nov_dec_2000
Transcription
nov_dec_2000
International Disk Drive Equipment and Materials Association November/December what’s inside 6 10 22 26 Marketplace: It’s not just about “DVRs,” but ITV Vacuum Vapor Lubrication of Hard Disks Highlights from DISKCON® USA Advanced Materials for High Bandwidth Actuators 2000 Veeco Process Equipment Ad www.veeco.com/cluster No page number Sept./Oct page 2 Larry departments 6 Marketplace 16 Storage News 20 Standards Update 30 Membership Update 35 Industry Calendar 40 Committee Focus 44 Technical Education 46 IDEMA Asia-Pacific articles 6 It’s not just about “DVRs,” but ITV 10 Vacuum Vapor Lubrication of Hard Disks 26 Advanced Materials for High Bandwidth Actuators (Part 1) upcoming features Advanced Materials for High Bandwidth Actuators (Part 2) IDEMA President, Larry Eischen As I write this letter, DISKCON USA has just concluded and I wanted to give you a report about the show we all know is the world’s largest tradeshow and technical conference dedicated to the data storage industry. Although the number of exhibiting firms was down somewhat compared to 1999 (412 exhibitors/858 booths), this year’s DISKCON USA may have been IDEMA’s best show ever. Our exhibitor firms occupied over 700 booths (totaling 71,200 square feet) in the San Jose Convention Center. Among this year’s exhibitors were 52 new companies—a much higher number than in previous years. (Might this be an indicator of better times ahead?) I would like to compliment the exhibitors on their innovative booth designs and exemplary preparation of their exhibit space. The result was an exceptionally professional tradeshow that was very inviting to all visitors that attended during the two-day exhibition (the exhibitors seemed unanimous in their preference for this year’s two-day format). One of the events held during DISKCON that I was especially pleased about was the overwhelming success of the Technical Conference. The scope of this year’s conference was expanded to nine sessions in order to provide a more complete assessment of storage technologies, application requirements, and business outlooks for the industry. To give attendees an opportunity to choose from a variety of topics, some of the sessions were held concurrently—a “first” for DISKCON. The member volunteers who planned and staged the Technical Conference worked diligently since last November to put together a conference with richer and more varied technical content than ever before. These efforts resulted in a high quality, yet cost-effective program and an increase in conference attendance by almost thirty percent (another indicator?). I’m certain that the increase in attendance was one of the reasons why many exhibitors commented that visitors stopping by their booths this year were exactly the people they were hoping to reach. I would like to extend my thanks to all of the member volunteers who generously gave of their time to help IDEMA present this year’s DISKCON USA. I also want to send a very special “Thank You” to the small (but extremely dedicated) staff here at IDEMA who managed all the details and pulled it all together in a seamless yet cohesive manner. IDEMA’s member volunteers are already hard at work planning DISKCON Asia-Pacific in both Penang, Malaysia (Mar. 12, 2001) and Singapore (Mar. 14 & 15, 2001), as well as DISKCON Japan in Tokyo (Apr. 18—20, 2001). Companies interested in securing exhibit space at either of these events may do so by contacting us at 408.492.1436. Changing the subject, I would like to comment on the opportunity for volunteerism within our industry. Volunteers are extremely important in helping this Association to develop and deliver many services that are relied upon by our member companies and their employees. Volunteers founded IDEMA in 1986; the Board of Directors are volunteers; the committees that plan our events are volunteers; and the industry standards are developed by volunteers—the IDEMA staff only facilitates the contributions made by these industry volunteers. I work closely with these contributors and I can attest to the satisfaction that they gain as they clearly have a positive effect on the progress and growth of the data storage industry. If you are not currently involved in any IDEMA activities, I would encourage you to do so. You will enjoy the experience of collaborating with industry colleagues and professionals, and you will be instrumental in shaping the success of the data storage industry. If you would like to discuss our volunteer opportunities, or want further information about the active IDEMA committees, please give me a call at 408.330.8101 or send me an e-mail at [email protected]. INSIGHT Editor Jeri Burdick, [email protected] 408.330.8107 Creative Director Chris Carrig, [email protected] 408.330.8110 Communications Chair Wayne Fortun, Hutchinson Technology, Inc. Communications Committee Larry Anderson, Komag , Inc. Chris Bajorek, Komag, Inc. Jay Kimmal, HMT Technology Don Mounce, Gem City Engineering Company Don Perettie, ADMAT International IDEMA Staff—U.S. Tsuneo Suganuma—Chair Hitachi, Ltd. Chris H. Bajorek, Ph.D. Komag, Inc. Akira Kakehi—Vice Chair Fujitsu, Ltd. Edward H. Braun Veeco Instruments, Inc. Hiromi Kamimura—Vice Chair Toshiba Corporation Jeri Burdick INSIGHT Editor/Technical Writer 408.330.8107 Larry Eischen IDEMA Hideki Harada—Auditor HTA Wayne M. Fortun Hutchinson Technology, Inc. Tatsuo Sugiura—Executive Director IDEMA Japan Christine Carrig Creative Director/Webmaster 408.330.8110 Osmund “Oz” Fundingsland —Secretary OSF International Kunio Hatanaka Kobe Steel, Ltd. Larry Eischen President 408.330.8101 Mark Geenen TRENDFOCUS, Inc. Sally Bryant, Ed.D. Director, Education 408.330.8106 Trudy Gressley Finance/Office Manager 408.330.8105 Articles Article contributions are welcome and are subject to editing by IDEMA. Debbie Lee Director, Services 408.330.8108 Advertising Aisling Malone Tradeshow Assistant 408.492.1436 Subscription INSIGHT is produced bimonthly. For your free subscription (U.S. only), register online at www.idema.org. Beth McCullough Tradeshow Coordinator 408.492.1436 Kristen Montan Program Manager, Standards 408.330.8109 Adoracion Yanogacio Administrative Assistant 408.330.8100 IDEMA Staff—Asia-Pacific Wendy Ang Training Executive Sharmini Pathman Administrative Executive INSIGHT is a free, bimonthly association magazine, published by the International Disk Drive Equipment and Materials Association (IDEMA). The goal of INSIGHT is to inform IDEMA members, and industry professionals worldwide, about emerging technologies, and upcoming IDEMA trade events, as well as educational opportunities. INSIGHT is read by more than 24,000 engineers, scientists, and technical managers worldwide. © Copyright 2000 IDEMA. All rights reserved. No part of this publication can be reproduced without the written permission of IDEMA. IDEMA and DISKCON are registered trademarks of the International Disk Drive Equipment and Materials Association. Other product names or brands used in this publication are for identification purposes only and may be trademarks of their respective companies. Board of Directors—Japan Pantelis S. Alexopoulos, Ph.D. Maxtor Corporation Barbara Alvarez, CMP Tradeshow Manager 408.492.1436 Lisa Hood Administrative Coordinator 408.330.8103 Advertising is offered to IDEMA corporate members only. Ad space is available for the first issue of 2001; ad close is Dec. 4, with materials due Dec. 11. 2001 Editorial calendar and advertising rates will be available at www.idema.org. Board of Directors—U.S. K.Y. Phua Managing Director 65.226.3412 IDEMA Staff—Japan Naoko Miura Editor/Seminars Tatsuo Sugiura Executive Director 81.3.3539.7071 Akiko Yamamoto Finance/Standards Ed Grochowski, Ph.D. IBM Almaden Research Center William “Bill“ Harry Exclusive Design Company (EDC) Dennis Hill John Kurtzweil —Vice Chair/Treasurer Read-Rite Corporation Yuichi Hyakusoku Mediken, Inc. Youichi Ino Anelva Corporation Shun Kaneko Iomega Japan Corp. Noboru Kubokawa Institute of Information Technology, Ltd. Mikio Matsuzaki TDK Corporation Brian Nixon Quantum Corporation Tadashi Shinohara Hitachi Metals, Ltd. Donald J. Perettie, Ph.D. ADMAT International Isao Suzuki Hoya Corporation Norman H. Pond Intevac, Inc. Takaaki Takashima IBM Japan, Ltd. James N. Porter DISK/TREND, Inc. Akira Terada Alps Electric Co., Ltd. Barry Rossum Acorn Technology Tetsuo Tsuru Hitachi Electronics Engineering Co., Ltd. Michael A. Russak, Ph.D. HMT Technology Corporation John F. Schaefer Phase Metrics, Inc. Robert D. Selinger, Ph.D. Tsuneo Suganuma Hitachi, Ltd. Joel R. Weiss, Ph.D.—Chair Seagate Recording Media Group Management Committee— Asia-Pacific Herbert Ang 3M Singapore Gary Davis Davis Consultants Asia Adam Giandomenico Lighthouse Worldwide Solutions Gaylord Ho Vector Magnetics Pte. Ltd. S.C. Lee Maxtor Peripherals (S) Pte. Ltd. Teh-Bong Lim MMI Holdings Ltd. C.T. Low Halo Data Devices Pte. Ltd. Tom McDorman Western Digital K.Y. Phua IDEMA Asia-Pacific Henry "Hank" Pselos Xyratex Pte. Ltd. Chang Faa Shoon Seagate Technology Kelly Tan Seagate Technology William Tan Megatech Electronics Pte. Ltd. Haruo Urai NEC Corporation Joel R. Weiss, Ph.D. Seagate Recording Media Group Hideaki Yamazaki Spider Systems of Japan, Inc. Nobuaki Yoshioka NEC Corporation IDEMA—U.S. 3255 Scott Boulevard Suite 2-102 Santa Clara, CA 95054-3013 USA Phone: 408.330.8100 Fax: 408.492.1425 IDEMA—Asia-Pacific 53B Temple Street Singapore 058598 Republic of Singapore Phone: 65.226.3412 Fax: 65.226.3413 IDEMA—Japan Wataru Building, 6th Floor 2-11-9, Nishi Shinbashi Minato-ku, Tokyo 105-0003 Japan Phone: 81.3.3539.7071 Fax: 81.3.3539.7072 Jeri Burdick “I’m looking for some kind of happy medium,” said the hard drive to the disk… In past issues of INSIGHT, the overall length of feature articles has been restricted to 1,500 words or less. On many occasions this resulted in declining a great article due to its length, or having to edit it (cutting copy) to make it fit. We don’t want to lose potential articles for INSIGHT just because there are too many words (or figures), much less have to edit them to condense the copy. Therefore, from time to time (starting with this issue—see article on pp. 26–29) we will divide lengthy articles into two-part segments, with the second one published in the next issue of the magazine. Please note: while our preference regarding the maximum length of an article remains at 1,500 words or less, the ultimate goal is to provide high-quality technical and market trend articles. With that in mind, we will be flexible on length when warranted. Volunteers welcome! The Committee Focus for this issue (see pp. 40–41) provides an overview of IDEMA committees. Members participating on these committees do so on a volunteer basis and are actively involved in determining committee focus. As a nonprofit organization we depend on these volunteers for their technical expertise, as well as the personal time they give up in order to attend committee meetings and IDEMA events. If you would like to participate on a committee (and are currently a member of IDEMA), please contact the appropriate IDEMA staff liaison (see Committee Focus article) for additional information. 2001 Media Kits available in November We are currently developing INSIGHT advertising and editorial calendars for 2001, with a media kit planned for distribution in late November. This information will also be posted online at www.idema.org as soon as it is available—if you want a 2001 Media Kit automatically sent to you in November, send me a request by e-mail ([email protected]) and make sure to include your address. It’s not just about “DVRs,” but ITV Danielle M. Levitas, IDC Of course, all consumer devices (and just about any computing device) need storage, but the question is: which device will need what type of storage? Moreover, how much storage will it need? Is the type determined by performance? Is the capacity determined by price? Essentially yes, but it’s not that simple either. There is so much market hype today regarding new markets and applications for hard disk drives, and although many of these markets will not materialize, some will evolve greatly over the next few years. Certainly digital video and audio hold great promise, as they consume sizable capacity. However, evolution is (and will continue in these markets) changing the storage requirements. As the world moves toward pervasive computing, smart handheld devices with wireless Internet connectivity will flourish. Unfortunately, due to the relatively high “starting“ cost of hard drives (in relation to the device), relatively high power and heat, relatively low non-operating (and more importantly, low-operating) shock, HDDs will not fare well against the various flavors of flash memory. In devices that demand minimal performance from the storage device, small formfactor optical drives will likely do well, particularly since media costs are so low, and the removability is often attractive (for example, compressed audio players and MP3 players). Take digital video recorders (DVRs)—also known as personal video recorders (PVRs)—widely referred to as “TiVo“ and “Replay“ boxes. For the most part, DVRs are standalone devices that consumers need to make space for, among the numerous other entertainment devices already stuffed in their “entertainment center.