Lewmar Hatches
Transcription
Lewmar Hatches
M A R I N E EQUIPMENT G U I D E 08 09 Lewmar Hatches & Portlights At Lewmar, we piece together the perfect combination of strength, functionality and aesthetics. So whether you purchase a hatch portlight, or accessory, you can always count on easy installation and usage, solid performance and sleek, timeless style. 46 Lewmar Hatches – quality you can count on. Manufactured from the highest quality materials, Lewmar hatches feature a unique integral seal that makes them completely leak-proof. They are rigorously tested for performance and designed for easy, one-piece installation. Friction levers ensure that you can open your hatch to any angle up to 95˚, whether you’re below deck or above. Features Outside handles allow the hatch to be opened from on deck, if it is not locked. • Soft, fluid styling Anodized and aluminum frame for corrosion resistance. • Comprehensive range • Self-supporting lids Curved upper frame and modern styling. • Unique seal system • Simple maintenance Unique seal system • Locking handles The seal and acrylic are fitted into the frame to produce a stronger, more leak-proof hatch. • External access on larger hatches • Hatch vent position Friction levers hold the lid open in any position up to 95˚ and mechanically attach the acrylic to the frame. • Trim kits (optional extras) provide a clean finish to any installation Maintenance Acrylic seal can be replaced by sliding the two halves of the frame apart. Look for this icon on relevant pages. • Fully guaranteed* *details available from your local Lewmar Retailer Flush Hatch Made especially for boat builders preparing recessed hatch openings. The hatch fits seamlessly into a specially designed recess in the deck. The precision of the fit makes for a sleek, modern look and means no more stubbed toes for boat owners. Low Profile Hatch Medium Profile Hatch The Low Profile Hatch has soft styling and sleek looks. Smaller ventilation hatches are suitable for mounting on any sailboat deck location while larger hatches can be used as foredeck hatches on smaller yachts. Utilizing thicker acrylic and deeper frame sections, the Medium Profile Hatch provides greater strength and durability while echoing the sleek styling of the Low Profile Hatches. It is ideal as a foredeck hatch on larger offshore yachts. Ocean Hatch The Ocean Hatch has classical styling and rugged construction for ultimate protection against the elements. Lewmar’s Ocean Hatches are fitted to thousands of boats throughout the world. Telescopic Stay Lewmar’s Telescopic Stay features excellent lid positioning and rigid control. The stay allows hatch opening up to 95˚– an advantage on smaller to mid-size yachts where deck space is at a premium. 47 Low Profile Hatch Acrylic The sleekly designed Low Profile Hatch is ideal for use Replacement on a powerboat. Smaller ventilation hatches are a Complies with the relevant parts of International better fit for sailboats, while the larger sizes Standards ISO/DIS 12216.2(E). This standard covers the applicable essential steady require- can be used as foredeck hatches on smaller ments of the Recreational Craft Directive 94/25/EC. Size All Sizes to mid-sized yachts. Area2a ✓ Note: Area 2a = Deck, Coachroof, Cockpit & Transom Low Profile Hatch – Specifications Cut-out Size dimensions change if trim kits are used OverallSize Part Number Self Supporting Lid Length Size mm in mm in 39900030 00 15 9 /16 281 39903030 03 15 9 /16 10 15 9 20 15 9 39910030 399100303 39920030 in 11 ⁄16 281 246 9 11⁄16 /16 330 /16 272 /16 /16 X1 Y1 R1 Radii Cut-Out Length Cut-Out Width Cut-Out Radii Acrylic Window Thickness Hatch Weight in mm in mm in mm in mm in kg lb mm 11 ⁄16 25 1 72.5 7 2 ⁄8 211 8 ⁄16 211 5 8 ⁄16 42.5 11 1 ⁄16 1.6 3.5 8 5 301 11 7⁄8 25 1 72.5 2 7⁄8 176 615⁄16 231 91⁄8 42.5 111⁄16 1.6 3.5 8 5 13 330 13 25 1 72.5 7 2 ⁄8 260 10 ⁄4 260 1 10 ⁄4 42.5 11 1 ⁄16 2.2 4.9 8 5 10 11⁄16 417 167⁄16 25 1 72.5 2 7⁄8 202 715⁄16 347 1311⁄16 42.5 111⁄16 2.3 5.1 8 5 397 5 15 ⁄8 527 3 20 ⁄4 25 1 72.5 7 2 ⁄8 327 7 12 ⁄8 457 18 42.5 11 1 ⁄16 4.2 9.3 8 5 491 19 5⁄16 491 195⁄16 25 1 72.5 2 7⁄8 421 16 9⁄16 421 16 9⁄16 42.5 111⁄16 4.6 10.1 8 5 /16 246 9 ⁄16 491 5 19 ⁄16 25 1 72.5 7 2 ⁄8 176 15 6 ⁄16 421 16 ⁄16 42.5 11 1 ⁄16 2.5 5.5 8 5 /16 512 20 ⁄16 512 3 20 ⁄16 25 1 72.5 7 2 ⁄8 442 3 17 ⁄8 442 3 17 ⁄8 42.5 11 1 ⁄16 4.8 10.6 8 5 /16 447 17 5⁄8 577 2211⁄16 25 1 72.5 2 7⁄8 377 1413⁄16 507 1915⁄16 42.5 111⁄16 4.8 10.6 8 5 /16 462 3 18 ⁄16 577 11 22 ⁄16 25 1 72.5 7 2 ⁄8 392 7 15 ⁄16 507 15 19 ⁄16 42.5 11 1 ⁄16 4.9 10.8 8 5 /16 577 2211⁄16 577 2211⁄16 25 1 72.5 2 7⁄8 507 1915⁄16 507 1915⁄16 42.5 111⁄16 6.4 14.1 10 3 560 min 22 ⁄16 min 25 675 max 26 9⁄16 max 1 72.5 2 7⁄8 42.5 111⁄16 6.5 14.3 10 3 399300303 30 15 39940030 399400303 40 15 9 39941030 41 15 9 39944030 399440303 44 15 9 39950030 399500303 50 15 9 39954030 399540303 54 15 9 39960030 399600303 60 15 9 15 Height R mm 39930030 65 Width mm 9 39965030 Z Y X Lower Frame Flange Part Number Hatch withStay /16 1 11 3 560 9 1 11 2211⁄16 5 1 9 See Dimensional Drawing in /16 /16 /16 /16 /16 /16 /16 /16 /16 /16 /8 /8 • Hatches should be fitted to a flat surface with a maximum tolerance of ±1mm. • Fastening size at the hinge section use M6 (1/4in) bolts. • Fastening size for lower frame section use 5mm CSK screw No. 10 UNC 2BA. • Cut-out dimensions change if a Trimkit is used. Low Profile Round Hatch — Specifications PartNo. Size Lower FrameFlange mm in 39918030 18 15 9 39922030 22 15 9 Telescopic Stay OverallSize Ø Cut-out Size dimensions change if Trim kits are used HX HY Diameter mm in Height mm in Z HingeLength mm in HingeWidth mm in Diameter mm in Ø1 HatchWeight kg lb /16 490 19 15⁄16 25 1 493 19 7⁄16 141 5 9⁄16 420 16 9⁄16 3.8 8.4 /16 588 23 1⁄8 25 1 591 23 1⁄4 173 6 13⁄16 518 20 3⁄8 5.8 12.8 Lewmar’s Telescopic Stay features excellent lid positioning and rigid control. The stay allows hatch opening up to 95˚– an advantage on smaller to mid size yachts where deck space is at a premium. • Hatches should be fitted to a flat surface with a maximum tolerance of ±1mm. • Fastening size at the hinge section use M6 (1/4in) bolts. • Fastening size for lower frame section: use 5mm CSK screw No. 10 UNC 2BA. • Cut-out dimensions change if a Trim kit is used. Low Profile D-Hatch — Specifications Cut-out size dimensions change if Trim kits are used OverallSize 48 Z Y X Lower Frame Flange R X1 Y1 R1 Radii Cut-Out Length Cut-Out Width Cut-Out Radii Hatch Weight Acrylic Window Thickness PartNumber SelfSupporting Lid Size mm in mm in mm in mm in mm in mm in mm in mm in kg lb mm in 39951030 51 15 9 /16 448 17 5⁄8 588 231⁄8 25 1 72.5 2 7⁄8 378 14 7⁄8 518 20 3⁄8 42.5 111⁄16 5.5 12.1 8 5 30067300 64 15 9 /16 500 19 11⁄16 600 23 5⁄8 25 1 72.5 2 7⁄8 430 1615⁄16 530 207⁄8 42.5 111⁄16 6.4 14.1 8 5 Length Width Height /16 /16 Low Profile Hatch – Sizes Size 00 Size 03 Size 10 Size 20 Size 30 Size 40 Size 41 Size 44* Size 50 Size 54* Size 60 Size 65 Size 18 Size 22 * Minimum size for EC Escape Hatches (square and rectangular) Low Profile Hatch – Dimensions HY Z Y Low Profile Hatch – Cut-Outs 523.8 Y1 X1 HX 405 R1 R Cut-Out X R42.5 0 402.6 01 Low Profile D-Hatch – Sizes Dimensions Cut-Outs Y Y1 R1 X Size 51 X1 Size 64 49 Medium Profile Hatch Ideal as a foredeck hatch on larger offshore yachts, the Medium Profile has thicker acrylic and deeper frame sections for greater strength and durability. It features Lewmar’s unique sealing system, allowing for easy acrylic replacement. All while retaining the smooth, modern lines of the Low Profile Hatch. Acrylic Replacement Complies