Solid Carbide Drill Series - Sumitomo E

Transcription

High Performance Drilling Systems
Solid Carbide
Drill Series
GS Series Solid Carbide Drills.
Non-ferrous
Metal
Shrink Fit Shank Drills.
P M K
Steel
Stainless Steel
Cast Iron
Exotic Material
GS Series
GS Series Solid Carbide Drills. Shrink Fit Shank Drills.
n Features & Benefits
• Long Tool Life
New cutting edge design and special DEX coating provide
long tool life in a wide variety of work materials
• Stable Chip Evacuation
New flute design and wide chip pocket allows for excellent
chip management and evacuation
• Quiet Cutting & Stable Cutting
Stable drilling with minimal vibration even in small machine
applications
• Environmentally Friendly
Compatible with MQL (Minimum Quantity Lubrication)
Systems
Longer flute lengths for deeper hole
capability and more material available
for regrinding.
5XD
Newly developed PVD DEX
coating provides improved
heat and wear resistance at
increased speeds.
GS4
Unique thinning design promotes
stable drilling performance.
HGS Series - Internal Coolant:
• HGS3 (3XD) - Possible to drill to 4XD*
7XD
HGS5
* Not all drills can achieve this depth and some drills may have even
deeper capability. Always check for sufficient flute length.
J-Flute design offers
a wide chip pocket,
producing more
compact chips while
achieving higher
speeds.
n Recommended Cutting Conditions
Alloy
Prehard
Die Steels
Stainless
Ductile
Steels
Steels
(Annealed)
Steels*
Cast Iron
>HB300
HRC45
v
87 - 140
58 - 115
47 - 93
23 - 58
36 - 64
36 - 69
45 - 115
< 4.9
f
.15 - .25
.15 - .25
.10 - .20
.08 - .10
.08 - .15
.10 - .20
.15 - .25
v
126 - 168
80 - 161
47 - 93
36 - 69
56 - 84
58 - 98
93 - 140
5.0 - 10.0
f
.20 - .35
.20 - .35
.10 - .25
.10 - .15
.10 - .20
.10 - .25
.20 - .25
v
151 - 193
93 - 174
47 - 115
36 - 69
56 - 84
58 - 109
98 - 140
10.0 - 16.0
f
.25 - .35
.25 - .35
.15 - .30
.13 - .20
.13 - .23
.15 - .30
.25 - .36
*For difficult-to-machine stainless steels, (316, 302, 304, 17-4ph, etc.) adjust speeds & feeds accordingly
Drill Dia.
(mm)
Steels
<HB200
Steels
HB200-300
Gray
Cast Iron
93 - 138
.15 - .30
115 - 164
.20 - .35
140 - 193
.25 - .41
Titanium
Alloy
Ti-6Al-4V
23 - 46
.08 - .10
28 - 46
.08 - .13
28 - 46
.10 - .15
Inconel,
Monel, etc.
13 - 26
.05 - .08
13 - 30
.08 - .10
13 - 35
.07 - .15
HGS Series Solid Carbide Drills
n Cutting Materials
Steel
P M
K
Stainless Steel
Non-ferrous
Metal
Cast Iron
n Performance
Performance Comparison
GS Drill
(N)
1800
1400
1000
600
0
(N)
200
150
100
50
0
-50
-100
-150
-200
Conventional
Drill
Increase near
end of hole
Thrust
Torque
Hole Entrance
Hole Exit
Hole Entrance
Hole Exit
Hole Exit
Hole Entrance
Hole Exit
XY Force
Large
Vibration Amplitude
Cutting Resistance (N)
Cutting Resistance (N)
Chip Control Comparison
GS Drill
Conventional Drill
Exotic Material
Hole Entrance
The GS Drill provides better stability throughout the drilling proccess.
Tool: MDW0800GS4
Work Material: 1049 steel (200HB)
Cutting Conditions: Vc = 80m/min (262 sfm)
f = 0.25mm/rev (0.10 ipr)
H = 24mm (0.945 in)
External coolant (water soluble)
n Application Examples
Automotive Component - 1043 Steel (250HB)
• Tool: MDW0970GS4
• Cutting Conditions: Vc = 80m/min f = 0.25mm/rev H = 25mm
(262 sfm)
(0.010 ipr)
(0.945 in)
GS Drill
GS Drill
Wear
Competitor
A
500
1000
1500
