. PORTS - HYDRAULIC ROTA RY ACTU ATORS Standard and optional port configurations for M o o g F l o -To r k h y d r a u l i c r o t a r y a c t u a t o r s . MODEL EXTERNA L STROKE ADJUSTORS M AXIMUM PORT SIZE* SIDE PORT M AXIMUM PORT SIZE* BSPP BSPP STANDA RD BSPP RECOMMENDED TUBE SIZE O.D. (mm) G 1/4 - 19 8 G 1/8 - 28 G 1/4 - 19 G 1/4 - 19 8 G 1/4 - 19 G 1/4 - 19 G 1/2 - 14 16 G 1/2 - 14 G 3/8 - 19 G 3/4 - 14 20 G 3/4 - 14 G 1/2 - 14 G 1 - 11 25 G 1 - 11 G 3/4 - 14 900 1800 3700 7500 15000 30000 75000 150000 300000 600000 *Consult factory for special porting requ irements. Sizes shown for external s t r o ke a d j u s t o r s a n d s i d e p o r t s a re m a x i m u m s t a n d a r d p o r t s i z e s . 32 M O O G F L O -T O R K H Y D R AU L I C S E R I E S HOW TO ORDER EB - MS13 - RKS - N - HYDRAULIC SERIES T ORQUE O UTPUT AT 207 BAR M ODEL 102 203 418 847 1695 339 8474 16948 33895 67791 900 1,800 3,700 7,500 15,000 30,000 75,000 150,000 300,000 600,000 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm SPECIAL MODIFICATIONS A ir bleeds Limit switch Special timing Special bearings Special materials Special coating Position transducer drive SR — Spring return X — Special features* AB LS XT XB XM XC PT N UMBER O F R ACKS 1 2 1 2 1 2 1 2 1 2 SEALS 90 — 90º 180 — 180º -0/+2º 360 — 360º –––- — Other specify SHAFT CONFIGURATION RKS SBS SQS RKD SBD SQD SQH SBH RKH X CUSHIONS** — — — — — — Omit Counter-clockwise stroke Clockwise stroke Both ends of stroke Four cushions (two rack units only) Special cushions* NOTE: Cushion needle adjustment faces front (bearing retainer side) in standard assembly. Refer to mounting surface call out to specify other orientation. Example 1: two cushions, back facing — CB3; Example 2: four cushions, top and bottom facing — CQ24. Single end, keyed (standard) Single end, external spline Single end, square Double end, both ends keyed Double end, both external spline Double end, both square Hollow, internal square Hollow, internal spline Hollow, keyed Special shaft* MOUN TING MS1 MS2 MS3 MS4 MF1 MF2 MF3 MF4 MXF X ST ROKE ADJUSTOR** OO — Omit AIL — Counter-clockwise stroke (0-5º internal) AIR — Clockwise stroke (0-5º internal) AIB — Both ends of stroke (0-5º internal) AIQ — Four internal adjustors (two rack units only) AEL — Counter-clockwise stroke (0-30º external) AER — Clockwise stroke (0-30º external) AEB — Both ends of stroke (0-30º external) AEQ — Four external adjustors (two rack units only) X — Special adjustors — — — — — — — — — — — — — — — — — — — — Front face mount (bearing cap side) - standard Bottom face mount Back face mount - standard Top face mount Front flange mount Bottom flange mount Back flange mount Top flange mount Foot mount Special configuration* PORTING EB SB X NOTE: — End ports, BSPP — Side ports, BSPP — Special porting* Side ports not available when cushions are specified. *NOTE: The letter “x” appearing as a suffix in each field of the model code requ ires additional information or a serial number for complete model identification, i.e. CBX on a double rack model would requ ire identification as to which two cylinders include the cushions. *NOTE: When ordering a double rack model with stroke adjustors it is necessary to order end of stroke adjustors for both cylinders. When only one stroke adjustor is used for end of stroke adjustment on a double rack model the maximum operating pressure must be limited to 103 bar. CUSHIONS & IN TERNAL ADJUSTORS** OO — Omit AICL — Counter-clockwise stroke (0-5º internal) AICR — Clockwise stroke (0-5º internal) AICB — Both ends of stroke (0-5º internal) AICQ — Four internal adjustors & cushions (two rack units only) X — Special cushions & adjustors* CUSHIONS & EXTERNAL ADJUSTORS Not available on same end * * W h e n o r d e r i n g d o u b l e r a c k u n i t s w i t h c u s h i o n s a n d a d j u s t o r s , s p e c i f y l o c a t i o n b y c y l i n d e r n u m b e r. H Y D R AU L I C S E R I E S M O O G F L O -T O R K 33 SERIES N — Nitrile (Buna-N) - standard F — Fluoroelastomer (Viton) NL — Nitrile (Buna-N) Lip Seals Standard 3700 & 7500 X — Special seals* ROTATIONAL ARC OO CL CR CB CQ X — — — — — — — H Y D R AU L I C 150000 - 180 - AICQ - Pinion Shaft Tie Rods l P RE- STRESSED STEEL ALLOY l l l Bearings H IGH STRENGTH STEEL ALLOY R UGGED ONE PIECE CONSTRUCTION S INGLE TOOTH LOAD CAPACITY l l B ALL OR TAPERED ROLLER S UBSTANTIAL EXTERNAL LOAD CAPACITY l 12 O ’ CLOCK POSITION AT MID -STROKE OF ROTATION Gear Chamber Cylinders l Keyway Timing l H EAVY WALL STEEL TUBING P RECISION HONED BORES l O IL- FILLED, ELASTOMER SEALED l N ON - PRESSURIZED WITH RELIEF VALVE Gearing l H IGH STRENGTH HARDENED STEEL l S INGLE TOOTH LOAD CAPACITY OHIO OSCILLATOR HYDRAULIC ROTA RY ACTU ATORS H Y D R AU L I C SERIES End Caps l S TEEL BAR OR DUCTILE IRON O PTIONAL C USHIONS AND ADJUSTORS Piston Seals l l l Z ERO LEA KAGE RADIAL SEALS O- RING & DOUBLE BACK - UP RINGS E NERGIZED L IP S EAL Pistons and Racks l l l DESIGN FEATURES l l H IGH STRENGTH DUCTILE IRON O PTIONAL MOUNTING SURFACES STANDA RD OPTIONS l H EAVY D UTY H YDRAULIC - 138 l T ORQUE R ANGE - 136 @ 138 BAR TO Housing PATENTED FLOATING PISTON DESIGN (H251 AND UP ) O NE PIECE PISTON / RACK DESIGN (H6 TO H133) H IGH STRENGTH DUCTILE IRON BAR MAX 54,007 N M l A DJUSTABLE C USHIONS l S T ROKE A DJUSTORS l C OMBINED C USHIONS & S T ROKE A DJUSTORS l BSPP l S TANDARD R OTATIONS - 100, 190, 280, 370 l R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l A LTERNATIVE M OUN TING A R RANGEMEN TS l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l A LTERNATIVE S HAFT C ONFIGURATIONS l TAPERED R OLLER B EARINGS - H IGH E XTERNAL L OAD C APACITY l C USTOM R OTATIONAL A RCS l P ISTON S EALS - P RE - LOADED L IPS S EALS S IDE P ORTED E ND C APS l l G EARING - S INGLE T OOTH F ULL L OAD C APACITY S PECIAL S EALS l l T HROUGH S HAFT - P OSITION I NST RUMEN TATION D RIVE A IR B LEEDS ( FOR H YDRAULIC S ERVICE ) l l 34 O PERATING T EMPERATURE - -18 0 TO DEGREES 93 0 C M O O G F L O -T O R K H Y D R AU L I C S E R I E S ENVELOPE DIMENSIONS H Y D R AU L I C TABULATED DIMENSIONS ARE FOR BASE MODEL , STANDARD CONFIGURATION . T HE SELECTION OF OPTIONS MAY ALTER ENVELOPE DIMENSIONS . R EFER TO OPTIONS SECTION OR CONSULT FACTORY FOR ADDITIONAL INFORMATION . H6 1 mm 100 190 280 370 205.99 265.94 325.88 385.57 100 190 280 370 260.10 339.85 419.61 499.36 100 190 280 370 260.10 339.85 419.61 499.36 100 190 280 370 329.95 441.71 553.47 665.99 mm 71.37 H12 H19 2 1 H67 2 1 mm 107.95 107.95 E mm F H133 H251 2 1 329.95 441.71 553.47 665.99 100 190 280 370 621.03 833.88 1046.73 1257.05 100 190 280 370 621.03 833.88 1046.73 1257.05 76.07 B+E ONE PILOT ONLY 9.53 H1002 2 100 190 280 370 1006.09 1379.47 1914.65 2093.98 1 100 190 280 370 1006.09 1379.47 1914.65 2093.98 139.70 136.65 11.68 126.87 2 M N P R T mm mm mm mm mm mm 4.76 X 3.18 22.23 6.35 X 4.76 25.40 25.30 N/A 25.35 88.77 31.70 88.90 31.75 127.00 127.00 50.80 215.77 215.77 76.15 215.90 215.90 76.20 355.47 355.47 126.95 227.58 30.99 341.63 355.60 S E R I E S L (W x H) mm 126.87 50.75 † MODEL H251/H501 *DIMENSION C IS AS CAST H Y D R AU L I C K (W x L) mm 156.97 24.89 † J 110.74 88.90 279.40 488.95 482.60 H2002 mm 88.77 177.80 307.98 311.15 H501 H mm 125.48 203.20 196.85 15.75 100 190 280 370 G mm 76.20 87.38 H37 mm D 355.60 127.00 6.35 X 25.4 7.94 X 31.75 12.7 X 50.8 19.05 X 60.33 25.4 X 123.8 32.51 41.40 75.44 76.71 174.75 22.30 1/4-19 BSPP 25.50 9.53 X 6.35 44.48 19.05 X 12.7 76.23 25.4 X 19.05 1/4-19 BSPP 44.53 76.28 M12 X 111.25 1.5 X 13MM DP M16 X 2 1/2-14 155.45 X BSPP 23MM DP 3/4-14 X 254.00 BSPP 114.33 114.48 91.95 M8 X 1 X 16mm DP OSCILLATOR 205.99 265.94 325.88 385.57 C* OHIO 100 190 280 370 B SERIES A MODEL NO. ROTATION NUMBER RACKS DEGREES 1-11 BSPP M20 X 2.5 X 29MM DP M24 X 431.80 1.5 X 38MM DP C = 3 0 7. 9 8 C / 2 = 1 5 8 . 