with the relevant parts of International Standards ISO/DIS 12216.2002. This standard covers the applicable essential safety requirements of the Recreational Craft Directive 95/25/EC. Size All Sizes Area2a ✓ Note: Area 2a = Deck, Coachroof, Cockpit & Transom Medium Profile Hatch — Specifications LowerFrame Flange Length OverallSize Cut-OutSizeDimensionschangeifTrimkitsareused Width X Height Y Radii Cut-Out Length Hatch AcrylicWindow Weight Thickness R1 PartNo. Size mm in mm in mm in mm in mm in mm in mm in mm in mm in 39930020 30 15 9 /16 397 15 5⁄8 527 20 3⁄4 32 1 1⁄4 78 3 1⁄16 327 12 7⁄8 457 18 42.5 1 11⁄16 5.0 11.1 12 1 /2 39940020 40 15 9 /16 492 19 3⁄8 492 19 3⁄8 32 1 1⁄4 78 3 1⁄16 421 16 9⁄16 421 16 9⁄16 42.5 1 11⁄16 5.9 13.0 12 1 /2 39944020 44 15 9 /16 513 20 ⁄16 513 20 ⁄16 32 1 1 ⁄4 78 1 3 ⁄16 442 17 ⁄8 442 17 ⁄8 42.5 11 1 ⁄16 6.4 14.1 12 1 /2 39950020 50 15 9 /16 448 17 5⁄8 578 22 3⁄4 32 1 1⁄4 78 3 1⁄16 377 14 13⁄16 507 19 15⁄16 42.5 1 11⁄16 6.3 13.9 12 1 /2 39954020 54 15 9 /16 463 18 ⁄4 578 22 ⁄4 32 1 1 ⁄4 78 1 3 ⁄16 392 15 ⁄16 507 19 ⁄16 42.5 11 1 ⁄16 6.5 14.3 12 1 /2 39960020 60 15 9 /16 578 22 ⁄4 578 22 ⁄4 32 1 1 ⁄4 78 1 3 ⁄16 507 19 ⁄16 507 19 ⁄16 42.5 11 1 ⁄16 7.8 17.2 12 1 /2 39970020 70 15 9 /16 698 27 1⁄2 698 27 1⁄2 32 1 1⁄4 78 3 1⁄16 627 24 11⁄16 627 24 11⁄16 42.5 1 11⁄16 10.6 23.4 12 1 /2 39977020 77 15 9 /16 770 30 ⁄16 770 30 ⁄6 32 1 ⁄4 78 3 ⁄16 699 27 ⁄2 699 27 ⁄2 42.5 1 ⁄16 12.7 28.0 12 1 /2 3 1 3 5 3 3 3 5 1 1 3 7 15 1 • Hatches should be fitted to a flat surface with a maximum tolerance of ±1mm. • Fastening size at the hinge section: use M6 (1⁄4in) bolts. • Fastening size for lower frame section: use 5mm CSK screw No. 10 UNC 2BA. • Cut-out dimensions change if Trim kits are used. • Size 77 is made to order. 50 Cut-Out Radii Y1 X1 R Z Cut-Out Width 3 15 15 1 11 kg lb Medium Profile Hatch – Sizes Medium Profile Hatch — Dimensions Z Y R X Size 30 Size 40 Medium Profile Hatch — Cut-Outs Size 44* Y1 Size 50 R1 Cut-Out Size 54* Size 70 X1 Size 60 Size 77 *Minimum size for EC Escape Hatches (square and rectangular) 51 Ocean Hatch With its classic style, the Ocean Hatch is fitted to thousands of boats around the world. Its rugged construction provides the ultimate protection against the elements, whatever conditions you might face. Complies with the relevant parts of International Standards ISO/DIS 12216.2(E). This standard covers the applicable essential safety requirements of the Recreational Craft Directive 94/25/EC. Size All Sizes Area2a ✓ Note: Area 2a = Deck, Coachroof, Cockpit & Transom Ocean Hatch — Specifications Cut-OutSizeDimensionschange ifTrimkitsareused OverallSize PartNo. Size Lower Frame Length X mm in Y Z R Width Height Radii mm in mm mm in mm in YX Hinge Width mm in 39610050 10 39610070 39620050 20 39620070 39630050 30 39630070 39640050 40 39640070 39644050 44 39644070 39650050 50 39650070 39654050 54 39654070 39660050 60 39660070 Flat Base 25mm/1in Flange 324 12 3⁄4 324 12 3⁄4 39.5 1 9⁄16 75 2 15⁄16 5 3/ 16 138 5 7⁄16 Flat Base 25mm/1in Flange 266 10 1⁄2 411 16 3⁄16 39.5 1 9⁄16 69 2 11⁄16 5 3/ 16 225 Flat Base 25mm/1in Flange 391 15 3⁄8 521 20 1⁄2 39.5 1 9⁄16 75 2 15⁄16 5 3/ 16 335 13 3⁄16 Flat Base 25mm/1in Flange 485 19 1⁄8 485 19 1⁄8 39.5 1 9⁄16 75 2 15⁄16 5 3/ 16 299 11 3⁄4 Flat Base 25mm/1in Flange 509 20 1⁄16 509 20 1⁄16 43 1 11⁄16 76 3 4 3/ 16 302 11 7⁄8 Flat Base 25mm/1in Flange 444 17 1⁄2 574 22 5⁄8 43 1 11⁄16 76 3 4 3/ 16 367 14 7⁄16 Flat Base 25mm/1in Flange 459 18 1⁄16 574 22 5⁄8 43 1 11⁄16 76 3 4 3/ 16 367 14 7⁄16 Flat Base 25mm/1in Flange 574 22 5⁄8 574 22 5⁄8 43 1 11⁄16 76 3 4 3/ 16 367 14 7⁄16 39670050 70 39670070 Flat Base 25mm/1in Flange 694 27 5⁄16 694 27 5⁄16 43 1 11⁄16 76 3 4 3/ 16 487 19 3⁄16 39677050 77 39677070 Flat Base 25mm/1in Flange 767 30 3⁄16 767 30 3⁄16 43 1 11⁄16 76 3 4 3/ 16 548 21 9⁄16 • Hatches should be fitted to a flat surface with a maximum tolerance of ± 1mm. • Size 77 is made to order. • Fastening size at the hinge section: use M6 (1/4in) bolts. • Fastening size for lower frame section: use 5mm CSK screw no. 10 UNC 2BA. • Flat base hatches cannot be used with Trim kits or Roller shades. 52 in HX Hinge Length 8 7⁄8 Hatch Weight kg lb Acrylic Window Thickness mm in /8 322 12 11⁄16 327 12 7⁄8 452 17 13⁄16 457 18 40 1 9⁄16 42.5 1 11⁄16 /8 416 16 3⁄8 421 16 9⁄16 416 16 3⁄8 421 16 9⁄16 40 1 9⁄16 42.5 1 11⁄16 /2 437 17 3⁄16 442 17 3⁄8 437 17 3⁄16 442 17 3⁄8 40 1 9⁄16 42.5 1 11⁄16 /2 372 14 5⁄8 377 14 13⁄16 502 19 3⁄4 507 19 15⁄16 40 1 9⁄16 42.5 1 11⁄16 1 387 15 1⁄4 392 15 7⁄16 502 19 3⁄4 507 19 15⁄16 40 1 9⁄16 42.5 1 11⁄16 12 1 502 19 3⁄4 507 19 15⁄16 502 19 3⁄4 507 19 15⁄16 40 1 9⁄16 42.5 1 11⁄16 12 1 622 24 1⁄2 627 24 11⁄16 622 24 1⁄2 627 24 11⁄16 40 1 9⁄16 42.5 1 11⁄16 12 1 694 27 5⁄16 699 27 1⁄2 694 27 5⁄16 699 27 1⁄2 40 1 9⁄16 42.5 1 11⁄16 3 4.76 10.5 10 3 11 12 1 16.1 12 1 7.6 16.7 12 17.6 10.8 23.8 8 13.2 29.04 in 34 1 5⁄16 36.5 1 7⁄16 10 mm 342 13 7⁄16 347 13 7⁄16 9.9 in 197 7 3⁄4 202 7 15⁄16 3 7.3 mm /8 10 in 40 1 9⁄16 42.5 1 11⁄16 2.74 6.04 5 mm 255 10 1⁄16 260 10 1⁄4 3 R1 Radii 255 10 1⁄16 260 10 1⁄4 10 Y1 Width /8 2.26 5.77 4.5 X1 Length /2 /2 /2 /2 Ocean Hatch Sizes Size 10 Size 20 Size 30 Size 40 Size 44* Size 50 Size 54* Size 60 * Minimum size for EC Escape Hatches (square and rectangular) Size 70 Size 77 Ocean Profile Ocean Profile Flat Base Ocean Profile Flange Base Ocean Hatch Dimensions – Cut-Out Y HY Y1 HX R X X1 Cut-Out R1 Z 53 Pilot Hatch The Pilot Hatch is a sliding hatch styled to match the Low and Medium Profile hatches. It is designed for use on the Wheelhouse or Cockpit canopy of a power craft. The hatch opens up enclosed steering positions, allowing the helm and crew to experience the sunshine and fresh air on fine days. Unlike a hatch with a hinged lid, the handle on the Pilot Hatch never moves out of reach or requires lifting from a difficult angle when the hatch is fully open. The lid is moved using a single handle bar that also rotates to seal down the hatch. When full ventilation is not required, the lid can also be secured with a 5cm opening. The Pilot Hatch uses Lewmar’s unique seal system for improved sealing and easy servicing. The acrylic can be replaced without the use of sealant. The sliding technology comes from Lewmar’s racing hardware track systems, ensuring minimum friction. 54 Pilot Hatch Specifications OverallSize X PartNo. Size Version LowerFrame Flange Width mm in mm in Y Z Length Height X1 Y1 O R1 Cut-Out Width Cut-Out Depth Cut-Out Radii T R Radii TrackLength mm in mm in mm mm in mm in 581 22 7⁄8 577 22 11⁄16 29 1 1⁄8 73 2 7⁄8 373 14 2⁄3 507 14 1⁄2 507 19 15⁄16 42.5 11 1⁄16 /16 730 28 3⁄4 780 30 11⁄16 29 1 1⁄8 73 2 7⁄8 515 20 1⁄4 654 25 3⁄4 708 27 7⁄8 42.5 11 1⁄16 /16 844 33 ⁄4 790 31 ⁄8 29 1 ⁄8 73 2 ⁄8 638 25 ⁄8 770 30 ⁄16 720 28 ⁄4 42.5 11 1⁄16 15 9 30160000 N1 Smokegrey 15 9 30069900 78 Smokegrey 15 9 1 in Cut-SizeDimensionschange ifTrimkitsareused /16 30074000 60 Smokegrey mm 1 1 7 in 1 mm in 5 1 Pilot Hatch Dimensions X 1. Trim kits are not available for size 78 or N1. X1 T 2. Hatches should be fitted to a flat surface with a maximum tolerance of ± 1mm. Cut-Out Y R Y1 O R1 3. The Pilot Hatch is only for use on wheel houses and cockpit canopies. It is not suitable for use on normal decks and coachroof applications. 