INSTALLATION INSTRUCTIONS Rear Vision System – Mirror

Transcription

INSTALLATION INSTRUCTIONS
Rear Vision System – Mirror Display
Chevrolet Silverado, Silverado HD; GMC Sierra, Sierra HD
Kit Contents:
Instruction Sheets
Template
Camera/Module/Bezel Assembly
Lock Plug (optional)
Chassis Harness (Long)
ISRVM Video Harness
ISRVM with Monitor
Wire Ties (Qty: 35)
Fastener, Ground Nut
Anti-Corrosion Coating
2010 Jumper Harness (optional)
Tools Required:
Socket Wrench
Sockets 10mm, 13mm
Torx Bits, T15 and T20
Torque Wrench
Screwdrivers
Drill Motor
25.4mm (1”) Hole Saw
29mm (1-1/8”) Hole Saw
Deburring Tool
Center Punch
Vehicle Hoist
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Preparation
FIGURE 2
1. Ensure all lamps and accessories are OFF.
2. Ensure the ignition switch is in the OFF
position.
3. Loosen the negative battery cable bolt.
Remove negative battery cable from
terminal and position away from battery.
4. Wait one (1) minute prior to working on the
vehicle to assure SIR roof rail airbag system
has been disabled for your safety.
Install Camera into Endgate
5. Lower Endgate and remove center bezel
mounting bolt (1), using 13mm socket.
Figure 1.
FIGURE 1
8. Prepare a work surface for the Endgate, as
it will be removed.
9. Disconnect the two Endgate support cables.
Figure 3.
FIGURE 3
6. Release, by hand, the three retainer clips
securing the bezel (2) to the Endgate outer
panel. Lift the Endgate latch handle in order
to aid in the removal of the latch handle
bezel. Figure 1.
7. If the Truck is not equipped with Endgate
Lock (&A60), remove the two upper
Endgate Latch Handle Bolts (1) from the
Endgate Latch Handle (2), using 13mm
socket. Figure 2. Release Rods before
removing (inset). If equipped, skip this step.
10. With the aid of an assistant, remove the
Endgate and locate to clean work surface.
Figure 4.
FIGURE 4
11. Locate the supplied Template Sheet for the
Endgate and Pickup Box Sill.
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12. Cut out Endgate Template and attach to
Endgate using tape. Using the Center
Punch, mark the center of hole.
13. Cut out Sill Plate Template and attach to
Pickup Box Sill using tape. Using the Center
Punch, mark the center of hole.
14. Using a drill motor and a 29mm (1-1/8”)
Hole Saw, cut out the harness pass-through
in the Endgate. Figure 5.
19. If the Truck is equipped with a factory
Endgate Lock, remove the lock cylinder from
the original Endgate Bezel. Remove the
Endgate Lock Cylinder Retaining Clip (1) and
then the Endgate Lock Cylinder (2). Figure
8.
FIGURE 8
FIGURE 5
15. Using a drill motor and a 29mm (1-1/8”)
Hole Saw, cut out the harness pass-through
in the Pickup Box Sill. Figure 6.
FIGURE 6
16. Clean rough edges using a deburring tool.
17. Lubricate the two cut outs with the provided
Anti-Corrosion Coating.
18. Locate the provided Rear Vision Camera
Bezel Assembly. Figure 7.
20. If equipped, insert the Endgate Lock
Cylinder (2) into the new Endgate Bezel and
re-attach the Endgate Lock Cylinder
Retaining Clip (1). Figure 8.
a. If the Truck is not equipped with factory
Endgate Lock, install Lock Plug.
b. If locking features are desired an
Endgate Latch Handle (part number
25775280) and an Endgate Lock
Cylinder (part numer 25775278) are
available through GM dealer.
21. Install the new Endgate Bezel Assembly, by
first routing the Camera Assembly harness
pigtail through the Endgate Bezel opening
down through the Endgate to the 29mm
hole at the bottom of the Endgate. Figure 9.
FIGURE 7
FIGURE 9
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22. Pull connector (2), first grommet (3), and
second grommet (4) through new Endgate
(1) pass-through. Figure 10.
FIGURE 12
FIGURE 10
23. Snap the Endgate Bezel Assembly into the
Endgate.
24. Seat the second grommet (4) securely
around opening. Figure 10.
25. Install remaining Endgate Latch Handle Bolt
in Endgate and tighten all three 13mm bolts
to 25 N·m (18 lb ft).
26. If present, remove the Rear License Plate.
27. With the help of an Assistant, re-install the
Endgate onto the Pickup Box, carefully
routing the Camera harness through the
opening on the Pickup Box Sill.
