Sandwich Valves Technical Information Series PRDM General

Transcription

Catalog HY14-2500/US
Technical Information
Sandwich Valves
Series PRDM
General Description
B
Series PRDM are direct operated pressure reducing
valves that are used to regulate pressure in one area
of a hydraulic circuit at a predetermined level below
normal system pressure. Additionally, an integral
pressure relieving function for the secondary reduced
pressure circuit is incorporated into the design.
Operation
These valves are “normally open” devices that allow
fluid to flow through the controlled port during their
non-actuated or “at rest” condition. When downstream
pressure exceeds the value set by the spring force,
the control piston moves off its seat, closing off the
flow path and thus reducing the fluid passing through
from the main system. The cushioned piston
modulates to maintain the preset pressure in this
branch of the hydraulic circuit. If, due to external
forces, the pressure continues to rise in this branch
circuit, the piston will keep moving against the spring
force allowing fluid to be drained to tank, thereby limiting maximum pressure to the valve’s setting.
Specifications
PRDM2
Features
s
s
s
s
s
s
PRDM3
Mounting
Pattern
NFPA D03,
CETOP 3, NG6
NFPA D05,
CETOP 5, NG10
Maximum
Operating
Pressure
P, A, B
350 Bar (5000 PSI)
315 Bar (4560 PSI)
T
10 Bar (145 PSI)
10 Bar (145 PSI)
Max. Flow
40 LPM (10.5 GPM)
80 LPM (21 GPM)
Adjustment options include: internal hex screw, hand
knob or internal hex with keylock.
Maximum
Leakage
P-A
15 ml/min (1.0 cu. in.)
Fluorocarbon seals are available.
Pressure
Range
PRDM sandwich valves may be selected to
reduce pressure in the 'P' port, 'A' port or 'B' port.
The direct operated, cushioned piston design results in
fast response, low leakage and minimal hysteresis.
Up to nine pressure adjustment ranges are available with
maximum pressure settings.
Available gage port connections include SAE, NPT,
Metric and BSPP.
Code
01
02*
05**
06*
10**
15**
16*
21
35*
Range
1.0 to 14 Bar (15 to 200 PSI)
1.5 to 25 Bar (22 to 363 PSI)
2 to 50 Bar (29 to 725 PSI)
1.5 to 64 Bar (22 to 928 PSI)
4 to 100 Bar (58 to 1450 PSI)
6 to 150 Bar (87 to 2175 PSI)
3 to 160 Bar (44 to 2320 PSI)
8 to 210 Bar (116 to 3045 PSI)
10 to 315 Bar (147 to 4560 PSI)
Viscosity
Range
12 to 230 cSt / mm²/s (56 to 1066 SSU)
Filtration
ISO Code 18/16/13 or Better
* PRDM2 only
** PRDM3 only.
Parker Sandwich.indd, dd
B24
Parker Hannifin Corporation
Hydraulic Valve Division
Elyria, Ohio, USA
Sandwich Valves
Series PRDM
Ordering Information
PRDM
Pressure
Reducing/
Relieving
Code
Size
Port
Reduction
Seal
Adjustment
Pressure
Range
Gage
Port
Design
Series
NOTE:
Not required
when ordering.
Description
Code
2
NFPA D03
Subplate Mounting
Code
Type
3
NFPA D05
Subplate Mounting
N
Nitrile
V
Fluorocarbon
Code
Type
Code
Description
PP
AA
P Port Only
A Port Only
L
Hex w/Key Lock
S
Internal Hex
Screw Adj.
BB
B Port Only
K
Knob
Code
Type
N
S
1/4” NPT
SAE #4 (UNF-2B 7/16-20)
Adapter in PRDM3
M
G
Metric
1/4" BSPP
Description
01
02*
05**
06*
10**
15**
16*
21
35*
1 to 14 Bar
1.5 to 25 Bar
2 to 50 Bar
1.5 to 64 Bar
4 to 100 Bar
6 to 150 Bar
3 to 160 Bar
8 to 210 Bar
10 to 315 Bar
(15 to 200 PSI)
(22 to 363 PSI)
(29 to 725 PSI)
(22 to 928 PSI)
(58 to 1450 PSI)
(87 to 2175 PSI)
(44 to 2320 PSI)
(116 to 3045 PSI)
(147 to 4560 PSI)
Bold: Designates Tier I products and options.