“ What is now beginning to happen, and will help drive DVR-functionality into homes, are digital cable and satellite set-top boxes that already take care of conditional access and are now beginning to integrate hard drives for built-in DVR function. We expect a significant CHASE H&Q Hambrecht and Quist LLC Statistical Summary Selected Data Storage Stocks Shares Out. (MM) Stock Price 10/2/00 Calendar Year Earnings Per Share 1998A 1999A 2000E 120.8 88.5 240.1 143.3 9.75 9.88 68.13 5.81 0.52 (0.82) 0.20 (1.13) (1.06) 0.18 0.62 1.00 0.87 (4.28) (3.46) (0.84) NM NM 68.1x NM 48.8x 54.9x 78.3x NM 1,178 874 16,358 833 2,733 3,465 6,473 1,995 0.4 0.3 2.5 0.4 46.0 24.8 65.9 63.0 3.00 19.25 3.38 10.81 0.37 (1.08) (0.79) (1.29) 0.02 (1.43) (3.51) (1.95) (0.46) (2.75) (4.11) (1.50) NM NM NM NM NM NM NM NM 138 477 223 681 197 441 296 650 0.7 1.1 0.8 1.0 11.8 15.9 270.5 5.13 104.00 5.12 0.00 (1.02) (0.55) 1.08 1.45 1.35 (0.15) 0.12 0.31 NM 71.7x 42.7x NM 77.0x 16.5x 61 1,654 1,385 41 280 1,530 1.5 5.9 0.9 Average: **No official H&Q coverage; First-call estimates. When referenced, “A”= actual; “E”= estimate. 15.2x 23.0x Industry Sector Company Disk Drives Maxtor Quantum Seagate Technology Western Digital Components HMT Technology Hutchinson Tech. Komag Read-Rite Capital Equipment Removable Intevac Veeco Instruments ** Iomega Price/Earnings Ratio 1999 2000 Market Cal 2000 Market Cap Revs. Cap/ ($MM) ($MM) 99 Revs 1.3 number of digital set-top boxes to integrate DVR-functionality into next-generation digital cable and satellite set-top boxes, similar to the Echostar/WebTV device. This makes great sense. There is already a delivery mechanism for higher-end TV-related services and increased revenue generation for MSOs and satellite providers. And it doesn’t stop with having consumers pay for the enhanced set-top box (either by ponying up the dollars in retail, or by subscribers paying a higher monthly service fee). Then there are the “next-next“ generation boxes—those that deliver Interactive TV (ITV). Okay, okay, you’ve heard about this “interactivity“ before, or maybe you’ve heard about a vendor attempting to bring the Internet to the TV. This isn’t what ITV will be in the future. ITV is about enhancing the viewer’s TV experience, not stopping the entertaining video images by moving to a static website. Currently, it is an enhanced EPG (electronic programming guide) with the ability to offer viewers more services; namely, detailed information on programming. For example, the statistics on a viewer’s favorite football team or player, the ability to play along with “Who Wants to Be a Millionaire,“ targeted advertising, and even enabling the viewer to order a pizza while watching a great game. Internet access is generally limited, with companies offering a “walled garden“ approach. This allows the MSO or DBS (direct broadcast satellite) provider control over content and Avery Dennison Ad www.averydennison.com formatting, so it is “optimized” for the TV viewing community and also enabled for conditional access and parental control. Longer term, there will be more and more services like e-mail, VoIP (voice over IP), gaming, streaming video and audio, or even betting … oh, the possibilities. Europe is currently “in the lead” with ITV, with one great example being BSkyB’s Open service in the UK. Out of BSkyB’s 3.6 million satellite subscribers, 1.6 million have used Open interactivity. They are doing this by offering compelling content (they own the broadcasting rights to the majority of “football” games). Furthermore, BSkyB is developing “sticky” applications that users are attracted to (with e-mail being a great one), with nearly a million e-mail users on its platform (Note: BSkyB data is as of July 2000). The company also is generating revenue from nVOD, with some users doing home banking via ITV. Revenue generation certainly comes from subscription fees, as well as a portion of the t-Commerce associated with ITV. Two successful revenue generators to date are football team-jersey sales and pizza. Domino’s pizza sales in the UK are threefold via Open (versus Internet-based) sales. What does this mean for storage vendors? MSOs and DBS providers see the revenue generation possible from ITV and the associated services. They now need to further build out their infrastructures and diligently work on developing compelling content and partnerships. The revenue possibilities are great; in addition to the DVR-enabled boxes getting a premium and t-Commerce creating new revenue, there will also be revenue opportunity from VOD or nVOD (video on demand and near video on demand). To do this effectively, local storage is needed. One way of delivering VOD/nVOD is the head end bursting a portion of the movie “down to the box” (so that the user can watch and have VCR-like control), while the remainder is being streamed or burst to the viewer as the movie is being watched. Storage vendors, and in this space, hard drive vendors in particular, will see an increasing penetration of their devices into set-top boxes (STB). Certainly, relationships with the DVR suppliers is important today; however, storage vendors need to develop strategic relationships with the major STB manufacturers like Scientific Atlanta (SA), General Instrument (GI), and Pace Micro. These are the hardware folks that will deploy most devices and work closely with “everyone” along the value chain, from TiVo, to AT&T, to the Discovery Channel, to Liberate. continued on page 8 GE Micron Products Ad www.AbrasivesNet.com continued from page 7 These devices need relatively high performance and capacity, and this means that hard drives are the best solution in this segment of consumer electronics. The challenge will be upgradability of capacity over time and how to deploy upgrades that are robust enough to reside outside of the consumer device. In terms of hard drive price points, they are making this level of set-top box functionality possible. Fortunately, unlike most CE (consumer electronics) devices, consumers are used to paying monthly fees (and often, hefty fees) for the services surrounding their television sets. This is not the case with DVR-only functionality. ITV will not happen overnight, but the trend is being set in Europe and is gaining momentum in the United States as well. AT&T has more than two million digital set-top boxes deployed, but none have yet to integrate hard drives. New companies (like Seagate’s and Thompson’s CacheVision) will try to capitalize on this, but some of the hard drive companies have much of this technology already inhouse. Many consumer electronic devices will not require hard drive technology, but the aforementioned set-top box space will consume a sizable number of gigabytes. Longer term, these boxes will integrate streaming capabilities and will even evolve into the center of the home network … some digital set-top boxes will become residential gateways, and these will certainly have high capacity needs. Danielle Levitas is program manager with IDC, heading up their consumer devices and consumer services groups. Before changing positions in July 2000, Danielle was a market analyst for IDC, conducting research in the worldwide storage market. She joined the IDC storage program in 1995, where she focused on the worldwide disk drive market and its components. She followed the disk drive vendors on a quarterly basis, collecting and analyzing unit and revenue shipments. In 1998, Danielle launched IDC’s first U.S. Storage Mechanisms’ End-User Survey, which identified market trends for storage and consumer and commercial desktop environments. Danielle has a bachelor’s degree in finance from the University of Massachusetts at Amherst. CDS Analytical, Inc. Ad continued from page 8 Vacuum Vapor Lubrication of Hard Disks Benjamin M. DeKoven, MMC Technology, and John L. Hughes, Dick Lavine and Myron C. Moreno, Intevac, Inc. The use of lubricants, as substances introduced into the interface between sliding surfaces to diminish friction and wear, is an ancient practice. Egyptian pictures dating back 4,000 years show the application of lubricants to reduce the friction involved in dragging heavy monuments. In modern lubrication practice, the main concern is to reduce friction and wear that accompanies sliding, and to design lubrication systems that will operate for long periods without inspection or maintenance. perature. Under these conditions, the chromium layer acts as a template layer for the sputtered magnetic memory layer comprised of cobalt alloy. Molecularly thin films are of critical importance to numerous technologies that rely on thin-film adhesion and lubrication. One application where thin films are employed is in the lubrication of computer disks within hard-disk drives. The magnetic recording industry universally employs hard carbon overcoats of nominally 50–100 Å, in conjunction with monolayer (and submonolayer) films of perfluoropolyether (PFPE) liquid polymer lubricants. The lubricant protects the magnetic media layer of the hard disk from corrosion and from mechanical damage caused by physical contact with the recording head. The combination of the carbon overcoat and the lubricant protects the magnetic layer of the disk against both types of damage. After these vacuum film deposition steps the disks are typically removed from vacuum and exposed to atmosphere in the process environment. Lubricant coating is then applied through a coating method using diluted solutions of lubricants in specialty solvents. Disks are placed into the lubricant solution and slowly withdrawn, or placed in a tank from which the solution is carefully drained. Lubricant thickness is controlled by adjusting the concentration and/or varying the drain rate. During the solution draining, the liquid meniscus on the disk surface controls the deposition of a thin lubricant film as the solvent evaporates. Motivation for a Vacuum Vapor Lubrication Deposition Process A schematic of a typical film stack structure for hard disk coatings is shown in Figure 1. Hard disks for memory storage are typically manufactured by starting with a polished aluminum disk, plated with nickel phosphorous. Next, a chromium or chromium-alloy film is sputter deposited in high or ultra-high vacuum at a specific tem- Head• Fly height 250 •• Carbon Overcoat 50 •• Co based magnetic layer 250 • Lubricant 15 •• Cr based underlayer 250 • To provide wear and corrosion protection to the magnetic layer, a protective overcoat is deposited in vacuum. The overcoat is typically carbon based with heteroatoms, such as hydrogen and nitrogen, added to form diamond-like and graphite-like structures for optimum performance. This production lubricant coating process has been used for years, but suffers from major disadvantages. The protective quality of the lubricant coating is degraded if there is contamination present on the carbon overcoat surface. Exposure to both oxygen and water in the atmosphere will reduce the activity of the carbon overcoat towards the lubricant. The result is a lubricant coating with varied properties, depending on the time and environment to which the disks are exposed prior to the lubricant coating process. In addition to using expensive solvents, the typical equipment used in the dip/drain process requires considerable cleanroom floor space. To overcome these disadvantages, a vacuum vapor lubrication process was developed, combining the vacuum sputter and vacuum lubricant coating steps, as shown in Figure 2. By vapor depositing the lubricant onto carbon in a controlled environment, the time sensitivity for contaminant accumulation present in the existing lubricant coating process is eliminated. Disk• Figure 1. Idealized schematic of film stack used for hard disks. continued on page 12 Texas Instruments Ad www.ti.com/sc/7068 continued from page 10 MDP250B sputter system. The complete system allows for vacuum deposition of lubricant directly onto fresh carbon, while providing vacuum isolation to control passage of lubricant between the vapor lube system and the main chamber of the sputter system. Conventional Approach... Texture & Clean Vacuum Coatings (Cr, Co-alloy, Carbon) Lube Coating Vacuum Coatings (Cr, Co-alloy, Carbon) Vapor Lube Process/ Test New Approach... Texture & Clean Vacuum process Process/ Test Lab-controlled environment Figure 2. Two different lubrication-process schemes featuring a new approach, vacuum vapor lubrication. At Intevac, we developed technology for vacuum deposition of lubricants on disks, to assist in increasing data storage density and reducing manufacturing costs. Vacuum vapor lubrication is a new approach to disk lubrication, whereby vacuum sputter coating is coupled with vacuum lubrication. Since the disks never leave vacuum after sputtering prior to the lubrication step, exposure of the disk to atmosphere between sputtering and lubrication steps is eliminated. Improved bonding of lubricant film to disk is achieved since the carbon remains active in vacuum. Additionally, more efficient use is made of cleanroom space, and large quantities of expensive solvents can potentially be eliminated by using a vapor lubrication production process. Vapor Lube Coating Hardware Figure 3 shows a schematic of the vapor lubrication station. The station