Manual MOVIDRIVE DC link connection

Edition
MOVIDRIVE® DC Link Connection
09/2001
Manual
0918 2918 / EN
Contents
1 Important Notes...................................................................................................... 4
2 System Description................................................................................................ 6
2.1 Two types of DC link connection.................................................................... 6
3 Project Planning ..................................................................................................... 8
3.1 DC link connection without regenerative power supply unit........................... 8
3.2 DC link connection with regenerative power supply unit.............................. 11
4 Installation ............................................................................................................ 15
4.1 DC link connection without regenerative power supply unit......................... 15
4.2 DC link connection with regenerative power supply unit.............................. 17
MOVIDRIVE® DC Link Connection
3
Safety and
warning
instructions
Designated use
®
®
4
MOVIDRIVE® DC Link Connection
Application
environment
Waste disposal
MOVIDRIVE® DC Link Connection
5
®
2.1
Two types of DC link connection
®
®
1. Without
regenerative
power supply unit
®
®
Circuit type A
3 x 380...500 VAC
ND...
ND...
A
NF...
NF...
BW...
05242AXX
Fig. 1: Circuit type A
6
MOVIDRIVE® DC Link Connection
Circuit type B
3 x 380...500 VAC
ND...
B
NF...
BW...
05243AXX
Fig. 2: Circuit type B
2. With
regenerative
power supply unit
MOVIDRIVE® DC Link Connection
®
®
7
3.1
DC link connection without regenerative power supply unit
®
®
Circuit type A
1st MOVIDRIVE®
2nd MOVIDRIVE® optionally:
0055-5A3-4
0055-5A3-4
-
-
-
0075-5A3-4
0055-5A3-4
0075-5A3-4
-
-
0110-5A3-4
0055-5A3-4
0075-5A3-4
0110-5A3-4
-
0150-503-4
0075-5A3-4
0110-5A3-4
0150-503-4
-
0220-503-4
0110-5A3-4
0150-503-4
0220-503-4
-
0300-503-4
0150-503-4
0220-503-4
0300-503-4
-
0370-503-4
0220-503-4
0300-503-4
0370-503-4
-
0450-503-4
0220-503-4
0300-503-4
0370-503-4
0450-503-4
0550-503-4
0300-503-4
0370-503-4
0450-503-4
0550-503-4
0750-503-4
0370-503-4
0450-503-4
0550-503-4
0750-503-4
®
Project planning
instructions
®
Size
2
3
4
5
8
MOVIDRIVE®
Line choke type
Part number
0055-5A3-4...0110-5A3-4
ND030-023
827 151 8
0150-503-4
ND045-013
826 013 3
0220-503-4 / 0300-503-4
ND085-013
826 014 1
0370-503-4
ND085-013
826 014 1
0450-503-4
ND1503
825 548 2
0550-503-4 / 0750-503-4
ND1503
825 548 2
MOVIDRIVE® DC Link Connection
®
→
®
→
Circuit type B
1st MOVIDRIVE®
2nd MOVIDRIVE® optionally:
0055-5A3-4
0015-5A3-4 – 0040-5A3-4
0075-5A3-4
0015-5A3-4 – 0040-5A3-4
0110-5A3-4
0015-5A3-4 – 0055-5A3-4
0150-503-4
0015-5A3-4 – 0075-5A3-4
0220-503-4
0015-5A3-4 – 0110-5A3-4
0300-503-4
0015-5A3-4 – 0150-503-4
0370-503-4
0015-5A3-4 – 0150-503-4
0450-503-4
0015-5A3-4 – 0220-503-4
0550-503-4
0015-5A3-4 – 0300-503-4
0750-503-4
0015-5A3-4 – 0370-503-4
Project planning
instructions
®
Size
2
3
4
5
MOVIDRIVE® DC Link Connection
MOVIDRIVE®
Line choke type
Part number
0055-5A3-4...0110-5A3-4
ND030-023
827 151 8
0150-503-4
ND045-013
826 013 3
0220-503-4 / 0300-503-4
ND085-013
826 014 1
0370-503-4
ND085-013
826 014 1
0450-503-4
ND1503
825 548 2
0550-503-4 / 0750-503-4
ND1503
825 548 2
9
®
→
®
→
®
N
N
®
Line cross
section of DC link
connection
®
MOVIDRIVE®
0015
0022
Size
Unit terminal
cross section of
the power
section
MOVIDRIVE®
0030
0040
0055
Disconnectable terminal strip
4 mm2 (AWG10) conductor end sleeve DIN
46228
Screw and washer assembly M4 with
terminal clip
4 mm2 (AWG10) conductor end
sleeve
DIN 46228
2
6 mm (AWG10) crimp cable lug
DIN 46234
0220
0300
0370
0450
0550
4
Screw and washer assembly M6
with washer
max. 25 mm2 (AWG4)
Crimp cable lug DIN 46234
®
0110
2
3
Unit terminal
cross section of
the power
section
0075
1
0150
Size
Example
N
0750
5
Bolt M10 with nut
max. 70 mm2 (AWG2/0)
Crimp cable lug DIN 46235
®
2
2
10
MOVIDRIVE® DC Link Connection
3.2
DC link connection with regenerative power supply unit
®
Project planning
notes
→
→
→
®
DCL
®
®
®
MOVIDRIVE® DC Link Connection
11
®
Sample points
score calculation
®
×
®
×
×
®
×
×
®
×
®
N
×
N
®
12
MOVIDRIVE® DC Link Connection
Mains fuses and
supply system
lead
DC link
connection and
DC link fuses
→
DCL
DCL
DC
MOVIDRIVE® DC Link Connection
13
Pre-fabricated
cables for the DC
link connection
Cable set type
DCP12A
DCP13A
DCP15A
Part number
814 567 9
814 250 5
814 251 3
0015 – 0110
0150 – 0300
0370 – 0750
For connecting MOVIDRIVE®
14
DCP12A
DCP13A
DCP15A
1 pce. PVC single-core cable
H07V-K
Color black, 4 mm2 (AWG10),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color black, 25 mm2 (AWG4),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color black, 50 mm2 (AWG0),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 4 mm2 (AWG10),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 25 mm2 (AWG4),
l = 5 m (16.5 in)
1 pce. PVC single-core cable
H07V-K
Color red, 50 mm2 (AWG0),
l = 5 m (16.5 in)
2 pcs. ring cable lug
DIN 46234 4-6
2 pcs. ring cable lug
DIN 46234 6-6
4 pcs. ring cable lug
DIN 46234 6-25
2 conductor end sleeves
DIN 46228 E 4-12
2 pcs. crimp cable lug
DIN 46235 10-25
4 pcs. crimp cable lug
DIN 46235 10-50
MOVIDRIVE® DC Link Connection
4.1
DC link connection without regenerative power supply unit
Circuit type A
L1
L2
L3
PE
K11
(AC-3)
U1 V1 W1
U1 V1 W1
ND...