7 5 M O D E L S H 1 9 T H RU H 2 0 0 2 FOR 35 T ORQUE TORQUE FACTOR* 34 51 69 103 138 H6 0.982 33.4 50.1 67.8 101 136 H12 2.05 69.7 105 141 211 283 H19 2.95 100 150 204 304 407 H37 6.39 217 326 441 658 882 H67 9.83 334 501 678 1010 1360 H133 20.9 711 1070 1440 2150 2880 H251 39.3 1340 2000 2710 4050 5420 H501 84.3 2870 4300 5820 8680 11600 H1002 181 6150 9230 12500 18600 25000 H2002 391 13300 19900 27000 40300 54000 * O u t p u t To r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model H67 @ 69 bar delivers (9.83 x 69) = 678 Nm torque. DISPLACEMENT ( L) PER STROKE MODEL NUMBER SERIES H Y D R AU L I C O U T P U T T O R Q U E ( N m ) @ VA R I O U S P R E S S U R E I N B A R * MODEL NUMBER D ISPLACEMEN T OHIO OSCILLATOR TYPICA L PERFORM ANCE DISPLACEMENT FACTOR* 100O 190O 280O 370O 0.074 H6 0.0002 0.02 0.038 0.056 H12 0.0004 0.04 0.076 0.112 0.148 H19 0.0006 0.06 0.114 0.168 0.222 H37 0.001 0.1 0.19 0.28 0.37 0.74 H67 0.002 0.2 0.38 0.56 H133 0.004 0.4 0.76 1.12 1.48 H251 0.008 0.8 1.52 2.24 2.96 H501 0.016 1.6 3.04 4.48 5.92 H1002 0.04 4 7.6 11.2 14.8 H2002 0.08 8 15.2 22.4 29.6 * D i s p l a c e m e n t ( L) = D i s p l a c e m e n t Fa c t o r x R o t a t i o n a l A r c ( d e g r e e s) . Example: Model H67 @ 1000 sweeps (.002 x 100) = .2L. N O T E : E x c e e d i n g m a x i m u m p r e s s u r e m ay b e d e t r i m e n t a l t o t h e a c t u a t o r a n d m ay reduce the cycle life. Consult factory for applications where maximum pressure m ay b e e x c e e d e d . END CAP OPTIONS S T ROKE A DJUSTORS I N TERNAL S T ROKE A DJUSTORS Stroke adjustors are screw-type adjustable stops at end of rotation. They should be used when the exact final position of rotation is best determined on the assembled machinery or when final position requ irements may vary with different machine set ups. Internal stroke adjustors permit 0-5º of adjustment. A threaded bushing within the end cap is set in position by a hex wrench inserted through the port and locked in place with a set screw. 0- 5º INTERNA L STROKE ADJUSTOR 36 M O O G F L O -T O R K H Y D R AU L I C S E R I E S END CAP OPTIONS E XTERNAL A DJUSTOR & F IXED C USHION A combined fixed orifice cushion and stroke adjustor is available on Ohio Oscillator hydraulic actuators. Like the air units, setting the stroke adjustment does not affect cushion engagement length. However, the amount of cushion effect is not adjustable in this option. 0- 20º EXTERNA L STROKE ADJUSTOR TYPICA L MODELS H6-H37 EXCEPT FIXED ORIFICE DELETED The fixed cushion orifice is sized to absorb the propelling torque developed on the working side of the actuator at speeds of less than 90º/sec and may not be sufficient to adequately stop additional inertial loads imparted through the shaft. A ir bleeds not available with this option. EXTERNA L STROKE ADJUSTOR & FIXED CUSHION C USHIONS TYPICA L MODELS H67 -H2002 EXCEPT FIXED ORIFICE DELETED Cushions trap flu id at the end of stroke by blocking or restricting the discharge port. The trapped flu id is diverted through a small needle valve which generates a back pressure on the discharge side of the piston. OHIO This back pressure resists the forces exerted on the rack by the propelling action of the actuator and the slowing of external mass which imparts energy into the actuator through the shaft. A check valve is included to bypass the cushion action at the start of rotation in the reverse direction. DOUBLE RACK ADJUSTOR & CUSHION COMBINATIONS ADJUSTA BLE CUSHION External stroke adjustors, (0- 20º) and adjustable cushions are not available on single rack hydraulic units. Double rack units can be specified with external stroke adjustors on one rack (or end) and adjustable cushions on the other rack (or end.) The 0-5º internal stroke adjustor and the adjustable cushion are combined into a single option. The Ohio Oscillator design moves the cushion engagement position with end of stroke adjustment so the full engagement length of the cushion is retained at any stroke adjustment setting. Not available on standard H6/H12 models-Consult factory. When independent adjustable cushions and external stroke adjustors are used, stroke reduction has a direct effect on cushion engagement. The cushion arc will be reduced by the amount of stroke reduction adjusted into the actuator. *N OTE : When ordering a double rack model with stroke adjustors it is necessary to order end of stroke adjustors for both cylinders. When only one stroke adjustor is used for end of stroke adjustment on a double rack model the maximum operating pressure must be limited to 69 bar. INTERNA L STROKE ADJUSTOR & ADJUSTA BLE CUSHION *CAUTION: Stroke Adjustors and Cushions should never be adjusted while the system is under pressure. *NOTE: Call out cylinder position of option. H Y D R AU L I C S E R I E S M O O G F L O -T O R K 37 OSCILLATOR D OUBLE R ACK A DJUSTOR & C USHION C OMBINATIONS I N TERNAL S T ROKE A DJUSTOR & A DJUSTABLE C USHION SERIES Cushions are designed to protect the actuator from damaging impact at the end of rotation. When properly sized and adjusted, cushions may also provide smooth deceleration, external engery absorption and noise reduction. H Y D R AU L I C E XTERNAL S T ROKE A DJUSTORS External stroke adjustors permit 0- 20º of adjustment. The adjustor stop, which contains the port, is set in position with a wrench on external flats and locked in place with a jam nut. OSCILLATOR MOUNTING OPTIONS BASE FLANGE FACE FLANGE DIM MODEL H Y D R AU L I C SERIES OHIO TOP & BOTTOM H J K L M N P R S T U V X Y Z mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 15.75 152.40 114.30 88.90 133.35 114.30 114.30 9.65 88.90 95.25 11.18 H6 & H12 107.95 69.85 44.45 M8 X 1.25 H19 & H37 133.35 76.20 57.15 M12 X 1.5 63.50 203.20 136.40 101.60 165.10 152.40 136.65 12.70 101.60 114.30 14.22 H67 & H133 196.85 117.35 88.90 M16 X 2 22.10 266.70 203.20 152.40 234.95 190.50 203.20 16.00 165.10 165.10 17.53 H251 & H501 304.80 254.00 127.00 M20 X 2.5 25.40 406.40 355.60 304.80 371.60 254.00 355.60 25.40 304.80 225.25 20.57 406.40 203.20 M24 X 3 38.10 660.40 558.80 482.60 609.60 406.40 558.80 31.75 406.40 330.20 26.92 † H1002 & 488.95 H2002 † M o d e l H 2 5 1 / H 5 0 1 H = 3 0 4 . 8 0 H / 2 = 1 5 8 .7 5 Body not symmetrical - top dimension from center line is 146.05 38 M O O G F L O -T O R K H Y D R AU L I C S E R I E S SHA FT OPTIONS M A LE SPLINE SAE 10B FEM A LE SPLINE SAE 10B H Y D R AU L I C HOLLOW KEYED SQUARE SERIES B C D E F G H J K L M N P Q R mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm 25.35 21.69 3.89 25.38 21.82 3.91 25.40 39.62 30.99 25.91 4.75 80.77 4.78 6.35 110.74 6.38 9.53 156.97 9.55 19.05 226.06 19.01 25.40 25.32 31.70 21.56 27.15 3.86 4.88 31.65 50.72 27.02 43.56 4.85 7.82 50.67 76.12 43.30 65.35 7.80 11.79 76.07 65.23 126.85 108.97 11.76 19.71 126.80 19.66 31.75 50.80 76.20 342.14 25.43 H Y D R AU L I C S E R I E S 25.40 31.72 21.84 27.28 3.96 4.90 31.75 50.75 27.33 43.64 4.95 7.85 50.80 76.15 43.69 65.48 7.92 11.81 76.28 65.61 126.92 109.14 11.89 19.74 127.00 109.22 19.81 56.64 75.44 M O O G 32.00 39.62 25.27 38.10 59.44 118.11 31.75 19.03 25.40 68.33 52.32 73.15 37.97 63.50 76.02 114.81 165.10 M AX 19.05 77.72 74.68 63.37 101.60 127.00 128.52 F L O -T O R K OSCILLATOR H6 22.23 & H12 22.30 H19 25.40 & H37 25.50 H67 44.48 & H133 44.53 H251 76.23 & H501 76.28 H1002 114.33 & H2002 114.48 N O I N T E R N A L R E L I E F D I A M E T E R MODEL A OHIO DIM 172.21 101.47 39 C YLINDER E ND I DEN TIFICATION The following identification codes are used to specify the location of cushions, cushion adjustments, side ports and mountings. Cylinder ends are numerically identified as shown below. On double rack units the upper left hand cylinder end is designated as No. 1. Continu ing clockwise, the upper right hand cylinder is No. 2, the lower right hand cylinder end is No. 3, and the lower left hand cylinder end is No. 4. S URFACE I DEN TIFICATION MS1 - Front surface or face - bearing cap side MS2 - Bottom surface - opposite keyway when actuator is at mid-rotation (applies to standard keyway location only) MS3 - Back surface - opposite of bearing cap side MS4 - Top surface - opposite bottom surface On single rack Hydraulic units the lower rack is used. The right cylinder end is No. 3 and the left cylinder end is No. 4. N OTE : On model H251 the upper rack is used therefore the right cylinder end is No. 2 and the left cylinder end is No. 1. SERIES OHIO OSCILLATOR POSITION IDENTIFICATION & PORTING H Y D R AU L I C PORTS - HYDRAULIC ROTA RY ACTU ATORS Standard and optional port configurations for Ohio Oscillator hydraulic rotary actuators. EXTERNA L STROKE ADJUSTORS M AXIMUM PORT SIZE* SIDE PORT M AXIMUM PORT SIZE* BSPP BSPP STANDA RD BSPP PORT RECOMMENDED TUBE SIZE O.D. (mm) H6 H12 G 1/4 - 19 4.76 G 1/8-28 G 1/8-28 H19 H37 G 1/4 - 19 6.35 G 1/4-19 G 1/8-28 H67 H133 G 1/2 - 14 15.9 G 1/2-14 G 3/8-19 H251 H501 G 3/4 - 14 19.1 G 3/4-14 G 1/2-14 H1002 H2002 G 1-11 25.4 G 1-11 G 3/4-14 MODEL *When using side ports consult factory for envelope d i m e n s i o n a l c h a n g e s t h a t m ay o c c u r . N O T E : Consult factory for special porting requ irements. Sizes shown for e x t e r n a l s t r o ke a d j u s t o r s a n d s i d e p o r t s a re m a x i m u m s t a n d a r d p o r t s i z e s . 