TX6141/3 - Pressure Sensor/Transducer - Installation and
Transcription
TX6141/3 - Pressure Sensor/Transducer - Installation and
TX6141/TX6143 PRESSURE SENSOR/TRANSMITTER ATEX INSTALLATION & OPERATING DATA M1 GROUP I & II INTRINSICALLY SAFE contents... page 1 PRINCIPAL OPERATING FEATURES 2 2 APPLICATION 3 3 DIMENSIONS 4 • 4 TECHNICAL DETAILS 4 MINING & TUNNELLING 5 INSTALLATION 6 6 CONNECTIONS 10 7 CONTROLS AND INDICATORS 12 8 THE MENU OF FUNCTIONS 13 9 PROGRAMMING AND CALIBRATION 14 10 MAINTENANCE 24 11 APPROVALS AND CERTIFICATION 26 PETROCHEMICAL PROCESSING trolex.com ISSUE J 06/14 1/30 INSTALLATION & OPERATING DATA 1 PRINCIPAL OPERATING FEATURES The TX6140 Series Pressure Sensors employ a high accuracy pressure diaphragm which provides exceptional corrosion resistance to the most aggressive media. The Differential Pressure Series uses stainless steel diaphragms for best performance in double sided wet/wet applications. The measuring element is a Piezo resistive strain gauge giving a high electrical output with excellent linearity, and negligible zero drift. The information from the sensing bridge is processed by a specially designed software programme to provide user configurable information display and a conditioned output signal. • High accuracy pressure capsule with characterised temperature compensation incorporating EPROM intelligence to give a standardised output signal. This simplifies service and replacement of the sensing element. • Programmable information display for zero, span, signal offset, turndown, signal transfer characteristic, engineering units, signal damping, display suppression, fault mode, mode, contrast and signal clamp. ATEX M1 GROUP I & II INTRINSICALLY SAFE • Language display text options. • Keycode software security option. • Simple pushbutton scaling to match on-site parameters: signal offset, elevated zero, etc. • Output signal versions: 4...20mA / 0.4...2V / 5...15Hz. • Choice of pressure ranges from 0 to 600bar. Gauge, Absolute and Differential. • Intrinsically Safe version for use in hazardous areas. • Automatic self test function. trolex.com ISSUE J 06/14 2/30 INSTALLATION & OPERATING DATA 2 APPLICATION High accuracy analogue pressure measurement in process systems and plant monitoring applications, with data communications for interfacing with display/control instruments and distributed control systems. • GAUGE pressure measurement in pipes, vessels, containers, receivers and process equipment. • ABSOLUTE pressure measurement for atmospheric pressure monitoring, environmental monitoring and process systems. • DIFFERENTIAL pressure measurement, hydrostatic level sensing in pressurised vessels, process pressure comparison, DP flow measurement in pipes and ventilation ducts, blocked filter detection, DP measurement across pumps and hydraulic machinery, transformer cooling circuits, etc. ATEX M1 GROUP I & II INTRINSICALLY SAFE • A choice of output signals for direct interfacing with most standard industrial monitoring systems. • A range of primary instrumentation and monitoring modules is available from Trolex to which the sensors can be directly connected to provide a flexible choice of display and control functions. TRIP AMPLIFIER for use with analogue output pressure sensors. CONFIGURABLE SENSOR CONTROLLER for monitoring up to 8 pressure sensors. COMMANDER DISTRIBUTED I/O SYSTEM for large scale general plant monitoring systems and the mining and tunnelling industries. trolex.com ISSUE J 06/14 3/30 INSTALLATION & OPERATING DATA 3 DIMENSIONS 170 74 63 110 27 3.1 ALL DIMENSIONS IN MM 1/2" BSPT GAUGE 76 153 TX6141 ABSOLUTE 146 74 63 110 24 3.2 1/4" BSP STAINLESS STEEL DIAPHRAGM ATEX M1 GROUP I & II INTRINSICALLY SAFE = 50 = DIFFERENTIAL 76 153 TX6143 2 Holes M8 x 12 deep for M8 fixing screws 1/4" BSP = 28 = 4 TECHNICAL DETAILS 4.1 Specification Overall Accuracy: ±0.25%. Long Term Drift: ±0.5% per annum. Linearity: ±0.25%. Temperature Stability: ±0.06% / °C. Ambient Temp. Limits: Housing: –10...50°C. Sensor: –20...150°C. Humidity: 0...95% non-condensing. Vibration Limits: 0.25min pk 2g pk 40g (10Hz...100Hz) (100Hz...600Hz) (Impact) Protection Classification: Dust and waterproof to IP66. Housing Material: Stainless steel filled Polyamide 6. Wetted Parts Material: TX6141 TX6143 • Stainless steel/Ceramic diaphragm • Stainless steel/Stainless steel diaphragm. Nett Weight: 0.7kg. Cable Entries: M20 x 1.5. Sensing Element: Positive strain gauge with integral data intelligence and standardised conditioned output signal. Gauge, Absolute, Differential. Electrical Connections: 4mm Barrier/clamp terminals. Information Display: Dot Matrix alpha numeric LCD 17 characters. Operation: Microprocessor controlled with non-volatile data retention. Menu System: Keycode. Programming of Span, Zero, On-site scaling, Signal offset, Failure mode, Turndown, Hydrostatic level factor, Square law transfer function, Engineering units, Signal damping, Display contrast, Display suppression, Signal fix. Master Reset. Text Language: trolex.com ISSUE J 06/14 English German French Spanish Czech 4/30 INSTALLATION & OPERATING DATA 4 TECHNICAL DETAILS 4.2 continued Electrical Details GENERAL PURPOSE AND Ex GROUP II APPLICATIONS (24V dc) TX6141 • TX6143 OUTPUT 20mA 4...20mA (2 wire) Load 600 ohms at 24V dc Supply 10...30V dc Signal 0V 4 Max. Current 1 2 3 4 5 6 7 8 20mA +V Ex GROUP I APPLICATIONS (12V dc) TX6141 • TX6143 OUTPUT Load 10k ohms at 12V dc Supply 6.5...16.5V dc 1 2 3 4 5 6 78 Sig 0V +V 2V 0.4...2V dc (4 wire) 0.4 Max. Current TX6141 • TX6143 OUTPUT 20mA ATEX GROUP I & II INTRINSICALLY SAFE 0V 4...20mA (2 wire) Load 300 ohms at 12V dc Supply 6.5...16.5V dc 20mA TX6141 • TX6143 OUTPUT 15Hz Signal 0V 4 Max. Current 1 2 3 456 78 +V 5...15Hz (4 wire) Load Opto isolated. 