#
of holes
Machine Component - 1018 Steel
• Tool: MDW0800HGS8
(262 sfm)
(0.010 ipr)
(2.520 in)
Wear
Competitor
A
Fracture
0
Machine Component - Boron Steel (30HRC)
• Tool: MDW0980GS2
(230 sfm)
(0.006 ipr)
(0.276 in)
1000
2000
Wear
Competitor
A
Wear
0
GS Drill
#
of holes
Adhesion
0
20
40
60
(m)
MDW-HGS3
135°
D
Ds
1
2
L
MDW-HGS3 3XD drill for excellent chip management and long tool life (Internal coolant)
Catalog
Number
(inch/metric)
MDW0150HGS3
MDW0160HGS3
MDW0170HGS3
MDW0180HGS3
MDW0190HGS3
MDW0200HGS3
MDW0210HGS3
MDW0220HGS3
MDW0230HGS3
MDW00937HGS3
MDW0240HGS3
MDW0250HGS3
MDW0260HGS3
MDW0270HGS3
MDW01094HGS3
MDW0280HGS3
MDW0290HGS3
MDW0300HGS3
MDW0310HGS3
MDW01250HGS3
MDW0320HGS3
MDW0330HGS3
MDW0340HGS3
MDW0350HGS3
MDW0360HGS3
MDW0370HGS3
MDW0380HGS3
MDW0390HGS3
MDW01562HGS3
MDW0400HGS3
MDW01590HGS3
MDW0410HGS3
MDW0420HGS3
MDW0430HGS3
MDW01719HGS3
MDW0440HGS3
MDW0450HGS3
MDW0460HGS3
MDW0470HGS3
MDW01875HGS3
MDW0480HGS3
MDW0490HGS3
MDW0500HGS3
MDW0510HGS3
MDW02010HGS3
MDW02031HGS3
MDW0520HGS3
MDW0530HGS3
MDW0540HGS3
MDW02130HGS3
MDW0550HGS3
MDW02188HGS3
Stock
● = USA stocked item
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Fractional
Diameter
Wire &
Diameter
D (mm)
Letters
0.059
1.50
0.063
1.60
0.067
1.70
0.071
1.80
0.075
1.90
0.079
2.00
0.083
2.10
0.087
2.20
0.091
2.30
3/32
0.094
2.38
0.095
2.40
0.098
2.50
0.102
2.60
0.106
2.70
7/64
0.109
2.78
0.110
2.80
0.114
2.90
0.118
3.00
0.122
3.10
1/8
0.125
3.18
0.126
3.20
0.130
3.30
0.134
3.40
0.138
3.50
0.142
3.60
0.146
3.70
0.150
3.80
0.154
3.90
5/32
0.156
3.97
0.158
4.00
#21
0.159
4.04
0.161
4.10
0.165
4.20
0.169
4.30
11/64
0.172
4.37
0.173
4.40
0.177
4.50
0.181
4.60
0.185
4.70
3/16
0.188
4.76
0.189
4.80
0.193
4.90
0.197
5.00
0.201
5.10
#7
0.201
5.11
13/64
0.203
5.16
0.205
5.20
0.209
5.30
0.213
5.40
#3
0.213
5.41
0.217
5.50
7/32
0.219
5.56
Shank
Diameter
Ds (in/mm)
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
3.0
0.125
3.0
3.0
3.0
3.0
0.125
3.0
3.0
3.0
4.0
0.125
4.0
4.0
4.0
4.0
4.0
4.0
4.0
4.0
0.156
4.0
0.188
5.0
5.0
5.0
0.188
5.0
5.0
5.0
5.0
0.188
5.0
5.0
5.0
6.0
0.234
0.234
6.0
6.0
6.0
0.234
6.0
0.234
HGS3S
HGS3S
Shank
Diameter Ds
●
3.0
●
3.0
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
6.0
●
●
6.0
6.0
●
6.0
●
6.0
Overall
Flute
Shank
Length
Length
Length
L (in/mm) ℓ1 (in/mm) ℓ2 (in/mm)
63.0
10.0
50.0
63.0
12.0
63.0
12.0
63.0
12.0
63.0
12.0
63.0
12.5
48.0
68.0
15.0
51.0
68.0
15.0
51.0
68.0
15.0
51.0
2.677
0.689
1.929
68.0
15.0
51.0
68.0
15.0
51.0
68.0
17.5
49.0
68.0
17.5
49.0
2.677
0.689
1.929
68.0
17.5
49.0
68.0
17.5
49.0
68.0
17.5
49.0
72.0
20.0
50.0
2.677
0.689
1.929
72.0
20.0
50.0
72.0
20.0
50.0
72.0
20.0
50.0
72.0
20.0
50.0
72.0
22.5
48.0
72.0
22.5
48.0
72.0
22.5
48.0
72.0
22.5
48.0
2.835
0.886
1.890
72.0
22.5
48.0
3.150
0.984
2.087
80.0
25.0
53.0
80.0
25.0
53.0
80.0
25.0
53.0
3.1
0.984
2.087
80.0
25.0
53.0
80.0
25.0
53.0
80.0
27.5
51.0
80.0
27.5
51.0
3.1
1.083
2.008
80.0
27.5
51.0
80.0
27.5
51.0
80.0
27.5
51.0
82.0
27.5
53.0
3.228
1.083
2.087
3.228
1.083
2.087
82.0
27.5
53.0
82.0
27.5
53.0
82.0
27.5
53.0
3.228
1.083
2.087
82.0
27.5
53.0
3.228
1.181
2.047
H = Worldwide Warehouse item available in 10 business days
Some drills can achieve greater depths. Always check for sufficient flute length. Note: Special diameters available upon request.