40 M O O G F L O -T O R K H Y D R AU L I C S E R I E S HOW TO ORDER EB - MS1 - SBH - N - SERIES H T ORQUE O UTPUT AT 138 BAR M ODEL 138 283 407 881 1356 2881 5423 11637 24970 54007 6 12 19 37 67 133 251 501 1002 2002 Nm Nm Nm Nm Nm Nm Nm Nm Nm Nm SPECIAL MODIFICATIONS A ir bleeds Special timing Special bearings Special materials Special coating Position transducer drive LS — Limited switch AB XT XB XM XP PT N UMBER O F R ACKS 1 2 1 2 1 2 1 2 1 2 SEALS N — Nitrile (Buna-N) F — Fluoroelastomer (Viton) X — Special seals ROTATIONAL ARC — — — — — 100º 190º +/-1º 280º 370º Other specify SHAFT CONFIGURATION RKS RKD RKH SBS SBD SBH SQS SQD X CUSHIONS OO CL CR CB CQ NOTE: — — — — — Omit CCW stroke - right end cap CW stroke - left end cap Both ends of stroke, one each Four cushions (two rack units only) MOUN TING MS1 MS2 MS3 MS4 MF1 MF2 MF3 MF4 X ST ROKE ADJUSTOR* OO — Omit AICL — Counter-clockwise stroke - right end cap (0-5º internal), one AICR — Clockwise stroke - left end cap (0-5º internal), one AICB — Both ends of stroke (0-5º internal) each one AICQ — Four internal adjustors & cushions (two rack units only) Front face mount (bearing cap side) - standard Bottom face mount Back face mount Top face mount Front flange mount Bottom flange mount Back flange mount Top flange mount Special configuration PORTING EB — End ports, BSPP SB — Side ports, BSPP X — Special configuration NOTE: 0-5 º ADJUSTORS & ADJUSTABLE CUSHIONS — — — — — — — — — Side port position faces bottom (rack side of shaft on single rack units) or top and bottom (on double rack units) in standard assembly. Refer to mounting surface call out to specify other orientation. EXAMPLE: EB1 *NOTE: Models with external stroke adustors, consult factory if air bleeds or side ports are requ ired. Not available on all models 0- 20 º ADJUSTORS & FIXED ORIFICE CUSHIONS OO — Omit AECL — Counter-clockwise stroke - right end cap (0- 20º external), one AECR — Clockwise stroke - left end cap (0- 20º external), one AECB — Both ends of stroke (0- 20º external) each one AECQ — Four external adjustors & cushions (two rack units only) NOTE: Fixed orifice cushions are sized to decelerate propelling force at speeds slower than 90º/sec only, may not be adequate to decelerate large kinetic or gravitational loads. NOTE: The letter “X” appearing as a suffix in the model code requ ires additional information or serial number for complete model identification. H Y D R AU L I C S E R I E S M O O G F L O -T O R K 41 OSCILLATOR OO — Omit AIL — Counter-clockwise stroke-right end cap (0-5º internal), one AIR — Clockwise stroke left end cap (0-5º internal), one AIB — Both ends of stroke (0-5º internal), each one AIQ — Four internal adjustors (two rack units only) AEL — Counter-clockwise stroke (0- 20º external), one AER — Clockwise stroke (0- 20º external), one AEB — Both ends of stroke (0- 20º external), each one AEQ — Four external adjustors (two rack units only) Round, keyed single (standard) Round, keyed, double Round, keyed, hollow Spline (SAE 10B) single Spline, double Spline, hollow Square, single Square, double Special configuration OHIO Cushion needle adjustment faces front (bearing cap side) in standard assembly. Refer to mounting surface call out to specify other orientation. Example 1: two cushions, back facing — CB3; Example 2: four cushions, top and bottom facing — CQ24. — — — — — — — — — SERIES 100 190 280 370 –––- — — — — — — H Y D R AU L I C H67 - 190 - AICB - DESIGN FEATURES H Y D R AU L I C STANDA RD OPTIONS l H EAVY D UTY H YDRAULIC - 207 l T ORQUE R ANGE - 113,000 @ 207 BAR H SERIES OHIO OSCILLATOR H E AV Y D U T Y H Y D R A U L I C TO BAR MAX 5,650,000 N M l A DJUSTABLE C USHIONS l T IE R OD l C USTOM R OTATIONAL A RCS l C USTOM M OUN TING A R RANGEMEN TS OR M ILL-T YPE C YLINDERS l S TANDARD R OTATIONS - 90, 180, 270, 360 l R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l C USTOM S HAFT C ONFIGURATION l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l C USTOMER E ND C AP VALVES l B EARINGS - C USTOM S ELECTED l S ELF - CON TAINED P OWER U NITS l G EARING - S INGLE T OOTH F ULL L OAD C APACITY l H OLLOW S HAFT - C OMPACT C OUPLING A ND A LIGNMEN T O PERATING T EMPERATURE - -18 0 TO 93 0 C l 42 TO DEGREES A PPLICATION M O O G F L O -T O R K AND H Y D R AU L I C P ORTS H D S E R I E S ENVELOPE DIMENSIONS H Y D R AU L I C TABULATED DIMENSIONS ARE FOR BASE MODEL , STANDARD CONFIGURATION . T HE SELECTION OF OPTIONS MAY ALTER ENVELOPE DIMENSIONS . R EFER TO OPTIONS SECTION OR CONSULT FACTORY FOR ADDITIONAL INFORMATION . F G H J K cm cm cm cm cm cm cm cm cm cm 1HH 90 180 270 360 102.24 144.78 187.33 229.87 36.83 36.51 18.42 2.54 X 33.97 3.81 74.93 81.92 5.72 1.5HH 90 180 270 360 121.92 170.18 218.44 265.43 41.91 41.91 20.32 3.18 X 39.37 3.81 83.82 91.44 5.72 2HH 90 180 270 360 134.62 190.50 246.38 302.26 47.63 48.26 24.13 3.81 X 36.83 4.45 95.89 104.78 6.35 3HH 90 180 270 360 134.62 190.50 246.38 302.26 51.44 53.34 24.77 2.54 X 40.64 5.08 106.05 116.21 7.62 4HH 90 180 270 360 152.40 215.90 279.40 342.90 57.79 59.69 28.58 3.81 X 46.99 5.72 118.75 130.18 8.89 5HH 90 180 270 360 157.48 228.60 299.72 373.38 64.14 63.50 31.75 3.81 X 46.99 5.72 127.64 139.07 8.89 6HH 90 180 270 360 171.45 251.46 331.47 411.48 66.04 64.77 34.29 4.45 X 54.61 6.35 133.35 146.05 9.53 7HH 90 180 270 360 189.23 278.13 367.03 454.66 71.12 67.31 38.10 5.08 X 55.88 6.99 142.24 156.21 10.16 8HH 90 180 270 360 193.04 289.56 386.08 482.60 76.20 67.31 40.64 6.35 X 55.88 6.99 148.59 161.93 10.16 9HH 90 180 270 360 203.20 307.34 411.48 515.62 81.28 67.31 45.72 6.35 X 46.99 7.62 154.94 170.18 11.43 10HH 90 180 270 360 215.9 327.66 439.42 551.18 109.22 71.12 50.80 6.35 X 55.88 7.62 160.02 175.26 11.43 15HH 90 180 270 360 259.08 403.86 548.64 690.88 109.22 71.12 55.88 6.35 X 55.88 8.89 190.50 208.28 12.70 20HH 90 180 270 360 280.06 418.34 556.62 694.99 93.98 87.63 63.50 6.99 X 87.63 12.70 203.20 228.60 12.70 25HH 90 180 270 360 302.18 452.45 602.97 753.01 104.14 90.17 65.58 6.99 X 90.17 15.24 210.82 241.30 12.70 30HH 90 180 270 360 321.39 480.97 640.56 800.18 111.76 96.52 73.66 6.99 X 96.52 16.51 220.98 254.00 12.70 40HH 90 180 270 360 374.90 566.42 757.94 949.43 132.08 100.33 81.28 7.62 X 100.33 17.78 248.92 284.48 12.70 50HH 90 180 270 360 428.40 651.84 875.28 1098.70 152.40 100.33 93.98 7.62 X 100.33 20.32 274.32 314.96 12.70 D S E R I E S H Y D R AU L I C H PER CUSTOMER SPECIFICATIONS PER CUSTOMER SPECIFICATIONS E M O O G F L O -T O R K OSCILLATOR D OHIO C SERIES B ROTATION DEGREES H A MODEL NUMBER 43 T ORQUE O U T P U T T O R Q U E ( N m ) A T VA R I O U S P R E S S U R E S I N B A R OHIO OSCILLATOR TYPICA L PERFORM ANCE MODEL NUMBER TORQUE* FACTOR 69 103 138 172 207 112984 1HH 546 37661 56219 75323 93880 1.5HH 819 56492 84329 112985 140821 169477 2HH 1092 75323 112439 150646 187762 225969 3HH 1637 112985 168658 225969 281643 338954 4HH 2183 150646 224878 301293 375524 451939 5HH 2729 188308 281097 376616 469405 564924 6HH 3275 225969 337317 451939 563286 677908 7HH 3821 263631 393536 527262 657167 790893 8HH 4367 301293 449756 602585 751048 903878 9HH 4912 338954 505975 677909 844930 1016863 10HH 5458 376616 562195 753232 938811 1129848 15HH 8187 564924 843292 1129849 1408216 1694772 20HH 10916 753232 1124390 1506464 1877622 2259696 25HH 13646 941540 1405487 1883080 2347027 2824620 30HH 16375 1129848 1686585 2259696 2816433 3389544 40HH 21833 1506464 2248780 3012929 3755244 4519393 50HH 27291 1883080 2810975 3766161 4694055 5649241 HH * O u t p u t To r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) . Example: Model 15HH @ 138 bar delivers (8187 x 138) = 1129848 Nm torque. SERIES MODEL DISPLACEMENT DISPLACEMENT ( L) PER