2mA max. Supply 6.5...16.5V dc 1 2 3 4 5 6 78 Sig 0V +V M1 Supply 15mA 5 Max. Current 4.3 Supply 25mA 0V Pressure Measurement Range TX6141 GAUGE CERAMIC DIAPHRAGM FOR GAS & LIQUID APPLICATIONS (21) Range 0...2bar 0...5bar Max. 3bar 7.5bar 15bar 30bar 75bar 150bar 300bar 600bar Burst 6bar 15bar 30bar 60bar 150bar 300bar 600bar 1200bar TX6141 ABSOLUTE 0...10bar 0...20bar 0...50bar 0...100bar 0...200bar 0...400bar CERAMIC DIAPHRAGM (22) FOR GAS & LIQUID APPLICATIONS Range 0...2bar 0...5bar Max. 3bar 7.5bar 15bar 30bar 75bar 150bar 300bar 600bar Burst 6bar 15bar 30bar 60bar 150bar 300bar 600bar 1200bar TX6143 DIFFERENTIAL 0...10bar 0...20bar 0...50bar 0...100bar 0...200bar 0...400bar STAINLESS STEEL DIAPHRAGM (24) FOR GAS & LIQUID APPLICATIONS Range 0...0.1bar 0...0.2bar 0...0.5bar 0...1bar 0...2bar 0...5bar 0...10bar 0...20bar Max. +2.5,–1bar +2.5,–1bar +2.5,–1bar +3,–1bar +4,–3bar +10,–5bar +20,–7bar +40,–10bar Burst 200bar 200bar 200bar 200bar 200bar 200bar 200bar 200bar trolex.com ISSUE J 06/14 5/30 INSTALLATION & OPERATING DATA 5 INSTALLATION 5.1 Conformity Check (Refer to Test Certificate provided with the sensor). 20mA 4 A 0.4 12V dc V 2V 15Hz 5 Hz 24V dc • Does the output signal of the sensor concur with the input requirement of the monitoring equipment being used? • Is the correct supply voltage available for the sensor? • Is the pressure operating range of the system within the stated measuring range of the sensor? • Does the pressure measuring format of the sensor concur with the requirements of the process? GAUGE ABSOLUTE DIFFERENTIAL ATEX M1 GROUP I & II INTRINSICALLY SAFE • Is the maximum static pressure of the system within the stated pressure rating of the sensor? • Is the temperature variation range of the process medium within the stated temperature range of the sensor? • Is the hazardous area classification correct? GROUP I GROUP II STANDARD OPTIONS AVAILABLE TX6141 PRESSURE SENSOR/ TRANSMITTER • GAUGE • ABSOLUTE TX6143 PRESSURE SENSOR/ TRANSMITTER • DIFFERENTIAL CERTIFICATION OUTPUT SIGNAL • Intrinsically Safe Group I (01) • Intrinsically Safe Group II (02) • General Purpose (03) • 0.4...2V (Group I only) (11) • 4...20mA (12) • 5...15Hz (Group I only) (13) PRESSURE FORMAT (TX6141 only) • GAUGE (21) • ABSOLUTE (22) trolex.com ISSUE J 06/14 6/30 INSTALLATION & OPERATING DATA 5 INSTALLATION continued 5.2 Process Fittings • Ensure that the pressure rating of the process fittings used is compatible with the maximum pressure anticipated in the system. • Isolating valves should be fitted where pressure surges may be anticipated during commissioning or shutdown. The sensor will tolerate reasonable levels of contamination and foreign particles present in the process medium but where conditions are particularly aggressive, the sensor should be protected with a U-bend or an isolating seal. 5.3 DP Sensors • Differential pressure sensors must be protected against excessive static pressure ATEX particularly during commissioning or shutting down a system. GROUP I HAZARDOUS AREAS It is recommended that a direct mounted valve manifold is included in the process connection for pressure isolation purposes. Trolex TX9200.11 pipe mounting bracket for convenient mounting of DP sensors. 5.4 High Pressure • Where the sensor is used on high pressure systems, care should be taken to isolate or relieve the system pressure before installation or removal. Ensure that all couplings are fully tightened before applying pressure to the system. 5.5 Pressure Surges • High pressure surges in the system can cause permanent damage or de-calibration to the pressure capsule. Protect the sensor pressure inlet whenever maintenance work is being carried out on the system. 5.6 Caution • Do not insert sharp or metallic objects into the pressure orifice, this may cause damage to the sensing element. Excessive test pressure applied to the diaphragm of low pressure sensors may also de-calibrate the output signal. trolex.com ISSUE J 06/14 7/30 INSTALLATION & OPERATING DATA 5 INSTALLATION continued 5.7 Mounting Attitude of the Sensor Housing • In most cases the sensor is not significantly affected by its mounting attitude. A small amount of zero shift may be observed in very low pressure sensors, as a result of gravitational influence on the diaphragm in some positions. This can be corrected by calibration of the sensor. 5.8 Refer to Section 9.8.5 Set Input Zero Orientation of the Housing (Differential Pressure only) The housing of the sensor can be adjusted to a choice of four angular positions after installation for the preferred mounting orientation or for the most convenient cable routing access. • Remove the four socket cap head screws1)( to release the pressure capsule2). ( ATEX • Disconnect the ribbon cable 3) ( from the capsule PCB ( 4). M1 GROUP I & II INTRINSICALLY SAFE (3) • Open the top cover5)( of the housing. (4) • Remove the electronic module6). ( (2) (1) • Remove the four internal screws in the base of the housing7) ( to release the adaptor8).( • Rotate the adaptor to the desired position and refit the four internal screws. • Refit the electronic module, being careful not to trap the ribbon cable. (5) (6) (7) • Reconnect the ribbon cable to the capsule PCB. • Refit the four socket cap head screws to secure the pressure capsule (2). • Close and secure the top cover of the housing. (8) (2) • Is the top cover seal in place? trolex.com ISSUE J 06/14 8/30 INSTALLATION & OPERATING DATA 5 INSTALLATION continued 5.9 System Integrity If a pressure monitoring system should fail for any reason, it is important that the system is capable of immediately alerting operational staff to this fact. The sensor will indicate a system failure or mechanical defect and this information can be utilised to initiate a warning alarm. It is good practice to provide emergency facilities to protect against the loss of the mains power supply. Standby batteries can be incorporated with automatic changeover facilities, so guaranteeing continued operation of the pressure sensing system even in the event of a plant breakdown as a result of a power supply failure. Certainly, in critical plants, duplication or triplication of sensors is recommended. The Trolex TX9042 or TX9044 Programmable Sensor Controller can be programmed to operate with sensors in the multiple voting mode. ATEX M1 5.10 Sensor Management GROUP I & II INTRINSICALLY SAFE A very important part of an efficient pressure monitoring system is the training of plant personnel in operation and maintenance of the sensors and the complete monitoring system. Training facilities can be provided by qualified Trolex application engineers. Once a sensor installation is complete, the sensor locations and types should be formally recorded and a planned test and maintenance procedure instituted. 