consists of two evaporation sources operating in vacuum, each evaporator positioned to coat one side of the hard disk. Diffuser plates, mounted on each side of the source, are key in controlling vapor deposited lubricant film uniformity. The lubricant deposition rate is measured in situ, using a quartz crystal microbalance (QCM) that’s automatically positioned in the vapor lube coating zone. The QCM is a mass sensing device with the ability to measure mass changes based on the frequency shift of a quartz crystal sensor in real time. The sensitivity of the QCM for vapor-deposited lubricants is typically ± 0.2 Å/sec. To keep the lubrication deposition rate constant over long periods, feedback from the QCM is used to control the evaporator temperature. Figure 3 also shows the station for integration to an Intevac Vapor Lube Coating Bonding Properties The most dramatic impact of vacuum vapor lubrication is in controlling the lubricant interaction with the carbon overcoat. By eliminating contamination at the overcoat-lubricant interface, corrosion protection is greatly improved. With no oxygen or water (or worse!) trapped between the two protective barriers, the magnetic layer remains stable longer. Further insight into the mechanism of PFPE/carbon overcoat Vapor Lube Station Diffuser Plates Evaporator Plate Heater Coating Zone Vapor Lube Station Cassette Disk Main Chamber MDP250B Sputter System Valve Exit Lock Lifter Pump Vacuum Isolation Lock Figure 3. Vacuum vapor lubrication hardware for integration to a sputter system (Intevac's MDP250B). Seagate Recording Media Operations Ad www.seagate.com interaction can be obtained by measuring the bonded thickness using PFPEs with a general structure of: RCH2CF2-O- (CF2-CF2-O)m- (CF2-O)n-CF2-CH2R. For ZDOL, R=OH, while for Z-15, R=CF3. As discussed below, the end group has a dramatic influence on the interaction with the carbon overcoat. The determination of bonded lubricant thickness is established by dipping the lubricated disk in HFE-7200 [CF3(CF2)3OCH2CH3] for five minutes at room temperature. ZDOL is highly soluble in HFE. The lubricant retained on the disk after dipping is defined as “bonded,” while the portion removed is defined as “mobile.” The film thickness of ZDOL lubricant is determined using Fourier Transform Infrared Red (FTIR) spectroscopy, calibrated using X-ray Photoelectron Spectroscopy (XPS). Figure 4 shows the total (mobile + bonded) and bonded lubricant thickness measured for lubricant/a-C coated disks as a function of air exposure. The disks were lubricant coated, either by vacuum vapor lubrication or by a drain lubrication process, as indicated in Figure 4. After removing mobile ZDOL using HFE, only the bonded thickness remains. For the vapor lube coatings, the bonded thickness drops rapidly following air exposure of only minutes prior to the lubricant application. The reduction in the bonded thickness is most likely due to contaminant accumulation and deactivation of carbon due to exposure to oxygen and water in the atmosphere. For all air exposures, the bonded thickness is greater for vapor lube coatings, compared to dip coatings for air exposures up to several hours. Clearly, if the carbon surface is exposed to air prior to lubricant deposition, significantly less lubricant is bonded to the carbon overcoat. This also suggests a way to “tune” the bonding. Also, note that the end group has a dramatic influence on the interaction of the PFPE with the carbon overcoat. For fresh a-C coatings, the bonded thickness using Z-15 is < 1 Å, compared to 27 Å for ZDOL. We also examined the magnitude of ZDOL bonding to different carbon overcoats. Figure 5 shows a plot of bonded ZDOL thickness, as a function of total ZDOL thickness applied on fresh sputtered carbon (a-C, CHx, and CNx) and PECVD carbon overcoats. As shown in Figure 5, the bonded thickness for fresh carbon overcoats decreases in the following order: a-C > PECVD carbon > CHx > CNx. The maximum bonded thickness for each continued on page 15 Manufacturing Technology Inc. (MTI) Ad www.mtionline.com continued from page 13 20 30 a-C PECVD CHx CNx 20 Vacuum Vapor Lube Mobile + Bonded Bonded 15 Bonded Thickness (•) Lubricant Thickness (•) 25 Solvent Lube Mobile + Bonded Bonded 10 15 Fresh Carbon 10 5 Air Exposed Carbon 5 0 0 0 10 20 30 40 50 5 10 Air Exposure (minutes) Figure 4. Vapor lube coating properties showing ZDOL bonding tunability and control using air exposure (ZDOL molecular weight estimated to be ≈ 4000 g/mole). 15 20 25 30 35 Total Thickness (•) Figure 5. Plot of bonded thickness vs. total lubricant thickness as a function of carbon overcoat type (ZDOL molecular weight estimated to be ≈ 2500 g/mole). fresh carbon overcoat is achieved for a total applied thickness of > 20 Å. The decrease in ZDOL bonding is due to a decrease in free radical sites and C=C bonds available for interaction with ZDOL. Air exposure also results in a decrease in the bonded thickness for each carbon overcoat, much more dramatically than the addition of heteroatoms, due to surface oxidation of the C=C bonds. The maximum bonded thickness for each carbon overcoat following air exposure (one day) is in the range of 3–4 Å, as shown in Figure 5. The decrease is 3–5 times less than the bonded thickness for the fresh carbon overcoat. on the surface of the disk will then be a function of the vapor phase distribution and the molecular weight dependent condensation coefficient at the deposition temperature. The effect of molecular weight on the tribological properties of the interface will need to be evaluated. Although the mechanism of ZDOL/carbon physical interactions is complex, the results of ZDOL and Z-15 bonding measurements are consistent with a mechanism proposed by P. Kasai of IBM [see P. Kasai, A. Wass, and B. Yen, J. Info. Storage Proc. Syst. 1, 245 (1999)]. The mechanism involves reaction with active double bond sites and subsequent H atom transfer to “dangling” bond sites in the carbon structure. Dangling bonds on surface/within core of carbon granules can react with ZDOL. The mechanism for ZDOL/carbon bonding does not require the presence of surface oxygen species. Benjamin M. DeKoven is currently a principal engineer and manager of Interface Process Technology at MMC Technology. While employed at Intevac, Ben was part of the team that engineered and developed vapor lubrication technology. As an employee of the Dow Chemical Company, Ben was a research leader in surface and interface technology. He has a B.S. degree in chemistry from the University of Cincinnati and a Ph.D. in physical chemistry from the University of Chicago. Future Vapor Lubrication Technology Development The vapor lube coatings must assist in protecting the disk and provide very good tribological performance at head fly heights < 120 Å. The optimum performance will require a balance between lubricant bonding and corrosion protection. The lubricants used in the disk drive industry are generally polydisperse mixtures of molecular weight components. A shift in molecular weight with time for the vapor phase lubricant deposited onto the disk surface is expected and will need to be evaluated. The molecular weight distribution of lubricant Acknowledgments Norm Pond, Bob Weiss, and Dan Gentry (all with Intevac, Inc.) are thanked for their support of this development project. This work was also supported, in part, by an Advanced Technology Program award to Intevac from the National Institute of Standards and Technology (NIST), from October 1997 to March 2000. John L. (Les) Hughes is presently the VP of technology at Intevac, Inc. (he was previously their VP of engineering) and has worked closely with Ben in development of the vapor lubrication technology. Before joining Intevac, Les was manager of engineering at Varian Associates on their MDP Project, and director of new product development & engineering at Airco Temescal in Berkeley, Calif. He has a B.A. degree in physics from San Francisco State University. Dick Lavine is the assistant to the president at Intevac, Inc. and was formerly general manager of their Vacuum Systems Division. He has a B.A. degree and a M.S. degree in physics from the University of Illinois. Myron Moreno is VP and general manager of Intevac’s Lube and CSS Divisions. Prior to joining Intevac, Myron worked for seven years at Western Digital’s Santa Clara Media Operations as senior equipment engineering manager. Myron has a B.S. degree from the California Polytechnic State University at San Luis Obispo. New HGA Read/Write Test System from Agilent Offers 1 Gb/sec Performance Agilent Technologies introduces new 1Gb/sec HGA R/W test system at DISKCON, the Agilent E5022B. The new test system allows hard disk manufacturers the ability to test higher data rates and higher track densities. The system’s high accuracy allows test engineers to use tighter guard bands that in turn provide higher yields and lowers the cost of test. Agilent also announced its new E5011A small footprint spinstand—half the size of the existing E5010B. The smaller spinstand offers the E5010B’s same excellent performance and a vacuum lock feature that provides the stability required for testing the high TPI values used by today’s leading-edge HDD manufacturers. Members featured in Storage News this issue: Agilent Technologies Inc. Avery Dennison Corporation CDS Analytical, Inc. Lucent Technologies Microelectronics Group Maxtor Corporation and Quantum Corporation OMG Fidelity Roush Anatrol Division of Roush Industries, Inc. Tektronix, Inc. and Guzik Technical Enterprises “Not only does the E5022B test system come with factory National Institute of Standards and Technology traceable calibration, it also has excellent gauge repeatability,“ said Marcy Montgomery, general manager of Agilent’s Electronic Manufacturing Solutions Unit. “This is key to improving manufacturing yield and gives R&D engineers meaningful HGA parameter test data.“ Agilent has designed most of the E5022B system’s components on C-size VXI technology, for easy maintenance and upgrade flexibility. Users realize greater throughput because DSP chips contained on the VXI cards run test setups without involving the system computer. The E5022B utilizes the new Agilent E5040A VXI spectrum analyzer to further reduce system size and increase throughput. For more information, visit Agilent Technologies Inc. online at www.agilent.com. Avery Dennison Announces Major Expansion of E-Commerce Capabilities in Pressure-Sensitive Materials Business Avery Dennison Corporation announces that it has significantly expanded and strengthened its global e-commerce capabilities in the company’s pressure-sensitive materials business. The new e-commerce features were introduced at Labelexpo 2000, the tradeshow for the pressuresensitive materials and label printing industry. “There is enormous growth in demand among our customers for Web-based services and support,“ said Philip M. Neal, chairman and chief executive officer of Avery Dennison. “We will continue to be the industry leader in the pressure-sensitive materials business by providing advanced electronic commerce services to our customers.“ Customers are enthusiastically embracing the new e-commerce capabilities as more and more businesses rely on the Internet to conduct business. Avery Dennison’s e-commerce resources can provide them with tools to run their operations effectively and cost efficiently. With around-theclock access to account information, customers are able to better manage their inventory levels, leading to reduced investment of working capital. Immediate access to their order histories provides the ability to monitor market trends and make adjustments immediately. Online ordering enables customers to place orders for Fasson-brand materials as soon as need is determined. Within minutes after placing an online order, customers receive confirmation and shipping details. With Fasson’s industry-leading service, 90 percent of all orders are shipped to customers within 48 hours. “Our customers can depend on Avery Dennison for continued innovations and cutting-edge Internet-based customer service,“ said Neal. For more information, visit Avery Dennison Corporation online at www.averydennison.com. Susan Corby Named General Sales Manager at CDS Analytical CDS Analytical, Inc. announced the appointment of Susan Corby as general sales manager in charge of domestic and international sales, effective Sept. 1, 2000. Susan has been with CDS for 17 years and is extremely well-versed in all aspects of CDS’ pyrolysis and purge and trap concentrator equipment. Contact Susan at [email protected] with any questions you may have concerning CDS equipment. Visit CDS Analytical, Inc. online at www.cdsanalytical.com. Lucent Announces the Spin Off of Microelectronics Group Lucent Technologies Microelectronics Group is the world leader in semiconductors for communications applications. Lucent has announced it will spin off the microelectronics group as an independent company that will include its optoelectronics and integrated circuits divisions. The spinoff, slated for completion by the summer of 2001, will create the only major standalone semiconductor company that can offer end-to-end networking solutions that address the convergence of photonics and electronics based on leadership in both