4. Fastening size for lower frame and sliding track: use 5mm CSK screw No.10 UNC 2BA. 5. The Pilot Hatch cannot be operated from the outside. Z Complies with the relevant parts of International Standards ISO/DIS 12216:2002. This standard covers the applicable essential safety requirements on the Recreational Craft Directive 95/25/EC. Size All Sizes Area3 ✓ Note: Area 3 = Parts of the boat, other than the hull or parts of the deck, superstructure or cockpit sole, etc, on which people may not normally step or stand. In this case, the top of motorboat Wheelhouses and Cockpit canopies is the designed use. For other applications, please contact Lewmar before starting the installation. For a full description of Area 3, please consult the Regulations. 55 Flush Hatch Created specifically for new boat designs, the Flush Hatch is a simple yet original design. It is made specifically for boat builders preparing recessed hatch openings that would originally have housed either a conventional hatch or an extremely expensive custom flush hatch. The hatch fits seamlessly into a specially designed recess in the deck and cannot retrofit existing decks. The precision of the fit makes for a sleek, modern look and means no more stubbed toes for boat owners. The Flush Hatch is now part of Lewmar’s standard range and is a fraction of the cost of flush hatches typically placed on superyachts and other prestigious builds. Complies with the relevant parts of International Standards ISO/DIS 12216.2(E). This standard covApproval Pending ers the applicable essential safety requirements of the Recreational Craft Directive 94/25/EC. Size All Sizes Area2a ✓ Note: Area 2a = Deck, Coachroof, Cockpit & Transom. 56 Features: • Based on proven Ocean and Low Profile Hatches, which have been thoroughly tested in countless ocean conditions • Tough, tinted acrylic panel is all that can be seen on deck • Strengthened, extruded aluminum frame hidden discreetly below deck • Seven sizes cover most requirements • Completely watertight structure • Water drained effortlessly away by deck-molded channels • Strong, stylish handles and hinges • Trims fit sizes 10, 44, 60, & 70 Lewmar Flush Hatches have changed to use black sealant and upper frames for a more stylish appearance, ideal for designers who want to incorporate the Flush Hatch into their latest designs. Dark Sport Tint Style For the sleek ‘blackout’ window look, made popular by discerning owners of sports cars and superyachts, Lewmar now offers a dark grey acrylic option on its Flush Hatch range. Dark grey keeps cabins cooler and enhances the appearance of the boat. It has lower light transmission and a blacker, more reflective appearance. 57 Square Flush Hatch Specifications Standard Color Specifications Grey acrylic, black sealant, black upper frame, white lower frame. Part Number LowerFrame HingeGap Width Flange W X Size mm in mm in mm in 30162600 10 15 9/ 16 10 3/ 8 512 20 330 OverallSize Length Depth Y Z 13 mm in mm 330 13 31 1 1/4 in Radii R Width X1 Cut-OutDimensions Length Radii Y1 O R1 AcrylicWindow HatchWeight Thickness mm in mm in mm in mm in kg lb mm in 10 3/ 8 260 10 1/4 260 10 1/4 42.5 1 11/16 2.6 6 10 3/ 8 1/ 4 442 3/ 8 442 3/ 8 11/ 16 8 30162700 44 15 9/ 16 10 3/ 8 10 3/ 8 42.5 1 5.8 12.7 10 3/ 30162800 60 15 9/ 16 10 3/ 8 577 22 11/16 577 22 11/16 31 1 1/4 10 3/ 8 507 19 15/16 507 19 15/16 42.5 1 11/16 6.7 14.8 10 3/ 8 30162900 70 15 9/ 16 12 1/ 2 697 27 1/2 697 27 1/2 32 1 1/4 10 3/ 8 627 24 11/16 627 24 11/16 42.5 1 11/16 10.2 22.5 12 1/ 3/ 16 512 20 3/ 16 31 1 17 17 2 Dark Sport Tint Specifications Dark grey acrylic, black sealant, black upper frame, white lower frame. Part Number 30158000 LowerFrame HingeGap Width W X Flange Size mm in mm in mm in 10 15 9/ 16 30158100 44 15 9/ 16 30158200 60 15 9/ 16 15 9/ 16 30157900 70 10 3/ 8 10 3/ 8 512 20 10 3/ 8 577 22 11/16 12 1/ 2 330 OverallSize Length Depth Y Z mm 13 697 27 in mm in mm in 31 1 1/4 10 3/ 8 3/ 16 31 1 1/ 4 577 22 11/16 31 1 1/4 32 1/ 4 330 3/ 16 13 512 20 1/ 2 Radii R 697 27 1/ 2 1 Width X1 mm Cut-OutDimensions Length Radii Y1 O R1 AcrylicWindow HatchWeight Thickness in mm in mm in kg lb mm in 260 10 1/4 260 10 1/4 42.5 1 11/16 2.6 6 10 3/ 8 10 3/ 8 442 3/ 8 442 3/ 8 42.5 1 11/ 16 5.8 12.7 10 3/ 8 10 3/ 8 507 19 15/16 507 19 15/16 42.5 1 11/16 6.7 14.8 10 3/ 8 10 3/ 8 11/ 16 11/ 16 42.5 11/ 16 12 1/ 2 17 627 24 17 627 24 1 10.2 22.5 SIZE 70 Square Flush Hatch Dimensions – Cut-out Square Flush Hatch Sizes FLUSH HATCH - SIZES (Y) Y OZ 31 R SIZE 27 Size10 SIZE 10 Size60 Size44 SIZE 44 Size70 SIZE 60 SIZE 70 (X) X Flush Hatch Profile (X) (W) MINIMUM DIMENSION SIZE 18 SIZE 22 SIZE 27 (Z) FLUSH HATCH - DIMENSIONS (Y) R8.0mm MAXIMUM (X) (Z) Ø FLUSH HATCH - CUT OUT DIMENSIONS 58 R42.5 Y1 SIZE 10 SIZE 44 Round Flush Hatch Specifications Standard Color Specifications Grey acrylic, black sealant, black upper frame, white lower frame. Part Number Size 30163000 18 30163100 22 30163200 27 OverallSize Diameter Ø ClearanceGap Cut-OutDimensions Diameter HingeFlat HX Ø1 Depth Z AcrylicWindow Thickness mm in mm in mm in mm in mm in mm in 5 3/ 16 490 19 15/16 31 1 1/4 420 16 9/16 194 7 5/8 10 3/ 8 5 3/ 588 23 1/8 31 1 1/4 518 20 3/8 240 9 7/16 10 3/ 8 5 3/ 689 1/ 8 31 1/ 4 619 3/ 8 10 3/ 8 16 16 27 1 24 291 11 7/ 16 SIZE 18 SIZE 22 FLUSH HATCH - DIMENSIONS Dark Sport Tint Specifications Dark grey acrylic, black sealant, black upper frame, white lower frame. (Y) OverallSize Diameter Depth Ø Part FLUSH ClearanceGap Z HATCH - SIZES Number Size mm in mm in mm in 30158300 18 5 3/16 490 19 5/16 31 1 1/4 30158400 22 5 3/16 588 23 1/8 31 1 1/4 FLUSH HATCH - SIZES FLUSH HATCH - SIZES FLUSH HATCH - SIZES 1 30158500 27 5 3/16 689 27 /8 31 1 1/4 Cut-OutDimensions Diameter HingeFlat Ø1 AcrylicWindow Thickness HX mm in mm in mm in 420 16 9/16 194 7 5/8 10 3/ 8 518 20 3/8 240 9 7/16 10 3/ 8 10 3/ 8 Ø 619 24 3/ 8 291 11 7/ 16 Note: Lewmar standard trims and flyscreens do not fit sizes 18 & 22. Note: Trim and flyscreen are not available for size 27. Round Flush Hatch Sizes SIZE SIZE10 10SIZE 10 SIZE 10 SIZE 44 SIZE 44 SIZE 44 SIZE 44 SIZE 60 SIZE 60SIZE 70 SIZE 60 SIZE 60 Round Flush Hatch FLUSH HATCH - CUT OUT DIMEN Dimensions - Cut-out SIZE 70 SIZE 70 SIZE 70 R42.5 HX SIZE 18 SIZE 18 SIZE 18 SIZE 22 SIZE 22 SIZE 22 SIZE 27 FLUSH HATCH - DIMENSIONS FLUSH HATCH - DIMENSIONS FLUSH HATCH - DIMENSIONS Size22 Size18 (Y) SIZE 18 Y1 Ø1 SIZE 27 SIZE 27 Size27 R1 (Y) (Y) SIZE 22 SIZE 27 (X) (X) (Y) (Z) (Z) (Z) FLUSH HATCH - DIMENSIONS Round Flush Hatch (X) Ø Ø Ø Dimensions FLUSH HATCH - CUT OUT DIMENSIONS FLUSH HATCH - CUT OUT DIMENSIONS FLUSH HATCH - CUT OUT DIMENSIONS HX HX HX R42.5 R42.5 Ø1 Y1 (X) Y1 Y1 Ø1 Ø1 Y1 R1 Y1 Y1 R1 R1 FLUSH HATCH - CUT OUT DIMENSIONS (Z) R42.5 Ø 59 Accessories ABS Plastic Trim and Telescopic Stay Flyscreen Lewmar’s Telescopic Stay features excellent lid positioning Trim kits provide an easy and stylish way of finishing 95˚– an advantage on smaller to mid size yachts where a hatch installation inside the cabin. They come deck space is at a premium. See range specification complete with a flyscreen. The Trim can be cut to tables for sizes. and rigid control. The stay allows hatch opening up to length allowing the Trim kit RetroFitTelescopicStay to suit a wide range of deck thickness. PartNumber Description 360918999 Retro Fit Telescopic Stay Retro Fit Vent Hatch Trim kits – The vent can be fitted to the acrylic lens of any Lewmar Medium&LowProfile HatchSize IvoryTrim WhiteTrim 00LowProfile* 03 10 18 20LowProfile* 20Ocean 22 30 40 41 44 50 51 54 60 64 65 70 367400552 367400252 367403552 367403252 367410552 367410252 hatch or to the deck. • Fits to hatch or deck • Made from the same rugged composite used in many Lewmar hatch and winch parts 367618552 367618252 • Styled to match the Low and Medium Profile Hatches 367420552 367420252 • Captive bung to close ventilator – it cannot be lost 367620552 367620252 • Fits deck thickness up to 100mm 367622552 367622252 • CE Approved and leak tested 367630552 367630252 367640552 367640252 367441552 367441252 367644552 367644252 • No sealant required for hatch fitting 367650552 367650252 Retro Fit Lock & Key Kit n/a 367651252 The retro fit lock and key kit can be fitted to any Lewmar 367654552 367654252 367660552 367660252 Hatch by drilling a hole through the acrylic and riveting n/a ‘367664252 367665552 367665252 367670552 367670252 * Note: does not fit Ocean, Rollstop or Superhatch. New Retro Fit Vent PartNumber Description 361041990 Vent Retro Fit Pack 361042992 Trim (Required for Deck Fitting) a catch block to the lower frame. The lock and key are marinized to prevent corrosion. PartNumber Description 360259990 Lock and Key Kit Dimensions&DeckThicknessRequirements Cut-OutDimension* Increase PlasticTrimkit Add 4mm to X1 & Y1 and 2mm to R1 Ocean Min Hull Thickness = 25mm Max Hull Thickness = 72mm LowandMedium Profile Min Hull Thickness = 15mm Max Hull Thickness = 62mm * Cut-out dimensions for hatch sizes are shown on their relevant pages. 