Non-Bold: Designates Tier II products and options.
These products will have longer lead times.
* PRDM2 only.
** PRDM3 only.
Bolt Kits
Size "3"
Size "2"
No. of
Sandwich
Sandwich
& Valve
Combination
1
2
Sandwich & D1
Sandwich & D1
BK243 73.2 (2.88)
BK225 111.3 (4.38)
3
4
Sandwich & D1
Sandwich & D1
BK244 152.4 (6.00)
BK245 190.5 (7.50)
Bolt
Kit
Bolt Length
mm (in)
No. of
Sandwich
Sandwich
& Valve
Combination
D3W-30
D3DW &
D31*W*
1
2
3
Sandwich & D3
Sandwich & D3
Sandwich & D3
BK141
BK142
BK143
Bolt Length
mm (in)
88.9 (3.50)
139.7 (5.50)
190.5 (7.50)
* D31VW with internal pilot and internal drain only.
Bolt Kits must be ordered separately.
Weights:
PRDM2 1.3 kg (2.9 lbs.)
PRDM3 2.6 kg (5.8 lbs.)
Schematics
T
P
A
B
M
T
P
A
T
B
M
PP Option
P
A
B
M
AA Option
BB Option
B25
Elyria, Ohio, USA
B
Performance Curves
Sandwich Valves
Series PRDM
B
NOTE: Lowest pressure setting dependent upon system resistance.
B26
Elyria, Ohio, USA
Performance Curves
Sandwich Valves
Series PRDM
B
B27
Elyria, Ohio, USA
Dimensions
Sandwich Valves
Series PRDM
PRDM2
Inch equivalents for millimeter dimensions are shown in (**)
B
PRDM3
B28
Elyria, Ohio, USA
Sandwich Valves
Series PRM
General Description
Series PRM reducing valves are used to regulate
pressure, in one area of a circuit, below normal system pressure. This style valve is well suited to perform
this function as it mounts directly below the directional
control valve.
B
Operation
These are "normally open" valves that allow fluid to
pass through the controlled port during typical operation. When downstream pressure rises above the
value set by an adjustable spring force, the control
pilot opens and allows the main spool to move from
a full open position. The main spool modulates to
maintain the desired "reduced pressure" downstream
of the valve. The PRM3 also has a relieving mode.
Features
s
s
s
PRM sandwich style pressure reducing valves can be
used to reduce pressure on the 'P' port, the 'A' port, or
the 'B' port.
Three pressure adjustment options are available: slotted
screw, knob and locking knob. (PRM6 only)
Valve bodies are manufactured from steel which provide
extra strength and durability for longer life. Internal hardened steel components also provide longer life.
Specifications
PRM3
PRM6
Mounting
Pattern
NFPA D05,
CETOP 5, NG 10
Minimum
Pressure
10 Bar (150 PSI) with rated flow, 150 SSU
oil, and fluid temperature of 38°C (100°F).1
Maximum
Pressure
345 Bar
(5000 PSI)
345 Bar
(5000 PSI)
Min.
Flow
3.78 LPM
(1 GPM)
3.78 LPM
(1 GPM)
Maximum
Flow
64 LPM
(17 GPM)
189 LPM
(50 GPM)
Pressure
Range
Code
07
17
25
35
NFPA D08,
CETOP 8, NG 25
Pressure Range
10 to 70 Bar (150 - 1000 PSI)
10 to 175 Bar (150 - 2500 PSI)
10 to 250 Bar (150 - 3500 PSI)
10 to 350 Bar (150 - 5000 PSI)
PRM3/PRM6
Filtration
ISO 4406 (1999); 18/16/13 (meet NAS 1638:7)
Venting
Connecting the vent port to tank allows the
reducing valve to divert flow at minimum
pressure.
