WaveRunner WB800
Transcription
WaveRunner WB800
WaveRunner WB800 NOTICE HOW TO USE THIS MANUAL MANUAL FORMAT ILLUSTRATIONS CROSS REFERENCES IMPORTANT INFORMATION HOW TO USE THIS MANUAL SYMBOLS INDEX CHAPTER 1. GENERAL INFORMATION IDENTIFICATION NUMBERS PRIMARY I.D. NUMBER ENGINE SERIAL NUMBER JET PUMP UNIT SERIAL NUMBER HULL IDENTIFICATION NUMBER (H.I.N.) SAFETY WHILE WORKING FIRE PREVENTION VENTILATION SELF-PROTECTION OILS, GREASES AND SEALING FLUIDS GOOD WORKING PRACTICES DISASSEMBLY AND ASSEMBLY SPECIAL TOOLS MEASURING REMOVAL AND INSTALLATION CHAPTER 2. SPECIFICATIONS GENERAL SPECIFICATIONS MAINTENANCE SPECIFICATIONS ENGINE JET PUMP UNIT HULL AND HOOD ELECTRICAL TIGHTENING TORQUES SPECIFIED TORQUES GENERAL TORQUE HOSE ROUTING CABLE ROUTING CHAPTER 3. PERIODIC INSPECTION AND ADJUSTMENT MAINTENANCE INTERVAL CHART PERIODIC SERVICE CONTROL SYSTEM Steering column bushing inspection Steering cable inspection and adjustment Throttle cable inspection and adjustment Choke cable inspection and adjustment YPVS cable adjustment FUEL SYSTEM Fuel filter inspection Trolling speed check and adjustment Carburetor adjustment OIL INJECTION SYSTEM Oil filter inspection Oil pump cable check and adjustment Oil injection pump air bleeding POWER UNIT Spark plug inspection ELECTRICAL Battery inspection JET PUMP UNIT Impeller inspection Water inlet filter inspection Bilge strainer inspection GENERAL Drain plug inspection Greasing points CHAPTER 4. FUEL SYSTEM FUEL LINE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Fuel filter inspection Fuel cock inspection OIL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Check valve inspection Oil filter inspection Oil level switch inspection Oil tank inspection FUEL TANK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Check valve inspection Fuel tank inspection Pipe joint inspection Pipe joint installation CARBURETOR UNIT COVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART CARBURETOR UNIT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Throttle valve synchronization inspection and adjustment Choke cable and throttle cable installation Oil pump cable installation Carburetor assembly CARBURETOR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Diaphragm inspection Float arm inspection Regulator body assembly inspection Needle valve inspection Jet and carburetor body inspection High- and low-speed adjusting screw inspection High- and low-speed adjusting screw adjustment Carburetor assembly FUEL PUMP EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Fuel pump inspection Fuel pump filter inspection OIL HOSES EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Check valve inspection OIL PUMP EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Oil pump inspection Oil hose inspection Oil pump cable check and adjustment CHAPTER 5. POWER UNIT EXHAUST CHAMBER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ENGINE UNIT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Shim removal Engine mount inspection Coupling clearance inspection MUFFLER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART REED VALVES EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Reed valve inspection YPVS EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS YPVS valve inspection CYLINDER HEAD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Cylinder head inspection CYLINDERS EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Cylinder inspection PISTONS EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Piston pin clip removal and installation Piston inspection Cylinder and piston selection Piston ring inspection Piston pin and bearing inspection STARTER MOTOR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART ELECTRICAL UNIT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART FLYWHEEL MAGNETO EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Drive coupling removal and installation Flywheel magneto removal and installation Drive coupling inspection Flywheel magneto inspection Idle gear assembly inspection FLYWHEEL COVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART CRANKCASE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Crankcase inspection Crankcase installation CRANKSHAFT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Crankshaft inspection INTERMEDIATE HOUSING EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Driven coupling removal and installation Bearing removal Bearing, driven coupling shaft, and grease hose inspection Driven coupling inspection Intermediate housing inspection Bearing installation Oil seal installation CHAPTER 6. JET PUMP UNIT JET PUMP UNIT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART NOZZLE DEFLECTOR AND NOZZLE RING EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART IMPELLER DUCT, IMPELLER HOUSING, AND INTAKE DUCT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Intake duct installation IMPELLER DUCT AND DRIVE SHAFT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Drive shaft removal Impeller inspection Drive shaft inspection Bearing inspection Drive shaft installation INTAKE DUCT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Oil seal and bushing removal Intake duct inspection Rubber seal inspection Bushing and oil seal installation COOLING AND BILGE SYSTEM EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Bilge strainer inspection Bilge hose inspection CHAPTER 7. ELECTRICAL SYSTEM ELECTRICAL COMPONENTS SERVICE POINTS Spiral tube installation ELECTRICAL BOX ELECTRICAL ANALYSIS INSPECTION PEAK VOLTAGE MEASUREMENT LOW RESISTANCE MEASUREMENT IGNITION SYSTEM WIRING DIAGRAM IGNITION SPARK GAP IGNITION SYSTEM PEAK VOLTAGE SPARKPLUGS SPARK PLUG CAPS THERMO SWITCH ENGINE STOP SWITCH IGNITION COIL CHARGE COIL PULSER COIL CDI UNIT STARTING SYSTEM WIRING DIAGRAM BATTERY WIRING CONNECTIONS FUSE STARTER SWITCH STARTER RELAY STARTER MOTOR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Armature inspection Brush holder inspection Starter motor front cover inspection CHARGING SYSTEM WIRING DIAGRAM RECTIFIER/REGULATOR PEAK VOLTAGE LIGHTING COIL PEAK VOLTAGE FUSE BATTERY RECTIFIER/REGULATOR LIGHTING COIL YPVS WIRING DIAGRAM FUSE BATTERY PULSER COIL CDI UNIT YPVS SERVOMOTOR INDICATION SYSTEM WIRING DIAGRAM FUSE BATTERY LIGHTING COIL RECTIFIER/REGULATOR CDI UNIT OIL LEVEL SWITCH METER (OIL LEVEL WARNING LAMP) CHAPTER 8. HULL AND HOOD HANDLEBAR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Handlebar inspection Handlebar switch inspection Handlebar switch installation Handlebar assembly installation ENGINE HOOD COVER EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART STEERING COLUMN EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Steering column bushing inspection Steering column inspection Steering column clamp installation ENGINE HOOD EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Hood support inspection Engine hood inspection STEERING CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Steering cable inspection Steering cable (jet pump side) installation Steering cable adjustment THROTTLE CABLE AND CHOKE CABLE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Cable inspection Cable installation Throttle cable adjustment Choke cable adjustment YPVS SERVOMOTOR EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS YPVS cable removal and installation YPVS cable inspection YPVS servomotor inspection YPVS cable adjustment SEAT, STORAGE BOX, AND BATTERY BOX EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Seat lock inspection Storage box inspection Battery box inspection EXHAUST SYSTEM EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Exhaust system inspection DECK EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Hood lock hook inspection GUNWALE EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART MAT EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SERVICE POINTS Mat installation HULL EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART SPONSON EXPLODED DIAGRAM REMOVAL AND INSTALLATION CHART HULL REPAIR Shallow scratches Deep scratches Cracks and punctures Insert nut Graphic removal Graphic installation CHAPTER 9. TROUBLE-ANALYSIS TROUBLE-ANALYSIS TROUBLE-ANALYSIS CHART WIRING DIAGRAM