Hydraulic Swing Clamp

Transcription

Mode l
Mode l
Mode l
Mode l
LHA
LHC
LHS
LHW
M o de l
M o de l
M o de l
M o de l
L T/ L G
TL A - 2
TL A - 1
TL B - 2
High Rigidity・Long Life・High Accuracy
High Speed・High Rigidity・Swing Completion Position Repeatability ±0.5°(±0.75°only for LHS)
Action Description
Before Swing
The lever descends as it swings.
After swing completion,
Action completed
(Released State)
(For LHS, the lever swings parallel.)
it descends vertically.
(Clamped State)
Application Examples
Machining
Cleaning
285
For the applications which require
clamp position repeatability
Press Fitting
Deburring
Swing Clamp
Digest
New Products
High-Power
Series
Pneumatic Series
Compact Swing Clamp
M o de l
Hydraulic Series
L HC
Valve / Coupler
Hydraulic Unit
Compact swing clamps for small footprint fixtures
Manual Operation
Accessories
designed with minimum required stroke.
Cautions / Others
Hole Clamp
SFA
Many Varieties
For General Purpose
SFC
Swing Clamp
L HA
L HC
L HS
33 mm
46.5 mm
L HW
Compact
< Comparison Model >
< New Model >
LHA0400-C□
Lock Stroke：8mm
LHC0400-C□
Lock Stroke：6mm
Compact body with minimum
required lock stroke for specific
applications and limited spaces.
L T /L G
TLA-2
T L B- 2
TLA-1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Air Sensing Swing Clamp
M o de l
Work Support
L HW
LD
LC
T NC
Clamp-unclamp confirmation with built-in air catch sensor
TC
for smaller footprint fixtures.
Air Sensing
Lift Cylinder
Unclamp Confirmation Valve
Clamp Confirmation Valve
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
79.5 mm
For Action
Confirmation
DT
46.5 mm
Block Cylinder
Same Size
33 mm
＜ Comparison Models ＞
LHA0400-C□M
LHA0400-C□
No Action Confirmation
DBA
DBC
Compact
Control Valve
＜ New Model ＞
LHW0400-C□E
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
High-Power Swing Clamp
M o de l
Expansion
Locating Pin
Hydraulic Double Action
L HE
2 sizes smaller with equivalent clamping force. Mechanical lock and
hydraulic pressure allow for strong clamping and holding force.
Refer to P. 13 for further information.
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
286
Swing Clamp
Low Pressure Model
MAX. 7MPa
Mode l
Classification
Action Confirmation
Option
Double End Rod
Option for Dog
Able to
Install Dog
Air Sensing
Manifold Option
Air Sensing
Piping Option
Able to Install
Air Sensor
M ode l
LH C
→ P.319
M ode l
LH S
→ P.331
Double Action
Compact
Double Action
Parallel Swing Action
1. 5∼7M Pa
1. 5∼7M Pa
1. 5∼7M Pa
External Dimensions
→ P. 297
External Dimensions
→ P. 299
−
★
External Dimensions
→ P. 301
−
★
External Dimensions
→ P. 303
−
★
−
−
External Dimensions
−
Built-in Sensing Valve Model
→ P. 327
External Dimensions
→ P.3 3 9
Quick Change
Lever Option
External Dimensions
→ P. 305
★
External Dimensions
→ P.3 4 1
Balance Lever Option
External Dimensions
→ P. 307
★
External Dimensions
→ P.3 4 3
External Dimensions
→ P. 309
−
External Dimensions
→ P. 313
★
Long Stroke Option
Long
Swing Angle
Selectable Option
Accessories
→ P.289
Double Action
Operating Pressure Range
Standard Model
LH A
30°
45°
60°
LZH-T、LZH-F、LZH-B
Lever
LZY-MD
Speed Control Valve
Plug
BZL、BZX、JZG
External Dimensions
LZH-T
→ P.3 4 5
LZH-T、LZH-F、LZH-B
→ P. 318
Manifold Block
★
→ P. 330
→ P.3 4 8
→ P .1 0 2 5
→ P.7 2 7
※ Please contact us for detail dimension at ★ part.
High Pressure Model
MAX. 35MPa
Model
7∼35M Pa
Standard Model
Option
Swing Angle
Accessories
Selectable Option
Lever
Speed Control Valve
Plug
Ｇ-Thread Fitting
287
→ P.387
Double Action
Top Flange
Classification
Long Stroke Option
TLA-2
Long
30°
45°
60°
Model
TLB-2
→ P.413
Double Action
Bottom Flange
7∼35M Pa
Model
TLA-1
Single Action (Spring Release)
Top Flange
7∼35M Pa
External Dimensions
→ P. 395
External Dimensions
→ P. 421
External Dimensions
→ P. 399
External Dimensions
→ P. 423
−
External Dimensions
→ P. 403
External Dimensions
→ P. 425
−
External Dimensions
→ P. 407
External Dimensions
→ P. 427
−
TLZ-L2、TLZ-LB
→ P. 412
TLZ-L2、TLZ-LB
→ P. 429
BZT、JZG
Ｇ-Thread Fitting (Made by Ihara Science)
→ P.431
External Dimensions
→ P.4 3 9
TLZ-L2、TLZ-LB
→ P.4 4 3
→ P.7 2 7
→ P.1 0 3 9
Swing Clamp
Digest
High-Power
Series
Pneumatic Series
Low Pressure Model
Hydraulic Series
MAX. 7MPa
Model
Classification
LH W
1. 5∼7M Pa
2. 5∼7M Pa
−
Action Confirmation
Option
External Dimensions
−
SFC
Able to Install
Air Sensor
−
−
−
−
External Dimensions
Swing Clamp
L HA
L HC
L HS
L HW
−
→ P. 359
L T /L G
TLA-2
External Dimensions
→ P. 377
★
External Dimensions
→ P. 379
T L B- 2
TLA-1
Link Clamp
LK A
Long
−
30°
45°
60°
LK C
−
★
External Dimensions
LK W
→ P. 381
LM/LJ
T MA - 2
T MA - 1
LZH-T
→ P. 366
−
Manifold Block
Speed Control Valve
Plug
Cautions / Others
SFA
★
Lever
Manual Operation
Accessories
→ P. 375
Quick Change
Lever Option
Long Stroke Option
Valve / Coupler
Hydraulic Unit
Hole Clamp
−
Able to
Install Dog
Built-in Sensing Valve Model
Swing Angle
Selectable Option
Accessories
LT/LG → P.367
Single Action
(Spring Release)
Air Sensing
Manifold Option
Air Sensing
Piping Option
Model
Double Action
Built-in Sensing Valve
Standard Model
Double End Rod
Option for Dog
→ P.349
LZ-LE1、LZ-LE2
LZH-F、LZH-B → P. 384
LZ-MS
BZL、BZX、JZG
→ P. 1026
Work Support
LD
LC
T NC
TC
→ P. 727
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
M o de l
Expansion
Locating Pin
LH E
2 sizes smaller with equivalent clamping force. Mechanical lock and
hydraulic pressure allow for strong clamping and holding force.
Refer to P. 13 for further information.
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
288
Double Action Compact Swing Clamp
m od e l
PAT.
Compact Swing Clamp
Model
LHC
Low Pressure (1.5∼7MPa)
High Speed・Compact
Index
Hydraulic Swing Clamp Digest
P.285
Cross Section
P.320
Action Description
P.320
Model No. Indication
P.321
Specifications
P.322
Performance Curve
Clamping Force Curve
P.323
Allowable Swing Time Graph
P.325
External Dimensions
・ Standard Model (LHC)
P.327
Lever Design Dimensions
P.329
Accessories
・Material Swing Lever for LHC
P.330
・Speed Control Valve・Plug (Common Items of Other Models)
P.727
・Manifold Block (Common Items of Other Models)
P.1025
Cautions
・ Notes for Hydraulic Swing Clamps
P.445
・ Cautions (Common)
P.1043
・Installation Notes ・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit
・Notes on Handling ・Maintenance/Inspection ・Warranty
319
LHC
Swing Clamp
Digest P.285
Index
Cross Section Model No. Indication Performance
External
Action Description Specifications
Curve
Dimensions
Lever Design
Dimensions
Cross Section
Accessories
Cautions
P.445
High-Power
Series
Taper Sleeve
Pneumatic Series
Swing Lever
Dust Seal
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Excellent Coolant Resistance
Manual Operation
Accessories
BZL Speed Control Valve
Piston Rod
(Sold Separately)
Cautions / Others
Hole Clamp
SFA
SFC
Swing Clamp
LHA
L HC
LHS
Compact
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
Compact
LK W
LM/LJ
The dimension below the flange is shortened to enable smaller footprint fixtures.
The compact body enables the internal fitting to limit interference and makes
Compact,
easy to fit, and
no interference
fixture designing more engineer friendly.
T MA - 2
T MA - 1
Work Support
LD
Able to Use Longer Levers
LC
The long guide ratio allows for longer clamping levers by supporting the rod.
High Speed
T NC
TC
The guide is located between the flange and at the edge of the rod.
Excellent Coolant Resistance
Our exclusive dust seal is designed to protect against high pressure coolant.
Air Sensing
Lift Cylinder
LLW
Ability to use
longer levers
Compact Cylinder
LL
It also has high durability against chlorine-based coolant by using a sealing
LLR
material with excellent chemical resistance.
LLU
High Speed and High Endurance with Rotation Mechanism
Cam Shaft
（Piston Rod)
Lead Groove
Outer Race
The resistance created by the swing action is minimized by having the
outer race rotates in accordance with the steel ball movement.
DP
DR
DS
DT
Block Cylinder
DBA
High endurance is achieved by enlarging rod diameter which decreases
DBC
torque and by using bigger steel balls and making the lead groove.
Steel Ball
(Position repeatability for swing is within ±0.5°
.)
Control Valve
Ball Guide Part
Able to Attach Speed Control Valve Directly
BZL
BZT
BZX/JZG
When fitting the gasket (-C option), it is able to attach the speed control valve
Pallet Clamp
with air venting function. (Speed control valve is sold separately.)
VS
VT
Action Description
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Before swing
(Released State)
The lever descends as it swings.
After swing completion,
Action completed
it descends vertically.
(Clamped State)
Customized
Spring Cylinder
DW A /DW B
320
m od e l
LHC
LH C 048 0 - C R
1
2
3
4
1 Body Size
036： φD=36mm
040： φD=40mm
048： φD=48mm
055： φD=55mm
φD
065： φD=65mm
※ Outer diameter (φD) of the cylinder.
2 Design No.
0 ： Revision Number
3 Piping Method
C ： Gasket Option (With G Thread Plug)
With G Thread Plug
Able to attach the speed control valve
※ Speed control valve (BZL) is sold separately. Please refer to P.727.
4 Swing Direction when Clamping
R
R ： Clockwise
L ： Counter-Clockwise
321
Swing Direction
when Clamping
L
Swing Direction
when Clamping
Swing Clamp
Digest P.285
External
Curve
Dimensions
Index
Lever Design
Dimensions
Accessories
Cautions
P.445
High-Power
Series
Specifications
Model No.