5.11 Hazardous Areas Do not disassemble the sensor whilst in the hazardous area or use a sensor that has a damaged housing in the hazardous area. trolex.com ISSUE J 06/14 9/30 INSTALLATION & OPERATING DATA 6 CONNECTIONS TX6141 PRESSURE SENSOR/ TRANSMITTER • GAUGE • ABSOLUTE TX6143 PRESSURE SENSOR/ TRANSMITTER • DIFFERENTIAL 1 2 3 456 78 Signal 0V +V 6.1 TX9031 TX6140 4...20mA Output Signal The output signal from terminals 1 4 is a conventional 4...20mA and current regulated signal loop. 2 WIRE 20mA two wire 4 A The same loop also powers the sensor 1 2 3 4 5 6 78 and no separate power supply is required. +V 4...20mA signal TX9031 The sensor can also be operated in the TX6140 ATEX M1 GROUP I & II INTRINSICALLY SAFE 3 or 4 wire mode using a separate 4 WIRE power supply. 1 2 3 4 5 6 78 The 4...20mA signal loop still functions in +V Supply the normal current regulation mode, 0V Supply so ensuring the accuracy of the system. 0V 4...20mA signal 6.2 TX9132 TX6140 0.4...2V Output Signal A low impedance two-wire voltage output signal requiring a separate power supply to the sensor. 3 WIRE 0.4 V 2V This can be derived from a Trip Amplifier or Programmable Sensor 1 2 3 4 5 6 78 Controller, when one of those is used +V Supply as the monitoring instrument. 0V 0.4...2V signal TX9132 This connection configuration works well up to about 100 metres distance between the sensor and the monitoring equipment. TX6140 Both the signal and the power supply to the sensor are being 4 WIRE carried in the common 0V conductor so at some point – influenced by the length of the cable and the resistance of the 1 2 3 4 5 6 78 +V Supply 0V Supply 0V 0.4...2V signal cable cores – the current flowing in the 0V conductor will impose an unacceptable voltage error onto the signal. This effect can be reduced on long distance connections by increasing the size of the cable cores, or even better, running a separate 0V conductor to power the sensor. trolex.com ISSUE J 06/14 10/30 INSTALLATION & OPERATING DATA 6 CONNECTIONS continued 6.3 TX6611 Power Supply TX6140 A square wave, frequency Hz proportional to the measured 1 2 3 4 5 6 7 8 Output: 5...15Hz. (zero = (span = 15Hz). Maximum Voltage: 15.4V. +V Supply 0V Supply 6.4 HAZ SAFE TX9031 TX6140 ATEX GROUP I & II INTRINSICALLY SAFE 5 variable output that is value. The output device 4 WIRE M1 15Hz 0.4...2V Output Signal Maximum Current: 2mA. Minimum Pulse Rise Time: 5V/ms. Group II Hazardous Areas IMPORTANT Ensure that the sensor is the INTRINSICALLY SAFE version; TX6141.02/TX6143.02 2 WIRE All output signal options of the sensor are certified Intrinsically 1 2 3 4 5 6 78 Safe for use in Group II hazardous areas, zones 0, 1 and 2, when used in conjunction with zener safety barriers or isolation safety barriers. Only the sensor may be mounted in the hazardous Suggested Zener safety barrier: MTL7087 + Suggested Isolating safety barrier: MTL5042 If you require any help in the use of safety barriers please contact the Trolex Technical Department. 6.5 Group I Hazardous Areas (Mining) SAFE HAZ TX6140 TX9132 IMPORTANT Ensure that the sensor is the INTRINSICALLY SAFE Group I version; TX6141.01/TX6143.01 3/4 WIRE 1 2 3 4 5 6 78 All output signal options of the sensor are certified Intrinsically Safe for the use in Group I hazardous areas (Mining) when used with approved equipment eg. TX9130 Series Trip Amplifier or a TX9042 Programmable Sensor Controller. The complete system, both sensor and monitoring device can be mounted in the hazardous area. trolex.com ISSUE J 06/14 11/30 INSTALLATION & OPERATING DATA 7 CONTROLS AND INDICATORS The programming and setting routines for the sensor have been designed for utmost simplicity and the programming system is completely menu driven. There is no special software programme and a data input terminal and/or PC is not required. There are just four keys for controlling the complete operation and the digital display provides instructions throughout the programming process. All entries are verified in the display. Signal Display (section 9.2) 2 . 5 3 Function Display (section 9.3) Bargraph (section 9.2) ATEX b a r Units (section 9.7.4) M1 GROUP I & II INTRINSICALLY SAFE EXIT SCROLL UP SCROLL DOWN CONFIRM • Hold the SCROLL Keys down for two seconds for rapid self keying. • All data settings are retained under power failure. Data Review v s / w 1. 1 V e r s i o n Key Software version. S e n s r O t o 1 O b a r Key Range of the pressure sensing module fitted (Section 4.3) trolex.com ISSUE J 06/14 12/30 INSTALLATION & OPERATING DATA 8 THE MENU OF FUNCTIONS FUNCTION ENTER 9.6 Section reference in data SIGNAL DISPLAY 9.1 KEYCODE ???? Initial default setting KEYCODE 9.6 ENTER MENU 9.3 KEYCODE KEY CODE 9.6 –1234 SCALING 9.7 TURNDOWN TURNDOWN 9.7.1 0 UNITS 9.7.2 ATEX bar SCALE FACTOR M1 9.7.3 GROUP I & II INTRINSICALLY SAFE L FAULT MODE 9.7.4 CALIBRATION 9.8 ZERO UP LANGUAGE 9.8.1 GB DEC PLACE 9.8.2 MASTER RESET 9.9 00.00 DAMPING 9.8.3 1 FIX OUTPUT 9.8.4 0 CONTRAST 9.8.5 25 trolex.com ISSUE J 06/14 13/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION 9.1 Switching On When switched on, the processor will initialise all the default values unless new values have previously been programmed. 