ND...
U2 V2 W2
U2 V2 W2
L1 L2 L3
NF... input filter
L1' L2' L3'
L1 L2 L3
NF... input filter
L1' L2' L3'
DC link connection
max. length 2 m (6.6 ft)
X1:
y
7 8 y
X4:
L1 L2 L3
+VDC
PE
-VDC
1
2
3
X1:
An incorrect DC link connection
(polarity reversal, ground fault)
will destroy the connected units!
1st MOVIDRIVE®
X2:
y
U
V
W
4
5
6
X3:
+R -R PE
8 9 y
y
y
7 8 y
X4:
L1 L2 L3
+VDC
PE
-VDC
1
2
3
2nd MOVIDRIVE®
X2:
y
U
V
W
4
5
6
X3:
+R -R PE
8 9 y
F16 operates
K11
BW...
y
M
3 phase
y
M
3 phase
02207BEN
Fig. 3: DC link connection in circuit type A
MOVIDRIVE® DC Link Connection
15
Circuit type B
L1
L2
L3
PE
K11
(AC-3)
U1 V1 W1
ND...
U2 V2 W2
L1 L2 L3
NF... input filter
L1' L2' L3'
DC link connection
max. length 2 m (6.6 ft)
X1:
y
7 8 y
X4:
L1 L2 L3
+VDC
PE
-VDC
1
2
3
X1:
An incorrect DC link connection
(polarity reversal, ground fault)
will destroy the connected units!
1st MOVIDRIVE®
X2:
y
U
V
W
4
5
6
X3:
+R -R PE
8 9 y
y
y
7 8 y
X4:
L1 L2 L3
+VDC
PE
-VDC
1
2
3
2nd MOVIDRIVE®
X2:
y
U
V
W
4
5
6
X3:
+R -R PE
8 9 y
F16 operates
K11
BW...
y
M
3 phase
y
M
3 phase
02208BEN
Fig. 4: DC link connection in circuit type B
16
MOVIDRIVE® DC Link Connection
4.2
DC link connection with regenerative power supply unit
L1
L2
L3
PE
F11
F12 F13
K11
(AC3)
An incorrect DC-link (polarity reversal, earth connection) will destroy the
connected units!
y L1 L2 L3
NF...
y L1' L2' L3'
y L1 L2 L3
ND...
y L1' L2' L3'
The power supply
connections of the
inverter may not
be connected!
3
8
y
-V +V
PE
7
Z
X1:
X4:
Z
X1:
y
1
PE L1
2
3
y
L2 L3 PE
X3: 1
3
2
5
4
DGND
2
L2 L3
DGND
+ 24 VOutput
1
max. 5 m (16.5 ft)
y
PE L1
Ready for
operation
+ 24 V
TRIP red: MDR not ready
yellow: MDR ready
MOVIDRIVE®
MOVIDRIVE®
MDR
X2:
PE U
y
4
V
5
X3:
+R -R
W
6
8
9
PE -VDC +VDC-VDC +VDC -VDC +VDC -VDC +VDC PE
PE
X2:
y
F25
y 7a 8a 7b 8b 7c 8c 7d 8d y
F26
bk
rd
rd
bk
rd
bk
rd
bk
Connection of additional
inverters. Use a distributor
subassembly, if necessary.
y
F16
operates
K11
03626BEN
Fig. 5: DC link connection with regenerative power supply unit
MOVIDRIVE® DC Link Connection
17
®
DCL
-UZ
+UZ
DCD12A
X1:
y
1
2
3
L1 L2 L3
®
X4:
7
8
y
-UZ +UZ PE
MOVIDRIVE
0015-5A3 ... 0110-5A3
X2:
y
U
V
W
4
5
6
X3:
+R -R PE
8 9 y
03621BXX
Fig. 6: Connecting a DCD12A damping module
18
MOVIDRIVE® DC Link Connection
10/2000
SEW-EURODRIVE GmbH & Co · P.O. Box 3023 · D-76642 Bruchsal/Germany · Phone +49-7251-75-0
Fax +49-7251-75-1970 · http://www.sew-eurodrive.com · [email protected]