Cylinder Area for Locking
cm2
Clamping Force ※1
kN F =
(Calculation Formula)
LHC0360-C□
LHC0400-C□
LHC0480-C□
LHC0550-C□
LHC0650-C□
3.54
5.00
6.95
10.3
13.4
P
2.8233+0.0173×L
F=
P
1.9988+0.0103×L
F=
P
1.4386+0.0072×L
F=
P
0.9712+0.0039×L
F=
P
0.7485+0.0027×L
Cylinder Inner Diameter
mm
φ26
φ31
φ37
φ44
φ51
Rod Diameter
mm
φ15
φ18
φ22
φ25
φ30
4.1
6.3
9.4
14.9
21.4
32.7
Cylinder Capacity Lock
6.1
9.4
14.5
22.0
Full Stroke
mm
11.5
12.5
13.5
14.5
16
Swing Stroke (90°)
mm
5.5
6.5
7.5
8.5
10
Vertical Stroke
mm
6
6
6
6
6
cm3
Release
90°±3°
Swing Angle Accuracy
Max. Operating Pressure MPa
1.5
MPa
10.5
Operating Temperature
℃
Notes
Cautions / Others
Hole Clamp
Swing Clamp
LHA
L HC
LHS
General Hydraulic Oil Equivalent to ISO-VG-32
kg
Manual Operation
Accessories
SFC
0∼70
Usable Fluid
Mass ※3
Valve / Coupler
Hydraulic Unit
7.0
Min. Operating Pressure ※2 MPa
Withstanding Pressure
Hydraulic Series
SFA
±0.5°
Swing Completion Position Repeatability
Pneumatic Series
0.6
0.8
※1. F：Clamping Force (kN), P：Supply Hydraulic Pressure (MPa),
1.2
1.8
※3. Mass of single swing clamp including taper sleeve and nut.
LT /LG
T LA - 2
L
T LB- 2
L：Distance between the piston center and the clamping point (mm).
※2. Minimum pressure to operate the clamp without load.
LHW
2.4
T LA - 1
F
1. Please refer to P.445 and P.446 for cautions and tightening torque when mounting the cylinder body and swing lever.
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
322
m od e l
LHC
Clamping Force Curve
Applicable Model
L：Lever Length (mm)
L HC
0 -
C
R
L
1 Body Size
F ：Clamping Force (kN)
s
P：Hydraulic Pressure (MPa)
(Example) When using LHC0480,
Supply Hydraulic Pressure 5.0MPa, Lever Length L=50mm, the clamping force is about 2.8kN.
Notes
1. Tables and graphs shown are the relationships between the clamping force (kN) and supply hydraulic pressure (MPa).
2. Cylinder output (when L=0) cannot be calculated from the calculation formula of clamping force.
3. There may be no lever swing action with large inertia depending on supply hydraulic pressure or lever mounting position.
4. The clamping force is shown with lever in the locked position.
5. The clamping force varies depending on the lever length. Set the supply hydraulic pressure suitable to the lever length.
6. Using in the non-usable range may damage the clamp and lead to fluid leakage.
7. The tables and graphs are only for reference. The exact results should be calculated based on the clamping force calculation formula.
※1. F: Clamping Force (kN), P:Supply Hydraulic Pressure (MPa), L: Lever Length (mm)
L=60
3.7
3.5
3.2
2.9
2.7
2.4
2.1
1.9
1.6
1.3
1.1
0.8
7.0
Clamping Force (kN) Non-Usable Range(■) Max. Lever Length
Lever Length L(mm)
(L)
L=80 L=100 L=120 L=140 L=160 L=200 (mm)
3.5
3.2
105
3.2
3.0
118
3.0
2.8
2.6
134
2.7
2.5
2.4
2.2
156
2.5
2.3
2.2
2.0
1.9
186
2.2
2.1
2.0
1.8
1.7
1.6
230
2.0
1.9
1.7
1.6
1.5
1.4
230
1.7
1.6
1.5
1.4
1.3
1.2
230
1.5
1.4
1.3
1.2
1.2
1.0
230
1.2
1.2
1.1
1.0
1.0
0.9
230
1.0
0.9
0.9
0.8
0.8
0.7
230
0.7
0.7
0.7
0.6
0.6
0.5
230
7.0
7.0
6.4
5.8
5.4
4.8
L=30(s=10)
L=50(s=30)
L=100(s=80)
1.5
L=140(s=120)
1
Non-Usable Range (■)
0.5
0
Clamping Force (kN)
0
1
2
3
4
5
6
Supply Hydraulic Pressure (MPa)
7
3.5
Cylinder Force
3
L=40(s=17.5)
L=80(s=57.5)
2.5
L=100(s=77.5)
2
L=150(s=127.5)
1.5
1
0.5
0
0
1
2
3
4
5
6
7
5
Clamping Force Calculation Formula ※1 (kN) F = P ／ ( 1.4386 + 0.0072×L)
Hydraulic Cylinder Force
Pressure
(kN)
(MPa)
L=50
7
4.9
3.9
6.5
4.5
3.6
6
4.2
3.3
5.5
3.8
3.1
5
3.5
2.8
4.5
3.1
2.5
4
2.8
2.2
3.5
2.4
1.9
3
2.1
1.7
2.5
1.7
1.4
2
1.4
1.1
1.5
1.0
0.8
Max. Operating Pressure (MPa)
7.0
323
L=50
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
7.0
Lever Length L(mm)
(L)
L=60 L=70 L=80 L=100 L=120 L=150 (mm)
2.7
2.6
2.5
2.3
100
2.5
2.4
2.3
2.1
112
2.3
2.2
2.1
2.0
1.9
128
2.1
2.0
1.9
1.8
1.7
148
1.9
1.8
1.8
1.7
1.5
1.4
176
1.7
1.7
1.6
1.5
1.4
1.3
210
1.5
1.5
1.4
1.3
1.2
1.1
210
1.3
1.3
1.2
1.2
1.1
1.0
210
1.1
1.1
1.1
1.0
0.9
0.8
210
1.0
0.9
0.9
0.8
0.8
0.7
210
0.8
0.7
0.7
0.7
0.6
0.6
210
0.6
0.6
0.5
0.5
0.5
0.4
210
7.0
7.0
7.0
7.0
6.2
5.4
Cylinder Force
2
Pressure
(kN)
(MPa)
L=40
7
3.5
2.9
6.5
3.3
2.7
6
3.0
2.5
5.5
2.8
2.3
5
2.5
2.1
4.5
2.3
1.9
4
2.0
1.7
3.5
1.8
1.5
3
1.5
1.2
2.5
1.3
1.0
2
1.0
0.8
1.5
0.8
0.6
7.0
LHC0480
L=40
2.0
1.8
1.7
1.6
1.4
1.3
1.1
1.0
0.9
0.7
0.6
0.4
7.0
Lever Length L(mm)
(L)
L=50 L=60 L=80 L=100 L=120 L=140 (mm)
1.9
1.8
1.7
95
1.8
1.7
1.5
1.4
107
1.6
1.6
1.4
1.3
1.2
122
1.5
1.4
1.3
1.2
1.1
1.0
143
1.4
1.3
1.2
1.1
1.0
1.0
150
1.2
1.2
1.1
1.0
0.9
0.9
150
1.1
1.0
1.0
0.9
0.8
0.8
150
0.9
0.9
0.8
0.8
0.7
0.7
150
0.8
0.8
0.7
0.7
0.6
0.6
150
0.7
0.6
0.6
0.5
0.5
0.5
150
0.5
0.5
0.5
0.4
0.4
0.4
150
0.4
0.4
0.4
0.3
0.3
0.3
150
7.0
7.0
7.0
6.7
6.0
5.5
Clamping Force (kN)
Pressure
(kN)
(MPa)
L=30
7
2.5
2.1
6.5
2.3
1.9
6
2.1
1.8
5.5
2.0
1.6
5
1.8
1.5
4.5
1.6
1.3
4
1.4
1.2
3.5
1.2
1.0
3
1.1
0.9
2.5
0.9
0.7
2
0.7
0.6
1.5
0.5
0.4
7.0
LHC0400
2.5
Cylinder Force
4
Clamping Force (kN)
LHC0360
L=50(s=24.5)
L=100(s=74.5)
3
L=150(s=124.5)
L=200(s=174.5)
2
1
0
0
1
2
3
4
5
6
7
Swing Clamp
Digest P.285
Index
External
Curve
Dimensions
Lever Design
Dimensions
Accessories
Cautions
P.445
High-Power
Series
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Hole Clamp
SFA
SFC
Swing Clamp
LHA
L HC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
LHC0650
L=60
5.8
5.4
5.0
4.6
4.1
3.7
3.3
2.9
2.5
2.1
1.7
1.2
7.0
Lever Length L(mm)
(L)
L=80 L=100 L=120 L=140 L=160 L=200 (mm)
5.4
5.1
110
5.1
4.8
4.5
123
4.7
4.4
4.2
139
4.3
4.0
3.8
3.6
159
3.9
3.7
3.5
3.3
3.1
187
3.5
3.3
3.1
3.0
2.8
2.6
227
3.1
2.9
2.8
2.6
2.5
2.3
245
2.7
2.6
2.4
2.3
2.2
2.0
245
2.3
2.2
2.1
2.0
1.9
1.7
245
1.9
1.8
1.7
1.6
1.6
1.4
245
1.6
1.5
1.4
1.3
1.3
1.1
245
1.2
1.1
1.0
1.0
0.9
0.9
245
7.0
7.0
6.6
5.9
5.4
4.8
L=60
7.7
7.1
6.6
6.0
5.5
4.9
4.4
3.8
3.3
2.7
2.2
1.6
7.0
Lever Length L(mm)
(L)
L=80 L=100 L=120 L=140 L=160 L=200 (mm)
7.2
6.9
115
6.7
6.4
6.0
128
6.2
5.9
5.6
5.3
144
5.7
5.4
5.1
4.9
4.6
166
5.2
4.9
4.7
4.4
4.2
194
4.7
4.4
4.2
4.0
3.8
3.5
235
4.1
3.9
3.7
3.5
3.4
3.1
260
3.6
3.4
3.3
3.1
3.0
2.7
260
3.1
2.9
2.8
2.7
2.5
2.3
260
2.6
2.4
2.3
2.2
2.1
1.9
260
2.1
2.0
1.9
1.8
1.7
1.5
260
1.6
1.5
1.4
1.3
1.3
1.2
260
7.0
7.0
6.7
6.1
5.6
4.9
L=50(s=20)
6
5
4
LK C
LK W
LM/LJ
T MA - 2
L=150(s=120)
L=200(s=170)
T MA - 1
3
Work Support
LD
LC
2
0
LK A
L=100(s=70)
T NC
TC
1
0
1
2
3
4
5
6
Air Sensing
Lift Cylinder
7
10
Pressure
(kN)
(MPa)
L=50
7
9.4
7.9
6.5
8.7
7.3
6
8.0
6.8
5.5
7.4
6.2
5
6.7
5.7
4.5
6.0
5.1
4
5.4
4.5
3.5
4.7
4.0
3
4.0
3.4
2.5
3.4
2.8
2
2.7
2.3
1.5
2.0
1.7
7.0
Cylinder Force
7
Clamping Force (kN)
Pressure
(kN)
(MPa)
L=50
7
7.2
6.0
6.5
6.7
5.6
6
6.2
5.1
5.5
5.7
4.7
5
5.2
4.3
4.5
4.6
3.9
4
4.1
3.4
3.5
3.6
3.0
3
3.1
2.6
2.5
2.6
2.1
2
2.1
1.7
1.5
1.6
1.3
7.0
Link Clamp
8
LLW
Cylinder Force
9
Compact Cylinder
LL
LLR
8
Clamping Force (kN)
LHC0550
L=60(s=25)
LLU
L=100(s=65)
DP
6
L=150(s=115)
DR
5
L=200(s=165)
7
DS
DT
4
Block Cylinder
3
DBA
2
1
0
DBC
Control Valve
0
1
2
3
4
5
6
7
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
324
m od e l
LHC
Allowable Swing Time Graph
Adjustment of Swing Time
90°Swing
(Swing Stroke)
The graph shows allowable swing time against lever inertia moment.