2 . 5 3 b a r 9.2 Signal Display After two seconds, the display will switch to the SIGNAL DISPLAY mode, showing the measured signal value with the selected engineering units (bar). • The bargraph will also show an indication of the input b a r signal level. b a r • Signal over range. 9.3 ATEX M1 GROUP I & II INTRINSICALLY SAFE Entering the MENU All the operating functions of the sensor can be programmed by entering into the MAIN MENU. MEN U K e y C o d e S c a l i n g C a l i b r a t i o n M a s t e r R e s e t Key or to SCROLL up and down the MENU. Key to CONFIRM. Previously programmed values will be shown in the main sectors of the display. Function changes can be programmed as described in the following sections. 2 . 53 E N T R Y • Entry SAVED will appear briefly whenever a new value is entered during programming. S AV E D • NOT SAVED will appear briefly if a value is not entered during programming. N OT S AV E D 9.4 Exit Key to EXIT from any position in the MENU sequence. Each operation of the key will revert the display one step back in the MENU table until the SIGNAL DISPLAY is reached. trolex.com ISSUE J 06/14 14/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.5 Self Test The processor will constantly carry-out a self-test routine of the main circuit elements; EPROM, memory, comms and display F A I L read/write function. Any malfunction registered will be denoted by a FAIL message in ! ! ! ! ! ! ! ! ! ! ! ! the display. The output signal will also be forced to the UPSCALE or DOWNSCALE condition, whichever one is selected as the FAULT MODE. 9.6 Refer to Section 9.7.4 Keycode A four digit security keycode can be entered to prevent unauthorised access to ALL setup items in the menu. 9.6.1 Enter Keycode This entry screen will only show if an active keycode has been set. If the entered keycode is accepted, the display moves on to the ATEX O OOO M1 GROUP I & II INTRINSICALLY SAFE E n t e r MENU section. If the entered keycode is invalid, the display returns to the normal measurement mode. K C o d e NOGO GO Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. GO or NO GO will appear briefly to confirm keycode status. This request will not appear if the KEYCODE is not active. 9.6.2 Refer to Section 9.6.2 Set Keycode Access to ALL menu items can be prevented. + 12 3 4 E n t e r K C o d e The keycode is a selectable option and the code can be changed at any time. The keycode can also be set to be ACTIVE or NOT ACTIVE. – NOT ACTIVE (Unrestricted Access) Key to TRAVERSE the cursor. + ACTIVE (NO Access) Key to INCREMENT the digit with the cursor under. Key to CONFIRM. trolex.com ISSUE J 06/14 15/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.7 Scaling The scaling of the output signal and the corresponding value Display of pressure presented on the display of the sensor is accurately calibrated, in bar, during manufacture. 20mA Applied Pressure 4mA There are three standard output signal formats available, each Output Signal representing the maximum operating pressure range (bar) of the sensor. 5Hz (Lower) 0.4mA (Lower) 4mA (Lower) 15Hz (Upper) 2V (Upper) 20mA (Upper) Operating Pressure Range: bar Operating Pressure Range: bar Operating Pressure Range: bar 4...20mA output 0.4...2V output 5...15Hz output The various parameters of the signal scale and display values can be modified to suit the individual characteristics and imperatives of a particular installation or process. • Turndown or pressure operating range. ATEX M1 • Change the units of display from bar to another. GROUP I & II INTRINSICALLY SAFE • Apply linear or non-linear scale multipliers. • Upscale or downscale fault-mode selections. Key S CAL E Key or to SELECT the function. to CONFIRM. T u r n d o w n U n i t s S c a l e F a c t o r F a u l t M o d e Making any of the modifications to the SCALING parameters naturally assumes that the fundamental pressure calibration of the sensor is accurate. Although this will be so on a new sensor, it is good safety practice to re-affirm the pressure calibration at periodic intervals. If calibration is necessary – do it BEFORE making any modifications Refer to Section 9.8 to the scaling parameters. trolex.com ISSUE J 06/14 16/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.7.1 Turndown 20mA The sensor may be installed in an application that requires a lower 20mA (Upper) calibrated Output operating pressure range than the standard range (e.g. 5bar utilisation on a 10 bar full scale sensor). The complete response range of the output signal can be utilised 0 (Lower) 5bar by 'Turning Down' the sensor response to the required maximum 10bar pressure range of the system being monitored. 1 O . OO S e t T u r n d o w n Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. Adjustable Range: 25%...100% of full scale The overall response accuracy of the sensor is defined at the MAXIMUM calibrated pressure range. O5 . OO S e t Refer to Section 4.1 Be aware that any TURNDOWN applied will slightly reduce the overall response accuracy in proportion to T u r n d o w n the amount of turndown introduced. ATEX M1 GROUP I & II INTRINSICALLY SAFE l/min f t / s m/s galUS galUK l f t 3 m3 f t m At m MPa kPa ps i bar mbar in Hg mm Hg ftH2O inH2 O mmH2O S e l e c t Flow Units 9.7.2 Units (Differential Pressure) PRESSURE UNITS The sensor is calibrated in bar (gauge pressure) during manufacture. There is a choice of alternative units of pressure measurement: Volumetric Units All display values within the SCALING and CALIBRATION functions will automatically be presented in the PRESSURE units selected. If the sensor is being used to measure hydrostatic pressure (level) using the metre (m) or feet (ft) units, remember to include a correction factor for the specific gravity of the liquid, if necessary. Refer to Section 9.7.3 Units of measurement must be restricted to the Pressure Units choice listed in the PRESSURE UNITS menu. Special