60 Flyscreen Hinge FlyscreenHingeKits The Flyscreen Hinge makes it easier to quickly access PartNumber Description the hatch handles when the flyscreen is in place. It is 361196995 Hinge Kit - Ivory Trim only necessary to undo two tabs, and the flyscreen will 361196992 Hinge Kit - White Trim hinge down, not fall out. The flyscreen can be removed and stowed separately if required. Hinges are also available as retrofit items. Hatch Fitting Guide Figure 1 Mark the Cut-Out • Before marking up the hatch, cut out area to ensure it is being fitted to a flat surface (+/- 1mm). • Ensure that the lid will be properly Figure 2 supported when fully open. • Mark the cut-out dimensions of the hatch onto the deck (Figure 1). Remember, if a trim is being fitted it will be necessary to increase the cut-out by the amount stated. To mark up the hatch’s corners, follow the “Using a compass to radius a corner” instructions below. Figure 3 • Hold the hatch up to the marked-out dimensions to check accuracy. Using a Compass to Radius a corner. Figure 4 Set compass to radius Keep compass setting constant After setting do not adjust Radius Cut and Drill Figure 5 • Take care to avoid any power cables, gas pipes or other hazardous devices. Be sure to use the appropriate safety equipment such as electrical power breakers and safety glasses. • Drill a hole for the jigsaw blade on the waste side of the cut line. Use a jigsaw to cut the aperture through the boat. It may be necessary to cut or to remove the headlining (Figure 2). Figure 6 • Alternatively, a hole cutter that matches the corner radii may be used to cut the corners (Figure 3). • Test fit the hatch before applying sealant. While the hatch is in place, mark the lower frame fixing holes (Figure 4). • With the hatch removed from the deck, drill all fastening holes (Figure 5). The hinges should be through bolted while self-tapping screws can be used for fitting the remainder of the frame. Figure 7 Bed Down and Seal • When you are entirely happy with the installation of the hatch, apply a generous bead of bedding compound all the way around the frame where it is in contact with the deck. • Apply sealant to both sides of the fastening holes on the hatch frame (Figure 6). If replacing an existing Figure 8 hatch, fill any old fixing holes with sealant. • Refit the hatch to the deck (Figure 7). Around the hatch frame, a small amount of bedding compound should be forced out of the gap between the frame and deck. Fasten the lower frame to the deck. • The hatch should be bolted in the hinge areas while self-tapping screws can be used for fitting the remainder of the lower frame to the deck sheet (Figure 8). Clean up excess bedding compound. Figure 9 61 Attractive, durable Lewmar Portlights. Available in a range of sizes, Lewmar Portlights provide solutions for coastal and ocean power and sailboats in CE Areas 1&2. They can open at many angles, feature interior trim moldings and come in a range of frame color options so you can find the perfect match for your boat. Features Quickactionhandles Portlight handles apply the correct pressure evenly onto the seal in the closed position. Portlight handles are unable to vibrate open when in the closed position. FrictionHinges Lewmar’s hinges provide a choice of open positions with no knobs, stays or straps. Hinges and other moving parts are corrosion-free. Water Drainage - External frame design ensures water drains away, even when mounted on an angle. This prevents water from entering the boat upon opening the Portlight. Standard and Atlantic Portlight inner and outer frames are made from aluminum extrusion and deep anodized for maximum corrosion resistance. 62 Portlight Selection Guide Standard Portlight • The Standard Portlight is fitted to thousands of boats throughout the world • Aluminum outside frame • Handles and hinges are fitted to the edge of the lens to allow clear visibility • Quick-action handles • ABS plastic inside trim can be cut to length • Friction hinges hold the window open Atlantic Portlight • Stronger aluminum outer frame with single welded joint • Lens bonded into alloy frame for additional stiffness • Metal handles • Aluminum inside trim • Small opening sizes (10, 30 & 32) CE Approved • Friction hinges hold the window open Stainless Portlight • Polished stainless outer frame with no joint • Handles and hinges are fitted to the edge of the lens to allow clear visibility • Quick-action handles • ABS plastic inside trim can be cut to length • Friction hinges hold the window open 63 Stainless Portlight With its highly polished stainless outer frame, the Stainless Portlight will really shine on your boat. The handles and hinge system were designed to leave the lens clear of obstructions, giving it an uncluttered view and a clean, modern look. Features • ABS Plastic Trim • Can be installed with sealant or closed cell PVC tape • Easily fitted by clamping the cabin sides between the inner and outer frame with provided screws; simply fasten them into the outer frame • Cut-out drawing for elliptical available on www.lewmar.com • Trim with clean styling Stainless Portlight Specifications Part Number 393020262 393010262 393120262 393110262 Trim Size Color Version 0 White Opening White Fixed 1 White Opening White Fixed 393180262 White 1RE 393170262 White Opening 393780262 Opening 393770262 393820862 393810862 White 7RE White Fixed Fixed Chrome Opening 8 Chrome Fixed X Length mm in Y Width mm Z Height in mm in X1 Length mm in /16 62 2 7/16 /16 62 /16 in kg lb mm in 156 6 1/8 303 12 52 2 1/16 1.5 3.3 10 3 2 7/16 171 6 3/4 347 13 5/8 52 2 1/16 1.7 3.8 10 3 95.5 3 3⁄4 171 6 3⁄4 347 13 5⁄8 85.5 3 3⁄16 1.7 3.74 10 3 /16 95.5 3 3⁄4 171 6 3⁄4 405 15 15⁄16 85.5 3 3⁄16 1.9 4.18 10 3 /16 - - 1.9 4.18 10 3/8 3 191 7 1/2 367 14 7/16 4 3 191 7 1⁄2 367 14 7⁄16 4 3 191 7 1⁄2 425 16 3⁄4 4 3 196 7 11⁄16 452 17 13⁄16 4 3 See drawing on website NOTES FOR ROUND SIZE • Minimum hull thickness 8mm. • Maximum hull thickness 24mm. • All portlights supplied with M5x12 fastenings. 