28. Re-attach Endgate Support Cables and close
Endgate. Figure 11.
Cut Accessory Pass-Through in Front-ofDash
30. Remove Left Instrument Panel Outer Trim
Cover (1). Figure 13.
FIGURE 13
FIGURE 11
31. Remove the Parking Brake Release Handle
Bolt and then the Handle. Remove the two
Knee Bolster Assembly Screws (1) and the
Knee Bolster Assembly (2). Figure 14.
29. Through the License Plate Opening pull the
Camera Assembly Harness (2) until the first
grommet (3) is properly seated in the Pickup
Box Sill (1). Figure 12.
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FIGURE 14
32. Disconnect the electrical connections, if
applicable.
33. Remove the M-BEC cover.
34. Disengage the M-BEC (1) from support
bracket. Figure 15.
FIGURE 15
FIGURE 16
37. If this location is occupied by Trailer Brakes
(&JL1) or another Accessory, drill a new
Chassis Harness pass-through (3) between
the IP Harness (1) and Trailer Brake (2)
pass-through grommets. Figure 16.
38. Clean rough edges using a deburring tool.
Figure 16.
39. Apply Anti-Corrosion Coating to the opening.
Figure 16.
Install New In-Side Rear View Mirror and
Route Interior Harness
40. Disengage In-Side Rear View Mirror (ISRVM)
connector. Figure 17.
FIGURE 17
35. Relocate M-BEC up into the IP to gain
access to Front-of-Dash Matte Opening
behind M-BEC.
36. Locate cut-out in dash matte. Locate the
dimple in the sheet metal and then use a
center punch to help start a drill bit as close
as possible to dimple. Using a drill motor
and a 25.4mm (1”) hole saw, drill out the
chassis harness pass-through (2). Figure 16.
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41. Adjust the mirror to the full upward position.
42. Remove the base trim cover, if present.
43. Loosen the Screw (3). Figure 18.
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FIGURE 18
44. Slide the mirror assembly (2) in an upward
motion in order to remove and discard.
45. Remove the Wire Cover. Figure 19.
FIGURE 19
46. Remove the driver's side Windshield Side
Garnish Molding Screw Cover (1), Screw (2),
and then the Molding Assembly (3).
Disconnect the electrical connector. Figure
20.
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FIGURE 20
47. Remove the Driver’s Side Sunshade Bracket
Cover (1) and the three Screws (2). Figure
21.
FIGURE 21
48. Remove the Driver’s Side Sunshade
Assembly (3), electrical connectors, and
bracket (4). Figure 21.
49. Remove the Driver’s Side Sunshade Anchor
Screw (1) and Anchor (2). Figure 22.
(Passenger Side shown in Figure).
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FIGURE 22
50. Remove the Front Overhead Console Lens
(1). Figure 23.
FIGURE 23
FIGURE 24
54. Locate the foam wrapped ISRVM Camera
harness provided in the kit.
55. Insert the Gray/Dark-Blue wire into cavity 1
for model years 2007 and 2008 and into
cavity 6 for model years 2009 to present, of
the ISRVM harness connector. Figure 24.
56. Insert the Gray/Orange wire into cavity 2 for
model years 2007 and 2008 and into cavity
7 for model years 2009 to present, of the
ISRVM harness connector. Figure 24.
57. Re-insert the TPA into the ISRVM harness
connector. Figure 24.
58. Route the other end of the ISRVM harness
(w/ connector) down the Driver’s Side
Instrument Panel near the A-Pillar. Figure
25.
FIGURE 25
51. Remove the two Roof Console Screws (2).
Figure 23.
52. Pull down the Roof Console Assembly (3) to
disengage the retainer clips (4). Figure 23.
53. Disengage the Terminal Position Assurance
(TPA) device from the ISRVM connector.
Figure 24.
59. Remove C12 Connector (Brown) from the MBEC. Figure 26.
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FIGURE 26
60. Remove the TPA from the C12 Connector.
Figure 27.
61. Connect the pink wire from the ISRVM
harness to C12 Cavity 7. Figure 27.
FIGURE 27
62. Re-insert TPA and Connector into M-BEC.
63. Remove the C11 Connector (Gray) from the
M-BEC. Figure 26.
64. Remove the TPA from the C11 Connector.
Figure 27.
65. For model years 2007 thru 2009 and
2010 if blue wire does not exist in C11
Cavity 5
Connect the green wire from the ISRVM
harness to C11 Cavity 5. Figure 27.