STROKE* H Y D R AU L I C MODEL NUMBER DISPLACEMENT FACTOR* 90 º 180 º 270 º 360 º 1HH 0.114 10.2 20.4 30.7 40.9 1.5HH 0.151 13.6 27.3 40.9 54.5 2HH 0.189 17.0 34.1 51.1 68.1 3HH 0.303 27.3 54.5 81.8 109.0 4HH 0.416 37.5 75.0 112.4 149.9 5HH 0.530 47.7 95.4 143.1 190.8 6HH 0.606 54.5 109.0 163.5 218.0 7HH 0.719 64.7 129.5 194.2 258.9 8HH 0.871 78.4 156.7 235.1 313.4 9HH 0.946 85.2 170.3 255.5 340.7 10HH 1.060 95.4 190.8 286.2 381.6 15HH 1.476 132.9 265.7 398.6 531.5 20HH 2.196 197.6 395.2 592.8 790.4 25HH 2.536 228.3 456.5 684.8 913.0 30HH 2.990 269.1 538.3 807.4 1076.6 40HH 4.467 402.0 804.0 1206.0 1608.0 50HH 5.186 466.7 933.5 1400.2 1867.0 * D i s p l a c e m e n t ( l i t e r s) = D i s p l a c e m e n t Fa c t o r x R o t a t i o n a l A r c ( d e g r e e s) . Example: 9M x 270º displaces (.946 x 270) = 255.5L. N O T E : E x c e e d i n g m a x i m u m p r e s s u r e m ay b e d e t r i m e n t a l t o t h e a c t u a t o r a n d m ay r e d u c e t h e cycle life. 44 C o n s u l t f a c t o r y f o r a p p l i c a t i o n s w h e r e m a x i m u m p r e s s u r e m ay b e e x c e e d e d . M O O G F L O -T O R K H Y D R AU L I C H S E R I E S M SERIES ACTU ATORS MEGATORK SPECIA L ROTA RY ACTU ATOR DESIGNS FOR OEM APPLICATIONS PERFORM ANCE C USTOM SPECIFICATION OF ACTUATOR PERFORMANCE CRITERIA l T ORQUE l S PEED REGULATION l S UPER CUSHIONS l S PECIAL l M ULTIPLE l A IR / OIL OUTPUT ROTATIONS POSITIONS PACK AGING C USTOM O n e o f m a ny s e r i e s M actuator configured specifically for customer defined machine requ irements. DESIGNS FOR ACTUATOR ENVELOPE AND IN TERFACE l C OMPACT l M OUN TING l S PECIAL l M ILL-TYPE l D UAL l I N TEGRAL SERIES TANDEM OHIO SIZES Use copy of Application Specification Gu ide to outline customer performance and packaging specifications. FLANGES SHAFTING CYLINDERS CONCEN T RIC SHAFTS VALVING OSCILLATOR INTEGRATION C USTOM ENGINEERED TO INCLUDE MACHINE ELEMEN TS WITHIN THE ACTUATOR l S HAFT l T RUNION D RIVE l B ASKET R OTATE l S WING C ASE l P OWER H INGE l S TEERING D RIVE BEARINGS M E G A T O R K M O O G F L O -T O R K 45 MEGATORK HYDRAULIC ROTA RY ACTU ATOR Cylinder Heads l l Low Pressure Relief Valve H EAVY STEEL SECTION I.D. STATIC SEAL TO PREVENT l P ROTECT HOUSING FROM OVER PRESSURIZATION SEAL EXTRUSION l S IGNALS NEED FOR DYNAMIC SEAL REPLACEMENT Rack Bearings l l S UPPORT FULL RACK LOAD M INIMIZE BACKLASH Racks l H EAT TREATED HIGH STRENGTH ALLOY STEEL Tie Rods l H IGH STRENGTH ALLOY STEEL l P RE-STRESSED Bearing Cap l P ILOTED STEEL OR DUCTILE IRON Pinion l Bearings l l l S INGLE KEYED HOLLOW SHAFT H EAT TREATED ALLOY STEEL P RECISION BEARINGS S UBSTANTIAL EXTERNAL LOAD CAPACITY Housing l F ABRICATED STEEL OR DUCTILE IRON Cylinder Tubes l Pistons C USTOM MATERIAL l l DESIGN FEATURES PATENTED FLOATING DESIGN S ELF- ALIGNING OPTIONA L FEATURES l H EAVY D UTY H YDRAULIC - 207 l A DJUSTABLE C USHIONS l T ORQUE R ANGE - 113000 l T IE R OD l S TANDARD R OTATIONS - 90, 180, 360 l C USTOM R OTATIONAL A RCS l R ACK & P INION - H IGH M ECHANICAL E FFICIENCY l C USTOM M OUN TING A R RANGEMEN TS l Z ERO L EAKAGE - H IGH VOLUMET RIC E FFICIENCY l C USTOM E ND C AP VALVES l P ISTON S EALS - P RE -L OADED L IP S EALS l S ELF C ON TAINED H YDRAULIC P OWER U NITS l G EARING - S INGLE T OOTH F ULL L OAD C APACITY l C USTOM l H OLLOW S HAFT - E LIMINATES COSTLY COUPLING l C USTOM S HAFT C ONFIGURATION l C OMPACT D ESIGN - H IGHEST TORQUE PER CU. FT. l C USTOM D ESIGNS FOR PRESSURE , TORQUE , AND DIMENSIONAL REQUIREMEN TS l C USTOM C OR ROSION BAR 5,650,000 N M TO DEGREES OF SPACE l T EMPERATURE R ANGE - -18 TO 93 O C l D ESIGNS OR M ILL T YPE C YLINDERS AND P ORTS MOUN TINGS FOR 4:1 PROTECTION PRESSURE VESSEL SAFETY FACTOR 46 M O O G F L O -T O R K M E G A T O R K MEGATORK APPLICATION MEGATORK FLO-TORK Megatork actuators are designed to meet the needs of each individual application. Because of this we have included the following information sheet to help us in assisting you in sizing the correct actuator for your application. Please fill in the data sheet and forward it to us for review. We will contact you to discuss the specifics of your application. C OMPANY: A DDRESS : C ITY: Z IP : P HONE N UMBER : FAX N UMBER : N AME : E-M AIL : APPLICATION INFORM ATION: T ORQUE R EQUIRED : R OTATION R EQUIRED : O PERATING P RESSURE ( BAR ): D IMENSIONAL D ATA : U NITS O F M EASURE : M ET RIC : A: B: C: F: G: J: L: M: Please fill in the envelope dimensions that you requ ire for your specific application to assist us in sizing your actuator. APPLICATION DESCRIPTION: M E G A T O R K M O O G F L O -T O R K 47 MEGATORK TYPICA L PERFORM ANCE OUTPUT TORQUE (Nm) @ VA RIOUS PRESSURES IN BA R* MODEL NUMBER TORQUE FACTOR* 69 103 138 172 207 1M 546 37661 56219 75323 93880 112984 1.5M 819 56492 84329 112985 140821 169477 2M 1092 75323 112439 150646 187762 225969 3M 1637 112985 168658 225969 281643 338954 4M 2183 150646 224878 301293 375524 451939 5M 2729 188308 281097 376616 469405 564924 6M 3275 225969 337317 451939 563286 677908 7M 3821 263631 393536 527262 657167 790893 8M 4367 301293 449756 602585 751048 903878 9M 4912 338954 505975 677909 844930 1016863 10M 5458 376616 562195 753232 938811 1129848 15M 8187 564924 843292 1129848 1408216 1694772 20M 10916 753232 1124390 1506464 1877622 2259696 25M 13646 941540 1405487 1883080 2347027 2824620 30M 16375 1129848 1686585 2259696 2816433 3389544 40M 21833 1506464 2248780 3012929 3755244 4519393 50M 27291 1883080 2810975 3766161 4694055 5649241 * O u t p u t To r q u e ( N m) = To r q u e F a c t o r x O p e r a t i n g P r e s s u r e ( b a r) E x a m p l e : M o d e l 9 M @ 1 0 3 b a r d e l i v e r s (4 9 1 2 x 1 0 3 ) = 5 0 5 9 7 5 N m t o r q u e . MODEL DISPLACEMENT DISPLACEMENT ( L) PER STROKE* MODEL NUMBER DISPLACEMENT FACTOR* 1M 1.5M 90 º 180 º 270 º 360 º 0.114 10.2 20.4 30.7 40.9 0.151 13.6 27.3 40.9 54.5 2M 0.189 17.0 34.1 51.1 68.1 3M 0.303 27.3 54.5 81.8 109.0 4M 0.416 37.5 75.0 112.4 149.9 5M 0.530 47.7 95.4 143.1 190.8 6M 0.606 54.5 109.0 163.5 218.0 7M 0.719 64.7 129.5 194.2 258.9 8M 0.871 78.4 156.7 235.1 313.4 9M 0.946 85.2 170.3 255.5 340.7 10M 1.060 95.4 190.8 286.2 381.6 15M 1.476 132.9 265.7 398.6 531.5 20M 2.196 197.6 395.2 592.8 790.4 25M 2.536 228.3 456.5 684.8 913.0 30M 2.990 269.1 538.3 807.4 1076.6 40M 4.467 402.0 804.0 1206.0 1608.0 50M 5.186 466.7 933.5 1400.2 1867.0 * D i s p l a c e m e n t ( l i t e r s) = D i s p l a c e m e n t Fa c t o r x R o t a t i o n a l A r c ( d e g r e e s) . Example: 9M x 270º displaces (.946 x 270) = 255.5L. 48 M O O G F L O -T O R K M E G A T O R K ROTA RY ACTU ATOR DESIGNS FOR SPECIA L APPLICATIONS S P E C -T O R K PERFORM ANCE C USTOM DESIGNS TO T ORQUE OUTPUT MEET PERFORMANCE CRITERIA l l S PEED l H IGH l S PECIAL l M ULTIPLE l A IR / OIL l H IGH REGULATION CAPACITY CUSHIONS ROTATIONS POSITIONS TANDEM CYCLE EQUIPMENT INTEGRATION C USTOM ENGINEERED TO MEET SPECIFIC MACHINERY REQUIREMEN TS l T RUNION l B ASKET l S WING GATE l P OWER HINGE l P OWER STEERING l E LECT RO - HYDRAULIC l R EMOTE DRIVE ROTATION OPERATION SPECIA L CONFIGURATIONS C USTOM DESIGNS FOR ACTUATOR DIMENSIONAL REQUIREMEN TS l C OMPACT l M OUN TING l S PECIAL l M ILL -TYPE l D UAL l I N TEGRAL F OR S P E C SIZES FLANGES SHAFTING CYLINDERS CONCEN T RIC SHAFTS VALVING ASSISTANCE IN MEETING YOUR SPECIFIC NEEDS , PLEASE FORWARD A COMPLETED A PPLICATION S PECIFICATION G UIDE ( PAGE 62 TO MOOG FLO-TORK, I NC . OF THIS CATALOG ) T O R K M O O G F L O -T O R K 49 DIMENSIONS DIMENSIONS-CUSHIONS AND STROKE ADJUSTORS A SERIES PNEUM ATIC - ENVELOPE DIMENSIONS CUSHIONS AND STROKE ADJUSTORS “A A” ADJUSTOR* “AC” CUSHION* 94º STANDA RD ‘A’ DIM 184º 364º ADD-ON ADD-ON mm mm mm mm mm A100 114.81 139.70 199.39 25.65 29.46 A500 180.59 244.60 372.11 22.61 26.42 A1000 256.03 335.79 468.38 33.53 16.76 A4000 354.33 481.58 739.39 37.59 24.38 A10000 470.92 649.48 1008.38 53.09 24.38 MODEL NUMBER * “A A” ( A d j u s t o r) a n d “A C ” ( C u s h i o n) d i m e n s i o n s a r e i n d i v i d u a l d i m e n s i o n s a n d a r e t o b e a d d e d t o t h e s t a n d a r d ‘A’ d i m e n s i o n f o r e a c h a d j u s t o r o r c u s h i o n . HYDRAULIC SERIES - ENVELOPE DIMENSIONS CUSHIONS AND STROKE ADJUSTORS STANDA RD ‘A’ DIM MODEL NUMBER “A A” ADJUSTOR* “AC” CUSHION* 90º 180º 360º ADD-ON ADD-ON mm mm mm mm mm 160.27 208.03 303.78 25.65 21.34 215.65 285.50 424.94 45.97 324.87 436.63 660.15 60.71 900 1800 3700 7500 THESE DIM 15000 A RE THE SA ME 30000 AS STANDA RD 75000 624.84 848.11 1295.15 47.50 887.22 1166.62 1725.42 59.44 ‘A’ DIM. 150000 300000 600000 * “A A” ( A d j u s t o r) a n d “A C ” ( C u s h i o n) d i m e n s i o n s a r e i n d i v i d u a l d i m e n s i o n s a n d a r e t o b e a d d e d t o t h e s t a n d a r d ‘A’ d i m e n s i o n f o r e a c h a d j u s t o r o r c u s h i o n . 