consideration is needed for units within the VOLUMETRIC and FLOW menus. Key or to SELECT the UNITS. Key to CONFIRM. U n i t s ISSUE J 06/14 17/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued VOLUMETRIC UNITS When the sensor is being used to measure the hydrostatic csa Level pressure level of a liquid, the processor can be setup to calculate the contained VOLUME. It will also be necessary to enter an appropriate multiplication Sensor factor relating to the response characteristics of the orifice plate or venturi system used. Refer to Section 9.7.3 FLOW UNITS (Differential Pressure) ATEX One of the three FLOW measurement units may be selected M1 where a TX6143 series Differential Pressure Sensor is installed GROUP I & II INTRINSICALLY SAFE across an orifice plate or venturi to monitor flow velocity. Any one of these selections will automatically produce a square-root transfer function in the sensor processor for use with DP measuring points, so enabling the sensor to provide a linearised output signal. It will be necessary to enter an appropriate multiplication factor relating to the response characteristics of the orifice plate or venturi system being used. Refer to Section 9.7.3 trolex.com ISSUE J 06/14 18/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.7.3 Scale Factor Multiplication factors can be entered for SPECIFIC GRAVITY correction or for use with the VOLUMETRIC and FLOW functions. Refer to Section 9.7.2 Specific Gravity Correction Where the sensor is applied to hydrostatic level measurement, the choice of units available is m or ft, Refer to Section calibrated with respect to water. 9.7.2 If the specific gravity of the liquid being monitored is different to that of water a correction factor may be entered: Factor = SG of liquid (ie: 0.9). OO . 9 O S e t S c l Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. F c t r ATEX M1 GROUP I & II INTRINSICALLY SAFE VOLUMETRIC UNITS csa Level If one of the five VOLUMETRIC measurement Refer to Section 9.7.2 a multiplication factor relating to the cross-sectional area of the vessel. Factor = Cross-sectional area x SG. Sensor 1.OO S e t units is selected, it will be necessary to enter S c l Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. F c t r • The cross-sectional area Factor MUST be entered in the corresponding dimensional units. Unit Cross-sectional Area m 3 /s square metres (m2 ) square feet (ft2) square metres (m 2) square feet (ft2) ft3 l gal trolex.com ISSUE J 06/14 19/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued FLOW UNITS (Differential Pressure) One of the three FLOW measurement units may be selected where a TX6143 series Differential Pressure Sensor is installed across an orifice plate or venturi to monitor flow velocity. Any one of these selections will automatically produce a square-root law transfer function in the sensor processor for use with DPmeasuring points, so enabling the sensor to provide a linearised output signal. It will be necessary to enter an appropriate multiplication factor 0.5 relating to the response characteristics of the orifice plate or Pressure Across Venturi (bar) 0.4 venturi system used. 0.3 This relationship can be mathematically calculatedif sufficient data is 0.2 available relating to the structure of the process flow system and 0.1 the dynamic characteristics of the flow medium. 0 20 40 60 Flow Rate (L/min) 80 100 Alternatively the scaling factor can be easily established by taking a sample measurement of the actual flow velocity, together Response characteristic of a venturi system in a Ø25 pipe. with a measurement of the associated differential pressure and applying the formula: Factor = Flow DP ATEX • Flow measured in the units of flow selected in the menu. • DP measured in bar. M1 GROUP I & II INTRINSICALLY SAFE 2 . 5 O S e t S c l Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. F c t r 9.7.4 Fault Mode The output signal of the sensor can be selected to go UPSCALE UPSCALE 20mA or DOWNSCALE when a sensor malfunction or connection failure occurs. If a sensor is monitoring low pressure failure on a pressurised DOWNSCALE 4mA system the DOWNSCALE failure mode will force the output signal down into the system alarm region. Similarly, the UPSCALE failure mode will initiate an alarm in a system that is employed to monitor excess pressure level. D O WN U P F a u l t Key or to SELECT the MODE. Key to CONFIRM. M o d e trolex.com ISSUE J 06/14 20/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.8 Display Calibration The scaling of the output signal and the corresponding value of pressure presented on the display of the sensor is accurately calibrated, in bar, during manufacture. 20mA Damping Applied Pressure 4mA Fix Output Signal There are three standard output signal formats available, each representing the maximum operating pressure range (bar) of the sensor. 5Hz (Lower) 0.4mA (Lower) 4mA (Lower) 15Hz (Upper) 2V (Upper) 20mA (Upper) Operating Pressure Range: bar Operating Pressure Range: bar Operating Pressure Range: bar 4...20mA output 0.4...2V output 5...15Hz output The fundamental calibration of the sensor with respect to an applied pressure should be checked at periodic intervals using a calibrated pressure source. ATEX Setup functions are available when fundamental pressure M1 re-calibration has become necessary. GROUP I & II INTRINSICALLY SAFE Pressure Calibration • The language used in the display. • Damping adjustment of the sensor response. • Fix the output signal during calibration or servicing. • Adjust the contrast of the display. CAL I B Key or to SELECT the function. Key to CONFIRM. L a n g u a g e S e t Z e r o S e t S p a n D e c . P l a c e D a m p i n g O u t p u t Z e r o O u t p u t S p a n F i x O u t p u t C o n t r a s t 9.8.1 Language CZ D E F GB S e t The display text can be shown in five different languages. English (GB) French (F) Spanish (E) German (D) Czech (CZ) Key or Key to CONFIRM. to SELECT. L a n g u a g e trolex.com ISSUE J 06/14 21/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.8.2 Decimal Place When the sensor is measuring a rapidly fluctuating signal, the fluttering minor digits in the display can be distracting. OO . OO S e t D . P Range: 0.000 to 00000 The position of the decimal point can be moved to any position in the figure to minimise this effect. Key or to TRAVERSE the decimal point. Key to CONFIRM. 