Items labeled in purple represent Shrink Fit Shank Drills
Tap Size
M2x.4
3-56
6-32
3.5x.6
M4x.7
M4.5x.7
10-32
M5x.8
M6x1
1/4-2020
1/4-2028
MDW-HGS3
135°
D
Ds
1
2
L
Catalog
Number
(inch/metric)
MDW0560HGS3
MDW02210HGS3
MDW0570HGS3
MDW0580HGS3
MDW0590HGS3
MDW02344HGS3
MDW0600HGS3
MDW0610HGS3
MDW02420HGS3
MDW0620HGS3
MDW0630HGS3
MDW02500HGS3
MDW0640HGS3
MDW0650HGS3
MDW02570HGS3
MDW0653HGS3
MDW0660HGS3
MDW0670HGS3
MDW02656HGS3
MDW02660HGS3
MDW0680HGS3
MDW0690HGS3
MDW02720HGS3
MDW0700HGS3
MDW02770HGS3
MDW0710HGS3
MDW02812HGS3
MDW0720HGS3
MDW0730HGS3
MDW0740HGS3
MDW0750HGS3
MDW02969HGS3
MDW0760HGS3
MDW0770HGS3
MDW0780HGS3
MDW0790HGS3
MDW03125HGS3
MDW0800HGS3
MDW0810HGS3
MDW0820HGS3
MDW03230HGS3
MDW0830HGS3
MDW03281HGS3
MDW0840HGS3
MDW03320HGS3
MDW0850HGS3
MDW0860HGS3
Fractional
Diameter
Stock Wire & Let- Diameter
D (mm)
ters
●
0.221
5.6
●
#2
0.221
5.61
●
0.224
5.7
●
0.228
5.8
●
0.232
5.9
●
15/64
0.234
5.95
●
0.236
6
●
0.240
6.1
●
#C
0.242
6.15
●
0.244
6.2
●
0.248
6.3
●
1/4
0.25
6.35
●
0.252
6.4
●
0.256
6.5
●
#F
0.257
9.68
●
0.257
6.53
●
0.260
6.6
●
0.264
6.7
●
17/64
0.266
6.75
●
0.266
6.76
●
0.268
6.8
●
0.272
6.9
●
#I
0.272
6.91
●
0.276
7
●
#J
0.277
7.04
●
0.280
7.1
●
9/32
0.281
7.14
●
0.284
7.2
●
0.287
7.3
●
0.291
7.4
●
0.295
7.5
●
19/64
0.297
7.54
●
0.299
7.6
●
0.303
7.7
●
0.307
7.8
●
0.311
7.9
●
5/16
0.313
7.94
●
0.315
8
●
0.319
8.1
●
0.323
8.2
●
#P
0.323
8.204
●
0.327
8.3
●
21/64
0.328
8.33
●
0.331
8.4
●
#Q
0.332
8.43
●
0.335
8.5
●
0.339
8.6
Shank
Diameter
Ds (in/mm)
6.0
0.234
6.0
6.0
6.0
0.234
6.0
7.0
0.281
7.0
7.0
0.281
7.0
7.0
0.281
7.0
7.0
7.0
0.281
0.281
7.0
7.0
0.281
7.0
0.281
8.0
0.281
8.0
8.0
8.0
8.0
0.313
8.0
8.0
8.0
8.0
0.313
8.0
9.0
9.0
0.359
9.0
0.359
9.0
0.359
9.0
9.0
HGS3S
HGS3S
Shank
Diameter Ds
●
6.0
●
6.0
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
●
8.0
●
8.0
●
8.0
●
●
●
●
●
●
●
●
●
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
Overall
Flute
Shank
Length
Length
Length
82
30
52
3.228
1.181
2.047
82
30
52
82
30
52
82
30
52
3.228
1.181
2.047
82
30
52
88
32.5
53
3.465
1.280
2.087
88
32.5
53
88
32.5
53
3.465
1.280
2.087
88
32.5
53
88
32.5
53
3.465
1.378
2.087
88
35
53
88
35
53
88
35
53
3.465
1.378
2.087
3.465
1.378
2.087
88
35
53
88
35
53
3.465
1.378
2.087
88
35
53
3.465
1.378
2.087
94
37.5
54
3.465
1.378
2.087
94
37.5
54
94
37.5
54
94
37.5
54
94
37.5
54
3.701
1.575
2.126
94
40
54
94
40
54
94
40
54
94
40
54
3.701
1.575
2.126
94
40
54
100
42.5
55
100
42.5
55
3.937
1.673
2.165
100
42.5
55
3.937
1.673
2.165
100
42.5
55
3.937
1.673
2.165
100
42.5
55
100
45
55
Tap Size
M7x1
5/16-18
5/16-24
M9x1.25
3/8-16
M10x1.5
MDW-HGS3
135°
D
Ds
1
2
L
Catalog
Number
(inch/metric)
Fractional
Shank
Diameter
Diameter
D (mm)
ters
Ds (in/mm)
MDW0870HGS3
MDW03438HGS3
MDW0880HGS3
MDW0890HGS3
MDW0900HGS3
MDW0910HGS3
MDW03594HGS3
MDW0920HGS3
MDW0930HGS3
MDW03680HGS3
MDW0940HGS3
MDW0950HGS3
MDW03750HGS3
MDW0960HGS3
MDW0970HGS3
MDW0980HGS3
MDW0990HGS3
MDW03906HGS3
MDW1000HGS3
MDW1010HGS3
MDW1020HGS3
MDW1030HGS3
MDW04062HGS3
MDW1040HGS3
MDW1050HGS3
MDW1060HGS3
MDW1070HGS3
MDW04219HGS3
MDW1080HGS3
MDW1090HGS3
MDW1100HGS3
MDW1110HGS3
MDW04375HGS3
MDW1120HGS3
MDW1130HGS3
MDW1140HGS3
MDW1150HGS3
MDW04531HGS3
MDW1160HGS3
MDW1170HGS3
MDW1180HGS3
MDW1190HGS3
MDW04688HGS3
MDW1200HGS3
MDW1210HGS3
MDW1220HGS3
MDW1230HGS3