50 M O O G F L O -T O R K D I M E N S I O N S UNIT M ASS UNIT A SERIES PNEUM ATIC 184º 364º Kg Kg Kg A100 1.36 1.36 1.81 A500 3.63 4.08 5.44 A1000 6.35 7.26 9.98 A4000 21.32 24.95 33.11 A10000 43.09 48.99 61.69 HYDRAULIC SERIES U N I T P SERIES PNEUM ATIC 94º 184º MODEL NUMBER Kg Kg P300 1.81 2.27 90º 180º 360º P1000 4.08 5.90 MODEL NUMBER Kg Kg Kg P2000 7.71 11.34 900 3.63 4.54 4.99 P4000 19.05 24.95 1800 4.08 4.99 5.44 P8000 26.76 34.47 3700 8.16 9.07 11.79 P10000 32.21 41.73 7500 9.98 10.89 12.70 15000 27.67 29.03 33.57 30000 35.38 36.74 44.0 75000 122.47 130.64 146.51 150000 149.69 163.75 180.08 300000 427.74 459.50 527.08 600000 518.92 583.33 717.60 M A S S M O O G MASS 94º MODEL NUMBER NOTE: Approximate weights shown above are based on standard models. F L O -T O R K 51 A SERIES - ENVELOPE DIMENSIONS - CUSHIONS AND STROKE ADJUSTORS STANDA RD ‘A’ DIM DIMENSIONS “A A” ADJUSTOR* “A A” CUSHION* 100º 190º 280º 370º 100º 190º 280º 370º NON-CRUSH CRUSH mm mm mm mm mm mm mm mm mm mm A6.2 287.53 317.50 407.16 436.88 22.10 22.10 22.10 22.10 41.15 52.83 A6.3 290.83 320.80 410.21 440.18 20.57 20.57 20.57 20.57 38.10 52.83 A19.3 336.55 376.43 499.11 542.04 20.57 20.57 20.57 19.05 38.10 52.83 A19.4 339.09 378.97 501.40 546.10 19.30 19.30 19.30 17.02 35.56 52.83 A67.4 428.50 484.33 656.59 712.47 19.30 19.30 17.02 17.02 35.56 52.83 A67.6 440.44 496.32 670.05 725.93 20.57 20.57 17.27 17.27 23.88 52.83 A250.6 653.03 835.41 1075.18 1257.81 A250.8 653.03 835.41 1075.18 1257.81 A250.10 762.00 866.65 1184.15 1336.55 MODEL NUMBER OHIO OSCILLATOR DIMENSIONS-CUSHIONS AND STROKE ADJUSTORS C o n s u l t Fa c t o r y Consult Fa c t o r y * “A A” ( A d j u s t o r) a n d “A C ” ( C u s h i o n) d i m e n s i o n s a r e i n d i v i d u a l d i m e n s i o n s a n d a r e t o b e a d d e d t o t h e s t a n d a r d ‘A’ d i m e n s i o n f o r e a c h a d j u s t o r o r c u s h i o n . H SERIES - ENVELOPE DIMENSIONS - CUSHIONS AND STROKE ADJUSTORS STANDA RD ‘A’ DIM MODEL NUMBER “A A” ADJUSTOR* 100º 190º 280º 370º ADD-ON mm mm mm mm mm 205.99 265.94 325.88 385.51 37.34 260.10 339.85 419.61 499.37 46.23 “A A” CUSHION* CUSHIONS H6 H12 THESE DIM. H19 H37 ARE THE SAME AS H67 329.95 441.71 553.47 665.99 51.05 621.03 833.88 1046.75 1257.05 48.26 1006.09 1379.47 1914.65 2093.98 59.69 STANDARD ‘A’ D I M . H133 H251 H501 H1002 H2002 * “A A” ( A d j u s t o r) d i m e n s i o n i s t o b e a d d e d t o t h e s t a n d a r d ‘A’ d i m e n s i o n f o r e a c h a d j u s t o r . 52 M O O G F L O -T O R K D I M E N S I O N S UNIT M ASS UNIT A SERIES - UNIT M ASS 280º 370º Kg Kg Kg Kg A6.2 5.44 6.35 7.26 8.16 A6.3 6.80 7.71 8.62 9.53 A19.3 9.98 11.34 12.70 14.06 A19.4 12.25 13.61 14.97 16.33 A67.4 34.02 38.56 47.63 54.43 A67.6 38.56 43.09 52.16 56.70 A250.6 113.40 124.73 136.08 147.42 A250.8 136.08 147.42 158.76 170.10 A250.10 181.44 192.78 204.12 215.46 OHIO 190º MASS 100º MODEL NUMBER OSCILLATOR H SERIES - UNIT M ASS U N I T 100º 190º 280º 370º MODEL NUMBER Kg Kg Kg Kg H6 5.90 6.80 7.71 8.61 H12 8.16 9.07 9.98 10.89 H19 11.79 13.15 14.06 14.97 H37 18.14 23.13 24.95 26.31 H67 43.09 49.90 54.43 58.97 H133 54.43 61.24 77.11 86.18 H251 129.28 140.62 158.76 170.10 H501 170.10 181.44 249.48 260.82 H1002 453.60 498.96 635.04 680.40 H2002 589.68 635.04 771.12 816.48 M A S S M O O G F L O -T O R K 53 ENGINEERING APPLICATION EX A MPLES, ROTA RY MOTION The torque requ ired to put a load into motion by a rotary actuator is the sum of the static torque, the dynamic torque and the gravitational torque. Static torque is the torque of friction, dynamic torque is the torque requ ired to accelerate to desired speed and gravitational torque is the torque necessary to lift a weight against gravity. It is suggested that an actuator with reserve capacity of at least 20 percent be selected to accommodate variations within the system. R OTATION I N V ERTICAL P LANE The maximum torque requ ired to rotate the weight (W) thru an angle Ø in a vertical plane will occur when the arm is horizontal. This torque is determined by the equation: T = Wr. If the arm mass is significant its effect on the torque requ ired must be calculated. As the arm approaches vertical the requ ired torque becomes less because the arm length (r) becomes shorter as a function of the sine of the angle. The torque requ ired at any position can be determined by: H ORIZON TAL R OTATION OF T = Wr sin Ø S UPPORTED W EIGHT Bearing N OTE : (W) should include the weight of the turntable as well as the load. Torque (Tf) requ ired to overcome friction must be added to the acceleration torque (Ta) prior to selecting the proper rotary actuator model. The friction torque can be subtracted from the deceleration torque if desired. U NSUPPORTED W EIGHT The torque (Ta) requ ired to accelerate (rotate) unsupported weight in a horizontal plane can be determined by: Angular acceleration (α) is usually uniform and can be determined by: Where ω= (θ 2 - θ 1) (t2 -t1) = Jω 2 2 = Jω 2 2θ d Since deceleration energy must equal acceleration energy (Tdθ d=Taθ a) and actuator pressure is proportional to torque, we can set up a simple example of angular travel and pressure. E XAMPLE : If a load is uniformly accelerated thru 100º rotation at 69 bar, you can determine the deceleration pressure to stop the load in 80º by the following: 100º x 69=Pressure to decelerate=86 bar 80º A NOTHER E XAMPLE : Uniformly accelerate a load thru 165º rotation at 34.5 bar, then stop the motion within the last 15º of rotation: 165º x 34.5 bar=Pressure to decelerate=379 bar 15º Accel.@ 34.5 bar Decel. @ 379 bar Deceleration pressure of 379 bar to dissipate the kinetic energy during the last 15º of rotation may prove to be destructive to the system. 40º x 138=Pressure to decelerate=368 bar 15º Constant Speed 125º Accel. @ 138 bar C AUTION : See Caution note on Page 31. D ECELERATION Deceleration torque is often the least understood and in many cases the most important requ irement to be considered. The time requ ired to decelerate the load within a given angle of rotation should usually be longer than the time requ ired to accelerate the same load to a requ ired speed. 54 Ek Another example illustrates the use of flow control valves to control output flow. A mass accelerated through 40º at 138 bar, then moving at constant speed for 125º, will generate a destructive deceleration pressure of 368 bar to dissipate the kinetic energy within the last 15º of rotation. Ta = J O< Where J = Wr2 g α = (ω 2 - ω 1) (t2 -t1) Consider that acceleration energy equals torque times the angle of acceleration (Taθ a). In terms of kinetic energy it is: Td Tf = W Cf rb OF Since energy in must equal the energy out, if the rotary actuator is used to decelerate the load, any reduction in deceleration time will result in increased back pressure which may be damaging to the rotary actuator and other system components. In all circu its this back pressure must be absorbed into the existing system. The deceleration torque requ ired to stop the load is kinetic energy divided by the angle of deceleration: The previous example does not include any considerations for friction. Friction Torque (Tf) can be determined by the product of the weight (W), the coefficient of friction (Cf) and the bearing radius (rb). H ORIZON TAL R OTATION This is important because energy bu ilt up during uniform acceleration must be absorbed during deceleration by a bu ild up of back pressure in the actuator cylinder. M O O G Decel. @ 368 bar In addition, since it is difficult and in many cases impractical to remove system pressure during deceleration, one must consider the torque developed by the system pressure while driving the load through the deceleration distance (rotation) in addition to the kinetic energy already existing. The optional MOOG FLO-TORK bu ilt-in cushions are designed to help decelerate the load during the last 15º of rotation. The deceleration pressure should not exceed the rated pressure of the rotary actuator model selected. F L O -T O R K E N G I N E E R I N G QU ANTITIES AND FORMULAS FOR ROTA RY MOTION E QUATIONS F OR A NGULAR M OTION ENGINEERING T ORQUE is a force that produces rotation of a shaft. It is measured by the product of the force (F) and the perpendicular distance from the line of action of the force to the centerline of rotation (r). are analogous to those for linear motion: v = at ω = αt s = 1/2at2 θ= 1/2αt2 v2 = 2as ω 2 = 2α θ T=F r R OTATION results when an unbalanced torque acts on a body producing an angular acceleration. The torque to accelerate is the product of the body’s moment of inertia about its axis of rotation (J) and the angular acceleration (α ). T = J α M OMEN T O F I N TERIA of a body is determined by the distribution of its mass about the axis of rotation. It tends to resist any change in angular velocity. J = mr2 See table page 56 A NGULAR A CCELERATION is the rate of change of angular velocity and is expressed in radians per second per second. If angular velocity changes from ω O at time O to ω t at time t in time (t), the average angular acceleration is: α = ωt - ωO t A NGULAR V ELOCITY is the rate of angular rotation about an axis and is expressed in radians per second. If a body moves through a rotation of θ radians in a time of t seconds, the average angular velocity is: ω= θ t A NGULAR R OTATION is the arc traveled in rotary motion and can be expressed in degrees, revolutions or radians. One radian is the angle defined from the center of a circle by an arc that is equal in length to the radius. r -Arc length equal to radius 1 revolution = 3600 = 2π radians 1 radian = 57.30 K INETIC E NERGY is the energy of a mass in motion. It is a function of the moment of inertia (J) and the square of the angular velocity (ω) expressed as: Ek = 1/2 J ω 2 E N G I N E E R I N G M O O G If vo and ω o denote the initial linear and angular velocity then v = vo + at ω = ωo + αt s = vot + 1/2at2 θ= ω ot + 1/2αt2 v2 = vo2 + 2as ω 2 = ω o2 + 2α θ A NALOGOUS L INEAR & A NGULAR Q UAN TITIES Linear Displacements s s = θr Angular Displacement Linear Velocity v v = ωr Angular Velocity θ ω Linear Acceleration a a = αr Angular Acceleration α Mass (Inertia) m J = mr2 Moment of Inertia J Force F T = Fr Torque T Linear: F = ma Ek = 1/2mv2 Work = Fs Power = Fv Angular: T = Jα Ek = 1/2Jω 2 Work = Tθ Power = Tω D EFINITIONS Symbol Units of Measure a = Linear Acceleration m/s2 Cf = Friction Coefficient dimensionless CT = Torque Coefficient Nm/bar Ec = Cushion Energy Joules Ef = Friction Energy Joules Eg = Gravitational Energy Joules Ek = Kinetic Energy Joules Ep = Propelling Energy Joules ET = Total Energy Joules F = Force N g = Acceleration due to Gravity 9.81 m/s2 J = Moment of Inertia kg (m)2 m = Mass = W/g kg P = Pressure bar r = Radius m ra = Radius Arm Length m rb = Radius of Bearing m s = Linear Displacement m T = Torque Nm Ta = Torque of Acceleration Nm Td = Torque of Deceleration Nm Tf = Torque of Friction Nm Tp = Torque of Propulsion Nm t = Time sec v = Linear Velocity m/s W = Weight N α = Angular Acceleration rad/sec2 θ = Angular Displacement rad θ a = Angle of Acceleration rad θ d = Angle of Deceleration rad Ø = Angle of Arm to Vertical deg Ø = Average Angle from Vertical deg ω = Angular Velocity rad/sec F L O -T O R K 55 ENGINEERING MOMENT OF INERTIA AND CUSHION DATA MOMENTS OF INERTIA TYPICA L EX A MPLES CUSHION DATA PNEUM ATIC ACTU ATORS MODEL NUMBER ACTUATOR TORQUE FACTOR CT (Nm/Bar) CUSHION DECEL A RC θd (Rad) CUSHION CAPACITY Ec (Nm) A6.2 A6.3 A19.3 A19.4 A67.4 A67.6 A250.6 A250.8 A250.10 3.28 7.21 9.83 17.3 24.3 55.1 104 187 292 .67 .67 .50 .50 .36 .36 .28 .28 .28 37.8 83.0 84.7 149 150 341 506 720 844 CUSHION DATA HYDRAULIC ACTU ATORS MODEL NUMBER ACTUATOR TORQUE FACTOR CT (Nm/bar) CUSHION DECEL A RC θd (rad) CUSHION CAPACITY Ec (Nm) H6 H12 H19 H37 H67 H133 H251 H501 H1002 H2002 .982 2.05 2.95 6.39 9.83 20.9 39.3 84.3 181 391 .20 .20 .29 .29 .34 .34 .24 .24 .21 .21 54 54* 220 220* 802 802* 2110 2110* 7863 7863* *PER CUSHION CUSHION NEEDLE ADJUSTMENT C AUTION : Cushion needles should be set between one-half and one full turn from seated position. Setting should result in continuous speed reduction throughout the cushion length. Needle adjustment is set too far closed when there is an abrupt change in speed as the actuator enters the cushion. Never operate with needle in seated position or unscrewed beyond the point where seal relief in the thread is visible. C AUTION : Cushion needle adjustment is a crucial factor in achieving optimum cushion performance. If the needle valve setting is too far open, cushion capacity will be reduced or rendered ineffective; if set too far closed, cushion action will generate shock and pressure spikes in excess of actuator rating. 56 M O O G F L O -T O R K E N G I N E E R I N G CUSHION CAPACITY AND SIZING Cushions are the simplest design alternative, but consideration must be given to the cushion energy absorption capacity. Exceeding rated cushion capacity can reduce actuator life or result in severe actuator damage. To determine if a cushion is su itable for the application, calculate the total energy that must be absorbed and compare with the cushion capacity rating. E NERGY Ek Ek Ep Ep Eg Eg = = = = = = OF V ERTICAL R OTATIONAL D ECELERATION A material handling rollover mechanism transfers a 45 kg machine part through 180º in a vertical plane from a 9 o ’clock to a 3 o’clock position. The radius arm to the part grippers is 1.02 m and the effective weight and radius of the arms and grippers can be approximated by two 1.02 m long rods weighing 32 kg a piece. Rotational velocity of the mechanism as it enters the cushion deceleration arc is 40º/sec or (40÷57.3) 0.70 rad/sec. A Model 15000 actuator operating at 138 bar has been selected to propel the load. A PPLICATION Energy of mass in motion (kinetic energy) 1/2 J ω 2 Propelling energy of actuator P pC tθ d Gravitational energy of lifting or lowering weight Wraθ dsinØ Total Energy, where: Et = Ek + Ep ± Eg Eg is added if weight is falling or Eg is subtracted if weight is rising N OTE : If weight is rotating in horizontal plane, the gravitational energy is zero. K INETIC E NERGY Ek = 1/2 J ω 2 Moment of Inertia J = Jarm + Jload Jarm = 2Mara2 = 2 (32 kg) (1.02 m)2 = 22.2 kg m2 3 3 Jload = MIrI2 = (45 kg) (1.02 m)2 = 47 kg m2 J = Jarm + Jload = 22.2 + 47 = 69.2 kg m2 Ek = 1/2 J ω 2 = 1/2 (69.2 kg m2) (.70 rad/sec)2 = 16.9 kg m2 = 16.9 Joules s2 H ORIZON TAL R OTATIONAL D ECELERATION Two 22.6 kg parts are positioned diametrically opposed on a 68 kg lb rotary transfer table which swings through 180º in a horizontal plane. The table radius is 1.27 m in and the radius to the parts is 1.02 m Rotational velocity of the table as it enters the cushion deceleration arc is 80º/sec or (80÷57.3) 1.40 rad/sec. A model 3700 actuator operating at 103 bar has been selected to propel the load. P ROPELLING E NERGY Ep = Pp Ct θ d Torque Factor (Ct) for Model 15000 (8.19 Nm/bar) Deceleration Arc (θ d) for Model 15000 (.34 rad) Ep = Pp Ct θ d = (138 bar) (8.19 Nm/bar) (.34 rad) = 384 Joules G RAVITATIONAL E NERGY Eg = Wraθ dsinØ Wra = 9.81 m [(45 kg)(1.02 m) + 2(32 kg)(1/2)(1.02m)] = 770 Nm s2 Deceleration Arc (Ød) for Model 15000 (0.34 rad or 19.6o) Ø = 1/2 (Øenter + Øend) K INETIC E NERGY Øenter = Øend - θ d = 90o - 19.6o = 70.4o Ek = 1/2 J ω2 Moment of Inertia J = Jtable + Jload Jtable = Mtrt2 = (68 kg) (1.27 m)2 = 54.8 kg m2 2 2 Jload = MIrI2 = (22.6 + 22.6 kg) (1.02 m)2 = 47 kg m2 Ø = 1/2 (70.4o + 90o) = 80.2o sin Ø = .99 o r Ø ente .4 = 70 θ d =19.6o Øend = 90o @ 3 o’clock Eg = Wraθ dsinØ = (770 Nm)(.34 rad)(.99) = 259 Joules T OTAL E NERGY Et = Ek + Ep ± Eg J = Jtable + Jload = 54.8 + 47 = 101.8 kg m2 Et = 16.9 + 384 + 259 Nm = 659.9 Joules Ek = 1/2 J ω 2 = 1/2 (101.8 kg m2) (1.40 rad/sec)2 Total energy to be absorbed in the example is 659.9 Joules. The cushion capacity of Model 15000 is 711 Joules. This is adequate to meet the deceleration requ irement. = 99.7 kgm2 = 