Please make sure that the operating time is more than the operation
(Lock Stroke)
Full Stroke
(Total Operation Time)
time shown in the graph.
Excessive action speed can reduce stopping accuracy
and damage internal parts.
Allowable Locking Time (sec)
90°Swing
0.004
0.003
Full Stroke
0.002
※1
0.001
0
LHC0400
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
0.010
Lever Inertia Moment (kg・m 2 )
0.005
0
※2
0
90°Swing
0.006
Full Stroke
0.004
※1
0.002
※2
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Allowable Releasing Time (sec)
LHC0550
90°Swing
0.020
0.015
※1
Full Stroke
0.005
0
LHC0650
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
0.025
0.010
※2
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.08
0
0.030
0
LHC0480
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
0.008
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0
0
0.020
LHC0360
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
90°Swing
0.016
0.012
Full Stroke
0.008
※1
0.004
0
※2
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6
90°Swing
0.07
0.06
0.05
0.04
Full Stroke
0.03
0.02
※1
0.01
0
※2
0
0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Notes
※1. It shows the inertia moment with material lever (LZH□-T).
※2. For any lever inertia moment, minimum 90°swing time should be 0.2 sec for locking and 0.1 sec for releasing or more.
1. The graph shows the allowable action time in regard to the lever inertia moment when the piston rod operates at constant speed.
2. There may be no lever swing action with large inertia depending on supply hydraulic pressure, oil flow and lever mounting position.
3. For speed adjustment of clamp lever, please use meter-out flow control valve.
In case of meter-in control, the clamp lever may be accelerated by its own weight during swinging motion (clamp mounted
horizontally) or the piston rod may be moving too fast. Please refer to P.1044 for speed control of the hydraulic cylinder.
4. Excessive swing speed can reduce stopping accuracy and damage the internal parts.
5. Please contact us if operational conditions differ from those shown on the graphs.
325
Swing Clamp
Digest P.285
External
Curve
Dimensions
Index
Lever Design
Dimensions
Accessories
Cautions
P.445
High-Power
Series
Model
LHC0480
0.020
(How to read the allowable swing time graph)
When using LHC0480
Lever Inertia Moment：0.0068kg・m
2
①90°Swing Time when Locking ： About 0.44 sec or more
②90°Swing Time when Releasing： About 0.22 sec or more
③Total Lock Operation Time
④Total Release Operation Time
： About 0.8 sec or more
： About 0.4 sec or more
1．The total operation time on the graph represents the allowable
0
Pneumatic Series
0.2 0.4 0.6
①
0.8 1.0 1.2 1.4 1.6
③
Hydraulic Series
0.016
Valve / Coupler
Hydraulic Unit
0.012
90°Swing
Full Stroke (Reference)
0.008
0.0068
Manual Operation
Accessories
Cautions / Others
0.004
0
operation time when fully stroked.
②
0
0.1 0.2 0.3
④
0.4 0.5 0.6 0.7 0.8
Hole Clamp
SFA
SFC
Swing Clamp
LHA
L HC
LHS
How to calculate inertia moment (Estimated)
：Inertia Moment (kg・m 2 )
LHW
LT /LG
L,L 1 ,L 2 ,K,b：Length (m)
T LA - 2
m,m 1 ,m 2 ,m 3：Mass (kg)
T LB- 2
T LA - 1
① For a rectangular plate (cuboid),
the rotating shaft is vertically on
one side of the plate.
L1
m2
L
② For a rectangular plate (cuboid),
the rotating shaft is vertically on
the gravity center of the plate.
③ Load is applied on the lever front end.
L2
K
L
LK W
b
m
m2
LM/LJ
T MA - 2
T MA - 1
L1
L
m1
LK A
LK C
b
b
Link Clamp
m1
m3
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
=m1
4L 2 + b 2
4 L 12+ b 2
+m2
12
12
=m
L 2+ b 2
12
=m1
4 L 2+ b 2
4 L 12+ b 2
L 2 2 +b 2
+m2
+ m 3K 2+ m 3
12
12
12
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
326
m od e l
External Dimensions
Machining Dimensions of Mounting Area
C：Gasket Option (With G Thread Plug)
Release Port φP
JA
B
J
2Z
H
Ny
Release Port：G Thread ※3
Nx
Ny
※ The drawing shows the released state of LHC-CR.
(Speed Control Valve Port)
LHC
R Type
0
L
Lock Port φP
Swing Direction
when Clamping
AA
CA - 0.05
□K
C
φJB
Hexagon Socket Y
4-EA Screw ※4
□K
φ
Remove all burrs
L Type
4-φR
Spot Facing φQ
2-G Thread Plug
(Included)
+ 0.3
0
C0.6
+0.05
φCC Slot for Lever Phasing※1
0
R Type (L Type：180°Reverse)
Lock Port：G Thread ※3
(Speed Control Valve Port)
Nut (Included)
※5
X Screw
※4. EA tapping depth of the mounting bolt should be decided
according to the mounting height referring to dimension 'S'.
Taper Sleeve (Included)
φBB
Fu
T
Notes
BA
CB
V
Taper 1/10
W
AB
φAC
dimension 'F'.
F
E
M
S ※2
G
A
φU
-0.1
φD -0.2
Nx
Ny
Ny
Lock Port
O-Ring (Included)
Release Port
O-Ring (Included)
Notes
※1. The slot for lever phasing faces the oil port side when locked.
※2. Mounting bolts are not provided.
Please prepare them based on dimension 'S'.
※3. Speed control valve is sold separately.
Please refer to P.727 .
※5. The depth of the body mounting hole φD should be
decided according to the mounting height referring to
15°
327
6.3S
φD
Swing Clamp
Digest P.285
External
Curve
Dimensions
Index
Lever Design
Dimensions
Accessories
Cautions
P.445
High-Power
Series
Pneumatic Series
(Format Example：LHC0550-CR, LHC0750-CL)
R
L
LHC 048 0 - C
1 Body Size
2 Design No.
3 Piping Method
4 Swing Direction when Clamping
1
2
3
4
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Hole Clamp
SFA
SFC
Swing Clamp
External Dimensions and Machining Dimensions for Mounting
L HC
LHS
Model No.
LHC0360-C□
LHC0400-C□
LHC0480-C□
LHC0550-C□
Full Stroke
11.5
12.5
13.5
14.5
16
Swing Stroke (90°
)
5.5
6.5
7.5
8.5
10
Vertical Stroke
6
6
6
6
6
T LB- 2
A
90.5
99.5
108.5
122
133.5
T LA - 1
LHW
LT /LG
T LA - 2
B
49
54
61
69
81
C
40
45
51
60
70
D
36
40
48
55
65
E
53
58
61
69.5
75.5
LK W
F
28
33
33
39.5
44.5
LM/LJ
Fu
62.5
66.5
75.5
82.5
89
G
25
25
28
30
31
H
29
31.5
35.5
39
46
J
20
22.5
25.5
30
35
LD
K
31.4
34
40
47
55
LC
L
66
73
83
88
106
M
11
11
13
12
13
Link Clamp
LK A
LK C
T MA - 2
T MA - 1
Work Support
T NC
TC
Air Sensing
Lift Cylinder
Nx
23.5
26
30
33.5
39.5
Ny
8
9
11
12
15
P
3
3
3
3
5
Q
7.5
9
9
11
11
R
4.5
5.5
5.5
6.8
6.8
S
16
15
17.5
17
17
T
13.5
14.5
15.5
16.5
18
DP
U
15
18
22
25
30
DR
V
13
15
18
21
24
W
11
12
14
15
16
X (Nominal×Pitch)
M14×1.5
M16×1.5
M20×1.5
M22×1.5
M27×1.5
Y
5
6
8
8
10
DBA
Z (Chamfer)
C2
C3
C3
C3
C4
DBC
AA
22
24
30
32
41
AB
7
8
9
10
11
AC
24.5
26.5
33
35.5
45
BA
14
16
19
22
25
BB
17
20
25
28
34
CA
6
7
9
10
12.5
CB
6.5
6.5
7.5
9.5
11.5
CC
4
4
5
6
6
EA (Nominal×Pitch)
M4×0.7
M5×0.8
M5×0.8
M6×1
M6×1
JA
3.5
3.5
3.5
3.5
4.5
JB
14
14
14
14
19
VM
G1/8
G1/8
G1/8
G1/8
G1/4
VK
Lock Port : G Thread
Release Port : G Thread
Cylinder
Capacity
※6
Note
cm
3
LLW
Compact Cylinder
LL
LLR
LLU
DS
DT
Block Cylinder
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VJ
1BP5
1BP5
1BP5
1BP5
1BP7
Pull Stud Clamp
Lock
4.1
6.3
9.4
14.9
21.4
FP
Release
6.1
9.4
14.5
22.0
32.7
FQ
0.6
0.8
1.2
1.8
2.4
Customized
Spring Cylinder
O-Ring
Mass
LHA
（mm）
LHC0650-C□
kg
※6. Mass of single swing clamp including taper sleeve and nut.
DW A /DW B
328
Double Action Compact Swing Clamp Lever Design Dimensions/Accessories
m od e l
LHC
Taper Lock Lever Design Dimension
※ Reference for designing taper lock swing lever.
Corresponding Model No.
LHC
0 -
C
R
L
1 Body Size
（mm）
Corresponding Model No. ※1 LHC0360 LHC0400 LHC0480 LHC0550 LHC0650
φH Ｈ8
Pin Hole for Lever Phasing
G±0.05
+ 0.2
0
A
D
R0.4
17
19
23
26
29
B
14
16
19
22
25
C
3
3
4
4
4
D
10.5
10.5
12.5
14.5
16.5
E
+ 0.027
17 0
+ 0.033
20 0
+ 0.033
25 0
+ 0.033
28 0
+ 0.039
34 0
F
15
17
21
23.5
29
G
8
9
11.5
13
15.5
H
C
C0.6
B±0.1
φF
A
+ 0.018
4 0
+ 0.018
4 0
+ 0.018
5 0
+ 0.018
6 0
+ 0.018
6 0
Phasing Pin (Reference) φ4(h8)×10 φ4(h8)×10 φ5(h8)×12 φ6(h8)×14 φ6(h8)×16
Notes
1. Swing lever should be designed with its length according to performance graph
φE Ｈ8
shown on P.323 and P.324 .