Remote
Control
Remote control valve connected to the vent
port can be used to control the pressure.2
Drain
Line
Drain line from pilot valve is internally
connected to the tank port. Tank line
pressure is thus added to the valve setting.3
1 Change in flow, temperature or fluid (SSU) rating will affect valve
minimum pressure.
2 Set main valve pressure 10 Bar (150 PSI) higher than remote pilot.
3 It is important that the drain line connection be taken into consideration
when determining the minimum valve setting.
B29
Elyria, Ohio, USA
Sandwich Valves
Series PRM
*
PRM
Pressure
Reducing
Valve
Size
Port
Reduction
Seal
Adjustment
Pressure
Range
Gauge Port
Drain
Code Type
B
Code
Description
3
NFPA D05
Subplate Mounting
6
NFPA D08
Subplate Mounting
Code
Description
Omit* SAE
S†
SAE
N†
M†
Code
N
V
Available Models
PRM3
PRM6
PP
P Port Only
✓
AA
BB
A Port Only
B Port Only
✓
✓
PA
P Port Reduced/Convertible
to A Port Reduced
A Port Reduced/Convertible
to P Port Reduced
AP
Code
07
17
25
35
Design
Series
NOTE:
Not required
when ordering.
Code
✓
✓
✓
NPT
Metric
Type
G
1/4 BSPP
Nitrile
* PRM6 only.
Fluorocarbon † PRM3 only.
Code Type
Type
K
L*
Knob
Locking Knob
S
Screw Adj.
Omit
Y
* PRM6 only.
Unit Weight:
PRM3 3.0 kg (6.6 lbs.)
PRM6 5.6 kg (12.5 lbs.)
Description
10 to 70 Bar (150 to 1000 PSI)
10 to 175 Bar (150 to 2500 PSI)
10 to 250 Bar (150 to 3500 PSI)
10 to 345 Bar (150 to 5000 PSI)
Internal
External
Bold: Designates Tier I products and options.
Non-Bold: Designates Tier II products and options.
These products will have longer lead times.
Bolt Kits
Size "6"
Size "3"
No. of
Sandwich
1
2
3
Sandwich
& Valve
Combination
Sandwich & D3
Sandwich & D3
Sandwich & D3
D3W-30
D3DW & Bolt Length
D31*W*
mm (in)
BK141
BK142
BK143
88.9 (3.50)
139.7 (5.50)
190.5 (7.50)
* D31VW with internal pilot and internal drain only.
No. of
Sandwich
Sandwich
& Valve
Combination
Bolt
Kit
Bolt Length
mm (in)
1
2
3
4
Sandwich & D6
Sandwich & D6
Sandwich & D6
Sandwich & D6
BK121
BK122
BK123
BK124
133.4 (5.25)
203.2 (8.00)
273.1 (10.75)
342.9 (13.5)
Bolt Kits must be ordered separately.
Schematics
VALVE SIDE
VALVE SIDE
VALVE SIDE
SUBPLATE SIDE
SUBPLATE SIDE
SUBPLATE SIDE
AA Option
‘A’ Port Reduced
BB Option
‘B’ Port Reduced
PP Option
‘P’ Port Reduced
PA Option
AP Option
PRM3
PRM6
B30
Elyria, Ohio, USA
Sandwich Valves
Series PRM3
Performance Curves
PSI Bar
500 35
1
300
30
4000
25
300
200
Pressure Drop
Pressure Drop
400
20
15
10
2
3
5
4
100
5
0
LPM
GPM
30
0
3
9
6
12
15
Mode
250
3000
2000
150
100
Minimum
Setting
1000
50
LPM 20
GPM 75
18
B
200
0
60
Flow Rate
PP
AA
BB
Valve will not function in this region
PSI Bar
5000
RELIEVING
10
38
A→A
2
2
2
REDUCING
20
75
10
38
30
113
Flow Rate
Viscosity Correction Factor
Flow Path
P→P
1
1
1
0
0
B→B
3
3
3
T→T
4
5
5
Viscosity (SSU)
75
150
200
250
300
350
400
% of ∆P (approx.)