9.8.3 Damping The immediacy of response of the sensor can be DAMPED to filter unwanted spurious changes in the process pressure. OO 1 . O S e t D a m p i n g Range: 0 to 999.9s Key to TRAVERSE the cursor. Key to INCREMENT the digit with the cursor under. Key to CONFIRM. • The value entered approximates to the time taken in ATEX seconds for the signal to reach 63% of the final value M1 (ie. one time constant). GROUP I & II INTRINSICALLY SAFE 9.8.4 Fix Output 20mA It may be necessary, to temporarily shut down the process to carry out maintenance or servicing which will probably mean Fix % removing the system pressure. To prevent an alarm condition being transmitted by the sensor, 4 the output signal can be temporarily FIXED at any desired PERCENTAGE value of the output signal range. The FIXED LEVEL selected is a calibrated value so this feature can also be used to test the integrity of the signal loop and any remote monitoring equipment, by simulating an output signal of defined value. Remote display systems can be calibrated and any alarm set point levels can be checked for function and accuracy. Key to TRAVERSE the cursor. Key to INCREMENT the value of the digit with the cursor under. Key to CONFIRM. OO . O O S e t O / P S i g The signal will be RELEASED when the MENU position is vacated. trolex.com Range: 0 to 99.99% ISSUE J 06/14 22/30 INSTALLATION & OPERATING DATA 9 PROGRAMMING AND CALIBRATION continued 9.8.5 Contrast The contrast of the LCD can be varied to compensate for the effect of ambient temperature and light conditions. 5 O C o n t r a s t Key or to SET the contrast. Key to CONFIRM. Range: 100 = Minimum Contrast 0 = Maximum Contrast 9.9 Master Reset All data will be re-initialised. RE SE T ATEX Key Refer to Section 8 to RESET. The display will return to the SIGNAL DISPLAY mode. W a i t . . . M1 GROUP I & II INTRINSICALLY SAFE trolex.com ISSUE J 06/14 23/30 INSTALLATION & OPERATING DATA 10 MAINTENANCE There are no degradable components, but it is good safety practice to carry out regular preventative maintenance to confirm correct operation. 1 0. 1 Output Signal Check at regular intervals, that the value of the output signal agrees with the value of the display reading. Re-calibrate if necessary. Refer to Section 9.8 1 0. 2 Pressure Capsule Under normal circumstances, the calibration of the actual pressure capsule will not change by any significant degree. Check the accuracy at least once per year by comparing the display reading with an accurate standard. Alternatively the sensor can be returned to our Product Support Department for checking and calibration. ATEX 10.3 Seals and Couplings M1 Periodically check the tightness of the process couplings and the GROUP I & II INTRINSICALLY SAFE condition of pressure seals. 1 0. 4 Main Circuit Module The main circuit module inside the sensor housing can be removed from the housing for maintenance purposes . Disconnect the ribbon cable from the capsule PCB. 1 0. 5 Annual Safety Check The main transmitter itself will not normally require maintenance or calibration but it is advisable to return it to the Trolex Product Support Department for an annual safety check. 10.6 Damaged Sensors A Sensor that has been dropped or damaged in any way should be taken out of service immediately for inspection, repair and re-calibration. 10.7 Record Keeping Institute a regular calibration and maintenance procedure and keep a record. Incorrect use of the Sensor or inadequate maintenance may not necessarily be self evident in the Sensor and consequently it must trolex.com ISSUE J 06/14 24/30 INSTALLATION & OPERATING DATA 10 MAINTENANCE 10.8 continued Maintenance and Calibration Log ORDER REFTX DATE SUPPLIED SERIAL No. USER PRESSURE RANGE LOCATION DATE SCHEDULED FAILURE RE-CALIBRATE CHANGE GAS RETURN TO SENSING MANUFACTURER MODULE COMMENTS ATEX M1 GROUP I & II INTRINSICALLY SAFE trolex.com ISSUE J 06/14 25/30 INSTALLATION & OPERATING DATA 11 APPROVALS AND CERTIFICATION 1 1. 1 Intrinsically Safe The instrument is certified Intrinsically Safe Group I and Group II apparatus for use in potentially explosive atmospheres to EURONORM standards when used with an approved power supply or safety barrier. The sensor is designed to comply with the ATEX directive (94/9/EEC). EEx ia IIC T4: EEx ia I: 11.2 98E2094 98Y2111X Electro Magnetic Compatibility. The instrument is designed to comply with the EC directive on EMC (89/336/EEC). 1 1. 3 Special Conditions for Safe Use The user should ensure that the equipment is not installed in a location where it may be subjected to external conditions (such as high-pressure steam) that may cause a build-up of static charge on non-conducting surfaces, as some parts of the enclosure are non-conducting and may generate an ignition capable level of static charge under exreme conditions. Additionally, the equipment should only be cleaned with a damp cloth. ATEX M1 GROUP I & II INTRINSICALLY SAFE The safety description of the TX614x Pressure Sensor/Transmitter has changed as a result of variation 2. Consequently, the products that incorporate these modifications may not be suitable as a direct replacement for those that are manufactured to the previous design, therefore, the user/installer shall ensure that the TX614x Pressure Sensor/Transmitter is compatible with the equipment to which it is intended to be connected. trolex.com ISSUE J 06/14 26/30 INSTALLATION & OPERATING DATA 11 APPROVALS AND CERTIFICATION 11.4 Compliance with ATEX Directives GB D Instructions specific to hazardous area installations (reference European ATEX Directive 94/9/EC, Annex II, Bedingungen für die Installationen in explosionsgefährdeten Räumen (Europäische ATEXRichtlinie 94/9/EC, Zusatz II, 1.0.6.) The following applies to equipment covered by certificate number Sira 00ATEX2001X: Die folgende Bedingungen gelten für Geräte, die die Zertifikationsnummer. Sira 00ATEX2001X tragen: 1. To comply with the requirements for intrinsic safety, the equipment must be supplied only from associated apparatus with an appropriate safety description matching the input parameters detailed in the certificate. 