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
11/32
23/64
#U
3/8
25/64
13/32
27/64
7/16
29/64
15/32
0.343
0.344
0.347
0.350
0.354
0.358
0.359
0.362
0.366
0.368
0.370
0.374
0.375
0.378
0.382
0.386
0.390
0.391
0.394
0.398
0.402
0.406
0.406
0.409
0.413
0.417
0.421
0.422
0.425
0.429
0.433
0.437
0.438
0.441
0.445
0.449
0.453
0.453
0.457
0.461
0.465
0.469
0.469
0.472
0.476
0.480
0.484
8.7
8.73
8.8
8.9
9
9.1
9.13
9.2
9.3
9.35
9.4
9.5
9.53
9.6
9.7
9.8
9.9
9.92
10
10.1
10.2
10.3
10.32
10.4
10.5
10.6
10.7
10.72
10.8
10.9
11
11.1
11.11
11.2
11.3
11.4
11.5
11.51
11.6
11.7
11.8
11.9
11.91
12
12.1
12.2
12.3
9.0
0.359
9.0
9.0
9.0
10.0
0.359
10.0
10.0
0.391
10.0
10.0
0.391
10.0
10.0
10.0
10.0
0.391
10.0
11.0
11.0
11.0
0.438
11.0
11.0
11.0
11.0
0.438
11.0
11.0
11.0
12.0
0.438
12.0
12.0
12.0
12.0
0.469
12.0
12.0
12.0
12.0
0.469
12.0
13.0
13.0
13.0
HGS3S
HGS3S
Shank
Diameter Ds
●
●
●
●
●
10.0
10.0
10.0
10.0
10.0
●
10.0
●
10.0
●
10.0
●
10.0
●
●
●
●
●
●
●
●
●
●
●
●
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
12.0
●
12.0
●
12.0
●
12.0
●
●
●
14.0
14.0
14.0
Overall
Flute
Shank
Length
Length
Length
100
3.937
100
100
100
106
3.937
106
106
4.173
106
106
4.173
106
106
106
106
4.173
106
116
116
116
4.567
116
116
116
116
4.567
116
116
116
122
4.567
122
122
122
122
4.803
122
122
122
122
4.803
122
128
128
128
45
1.772
45
45
45
47.5
1.772
47.5
47.5
1.870
47.5
47.5
1.969
50
50
50
50
1.969
50
52.5
52.5
52.5
2.067
52.5
52.5
55
55
2.165
55
55
55
57.5
2.165
57.5
57.5
57.5
57.5
2.362
60
60
60
60
2.362
60
62.5
62.5
62.5
55
2.165
55
55
55
56
2.165
56
56
2.205
56
56
2.205
56
56
56
56
2.205
56
61
61
61
2.402
61
61
61
61
2.402
61
61
61
62
2.402
62
62
62
62
2.441
62
62
62
62
2.441
62
63
63
63
Tap Size
7/16-14
7/16-20
M12x1.75
1/2-13
1/2-20
M14x2
9/16-12
MDW-HGS3
135°
D
Ds
1
2
L
Catalog
Number
(inch/metric)
MDW04844HGS3
MDW1240HGS3
MDW1250HGS3
MDW1260HGS3
MDW1270HGS3
MDW05000HGS3
MDW1280HGS3
MDW1290HGS3
MDW1300HGS3
MDW05156HGS3
MDW1310HGS3
MDW1320HGS3
MDW1330HGS3
MDW1340HGS3
MDW05312HGS3
MDW1350HGS3
MDW1360HGS3
MDW1370HGS3
MDW1380HGS3
MDW05469HGS3
MDW1390HGS3
MDW1400HGS3
MDW1410HGS3
MDW1420HGS3
MDW05625HGS3
MDW1430HGS3
MDW1440HGS3
MDW1450HGS3
MDW1460HGS3
MDW05781HGS3
MDW1470HGS3
MDW1480HGS3
MDW1490HGS3
MDW1500HGS3
MDW05937HGS3
MDW1510HGS3
MDW1520HGS3
MDW1530HGS3
MDW1540HGS3
MDW06094HGS3
MDW1550HGS3
MDW1560HGS3
MDW1570HGS3
MDW1580HGS3
MDW06250HGS3
MDW1590HGS3
MDW1600HGS3
MDW1650HGS3
MDW1700HGS3
MDW1750HGS3
MDW1800HGS3
MDW1850HGS3
MDW1900HGS3
MDW1950HGS3
MDW2000HGS3
Fractional
Diameter
D (mm)
ters
●
31/64
0.484
12.304
●
0.488
12.4
●
0.492
12.5
●
0.496
12.6
●
1/2
0.5
12.7
●
1/2
0.5
12.7
●
0.504
12.8
●
0.508
12.9
●
0.512
13
●
33/64
0.516
13.09
●
0.516
13.1
●
0.520
13.2
●
0.524
13.3
●
0.528
13.4
●
17/32
0.531
13.49
●
0.532
13.5
●
0.535
13.6
●
0.539
13.7
●
0.543
13.8
●
35/64
0.547
13.89
●
0.547
13.9
●
0.551
14
●
0.555
14.1
●
0.559
14.2
●
9/16
0.563
14.29
●
0.563
14.3
●
0.567
14.4
●
0.571
14.5
●
0.575
14.6
●
37/64
0.578
14.68
●
0.579
14.7
●
0.583
14.8
●
0.587
14.9
●
0.591
15
●
19/32
0.594
15.08
●
0.595
15.1
●
0.598
15.2
●
0.602
15.3
●
0.606
15.4
●
39/64
0.609
15.48
●
0.610
15.5
●
0.614
15.6
●
0.618
15.7
●
0.622
15.8
●
5/8
0.625
15.88
●
0.626
15.9
●
0.630
16
0.650
16.5
H
0.669
17
H
0.689
17.5
H
0.709
18
H
0.728
18.5
H
0.748
19
H
0.768
19.5
H
0.787
20
H
Shank