For 2010 if blue wire exists in C11
Cavity 5
 Install green wire from the mirror
harness, into one of the larger
connector (supplied in 9002-9006)
cavities.
 Remove blue wire from cavity 5 of
the C11 connector.
12 April 2010

Install blue wire into the other cavity
of larger connector (next to green
wire).
 Slide gray TPA inside the larger
connector to lock wires into place.
 Mate larger connector into smaller
connector (supplied in 9002-9006
with pink wire)
 Insert pink wire from the smaller
connector into cavity 5 of the C11
connector (where blue wire was
removed). Figure 27.
66. Re-insert TPA and Connector into M-BEC.
67. Locate the Ground ring terminal on the end
of the ISRVM Camera harness and attach at
lower fastener of knee bolster support,
using the provided Ground Nut Fastener and
10mm socket. Tighten to 4 N·m (36 lb in).
Figure 28.
FIGURE 28
68. Locate the new ISRVM from the kit.
69. Engage the ISRVM connector into the new
ISRVM. Figure 29.
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FIGURE 29
75. Re-engage the Roof Console Assembly (3)
to the headliner. Figure 32.
FIGURE 32
70. Slide the new ISRVM (2) onto the mounting
tab (1). Figure 30.
FIGURE 30
76. Re-install the two Roof Console Screws (2)
into the Assembly (3), tighten the two
Screws to 2 N·m (18 lb in). Figure 32.
77. Re-install the Front Overhead Console Lens
(1). Figure 32.
78. Re-install the Driver’s Side Sunshade Anchor
(2), tighten the Screw (1) to 3 N·m (25 lb
in). Figure 33.
71. Tighten the ISRVM Screw (3) to 1.8 N·m (16
lb in). Figure 30.
72. Lower the front end of the Headlining Trim
Panel.
73. Route the new ISRVM Camera harness
along the existing Headliner/A-Pillar wire
harness. Secure with two wire ties along APillar.
74. Re-attach the ISRVM Wire Cover and base
trim cover, if present. Figure 31.
FIGURE 31
12 April 2010
FIGURE 33
79. Re-install the Driver’s Side Sunshade
electrical connector, bracket (4) and
assembly (3). Tighten the three Screws (2)
to 6 N·m (53 lb in). Re-install the Driver’s
Side Sunshade Bracket Cover (1). Figure 34.
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FIGURE 34
80. Re-install the Driver’s Side Windshield Side
Garnish Molding Assembly, re-connect the
electrical connector. Install and tighten the
Screw (2) to 2 N·m (18 lb in). Install the
Screw Cover (1). Figure 35.
FIGURE 35
FIGURE 36
82. Re-install Instrument Panel Outer Trim
Cover. See Figure 13.
Chassis Harness Install
83. Locate the provided Rear Vision Camera
Chassis Harness.
84. Route the grommet-end of the Chassis
Harness through the Driver’s Side Wheel
Housing and then through the opening in
the Front-of-Dash. Figure 37.
FIGURE 37
81. Re-install the Knee Bolster Assembly.
Tighten Screws to 2 N·m (18 lb in). Reinstall Parking Brake Release Handle and
Bolt, tighten to 9 N·m (80 lb in). Figure 36.
85. From the inside of the cab pull the Chassis
Harness through until the grommet is
properly seated.
86. Connect the Chassis Harness to the ISRVM
Harness and secure harnesses with wire
ties.
87. Install the MBEC into the Support Bracket.
Figure 38.
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FIGURE 38
88. Install the MBEC cover onto the MBEC.
89. Raise the Truck up on a hoist to route the
Chassis Harness.
90. Route the Harness, working towards the
rear of the vehicle, along the existing
Chassis Harness, routing away from Body
Mounts.
91. Clip the Chassis Harness (1) onto the lower
License Plate frame (2), orientating the plug
below the primary connector and being
25mm from the corner. Figure 39.
FIGURE 40
93. Secure the Rear Vision Camera Harness
along the existing Chassis Harness using
wire ties every 200mm. Note: Depending on
the vehicle wheelbase there may be excess
length in the Rear Vision Camera Chassis
Harness. Loop, and secure with wire ties,
any excess harness length along the Body
Frame away from Mechanical areas.
94. Lower the truck.
95. Re-Install Rear License Plate, if necessary.
96. Connect the negative battery terminal.
Tighten the negative cable nut to 5 N·m (44
lb in).
97. Test System Functionality.
FIGURE 39
92. Connect the Chassis Harness Connector (2)
to the Camera Assembly Harness Connector
(1). Figure 40.
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INSTALLATION INSTRUCTIONS Rear Vision System – Mirror

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