1. Zwecks Erfüllung der Andforderungen bezüglich derEigensicherheit, darf das Geräte nur an Versorgungen angeschlossen werden, deren sicherheitstechnische Auslegung mit den im Zertifikat aufgeführten Eingangsgrössen übereinstimm 2. The equipment has not been assessed as a safetyrelated device (Directive 94/9/EC, Annex II, 1.5.1 to 1.5.8). 3. In Group I applications, the equipment is certified as Category M1. 4. In Group II applications, the equipment is certified as Category 1G and may be used with flammable gases and vapours with apparatus groups IIA, IIB & IIC and with temperature classes T1, T2, T3 and T4. The equipment has not been assessed for suitability with flammable dusts. ATEX M1 GROUP I & II INTRINSICALLY SAFE 5. The equipment is only certified for use in ambient temperatures in the range –20°C to +60°C and should not be used outside this range. 6. The certicate number has an 'X' suffix which indicates that special conditions of installation and use applies. Those installing or inspecting this equipment must have access to the contents of this certificate. 7. Installation and repair shall be carried out in accordance with the applicable code of practice by suitably-trained personnel. 8. The equipment relies on the following materials used in its construction: Enclosure: polycarbonate Sensing Head: stainless steel Window: polycarbonate The equipment should not be exposed to substances, which could degrade these materials. t. 2.Das Gerät ist nicht als sicherheitstechnisches Gerät eingestuft (Richtlinie 94/9/EC, Zusatz II 1.5.1 bis 1.5.8). 3. Die Zertifikationskategorie des Gerätes für Einsätze in Gruppe 1 ist M1. 4. Die Zertifikationskategorie des Gerätes für Einsätze in Gruppe II ist 1G, d.h. es darf mit entflammbaren Gasen und Dämpfen mit Geräten der Gruppen IIA, IIB und IIC und Temperaturklassen T1, T2 und T4 eingesetzt werden. Das Gerät wurde nicht in Hinblick auf seine Einsatzfähigkeit mit entflammbaren Stauben geprüft. 5. Das Gerät ist nur für den Einsatz bei Umgebungsteperaturen von –20°C bis 60°C zertifiziert und darf außerhalb dieses Bereiches nicht eingesetzt werden. 6. Die mit dem Suffix "X" behaftete Zertifikationsnummer weist darauf hin, daß die Installation und der Einsatz des Gerates an eine spezielle Bedingung gebunden sind. Personen, die die Installation bzw. Prüfung des Gerätes vornehmen, müssen Zugriff auf das Zertifikat und dessen Inhalt haben. 7. Installation und Reparaturen müssen nach den jeweils geltenden Betriebsvorschriften von qualifizierten Personen vorgenommen werden. 8. Für die Herstellung des Gerätes wurden folgende Werkstoffe eingesetzt: Gehäuse: Polycarbonat (PC) Meßkopf: Edelstahl Sichtglas: Polycarbonat (PC) Das Gerät darf nicht mit Substanzenin Kontakt kommen, die zu einer Zersetzung dieses Werkstoffes führen könnten. trolex.com ISSUE J 06/14 27/30 INSTALLATION & OPERATING DATA 11 APPROVALS AND CERTIFICATION continued NL N Informatie bedoeld voor installaties in explosie gevaarlijke ruimtes. (Refererend aan de Europese ATEX richtlijn 94/9/EC, bijlage II, 1.0.6.) Spesifikk informasjon om risiko på installasjoner i eksplosjonsfarlige soner (ref. Europeisk ATEX Direktiv 94/9/EC, Anneks II, 1.0.6.) De onderstaande instructies zijn van toepassing op apparatuur, volgens certificaat nummer Sira 00ATEX2001X: Følgende brukes til utstyr dekket av sertifikatnummer Sira 00ATEX2001X: 1. Om te voldoen aan de eisen van intrinsieke veiligheid, mag het apparaat alleen worden gevoed door instrumenten die voldoen aan de veiligheidsvoorschriften volgens de ingangsparameters gespecificeerd in het certificaat. 2. Het apparaat is niet bedoeld als een veiligheid gerelateerd instrument (Richtlijn 94/9/EC, bijlage II, 1.5.1 tot 1.5.8). 3. In groep I toepassingen, is de apparatuur gecertificeerd als categorie M1. ATEX M1 GROUP I & II INTRINSICALLY SAFE 1. For å imøtekomme krav for egensikkerhett, må utstyret vaere forsynt kun fra tilknyttede apparater med passende inngangsparametrene beskrevet i sertifikatet. 2. Utstyret har ikke blitt vurdert som en sikkerhetsrelatert innretning. (Direktiv 94/9/EC, Anneks II, 1.5.1 til 1.5.8). 3. I Gruppe I versjonen, er utstyret sertifisert som Kategori M1. 4. I Gruppe II versjonen er utstyret sertifisert som Kategori 1G, og kan brukes i faresoner med brennende gasser og damp med apparatet fra grupper IIA, IIB og IIC med temperatur klasser T1, T2, T3 og T4. Utstyret er ikke vurdert som tilpasset omgivelse med antennelig støv. 4. In groep II toepassingen, is de apparatuur gecertificeerd als categorie 1G en mag worden gebruikt bij brandbare gassen en dampen bij de apparatuur groepen IIA, IIB & IIC en temperatuur klasssen T1, T2, T3 en T4. De apparatuur is niet beoordeeld op geschiktheid bij ontbrandbare stoffen. 5. Utstyret er kun sertifisert for bruk i omgivelsestemperaturer i område –20°C til +60°C og må ikke brukes utenfor dette området. 5. De apparatuur is alleen gecertificeerd voor het gebruik bij omgevingstemperaturen tussen –20°C tot +60°C en mag dit bereik niet te buiten gaan. 6. Nummeret i sertifikatet har en "X" suffiks som indikerer spesielle regler ved installasjon og bruk av utstyret. De som installerer eller inspiserer utstyret må ha adgang til innholdet i sertifikatet. 