lehui micro brewery equipment

LEHUI MICRO BREWERY EQUIPMENT
2009/ 8
Layout
O n e o f t h e B e s t M a n u f a c t u r e r s o f B r e w e r y E q u i p m e n t i n t h e Wo r l d
CATALOG
SYSTEM BRIEF INTRODUCTION
RAW MATERIAL HANDLING SYSTEM
BREWHOUSE SYSTEM
FERMENTATION SYSTEM
CIP
CIP, PIPELINES, WATER TANkS AREA &
CONTROL SYSTEM
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7
8
10
12
SYSTEM BRIEF INTRODUCTION
1
Oerview of the
Pilot Workshop
Using big equipments for large scale production, even up to 10,000,000 hl, is a trend of
brewery industry worldwide. With increasing demand on special and characteristic
beer, small beer equipment comes into people's sight gradually. In Lehui, small beer
production line is integrated with many advanced techniques of beer industry and
concept of energy/water-saving such as centralized control, centralized CIP, optimal
distribution and balance of various consumptions, by which small beer equipments
are fully upgraded and production costs are effectively controlled. Many clients prefer
to choose Lehui's production line of small beer equipment, which can be used not only
to produce top-class special beer but also to be the pilot-scale equipment of breweries.
It's like killing two birds with one stone.
2
Þ°
Process Flow Diagram
SYSTEM BRIEF INTRODUCTION
3
Technical parameters:
10hl/brew
Capacity of brewing: 10hl/brew, 20hl/brew
20hl/brew
Batch: 4~7 brews/day
4~7
Design concept: brewery turnkey project, central control, central CIP station,
CIP
reasonable balance of various consumptions, combination of manual and
automatic operations, moderate configuration and investment
Design philosophy: energy saving, low-consumption and high-efficiency
Scope of supply: raw material handling system, wet mill, mash tun, lauter tun,
pre-run tank, wort kettle, whirlpool, fermentation tanks, yeast propagation
CIP
system, CIP system (joint use of mashing, fermentation and utility), water tank
zone, deaerated water, PVPP candle filter, BBTs, packaging (barrel and
CO2
bottling line), compressed air, boiler, CO2 recovery system, water treatment,
electricity distribution, instruments in lab and so on.
Rice Cooking System with Pressure
Gimbaled Motor System on Bottom of Brewing Vessels
Boiling and Hop Dosing System
4
CIP
CIP
CIP
CO2 N2
Centralized control and operation with lower personnel cost.
Central CIP station optimizes consumptions of caustic and water.
For instance, clean caustic could be used to wash BBT area first,
then fermentation area, finally brewhouse area, which is a recycling
circle. For another example, only one tank for recycling water can
achieve one CIP line washing and the other CIP line working, which
avoids occupation of too many tanks.
With back pressure of CO2/N2, saccharification without influence
Vacuum Evaporation System
of O2 can be achieved.
Material charged with deaerated water can be achieved.
Charge of tested starch or other adjuncts can be conducted and
various ratios between water and material can be realized.
Pressurized rice cooking can be achieved.
CO2
Co2 Analyser
SYSTEM BRIEF INTRODUCTION
5
Air Filtration and Decompression Station
Condensate Acid and Caustic Dosing
Brewing Water Treatment
Various boiling techniques and boiling intensities,
such as ambient pressure boiling, low pressure
boiling and dynamic low pressure boiling can
be achieved.
Vacuum evaporation and stripping can be
achieved.
It can test main technical parameters on-line
and record and store the trends of historical
data development.
6
Combine manual and automatic operation. You can adjust between
them according to requirements of technique. It is easy to operate,
flexible, safe with good price versus performance ratio.
Cold wort pipeline can be used for trial dosing of enzyme, hops products,
Central Control Room
active dry yeast and other additives.
During filtration, you can test to dose modifying agent, stabilizer, foam
booster, and antioxidant, etc.
You can choose Lehui's packaging equipment for beer in barrel, bottle
or can, etc.
The fine-looking Lehui Small Brewery Equipment can be used for
decoration and on-site production in restaurant.
Control Interface
RAW MATERIAL HANDLING SYSTEM
7
Destoner Vibrate Sieve
Dry Rice Powder Mill
Automatic Rice and Malt Preparation System
BREWHOUSE SYSTEM
8
Cover and Manhole of Mash Tun
Grains Removal Device of Lauter Tun
Mashing-out Pump and Pipeline
Streamlined Raker
Positive Inversion Spent Grain Blade System (for
Raking and Discharging)
BREWHOUSE SYSTEM
9
Pipeline of Wort Kettle Bottom
Pneumatic Lifting and Automatic Spent
Grains Discharging of Lauter Tun
Whirlpool Bottom
Five Brewhouse Vessels
Brewhouse Area
Air expulsion System of 5 Brewing Vessels
Enzyme Dosing System
FERMENTATION SYSTEM
10
General Layout of
Fermentation,
Maturation and
Filtration
Wort Aeration System
Overview of Yeast System
FERMENTATION SYSTEM
11
Carlsberg Flask
Propagation Tank Top
Storage Tank Top
Main Unit of Candle Filter
CIP
CIP, PIPELINES, WATER TANkS AREA & CONTROL SYSTEM
12
CIP
CIP Station and Water Tanks Area, Including the Chilled Water Making System
Organized Pipe Lane of Workshop
Site Sub-station
2009-8-30 Printed
www.lehui.com