2. If the swing lever is not in accordance with the dimensions shown above,
performance may be degraded and damage can occur.
3. The pin hole for lever phasing (φH) should be added if necessary.
329
Swing Clamp
Digest P.285
External
Curve
Dimensions
Index
Lever Design
Dimensions
Accessories
Cautions
P.445
High-Power
Series
Accessories：Material Swing Lever for Taper Lock Option
LZH 048 0 - T
Size
(Refer to the table)
Design No.
(Revision Number)
（mm）
Model No.
Pneumatic Series
Hydraulic Series
Corresponding Model No. LＨC0360 LＨC0400 LＨC0480 LＨC0550 LＨC0650
A
120
145
160
170
175
Valve / Coupler
Hydraulic Unit
26
32
40
45
50
17
19
23
26
29
Manual Operation
Accessories
D
13
16
20
23
25
Cautions / Others
E
14
16
19
22
25
F
17
20
25
28
34
φG+0.2
0
G
15
17
21
23.5
29
C0.6
H
13
16
20
22.5
25
H
B
B
C
D
A
R0.4
E
C
LZH0360 LZH0400 LZH0480 LZH0550 LZH0650
-T
-T
-T
-T
-T
SFA
SFC
Swing Clamp
Notes
1. Material : S50CH
2. If necessary, the front end should be additionally machined.
φF
Hole Clamp
3. When determining the phase, refer to the taper lock lever design dimensions
for each model to do the additional machining.
LHA
L HC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
330
Cautions
m od e l
LH A/LH S/LT/LG/TLA-2 /TLB-2 /TL A-1
Cautions
● Notes for Design
● Installation Notes
1）Check Specifications
1）Check the Usable Fluid
● Please use each product according to the specifications.
● Please use the appropriate fluid by referring to the Hydraulic Fluid
List (P.1043).
2）Notes for Circuit Design
● Please read "Notes on Hydraulic Cylinder Speed Control Circuit" on
P. 1044 to assist with proper hydraulic circuit designing.
● Ensure there is no possibility of supplying hydraulic pressure to the lock
and release ports simultaneously.
2）Mounting the clamp
● When mounting the clamp, use hexagon socket bolts as multiple
bolt holes for mounting (with tensile strength of 12.9)
and tighten them with the torque shown in the chart below.
Tightening with greater torque than recommended can depress
3）Swing lever should be designed so that the inertia moment is small.
the seating surface or break the bolt.
● Large moment of inertia will degrade the lever s stopping accuracy
and cause undue wear to the clamp.
Model No.
LHA0360
Additionally, the clamp may not function, depending on supplied
LHS0360 / LHW0360
hydraulic pressure and lever mounting position.
LHA0400 / LHC0400
● Please set the allowable operating time after the inertia moment is
LHS0400 / LHW0400
calculated.
LHA
Please make sure that let the clamps work within allowable operating
LHC
time referring to the allowable operating time graph.
LHS
LHW
be protected.
● If spatter gets onto the sliding surface it could lead to malfunction and
fluid leakage.
LT/LG
● Make sure the clamp surface and mounting surface of the clamp are
parallel.
TLA-2
TLB-2
TLA-1
6）Notes for LHA-M/N, LHW
● When using air sensing swing clamp (LHA-M/N, LHW),
make sure to check the Notes for Design・Installation・Use
(Pages shown below).
・Swing clamp with air sensing option LHA-M/N: Refer to P.315.
・Swing clamp with air sensing valve LHW: Refer to P.353.
445
LHS0480 / LHW0480
LHA0550 / LHC0550
LHS0550 / LHW0550
LHA0650 / LHC0650
Tightening Torque (N･m)
M4×0.7
4.0
M5×0.8
8.0
M5×0.8
8.0
M6×1
14
M6×1
14
LHA0750 / LHS0750
M8×1.25
33
LHA0900 / LHS0900
M10×1.5
65
LHA1050 / LHS1050
M12×1.75
114
LT0360
M4×0.7
3.2
LT0400
M5×0.8
6.3
LT0480
M5×0.8
6.3
LT0550
M6×1
10
LT0650
M6×1
10
LT0750
M8×1.25
25
LG0900
M10×1.5
58.8
LHS0650 / LHW0650
4）When using on a welding fixture, the exposed area of piston rod should
5）When clamping on a sloped surface of the workpiece
LHA0480 / LHC0480
Thread Size
LG1050
M12×1.75
98
TL□040□-□
M5×0.8
6.9
TL□060□-□
M6×1
11.8
TL□080□-□
M6×1
11.8
TL□100□-□
M8×1.25
25
TL□160□-□
M8×1.25
25
TL□200□-□
M10×1.5
58.8
TL□250□-□
M10×1.5
58.8
TL□400□-□
M12×1.75
98
Swing Clamp
Digest P.285
Cautions
High-Power
Series
Pneumatic Series
③If clamp can't be removed from
3）Mounting and removing the swing lever.
piston rod can cause the rod to loosen.
secure the lever while tightening
Clean carefully before assembly.
the nut.
LHA0360
LHA0400 / LHC0400
LHS0400 / LHW0400
LHA
LHC
LHS
LHW
LHA0480 / LHC0480
M14×1.5
21 ∼ 25
M16×1.5
33 ∼ 40
M22×1.5
84 ∼ 100
M27×1.5
120 ∼ 145
LHA0750 / LHS0750
M30×1.5
175 ∼ 210
LHA0900 / LHS0900
M39×1.5
280 ∼ 335
LHA1050 / LHS1050
M48×1.5
333 ∼ 400
LT0360
M10×1
15 ∼ 18
LT0400
M12×1.5
24 ∼ 29
LT0480
M16×1.5
37 ∼ 45
LT0550
M18×1.5
59 ∼ 71
LT0650
M22×1.5
93 ∼ 112
LT0750
M28×1.5
147 ∼ 177
LG0900
M36×1.5
232 ∼ 282
LG1050
M45×1.5
300 ∼ 360
LHA0550 / LHC0550
LHS0550 / LHW0550
LHA0650 / LHC0650
SFA
During removal
① While the clamp is in the fixture or vise, use a hex wrench
to bring the arm to the middle of the swing stroke and
then loosen the nut.
Thread Size
L HS
L HW
turns then remove the lever with puller.
L T /L G
TLA-2
Do not put any rotating torque on the
T L B- 2
piston rod.
TLA-1
Link Clamp
LK A
4）Swinging Speed Adjustment
● Adjust the speed following "Allowable Swing Time Graph".
If the clamp operates too fast the parts will wear out leading to
● Please make sure to release air from the circuit before adjusting
LHA0360-F / LHS0360-F
Ｍ6×1
14
speed. It will be difficult to adjust the speed accurately with air mixed
M8×1
33
in the circuit.
LHA0480-F / LHS0480-F
M10×1.25
65
LHA-F
LHA0550-F / LHS0550-F
M12×1.5
100 ∼ 114
LHS-F
LHA0650-F / LHS0650-F
M14×1.5
160 ∼ 180
LHA0750-F / LHS0750-F
M16×1.5
250 ∼ 280
LHA0900-F / LHS0900-F
M20×2
500 ∼ 540
LHA1050-F / LHS1050-F
M24×2
760 ∼ 810
TL□040□-□
Ｍ6×1
13
TL□060□-□
M8×1
32
TL□080□-□
M8×1
32
TL□100□-□
M10×1.25
63
TL□160□-□
M12×1.5
100
TL□200□-□
M14×1.5
160
6）Notes on dual rod option (-D) for dog application.
TL□250□-□
M16×1.5
250
TL□400□-□
M20×2
500
● When attaching dog, set up the piston so that it will not turn around.
TLB-2
TLA-1
Swing Clamp
L HC
② Loosen the taper sleeve nut two or three
LHA0400-F / LHS0400-F
TLA-2
SFC
L HA
premature damage and ultimately complete equipment failure.
LHA/LHS-F Quick Change Lever, TLA-2/TLB-2/TLA-1 Standard
Model No.
Cautions / Others
tightening the nut.
Hole Clamp
54 ∼ 65
LHS0650 / LHW0650
LT/LG
Thread Size
M20×1.5
LHS0480 / LHW0480
Manual Operation
Accessories
middle of the swing stroke before
LHA/LHC/LHS/LHW/LT/LG Standard：Taper Lock Lever
LHS0360 / LHW0360
Valve / Coupler
Hydraulic Unit
It is best to bring the lever to the
● Lever arm mounting bolt torques are shown below.
Model No.
Hydraulic Series
fixture for final tightening,
● Oil or debris on the mating surfaces of the lever, taper sleeve or
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
● Turn the speed control valve gradually from the low-speed side
(small flow) to the high-speed side (large flow) to adjust the
speed.
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
5）Checking looseness and retightening
● At the beginning of the machine installation, the bolt and nut may
be tightened lightly. Check the looseness and re-tighten as required.
Compact Cylinder
LL
LLR
Please secure the dog or cam and prevent any rotation or torque on
DP
DR
DS
DT
the piston rod.
● If the piston rod is subjected to excessive torque or shock, the
LLU
Torque values for the mounting screw are shown in the table below.
rod or the internal mechanism may be damaged. Observe the
Block Cylinder
DBA
following points to prevent such shock.
DBC
Control Valve
During mounting
BZL
① When the clamp is positioned with
BZT
fixture, determine the lever position,
BZX/JZG
and temporarily tighten the nut for
Pallet Clamp
fixing the lever.
VS
②Remove the clamp from a fixture,
Model No.
Thread Size
LHA0360-□□D
M4×0.7
3.2
fix the lever by machine vise etc.,
LHA0400-□□D
M6×1
10
and tighten the nut.
LHA0480-□□D
M8×1.25
25
LHA0550-□□D
M8×1.25
25
LHA0650-□□D
M8×1.25
25
LHA0750-□□D
M10×1.5
50
LHA0900-□□D
M10×1.5
50
LHA1050-□□D
M10×1.5
50
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
※ Please refer to P.1043 for common cautions.
・Installation Notes
・Hydraulic Fluid List ・Notes on Hydraulic Cylinder Speed Control Circuit
・Notes on Handling ・Maintenance/Inspection ・Warranty
Customized
Spring Cylinder
DW A /DW B
446
Cautions
Cautions
● Installation Notes (For Hydraulic Series)
● Hydraulic Fluid List
1）Check the Usable Fluid
ISO Viscosity Grade ISO-VG-32
Maker
● Please use the appropriate fluid by referring to the Hydraulic Fluid List.
Showa Shell Sekiyu
2）Procedure before Piping
● The pipeline, piping connector and fixture circuits should be cleaned
by thorough flushing.
● The dust and cutting chips in the circuit may lead to fluid leakage
and malfunction.
● There is no filter provided with Kosmek s product except for a part
of valves which prevents foreign materials and contaminants from
getting into the circuit.
3）Applying Sealing Tape
● Wrap with tape 1 to 2 times following the screw direction.
● Pieces of the sealing tape can lead to oil leakage and malfunction.