64 Overall Diameter (Ø) 250 • Portlights should be fitted to a flat surface +/-1mm. • Cut-out template (for Size 8 only) is available via www.lewmar.com • Complete with Flyscreen. Round Stainless Portlight Specifications PartNumber TrimColor Version 30133000 Chrome Opening AcrylicWindow Weight Thickness mm 4 in R1 Radii in 323 12 11/16 mm Y1 Width mm 176 6 15/16 NOTES FOR SIZES 0, 1, 1RE, 7RE & 8 • Maximum hull thickness 30mm. • Minimum hull thickness 9mm. • All portlights are supplied with M5 x 20 screws for hull thickness 12-17mm. R Radii Cut-Out AcrylicWindow Diameter WeightThickness (Ø) kg lbs mm in 5/16 See drawing on website 1.4 3 8 • Portlights should be fitted to a flat surface +/-1mm. • No Flyscreen is available for the Round Stainless Portlight. /8 /8 /8 /8 Stainless Portlight Sizes SIZE 0 SIZE 1 SIZE 1RE Size 0 Size 1 Size 1RE SIZE 0 SIZE 1 SIZE 1RE Size 8 Size 7RE SIZE 7RE Size Round SIZE 8 SIZE ROUND Stainless Portlight Dimensions SIZE 7RE SIZE 8 Y X SIZE ROUND Z R Stainless Portlight Cut-Out Y1 X1 Cut-Out R1 Complies with the relevant parts of International Standards ISO/DIS 12216.2(E). This standard covers the applicable essential steady requirements of the Recreational Craft Directive 94/25/EC. Size All Sizes CategoryA Area2a SailBoat ✓ CategoryB Area1 PowerBoat ✓ Note: Area 1 = Deck Area 2a = Deck Category A = “Ocean” Category B = “Offshore” 65 Standard Portlight A perfect match for any hatch in the Lewmar range, the Standard Portlight is stylish, competitively priced and easy to both use and install. Features • Extensive range • Trim kits are included and provide a clean finish to any installation • Flyscreens provided as standard • Friction hinges • Quick-action handles Standard Portlight Specifications Part Number 30154700 30130300 30130400 393020200 393020500 393120200 393120500 393180200 393180500 393220200 393220500 393320200 393320500 393420200 393420500 393440200* 393440500* 393460200* 393460500* 393520200* 393520500* 393780200 393780500 Size Fixed/ Opening Trim Color X Width mm in B1 H1 H1 0 0 1 1 1RE 1RE 2 2 3 3 4 4 4R 4R 4L 4L 5 5 7RE 7RE Fixed Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening Opening White White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory White Ivory 175 6 7/8 497 19 9/16 4 5 155 6 1/8 390 15 3/8 4 5/ 323 12 11/16 4 5/ 176 6 15/16 Y Length mm in Z Height mm in /32 32 32 Radii mm in Cut-Out Width X1 mm in n/a 158 6 1/4 479 77.5 3 1/16 135 62 2 7/16 R n/a Cut-Out Length Y1 O mm in Cut-Out Radii R1 O mm in Weight kgs lbs Acrylic Window Thickness mm in 18 7/8 n/a n/a 1.4 3.1 10 5 5/16 370 14 9/16 67.5 2 11/16 1.4 3.1 8 5/ 16 156 6 1/8 303 11 15/16 52 2 1/16 1.1 2.42 8 5/ 16 3 /8 191 7 1/2 367 14 7/16 4 5/ 62 2 7/16 171 6 3/4 347 13 5/8 52 2 1/16 1.3 2.86 8 5/ 16 191 7 1/2 367 14 7/16 4 5/ 95.5 3 3/4 171 6 3/4 347 13 5/8 85.5 3 3/8 1.3 2.86 8 5/ 16 425 16 3/4 4 5/ 62 2 7/16 156 6 1/8 405 15 15/16 52 2 1/16 1.4 3.08 8 5/ 16 62 2 7/16 171 6 3/4 429 16 7/8 52 2 1/16 1.7 3.74 10 3/ 62 2 7/16 171 6 3/4 627 24 11/16 52 2 1/16 2.4 5.28 8 5/ 16 176 6 15/16 32 32 32 191 7 1/2 449 17 11/16 4 5/ 191 7 1/2 646 25 7/16 4 5/ 195 7 11/16 708 27 7/8 4 5/ 32 62 2 7/16 175 6 7/8 688 27 1/16 52 2 1/16 2.4 5.28 8 5/ 16 195 7 11/16 708 27 7/8 4 5/ 32 62 2 7/16 175 6 7/8 688 27 1/16 52 2 1/16 2.4 5.28 8 5/ 16 264 10 3/8 449 17 11/16 4 5/ 32 62 2 7/16 244 9 5/8 429 16 7/8 52 2 1/16 2.3 5.15 10 3/ 8 4 5/ 32 95.5 3 3/4 171 6 3/4 405 15 15/16 85.5 3 6/16 2.4 5.28 8 5/ 16 191 7 1/2 425 16 3/4 32 • Portlights should be fitted to a flat surface with a maximum tolerance of ± 1mm. • Maximum hull thickness 34mm (1 3/8 in), minimum hull thickness 7mm (1/4in). • Acrylic color is Smoke Grey. • All Portlights are supplied complete with 12 off M5 25mm screws (hull thickness 17-25mm). • Part numbers marked with * are made to order. See Lewmar.com for more information. 66 32 8 Standard Portlight Sizes Size 0 Size 1 Size 1RE Size 4R Size 4 Size 3 Size 2 Size 5 B1 Size 7RE Standard Portlight Dimensions Y X H1 Z R Complies with the relevant parts of International Standards ISO/DIS 12216.2(E). This standard Standard Portlight Cut-Out covers the applicable essential steady requirements of the Recreational Craft Directive 94/25/EC. Y1 X1 Size All Sizes Cut-Out R1 Area2a ✓ Note: Area 2a = Deck New Portlight Flyscreen In late 2008 Lewmar portlights will start shipping with a new flyscreen. The screen is easily fitted and firmly held in place by sliding clips. The new screen will work on existing portlight models - see page 70 for part numbers to buy the screen only. 67 Atlantic Portlight The Atlantic Portlight has clean lines and a clear, acrylic window housed in an attractive aluminum frame. Features • Extensive range • Flyscreens provided as standard • Friction hinges • Quick-action handles Atlantic Portlight Specifications OverallSize PartNo. withThin withThick Valance Valance X Length Y Width Z R Height Radii X1 Y1 O Cut-Out Length R1 Cut-Out Width Cut-Out Radii Hatch AcrylicWindow Weight Thickness Size Version mm mm in mm in mm 39110090 39110070* 10 Opening 174 6 1⁄16 304 12 6 1 /4 71 2 13⁄16 154 6 1⁄16 284 11 3⁄16 61 2 3⁄8 1.6 3.5 8 5 39130090 39130070 30 Opening 200 7 7⁄8 400 15 3⁄4 6 1 /4 71 2 13⁄16 180 7 1⁄16 380 14 15⁄16 61 2 3⁄8 2.2 4.8 8 5 39132090 39132070* 32 Opening 200 7 7⁄8 400 15 3⁄4 6 1 /4 100 3 15⁄16 180 7 1⁄16 380 14 15⁄16 90 3 9⁄16 2.1 4.6 8 5 39140090* 39140070 40 Opening 200 7 7⁄8 480 18 7⁄8 6 1 /4 71 2 13⁄16 180 7 1⁄16 460 18 1⁄8 61 2 3⁄8 2.5 5.5 8 5 39160090* 39160070* 60 Opening 200 7 7⁄8 600 23 5⁄8 6 1 /4 71 2 13⁄16 180 7 1⁄16 580 22 13⁄16 61 2 3⁄8 3.0 6.6 8 5 in • Smoke grey acrylic and silver anodized frames. • Portlights and fixed lights should be fitted to a flat surface with maximum tolerance ±1mm. • Part numbers marked with * are made to order. in mm in mm in mm in kg lb mm in /16 /16 /16 /16 /16 • Portlight opening is restricted on very thick hulls. • At 24mm hull thickness opening angle is 115°. Portlight Valance & Atlantic Portlight Dimensions Y X Fastening Required Z Y1 R Cut-Out X1 Atlantic Portlight Sizes R1 Hull Thickness mm 8-10 11-15 16-19 20-24 ValanceType ThinHull Valance ThickHull Valance Fastening 360360999* M5 x 12mm Long 360361999 M5 x 16mm Long 360362999 M5 x 20mm Long 360363999† M5 x 25mm Long * Supplied as standard with thin hull valances † Supplied as standard with thick hull valances Fastenings supplied in bags of 100 Size 10 Size 30 Size 32 Complies with the relevant parts of International Standards ISO/DIS12216:2002. This standard covers the applicable essential safety requirements on the Recreational Craft Directive 95/25/EC. Size 40 Size 60 Size Opening 10 to 32 Opening 40 to 64 Area1 ✓ Area2 ✓ ✓ Note: Area 1 = Hull above waterline Area 2 = Deck, Coachroof, Cockpit and Transom 68 Atlantic Interior Showing framed window and valance. Water Drainage The portlight outside frame is designed to allow water to drain away even when mounted on an angled coachroof side, preventing water from entering the boat when opening the portlight. Fixed versions are also available on Lewmar.com 69 Portlight Accessories Standard Portlight Clip Flyscreens (new) Atlantic Portlight Clip Flyscreens Part Number 367302936 367312936 367318936 367322936 367332936 367342936 367346936 367344936 367352936 Part Number Size 367110936 10 367130936 30 367132936 32 367140936 40 367160936 60 367378936 Size Description 0 Size 0 1 Size 1 1RE Size 1RE 2 Size 2 3 Size 3 4 Size 4 4L Size 4L (46) 4R Size 4R (44) 5 Size 5 7RE Size 7RE Description Size 10 Size 30 Size 32 Size 40 Size 60 Standard Portlight Plastic Flyscreens Atlantic Portlight Part Number 367302916 367312916 367318916 367322916 367332916 367342916 367352916 367378916 Part Number 367110916 367130916 367132916 367140916 367160916 Description Flyscreen Size 0 Flyscreen Size 1 Flyscreen Size 1RE Flyscreen Size 2 Flyscreen Size 3 Plastic Flyscreens Description Flyscreen Size 10 Flyscreen Size 30 Flyscreen Size 32 Flyscreen Size 40 Flyscreen Size 60 Flyscreen Size 4 Flyscreen Size 5 Flyscreen Size 7RE Stainless Portlight Flyscreens Standard & Stainless Portlight Fastenings Part Number 367302966 367312966 367318966 367378966 367382966 Part Number 19899000 19899100 19899200 19899300 19899400 19899500 19899600 Description Flyscreen Size 0 Flyscreen Size 1 Flyscreen Size 1RE Flyscreen Size 7RE Flyscreen Size 8 Elliptical HullThickness(mm) Screw Size Min Max Min M5 x 12 7 9 7 9 M5 x 16 8 13 8 13 M5 x 20 12 17 12 17 M5 x 25 17 22 17 22 M5 x 30 22 27 22 27 M5 x 35 27 32 27 32 M5 x 40 32 34 32 37 Note: screws supplied in quantities of 100. 