EGS002 Sinusoid Inverter Driver Board User Manual 1. Description

EGS002 Sinusoid Inverter Driver Board User Manual 1. Description

micro corp.
EGS002 Datasheets
EG8010 demo board EGS002 Sinusoid Inverter Driver Board User Manual 1. Description
EGS002 is a driver board specific for single phase sinusoid inverter. It uses ASIC EG8010 as
control chip and IR2110S as driver chip. The driver board integrates functions of voltage, current and
temperature protection, LED warning indication and fan control.Jumper configures 50/60Hz AC
output, soft start mode and dead time. EGS002 is an improved version of EGS001 that is compatible
of EGS001’s original interfaces. EGS002 also integratescross-conduction prevention logic to
enhance its ability of anti-interference, and LCD display interface for users’ convenience to use
chip’s built-in display function.
EG8010 is a digital pure sine wave inverter ASIC (Application Specific Integrated Circuit) with
complete function of built-in dead time control. It applies to DC-DC-AC two stage power converter
system or DC-AC single stage low power frequency transformer system for boosting. EG8010 can
achieve 50/60Hz pure sine wave with high accuracy, low harmonic and distortion by external
12MHz crystal oscillator. EG8010 is a CMOS IC that integrates SPWM sinusoid generator, dead
time control circuit, range divider，soft start circuit, circuit protection, RS232 serial communication,
12832 serial LCD unit, and etc.
2. Circuit Schematic
EGS002 Driver Board Schematic
+5V
+12V +400V
F1
JP2
16 NC
FANCTR
+12V
VCC 3
C3
0.1uF
COM 2
TFB
C4
10uF/16V
LO 1
5.1K
Q5
2SA1015
C10
10uF/16V
+5V
R37
5.1K
R36
5.1K
9 NC
HO 8
10 NC
VB 7
11 VDD
C13
C14
10uF/16V
0.1uF
12 HIN
13 SD
+5V
JP9
14 LIN
15 VSS
JP6
VS 6
NC 5
D3
FR107
NC 4
C11
0.1uF
C12
10uF/16V
LO 1
P?
R3
温度反馈
100Ω
R7
R38
电流反馈
15
+5V
14
13
1K
R2
100K
电压反馈
100Ω
+5V
C24
0.01uF
+5V
C18
0.1uF
R10
10K
C17
10uF/16V
C16 C21 C15
0.1uF 1000P 0.1uF
R22
10K
12
11
2HO
10
VS2
9
2LO
8
+12V
VCC 3
COM 2
16 NC
8
7
6
5
4
3
+5V
2
1
软启动选择
C8
16
GND
GND
10uF/16V
17
VFB
+12V
U3
IR2110S
C9
0.1uF
LCDCLK
JP5
50/60Hz选择
D2
FR107
R35
5.1K
R34
+5V
LCDDI
NC 23
NC 22
LCDCLK 24
SST 21
MODSEL 20
VREF 17
FRQSEL1 19
FRQSEL0 18
LCDDI
10uF/16V
VS 6
NC 5
NC 4
Q4
2SA1015
+5V
VCC
15 VSS
GND
SPWMOUT1
TFB
JP1
14 LIN
C2
5.1K
LCDCEN
SPWMOUT2
VB 7
13 SD
R33
5.1K
R32
LCDCLK
SPWMOUT3
10 NC
12 HIN
LCDCEN
LCDDI
SPWMOUT4
IFB
FRQADJ/VFB2
0.1uF
Q3
2SA1015
32 31 30 29 28 27 26 25
VFB
C6
5.1K
U2
EG8010
GND
HO 8
11 VDD
C5
10uF/16V
R31
5.1K
R30
死区选择
VVVF
LCDEN
OSC2
Q2
2SA1015
JP8
9 NC
U1
IR2110S
JP7
1 DT1
2 DT0
3 GND
4 RXD
5 TXD
OSC1
6 SPWMEN
PWMTYP
7 FANCTR
8 LEDOUT
Y1
12M
+5V
JP4
10 11 12 13 14 15 16
22P
JP3
D1 LED
9
22P
C7
R1
1K
GND
正常：长亮
过流：闪烁2下，灭2秒，一直循环
过压：闪烁3下，灭2秒，一直循环
欠压：闪烁4下，灭2秒，一直循环
过温：闪烁5下，灭2秒，一直循环
C1
散热风扇
大于 45°开启风扇
小于 40°关闭风扇
+5V
D1状态指示灯说明
GND
7
1HO
6
VS1
5
GND
4
1LO
3
GND
2
IFB
R25
Q1
2.2K
8050
RT1
R19
200K
NTC/10K
温度传感器
C23
0.1uF
C34
0.01uF
D4 IN4148
R21
10K
R23
10K
正弦波输出电压调整
D5 IN4148
R11
4.7Ω
R12
R13
V1
IRF840
4.7Ω
R14
10K
V2
IRF840
10K
L1
正弦220V输出
C22
2.2uF
L P2
N P3
正弦220V输出
D6 IN4148
D7 IN4148
R15
R16
4.7Ω
R17
10K
V3
IRF840
4.7Ω
R18
V4
IRF840
10K
1
P1
康铜丝
R24
0.1Ω
5
6
8
R5
10K
+
-
不贴-备用
C30
1000P
7
R27
U4
+0.65V
4
3
2
-
+
LM393
R4
10K
1
EG8010.IR2110正弦波逆变器
驱动电路原理图（单极性调制方式）
www.EGmicro.com
R6
C20
1.5K 0.01uF
R26
C19
1000P
100K
Figure 2‐1. EGS002 Sinusoid Inverter Driver Board Schematic Copyright 2014©EGmicro corp. www.EGmicro.com 1 / 6 miicro corp
p.