Diameter
Ds (in/mm)
0.516
13.0
13.0
13.0
13.0
0.516
13.0
13.0
13.0
0.516
14.0
14.0
14.0
14.0
0.547
14.0
14.0
14.0
14.0
0.547
14.0
14.0
15.0
15.0
0.594
15.0
15.0
15.0
15.0
0.594
15.0
15.0
15.0
15.0
0.594
16.0
16.0
16.0
16.0
0.625
16.0
16.0
16.0
16.0
0.625
16.0
16.0
17.0
17.0
17.0
18.0
18.0
19.0
19.0
20.0
●
●
●
●
●
●
●
●
●
●
HGS3S
Shank
Diameter Ds
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
14.0
●
14.0
●
14.0
●
●
●
●
●
●
●
●
●
●
●
●
●
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
●
16.0
●
16.0
HGS3S
Overall
Flute
Shank
Length
Length
Length
L (in/mm) ℓ1 (in/ mm) ℓ2 (in/mm)
5.039
2.461
2.480
128
62.5
63
128
62.5
63
128
65
63
128
65
63
5.039
2.559
2.480
128
65
63
128
65
63
128
65
63
5.039
2.559
2.480
134
67.5
64
134
67.5
64
134
67.5
64
134
67.5
64
5.276
2.658
2.520
134
67.5
64
134
70
64
134
70
64
134
70
64
5.276
2.756
2.520
134
70
64
134
70
64
140
72.5
65
140
72.5
65
5.512
2.854
2.559
140
72.5
65
140
72.5
65
140
72.5
65
140
75
65
5.512
2.953
2.559
140
75
65
140
75
65
140
75
65
140
75
65
5.512
2.953
2.559
146
77.5
66
146
77.5
66
146
77.5
66
146
77.5
66
5.748
3.051
2.598
146
77.5
66
146
80
66
146
80
66
146
80
66
5.748
3.150
2.598
146
80
66
146
80
66
152
82.5
152
85
158
87.5
158
90
164
92.5
164
95
170
97.5
170
100
Tap Size
9/16-18
5/8-11
M16x2
5/8-18
11/16-12
M18x2.5
11/16-16
M18x1.5
M20x2.5
M20x1.5
MDW-HGS5
135°
D
Ds
1
2
L
Catalog
Number
Stock
(inch/metric)
MDW0150HGS5
●
MDW0160HGS5
●
MDW0170HGS5
●
MDW0180HGS5
●
MDW0190HGS5
●
MDW0200HGS5
●
MDW0210HGS5
●
MDW0220HGS5
●
MDW0230HGS5
●
MDW00937HGS5
●
MDW0240HGS5
●
MDW0250HGS5
●
MDW0260HGS5
●
MDW0270HGS5
●
MDW01094HGS5
●
MDW0280HGS5
●
MDW0290HGS5
●
MDW0300HGS5
●
MDW0310HGS5
●
MDW01250HGS5
●
MDW0320HGS5
●
MDW0330HGS5
●
MDW0340HGS5
●
MDW0350HGS5
●
MDW01406HGS5
●
MDW0360HGS5
●
MDW0370HGS5
●
MDW0380HGS5
●
MDW0390HGS5
●
MDW01562HGS5
●
MDW0400HGS5
●
MDW01590HGS5
●
MDW0410HGS5
●
MDW0420HGS5
●
MDW0430HGS5
●
MDW01719HGS5
●
MDW0440HGS5
●
MDW0450HGS5
●
MDW0460HGS5
●
MDW0470HGS5
●
MDW01875HGS5
●
MDW0480HGS5
●
MDW0490HGS5
●
MDW0500HGS5
●
MDW0510HGS5
●
MDW02031HGS5
●
MDW0520HGS5
●
MDW0530HGS5
●
MDW0540HGS5
●
MDW02130HGS5
●
MDW0550HGS5
●
MDW02188HGS5
●
MDW0560HGS5
●
MDW02210HGS5
●
MDW0570HGS5
●
MDW0580HGS5
●
Fractional
Shank
HGS5S
Diameter D
Wire &
Diameter
Diameter HGS5S
Shank
(mm)
Letters
Ds (in/mm)
Diameter Ds
0.0591
1.5
3.0
0.063
1.6
3.0
0.067
1.7
3.0
0.0709
1.8
3.0
0.0748
1.9
3.0
0.0787
2
3.0
0.0827
2.1
3.0
0.0866
2.2
3.0
0.0906
2.3
3.0
3/32
0.0937
2.38
0.125
●
3.0
0.0945
2.4
3.0
0.0984
2.5
3.0
0.1024
2.6
3.0
0.1063
2.7
3.0
7/64
0.1094
2.78
0.125
●
3.0
0.1102
2.8
3.0
0.1142
2.9
3.0
0.1181
3
3.0
0.122
3.1
4.0
●
6.0
1/8
0.125
3.18
0.125
●
3.0
0.126
3.2
4.0
●
6.0
0.1299
3.3
4.0
●
6.0
0.1339
3.4
4.0
●
6.0
0.1378
3.5
4.0
●
6.0
0.1406
3.57
0.1562
●
6.0
0.1417
3.6
4.0
●
6.0
0.1457
3.7
4.0
●
6.0
0.1496
3.8
4.0
●
6.0
0.1535
3.9
4.0
●
6.0
5/32
0.1562
3.97
0.1562
●
6.0
0.1575
4
4.0
●
6.0
#21
0.159
4.04
0.1875
●
6.0
0.1614
4.1
5.0
●
6.0
0.1654
4.2
5.0
●
6.0
0.1693
4.3
5.0
●
6.0
11/64
0.1719
4.37
0.1875
●
6.0
0.1732
4.4
5.0
●
6.0
0.1772
4.5
5.0
●
6.0
0.1811
4.6
5.0
●
6.0
0.185
4.7
5.0
●
6.0
3/16
0.1875
4.76
0.1875
●
6.0
0.189
4.8
5.0
●
6.0
0.1929
4.9
5.0
●
6.0
0.1969
5
5.0
●
6.0
0.2008
5.1
6.0
13/64
0.2031
5.16
0.2344
●
6.0
0.2047
5.2
6.0
0.2087
5.3
6.0
0.2126
5.4
6.0
#3
0.213
5.41