70 Standard Stainless Max Portlight Fitting Guide Figure 1 Mark the Cut-Out • Make a cut-out template or mark the deck using the method shown on page 61. Portlights should be fitted to a flat surface (+/- 1mm). Tape the template to the boat and mark the cut line (Figure 1). Cut and Drill Figure 2 • Take care to avoid any power cables, gas pipes or other hazardous devices. • Please ensure that you use the appropriate safety equipment such as electrical power breakers and safety glasses. • Drill a hole for the jigsaw blade on the waste side of the cut line (Figure 2). Figure 3 • Use the jigsaw to cut the aperture through the boat (Figure 3). • It may be necessary to cut or remove the headlining. • Portlights are fitted by clamping the outer frame against the deck using the inner frame inside the boat (Figure 4). Figure 4 • Test fit the portlight and clamp ring before applying sealant (Figure 5). Bed Down and Seal • If you are replacing an old portlight, fill any old fixing holes with sealant. • When you are entirely happy with the installation of the portlight, remove and set it aside. Apply a generous Figure 5 bead of bedding compound all the way around the frame where it is in contact with the deck (Figure 6). • Refit the portlight to the boat. A small amount of bedding compound should be forced out of the gap between the frame and the deck the whole way around the frame (Figure 7). • Clamp the outer frame to the inner frame with the fixings enclosed (Figure 8). Ensure the fixing threads Figure 6 are greased. • Clean up the excess bedding compound. • Portlight installation finished (Figure 9). Figure 7 Figure 8 Figure 9 71 CE Areas CE Area 1 CE Area 2 Motor Craft Motor Craft Sailing Monohull Sailing Monohull Sailing Multihull Sailing Multihull Area 1: Part of the hull sides situated above the waterline. Area 2: Any Area other than Area 1 where persons are liable to walk or step. CE Area 4 CE Area 3 Motor Craft Motor Craft Sailing Monohull Sailing Monohull Sailing Multihull Sailing Multihull Area 4: Parts of Area 3 protected from the direct impact of sea or slamming waves. For example cockpit sides and rear faces of superstructures. Area 3: Any Area other than Area 1 or 2. For example, superstructures. For more details on the CE Regulations, please refer to the recreational craft directive 94/25/EC. CE Approval Hatches The CE Regulations apply to craft up to 24m in length that are sold in the European Union. Although the regulations may Product Sizes Flush Hatch All Low Profile All Medium Profile All Ocean All Pilot All not apply to your boat, they are a useful guide for small craft throughout the world. Lewmar warranties are invalid if the product is installed in an area where it was not intended, and if the installation fails to meet the requirements of the CE regulations. The Regulations have Design Categories for boats based on their intended usage and propulsion (sail or power). All Lewmar hatches and portlights are for Design Category A (Ocean Sailing) or Design Category B (Offshore Sailing). Boats built to the CE Regulations are fitted with a plate showing the Design Category. The Regulations divide up the hull and deck into four specific “Areas.” A product that is suitable for fitting to an area for which it is approved is suitable for all the areas below its category. For example, a portlight that is approved for Area 2 may also be fitted to Areas 3 and 4, but not Area 1. All the hatches and portlights in this publication are CE Approved for the areas indicated on the product pages. NB: For craft with a freeboard greater than 1/12 of its overall length, a different upper limit applies to Area 1. Please refer to the recreational craft directive 94/25/EC. 72 Design Category Area A - Sail & Power 2 A - Sail & Power 2 A - Sail & Power 2 A - Sail & Power 2 A - Sail & Power 3 Sizes Design Category Area All B - Power 1 All A - Sail & Power 2 Portlights Product Stainless Stainless Standard Atlantic Atlantic All A - Sail & Power 2 10 to 32 A - Sail & Power 1 40 & 60 A - Sail & Power 2 Distributor List Argentina North Sails Sud Argentina Del Arca 59 1646 San Fernando, Buenas Aires - Argentina +54 11 4725 0200 tel: +54 11 4746 7561 fax: www.northsailssudamerica.com web: Australia Barlow Distributors (Australia) Pty Ltd 177 Phillip Street, Redfern NSW, 2016 Australia + 61 29 318 2128 tel: email: [email protected] Harrold Marine Wholesale Pty Ltd Unit 3/19 Success Street, Acacia Ridge, Brisbane, Queensland, 4110 Australia +61 73 277 6563 tel: +61 73 277 6567 fax: email: [email protected] JPW (Aust) Pty Ltd Unit 3, 51 Division Street Welshpool, Western Australia, 6106 Australia +61 89 351 9266 tel: +61 89 351 9266 fax: email: [email protected] Austria Alltechnik GmbH Rheinboldtstrasse 11-13 A 2362 Biedermannsdorf Bei Wien, Austria +43 2236 6467 60 tel: +43 2236 64676 76 fax: email: [email protected] www.allroundmarin.com web: Brazil Sailing Products Avendia das Americas, 500 BL 11/207 Downtown Barra, CEP 22640-100 Rio De Janeiro, Brazil +55 2131549990 tel: +55 2124947223 fax: email: [email protected] www.sailing.com.br web: Bulgaria Yacht Shop Bulgaria (Transcommerce) Passenger Terminal, 2 Floor Port Varna, Bulgaria +359 52 69 22 99 tel: email: [email protected] www.LZyachting.com web: Canada Payne’s Marine Group 2120 Quadra Street Victoria, BC V8T 4B9, Canada +250 382 7722 tel: +250 382 4043 fax: email: [email protected] www.paynesmarine.com web: Payne’s Marine Group 2360 Industrial Street Burlington, Ontario L7P 1A1, Canada +905 332 8291 tel: +905 332 0557 fax: email: [email protected] www.paynesmarine.com web: France Accastillage Bernard 880 Avenue St Exupery, 6210, Mandelieu, France +33 4 93 90 47 47 tel: +33 4 93 90 47 53 fax: email: [email protected] www.accastillage-bernard.com web: Technique Distribution Canary Islands Rolnautic S.L. Calla Cuzco No 8, El Cebadal Las Pamas De Grand Canaries 35008, Canary Islands +34 928296811 tel: +34 9282300344 fax: email: [email protected] Chile Winncorp LTDA Tobalaba 1781, Providencia, Santiago, Chile +011 56 221 26494 tel: +011 56 224 67168 fax: Croatia Maritima d.o.o. Put Sepurine 1 22203 Rogoznica, Croatia +385 (0) 22 558 130 tel: +385 (0) 22 558 131 fax: email: [email protected] www.nautical-equipment.com web: Czech Republic Avar Yacht Areal ZD Veverske Kninice 664 81 Ostrovacice, Czech Republic +420 546 428015 tel: +420 546 428075 fax: [email protected] email: www.avaryacht.cz web: Denmark Selden Mast A/S Bakkegardsvej 406 DK-3050 Humlebaek, Denmark +45 39 18 44 00 tel: +45 39 27 17 00 fax: email: [email protected] www.seldenmast.dk web: Finland Oy Maritim PO Box 46, Veneentekijäntie 1 Helsinki 210, Finland +358 (0)207 65180 tel: +358 (0)207 652942 fax: email: [email protected] www.maritim.fi web: Z.A. De Kermarquer, 56470, La Trinité Sur Mer, France +33 297557256 tel: +33 297557258 fax: email: [email protected] Germany Lankhorst/Hohorst GmbH Bonifatiusstrasse 411, D 48432 Rheine, Germany +49 59 719707 tel: +49 59 716064 fax: email: [email protected] www.lankhorst-hohorst.de web: Gibraltar M Sheppard & Co Ltd Waterport Wharf, PO Box 899, Gibraltar +350 75148 tel: +350 42535 fax: email: [email protected] www.sheppard.gi web: Greece Nautilus Ltd Posidonos Av 33/, Metamorfoseos Str 2, Alimos Athens 17455, Greece +30 210 9854238 tel: +30 210 9849 444 fax: email: [email protected] www.nautilus.gr web: Hong Kong Piercey Marine 93 Che Keng Tuk Road, Sai Kung, Hong Kong +(852) 27914106 tel: +(852) 27914124 fax: email: [email protected] Hungary Hullam 04 KFT 8220 Balatonalmadi, Füzföi ut 9, Hungary Tel +36 88 432 897 Fax +36 88 432 897 [email protected] www.fukeyacht.hu Ireland Western Marine Bulloch Harbour, Dalkey Co Dublin, Ireland +353 01 2800321 tel: +353 01 2800327 fax: email: [email protected] 235 250-321 DistribList.indd 235 10/17/07 2:04:59 PM Distributor List Israel Netherlands Slovenia Atlantis Marine Ltd Lankhorst Taselaar Bv Seawave Marine D.O.O 147, Kikar Atarim, 169 Hayarkon Street Tel Aviv, 63453, Israel +972 3 522 7978 tel: +972 3 523 5150 fax: email: [email protected] www.atlantis-marine.co.il web: Binnenhavenweg 31. 