integrated circuits and optoelectronic components. The new company will also provide wireless computer networking system solutions through its ORiNOCO™ product line. More information about Lucent Technologies Microelectronics Group is available online at www.lucent.com/micro. Maxtor and Quantum to Merge HDD Group Maxtor Corporation and Quantum Corporation have sealed a $2.3 billion deal that will combine Maxtor and Quantum’s Hard Disk Drive (HDD) Group in an all-stock transaction, forming one of the world’s largest disk drive companies. Quantum’s HDD stockholders will receive 1.52 shares of Maxtor common stock for every share of HDD common stock they own. It was unclear at press time if the companies were planning any layoffs. The newly combined entity will be named Maxtor Corporation, and will be led by Mike Cannon, Maxtor’s current president and chief executive officer. In addition, Maxtor’s Network Systems Group, currently shipping a family of network-attached storage (NAS) products under the MaxAttach brand, will be part of the new company. “This is a bold and strategic step for both companies,“ said Cannon. “The combined company will have the financial resources, product breadth, and intellectual property to capitalize on the future explosive growth of storage at both the storage device and subsystem levels.” Cannon also said that he expects the combination of resources will reduce duplicate expenses. “We anticipate that, with the operational efficiencies resulting from this transaction, we will be in a position to offer better value for our customers, while generating the profits necessary to fund expanded research and development to become a stronger competitor in this industry.” It is expected that the merger of Quantum HDD and Maxtor will generate annualized cost savings of $120 million to $200 million within 18 to 24 months following completion of the transaction. The transaction received unanimous approval by boards directors of both companies, and will create an enterprise with annual sales of approximately $6 billion. For more information, visit Maxtor Corporation and Quantum Corporation online at www.maxtor.com and www.quantum.com. OMG Fidelity Offers Wide Range of Technological Experience OMG offers the chemical industry a wide range of technological experience, a global workforce and an extensive background in the manufacture and development of high quality metal powders, carboxylates and inorganic salts. Through multiple raw material sourcing and a unique vertical integration from the base metal or concentrate to the finished metal products, OMG is able to deliver the quality products and total manufacturing control that can only be offered by a complete service supplier. For more information, visit OMG Fidelity online at www.omgi.com. Dynalam™ 980 from Roush Anatrol offers Superior Damping Performance The Dynalam 980 is laminated metal engineered for stamped sheet metal applications where noise and vibration attenuation is desired. Product noise and vibration is often generated by the vibrating surfaces of stamped metal components. The Dynalam product from Roush Anatrol has been designed to damp vibration before it is radiated as noise, and before it can be transmitted to other system components. The new Dynalam 980 product is a sandwich composite consisting of two layers of a sheet metal alloy bonded together with the Roush Anatrol 980 (RA980), a unique high-damping polymeric adhesive. The polymeric core creates a bond and damping property that produces noise and vibration controlling characteristics. The laminated product can be formed to create many varieties of stamped metal components. For more information, visit the Roush Anatrol Division online at www.roushind.com/anatrol. Tektronix and Guzik Technical Enterprises Enter Relationship To Develop Oscilloscope-Based Solutions Tektronix, Inc., a market leader in test, measurement and monitoring equipment, and Guzik Technical Enterprises, the market leader in test and measurement solutions for the disk drive market, have announced the establishment of a relationship that enables Guzik to create application-specific hardware and software for Tektronix TDS7000 Series Digital Phosphor Oscilloscopes (DPOs). The first products to be developed include an advanced disk drive analysis solution, which includes BER analysis. Guzik’s Windows™-based disk drive analysis software package and a hardware accelerator, combined with the TDS7000 Series oscilloscopes, creates the industry’s most comprehensive oscilloscope-based disk drive analyzer. This new solution addresses the needs of disk drive design engineers who demand superior signal acquisition, a wide range of measurements and the measurement speeds to test to their fastest signal speeds (above 1 Gb/s) while maintaining compliance with IDEMA (the Association for the Data Storage Industry) standards. “The Tektronix TDS7404, with its 4-GHz bandwidth, 32-MB record length, and 20 GS/s sample rate, may provide an industry-leading platform for disk drive measurements, as well as other application areas” said Nahum Guzik, Guzik Technical Enterprise president. “In addition, the ability to work with Guzik to create these solutions in an Open Windows development environment highlights the extensibility of the TDS7000 Series,“ adds David Churchill, Tektronix, Inc. Instrumentation Business Unit vice president. For more information, visit Tektronix, Inc. and Guzik Technical Enterprises online at www.tektronix.com and at www.guzik.com. Morning Planet Ad www.datastorex.com IDEMA has an active Standards Program with more than 20 worldwide committees, subcommittees, and taskforces covering critical issues facing the data storage industry today. Members are encouraged to take an active role in the development of industry standards by attending meetings and participating in technical symposia offered throughout the year. Check the IDEMA Website at www.idema.org for upcoming standards meetings, agendas and directions. All meetings are held at the IDEMA office, 3255 Scott Blvd., Suite. 2-102, Santa Clara, CA (unless otherwise indicated). DISK/SUBSTRATES COMMITTEE Next Meeting: TBD* Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. Lube Thickness & Control Start/Stop (CSS) Testing Subcommittee Next Meeting: TBD* The subcommittee recently sent to ballot a standard on FT-IR measurement of Disk Lubricants. The Electron Spectroscopy for Chemical Analysis (ESCA) is the next standard to be balloted. Check the IDEMA Website at www.idema.org for updates on these standards. Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. Disk Magnetics Subcommittee Next Meeting: Nov. 8, 1:30 p.m. to 3:30 p.m. The subcommittee has successfully balloted the Disk Magnetometer Test Method. This test method will now be included in the IDEMA Standards Binder. The subcommittee is in the process of coordinating a joint project with the National Institute of Standards and Technology (NIST). To kick off this partnership, Dr. Stephen Arnold of NIST presented a paper in September at DISKCON USA titled “Magnetic Standard Reference Materials for the Data Storage Industry.“ The progress of this collaboration and the proposed round-robin test of the new Disk Magnetometer Test Method will be discussed at the November meeting. Optical Inspection Subcommittee Standards Manager, Kristen Montan 408.330.8109 Next Meeting: TBD* Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. EMITTED SHOCK & VIBRATION COMMITTEE Next Meeting: Nov. 7, 9 a.m. to Noon The purpose of the Emitted Shock and Vibration (ESAV) committee is to create a useful standard that adequately describes a reproducible and reliable procedure for measuring and describing the shock and vibration energy emitted by a storage device and transmitted to the housing supporting the device. The committee has been testing drives and I/O devices to normalize and define these shocks and vibrations. Some of this work focuses on structural transmission through a chassis system. It covers accelerance (where accelerance is defined as acceleration/force) measurements made on the system and the results of making some changes to the chassis. There is an interesting update on testing using different seek rates—results confirmed that the emitted shock and vibration scales linearly, with changes in seeks per second on a drive. ENVIRONMENTAL, HEALTH & SAFETY (EHS) COMMITTEE Next Meeting: TBD* Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. Energy Efficiency Subcommittee Next Meeting: TBD* The subcommittee is progressing on a proposal for measuring power consumption of a hard disk drive (watts per gig). The members of the subcommittee are focusing on developing explicit definitions for each variable, and how each one is measured. Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. ESD COMMITTEE Next Meetings:Feb. 1, 2001, 10 a.m. to 3 p.m. Apr. 19, 2001, 10 a.m. to 3 p.m. The mission of the ESD committee is to identify and establish ESD standards that are unique to HDD and not covered by other standards organizations. The work in progress currently includes standards dealing with tweezers, ionization, wafer-level testing, materials-decay testing, and a glossary of terminology. For more information on these subjects as they become available, check the IDEMA Website at www.idema.org. HDD RELIABILITY COMMITTEE Upcoming Meeting: TBD* Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. HEADS COMMITTEE Next Meeting: Nov. 16, 9 a.m. to 1 p.m. The committee is in discussion on the Femto Bond Pad Location, and a re-discussion of the Femto Head Pinout and Polarity Convention. At present, there appears to be a renewed interest in this measurement area—this topic will be covered at the meeting in November. Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. MICROCONTAMINATION COMMITTEE Next Meeting: TBD* The committee recently balloted a standard on Outgassing Analysis for Running Drives by GC-MS, which passed the committee vote and is now in the procedural review process. Once it passes procedural review it will become part of the IDEMA Standards Binder. Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. Lab Correlation Subcommittee Next Meeting: TBD* There is renewed interest in this subcommittee as more companies have laboratories and manufacturing plants in many locations. Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. Cleanroom Contamination Subcommittee Next Meeting: TBD* Please complete the IDEMA online Standards Survey* to let us know what standards are needed in this area. *Check the IDEMA Website at www.idema.org for final dates and times, or to fill out the online Standards Survey. up coming meetings workshops and symposia Emitted Shock & Vibration Committee Nov. 7, 9 a.m. to Noon Disk Magnetics Subcommittee Nov. 8, 1:30 p.m. to 3:30 p.m. Heads Committee Nov. 16, 9 a.m. to 1 p.m. ESD Committee Feb. 1, 10 a.m. to 3 p.m. Apr. 19, 10 a.m. to 3 p.m. Novel Storage Technologies and Applications Symposium Feb. 14, 8 a.m. to 5 p.m. The Westin Hotel, Santa Clara, CA New Standards Development A workshop titled “Long Block Size” was held on Oct. 24, 2000 (at the IDEMA office in Santa Clara, CA). The purpose was to determine whether or not there is an interest in generating a new standard for disk drives (in which the historical 512-byte record size would be expanded to 4 kilobytes or the equivalent). The workshop was spearheaded by Ed Grochowski of IBM; the new committee to be formed will be chaired by Martin Hassner of IBM. For more information, check the IDEMA Website at www.idema.org. HIGHLIGHTS FROM DISKCON USA Attendance Tradeshow: 7,229 Technical education classes: 397 Technical conference sessions: 602 Keynote dinner: 460 Exhibit space: 71,200 square feet Exhibitors: 314 Booths sold: 712 This year’s Technical Conference (shown at left) was designed to interest a wider storage audience by expanding the number of sessions. Topics ranged from storage technologies and application requirements, to business outlooks for the industry. This year’s Keynote Dinner speaker was Michael Brown (shown at left), CEO and Chairman of the Board, Quantum Corporation. 460 people attended this year’s Keynote Dinner (above). Exhibitors from ASML Special Applications show their enthusiasm by donning new DISKCON polo shirts, purchased at the IDEMA Gift Shop. Pictured above, from left to right: Geoff Phillipps, Jeff Nickel, Ryan Young, Michelle Herrick, and Norbert Kappel. Many exhibitors commented that the visitors stopping by their booths this year were exactly the people they were hopeing to reach. 