EGS0
002 Data
asheets
EG8010 deemo board
3. Pin
ns and
d jump
pers
EG
GS002 Front View
w
*7. LED‐ *6. LED+ *5. EN *4. CLK *3
DI 3. DI *2. GND *1. +5V 3.1
LCD Port 17. FANCTR
16. TFB 15. VFB
14. +5V 13. GND 12. +15V 11. GND
11
10. 2HO 9. VS2 8. 2LO
7. GND 6. 1HO 5. VS1 4. GND
3. 1LO 2. GND 1. IFB 1.
IFB
Figu
ure 3‐1. EGS002 Driver Boaard Pin Definition 3.2
Pin
n Descrip
ption
Desig
gnator
Name
I/O
O
Des
scriptions
1
I
IFB
I
2
G
GND
GN
ND
3
1
1LO
O
4
G
GND
GN
ND
5
V
VS1
O
Right briidge high side floating
f
supply return
r
6
1
1HO
O
Right briidge high side gate
g drive outpuut
7
G
GND
GN
ND
8
2
2LO
O
Left briddge low side gatte drive output
9
V
VS2
O
Left briddge high side flo
oating supply reeturn
10
2
2HO
O
Left briddge high side gaate drive output
AC Outpput Current Feeedback. Overccurrent protecttion turns on when pin’s inpput
voltage is over 0.5V
Ground
Right briidge low sidegaate drive output
Ground
Ground
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6 micro corp.
EGS002 Datasheets
EG8010 demo board 11
GND
GND
Ground
12
+12V
+12V
+12V voltage input. (range: 10V-15V)
13
GND
GND
Ground
14
+5V
+5V
+5V power supply
15
VFB
I
16
TFB
I
AC Output voltage feedback. Referring to EG8010 datasheet for specific function and
circuit.
Temperature feedback. Overtemperature protection turns on when pin’s input voltage
is over 4.3V
Connect to the fan control.
17
FANCTR
O
When detects a temperature over 45℃, FANCTR
outputs high level “1” to turn on the fan. When the temperature is lower than 40℃,
FANCTR outputs low level “0” to turn off the fan.
* The followings are LCD display interface
*1
+5V
+5V
+5V power supply for the LCD
*2
GND
GND
Ground
*3
LCDDI
I/O
LCD Serial Data
*4
LCDCLK
O
LCD Serial Clock
*5
LCDEN
O
LCD Chip Select
*6
LED+
+5V
+5V power supply for the backlight
*7
LED-
GND
Ground
3.3
Jumper settings
Designator
Name
1
FS0
2
SST
3
DT0
4
DT1
*5
LED+
Mark
Setting Description
JP1
When JP1 is short, it selects AC output frequency at 60Hz
JP5
When JP5 is short, it selects AC output frequency at 50Hz
JP2
When JP2 is short, it enables 3 seconds soft start mode
JP6
When JP6 is short, it disables soft start mode
JP3
When JP7 and JP8 are short, dead time is 300ns.
JP7
When JP3 and JP8 are short, dead time is 500ns.
JP4
When JP4 and JP7 are short, dead time is 1.0us.
JP8
When JP3 and JP4 are short, dead time is 1.5us.
JP9
When JP9 is short, LCD backlight is on
When JP9 is open, LCD backlight is off
The driver board’s jumperJP5, JP2, JP7 and JP8 are shorted as default setting, corresponding to
50Hz output, soft start mode on, 300nS dead time. Users can change these based on their needs.