● In order to prevent a foreign substance from going into the product
during the piping work, it should be carefully cleaned before working.
4）Air Bleeding of the Hydraulic Circuit
● If the hydraulic circuit has excessive air, the action time may become
very long. If air enters the circuit after connecting the hydraulic port
or under the condition of no air in the oil tank, please perform
the following steps.
① Reduce hydraulic pressure to less than 2MPa.
② Loosen the cap nut of pipe fitting closest to the clamp by one full turn.
③ Wiggle the pipeline to loosen the outlet of pipe fitting.
Hydraulic fluid mixed with air comes out.
④ Tighten the cap nut after bleeding.
⑤ It is more effective to bleed air at the highest point inside the circuit
or at the end of the circuit.
(Set an air bleeding valve at the highest point inside the circuit.)
5）Checking Looseness and Retightening
● At the beginning of the machine installation, the bolt and nut may
be tightened lightly. Check the looseness and re-tighten as required.
1043
Idemitsu Kosan
JX Nippon Oil & Energy
Anti-Wear Hydraulic Oil Multi-Purpose Hydraulic Oil
Tellus S2 M 32
Morlina S2 B 32
Daphne Hydraulic Fluid 32 Daphne Super Multi Oil 32
Super Hyrando 32
Super Mulpus DX 32
Cosmo Hydro AW32
Cosmo New Mighty Super 32
ExxonMobil
Mobil DTE 24
Mobil DTE 24 Light
Matsumura Oil
Hydol AW-32
Cosmo Oil
Castrol
Note
Hyspin AWS 32
As it may be difficult to purchase the products as shown in the table from
overseas, please contact the respective manufacturer.
Installation Notes
(For Hydraulic Series)
Hydraulic Fluid List
Notes on Hydraulic Cylinder
Speed Control Circuit
Notes on Handling
Maintenance/Inspection
Warranty
High-Power
Series
Pneumatic Series
● Notes on Hydraulic Cylinder Speed Control Unit
！
Please pay attention to the cautions below. Design the hydraulic circuit for controlling the action speed of hydraulic cylinder.
Improper circuit design may lead to malfunctions and damages. Please review the circuit design in advance.
● Flow Control Circuit for Single Acting Cylinder
For spring return single acting cylinders, restricting flow
during release can extremely slow down or disrupt release action.
In the case of meter-out circuit, the hydraulic circuit should
be designed with the following points.
① Single acting components should not be used in the same
The preferred method is to control the flow during the lock action
flow control circuit as the double acting components.
using a valve that has free-flow in the release direction.
The release action of the single acting cylinders may become
It is also preferred to provide a flow control valve at each actuator.
erratic or very slow.
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Cautions
Installation Notes
Notes on Handling
Maintenance/
Inspection
Accelerated clamping speed by excessive hydraulic flow to
Warranty
the cylinder may sustain damage. In this case add flow control to
regulate flow. (Please add flow control to release flow if the
lever weight is put on at the time of release action when using
Refer to the following circuit when both the single acting
swing clamps.)
cylinder and double acting cylinder are used together.
Flow Control at the Release Side
○ Separate the control circuit.
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Index
Search by
Alphabetical Order
Sales Offices
Ｗ
● Flow Control Circuit for Double Acting Cylinder
Flow control circuit for double acting cylinder should have meter-out
circuits for both the lock and release sides. Meter-in control can
○ Reduce the influence of double acting cylinder control unit.
have adverse effect by presence of air in the system.
However, due to the back pressure in tank line, single action
However, in the case of controlling LKE, TMA, TLA, both lock side
cylinder is activated after double action cylinder works.
and release side should be meter-in circuit.
Refer to P.47 for speed adjustment of LKE.
For TMA and TLA, if meter-out circuit is used, abnormal high
pressure is created, which causes oil leakage and damage.
【Meter-out Circuit】(Except LKE/TMA/TLA)
② In the case of meter-out circuit, the inner circuit pressure may
increase during the cylinder action because of the fluid supply.
The increase of the inner circuit pressure can be prevented by
reducing the supplied fluid beforehand via the flow control valve.
Especially when using sequence valve or pressure switches for
clamping detection. If the back pressure is more than the set
pressure then the system will not work as it is designed to.
【Meter-in Circuit】(LKE/TMA/TLA must be controlled with meter-in.)
Sequence Valve
Flow Control Valve
(Any location is OK)
1044
Cautions
Cautions
● Notes on Handling
● Maintenance and Inspection
1）It should be handled by qualified personnel.
1）Removal of the Machine and Shut-off of Pressure Source
● The hydraulic machine and air compressor should be handled
● Before the machine is removed, make sure that the
and maintained by qualified personnel.
2）Do not handle or remove the machine unless the safety protocols
are ensured.
① The machine and equipment can only be inspected or prepared
when it is confirmed that the preventive devices are in place.
above-mentioned safety measures are in place. Shut off the
air of hydraulic source and make sure no pressure exists in
the hydraulic and air circuit.
● Make sure there is no abnormality in the bolts and respective
parts before restarting.
② Before the machine is removed, make sure that the above-mentioned
safety measures are in place. Shut off the air of hydraulic source
2）Regularly clean the area around the piston rod and plunger.
and make sure no pressure exists in the hydraulic and air circuit.
● If it is used when the surface is contaminated with dirt, it may
③ After stopping the machine, do not remove until the temperature
lead to packing seal damage, malfunctioning , fluid leakage
cools down.
and air leaks.
④ Make sure there is no abnormality in the bolts and respective parts
before restarting the machine or equipment.
3）Do not touch clamps (cylinder) while clamps (cylinder) is working.
Otherwise, your hands may be injured due to clinching.
3） Please clean out the reference surface regularly (taper reference
surface and seating surface) of locating machine .(VS/VT/VL/VM/
VJ/VK/WVS/WM/WK/VX/VXF)
4）Do not disassemble or modify.
● If the equipment is taken apart or modified, the warranty will be
voided even within the warranty period.
● Location products, except VX/VXF model, can remove
contaminants with cleaning functions.
When installing pallets makes sure there is no thick sludge like
substances on pallets.
● Continuous use with dirt on components will lead to locating
functions not work properly, leaking and malfunction.
4） If disconnecting by couplers on a regular basis, air bleeding
should be carried out daily to avoid air mixed in the circuit.
5）Regularly tighten nuts, bolts, pins, cylinders and pipe line to
ensure proper use.
6）Make sure the hydraulic fluid has not deteriorated.
7）Make sure there is smooth action and no abnormal noise.
● Especially when it is restarted after left unused for a long
period, make sure it can be operated correctly.
8）The products should be stored in the cool and dark place
without direct sunshine or moisture.
9）Please contact us for overhaul and repair.
1045
Installation Notes
Notes on Handling
Maintenance/Inspection
Warranty
High-Power
Series
● Warranty
Pneumatic Series
1）Warranty Period
Hydraulic Series
● The product warranty period is 18 months from shipment from
our factory or 12 months from initial use, whichever is earlier.
2）Warranty Scope
● If the product is damaged or malfunctions during the warranty
period due to faulty design, materials or workmanship, we will
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
replace or repair the defective part at our expense.
Defects or failures caused by the following are not covered.
① If the stipulated maintenance and inspection are not carried out.
② If the product is used while it is not suitable for use based on
the operator s judgment, resulting in defect.
③ If it is used or handled in inappropriate way by the operator.
（Including damage caused by the misconduct of the third party.）
④ If the defect is caused by reasons other than our responsibility.
⑤ If repair or modifications are carried out by anyone other than Kosmek,
or without our approval and confirmation, it will void warranty.
⑥ Other caused by natural disasters or calamities not attributable to
our company.
⑦ Parts or replacement expenses due to parts consumption and
Cautions
Installation Notes
Notes on Handling
Maintenance/
Inspection
Warranty
Company Profile
Company Profile
Our Products
History
deterioration.
(Such as rubber, plastic, seal material and some electric components.)
Damages excluding from direct result of a product defect shall be
excluded from the warranty.
Index
Search by
Alphabetical Order
Sales Offices
1046
C o n t r o l Val v e
Mode l
Mode l
Mode l
Mode l
B ZL
B ZT
B ZX
JZG
Directly mounted to clamps, flow control valve・Air bleeding・plug
Directly mounted to clamps
Flow control valve, air bleeding valve, G-thread plug for
G-thread (-C option) directly mounted.
G Thread Plug
Adjusting Screw
Lock Nut
Speed Control Valve
Sp e e d C o n t ro l V a l ve
727
Model
B ZL
Model
B ZT
A i r B le e d V alv e
M ode l
BZ X
G T h r e a d P lu g
M ode l
JZG
Control Valve
Digest
Operating
Pressure Range
Speed Control Valve
（For Low Pressure）
Mod e l
BZ L
→ P.729
High-Power
Series
Action Description
Pneumatic Series
Hydraulic Series
A d ju s t t h e f low b y w r e n c h .
It can adjust the clamping action speed individually.
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
7 M Pa or less
C la mps
Cautions / Others
F low C ontrol
Hole Clamp
SFA
SFC
Swing Clamp
LHA
LHC
Speed Control Valve
（For High Pressure）
LHS
LHW
A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le
b y loos e n i n g f low c on t r ol v a lv e .
LT /LG
T LA - 2
T LB- 2
T LA - 1
Mod e l
BZT
→ P.733
35M Pa or less
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
Air Bl e e d Val v e
Air bleeding in the circuit is possible by wrench.
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
Mod e l
BZ X
→ P.735
LL
25M Pa or less
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
G Th re ad Pl ug
A i r b le e d i n g i n t h e c i r c u i t i s p os s i b le
b y loos e n i n g G t h r e a d p lu g .
BZ L
BZ T
BZ X /JZ G
Pallet Clamp
VS
VT
Mod e l
JZG
→ P.737
35M Pa or less
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
728
Control Valve Speed Control Valve（For Low Pressure）
model
BZL
Model No. Indication（Speed Control Valve for Low Pressure）
B ZL 0 10 0 - B
1
2
3
1 G Thread Size
10 ： Thread Part G1/8A Thread
Thread Part
2 Design No.
3 Control Method
A
A ： Meter-in
B
Circuit Symbol：Meter-in
B ： Meter-out
Circuit Symbol：Meter-out
P1 port
Hydraulic Pressure
Supply Side
P2 Port
Clamp Side
P1 port
Hydraulic Pressure
Supply Side
P2 Port
Clamp Side
Specifications
BZL0100-A
Model No.
Max. Operating Pressure
MPa
MPa
BZL0200-A
BZL0100-B
G1/8A
Cracking Pressure
MPa
Max. Passage Area
mm2
BZL0300-B
10.5
Meter-in
G Thread Size
BZL0200-B
7
Control Method
G1/4A
Meter-out
G3/8A
G1/8A
0.04
2.6
5.0
G1/4A
11.6
2.6
5.0
10.2
25
35
0 ∼ 70
℃
Tightening Torque for Main Body N･m
10
25
35
10
1. Minimum passage area when fully opened is the same as the maximum passage area in the table above.
2. It must be mounted with recommended torque. Because of the structure of the metal seal,
if mounting torque is insufficient, the flow control valve may not be able to adjust the flow rate.