2001 EVENTS DISKCON Asia-Pacific DISKCON Asia-Pacific Penang, Malaysia Mar. 12 Stamford Westin Hotel Singapore Mar. 14 & 15 Penang, Malaysia—Mar. 12, 2001 Singapore—Mar. 14 & 15, 2001 Over 80 percent of the world‘s disk drives are currently produced in Southeast Asia, thus the task of implementing technology and streamlining production continues to be driven by this region. To assist companies in fulfilling their marketing plans for the Asia-Pacific region, IDEMA presents DISKCON Asia-Pacific. DISKCON Japan Tokyo Big Sight Tokyo, Japan Apr. 18–20 DISKCON USA San Jose Convention Center San Jose, CA Sept. 18–20 Hands-on demonstrations are a prevalent part of the high energy existing on the exhibit show floor (above and far bottom). Exhibiting at DISKCON provides the perfect venue to showcase current product offerings and technologies, and to educate participants about these technologies. Booth space will be sold on a first-come/first-served basis. Sponsorship opportunities are also available. Cost (per 2.5M x 3M booth): Members: S$2,500, U.S. $1,500 Nonmembers: S$2,900, U.S. $1,750 The ever-popular IDEMA Technology Showcase (shown above and at right) is one of the most highly trafficked areas on the exhibit floor and features the world’s largest collection of milestone disk drive and industry memorabilia. Attendees have the opportunity to speak with Jim Porter of DISK/TREND, Inc., one of Silicon Valley’s most knowledgeable and highly respected historians on the evolution of the data storage industry. Companies located in North America and Europe should contact: DISKCON IDEMA Show Group 3255 Scott Blvd., Suite 2-102 Santa Clara, CA 95054-3013 phone: 408.492.1436 fax: 408.492-9749 e-mail: [email protected] Companies located in Southeast Asia and Rest of World should contact: IDEMA Asia-Pacific Show Coordinator 53 B Temple Street Singapore 058598 phone: 65.226.3412 fax: 65.226.3413 e-mail: [email protected] Lucent Tec www.lucent.com chnologies micro/storage Advanced Materials for High Bandwidth Actuators (Part 1) Walter Prater and Amine Hajji, IBM—Storage Technology Division The continuing magnetic disk drive industry goals for higher recording density will require high-track density. Over the past several years, magnetic recording aerial densities have increased from a 40-to-60 percent compound growth rate, to today’s amazing 100 percent compound growth rate, while data rates have soared past 60 Mbytes per second and average seek times have dropped below 5 msec. Roadmaps are now calling for areal density to reach 50 Gbits/in2 by the year 2003, with a corresponding track density of 70,000 tracks per inch (tpi).[1] Traditionally, the bit width (radial direction) to bit length (circumferential direction) aspect ratio has been hovering around fifteen to one. Focus has shifted to making the tracks narrower which is key to achieving the aggressive aerial density targets, but this demands higher servo bandwidth to keep the head centered on ever-decreasing track widths with minimal track misregistration (see Figure 1). These reasons encourage designers to approach mechanical and materials solutions to increase the servo bandwidth, improving structural frequency response while at the same time reducing both actuator power and seek time. Servomechanical bandwidth Servo system gain establishes the servo’s ability to keep the heads following on-track against mechanical disturbance to the disk spindle, actuator and suspensions. Gain is limited by the mechanical resonances of the actuator, of which there are many. To achieve aerial density goals and higher performance, several mechanical changes to improve servomechanical bandwidth have been effectively implemented on past generations of disk drives. First, rotating disk spindles faster at 10,000 to 15,000 rpm helped to achieve lower latencies and, to some extent, higher data rates. By reducing the disk diameter and number of disks, both the power requirement and disk flutter have decreased at these high rpms. Smaller disks allow smaller, shorter actuators which by nature of mechanical scaling, result in a higher servomechanical bandwidth. Disk drive architects don’t always have the option to increase spindle speed and decrease the form factor to meet design goals of successive generations of disk drive. Economics generally favors staying with a given mechanical platform in production for three to five generations to maximize profitability. Smaller, lower flying sliders are being mounted on shorter, stiffer suspensions, both of which contribute to higher overall servo bandwidth. But again, the drive architects cannot change the slider and suspension design on subsequent generations for bandwidth improvements. Clearly, other solutions are required. As a rule of thumb, the servo bandwidth frequency is determined by 20% of the frequency of the lowest actuator resonance, often either the suspension’s first torsional mode or the actuator’s butterfly mode. In this study, the butterfly mode for a standard actuator is around 3600 Hz, limiting the servo bandwidth to 800 Hz. An illustration of how increasing track density drives the requirement for increasing servo bandwidth is shown in Figure 1. As track pitch push past 20,000 tracks per inch, the servo bandwidth will need to go beyond the Figure 1. Trends showing requirement of increasing servo bandwidth as track density grows and faster seek times drive lower actuator rotational inertia. current value of 1 kHz. As read seek times decrease, a lower rotational inertia actuator will be required, as shown in Figure 1. There are several potential methods to improve servomechanical bandwidth. Dual-stage actuators have a small (often electrostatic or piezoelectric) actuator mounted on the slider or suspension, in conjunction with a traditional rotary actuator. The large, low bandwidth, rotary actuator performs the long seeks with the fine positioning required to track follow, provided by the low inertia, high bandwidth electrostatic actuator. Suspension designers have incorporated piezoelectric-driven fine milli-positioners that deflect the suspension into their high bandwidth designs. These designs have the disadvantages of additional cost, require more electrical lines and have questionable reliability. Improved servomechanical bandwidth can also be obtained by changing the E-block material. This paper will focus on the use of certain advanced materials for E-block to improve the servomechanical bandwidth and seek times. E-block Material Performance An actuator consists of the main structural member called the E-block, which supports a bonded coil on one end and sliders on suspensions swaged to the tips of its arms. The central bore hole receives a pivot bearing and an arm electronic module and flexible power cable mount to the side of the E-block. Replacing the traditional 6061 aluminum E-block material with one that has a high stiffness-to-density ratio is a low-risk way to significantly increase the servo bandwidth. Ideal material property requirements are high stiffness (2 to 6 times that of aluminum), with density remaining about the same as or less than aluminum. Good candidate materials fall in three categories: 1) cermets (ceramic metal composites), 2) metal matrix composites, and 3) beryllium alloys. Understanding these materials’ microstructure and fabrication processes is key to explaining their advanced properties and how that improves actuator performance. In general, many of the major structural modes of vibration of an actuator are governed by the E-block’s material and geometry. Fabricating the E-block out of a stiff/light-weight material will have a positive effect on the structural frequency response: the exact behavior depends on the material chosen. Four major categories of materials are available to the disk drive designer, they are: 1) traditional metal alloys, 2) cermets,[2 & 3] 3) beryllium alloys,[4] and 4) metal matrix composites (MMCs).[5] The structural frequency increases with a parameter known as the specific modulus, which is the tensile modulus (stiffness) divided by the density. Notice in Figure 2 how the metals have a linear relationship of increasing density to a proportional increase in tensile modulus, the slope of the line represents the specific modulus for these metals. For example, if an E-block design is changed from light but flexible magnesium, to slightly heavier and stiffer aluminum, the Figure 2. Advanced E-block material properties showing relationship of stiffness versus density. structural frequency of the E-block will remain the same because the increase in stiffness is counterbalanced by the increase in density. This applies to titanium and steel, which exhibit no improvement in the structural frquencies and make the actuator have higher inertia, thus consuming more power. This trend is not followed by the advanced materials under consideration. In the case of pure beryllium, it is 30% lighter and 4.4 times stiffer than aluminum. For processing and cost considerations, the beryllium is alloyed with aluminum and not used in its pure state. Notice the negative slope of the line connecting aluminum to beryllium, which means that as more aluminum is replaced with beryllium, the alloy gets proportionally stiffer and lighter. In the case of silicon carbide metal matrix composite, the slope of the line is steep and positive because silicon carbide is only 20% more dense (and 5.8 times more stiff) than aluminum. This means as more silicon carbide is added to aluminum, the metal matrix increases only slightly in density while undergoing a big shift in stiffness. Similarly, another structural ceramic (boron carbide) is close in density to aluminum but is 5 times stiffer, so again, a cermet made with boron carbide and aluminum will have roughly the same density and 5 times the stiffness. Microstructure and Processes Microstructural control of the advanced materials is needed to obtain the desired performance and is determined by the forming processes used. In the four materials investigated, there is at least one light, stiff phase in majority while the compliant aluminum comprises the minority phase. In Figure 3a, the structure of a 62% beryllium-38% aluminum alloy is shown. Because Be and Al are not miscible, the alloy was formed using powders of Be and Al which were placed in a malleable canister, evacuated (to prevent oxidation and porosity), hot pressed, and then hot extruded. Fine beryllium particles (gray) are seen to have joined while continued on page 29 OMG Fidelity continued from page 27 the aluminum (white) became liquid and flowed surrounding the beryllium. This technique creates a fine, uniform microstructure. Since the majority phase is beryllium, the alloy’s properties will be closest to beryllium and be light and stiff. A micrograph of the cermet aluminum boron carbide (AlBC) is shown in Figure 3b. A complex, five-phase structure is evident with phases varying in size, color, morphology, and distribution. To make AlBC mixtures of fine powders of metallic aluminum and boron carbide are blended with binders (they can be injection molded), and are then reaction bonded at high temperature and pressure, to initiate chemical reactions between the aluminum, carbon and boron. What results is a cermet that is extremely stiff, light weight, has good thermal conductivity, and is electrically conductive. Large particles of hard, stiff silicon carbide (dark) are surrounded by smaller particles of SiC, all of which are embedded in a matrix of aluminum (see Figure 3c). Pressure infusion casting is the preferred method to fabricate this high-percentage fill MMC. In this process, a mixture of large and small reinforcing particles are Figure 3. Micrographs showing phase structure and morphology of: a) 62%beryllium-38%aluminum alloy, b) aluminum-boron-carbide cermet, c) aluminum-68% silicon carbide metal matrix composite and, d) 65%beryllium31%aluminum-4%AgGeCo alloy. blended with a binder and then compacted in a die to make a ceramic preform. Following debinding, the porous ceramic preform is placed in a copper-carbon composite die for casting. Molten aluminum is drawn into the casting die under vacuum, where it infuses the preform by penetrating the pores under the driving force of capillary action. The result is an MMC with a high ceramic content that is discontinuous, surrounded by a continuous aluminum phase. The SiC imparts high strength and high stiffness without detracting from the density, and the aluminum provides improved fracture toughness and electrical conductivity. Keynote Dinner Presentation Quantum Corporation Chairman and CEO Michael Brown presented his views on current trends and opportunities in the data storage industry at the DISKCON USA Keynote Dinner, held Sept. 19 at The Westin Hotel in Santa Clara, CA. For a copy of his presentation (including video footage), please visit the Quantum Website at www.quantum.com. 2001 Events The following dates have been confirmed for the Quarterly Dinner Meetings scheduled for 2001. Check the IDEMA Website at www.idema.org for further updates regarding keynote speakers. Feb. 15, May 24, July 19, Nov. 8 Casting of beryllium aluminum results in a different microstructure than hot pressing. A pebbly structure arises from applying vibrations to the mold as the alloy cools, and the addition of small quantities of alloying elememnts (Ag, Co and Ge) to break up the naturally occurring dendritic structure. This process produced a large, oblate phase of beryllium surrounded by a small but continuous phase of aluminum, as seen in Figure 3d. As before, the beryllium imparts high strength, high stiffness, reduces the density, and yet this alloy is ductile. This ends Part 1 of 2 for Advanced Materials for High Bandwidth Actuators (by Walter Prater and Amine Hajji, IBM—Storage Technology Division). Look for Part 2, scheduled to appear in the next issue of INSIGHT, published in 2001. Helping to promote IDEMA member companies is one of the services that IDEMA takes great pride in providing each of you. Two of the