0.2344
●
6.0
0.2165
5.5
6.0
7/32
0.2188
5.56
0.2344
●
6.0
0.2205
5.6
6.0
#2
0.221
5.61
0.2344
●
6.0
0.2244
5.7
6.0
0.2283
5.8
6.0
Overall
Length
L (in/mm
70
70
70
70
70
70
78
78
78
3.0709
78
78
78
78
3.0709
78
78
78
86
3.0709
86
86
86
86
3.3858
86
86
86
86
3.3858
86
3.8583
98
98
98
3.8583
98
98
98
98
3.8583
98
98
98
100
3.937
100
100
100
3.937
100
3.937
100
3.937
100
100
Flute
Length
ℓ1 (in/mm)
14
19
19
19
19
19
24
24
24
0.9449
24
24
28
28
1.1024
28
28
28
32
1.1024
32
32
32
32
1.4173
36
36
36
36
1.4173
36
1.5748
40
40
40
1.5748
40
40
44
44
1.7323
44
44
44
44
1.7323
44
44
44
1.7323
44
1.8898
48
1.8898
48
48
Shank
Length
ℓ2 (in/mm)
56
51
51
51
51
49
52
52
52
1.8898
52
52
48
48
1.8898
48
48
48
52
1.8898
52
52
52
52
1.8898
48
48
48
48
1.8898
48
2.2047
56
56
56
2.2047
56
56
52
52
2.0472
52
52
52
54
2.126
54
54
54
2.126
54
2.0472
52
2.0472
52
52
Tap
Size
MDW-HGS5
135°
D
Ds
1
2
L
Catalog
Number
(inch/metric)
MDW0590HGS5
MDW02344HGS5
MDW0600HGS5
MDW0610HGS5
MDW0620HGS5
MDW0630HGS5
MDW02500HGS5
MDW0640HGS5
MDW0650HGS5
MDW02570HGS5
MDW0653HGS5
MDW0660HGS5
MDW0670HGS5
MDW02656HGS5
MDW02660HGS5
MDW0680HGS5
MDW0690HGS5
MDW02720HGS5
MDW0700HGS5
MDW02770HGS5
MDW0710HGS5
MDW02812HGS5
MDW0720HGS5
MDW0730HGS5
MDW0740HGS5
MDW0750HGS5
MDW02969HGS5
MDW0760HGS5
MDW0770HGS5
MDW0780HGS5
MDW0790HGS5
MDW03125HGS5
MDW0800HGS5
MDW0810HGS5
MDW0820HGS5
MDW03230HGS5
MDW0830HGS5
MDW03281HGS5
MDW0840HGS5
MDW03320HGS5
MDW0850HGS5
MDW0860HGS5
MDW0870HGS5
MDW03438HGS5
MDW0880HGS5
MDW0890HGS5
MDW0900HGS5
MDW0910HGS5
MDW03594HGS5
MDW0920HGS5
MDW0930HGS5
MDW03680HGS5
Stock
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Fractional
Wire &
Letters
15/64
1/4
#F
17/64
#H
#I
#J
9/32
19/64
5/16
#P
21/64
#Q
11/32
23/64
#U
Diameter
Diameter
D (mm)
0.2323
0.2344
0.2362
0.2402
0.2441
0.248
0.25
0.252
0.2559
0.257
0.2571
0.2598
0.2638
0.2656
0.266
0.2677
0.2717
0.272
0.2756
0.277
0.2795
0.2812
0.2835
0.2874
0.2913
0.2953
0.2969
0.2992
0.3031
0.3071
0.311
0.3125
0.315
0.3189
0.3228
0.323
0.3268
0.3281
0.3307
0.332
0.3346
0.3386
0.3425
0.3438
0.3465
0.3504
0.3543
0.3583
0.3594
0.3622
0.3661
0.368
5.9
5.95
6
6.1
6.2
6.3
6.35
6.4
6.5
6.53
6.53
6.6
6.7
6.75
6.76
6.8
6.9
6.91
7
7.04
7.1
7.14
7.2
7.3
7.4
7.5
7.54
7.6
7.7
7.8
7.9
7.94
8
8.1
8.2
8.204
8.3
8.33
8.4
8.43
8.5
8.6
8.7
8.73
8.8
8.9
9
9.1
9.13
9.2
9.3
9.35
Shank
Diameter
Ds (in/mm)
6.0
0.2344
6.0
7.0
7.0
7.0
0.2812
7.0
7.0
0.2812
7.0
7.0
7.0
0.2812
0.2812
7.0
7.0
0.2812
7.0
0.2812
8.0
0.2812
8.0
8.0
8.0
8.0
0.3125
8.0
8.0
8.0
8.0
0.3125
8.0
9.0
9.0
0.3594
9.0
0.3594
9.0
0.3594
9.0
9.0
9.0
0.3594
9.0
9.0
9.0
10.0
0.3594
10.0
10.0
0.3906
HGS5S
HGS5S
Shank
Diameter Ds
●
6.0
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
8.0
●
8.0
●
8.0
●
8.0
●
●
●
●
●
●
●
●
●
●
●
●
●
●
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
10.0
●
10.0
●
10.0
Overall
Length
L (in/mm)
100
3.937
100
109
109
109
4.2913
109
109
4.2913
109
109
109
4.2913
4.2913
109
109
4.2913
109
4.2913
118
4.2913
118
118
118
118
4.6457
118
118
118
118
4.6457
118
127
127
5
127
5
127
5
127
127
127
5
127
127
127
136
5
136
136
5.3543
Flute
Shank
Length
Length
ℓ1 (in/mm) ℓ2 (in/mm)
48
52
1.8898
2.0472
48
52
52
53
52
53
52
53
2.0472
2.0866
52
53
52
53
2.2047
2.0866
56
53
56
53
56
53
2.2047
2.0866
2.2047
2.0866
56
53
56
53
2.2047
2.0866
56
53
2.2047