3. Don t use used BZL to other clamps.
Flow control will not be made because the bottom depth difference of G thread makes metal seal insufficient.
729
G3/8A
0.12
Usable Fluid
Notes
BZL0300-A
Control Valve
Digest
Model No.
Indication
Specifications
Applicable
Products
Flow Rate Graph
External
Dimensions
High-Power
Series
Applicable Products
Model No.
BZL0100-A
DBA (Single Action) DBC (Single Action) LC (Single Action)
Work Support
LHA (Double Action) LHC (Double Action) LHE (Double Action) LHS (Double Action) LHW (Double Action)
Block Cylinder
Block Cylinder
Swing Clamp
Swing Clamp
Swing Clamp
Swing Clamp
(DBA0250-C□)
(DBC0250-C□)
LC0402-C□□-□ （LHA0360-C□□-□）（LHC0360-C□□-□）
（LHS0360-C□□-□）（LHW0400-C□□-□）
(DBA0320-C□)
(DBC0320-C□)
LC0482-C□□-□ （LHA0400-C□□-□）（LHC0400-C□□-□）
（LHS0400-C□□-□）（LHW0480-C□□-□）
LC0552-C□□-□ （LHA0480-C□□-□）（LHC0480-C□□-□）
（LHS0480-C□□-□）（LHW0550-C□□-□）
LC0652-C□□-□ （LHA0550-C□□-□）（LHC0550-C□□-□）
（LHS0550-C□□-□）
DBA0250-C□
DBC0250-C□
LHA0360-C□□-□
LHC0360-C□□-□
LHE0300-C□
LHS0360-C□□-□
LHW0400-C□□-□
DBA0320-C□
DBC0320-C□
LHA0400-C□□-□
LHC0400-C□□-□
LHE0360-C□
LHS0400-C□□-□
LHW0480-C□□-□
LHA0480-C□□-□
LHC0480-C□□-□
LHE0400-C□
LHS0480-C□□-□
LHW0550-C□□-□
LHA0550-C□□-□
LHC0550-C□□-□
LHE0480-C□
LHS0550-C□□-□
BZL0100-B
Pneumatic Series
Hydraulic Series
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
LHE0550-C□
BZL0200-A
BZL0200-B
(DBA0400-C□)
(DBC0400-C□)
LC0752-C□□-□ （LHA0650-C□□-□）（LHC0650-C□□-□）
（LHS0650-C□□-□） (LHW0650-C□□-□)
(DBA0500-C□)
(DBC0500-C□)
LC0902-C□□-□ （LHA0750-C□□-□）
（LHS0750-C□□-□）
DBA0400-C□
DBC0400-C□
DBA0500-C□
DBC0500-C□
LHA0650-C□□-□
BZL0300-A
BZL0300-B
LHC0650-C□□-□
LHS0650-C□□-□
LHW0650-C□□-□
Hole Clamp
SFA
SFC
LHA0750-C□□-□
LHS0750-C□□-□
（LHA0900-C□□-□）
（LHS0900-C□□-□）
LHA
（LHA1050-C□□-□）
（LHS1050-C□□-□）
LHC
LHA0900-C□□-□
LHS0900-C□□-□
LHA1050-C□□-□
LHS1050-C□□-□
Swing Clamp
LHS
LHW
LT /LG
T LA - 2
Model No.
BZL0100-A
LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action)
Swing Clamp
Link Clamp
Link Clamp
High-Power Link Clamp
Link Clamp
Link Clamp
LL (Double Action)
LLR (Double Action)
T LB- 2
Linear Cylinder Linear Cylinder
T LA - 1
LT0360-C□ （LKA0360-C□□-□）（LKC0400-C□-□）
LKE0300-C□ （LKW0400-C□□-□） LM0360-C □
（ LL0360-C□□-□ ）（LLR0360-C□□-□-□）
LT0400-C□ （LKA0400-C□□-□）（LKC0480-C□-□）
LKE0360-C□ （LKW0480-C□□-□） LM0400-C□
（ LL0400-C□□-□ ）（LLR0400-C□□-□-□）
LT0480-C□ （LKA0480-C□□-□）（LKC0550-C□-□）
LKE0400-C□ （LKW0550-C□□-□） LM0480-C□
（ LL0480-C□□-□ ）（LLR0480-C□□-□-□）
LT0550-C□ （LKA0550-C□□-□）
LKE0480-C□
（ LL0550-C□□-□ ）（LLR0550-C□□-□-□）
LM0550-C□
LKA0360-C□□-□
LKC0400-C□-□
LKW0400-C□□-□
LL0360-C□□-□
LLR0360-C□□-□-□
LKA0400-C□□-□
LKC0480-C□-□
LKW0480-C□□-□
LL0400-C□□-□
LLR0400-C□□-□-□
LKA0480-C□□-□
LKC0550-C□-□
LKW0550-C□□-□
LL0480-C□□-□
LLR0480-C□□-□-□
LL0550-C□□-□
LLR0550-C□□-□-□
LKA0550-C□□-□
BZL0200-A
LT0650-C□ （LKA0650-C□□-□） (LKC0650-C□-□)
BZL0200-B
BZL0300-A
（LKW0650-C□□-□） LM0650-C□
（ LL0650-C□□-□ ）（LLR0650-C□□-□-□）
LM0750-C□
（ LL0750-C□□-□ ）（LLR0750-C□□-□-□）
LT0750-C□ （LKA0750-C□□-□）
LKA0650-C□□-□
LKC0650-C□-□
LKW0650-C□□-□
LKA0750-C□□-□
LL0650-C□□-□
LLR0650-C□□-□-□
LL0750-C□□-□
LLR0750-C□□-□-□
LG0900-C□ （LKA0900-C□□-□）
LJ0902-C□
（ LL0900-C□□-□ ）（LLR0900-C□□-□-□）
LG1050-C□ （LKA1050-C□□-□）
LJ1052-C□
（ LL1050-C□□-□ ）（LLR1050-C□□-□-□）
BZL0300-B
LK A
LK C
LK W
LM/LJ
LKE0550-C□
BZL0100-B
Link Clamp
LKA0900-C□□-□
LL0900-C□□-□
LLR0900-C□□-□-□
LKA1050-C□□-□
LL1050-C□□-□
LLR1050-C□□-□-□
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
Model No.
LLW (Double Action)
DP
Lift Cylinder
DR
（LLW0360-C□□-□）
BZL0100-A （LLW0400-C□□-□）
（LLW0480-C□□-□）
BZL0100-B
DT
Block Cylinder
LLW0360-C□□-□
DBA
LLW0400-C□□-□
DBC
LLW0480-C□□-□
Note
DS
1. Flow control circuit for double acting cylinder both should have meter-out circuits for the locking side
and release side except model LKE/TLA/TMA.
Meter-in controls can be adversely affected by any air in the system.
Control Valve
BZ L
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
730
Control Valve Speed Control Valve（For Low Pressure）
model
BZL
Flow Rate Graph < Hydraulic Fluids ISO-VG32（25∼35℃）>
BZL0100-A：Meter-in
Controlled Flow Direction
Pressure Loss 5MPa
6
0
1
2
3
0
4
0
←Closed Number of Turns of Adjusting Screw Opened→
1
3
4
5
0
1
2
4
5
0
1
2
3
0
1
30
20
2
3
3
4
Pressure Loss (MPa)
1
5
6
3
4
Free Flowing Direction
Fully Opened
25
20
15
0
1
2
3
4
Pressure Loss (MPa)
5
Fully Closed
10
Fully Closed
5
0
2
Flow Rate (L/min)
Flow Rate (L/min)
2
2
0
30
Fully Opened
10
Fully Closed
1
0
4
15
0
5
35
20
6
4
Pressure Loss 1MPa
10
Fully Opened
6
Pressure Loss 3MPa
15
25
8
5
Pressure Loss 5MPa
25
10
4
Pressure Loss 1MPa
5
0
4
3
BZL0300-B：Meter-out
Pressure Loss 3MPa
10
Pressure Loss 1MPa
2
2
1
Pressure Loss (MPa)
Pressure Loss 5MPa
15
Pressure Loss 3MPa
4
0
35
20
Pressure Loss 5MPa
6
0
6
Flow Rate (L/min)
8
5
Flow Rate (L/min)
Flow Rate (L/min)
3
Fully Closed
10
25
Flow Rate (L/min)
15
Fully Closed
10
4
Fully Opened
Pressure Loss (MPa)
3
20
5
0
6
2
30
Flow Rate (L/min)
Flow Rate (L/min)
Flow Rate (L/min)
2
2
1
25
10
Fully Closed
1
0
15
0
0
4
Fully Opened
Pressure Loss (MPa)
731
3
35
20
6
0
2
5
Fully Opened
4
Pressure Loss 1MPa
10
25
8
Pressure Loss 3MPa
15
10
0
20
Pressure Loss 1MPa
5
Pressure Loss 5MPa
25
Pressure Loss 3MPa
10
Pressure Loss 1MPa
2
30
Pressure Loss 5MPa
15
Pressure Loss 3MPa
4
35
20
Flow Rate (L/min)
Flow Rate (L/min)
8
0
25
Flow Rate (L/min)
10
0
6
5
0
0
1
2
3
4
Pressure Loss (MPa)
5
6
Control Valve
Digest
Model No.
Indication
Applicable
Products
Specifications
External
Dimensions
Flow Rate Graph
High-Power
Series
External Dimensions
Pneumatic Series
Hydraulic Series
(Clamp/Cylinder)
Adjusting Screw
M Screw
Exclusive Packing
(Included)
Manual Operation
Accessories
BZL0□00
-□
φB
Hex. Socket L
Valve / Coupler
Hydraulic Unit
G Thread
Cautions / Others
P2 Port
Clamp Side
Hole Clamp
CLOSE
J
OPEN
Hexagon K
SFA
E
max.H
SFC
D
max.C
Hexagon A
F
P1 Port
Hydraulic Pressure
Supply Side
Machining Dimensions of Mounting Area
Z
0
（mm）
P2 Port
Clamp Side
φW
45°
0.4
φV
Q
P1 Port
Hydraulic Pressure
Supply Side
2. Since the
LHS
BZL0100-□
BZL0200-□
BZL0300-□
A
14
18
22
LT /LG
B
15.5
20
24
T LA - 2
C
15
16
19
D
12
13
16
LHW
T LB- 2
T LA - 1
E
8.5
9.5
11
F
(11.6)
(15.1)
(17.6)
LK A
G
G1/8
G1/4
G3/8
LK C
H
3
3
3
J
3.5
3.5
5
K
10
10
13
L
3
3
4
M
M6×0.75
M6×0.75
M8×0.75
N
11.5
15
17.5
P
8.5
11※1
13
Q
9
11.5
13
R (Flat Surface Area)
16
20.5
24.5
17
S
10
13.5
T
8.7
11.5
15
U
G1/8
G1/4
G3/8
V
2∼3
3∼4
4∼5
W
2.5 ∼ 5
3.5 ∼ 7
4.5 ∼ 9
Link Clamp
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
Notes
1. Since the
LHC
Model No.
min.P
0.2
φT
min.φR
LHA
N - 0.10
U Thread
⊥ 0.1 Z
(Prepared HoleφT
Flat Bottom)
max.φS
Attention
Swing Clamp
DP
area is sealing part, be careful not to damage it.
area is the metal sealing part of BZL, be careful not to damage it. (Especially when deburring)
3. No cutting chips or burr should be at the tolerance part of machining hole.
4. As shown in the drawing, P1 port is used as the hydraulic supply and P2 port as the clamp side.
5. If mounting plugs or fittings with G thread specification available in the market, the dimension '※1' should be 12.5.
DR
DS
DT
Block Cylinder
DBA
DBC
Notes
1. Please read "Notes on Hydraulic Cylinder Speed Control Circuit" to assist with proper hydraulic circuit design.
If there is something wrong with the circuit design, it leads to the applications malfunction and damage. (Refer to P.1044)
2. It is dangerous to air bleed during operation under high pressure. It must be done under lower pressure.
(For reference: the minimum operating range of the product within the circuit.)