best examples of this are: 1) our annual Directory of Products and Services for the Disk Drive Industry, and 2) the Disk Drive World Map Calendar. By now, most of you have received your new IDEMA membership directory for 2001. In an effort to further promote the members of IDEMA, the directory is printed and distributed annually to members around the world—in time for DISKCON USA, the world’s largest tradeshow and technical conference dedicated to the data storage industry. Corporate members receive up to ten complimentary copies of the directory (a $250 value). Copies are also distributed freely at numerous literature kiosks located throughout the San Jose Convention Center during DISKCON USA. By making this valuable tool available to all members, as well as everyone attending DISKCON, we are putting your company’s vital information in the hands of the movers and the shakers in the data storage industry. You may have noticed that this year IDEMA used a new process to gather information for the directory—via an online directory available on the IDEMA Website. Each member company was given a unique password (issued to an employee designated as the IDEMA “corporate contact“) to enable real-time access to their online directory listing (24 hours a day/7 days a week). Our goal was to give members the ability to own/update their company and product information themselves (whenever changes in the organization occur), without having to contact IDEMA to do so. When passwords were issued, members were also advised to review and update their online information (before the scheduled cutoff date), which would then be exported from the online database and used for the printed directory. As with any new process, there were a few glitches, but overall the directory turned out great. This new procedure for gathering information about members is just one example of how IDEMA is constantly looking for new ways to improve processes and thereby improve services and benefits offered to our members. If you have questions about your current listing (online or in print), please contact your “corporate contact“ for IDEMA activities and services—they will be happy to work with you to keep the information up to date (If you’re uncertain who that person is, you will find that information with your company’s listing in the online membership directory located at www.idema.org). Director of Services, Debbie Lee 408.330.8108 Another very popular promotional opportunity provided to IDEMA members is the annual publication of the “Disk Drive World Map and Calendar.” This beautiful calendar is also released during DISKCON USA so that member companies receive maximum exposure from their participation. This year’s map was prominently displayed throughout the DISKCON exhibit show floor and was sold at the IDEMA Gift Shop. As a member benefit, the names of all IDEMA corporate members are foil-stamped along the outer perimeter of the map, free of charge—they also receive one complimentary copy. Companies who purchase space on the map calendar have their company logo, with a picture of their building (optional), displayed geographically on the map as well—and receive 20–30 copies per location. If you wish to purchase a map calendar, please visit the IDEMA Website at www.idema.org and order one today. With 2001 fast approaching, the IDEMA Membership Committee is already hard at work planning activities, services, and benefits guaranteed to make the coming year a successful one for all of us. Dupont Ad www.dupont.com/vertrel Charity Golf Tournament Raises $50,000 for All Stars Helping Kids The 5th annual Mark Geenen Technology for Youth Charity Golf Tournament, held on Sept. 18, 2000 at the Castlewood Country Club in Pleasanton, CA, was a rousing success. Despite temperatures that went above 100 degrees, over 200 golfers from 41 companies, and volunteers from all over the Bay Area, came together to enjoy a competitive scramble format tournament and to contribute to a very worthy charity. Once again IDEMA has teamed with former San Francisco 49er and “Hall-of-Famer“ Ronnie Lott and his charity “All Stars Helping Kids,“ to raise $50,000 for the Eastside College Preparatory School. All Stars Helping Kids is a nonprofit organization (founded in 1989) based on the practical notion that a community can and should make a meaningful contribution to the lives of children facing adversity. Eastside Prep, a privately funded educational institution located in East Palo Alto, CA (one of Silicon Valley’s poorest communities academically), is providing unparalleled educational opportunities for local residents. The first class of eight graduating students from Eastside Prep this year have all been admitted to four-year universities—a first for all of the families involved. At the post-tournament Awards Banquet, Ronnie spoke about the many “start-ups“ here in Silicon Valley and the wealth generated because of them. He then pointed out that a “start-up“ that is making one of the most important impacts on our community is the one that was founded and directed by Stanford graduate Chris Bischof—Eastside College Preparatory School. Lives are being changed daily as kids are offered the opportunity for an education that would not otherwise have been possible if not for Chris Bischof and Eastside Prep. Chris has dedicated his life to creating a school environment where these youngsters are encouraged to excel academically and where they can be proud of the accomplishments they achieve towards reaching that goal. “What Chris Bischof and Eastside Prep are doing is simply phenomenal,“ stated Mark Geenen. “There are many charities with which IDEMA can cooperate, but we are thrilled to be working with All Stars Helping Kids and Eastside Prep. The school is making fundamental changes and creating opportunities that never before existed for disadvantaged youth.“ IDEMA is proud to have played an integral part in creating this opportunity for our industry to make a big difference in lives less fortunate than our own. If you missed out on the opportunity to participate in the golf tournament, you may still contribute to this worthy cause by sending in a generous check donation made payable to All Stars Helping Kids (all donations are tax-deductible). Please send directly to IDEMA, to the attention of Debbie Lee. For more information on All Stars Helping Kids, contact Jill Peterson at 650-363-1395 or visit their website at www.allstars.kids.org. Ronnie Lott (left) and Keena Turner thanked the golf participants for their generous contributions at the posttournament Awards Banquet. Volunteers helping with registration and check in. 5TH ANNUAL MARK GEENEN TECHNOLOGY FOR YOUTH CHARITY GOLF TOURNAMENT IDEMA warmly thanks everyone who participated in the 5th Annual Mark Geenen Technolgy for Youth Charity Golf Tournament. Each player and volunteer helped former San Francisco 49er and “Hall-of-Famer” Ronnie Lott and his charity ”All Stars Helping Kids,” to raise $50,000 for the Eastside College Preparatory School. Overall Tournament Winners Contest Winners Prize Overall Tournament Winners (photo above): First Place Wayne Kestermont, Lloyd Hennessey, Kerry O’Neal & Rich Bangle (PureTech foursome) Perpetual trophy Hill Course Winners: First Place Wayne Kestermont, Lloyd Hennessey, Kerry O’Neal & Rich Bangle (PureTech foursome) Second Place Bill Lewis, Bruce Salera, David Gates, & Pat Tenney (TRENDFOCUS, Inc. foursome) Third Place Randy Meadows, Chris Bentley, Austin Jones, & Michelle Hale (Texwipe foursome) Men’s Closest to Pin Contest Misha Rosenberg Men’s Longest Drive Contest Lloyd Hennessey Men’s Most Accurate Drive Contest Rich Bangle Predict Distance Contest Eric Slatek & Johnny Gosset (Tied) Trophies & Nevada Bob’s gift certificates Trophies & golf shirts Trophies & tee shirts Daido driver Matsubo putter Driver from Interactive Golf Ariba computer bag & golf picture Valley Course Winners: First Place Jeffrey Tan, Randy Curtis, Hank Pselos, & Dick Thompson (Xyratex foursome) Second Place Art Honegger, Dennis Charlebois, Jasbir Atwal & John Foo (DRS Ahead Technology foursome) Third Place Janet Riechers, Paul Kalil, Jerry Rislove & Bob Johnson (Chemready Filter foursome) Men’s Closest to Pin Contest Mike Mifsud Men’s Longest Drive Contest Matt Watson Women’s Longest Drive Contest Janet Riechers Men’s Most Accurate Drive Contest Joe Allen Women’s Most Accurate Janet Riechers Drive Contest Predict Distance Contest Hank Pselos Trophies & Nevada Bob’s gift certificates Trophies & golf shirts Trophies & tee shirts KLA putter Matsubo putter Solid State Equipment putter Interactive Golf driver Chipper from Nevada Bob’s Ariba computer bag & golf picture Miscellaneous Winners: Chipping Contest Putting Contest Craig Metheany Kerry O’Neal Electric putting machine & dozen golf balls Daido driver SPONSORSHIPS & DONATIONS Contest Sponsors Ariba, Inc. KLA-Tencor Corporation Lucent Technologies Microelectronics Group TRENDFOCUS, Inc. Description Predict Distance Contest Chipping Contest Hole-in-One Contest Putting Contest Hole Sponsors ADE Ariba, Inc. Baxter and Associates Entegris HMT Technology IBM OEM Technology Group Intevac, Inc. KLA-Tencor Corporation Komag, Inc. Lucent Technologies Microelectronics Group Maxtor Corporation Motion Control Systems, Inc. Quantum Corporation Seagate Technology Terry L. Wetterman, Sr., Corporate Mergers & Technology Acquisitions, Inc. TRENDFOCUS, Inc. Ultratech Stepper, Inc. Veeco Instruments, Inc. Western Digital Corporation Xyratex International Description 1 Hole 2 Holes 1 Hole 2 Holes 1 Hole 2 Holes 1 Hole 2 Holes 1 Hole 2 Holes Contest Prize Donations Ariba, Inc. Description Computer bag & goodie bag prize 3 drivers Putter & golf balls Goodie bag prize Daido Steel Co., Ltd. KLA-Tencor Corporation Lucent Technologies Microelectronics Group Matsubo Company (America) Inc. NHK International Corporation Solid State Equipment Corporation USI Manufacturing Services Xyratex International Wayne Fortun Steve Luczo K.Y. Phua Patrick M. Tenney Raffle Prize Donations In and Out Burger Mission Peak Promotions Nevada Bob's Golf & Tennis City Grill Restaurant San Jose Hyatt Hotel 1 1 1 2 2 Hole Hole Hole Holes Holes 2 2 2 2 2 Holes Holes Holes Holes Holes RAFFLE PRIZE WINNERS Prize 49er tickets & backstage pass for Ronnie Lott Post-Game show $100 gift certificate at City Grill Restaurant $100 gift certificate at City Grill Restaurant $25 gift certificate at Nevada Bob's 4 tickets to “A Night of Music, Art & Heart” Golf bag & a dozen golf balls Golf bag & a dozen golf balls Golf bag & a dozen golf balls Golf bag & a dozen golf balls In and Out Burger tee shirts, golf shirts & gift certificates Jerry Rice helmet Joe Montana football Ronnie Lott football jersey Saturday night stay & Sunday brunch at San Jose Hyatt Saturday night stay & Sunday brunch at San Jose Hyatt Southwest Airlines tckets Steve Young football Weekend stay & breakfast for two at The Westin Hotel, Santa Clara 2 putters Golf balls for goodie bag 1 putter Barrel of golf balls Golf balls for goodie bag Personal contribution Personal contribution Personal contribution Personal contribution Southwest Airlines The Westin Hotel, Santa Clara Description Golf/tee shirts, jacket & coupons 4 golf bags $100 in gift certificates $100 in gift certificates (2) Weekend stay & Sunday Brunch for two (2) 2 roundtrip airline tickets Weekend stay dinner for two (1) Food Donations Dryers Ice Cream Fuzio Universal Pasta Restaurant IBM OEM Technology Group Seagate Technology The Texwipe Company U.S. Cold Storage Description Ice cream bars Martini Bar Beverage cart Awards dinner Beverage cart Dry ice Winner Sam Shahidi Ray Martin Gianna Leonarduzzi Jerry Clark Maury McKenna Vic Gines Dennis Charlebois Will Cobb Doug Campbell B. Kayhour Jeff Rhoton Wayne Klusmeier Bill Harris Harvey Kroll Gerry Nicklas Rudy Boyntan Oz Fundingsland Gerry Nicklas Enthusiastic raffle winners (Mike Mifsud, top left, Wayne Klusmeier, top, and Bill Harris, left) were presented their prizes from IDEMA Director of Services Debbie Lee. COMMITTEE & TOURNAMENT VOLUNTEERS Golf Committee: Jon Anderson, Dave Frost, Oz Fundingsland, Mark Geenen, Don Landsittel, Debbie Lee,* Maury McKenna, Gerry Nicklas, and Bill Reardon. Tournamemnt Volunteers: Jane Armstrong, Sally Casas, Elaine Casel, Corina Colantino, April Dambrosio, Carmen Donovan, Judy Eischen, Lisa Elliott, Katie Gerber, Gerald Gressley, Trudy Gressley,* Lisa Hood,* Yoly Howell, Kenny Jackson, Don Landsittel, Darci Motta, Sharon Parks, Shawna Preciado, Paul Smith, Frank Uda, and Vicki Wolfe. *IDEMA Staff Don’t forget to tear out and display on your wall. November 2000 Nov. 15 Nov. 23 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: HDD Manufacturing Basics (Core Module) Singapore As a joint effort between IDEMA Asia-Pacific and Singapore Polytechnic (SP), this program addresses the need to stay current with rapid developments in the industry’s progress. Designed for anyone desiring the technical foundation to become more effective and productive in the data storage industry. Modules are independent and can be attended separately. Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: ESD/Disk Drive Handling (Core Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 Nov. 16 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: Media Manufacturing Basics (Elective Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 Nov. 17 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: Fundamentals of Head Technology (Core Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 Nov. 24 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: Disk Drive Reliability (Core Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 Nov. 27 Call for Papers (Abstract Due): Novel Storage Technologies & Applications Symposium on Feb. 14, 2001 Contact: Kristen Montan [email protected] 408-330-8109 December 2000 Dec. 1 Dec. 6 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: Head Manufacturing Basics (Elective Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 IDEMA HR Roundtable Meeting: Implementing a Global Focal System Contact: Sally Bryant [email protected] 408.330.8106 Dec. 1 Call for Papers (Abstract Due): 2nd International Symposium on Laser Precision Microfabrication (LPM2001) on May 16–18 Data Storage Institute (DSI) Singapore Contact: Goh Yeow Whatt [email protected] +65 777 1349 (fax) Dec. 14 Workforce Silicon Valley Engineering Technology Consortium Assist in the process to develop educational programs and curriculum that will help produce the highly skilled workers and professionals needed in Silicon Valley. Contact: Rendee Dore' [email protected] 408-271-3930 Nov. 30 IDEMA Asia-Pacific Certificate of Competence in Storage Technology: PRML Basics (Elective Module) Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-4237 Event information listed is taken from the IDEMA online calendar—available to the general public for adding calendar events. Visit www.idema.org and click on Events and then Industry Calendar in the navigation bar. You can add as many events as you wish along with a brief description OR referencing URL. Contact Chris Carrig ([email protected]) for additional information. 2001 Events Jan. 8–11 Mar. 14 & 15 8th Joint Magnetism & Magnetics Materials (MMM) INTERMAG Conference San Antonio, TX Contact: Courtesy Associates [email protected] 202-973-8668 DISKCON Asia-Pacific The Westin Stamford Hotel—Singapore Contact: IDEMA Asia-Pacific [email protected] +65-226-3412 Jan. 12 Apr. 18 May 16–18 Jun. 21 Advanced Head Interface Technology Symposium Minneapolis, MN Subjects covered: heads, suspensions (flex and wireless), microactuation, and disk interface technologies. Contact: Kristen Montan [email protected] 408-330-8109 Call for Papers (Abstract Due): Understanding ESD in Magnetic Recording Symposium on Apr. 18 Contact: Kristen Montan [email protected] 408-330-8109 Understanding ESD in Magnetic Recording Symposium The Westin Hotel—Santa Clara, CA Subjects covered: ESD protection of MR/GMR heads, tunneling MR (TMR) devices and ESD, design considerations for controlling ESD in HDDs, and ESD and EMI testing for heads and drives. Contact: Kristen Montan [email protected] 408-330-8109 2nd International Symposium on Laser Precision Microfabrication (LPM2001) Data Storage Institute (DSI) Singapore Laser-materials interaction is becoming one of the most attractive areas of research focus. The rapid development of laser technology in the aspects of short pulse and short wavelength enables laser precision microfabrication (LPM) to be more applicable to electronics, optoelectronics, and medical device industries. For further information, visit DSI online at www.dsi.nus.edu.sg/ tracks/laser/Lpm2001. Contact: Goh Yeow Whatt [email protected] +65 777 1349 (fax) Feb. 14 Apr. 18–20 May 24 Novel Storage Technologies & Applications Symposium The Westin Hotel—Santa Clara, CA Subjects covered: Flash, microdrives, SMART cards, and non-traditional, removable storage devices and systems. Contact: Kristen Montan [email protected] 408-330-8109 DISKCON Japan Tokyo Big Sight—Tokyo, Japan Contact: IDEMA Japan +81-3-3539-7071 IDEMA Quarterly Dinner Meeting The Westin Hotel—Santa Clara, CA Contact: Review event details and register online! www.idema.org Call for Papers (1-Paragraph Abstract Due): 12th ISPS Symposium on Jun. 27–29 Santa Clara, CA Contact: Mike Suk [email protected] 408-256-6435 Jan. 22 Feb. 15 IDEMA Quarterly Dinner Meeting The Westin Hotel—Santa Clara, CA Contact: Review event details and register online! www.idema.org Jun. 27–29 12th ISPS Symposium Santa Clara, CA Will focus on recent research results on disk drives, tape drives, optical drives, printers, and camera technology. Contact: Mike Suk [email protected] 408-256-6435 Jul. 19 IDEMA Quarterly Dinner Meeting The Westin Hotel—Santa Clara, CA Contact: Review event details and register online! www.idema.org Sept. 18–20 DISKCON USA San Jose Convention Center— San Jose, CA Contact: IDEMA Show Group [email protected] 408-492-1436 Nov. 8 IDEMA Quarterly Dinner Meeting The Westin Hotel—Santa Clara, CA Contact: Review event details and register online! www.idema.org Eastman Chemical Company Ad www.eastman.com Tegal Corporation www..tegal.com authors wanted IDEMA is now accepting abstracts for articles to be published in INSIGHT magazine. Contributed articles should address topics of interest to IDEMA members and/or their customers. Authors interested in submitting an abstract for consideration may contact INSIGHT’s editor, Jeri Burdick, at [email protected], or visit www.idema.org to review author guidelines and submission requirements. Advertiser Index Veeco Process Equipment—www.veeco.com/cluster inside front cover Avery Dennison—www.averydennison.com page 7 GE Micron Products—www.AbrasivesNet.com page 8 CDS Analytical, Inc. page 9 Texas Instruments—www.ti.com/sc/7068 page 11 Seagate Recording Media Operations—www.seagate.com page 13 Manufacturing Technology Inc. (MTI)—www.mtionline.com page 14 Morning Planet—www.datastorex.com page 19 Lucent Technologies—www.lucent.com/micro/storage center spread OMG Fidelity—www.omgi.com page 28 DuPont—www.dupont.com/vertrel page 31 Eastman Chemical Company—www.eastman.com page 37 Tegal Corporation—www.tegal.com page 38 Veeco Metrology Group—www.metro.veeco.com page 42 Engis Corporation—www.engis.com page 45 Thanks to 2000 Advertisers We would like to take this opportunity to acknowledge and thank the following IDEMA member companies (listed by advertising dollars spent), for choosing INSIGHT magazine to showcase their advertising message: Lucent Technologies Veeco Process Equipment CDS Analytical, Inc. Manufacturing Technology Inc. (MTI) Texas Instruments Veeco Metrology Group DuPont Eastman Chemical Company EFD Inc. Seagate Technology Ion Systems Engis Corporation GE Micron Products Oryx Advanced Materials, Inc. ASML Special Applications Phase Metrics Stäubli Unimation Tegal Corporation Morning Planet Avery Dennison Praxair Surface Technologies KLA-Tencor Corporation MMC Technology OMG Fidelity The Texwipe Company VTC Inc. HDI Instrumentation Hewlett-Packard Co. CBL Data Recovery Technologies IDEMA Committees As a membership organization, IDEMA depends on the dedication and commitment of its members to ensure the vitality of association programs. Each year members serve on IDEMA committees to oversee association governance, honors and awards, publications, and professional services. If you would be interested in participating on any of the active committees listed below, contact the designated IDEMA staff liaison for further information: IDEMA Staff Liaison: K.Y. Phua Formed on Sept. 15, 1999 with Dr. Pornchai Piemsomboon, senior VP at Seagate Technology, as the first chairman. mentation plans for DISKCON and make suggestions for improvement and growth. Assist in planning DISKCON by making projections and forecasts of industry participation at DISKCON. Address specific issues brought to the committee's attention. Communications Committee Education/Training Committee Asia-Pacific Management Committee IDEMA Staff Liaison: Jeri Burdick (see Committee Focus article in the November/December 1999 issue of INSIGHT) Increase awareness of the data storage industry and associated technologies through the ongoing acquisition of high-quality technical articles published in INSIGHT. Committee members add value by sharing their technical expertise and industry viewpoints to determine the editorial focus for each issue. Areas of focus are determined in the annual editorial calendar, with authors actively solicited throughout the year based on those areas. Committee members review and approve all article abstracts for technical credibility and relevance prior to being accepted for publication in INSIGHT. IDEMA Staff Liaison: Sally Bryant Determine the focus of educational and training curriculum provided to members. Exhibitors Committee IDEMA Staff Liaison: Barbara Alvarez Act as focus group, meeting twice a year (in February or May and in September at DISKCON) to get feedback from exhibiting companies. Finance Committee IDEMA Staff Liaison: Trudy Gressley Oversee the financial activities of the association to ensure compliance with industry/government regulations. Dinner Committee IDEMA Staff Liaison: Debbie Lee Arrange programs for IDEMA’s Quarterly Dinners, which are stimulating and informative, and provide a regular meeting place for the industry’s participants. Dinner topics will be of importance to the data storage industry, and speakers selected to present will be considered leading authorities on those topics. DISKCON Tradeshow Committee IDEMA Staff Liaison: Barbara Alvarez Discuss and recommend the general direction and strategy for the DISKCON tradeshows. Review imple- Golf Committee IDEMA Staff Liaison: Debbie Lee Organize annual charity golf tournament in conjunction with DISKCON USA. The focus of the tournament is to help charities that enable underprivileged youth by providing access to technology that they would not otherwise have. International Executive Committee IDEMA Staff Liaison: Larry Eischen To help members meet the challenge of a global industry, IDEMA formed the International Executive Committee (IEC). Ensure global focus of IDEMA by considering investment strategies for delivery of services, organization and deployment of IDEMA staff and optimization of communications to member companies worldwide. Recommendations of the IEC will be communicated to the regional management of IDEMA for implementation. The IEC is a ten-member committee comprised of three members from each of IDEMA’s regions plus the IDEMA president. International Technical Sessions Committee IDEMA Staff Liaison: Kristen Montan (see Committee Focus article in the September/October 1999 issue of INSIGHT) To attract the critical mass audience, educate them about the latest technology and provide a general roadmap to the disk drive industry. Membership Committee IDEMA Staff Liaison: Debbie Lee Attract the customers of disk drive manufacturers by presenting IDEMA to them as the ultimate data storage information source and increase IDEMA worldwide membership and active participation in IDEMA. Standards Committee IDEMA Staff Liaison: Kristen Montan IDEMA standards committees strive to develop and establish internationally approved standards for the data storage industry. The committees consist of volunteers from throughout the industry who dedicate their time to address issues related to standards development. The active Standards committees and associated subcommittees are: Disk/Substrates • Lube Thickness & Control Start/Stop (CSS) Testing • Disk Magnetics—(see Committee Focus article in the March/April 2000 issue of INSIGHT) • Optical Inspection Emitted Shock and Vibration—(see Committee Focus article in the January/February 1999 issue of INSIGHT) Environmental, Health & Safety (EHS) • Energy Efficiency ESD HDD Reliability—(see Committee Focus article in the May/June 1999 issue of INSIGHT) Heads —(see Committee Focus article in the January/February 2000 issue of INSIGHT) Microcontamination • Lab Correlation • Cleanroom Contamination —(see Committee Focus article in the July/August 1999 issue of INSIGHT) Symposium Planning Committee IDEMA Staff Liaison: Kristen Montan (see Committee Focus article in the July/August 2000 issue of INSIGHT) Develop, organize and deliver high quality, timely, and relevant symposia to IDEMA members. Topics are selected from member input through surveys conducted at symposia and at DISKCON. Technology Showcase Committee IDEMA Staff Liaison: Larry Eischen Preserve historical information regarding the evolution of the data storage industry and associated technologies through exhibits that display the significant milestone disk drives. The exhibits will be contributed to the Computer Museum’s Computer History Center, upon completion of the museum’s planned building. University Committee IDEMA Staff Liaison: Sally Bryant (see Committee Focus articles in the May/June 2000 and March/April 1999 issues of INSIGHT) To promote the advanced study of technologies of the disk drive and to improve the communication between the universities and IDEMA membership via a committee containing members from both groups. Cooperative activities to date include the Fellowship Program and a DISKCON University Forum in which the Fellowship winners receive their awards and describe their work in the field. As of 2000, the committee’s accomplishments include five years of fellowship scholarships awarded to outstanding students of member universities across the country, as well as five years of publishing