2.0866
60
54
2.2047
2.0866
60
54
60
54
60
54
60
54
2.5197
2.126
64
54
64
54
64
54
64
54
2.5197
2.126
64
54
68
55
68
55
2.6772
2.1654
68
55
2.6772
2.1654
68
55
2.6772
2.1654
68
55
72
55
72
55
2.8346
2.1654
72
55
72
55
72
55
76
56
2.8346
2.1654
76
56
76
56
2.9921
2.2047
Tap
Size
MDW-HGS5
135°
D
Ds
1
2
L
Catalog
Fractional
Shank
HGS3S
Diameter
Number
Stock
Wire &
Diameter
Diameter
HGS5S
Shank
D (mm)
(inch/metric)
Letters
Ds (in/mm)
Diameter Ds
MDW0940HGS5
●
0.3701
9.4
10.0
MDW0950HGS5
●
0.374
9.5
10.0
MDW03750HGS5
●
3/8
0.375
9.53
0.3906
●
10.0
MDW0960HGS5
●
0.378
9.6
10.0
MDW0970HGS5
●
0.3819
9.7
10.0
MDW0980HGS5
●
0.3858
9.8
10.0
MDW0990HGS5
●
0.3898
9.9
10.0
MDW03906HGS5
●
25/64
0.3906
9.92
0.3906
●
10.0
MDW1000HGS5
●
0.3937
10
10.0
MDW1010HGS5
●
0.3976
10.1
11.0
●
12.0
MDW1020HGS5
●
0.4016
10.2
11.0
●
12.0
MDW1030HGS5
●
0.4055
10.3
11.0
●
12.0
MDW04062HGS5
●
13/32
0.4062
10.32
0.4375
●
12.0
MDW1040HGS5
●
0.4094
10.4
11.0
●
12.0
MDW1050HGS5
●
0.4134
10.5
11.0
●
12.0
MDW1060HGS5
●
0.4173
10.6
11.0
●
12.0
MDW1070HGS5
●
0.4213
10.7
11.0
●
12.0
MDW04219HGS5
●
27/64
0.4219
10.72
0.4375
●
12.0
MDW1080HGS5
●
0.4252
10.8
11.0
●
12.0
MDW1090HGS5
●
0.4291
10.9
11.0
●
12.0
MDW1100HGS5
●
0.4331
11
11.0
●
12.0
MDW1110HGS5
●
0.437
11.1
12.0
MDW04375HGS5
●
7/16
0.4375
11.11
0.4375
●
12.0
MDW1120HGS5
●
0.4409
11.2
12.0
MDW1130HGS5
●
0.4449
11.3
12.0
MDW1140HGS5
●
0.4488
11.4
12.0
MDW1150HGS5
●
0.4528
11.5
12.0
MDW04531HGS5
●
29/64
0.4531
11.51
0.4688
●
12.0
MDW1160HGS5
●
0.4567
11.6
12.0
MDW1170HGS5
●
0.4606
11.7
12.0
MDW1180HGS5
●
0.4646
11.8
12.0
MDW1190HGS5
●
0.4685
11.9
12.0
MDW04688HGS5
●
15/32
0.4688
11.91
0.4688
●
12.0
MDW1200HGS5
●
0.4724
12
12.0
MDW1210HGS5
●
0.4764
12.1
13.0
●
14.0
MDW1220HGS5
●
0.4803
12.2
13.0
●
14.0
MDW1230HGS5
●
0.4843
12.3
13.0
●
14.0
MDW04844HGS5
●
31/64
0.4844
12.304
0.5156
●
14.0
MDW1240HGS5
●
0.4882
12.4
13.0
●
14.0
MDW1250HGS5
●
0.4921
12.5
13.0
●
14.0
MDW1260HGS5
●
0.4961
12.6
13.0
●
14.0
MDW1270HGS5
●
1/2
0.5
12.7
13.0
●
14.0
MDW05000HGS5
●
1/2
0.5
12.7
0.5156
●
14.0
MDW1280HGS5
●
0.5039
12.8
13.0
●
14.0
MDW1283HGS5
●
0.5051
12.83
13.0
●
14.0
MDW1290HGS5
●
0.5079
12.9
13.0
●
14.0
MDW1300HGS5
●
0.5118
13
13.0
●
14.0
MDW05156HGS5
●
33/64
0.5156
13.09
0.5156
●
14.0
MDW1310HGS5
●
0.5157
13.1
14.0
MDW1320HGS5
●
0.5197
13.2
14.0
MDW1330HGS5
●
0.5236
13.3
14.0
MDW1340HGS5
●
0.5276
13.4
14.0
MDW05312HGS5
●
17/32
0.5312
13.49
0.5469
●
14.0
MDW1350HGS5
●
0.5315
13.5
14.0
● = USA stocked item H = Worldwide Warehouse item available in 10 business days
Overall
Length
L (in/mm)
136
136
5.3543
136
136
136
136
5.3543
136
149
149
149
5.8661
149
149
149
149
5.8661
149
149
149
158
5.8661
158
158
158
158
6.2205
158
158
158
158
6.2205
158
167
167
167
6.5748
167
167
167
167
6.5748
167
167
167
167
6.5748
176
176
176
176
6.9291
176
Flute
Shank
Length
Length
ℓ1 (in/mm) ℓ2(in/mm)
76
56
76
56
3.1496
2.2047
80
56
80
56
80
56
80
56
3.1496
2.2047
80
56
84
61
84
61
84
61
3.3071
2.4016
84
61
84
61
88
61
88
61
3.4646
2.4016
88
61
88
61
88
61
92
62
3.4646
2.4016
92
62
92
62
92
62
92
62
3.7795
2.4409
96
62
96
62
96
62
96
62
3.7795
2.4409
96
62
100
63
100
63
100
63
3.937
2.4803
100
63
100
63
104
63
104
63
4.0945
2.4803
104
63
104
63
104
63
104
63
4.0945
2.4803
108
64
108
64
108
64
108
64
4.252
2.5197
108
64