99.7 Joules s2 P ROPELLING E NERGY When the energy developed exceeds the capacity of the cushion, consider the following: Ep = Pp Ct θ d Torque Factor (Ct) for Model 3700 (2.02 Nm/bar) Deceleration Arc (θ d) for Model 3700 (.33 radians) Ep = Pp Ct θ d = (103.4 bar) (2.02 Nm/bar) (0.33 radians) = 68.9 Joules G RAVITATIONAL E NERGY T OTAL E NERGY Eg = 0 for horizontal rotation Et = Ek + Ep ± Eg l l l REDUCE WEIGHT OF OBJECT IN MOTION REDUCE ROTATIONAL VELOCITY EMPLOY EXTERNAL SHOCK ABSORBERS ADD PROPORTIONAL HYDRAULICS TO THE CIRCUIT TO REDUCE PROPELLING ENERGY DURING DECELERATION . C AUTION : Et = 99.7 + 68.9 + 0 Nm = 168.6 Joules Total energy to be absorbed in the example is 168.6 Joules. The cushion capacity of Model 3700 when properly adjusted is 188.7 Joules. This is adequate to meet the deceleration requ irement. E N G I N E E R I N G l M O O G Cushion needle adjustment is a crucial factor in achieving optimum cushion performance. If the needle valve setting is too far open, cushion capacity will be reduced or rendered ineffective; if set too tight, cushion action will generate shock and pressure spikes in excess of actuator rating. F L O -T O R K 57 ENGINEERING High rotational velocity and/or large mass in rotary motion can cause damaging impact at the end of stroke. Deceleration and absorption of rotating system energy can be achieved with cushions, external shock absorbers or flu id circu it devices which reduce speed as the actuator approaches the end of travel. ENGINEERING LINEA R DRIVE L INEAR D RIVE WITH M OOG F LO -T ORK R OTARY A CTUATORS U SING H ARMONIC M OTION The advantages of using rotary actuators, combined with harmonic -motion-producing linkages, compared to the straight line cylinders, are derived from the principle of converting a constant speed rotating motion to a sinusoidal (sine-wave) motion which produces maximum linear force where needed for acceleration . . . and just the opposite force for deceleration and stopping the load. Meanwhile, you develop maximum linear speed during the middle of the 180º rotation cycle. Deceleration is usually the big problem and the speed of any reciprocating or oscillating motion is normally limited by the ability to control deceleration. Deceleration valves are expensive, difficult to field-adjust and susceptible to tampering and to malfunction from contaminated oil or air. A simple flow control valve to maintain constant speed of the rotary actuator can, when combined with harmonic linkage, decelerate the load smoothly to rest. Acceleration control is easy to achieve and usually is limited only by the available hydraulic or pneumatic power. H IGH S PEED -S MOOTH S PEED C ON T ROL G EN TLE A CCELERATION Controlled acceleration and deceleration . . . with the MOOG FLO-TORK rotary actuator rotating at a constant speed. You can go faster and smoother using rotary actuators than with any other method. You have the maximum mechanical advantage where you need it . . . at the beginning of the travel. Force arrow shows maximum force in the direction of start-up to get you started faster. S PEED G EN TLE D ECELERATION Maximum velocity is when the load is halfway to its destination. Smooth acceleration to that point . . . then smooth deceleration. You have the maximum mechanical advantage where you need it . . . at the end of the travel. Deceleration is a “mirror” reflection of acceleration and the load will be slowed down by the rotary actuator automatically. 58 M O O G F L O -T O R K E N G I N E E R I N G FT HYDRAOLIC Dim ‘D’ BEARING LOAD CAPACITIES - MOOG FLO-TORK hydraulic rotary actuator bearings are sized to accept external loads. This feature often allows the shaft to be mounted directly to the rotary actuator without flexible couplings and outboard bearings, utilizing the MOOG FLO-TORK actuator as the bearing. (mm) 900/1800 20.62 3700/7500 28.58 15000/30000 55.75 75000/150000 71.42 300000/600000 114.3 ENGINEERING B EARING L OAD C APACITIES MODEL M AXIMUM EXTERNA L RADIA L LOAD L MODEL 900 1800 3700 7500 15000 30000 75000 150000 300000 BA R N N N N N N N N N 600000 N 0 6004 6004 8260 8260 17619 17619 99454 994126 182613 182613 69 5288 6004 6583 8260 12861 17619 88525 99454 138910 182613 138 4571 6004 4905 8260 8103 17619 77607 99454 95196 182613 207 3846 6004 3227 8260 3345 17619 66688 99454 51493 182613 M AXIMUM EXTERNA L THRUST LOAD T 0 11546 11546 18423 18423 33845 33845 163866 163866 176266 176266 69 10771 11546 16324 18423 28724 33845 148602 163866 139449 176266 138 9996 11546 14234 18423 23603 33845 132916 163866 102779 176266 207 9221 11546 12135 18423 18492 33845 117230 163866 66119 176266 *C AUTION : L is the maximum allowable external radial load at the maximum distance D (distance from housing to middle of keyway as shown on the chart as dimension D). To find L match the model and maximum operating pressure to find the maximum external radial load L on the rotary actuator. T is the maximum allowable external thrust load. To find T, match the model and maximum operating pressure to find the maximum thrust load on the rotary actuator. For combined radial and thrust loads consult factory. S PECIAL C ONSIDERATIONS 1. SPECIAL SYSTEM DESIGN consideration must be given to applications that involve high speed rotation, high cycle life, eccentric external loading conditions, or when the actuator maximum allowable pressure is exceeded. These design considerations may include internal or external shock absorbers, external controlled stops, special material or hardness treatment for actuator internal parts and special hydraulic system controls. B) Providing suction line filters of 100 mesh screen or finer and pressure line filters of 25 micron nominal or finer. 7. SLOW ROTATION - The enclosed gear cases of MOOG FLO-TORK hydraulic rotary actuators are filled sufficiently with gear oil to lubricate the moving parts by immersion and splashing. In applications with slow rotation caution must be taken to insure that lubricant reaches upper gear components. 8. HOLLOW SHAFT - A high strength steel shaft with full length key engagement is recommended to mate with MOOG FLO-TORK’s high strength hollow shaft pinion. A) THREE POSITION ACTUATORS AIR-OIL ACTUATORS FOR AIR OPERATIONS WITH OIL SPEED CONTROL C) NON TIE-ROD DESIGN D) SPRING RETURN E) MANIFOLD PIPING F) BUILT-IN CONTROL VALVES B) 3. POSITION HOLDING OR BRAKING is possible by using “holding” valves or pilot operated checks. The MOOG FLO-TORK rotary actuator provides positive holding when used with good quality holding or locking valves. M O O G A) Complete flushing of each segment of the hydraulic circuit before connecting to the rotary actuator. The following are examples of MOOG FLO-TORK designs to satisfy special customer applications: hydraulic rotary actuators. MOOG FLO-TORK’s adjustable cushions will help absorb deceleration forces smoothly through the last 15º of rotation. E N G I N E E R I N G 6. SYSTEM CLEANLINESS-The life and reliability of rotary actuators as well as other fluid power components are largely dependent upon system cleanliness. The best service life can be obtained by: SPECIAL DESIGNS 2. CUSHIONS are available on MOOG FLO-TORK air and 4. S PEED CON T ROL can be accomplished by controlling the flu id being exhausted from the rotary actuator (meter-out). Meter-out speed control is preferred to meter-in control, as it prevents runaway or cavitation. Consult factory for rotational speeds exceeding 90º in one (1) second. 5. CROSS-OVER RELIEF VALVES may be required to limit shock pressures and protect components in the system. For special designs please forward a completed Application Specification Guide to MOOG FLO-TORK, Inc. NOTE: The foregoing engineering information was developed from the oretical considerations to illustrate how to select a MOOG FLO-TORK rotary actuator for a specific application. MOOG FLO-TORK does not intend, nor do we imply, that these same performance characteristics will prevail in your applications, and the information is to be used as a gu ide only. F L O -T O R K 59 OO HYDRAULIC ENGINEERING Dim ‘D’ N OTES : 1. D=Distance from bearing cap to center of keyway. 2. Overhung or thrust load capacities for single and double cylinder models can be found under Max ‘L’ or Max ‘T’ respectively. 