papers from winning students and distributing them at the University Forum and to any IDEMA member requesting them. Thus the details of the work sponsored is given back to the membership as an additional benefit. Participation in the University Committee is open to representatives from universities having masters and doctorate programs relevant to the data storage industry and to IDEMA members qualified to review programs of work submitted by the students. Veeco Metrology Ad (www.metro.veeco.com) ready... set... GO! IDEMA is now accepting abstracts for papers to be presented at symposia in 2001. Abstracts are reviewed by our Symposia Committee, with speakers selected from the top submissions. Don’t get left behind ... contact standards program manager Kristen Montan for additional information and guidelines. Novel Storage Technologies and Applications Feb. 14 The Westin Hotel—Santa Clara, CA Subjects covered: Flash, microdrives, SMART cards, and non-traditional, removable storage devices and systems. Submit abstracts: No later than Nov. 27, 2000 Understanding ESD in Magnetic Recording Apr. 18 The Westin Hotel—Santa Clara, CA Subjects covered: ESD protection of MR/GMR heads, tunneling MR (TMR) devices and ESD, design considerations for controlling ESD in HDDs, and ESD and EMI testing for heads and drives. Submit abstracts: No later than Jan. 22 Advanced Head Interface Technology Jun. 21 Location to be Announced—Minneapolis, MN Subjects covered: heads, suspensions (flex and wireless), microactuation, and disk interface technologies. Submit abstracts: No later than Mar. 26 Abstracts submitted must be 250 words or less and should address topics of interest to IDEMA members and/or their customers (see subjects covered, referenced above). When submitting abstracts, prospective authors should also send a personal bio of 50 words or less, along with a cover sheet that includes contact information (name, company, address, telephone/fax numbers, and e-mail address). Abstracts (with bio and contact information) should be sent by mail, fax or e-mail to: Kristen Montan, Standards Program Manager IDEMA 3255 Scott Blvd., Suite 2-102 Santa Clara, CA 95054 fax: 408.492.1425 e-mail: Kristen Montan <[email protected]> Today’s fast-paced storage industry requires employees to have current knowledge of industry products and their technologies. To help you keep current, IDEMA offers high-quality technical education classes worldwide, on-site and at IDEMA in Santa Clara, CA. These affordable, comprehensive classes offer storage professionals the technical information needed to keep pace in today’s dynamic disk drive industry. To learn more about IDEMA’s Education Program or to schedule an on-site class, contact Sally Bryant at 408.330.8106 or [email protected]. Satisfied Customers Give Rave Reviews for Education Classes offered at DISKCON USA 2000! IDEMA‘s technical educational classes continue to garner excellent reviews. Here is a short sample of some of the comments made by this year‘s attendees regarding these class offerings—designed to help you keep pace with the industry: ”Excellent instructor, interesting, very knowledgeable.” ”Fantastic overview. Analogies made concepts easy to understand.” ”Instructor‘s ability to communicate was particularly effective.” ”Anyone involved in the disk drive manufacturing could benefit from the information provided.” ”Excellent overview! Instructor was fabulous! The best I‘ve ever had in a course.” IDEMA offered 16 classes at DISKCON to an enthusiastic audience. Several classes, including Disk Drive Basics, Head-Disk Interface, Introduction to GMR Head Technology and KnowledgeTek‘s The Cutting Edge were sold out. If you were one of the people who couldn‘t get the class you wanted at DISKCON, call Sally Bryant to see about scheduling a class for your company or visit the IDEMA Website at www.idema.org for a public class schedule. irector of ducation, ally Bryant, d.D. 08.330.8106 University Fellows‘ Research Presented at DISKCON IDEMA awards fellowships annually to the top three graduate students in the field of magnetic recording. To date, IDEMA has awarded $200,000. This year‘s winners included: Nianxiang Sun, Stanford University; Hongwei Song, Carnegie Mellon University; and Baekho Heo, University of Washington. • Nian-xiang‘s research focuses on ”High Saturation Magnetization Soft Materials for Inductive Write Heads.” • Hongwei Song offered his research on ”Iterative Equalization and Decoding for High-Density Data Storage.” The objective of his research is to illustrate that turbo/LDPC codes, with iterative soft decoding structures, can provide improved BER performance in data storage channels. • Baekho Heo shared his research on ”FlowInduced Disk Vibration of Hard Disk Drives.” Baekho has developed a Velcro treatment inside base casings that modifies turbulent boundary layers and can substantially reduce disk flutter. Their presentations are available online at www.idema.org. Applications for the 2001–2002 year will be available in late January. To learn more about the Fellowship Program, contact Sally Bryant. Engis Corporation Ad www.engis.com Discovery ”E” (E for Engineering)—Save these dates: Feb. 19–25, 2001 The Discovery ”E” program is designed to increase student appreciation and understanding of the engineering professions and to foster student interest in applied mathematics, the engineering sciences and technologies, while also stressing the importance of mathematics and science education. Engineers from local corporations will visit classrooms to share with students the excitement and rewards associated with being an engineer. If you are an engineer and would like to participate in this rewarding program, contact Rendee Dore‘ from Workforce Silicon Valley at 408.271.3930. IDEMA Classes Presented in Asia-Pacific IDEMA presented classes on Head-Disk Interface, Introduction to Disk Drive Interfaces, and Introduction to PRML to Seagate Technology and IBM in Thailand, and at the Hong Kong University of Science and Technology in Hong Kong. All classes are available in public forums or can be presented by prior arrangement within your own facility—contact Sally Bryant for more information. The IDEMA/KnowledgeTek Alliance Our alliance with KnowledgeTek, a proven leader in the field of technical education in computer storage and interface technologies, continues to be a winner! Combine a basic class with an advanced class to provide outstanding technical education for your entire organization. KnowledgeTek specializes in technical training for high-tech companies with rapidly changing technology. Course offerings include GMR Heads, Servo, PRML, the Head-Disk Interface, SCSI, IDE, 1394, and Fibre Channel. (Visit the KnowledgeTek Website at www.knowledgetek.com for complete course listings and outlines.) All KnowledgeTek courses (including new SAN offerings) are available in public forums or can be presented by prior arrangement within your own facility. IDEMA Asia-Pacific Certificate of Competence in Storage Technology This certificate program, a joint effort between IDEMA Asia-Pacific and Singapore Polytechnic (SP), was created to address the needs of the disk drive industry and to increase competitiveness of the workforce. It addresses the need to keep current with rapid developments and is designed for anyone desiring a technical foundation to become more effective and productive in the data storage industry. Each module is independent and can be attended separately. For more information, contact IDEMA Asia-Pacifc at [email protected] or +65-226-4237. Nov. 8—Microcontamination (Core Module) Acquire a general understanding of contamination control. Learn about important topics in contamination control including cleanroom design and operation, cleaning processes, and tooling design. Also discussed are glove contamination measurements and problems associated with purchasing a continuous monitoring system, with emphasis on costs associated with contamination control. Nov. 9—Fundamentals of Magnetism (Core Module) This course provides the audience with a basic understanding of the fundamentals of magnetism. In this course, you will learn about the principles of magnetism relevant to the magnetic recording process. A brief introduction to the physical basis for ferromagnetic behavior is included, serving to relate the internal structure of magnetic materials to their external properties. The course reviews basic concepts of magnetic poles, magnetic fields, magnetization, and explains the Hysterisis loop using the concept of domain energy. The course presents basic concepts of magnetism in a logical manner without the use of complicated mathematical tools. Nov. 10—Fundamental of Hard Disk Technology (Core Module) This course provides an overview the hard disk drive technology from the most basic academic knowledge of the fundamentals of magnetism, to the most recent advances in magnetic hard disk technology. Nov. 15—HDD Manufacturing Basics (Core Module) This course provides an overview of the HDD, including assembly of the head-disk, printed circuit board, and head stack and how they fit together. This course discusses problems and critical parameters of repeatable and nonrepeatable runout, noise, and resonance in the assembly process. Advantages and disadvantages of different methods of assembly and various types of adhesives will be discussed. This course is designed for people new to the HDD industry. Nov. 16—Media Manufacturing Basics (Elective Module) Gain an understanding of the manufacturing process for hard disk drives. Common practices including quality and process issues of disk media manufacturing are highlighted. Learn the functions of the various layers in disk media structure. Different types of disk media and their relative merits are compared. Nov. 17—Fundamentals of Head Technology (Core Module) The head technology is one of the most interesting parts of magnetic disk drive technology, and plays an important role in increasing capacity. This course provides a general overview of head technology, including the fundamentals of magnetism and ferrite core heads and the most recent advances in head technology, such as the GMR/spin valve. Nov. 24—Disk Drive Reliability (Core Module) HDDs are a key component in every computer system and reliability is very important. This module provides an overview of basic reliability concepts and terminology, as well as specifications defined by IDEMA standards. Learn of the need for standardized specs and special considerations in the disk drive industry in regards to reliability. An overview of reliability programs in design, testing, and manufacturing phases are presented. Also included are disk drive reliability terminology, including explanations of why certain processes are performed, and the economic incentives behind these programs. Nov. 30—PRML Basics (Elective Module) PRML is introduced as an advanced digital data encoding method designed to solve many of the problems faced in peak detection schemes. Encoding schemes are introduced as a means to improve the reliability and areal density of a disk drive. Learn how data is conditioned and encoded for writing and reading on a disk drive. Simple examples and easy-to-follow illustrations are provided, giving students an understanding of the data flow path in a disk drive. Dec. 1—Head Manufacturing Basics (Elective Module) This course provides a general understanding of the magnetic recording head manufacturing processes and covers the slider wafer fabrication process, the general head and slider structure, HGA assembly, and the head stack assembly process. General control and potential defects are presented to help in understanding the quality control process. IDEMA® corporate membership is one of the most valuable tools in your storage industry tackle box. With new high-tech lures like on-line banner advertising and custom Web pages, you are sure to get some solid hits. Only corporate members are licensed to advertise in IDEMA’s award-winning association magazine, INSIGHT. New high-visibility ad positioning gets customers hooked on your corporate message—It’s up to you to reel ‘em in. And as a corporate member, your employees are entitled to discounts on technical education classes, symposia proceedings, conference sessions and more! From creative target marketing to professional development opportunities, IDEMA corporate membership offers you valuable savings on the services you want and need to succeed in the data storage industry. Apply for corporate membership today. Contact Director of Services, Debbie Lee at 408.330.8108 or [email protected]. Fish or Cut Bait. Join or renew your IDEMA corporate membership today. IDEMA • 3255 Scott Blvd., Suite 2-102, Santa Clara, CA 95054-3013 fax: 408.492.1425 • phone: 408.330.8100 • www.idema.org IDEMA is a registered trademark of the International Disk Drive Equipment and Materials Association. 8/2/00 3255 Scott Blvd. Suite 2-102 Santa Clara, CA 95054-3013 PRSRT STD U.S. POSTAGE PAID MMS, INC. International Disk Drive Equipment and Materials Association November/December what’s inside 6 10 22 26 Marketplace: It’s not just about “DVRs,” but ITV Vacuum Vapor Lubrication of Hard Disks Highlights from DISKCON® USA Advanced Materials for High Bandwidth Actuators 2000