Control Valve
BZ L
BZT
BZX/JZG
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
732
Control Valve Air Bleed Valve
model
BZX
Model No. Indication（Air Bleed Valve）
B ZX0 1 0
1
2
1 G Thread Size
1
： Thread Part G1/8A Thread
2
3
Thread Part
2 Design No.
Specifications
Circuit Symbol
BZX010
Model No.
MPa
MPa
37.5
G1/4A
G3/8A
Usable Fluid
0 ∼ 70
℃
Notes
BZX030
25
G1/8A
G Thread Size
BZX020
10
35
25
1. Do not over loosen the plug during air venting.
（Do not loosen for more than 2 turns from the fully closed position.）
2. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure.
（For reference: the minimum operation pressure range of the product within the circuit）
3. Refer to the processing dimensions for BZL mounting area.
Applicable Products
Model No.
Block Cylinder
Block Cylinder
Work Support
Swing Clamp
Swing Clamp
Swing Clamp
Swing Clamp
DBA0250-C□
DBC0250-C□
LC0402-C□□-□
LHA0360-C□□-□
LHC0360-C□□-□
LHE0300-C□
LHS0360-C□□-□
LHW0400-C□□-□
DBA0320-C□
DBC0320-C□
LC0482-C□□-□
LHA0400-C□□-□
LHC0400-C□□-□
LHE0360-C□
LHS0400-C□□-□
LHW0480-C□□-□
LC0552-C□□-□
LHA0480-C□□-□
LHC0480-C□□-□
LHE0400-C□
LHS0480-C□□-□
LHW0550-C□□-□
LC0652-C□□-□
LHA0550-C□□-□
LHC0550-C□□-□
LHE0480-C□
LHS0550-C□□-□
LHC0650-C□□-□
BZX010
LHE0550-C□
BZX020
DBA0400-C□
DBC0400-C□
LC0752-C□□-□
LHA0650-C□□-□
DBA0500-C□
DBC0500-C□
LC0902-C□□-□
LHA0750-C□□-□
LHS0750-C□□-□
LHA0900-C□□-□
LHS0900-C□□-□
LHA1050-C□□-□
LHS1050-C□□-□
BZX030
Model No.
BZX010
LHS0650-C□□-□
LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action) LL (Double Action)
Swing Clamp
Link Clamp
Link Clamp
Link Clamp
Link Clamp
LHW0650-C□□-□
LLR (Double Action)
LT0360-C□
LKA0360-C□□-□
LKC0400-C□-□
LKE0300-C□
LKW0400-C□□-□
LM0360-C □
LL0360-C□□-□
LLR0360-C□□-□-□
LT0400-C□
LKA0400-C□□-□
LKC0480-C□-□
LKE0360-C□
LKW0480-C□□-□
LM0400-C□
LL0400-C□□-□
LLR0400-C□□-□-□
LT0480-C□
LKA0480-C□□-□
LKC0550-C□-□
LKE0400-C□
LKW0550-C□□-□
LM0480-C□
LL0480-C□□-□
LLR0480-C□□-□-□
LT0550-C□
LKA0550-C□□-□
LM0550-C□
LL0550-C□□-□
LLR0550-C□□-□-□
LLR0650-C□□-□-□
LKE0480-C□
LKE0550-C□
BZX020
BZX030
Model No.
LT0650-C□
LKA0650-C□□-□
LM0650-C□
LL0650-C□□-□
LT0750-C□
LKA0750-C□□-□
LM0750-C□
LL0750-C□□-□
LLR0750-C□□-□-□
LG0900-C□
LKA0900-C□□-□
LJ0902-C□
LL0900-C□□-□
LLR0900-C□□-□-□
LG1050-C□
LKA1050-C□□-□
LJ1052-C□
LL1050-C□□-□
LLR1050-C□□-□-□
LLW (Double Action)
Lift Cylinder
LLW0360-C□□-□
BZX010
LLW0400-C□□-□
LLW0480-C□□-□
735
LKC0650-C□-□
LKW0650-C□□-□
Control Valve
Digest P.727
Specifications
Applicable Products
External Dimensions
High-Power
Series
External Dimensions
Exclusive Packing (Included)
Body
Lock Nut
M6（3 types）
Pneumatic Series
(Clamp / Cylinder)
Plug
M6x1
Hydraulic Series
G Thread
（mm）
BZX010
BZX020
A
14
18
22
B
15.5
20
24
C
19.8
20.6
20.6
D
9.3
10.1
10.1
φB
Model No.
3.6
Hexagon Socket 3
Hexagon 10
Hexagon A
3.8
E
D
10.5
C
BZX030
E
5.5
6.3
6.3
G
G1/8
G1/4
G3/8
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Hole Clamp
SFA
SFC
Swing Clamp
LHA
LHC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZ X /JZ G
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
736
Control Valve G Thread Plug
m od e l
JZG
Model No. Indication (G Thread Plug with Air Bleeding Function)
JZG0 1 0
1
2
1 G Thread Size
1
2
3
Thread Part
2 Design No.
Specifications
JZG010
Model No.
MPa
MPa
42
G1/4A
G3/8A
Usable Fluid
0 ∼ 70
℃
Notes
JZG030
35
G1/8A
G Thread Size
JZG020
10
35
25
1. It is dangerous to have air venting operation under high pressure. It must be done under lower pressure.
（For reference: the minimum operation pressure range of the product within the circuit）
2. Refer to the processing dimensions for BZL mounting area.
Applicable Products
Model No.
Block Cylinder
Block Cylinder
Work Support
Swing Clamp
Swing Clamp
Swing Clamp
Swing Clamp
DBA0250-C□
DBC0250-C□
LC0402-C□□-□
LHA0360-C□□-□
LHC0360-C□□-□
LHE0300-C□
LHS0360-C□□-□
LHW0400-C□□-□
DBA0320-C□
DBC0320-C□
LC0482-C□□-□
LHA0400-C□□-□
LHC0400-C□□-□
LHE0360-C□
LHS0400-C□□-□
LHW0480-C□□-□
LC0552-C□□-□
LHA0480-C□□-□
LHC0480-C□□-□
LHE0400-C□
LHS0480-C□□-□
LHW0550-C□□-□
LC0652-C□□-□
LHA0550-C□□-□
LHC0550-C□□-□
LHE0480-C□
LHS0550-C□□-□
LHC0650-C□□-□
JZG010
LHE0550-C□
JZG020
DBA0400-C□
DBC0400-C□
LC0752-C□□-□
LHA0650-C□□-□
DBA0500-C□
DBC0500-C□
LC0902-C□□-□
LHA0750-C□□-□
LHS0750-C□□-□
LHA0900-C□□-□
LHS0900-C□□-□
LHA1050-C□□-□
LHS1050-C□□-□
JZG030
Model No.
JZG010
LHS0650-C□□-□
LT/LG (Single Action) LKA (Double Action) LKC (Double Action) LKE (Double Action) LKW (Double Action) LM/LJ (Single Action) LL (Double Action)
Swing Clamp
Link Clamp
Link Clamp
Link Clamp
Link Clamp
LHW0650-C□□-□
LLR (Double Action)
LT0360-C□
LKA0360-C□□-□
LKC0400-C□-□
LKE0300-C□
LKW0400-C□□-□
LM0360-C □
LL0360-C□□-□
LLR0360-C□□-□-□
LT0400-C□
LKA0400-C□□-□
LKC0480-C□-□
LKE0360-C□
LKW0480-C□□-□
LM0400-C□
LL0400-C□□-□
LLR0400-C□□-□-□
LT0480-C□
LKA0480-C□□-□
LKC0550-C□-□
LKE0400-C□
LKW0550-C□□-□
LM0480-C□
LL0480-C□□-□
LLR0480-C□□-□-□
LT0550-C□
LKA0550-C□□-□
LM0550-C□
LL0550-C□□-□
LLR0550-C□□-□-□
LLR0650-C□□-□-□
LKE0480-C□
LKE0550-C□
JZG020
JZG030
Model No.
JZG010
JZG020
737
LT0650-C□
LKA0650-C□□-□
LM0650-C□
LL0650-C□□-□
LT0750-C□
LKA0750-C□□-□
LKC0650-C□-□
LKW0650-C□□-□
LM0750-C□
LL0750-C□□-□
LLR0750-C□□-□-□
LG0900-C□
LKA0900-C□□-□
LJ0902-C□
LL0900-C□□-□
LLR0900-C□□-□-□
LG1050-C□
LKA1050-C□□-□
LJ1052-C□
LL1050-C□□-□
LLR1050-C□□-□-□
LLW (Double Action) TLA-2 (Double Action) TLB-2 (Double Action) TLA-1 (Single Action) TMA-2 (Double Action) TMA-1 (Single Action)
Lift Cylinder
Swing Clamp
Swing Clamp
Swing Clamp
Link Clamp
Link Clamp
LLW0360-C□□-□
TLA0401-2C□-□
TLB0401-2C□-□
TLA0402-1C□
TMA0250-2C□
TMA0250-1C□
LLW0400-C□□-□
TLA0601-2C□-□
TLB0601-2C□-□
TLA0602-1C□
TMA0400-2C□
TMA0400-1C□
LLW0480-C□□-□
TLA0801-2C□-□
TLB0801-2C□-□
TLA0802-1C□
TMA0600-2C□
TMA0600-1C□
TLA1001-2C□-□
TLB1001-2C□-□
TLA1002-1C□
TMA1000-2C□
TMA1000-1C□
TLA1601-2C□-□
TLB1601-2C□-□
TLA1602-1C□
TLA2001-2C□-□
TLB2001-2C□-□
TLA2002-1C□
TMA1600-2C□
TMA1600-1C□
TLA2501-2C□-□
TLB2501-2C□-□
TLA2502-1C□
TMA2500-2C□
TMA2500-1C□
TLA4001-2C□-□
TLB4001-2C□-□
TLA4002-1C□
TMA3200-2C□
TMA3200-1C□
Control Valve
Digest P.727
Specifications
Applicable Products
External Dimensions
High-Power
Series
External Dimensions
Pneumatic Series
Hydraulic Series
Exclusive Packing
(Included)
（mm）
φA
G Thread
Model No.