Warning: Jumper of the same function CANNOT be short circuited at the same time. (For
example: JP1 And JP5 cannot be short at the same time.)
Copyright 2014©EGmicro corp. www.EGmicro.com 3 / 6 micro corp.
EGS002 Datasheets
EG8010 demo board 3.4
LED Warning Indication
EGS002 driver board provides LED warning indication function. User can determine problem
according to the followings:
 Normal：Lighting always on
 Overcurrent：Blink twice, off for 2 seconds, and keep cycling
 Overvoltage：Blink 3 times, off for 2 seconds, and keep cycling
 Undervoltage：Blink 4 times, off for 2 seconds, and keep cycling
 Overtemperature：Blink 5 times, off for 2 seconds, and keep cycling
3.5
LCD Display Interface
EGS002 integrates LCD display interface for users’ convenience to test chip’s built-in display
function that EG8010 supports.Shielding cable is required for connecting EGS002 driver board and
LCD, otherwise inverter’s high voltage and high current environment will significantly interfere
driver board’s operation.
EG8010 supports 12832 LCD (default) orLCD3220 thatwe specifically designed. Because two
LCDs’ drivers are different, user has to specify if intends to buy LCD3220. Salesperson will ship
12832 LCD as default if not otherwise specified.
*7. LED‐ *6. LED+ *5. EN *4. CLK *3. DI *2. GND *1. +5V LED‐ LED+ CS SCLK SDI VSS VDD LCD 12832 12832 LCD Connection Diagram：
EGS002 
Figure 3‐2. Connection betweenEGS002 and 12832 LCD Figure 3‐3. 12832 LCD Display Note：
There are many modules of LCD in the market. EG8010 supports majority of 12832 LCD based
on control IC ST7920. Different LCDs may vary a little in pin map, name or description; user can
obtain information online.
 LCD3220 Connection Diagram：
Copyright 2014©EGmicro corp. www.EGmicro.com 4 / 6 7. LED
D‐ 6. LED
D+ 5. /CSS 4. /W
WR 3. DA
ATA 2. VSSS 1. VD
DD *7. LED‐ *6. LED+ *5. EN *4. CLK *3. DI *2. GND *1. +5V LCD 3220 EGS002 miicro corp
p.
EGS0
002 Data
asheets
EG8010 deemo board
Figure 3‐4. Connection beetween EGS00
02 and LCD32
220 Figure 3‐5.LC
F
D3220 Displaay
4. Tes
sting
EGS002 Driver Board
B
Te
esting
FAN TFB VFB +5V
GND +12V
GND 2HO
VS2 2LO GND
1HO VS1 GND 1LO GND IFB NC
GND GND +5V
GND +12V GND TEST4
GND TEST3
GND
TEST2
GND GND
TEST1
GND GND Figure 4
4‐1. EGS002 D
Driver Board Connection D
Diagram EGS002 Driver Board
B
Te
esting
1) Connecct IFB, VS11, VS2, VFB
B and TFB to
t the groun
nd during teesting.
2) Connecct DC 5V too pin +5V and
a DC 12V
V (voltage caan be betweeen 12V andd 15V) to piin +12V
3) Connecct oscilloscope to TES
ST1 to TES
ST4 to obseerve wavefoorms. TEST
T1 and TES
ST2 outputss
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6 micro corp.
EGS002 Datasheets
EG8010 demo board fundamental frequency square wave, which is shown as CH1 blue waveform in figure
5-3.TEST3 and TEST4 outputs unipolar modulation wave. When TEST3 and TEST4 are
connected to RC filter, it will output waveform shown as CH2 red waveform in figure 5-3.
4) Because pin VFB is grounded, undervoltage protection is going to turn on in 3 seconds.
Test1~Test 4 will all shut down; LED blinks four times, off for 2 seconds and keep cycling.
When EGS002 is connected to the power supply again, user can observe waveforms for another
3 seconds.
TEST3 或 TEST4 5.1k 接示波器 0.1uF Figure 4‐2. EGS002 SPWM RC filter circuit Figure 4‐3.Output waveform of TEST 2 andTEST3 5. Dimension Diagram
EGS002 Dimension Diagram
1.9±0.1 61±0.3 EG8010 + R2110S SPWM DRIVER BOARD 32±0.3 EGS002 6.0±0.2
2.54 5.1±0.1 Unit：mm 图 5‐1. EGS002 Driver board dimension diagram Copyright 2014©EGmicro corp. www.EGmicro.com 6 / 6