Celaya

Transcription

Celaya

®
®
1977
Celaya
2014
Casting & Machining Precision Components
Apaseo
October 30, 2013
Company Profile
January 2014
1
®
Executive Brief
Company Profile

Arbomex, S.A. de C.V. founded in 1977, is a 100% Mexican
Capital Company, with 2 locations in Guanajuato MEXICO.

The company attend three OEM markets: Automotive,
Refrigeration & Truck; also supplying cams to the Aftermarket

The company is integrated with Casting & Machining Facilities.
Personnel: Celaya 478 and Apaseo 388.

2011/2012/2013 Revenue: $62/$75/$77 MUSD

Automotive products (cast & machining): camshafts, shafts,
axle sleeve, RDM carrier, cylinder sleeve.

Refrigeration products (cast & machining): crankshaft &
eccentric shafts

Truck products (cast & machining): water pump & brackets

Customers: Chrysler-Fiat, Mazda, VW. Trane, Emerson. Daimler
Truck, American Axle. Kawasaki. Wholesale distributors.

Recognitions: Pentastar 2007, BEST 2006, Gold Award 2005,
Foundry of the year 2005; Nissan Zero defects 2003;
Aftermarket: 2004-2012 being the preferred camshafts brand.
January 2014
2
®
Organization Chart
Mario Rodríguez
CEO
Mónica
González
Assistant
Jesús Ledesma
Antonio Torres
Personnel Development Manager
Quality Systems Manager
Emigdio González
Ignacio Castro
Financial & IT Director
Project Manager
José A. Laborde
Amilcar Jaramillo
Commercial Director
Logistics Manager
Arnulfo Garcia
Hector Piña
Plant Manager
Plant Manager
Apaseo Facility
Celaya Facility
Alex Junge
Fritz Ehrhart
Europe Representative
Company Profile
US Representative
January 2014
3
®
Products
Automotive OEM
Water pump
Trucks
Near net & Net shape products
Camshafts
Engine Support
Axle Sleeve
Cabin support
Carrier
Refrigeration
Crankshafts
Cabin support
Industrial
Eccentric shafts
Camshafts
Crankshafts
Company Profile
January 2014
4
®
Applications
Trucks
Automotive
Industrial
Our Products
Aftermarket
Air Condition
Refrigeration
Company Profile
January 2014
5
®
Costumers
Company Profile
January 2014
6
®
Arbomex Facilities
Arbomex
Celaya
Company Profile
January 2014
7
®
Arbomex Celaya Plant - Layout
Company Profile
January 2014
8
®
Arbomex Apaseo Plant - Layout
Company Profile
January 2014
9
®
Foundry
Special applications
Typical kind of alloys
 Nodular Iron:
(D4018 / D4512 / D5506 / D7003)
• CGI (Compact Graphite Iron)
 Gray Iron:
• HiSiMo (High Silicon Molybdenum Ductile Iron)
(G3000 / G3000P / G3000D)
No Bake
Company Profile
 Lost Foam
January 2014
10
®
Foundry
Capacities
Melting
 2 induction furnaces
 Installed capacity 32,000 tons/year
No Bake Molding
 80 molds per hour
 Horizontal parting line
 4 pouring lines
 Typical draft angle of 1.5°
 Parts from 1.5 kg to 15 kg
 Cores capability (Shell & Cold Box)
Lost Foam
 35 molds per hour
 Up to 8 foam molding machines
 Parts from 2 kg to 150 kg
 Flask size: 800 x 800 x 1000 mm
 Near net & net shape parts
 Draft angle, down to 0°
Company Profile
January 2014
11
®
Foundry
 Tooling Design and Manufacturing (CAD/CAM)
Tooling Shop
 No Bake and Lost Foam process support
 Fast fabrication for prototypes*
 Dimensional equipment for parts
 Tooling Maintenance: No Bake & Lost Foam
Company Profile
January 2014
12
®
ARBOMEX MACHINING - CELAYA
 Equipment for OEM
 Lathes
 Grinders Masterless
 Grinders with Master
 Centerless Machines
 Polishing Machines
 Heat treating equipment
 Induction
 Gas
 Hobbing machines
 Balancers
 Profile Measure Equipment
 Machining Centers
 Lines Capacity
 HEMI camshaft
 Trane crankshaft
 Emerson eccentric shafts
 Emerson crankshaft
 Small cams & crankshafts
 Aftermarket camshaft
Company Profile
20
16
12
6
8
7
3
10
2
1
9
475K pcs/yr
450K pcs/yr
350K pcs/yr
50K pcs/yr
50K pcs/yr
100K pcs/yr
January 2014
13
®
ARBOMEX MACHINING - APASEO
 Equipment
 Face and centering
 Lathes
 Machining centers
 Grinders Masterless
 Centerless Machines
 Polishing Machines
 Heat treating equipment
 Induction
 Profile Measure Equipment
 Auxiliary equipment
 Lines Capacity
 4 production lines
Company Profile
6
10
13
19
8
4
6
4
24
Start up: Sep 2010
4,000K pcs/yr total
January 2014
14
®
ARBOMEX PERSONNEL
Personnel Indicators - Celaya
Average education (yrs.)
10.8
Training average (hrs/man)
Turnover %
Absenteeism %
40.2
0.29
1.15
Blue Collar: 388
White Collar: 140
Personnel Indicators - Apaseo
Average education (yrs.)
11.2
Training average (hrs/man)
Company Profile
January 2014
22
Turnover %
2.5
Absenteeism %
1.51
Blue Collar: 229
White Collar: 159
15
®
Staff Engineering
Capabilities
3D Dimension
 Euklid V5 (CAD & CAM)
 Pro/E (CAD)
 AutoCad 2004 LT (CAD)
 NX7 Siemens PLM Software (CAD & CAM)
 3D dimension equipment
 Two Black Belt 6 Sigma persons
Casting Flow Analysis
 One Green Belt person
 Three Shainin Certified persons
 Three Innovation diplomat persons
Outsourcing Engineering Support
 Casting flow analysis: SIMTEC, Magma
Company Profile
January 2014
16
®
Quality Systems
Foundry: spectrometer
Foundry: image comparator
Machining: Metrology laboratory
Machining: computerize gages on line
Company Profile
January 2014
17
®
Quality System
Apaseo Facility
Celaya Facility
Company Profile
January 2014
18
®
THANK YOU ...
Company Profile
January 2014
19

Celaya

Transcription

Similar documents