8211 AA Lelystad, Netherlands +31 320 274611 tel: +31 320 231912 fax: email: [email protected] www.lankhorsttaselaar.nl web: Alpska Cesta 0043, 4248 Lesce, Slovenia +386 (0)4 5302 444 tel: +386 (0)4 5302 440 fax: [email protected] email: www.seawave-marine.si web: Italy New Zealand Osculati Spa Kiwi Yachting Consultants Ltd via Pacinotti, 12 20090 Segrate (Milano), Italy +39 02 2699 111 tel: +39 02 26991120 fax: email: [email protected] www.osculati.com web: 15 Westmoreland St West, Grey Lynn Auckland, New Zealand +64 (0)9 360 0300 tel: +64 (0)9 360 0302 fax: email: [email protected] www.kiwiyachting.co.NZ web: Japan ISCO/Industrial Suppliers Co Ltd SA NAC Minato Building 2F 2-1-24 Kaigan, Minato-ku, Tokyo, 105-0022, Japan +81 3 5443 8231/8234 tel: +81 3 5443 8240/8241 fax: email: [email protected] www.isco.co.jp web: Nakamura Sengu Kogyo Co Ltd 6-15 Nagata-Higashi 3 Chome Minami-Ku, Yokohama, 232, Japan +81 4 5713 5481 tel: +81 4 5713 8373 fax: email: [email protected] Norway Leif H Strom A/S Hasleveien 15, N-0571, Oslo, Norway +47 23 23 39 70 tel: +47 23 23 39 71 fax: [email protected] email: www.stroem.No web: Poland Aura Ul Przestrzenna 13, 70-800 Szczecin, Poland +48 91 4613992 tel: +48 91 4613741 fax: [email protected] email: www.aura.szczecin.pl web: Kuwait Seas & Deserts Amiry Trade Centre, Shuwaikh Bank Street PO Box 110, Safat 13002, Kuwait +965 4 849 212 tel: +965 4 845 346 fax: email: [email protected] www.seadesert.com web: Malta Gauci Borda & Co Ltd 53 Msida Road, Gzira, GZR 03, Malta +356 21313758 tel: +356 2134 3604 fax: email: [email protected] www.gauciborda.com web: Martinique Caraibes Greement Boulevard Allegre 97290 Le Marin, Martinique +596 74 80 33 tel: +596 74 66 98 fax: email: [email protected] Portugal Groupo Euronete Lugar do Rio, Nogueira da Maia PO Box 1029, 4471-909 Maia, Portugal tel: fax: +351 229619200 +351 229605757 Russia OOO Moreman 19, building 2 Gamalei street Moscow, 123098, Russia +7 495 1013362 tel: +7 499 1937111 fax: [email protected] email: www.moreman.ru web: Singapore Alquest Marketing 66, Tannery Lane, #02-06B Sindo Building 347805, Singapore +65 6749 9359 tel: +65 6749 9360 fax: [email protected] email: www.alquest.com.sg web: South Africa Central Boating 85 Bree Street Cape Town, 8001, South Africa +27 21 424 8026 tel: +27 21 424 2564 fax: [email protected] email: www.centralboating.co.za web: Spain Acastillaje Synera SL Passeig Joan de Borbós, 92, 08039 Barcelona, Spain +34 93 225 49 34 tel: +34 93 225 19 49 fax: [email protected] email: www.sinerarigging.com web: Sweden Navship AB Box 37, SE-427 21 Billdal, Sweden +46 31 93 96 00 tel: +46 31 91 45 56 fax: [email protected] email: www.navship.se web: Switzerland Bucher + Walt SA Route de Soleure 8, CH 2072 St Blaise, Switzerland +41 327 559500 tel: +41 327 559530 fax: [email protected] email: www.bucher-walt.ch web: Taiwan Marineware 2fl, No.172, Section 1 Ling Mi Road, Pali Shiang 249, Taipei County, Taiwan tel: +886 22618 8342 Thailand Phuketsail 3/2-4 Moo 5, Koh Keaw, Phuket City, Phuket, 83200, Thailand +66 76 377542 tel: +66 76 238494 fax: [email protected] email: www.phuketsail.com web: 236 250-321 DistribList.indd 236 10/17/07 2:05:04 PM Distributor List Turkey Kaptan Denizcilik Ticaret A.S. Ahmet Mithat Efendi Cad 13/1,81030 Kalamis Istanbul, Turkey tel: +90 216 337 2000 fax: +90 216 348 2999 email: [email protected] web: www.kaptandenizcilik.com United Arab Emirates Delma Industrial Supply & Marine Service P.O. Box 53382 Abu Dhabi, UAE tel: +971 2 6668153 fax: +971 2 6668154 email: [email protected] Duboats Trading Llc PO Box 53793 City Tower 2 Sheikh Zayed Road, 10th Floor, Office 1002 Dubai, UAE tel: +971 04 332 7771 fax: +971 04 332 2456 email: [email protected] United Kingdom Bainbridge International Ltd 8 Flanders Park, Hedge End Southampton, Hampshire, SO30 2FZ tel: +44 (0)1489 776000 fax: +44 (0)1489 776048 email: [email protected] web: www.bainbridgeint.com Whitlock South Budget Marine 17 Hollybank Lane, Emsworth Hants, PO10 7UD tel: +44 (0) 1243 430050 email: [email protected] web: www.winchservicing.com Western Main Road,Chaguaramas, Trinidad tel: +1 904-477-8011 email: [email protected] web: www.budmar.an Caraibes Greement USA Lewmar 351 New Whitfield Street, Guilford, CT, 06437, USA tel: +1 203 458 6200 fax: +1 203 453 5669 email: [email protected] For a complete list US distributors please visit: http://www.lewmar.com/usa/distributors.htm Venezuela Intermarine AV Intecomunal De Guatire Cruse Con C, La Arenera, Venezuela tel: +58 0212 344 16 77 fax: +58 0212 344 14 23 web: www.intermarine.com.ve Caribbean Antigua Rigging Falmouth Harbor, Antigua tel: +268 562 1294 fax: +268 463 8575 email: [email protected] web: www.antiguarigging.com 2 Porte de la Marina, 97110 Pointe A Pitre Guadeloupe, Guadeloupe tel: +590 908201 fax: +590 909750 email: [email protected] FKG Marine Rigging & Fabrication NV Postal Address: PO Box 5011, Philipsburg, St Maarten Physical Address: 37 Wellington Road, Cole Bay, St. Maarten, Netherlands Antille tel: +599 544 4733 mobile: +599 557 8502 fax: +599 544 2171 email: [email protected] web: www.fkg-marine-rigging.com Island Rigging and Hydraulics 8186 Sub Base Road, Suite 4 St. Thomas, USVI, 00802 tel: 011-340-774-6833 fax: 011-340-774-5024 email: [email protected] Martinez Marine Service Puerto del Rey Marina Suite #103 Highway #3, Km 51.4 Fajardo, PR, 00738 tel: (787) 863-4646 fax: (787) 272-8172 web: www.martinezmarine.com 237 250-321 DistribList.indd 237 10/17/07 2:05:12 PM Part Number List 0034021210 0034021212 0034021214 0034022210 0034022212 0034022214 0036022212 0036022214 0036022216 0052505 0052505 0052506 0052506 0052509 0052519 0052529 0052530 0052531 0056205 0056206 0056207 0056208 0056209 0056210 0056211 0056503 0056504 0056505 0056506 0056507 0056508 0056509 0056510 0056511 0056513 0056515 0056530 0056540 0056550 0056560 0056570 0057306 0057310 0057316 0057320 0057325 0057332 0057340 0057350 0057363 0057404 0057406 0057410 0057416 0057420 0057425 0057432 0057440 0057450 0057463 0057901 0057902 0057905 0057907 0057910 0057915 0057920 0057930 0057950 0057980 0058901 0058902 0058905 0058907 0058910 0058915 0058920 0058930 18000200 18000237 18000254 18000301 18000302 185TTH 19500000 19500100 19500200 19500300 19500400 19500500 19700100 19700200 19700300 19700401 19700501 19701000 19701100 19701500 18 18 18 18 18 18 18 18 18 91 25 91 25 25 25 25 25 25 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 29 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231 231 232 232 232 232 232 232 232 232 232 