Items labeled in purple represent Shrink Fit Drills
Tap
Size
MDW-HGS5
135°
D
Ds
1
2
L
Catalog
Number
(inch/metric)
Stock
MDW1360HGS5
MDW1370HGS5
MDW1380HGS5
MDW05469HGS5
MDW1390HGS5
MDW1400HGS5
MDW1410HGS5
MDW1420HGS5
MDW05625HGS5
MDW1430HGS5
MDW1440HGS5
MDW1450HGS5
MDW1460HGS5
MDW05781HGS5
MDW1470HGS5
MDW1480HGS5
MDW1490HGS5
MDW1500HGS5
MDW05937HGS5
MDW1510HGS5
MDW1520HGS5
MDW1530HGS5
MDW1540HGS5
MDW06094HGS5
MDW1550HGS5
MDW1560HGS5
MDW1570HGS5
MDW1580HGS5
MDW06250HGS5
MDW1590HGS5
MDW1600HGS5
MDW1650HGS5
MDW1700HGS5
MDW1750HGS5
MDW1800HGS5
MDW1850HGS5
MDW1900HGS5
MDW1950HGS5
MDW2000HGS5
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
H
●
●
●
●
H
H
H
H
H
H
H
H
Fractional
Shank
HGS3S
Diameter D
Wire & Diameter
Diameter HGS5S
Shank
(mm)
Letters
Ds (in/mm)
Diameter Ds
35/64
9/16
37/64
19/32
39/64
5/8
0.5354
0.5394
0.5433
0.5469
0.5472
0.5512
0.5551
0.5591
0.5625
0.563
0.5669
0.5709
0.5748
0.5781
0.5787
0.5827
0.5866
0.5906
0.5937
0.5945
0.5984
0.6024
0.6063
0.6094
0.6102
0.6142
0.6181
0.622
0.625
0.626
0.6299
0.6496
0.6693
0.689
0.7087
0.7284
0.748
0.7677
0.7874
13.6
13.7
13.8
13.89
13.9
14
14.1
14.2
14.29
14.3
14.4
14.5
14.6
14.68
14.7
14.8
14.9
15
15.08
15.1
15.2
15.3
15.4
15.48
15.5
15.6
15.7
15.8
15.88
15.9
16
16.5
17
17.5
18
18.5
19
19.5
20
14.0
14.0
14.0
0.5469
14.0
14.0
15.0
15.0
0.5937
15.0
15.0
15.0
15.0
0.5937
15.0
15.0
15.0
15.0
0.5937
16.0
16.0
16.0
16.0
0.625
16.0
16.0
16.0
16.0
0.625
16.0
16.0
17.0
17.0
18.0
18.0
19.0
19.0
20.0
20.0
●
14.0
●
●
●
●
●
●
●
●
●
●
●
●
●
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0
●
16.0
●
16.0
Overall
Length
L (in/mm)
176
176
176
6.9291
176
176
185
185
7.2835
185
185
185
185
7.2835
185
185
185
185
7.2835
194
194
194
194
7.6378
194
194
194
194
7.6378
194
194
203
203
214
214
221
221
230
230
Flute
Shank
Length
Length
ℓ1 (in/mm) ℓ2 (in/mm)
112
112
112
4.4094
112
112
116
116
4.5669
116
116
116
120
4.7244
120
120
120
120
4.7244
124
124
124
124
4.8819
124
128
128
128
5.0394
128
128
136
136
140
144
148
152
156
160
Items labeled in purple represent Shrink Fit Drills
64
64
64
2.5197
64
64
65
65
2.5591
65
65
65
65
2.5591
65
65
65
65
2.5591
66
66
66
66
2.5984
66
66
66
66
2.5984
66
66
67
67
74
70
73
69
74
70
Tap
Size
5/8-18
11/16-12
M18x2.5
11/16-16
Headquarters
1001 Business Center Drive
Mount Prospect, IL 60056-2181
P.O. Box 545, Mt. Prospect, IL 60056-0545
Phone: (800) 950-5202
Phone: (847) 635-0044
Fax: (847) 635-7866
http://www.sumicarbide.com
Sumitomo Electric
Tool Engineering Center
5637 S. Westridge Drive
New Berlin, Wi 53151
Phone: (800) 950-5202
Detroit Branch
14496 Sheldon Road #230
Plymouth, MI 48170
Phone: (800) 239-5177
Phone: (734) 451-0200
Fax: (734) 451-5338
Huntsville Branch
6700 Odyssey Drive
Suite 211
Huntsville, AL 35806
Phone: (256) 971-1203
Fax: (256) 971-1205
Cincinnati Branch
4450 Carver Woods Drive
Cincinnati, OH 45242-5545
Phone: (800) 879-1887
Phone: (513) 891-4000
Fax: (513) 794-2911
Torrance Branch
21241 South Western Avenue
Suite 120
Torrance, CA 90501
Phone: (800) 950-5202
Fax: (310) 782-0211
Sumicarbide Canada, Inc.
2600 Skymark Avenue
Building 6, Suite 103
Mississauga, ON L4W 5B2
Canada
Phone: (905) 282-9986
Fax: (905) 282-9984
CAT.HGSSBROCHURE.05/2014

Solid Carbide Drill Series - Sumitomo E

Transcription

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