3. If a combination thrust and overhung load condition exists consult factory. 4. Bearing loads based on 10 rpm and 3000 hours B10 life. MODEL (mm) 6/12 20.07 19/36 24.89 67/133 49.78 251/501 46.99 1002/2002 113.28 M AXIMUM EXTERNA L RADIA L LOAD L MODEL 6 12 19 37 67 133 251 501 1002 2002 BA R N N N N N N N N N N 0 9496 9496 21288 21288 30352 30352 31157 31157 101583 101583 34.5 9055 9496 20101 21288 27880 30352 25751 31157 86416 101583 69 8613 9496 18914 21288 25398 30352 20356 31157 71260 101583 103.5 8182 9496 17736 21288 22808 30352 14950 31157 56094 101583 138 7750 9496 16549 21288 20454 30352 9545 31157 40937 101583 M AXIMUM EXTERNA L THRUST LOAD T 0 14637 14637 11752 11752 32952 32952 35522 35522 130728 130728 34.5 13901 14637 10663 11752 29558 32952 27978 35522 108469 130728 130728 69 13185 14637 9575 11752 26163 32952 20434 35522 86220 103.5 12459 14637 8397 11752 22769 32952 12890 35522 63971 130728 138 11743 14637 7397 11752 19385 32952 5346 35522 41712 130728 S PECIAL C ONSIDERATIONS 1. SPECIAL SYSTEM DESIGN consideration must be given to applications that involve high speed rotation, high cycle life, eccentric external loading conditions, or when the actuator maximum allowable pressure is exceeded. These design considerations may include internal or external shock absorbers, external controlled stops, special material or hardness treatment for actuator internal parts and special hydraulic system controls. 2. CUSHIONS are available on MOOG FLO-TORK air and hydraulic rotary actuators. MOOG FLO-TORK’s adjustable cushions will help absorb deceleration forces smoothly through the last 15º of rotation. 3. POSITION HOLDING OR BRAKING is possible by using “holding” valves or pilot operated checks. The MOOG FLO-TORK rotary actuator provides positive holding when used with good quality holding or locking valves. A) Complete flushing of each segment of the hydraulic circuit before connecting to the rotary actuator. B) Providing suction line filters of 100 mesh screen or finer and pressure line filters of 25 micron nominal or finer. 7. SLOW ROTATION - The enclosed gear cases of MOOG FLO-TORK hydraulic rotary actuators are filled sufficiently with gear oil to lubricate the moving parts by immersion and splashing. In applications with slow rotation caution must be taken to insure that lubricant reaches upper gear components. 8. HOLLOW SHAFT - A high strength steel shaft with full length key engagement is recommended to mate with FLO-TORK’s high strength hollow shaft pinion. SPECIAL DESIGNS The following are examples of MOOG FLO-TORK designs to satisfy special customer applications: the flu id being exhausted from the rotary actuator (meter-out). Meter-out speed control is preferred to meter-in control, as it prevents runaway or cavitation. Consult factory for rotational speeds exceeding 90º in one (1) second. THREE POSITION ACTUATORS AIR-OIL ACTUATORS FOR AIR OPERATIONS WITH OIL SPEED CONTROL C) NON TIE-ROD DESIGN D) SPRING RETURN E) MANIFOLD PIPING F) BUILT-IN CONTROL VALVES 5. CROSS-OVER RELIEF VALVES may be required to limit shock pressures and protect components in the system. For special designs please forward a completed Application Specification Guide to MOOG FLO-TORK, Inc. 4. S PEED CON T ROL can be accomplished by controlling 6. SYSTEM CLEANLINESS-The life and reliability of rotary actuators as well as other fluid power components are largely dependent upon system cleanliness. The best service life can be obtained by: 60 M O O G A) B) NOTE: The foregoing engineering information was developed from the oretical considerations to illustrate how to select a MOOG FLO-TORK rotary actuator for a specific application. MOOG FLO-TORK does not intend, nor do we imply, that these same performance characteristics will prevail in your applications, and the information is to be used as a gu ide only. F L O -T O R K A P P L I C A T I O N APPLICATION SPECIFICATION GUIDE APPLICATION COMPANY N AME : A DDRESS : C ITY: P HONE N UMBER : FAX N UMBER : APPLICATION DESCRIPTION I NCLUDING C UST. R EF. D IST RIBUTOR L OCATION Z IP : H YDRAULIC ( ) P NEUMATIC ( ) A DESCRIPTION OF THE CYCLE REQUIREMEN TS CAPACITY(NM) O PERATING T ORQUE : NM O PERATING P RESSURE : BAR H OLDING T ORQUE : A CCELERATING T ORQUE : M AXIMUM R OTATION : NM NM D EG H OLDING P RESSURE (M AX .): D ECELERATING T ORQUE : BAR NM FLUID T YPE : O PERATING T EMPERATURE R ANGE : ºC DUTY M AXIMUM R OTATION S PEED : C YCLE T IME (OVER AND BACK ): C YCLE D ESCRIPTION IF S PECIAL : C YCLE L IFE R EQUIRED : R OTATION L IMITED BY EXTERNAL D EGREES P ER S ECOND : S ECONDS C YCLE R ATE : P ER H OUR E NVIRONMEN T: S TOPS : YES ( ) NO ( ) C USHIONS (15º S T D.) YES ( ) NO ( ) PHYSICA L M AXIMUM H EIGHT: M M AXIMUM L ENGTH : M M OUN TING (TAPPED FACE ( ST D.), LUG , FLANGE , OTHER ): S HAFT ( HOLLOW ( ST D.), SINGLE END, DOUBLE END, OTHER ): S HAFT E ND (S INGLE KEY ( ST D.), S PLINE , OTHER ): P ORTS (NPT ( ST D.), SAE ST RAIGHT THREAD, FLANGE , OTHER ): M AXIMUM W IDTH : M AXIMUM W EIGHT: M N LOADS M AXIMUM S HAFT OVERHUNG L OAD (M): D ISTANCE F ROM A CTUATOR FACE OVERHUNG L OAD S HAFT T HRUST L OAD (N): A DDITIONAL L OADING : D ESCRIBE : IS A PPLIED (N): RESPONSE INFORM ATION D ATE Q UOTATION R EQUIRED : D ATE P ROTOTYPE R EQUESTED : I NITIAL S HIPMEN T R EQUIRED : S UBMIT TED B Y: E-M AIL : N O T E S P ROPOSAL D RAWING R EQUIRED : I NITIAL Q UAN TITY R EQUIRED : A N NUAL Q UAN TITY P URCHASE : D ATE : M O O G F L O -T O R K 61 WA R R A N T Y WA RRANTY THE SELLER WARRANTS ITS PRODUCTS TO BE FREE FROM DEFECTS IN MATERIAL AND WORKMANSHIP FOR A PERIOD OF FROM THE DATE OF SHIPMENT FROM THE FACTORY. THE SELLER ONE YEAR SHALL NOT BE RESPONSIBLE FOR ANY DAMAGE RESULTING TO OR CAUSED BY ITS PRODUCTS BY REASON OF IMPROPER STORAGE OR INSTALLATION, UNAUTHORIZED SERVICE , ALTERATION OF PRODUCTS , NEGLECT OR ABUSE , OR ATTEMPT TO OPERATE , INTENTIONALLY OR OTHERWISE , PRODUCTS AT OTHER THAN DESIGN SPECIFICATION OR RATED CAPACITY. SELLER’S THIS WARRANTY DOES NOT EXTEND TO ANY COMPONENT PARTS NOT MANUFACTURED BY SELLER, HOWEVER WARRANTY HEREIN SHALL NOT LIMIT ANY WARRANTIES MADE BY MANUFACTURERS OF COMPONENT PARTS WHICH MAY EXTEND TO PURCHASER. THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES AND NO REPRESENTATIONS, GUARANTEES, OR WARRANTIES, EXPRESS OR IMPLIED, (INCLUDING, BUT NOT LIMITED TO, A WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE,) ARE MADE BY SELLER IN CONNECTION WITH THE MANUFACTURE OR SALE OF ITS PRODUCTS. NO EMPLOYEE, DISTRIBUTOR, OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY ON BEHALF OF SELLER. CLAIMS FOR DEFECTS IN MATERIAL AND WORKMANSHIP SHALL BE MADE IN WRITING TO DISCOVERY OF DEFECT. AT PURCHASER’S SELLER SELLER WITHIN TEN DAYS OF THE MAY EITHER SEND A SERVICE REPRESENTATIVE OR HAVE THE PRODUCT RETURNED TO ITS FACTORY EXPENSE FOR INSPECTION . IF SELLER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP, SELLER, FREE FROM ALL CHARGES EXCEPT TRANSPORTATION. JUDGED BY WILL BE REPLACED OR REPAIRED AT THE OPTION OF THE PRODUCT THE REMEDIES OF PURCHASER SET FORTH HEREIN ARE EXCLUSIVE AND ARE IN LIEU OF ALL OTHER REMEDIES. THE LIABILITY OF SELLER WHETHER IN CONTRACT, TORT, UNDER ANY WARRANTY, OR OTHERWISE SHALL NOT EXTEND BEYOND ITS OBLIGATION TO REPAIR OR REPLACE, AT ITS OPTION, ANY PRODUCT OR PART FOUND BY SELLER TO BE DEFECTIVE IN MATERIAL OR WORKMANSHIP. SELLER SHALL NOT BE LIABLE FOR COST OF INSTALLATION AND/OR REMOVAL OR BE RESPONSIBLE FOR DIRECT, INDIRECT, SPECIAL OR CONSEQUENTIAL DAMAGES OF ANY NATURE. MOOG FLO-TORK, INC. PRODUCTS ARE MANUFACTURED UNDER VARIOUS UNITED STATES AND FOREIGN PATENTS . MOOG FLO-TORK, INC. RESERVES THE RIGHT TO CHANGE SPECIFICATIONS , DESIGNS , OR PRICES , OR DISCONTINUE MODELS OR OPTIONS , AT ANY TIME , WITHOUT NOTICE OR INCURRING OBLIGATION . CONSULT FACTORY FOR CRITICAL APPLICATION DIMENSIONS . ADAC®, MOOG FLO-TORK®, OHIO OSCILLATOR® 62 ARE REGISTERED TRADEMARKS OF M O O G MOOG FLO-TORK,® INC. F L O -T O R K WA R R A N T Y NOTES NOTES N O T E S M O O G F L O -T O R K 63 YOUR LOCA L MO OG FLO-TORK REPRESENTATIVE A W O R L D O F P O S S I B I L I T I E S 1701 N ORTH M AIN S TREET P.O. B OX 68 O RRVILLE , O HIO 44667-0068 T EL 330 682 0010 FAX 330 683 6857 WWW. MOOGFLO -TORK . COM ACT-125-2008