fastFilm™27D
Transcription
fastFilm™27D
fastFilm™ 27D Low Loss Non-Reinforced Film fastFilm™27D is a low loss flexible laminate constructed with non-reinforced high temperature polymer chemistry to provide excellent thermal, mechanical, electrical and moisture resistant properties. The low dissipation factor, thermal stability and smooth surface profile minimizes insertion loss at higher frequencies and temperatures, yielding exceptional low loss circuit performance. fastFilm™27D has been designed with ductility for applications requiring a tighter bend radius or a fold. Benefits & Applications: • High freq. alternative to polyimide • Exceptionally low loss • Low Dk • Superior peel strength • High temperature performance • Low moisture absorption • No adhesive As an alternative to polyimide, fastFilm™27D offers an effective solution in high frequency applications. Polyimide suffers from atmospheric moisture absorption of 2 wt % which renders this material as lossy as FR-4 and unsuitable for high frequency applications. Some polyimides also employ lossy adhesives for copper adhesion that are not temperature resistant or low loss at high frequencies. The electrical properties of fastFilm™27D have been designed to be independent of frequency. • Medical • Military / Avionics • Consumer electronics • Fiber optic modules • Telecommunications • Double sided, multilayer & rigid flex circuits • Automotive fastFilm™27D eliminates skew in long differential transmission lines as an alternative to coaxial cable. This material is ideal for flex-to-install applications. For stripline applications, fastFilm™ can be combined with a number of bond plies (prepregs). Lamination Sequential DK (10 DF (10 PTFE Type Solder Temp. Lamination GHz) GHz) Processing Resistant Bonding Ply Resin Remelts Primary Advantage HT-1.5 Thermoplastic 205° C 230° C No 2.35 0.0025 Yes No Best Ductility FR-25-0021-45F Thermosetting No 215° C Yes 2.42 0.0013 Yes Yes Best Electrical Properties FR-27-0040-43F Thermosetting No 215° C Yes 2.68 0.0018 Yes Yes Best Electrical Properties For building stripline circuits with fastFilm™, it is recommended that the least amount of copper be removed from each layer. Solid copper planes will help stabilize the thin copper clad laminates and yield the best predictability/consistency of the movement of the inner layers after etching and lamination. It is not recommended to bake the cores in a high temperature process after etching, as this will lead to unwanted shrinkage which is not necessary moving forward to lamination. fastFilmTM 27D Loss Tangent (DF) fastFilm27D 0.0015 0.0020 0.0013 0.0015 0.0011 0.0010 0.0005 Loss Tangent (Df) 0.0009 0.0007 0.0005 0.0000 35 0 2 4 6 8 10 Taconic - Headquarters Petersburgh, NY 12138 Tel: 518-658-3202 / 1-800-833-1805 [email protected] 37 In-plane X Europe/Middle East/Australia Taconic International Ltd. Republic of Ireland Tel: +353-44-9395600 [email protected] 38 39 40 41 42 Frequency (GHz) Frequency (GHz) North & South America 36 12 Asia Korea Taconic Company Republic of Korea Tel: +82-31-704-1858 [email protected] An ISO 9001 Registered Company www.taconic-add.com In-Plane Y China Taconic Advanced Material (Suzhou) Co., Ltd. Suzhou City, China Tel: +86-512-8718-9678 [email protected] fastFilm™ 27D Typical Values Property Test Method Unit Value Unit Value Dk @ 10 GHz IPC-650 2.5.5.5.1 (modified) 2.65 2.65 Df @ 10 GHz IPC-650 2.5.5.5.1 (modified) 0.0010 0.0010 Df @ 40 GHz IPC-650 2.5.5.5.1 (modified) 0.0018 0.0018 Moisture Absorption IPC-650 2.6.2.1 Dielectric Strength ASTM D 149 Volume Resistivity IPC-650, 2.5.17.1 (Humidity Conditioning) Mohms/cm Surface Resistivity IPC-650, 2.5.17.1 (Humidity Conditioning) Flexural Strength (MD) % 0.03 Kv/mm 51.18 1.60 x 10 Mohms/cm 1.60 x 108 Mohms 9.20 x 108 Mohms 9.20 x 108 ASTM D 790 kpsi 6.05 N/mm2 30.47 Flexural Strength (CD) ASTM D 790 kpsi 4.77 N/mm 30.06 Flexural Modulus (MD)* ASTM D 790 kpsi (a) 0.24 (b) 0.063 N/mm2 2,813.06 Flexural Modulus (CD)* ASTM D 790 kpsi (a) 0.23 (b) 0.035 N/mm2 2,764.80 Tensile Strength (x) ASTM D 902 psi 1,572 N/mm2 11 Tensile Strength (y) ASTM D 902 psi 1,538 N/mm 11 Tensile Modulus (x) ASTM D 902 kpsi 209 2 N/mm 1,441 Tensile Modulus (y) ASTM D 902 kpsi 203 N/mm2 1,400 Elongation at Break (x) ASTM D 902 % 7.20 % 7.20 Elongation at Break (y) ASTM D 902 % 20.20 % 20.2 Thermal Conductivity ASTM F 433/ASTM 1530-06 W/M*K 0.34 W/M*K 0.34 g/cm 2.08 g/cm 2.08 Density (Specific Gravity) % 0.03 V/mil 1300 8 3 2 2 3 Peel Strength (CVH) IPC-650 2.4.8 Sec. 5.2.2 (Thermal Stress) lbs./inch 10 N/mm 1.7 Peel Strength (CV1) IPC-650 2.4.8 Sec. 5.2.2 (Thermal Stress) lbs./inch 16 N/mm 2.7 Flexural Fatigue & Ductility** 0.250 mm Mandrel IPC 2.4.3.1 Cycles 443 Cycles 443 0.199 mm Mandrel IPC 2.4.3.1 Cycles 143 Cycles 143 0.125 mm Mandrel IPC 2.4.3.1 Cycles 212 Cycles 212 0.075 mm Mandrel IPC 2.4.3.1 Cycles 73 Cycles 73 CTE (X axis) (50 to 250 ºC) IPC-650 2.4.41/TMA ppm/ºC 29 ppm/ºC 29 CTE (Y axis) (50 to 250 ºC) IPC-650 2.4.41/TMA ppm/ºC 28 ppm/ºC 28 CTE (Z axis) (50 to 250 ºC) IPC-650 2.4.41/TMA ppm/ºC 112 ppm/ºC 112 * (a)/(b) FF-27D does not show a linear flexural stress/strain curve. FF-27D shows two regimes that are approximately linear (a) 0 - 1% strain (b) 2 - 5% strain ** RH copper, double sided, 4 mil dielectric, 5.4 mil total thickness with copper, 8 oz. weight, cycles to failure All reported values are typical and should not be used for specification purposes. In all instances, the user shall determine suitability in any given application. Moisture Absorption 1.020 Typical Thicknesses 1.015 1.010 1.005 1.000 0.995 0.990 Normalized Dk @10 GHz 0.985 0.980 -40 -20 0 20 40 .002" .06 mm .003" .08 mm .005" .13 mm 60 Temperature (C) fastFilmTM 27D Dk vs. Temperature % moisture absorption (23 °C/24 hrs.) An example of our part number is: FF-27D-00225-CE1/CE1 - 18" x 24" (457 mm x 610 mm) 8/13