93
111
119
126
132
137
141
Curves were generated using 100 SSU hydraulic oil.
For any other viscosity, pressure drop will change per chart.
B31
Elyria, Ohio, USA
Dimensions
Sandwich Valves
Series PRM3
PRM3AA
B
B32
Elyria, Ohio, USA
Dimensions
Sandwich Valves
Series PRM3
PRM3BB
B
B33
Elyria, Ohio, USA
Dimensions
Sandwich Valves
Series PRM3
PRM3PP
B
B34
Elyria, Ohio, USA
Sandwich Valves
Series PRM6
Dimensions
B
Top View
End View
Face View
Bottom View
B35
Elyria, Ohio, USA
Sandwich Valves
Series ZDR
General Description
Series ZDR pilot operated pressure reducing valves
are designed for maximum flow rates.
B
The reducing function can be located in the ports P, A
or B. The sizes NG06 and NG10 are equipped with an
integral return flow check valve (reducing function in A
or B).
ZDR-P01
ZDR-B01
Features
s
s
High flow capacity.
Sizes::
– ZDR01 – NFPA D03 / NG6 / CETOP 3
– ZDR02 – NFPA D05 / NG10 / CETOP 5
s
With integral return flow check valve.
ZDR-B02
Specifications
General
Size
Mounting Interface
NG6
NG10
DIN 24340 A6
ISO 4401
NFPA D03
CETOP RP 121
DIN 24340 A10
ISO 4401
NFPA D05
CETOP RP 121
Mounting Position
Unrestricted
Ambient Temperature Range
-20°C to +50°C (-4°F to +122°F)
Hydraulic
Maximum Operating Pressure
up to 350 Bar (5075 PSI); ZDR-AR / BR up to 315 Bar (4568 PSI)
Nominal Flow
80 LPM (21.2 GPM)
120 LPM (31.7 GPM)
Pilot Oil
0.2 LPM (0.1 GPM)
0.3 LPM (0.1 GPM)
Fluid
Hydraulic oil as per DIN 51524 ... 51525
Fluid Temperature
-20°C to +80°C (-4°F to +176°F)
Viscosity
10 to 650 cSt / mm2/s (46 to 3013 SSU)
30 cSt / mm2/s (139 SSU)
Permitted
Recommended
Filtration
ISO Class 4406 (1999) 18/16/13 (acc. NAS 1638: 7)
Denison Sandwich.indd, dd
B42
Elyria, Ohio, USA
Sandwich Valves
Series ZDR
ZDR
Pressure
Reducing
Valve
Port
Option
Size
Code Description
01
NFPA D03 / NG6
02
NFPA D05 / NG10
Pressure
Range
Code
1
5*
S0
D
Hexagon Screw
with Lock Nut
Design
Series
Description
up to 100 Bar (1450 PSI)
up to 350 Bar (5075 PSI)
Seal
Code
1
5
Description
Nitrile
Fluorocarbon
* AR/BR 325 Bar (4568 PSI)
Code
P
Size
01/02
AR
01/02
BR
01/02
Description
Pressure reducing in P
with pressure gauge port M
Pressure reducing in A
with check valve
Pressure reducing in B
with check valve
Weight:
ZDR*01
ZDR*02
ZDR01
ZDR02
Performance Curves
ZDR-P/AR/BR01
ZDR-P/AR/BR02
ZDR-P
1.6 kg (3.5 lbs.)
2.9 kg (6.4 lbs.)
ZDR-AR/BR
1.8 kg (4.0 lbs.)
3.0 kg (6.6 lbs.)
B43
Elyria, Ohio, USA
B
Dimensions
Sandwich Valves
Series ZDR
ZDR01 – Inch equivalents for millimeter dimensions are shown in (**)
B
Seal Kit
Seal
Order Code
1
098-91184-0
5
098-91185-0
Complete Cartridge
Seal
Order Code
1
098-91102-0
5
098-91103-0
ZDR02 – Inch equivalents for millimeter dimensions are shown in (**)
Seal Kit
Seal
Order Code
1
098-91182-0
5
098-91183-0
Complete Cartridge
Seal
Order Code
1
098-91102-0
5
098-91103-0
B44
Elyria, Ohio, USA
Pressure Relief Valves
Series VS
General Description
Series VS pressure relief valve is a direct operated
spool valve for subplate mounting with internal drain to
port T. The connection and function is according to ISO
6264.