6. Aan het gecertificeerde nummer is een “X” toegevoegd die verwijst naar de speciale installatie- en gebruiksvoorschriften die van toepassing zijn. Zij die het apparaat installeren of inspecteren, moeten de beschikking hebben over dit certificaat. 7. Installering og reparasjon skal bli utført av kompetent personale i samsvar med gjeldende regler. 7. Installatie en reparatie zal worden uitgevoerd in overeenstemming met de gebruikelijke voorschriften door voldoende gekwalificeerd personeel. 8. De volgende materialen zijn gebruikt in de constructie: Behuizing: polycarbonaat Sensor kop: roestvrij staal Venster: polycarbonaat 8. Utstyret henspeiles til de følgelde materialer benyttet i konstruksjonen som: Hus: polycarbonate Sensorhode: rustfritt stål Vindu: polycarbonate Utstyret kan ikke bli utsatt for forhold som kan degradere materialet. Deze materialen mogen niet in aanraking komen met substanties die de materialen kunnen aantasten. trolex.com ISSUE J 06/14 28/30 INSTALLATION & OPERATING DATA 11 APPROVALS AND CERTIFICATION continued E Instrucciones especificas para instalaciones de áreas peligrosas (con referencia a la Directiva Europea ATEX 94/9/EC, Anexo II, 1.0.6.) Las siguientes instrucciones se aplican a equipos cubiertos por el certificado número Sira 00ATEX2001X: 1. Para cumplir con los requisitos de seguridad intrínseca, el equipo deberá ser suministrado solo por aparatos asociados, con una apropiada descripción de seguridad que igualen los parámetros de entrada detallados en el certificado. 2. El equipo no ha sido evaluado como una unidad relacionada con la seguridad (Directiva 94/9/CE, Anexo II, 1.5.1 to 1.5.8). 3. En aplicaciones del Grupo I, el quipo está certificado como Categoría M1. 4. En aplicaciones del Grupo II, el quipo está certificado como Categoría 1G y podrá ser usado con gases inflamables y vapores con aparatos del grupo IIA, IIB y IIC y con clases de temperatura de T1, T2, T3 y T4. El equipo no ha sido evaluado para ser usado con polvos inflamables. ATEX M1 GROUP I & II INTRINSICALLY SAFE 5. El equip está certificado solo para usar en temperaturas ambientales dentro de un margen de –20°C a +60°C y no deberá ser usado fuera de este margen. 6. El número del certificado tiene un sufijo "X" el cual indica que se deben aplicar condiciones especiales de instalación y uso. Aquellas personas que realicen la instalación e inspección de este equippo deberán tener acceso al contenido del certificado. 7. La instalación y reparación deberá ser realizada de acuerdo con el código de practica indicado y por personal adecuadamente entrenado. 8. El equipo se basa en los siguientes materiales usados en su construcción: Recinto: polycarbonato Cabeza detectora: acero inoxidable Ventana: polycarbonato El equipo no deberá ser expuesto a sustancias que puedan degradar estos materiales. trolex.com ISSUE J 06/14 29/30 INSTALLATION & OPERATING DATA PROTECTING THE ENVIRONMENT Many of our products are often used to - Printing paper and material are sourced monitor the quality of environmental from suppliers that have a declared conditions consequently Trolex is also environmental management system. particularly aware of the need to protect human health and the environment in which we live. - Product design centred around high quality and long term durability. Modular architecture both in The Company has instituted a radical construction and software design environment protection policy to ensure that suitable for future upgrades and all aspects of our manufacturing programme adaptability to alternative duty. have the minimum possible detrimental impact on the environment. This covers all - Ease of product disassembly, stages beginning with sustainable product minimisation of fixing devices, and clear design supported by careful selection of the separation of functional parts to benefit materials used in their production, through to re-use and re-cycling. managed recovery and disposal at the end of the useful life of a product. - Control and monitoring of suppliers of components and sub-assemblies. This policy also incorporates the principles of Deal only with suppliers that have a the Waste Electrical and Electronics Equipment defined commitment to environmental (WEEE) directive, and the associated Restriction of monitoring principles. Hazardous Substances (RoHS) directive, to be implemented in EU countries. Progress is already well advanced on the introduction of a completely new range of products that maximise the central principle of sustainable design with the intention of reducing the end-of-life cost to the end user. All Trolex products are manufactured to exacting standards in accordance with our stringent quality control ethos. Having chosen to use one of our products will, in itself, guarantee extended durability and a long operating life, endorsed by our commitment to recycling and recovery. - All packaging materials are carefully selected to be bio-degradable or re-cycleable where possible. - All plastic materials are identified for recycling purposes and re-cycled materials are used - Control the use of restricted substances within the design process. Deal only with suppliers that have a defined commitment to the control of restricted substances. - Provide an efficient high speed service within Trolex for repair, refurbishing and conversion of products for alternative duty. - Provision of an end-of-life product Take-back service for recovery, re-use, and recycling of electrical and electronic components. Retain the packaging of a new product and re-use it to return the device to us at the end of its working life. Trolex will guarantee to recover all materials and components, where practicable and arrange for them to be re-cycled in an appropriate and in a safe manner. where it is possible to do so. TROLEX LIMITED NEWBY ROAD, HAZEL GROVE, STOCKPORT, CHESHIRE SK7 5DY, UK +44 (0)161 483 1435 [email protected] www.trolex.com trolex.com ISSUE J 06/14 30/30