232 232 230 230 230 230 230 230 231 231 231 231 231 232 232 232 232 232 232 232 232 232 232 232 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 188 188 188 188 188 188 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 186 89700298 89700299 89700300 89700301 89700302 89700308 89700309 89700310 89700311 89700312 89700313 89700344 89700345 89700346 89700347 89700348 89700354 89700355 89700356 89700357 89700358 89700375 89700376 89700377 89700383 89700406 89700407 89700408 89700410 89700411 89700412 89700413 89700414 89700415 89700416 89700417 89700431 89700432 89700451 89700520 89700521 89700571 89700581 89700591 89700601 89700602 89700603 89700604 89700605 89700607 89700646 89800108 89900010 89900011 89900012 89800013 89900014 89900015 89900016 89800098 89900022 89900023 89900024 89900033 89900034 89900037 89900043 89900050 89900052 89900056 89900057 89900198 89900199 89900200 89900202 89900203 89900204 89900299 89900300 89900302 89900303 89900305 89900306 95GP 993GPST HM05HT100PX HM10HT125PX HM10HT200PX HM15H300PX HM15HT300PX HM30B130PX HM30B200PX HM50H250PA HM50HS250PA 186 186 186 186 186 186 186 186 186 186 186 188 188 188 188 188 188 188 188 188 188 185 185 185 187 185 185 185 187 187 187 187 187 187 187 187 186 186 187 185 185 187 187 187 187 187 187 187 187 187 186 187 190 190 190 193 191 191 191 187 191 191 191 190 191 191 190 191 191 191 191 192 192 192 192 192 192 190 190 190 190 190 15 106 106 31 31 31 31 31 31 31 31 31 240 part number index_r1.indd 240 10/17/07 2:07:34 PM Limited Warranty and Key Terms of Supply by Lewmar Lewmar warrants that in normal private pleasure boat usage and with proper maintenance its products will conform with their specification for a period of three years from the date of purchase by the end user, subject to the conditions, limitations and exceptions listed below. Any product, which proves to be defective in normal usage during that three-year period, will be repaired or, at Lewmar’s option, replaced by Lewmar. A CONDITIONS AND LIMITATIONS i Lewmar’s liability shall be limited to the repair or replacement of any parts of the product which are defective in materials or workmanship. ii Responsibility for the selection of products viiLewmar’s products are intended for use only the date of purchase by the end user. Some in the marine environment. Buyers intending states and countries do not allow limitations to use them for any other purpose should seek on how long an implied warranty lasts, so this independent professional advice as to their limitation may not apply to you. suitability. Lewmar accepts no liability arising from such other use. B EXCEPTIONS D PROCEDURE Notice of a claim for service under this warranty shall be made promptly and in writing by the end user to the Cover under this Warranty is limited to a period of Lewmar outlet that supplied the product or to Lewmar one year from the date of purchase by the end user Limited at Southmoor Lane, Havant, Hampshire PO9 in the case of any of the following products or parts 1JJ, England. of products: - Electric motors and associated electrical equipment - Electronic controls - Hydraulic pumps, valves and actuators E SEVERANCE CLAUSE If any clause of this warranty is held by any court or other competent authority to be invalid or unenforceable in whole or in part, the validity of the appropriate for the use intended by the Buyer - Hatch & Portlight weather seals remaining clauses of this warranty and the remainder shall rest solely with the Buyer and Lewmar - Products used in “Grand Prix” racing applications of the clause in question shall not be affected. accepts no responsibility for any such selection. - Products used in commercial or charter applications iii Lewmar shall not be liable in any way for Product - Anchor rodes failure, or any resulting loss or damage that arises from: a. use of a product in an application for which it was not designed or intended; b. corrosion, ultra violet degradation or wear and tear; c. a failure to service or maintain the product in accordance with Lewmar’s recommendations; d. faulty or deficient installation of the product (unless conducted by Lewmar); e. any modification or alteration of the product; f. conditions that exceed the product’s performance specifications or safe working loads. g. Abuse C LIABILITY i Lewmar’s liability under this warranty shall be to the exclusion of all other warranties or liabilities (to the extent permitted by law). In particular (but without limitation): a. Lewmar shall not be liable for: F OTHER RIGHTS This warranty gives you specific legal rights, and you may also have other legal rights, which vary from state to state and country to country. In the case of European States a Consumer customer (as defined nationally) has legal rights under the applicable national law governing the sale of Consumer Goods; this Warranty does not affect those rights. - Any loss of anticipated turnover or profit or indirect, consequential or economic loss; - Damages, costs or expenses payable to any third party; - Any damage to yachts or equipment; - Death or personal Injury (unless caused by Lewmar’s negligence). iv Product subject to a warranty claim must be Some states and countries do not allow returned to the Lewmar outlet that supplied the exclusion or limitation of incidental the product for examination unless otherwise or consequential damages, so the above approved by Lewmar in writing. limitation or exclusion may not apply to you. v This warranty does not cover any incidental costs b. Lewmar grants no other warranties regarding incurred for the investigation, removal, carriage, the fitness for purpose, use, nature or transport or installation of product. satisfactory quality of the products. vi Service by anyone other than authorized Lewmar ii Where applicable law does not permit a statutory representatives shall void this warranty unless it or implied warranty to be excluded, then such accords with Lewmar guidelines and standards warranty, if permitted by that state or country’s of workmanship. law, shall be limited to a period of one year from G LAW This warranty shall be governed by and read in accordance with the laws of England or the state or country in which the first end user is domiciled at the time of purchase of the product. H DISPUTES Any dispute arising under this warranty may, at the option of the end-user, be referred to alternative dispute resolution under the rules of the British Marine Federation or to the Courts of the State whose law shall govern the warranty or to the Courts of England and Wales. The British Marine Federation may be contacted at Marine House, Thorpe Lea Road, Egham, England, TW20 8BF UK & International Distribution Lewmar Southmoor Lane Havant Hampshire P09 1JJ England Tel: +44 (0)23 9247 1841 Fax: +44 (0)23 9248 5720 Email: [email protected] USA Lewmar 351 New Whitfield Street Guilford, CT 06437 USA Tel: +1 203 458 6200 Fax: +1 203 453 5669 Email: [email protected] Northern Europe Lewmar Popovstraat 12 8013 RK Zwolle Netherlands Tel: +31 (0)38 427 34 90 Fax: +31 (0)38 421 56 42 Email: [email protected] Southern Europe Lewmar 18 rue Leonard de Vinci Z.A.C. Belle Aire Nord 17440 AYTRE France Tel: +33 5 46 50 50 46 Fax: +33 5 46 50 59 04 Email: [email protected] Australia/Asia Lewmar Navtec Australasia Pty. Ltd. 6/224 Headland Rd. Dee Why New South Wales 2099 Australia www.lewmar.com © Copyright 2007 Lewmar Ltd. All rights reserved. Tel: +61 (2) 9936 7111 Fax: +61 (2) 9936 7112 Email: [email protected] B10402
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