Specifiactions
Size
NFPA D03 / NG6
Mounting Interface
ISO 6264
Mounting PositionUnrestricted
Ambient
Temperature Range -20°C to +70°C (-4°F to +158°F)
D
Working Pressure
Port P: 350 Bar (5075 PSI)
Port T: depressurized
Pressure Range
25 Bar (363 PSI)
64 Bar (928 PSI)
160 Bar (2320 PSI)
210 Bar (3045 PSI)
350 Bar (5075 PSI)
Nominal Flow 25 LPM (6.6 GPM)
Pressure Fluid
Hydraulic oil as per
DIN 51524 ... 525
Features
Fluid Temperature
Recommended +30°C to +50°C (+86°F to +122°F)
Permitted
-20°C to +70°C (-4°F to +158°F)
Viscosity
Recommended
Permitted
30 to 50 cSt/mm2/s
(139 to 232 SSU)
20 to 380 cSt / mm2/s
(93 to 1761 SSU)
Filtration
ISO 4406 (1999), 18/16/13 • Spool type valve.
• Manifold mounting.
• 5 pressure ranges.
• 2 adjustment modes.
VS
Pressure Relief
Valve
Code
025
064
160
210
350
Pressure
Range
A
06
V
Adjustment
Screw with
Hexagon Socket
Size
Seal
Fluorcarbon
Description
25 Bar (363 PSI)
64 Bar (928 PSI)
160 Bar (2320 PSI)
210 Bar (3045 PSI)
350 Bar (5075 PSI)
Code
06
Gage Port
Lock
Design
Series
NOTE:
Not required
when ordering.
Code
Description
OmitNormal
Z
Cylinder Lock
Description
NFPA D03 /
NG6
Code
G
M
Description
BSPP 1/4"
M 12x1.5
Weight: 1.3 kg (2.9 lbs.)
VS.indd, dd
D16
Elyria, Ohio, USA
Series VS
Performance Curves
PSI Bar
580 40
Maximum Setting Pressure
25 Bar (363 PSI)
PSI Bar
1160 80
870 60
Pressure pe
Pressure pe
435 30
Maximum Setting Pressure
64 Bar (928 PSI)
290 20
580 40
290 20
145 10
pe min
pe Min
0
LPM 0
GPM
10
2.6
Flow (Q)
20
5.3
0
LPM 0
GPM
25
6.6
10
2.6
Flow (Q)
20
5.3
VS.indd, dd
D17
Elyria, Ohio, USA
25
6.6
D
Series VS
Dimensions
Gage Port
G 6.4 (0.25)
2.5
(0.10)
46.0
(1.81)
Ø10.0 (0.39)
Gage Port
Option C
D
0
0
0
0
0
0
0
22
50.0
(1.97)
Ø5.5 (0.22)
36.0
(1.42)
80.5
(3.17) 69.0
(2.72)
40.5
(1.59)
Gage Port
Option M
165.0
(6.5)
Port A plug mounted
P
A
46.0 31.0
(1.81) (1.22)
B
5.5 (0.22)
19.5
(0.77)
32.5
(1.28)
165.0
(6.5)
Seal
Surface Finish
Bolt kit
DIN912 12.9
Fluorocarbon
M5x30-4pcs
Mounting Pattern ISO 6264-03-04-*-97
(NFPA D03, CETOP 3, NG6)
8.1Nm (6.0 lb.-ft.) SK-VB/VM/VS V
Bolt
Inch equivalents for millimeter
dimensions are shown in (**)
VS.indd, dd
D18
Elyria, Ohio, USA

Sandwich Valves Technical Information Series PRDM General

Transcription

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