Hexagon Socket
D
JZG010
JZG020
JZG030
A
14
18
22
B
3.5
4.5
4.5
C
8
9
10
D
5
6
8
G
G1/8A
G1/4A
G3/8A
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Hole Clamp
B
C
SFA
SFC
Swing Clamp
LHA
LHC
LHS
LHW
LT /LG
T LA - 2
T LB- 2
T LA - 1
Link Clamp
LK A
LK C
LK W
LM/LJ
T MA - 2
T MA - 1
Work Support
LD
LC
T NC
TC
Air Sensing
Lift Cylinder
LLW
Compact Cylinder
LL
LLR
LLU
DP
DR
DS
DT
Block Cylinder
DBA
DBC
Control Valve
BZL
BZT
BZ X /JZ G
Pallet Clamp
VS
VT
Expansion
Locating Pin
VL
VM
VJ
VK
Pull Stud Clamp
FP
FQ
Customized
Spring Cylinder
DW A /DW B
738
Manifold Block
Mode l
Mode l
Mode l
Mode l
Mode l
Mode l
Mode l
Mode l
WH Z- M D
L ZY -M D
L Z-MS
L Z-MP
T MZ-1 M B
T MZ-2 M B
DZ-M G□
DZ-M S □
Manifold Block
The mounting height of clamp is adjustable with the manifold block.
Clamp
Workpiece
Manifold Block
Manifold Block
Fixture Base
1023
Manifold Block
Applicable Model/Application Examples
Manifold Block
Model No. Indication/External Dimensions
High-Power
Series
Applicable Model
Pneumatic Series
Manifold Block Model No.
Corresponding Item Model No.
Hydraulic Series
Mod e l
Mod e l
Mod e l
W H Z -MD
LZ Y-MD
LZ - MS
Mode l
WCA
M ode l
WH A
Mode l
WCE
M ode l
WH E
Mode l
LKA
M ode l
LKE
M ode l
LH C
M ode l
LH S
Mode l
LKC
M ode l
LH A
M ode l
LH E
M ode l
LL
Mode l
LM
M ode l
LT
Mode l
LJ
M ode l
LG
Valve / Coupler
Hydraulic Unit
Manual Operation
Accessories
Cautions / Others
Screw Locator
VXF
Manual Expansion
Locating Pin
VX
Mod e l
LZ - M P
Mode l
LC
M ode l
TC
Manifold Block
WHZ - MD
L Z Y - MD
Mod e l
TM Z -1MB
Mode l
L Z - MS
TMA-1
L Z - MP
T MZ - 1 MB
T MZ - 2 MB
Mod e l
TM Z -2MB
Mode l
DZ - M
TMA-2
Manifold Block /
Nut
DZ- R
Mod e l
D Z -MG□/MS□
Mode l
DZ- C
DP
DZ- P
DZ- B
LZ- S
LZ- SQ
Application Examples
T NZ- S
T NZ- SQ
Work Support (LC) Application Example
Pressure Switch
Manifold Block (LZ□-MP×three pieces)
JB
This drawing shows ▼surface is machined by customer one out of three pieces
Pressure Gauge
Manifold Block (LZ□-MP× one piece)
JG A /JG B
Manifold
JX
LC
Standard Mounting
Coupler Switch
PS
G-Thread Fitting
Fixture Base
Push Cylinder (DP) Application Example
DP-A□
DZ-MG□
Fixture Base
1024
WH Z -MD /LZ Y-MD /LZ -MS/LZ -M P
model
Manifold Block for WCA/WCE/WHA/WHE
C
A ±0.1
4-φR
K
6.3S
Manifold Block
Design No.
(Revision Number)
Ny
C0.6
C0.6
H
Nx
B
K
Size
(Refer to
following table)
J
WHZ 048 0 - M D
φD + 0.3
0
2-O-ring
Z Surface
Ny
(Included)
（mm）
Model No.
WHZ0600-MD
Corresponding Item
Model Number
WCE0601
WCA0321
WCE1001
WCA0401
WCE1601
WCA0501
WCE2501
WCA0631
WCE4001
WHE0600
WHA0320
WHE1000
WHA0400
WHE1600
WHA0500
WHE2500
WHA0630
WHE4000
WHZ0400-MD
WHZ0500-MD
WHZ0630-MD
A
23
25
27
31
35
B
54
60
67
77
88.5
C
45
50
58
68
81
D
40
46
54
64
77
H
31.5
35
38
43
48
J
22.5
25
29
34
40.5
65
K
34
39
45
53
Nx
26
28
31
36
41
Ny
9
10
13
15
20
R
5.5
5.5
5.5
6.5
6.5
O-ring
1BP5
1BP7
1BP7
1BP7
1BP7
0.1
0.1
0.1
0.2
0.2
Mass
Notes
WHZ0320-MD
kg
1. Material：A2017BE-T4
2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the A dimensions as a reference.
3. If thickness other than A is required, perform additional machining on surface Z. Please refer to the drawing.
Manifold Block for LKA/LKC/LKE/LHA/
LHC/LHE/LHS/LL
B
C ±0.1
6.3S
4-φK
J
φD + 0.3
0
Design No.
(Revision Number)
A
J
C0.6
C0.6
G
E
Size
(Refer to
following table)
F
LZY 048 0 - M D
2-O-ring
L Surface
H
(Included)
（mm）
LZY0360-MD
Model No.
LZY0400-MD
LZY0480-MD
LZY0550-MD
LZY0650-MD
LZY0750-MD
LZY0900-MD
LZY1050-MD
LKA0360 / LKE0360 LKA0400 / LKC0400 LKA0480 / LKC0480 LKA0550 / LKC0550 LKA0650 / LKC0650
LKA0750
LKA0900
LKA1050
Corresponding Item LHA0360 / LHC0360 LKE0400 / LHA0400 LKE0480 / LHA0480 LKE0550 / LHA0550 LHA0650 / LHC0650
Model Number
LHE0360 / LHS0360 LHC0400 / LHE0400 LHC0480 / LHE0480 LHC0550 / LHE0550
LHS0650
LHA0750
LHA0900
LHA1050
LHS0750
LHS0900
LHS1050
LL0360
LHS0400 / LL0400
LHS0480 / LL0480
LHS0550 / LL0550
LL0650
LL0750
LL0900
LL1050
A
49
54
61
69
81
92
107
122
B
40
45
51
60
70
80
95
110
C
20
20
27
30
32
37
45
50
D
36
40
48
55
65
75
90
105
E
29
31.5
35.5
39
46
52
59.5
67
F
20
22.5
25.5
30
35
40
47.5
55
G
23.5
26
30
33.5
39.5
45
52.5
60
H
16
18
22
24
30
32
37
45
J
31.4
34
40
47
55
63
75
88
K
4.5
5.5
5.5
6.8
6.8
9
11
14
O-ring
1BP5
1BP5
1BP5
1BP5
1BP7
1BP7
1BP7
1BP7
0.2
0.2
0.3
0.4
0.5
0.8
1.2
1.7
Mass
Notes
kg
1. Material：S45C
2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the C dimensions as a reference.
3. If thickness other than C is required, perform additional machining on surface L. Please refer to the drawing.
1025
Manifold Block
Model No. Indication/External Dimensions
Manifold Block for LM/LJ/LT/LG
B
4-φJ
H
High-Power
Series
C±0.1
6.3S
Manifold Block
Applicable Model/Application Examples
Pneumatic Series
LZ 048 0 - M S
F
A
H
Design No.
(Revision Number)
φD +0.3
0
Size
(Refer to
following table)
Hydraulic Series
Valve / Coupler
Hydraulic Unit
L
E
C0.6
C0.6
Cautions / Others
O-ring
(Included)
P Surface
M
Manual Operation
Accessories
（mm）
Model No.
LZ0360-MS
Corresponding Item
Model Number
LT0360
LT0400
LT0480
LT0550
LM0360
LM0400
LM0480
LM0550
A
51.5
56.5
62
70
LZ0480-MS
LZ0550-MS
LZ0650-MS
LZ0750-MS
LZ0900-MS
LZ1050-MS
LT0650
LT0750
LG0900
LG1050
LM0650
LM0750
LJ0902
LJ1052
82
93
107
122
B
40
45
51
60
70
80
95
110
C
20
20
27
30
32
37
45
50
D
36
40
48
55
65
75
90
105
E
31.5
34
36.5
40
47
53
59.5
67
F
20
22.5
25.5
30
35
40
47.5
55
H
31.4
34
40
47
55
63
75
88
J
4.5
5.5
5.5
6.8
6.8
9
11
14
L
23.5
26
30
33.5
39.5
45
52.5
60
M
5
5
0
0
0
0
0
0
1BP5
1BP5
1BP5
1BP5
1BP7
1BP7
1BP7
1BP7
0.2
0.2
0.3
0.4
0.5
0.8
1.2
1.7
O-ring
Mass
Notes
LZ0400-MS
kg
Screw Locator
VXF
Manual Expansion
Locating Pin
VX
Manifold Block
WHZ - MD
L Z Y - MD
L Z - MS
L Z - MP
T MZ- 1 MB
T MZ- 2 MB
DZ- M
Manifold Block /
Nut
DZ- R
1. Material：S45C
DZ- C
2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the C dimensions as a reference.
DZ- P
3. If thickness other than C is required, perform additional machining on surface L. Please refer to the drawing.
DZ- B
LZ- S
Manifold Block for LC/TC
LZ- SQ
C
K
A±0.1
4-φR
T NZ- S
T NZ- SQ
LZ 0 48 0 - M P
JB
φD +0.3
0
J
Nx
B
K
Design No.
(Revision Number)
C0.6
H
Yx
Size
(Refer to
following table)
Pressure Switch
C0.6
Pressure Gauge
JG A /JG B
Manifold
Yy
Ny
P Surface
（mm）
Model No.
LZ0400-MP
LZ0480-MP
LZ0550-MP
LZ0650-MP
LZ0750-MP
LZ0900-MP
Corresponding Item
Model Number
LC0402
LC0482
LC0552
LC0652
LC0752
LC0902
TC0402
TC0482
TC0552
TC0652
TC0752
A
20
27
30
32
37
45
107
B
56.5
62
70
82
93
45
51
60
70
80
95
D
40
48
55
65
75
90
H
34
36.5
40
47
53
59.5
J
22.5
25.5
30
35
40
47.5
K
34
40
47
55
63
75
Nx
26
30
33.5
39.5
45
52.5
Ny
5
0
0
0
0
0
R
5.5
5.5
6.8
6.8
9
11
50
Yx
25
28
31
37
42.5
Yy
8
11
13
14
15
15
O-ring
1BP5
1BP5
1BP5
1BP7
1BP7
1BP7
0.2
0.3
0.4
0.5
0.8
1.2
kg
JX
Coupler Switch
PS
G-Thread Fitting
C
Mass
Notes
2-O-ring
(Included)
1. Material：S45C
2. Mounting bolts are not provided. Prepare mounting bolts according to the mounting height using the A dimensions as a reference.
3. If thickness other than A is required, perform additional machining on surface P. Please refer to the drawing.
1026
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JQA-QMA10823
KOSMEK HEAD OFFICE

Hydraulic Swing Clamp

Transcription

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