product catalog

Transcription

product catalog

Alemite Product Catalog
1057 521 Corporate Center Drive
Suite 100
Fort Mill, SC 29707
Toll Free U.S.: 866-4-Alemite
Toll Free Canada: 800-267-8022
International: 803-802-0001
Fax U.S.: 800-648-3917
Fax Canada: 800-267-2880
Fax International: 803-802-0192
www.alemite.com
LIT2010
Lubrication Equipment and Fluid Handling Products
Corporate Headquarters:
PRODUCT CATALOG
W W W. A L E M I T E . C O M
introduction
With a commitment to providing innovative products since 1918, Alemite has achieved an
international reputation as a leader in high performance, high quality lubrication and fluid
handling systems. Alemite products are used in manufacturing, construction, agriculture,
automotive, pulp and paper, aircraft maintenance, marine and mining industries, providing
maximum efficiency, productivity and reliability. Alemite has an extensive global sales
network of distributors, supported by a strong company sales team. Our knowledgeable
and experienced sales, technical and customer service staff , many of whom have extensive
field experience, are experts in assisting customers with selecting the products and systems
best suited for their needs.
The company continues to expand and improve its product line by designing and
manufacturing products to serve new markets and applications. Alemite’s stage gate
product development process allows our development and manufacturing engineers
to design products based on “voice of the customer” input, ensuring that we meet the
needs of our customers. Alemite also provides custom-engineered solutions for specific
applications as requested.
The Alemite quality process engages all employees in driving the goals of customer
satisfaction and continuous improvement. This process is ISO/TS 16949:2002 certified,
helping ensure we focus on these goals. Alemite products meet stringent laboratory and
field testing for guaranteed performance and long life.
1-866-4-ALEMITE
Alemite Product Catalog | 3
TABLE OF CONTENTS
Section Page #
4
Introduction. . . . . . . . . . . . . . . . . . . . . . . . . 4
1
Grease Guns . . . . . . . . . . . . . . . . . . . . . . . . . 5
Battery Powered
Professional
Heavy Duty
High Pressure
Specialty
Standard
Accessories
2
3
Pumps. . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Oil
Grease
Manual
Chemical and Material Handling
Diaphragm
Electric
Accessories
Reels. . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Heavy Duty
Severe Duty
Narrow Double Post
High Capacity
Large Capacity
Shielded
Specialty
Accessories
4
Control Valves and Meters. . . . . . . . . . . . . . . . . . 67
Electronic Meters
Mechanical Meters
Preset Meters
Non-metered Control Valves
5
Industrial Fittings . . . . . . . . . . . . . . . . . . . . . . 76
Threaded/Drive
Carbon Steel/Monel/Stainless Steel
Standard/Metric
Specialty
Vents/Breathers
Couplers
Accessories
6
Section Page #
7
Fluid Management Systems. . . . . . . . . . . . . . . . 113
Alemite FCS
Accu-Guard®PC
8
Fluid Handling Equipment . . . . . . . . . . . . . . . . . 117
Drains
Extractors
Dispensers
Accessories
9
Compressed Air Components . . . . . . . . . . . . . . . . 121
Filter/Regulators
Lubricators
Air Pressure Gauges
Combination Packages
Accessories
10
Centralized Lubrication. . . . . . . . . . . . . . . . . . . 126
Oil Mist
Injectors
Series Progressive Divider Valves
Autolube® BTX
11
Single Point Lubricators . . . . . . . . . . . . . . . . . . 142
Greasomatic®
Easylube®
Spring Driven
Accessories
12
Lubrication Accessories. . . . . . . . . . . . . . . . . . . 148
Tie Down Kits
Dollies
Hand Trucks
Lube Carts
13
Example Product Configuration . . . . . . . . . . . . . . . 151
14
Pump Performance Charts . . . . . . . . . . . . . . . . . 160
15
Motor Tube Combinations. . . . . . . . . . . . . . . . . 172
16
Index . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Aerospace Fittings. . . . . . . . . . . . . . . . . . . . . 109
Carbon Steel - Zinc Plated
Carbon Steel - Nickel Zinc Plated
Monel
Stainless Steel
4 | Alemite Product Catalog
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SEC TIO N ON E
GREASE GUNS
Battery Powered
Professional
Heavy Duty
High Pressure
Specialty
Standard
Accessories
Alemite Grease Guns are built to perform in demanding
applications. Unique, innovative designs ensure excellent
performance, and strong attention to quality production
provides maximum durability. With the most outstanding
range of products offered, Alemite Grease Guns and
Accessories will maximize your lubrication productivity.
SEC TIO N ON E
GREASE GUNS
Battery Powered Grease Guns
Alemite cordless grease guns offer the highest grease delivery of any guns in the market – regardless of voltage. Our
patented design featuring the motor in the handle provides excellent balance, and Alemite’s glass fiber reinforced housing
is extremely durable and damage resistant.
14.4 Volt
FEATURES:
• Lightweight construction, ergonomic design and optional carrying strap
reduce physical strain
• Patented automatic universal follower eliminates need to flip the
follower when changing load method
• Chrome plated barrel for unmatched durability
• Powerful 1.9 ampere-hour battery
• One fully charged battery delivers up to 17 cartridges of grease at free
flow.
585 Series
Product #
Input Charger
Battery
585-A1
585-B1
585-C1
585-D1
585-E1
585-F1
110V/60 Hz
110V/60 Hz
220V/50Hz (EU)
220V/50Hz (EU)
220V/50Hz (UK)
220V/50Hz (UK)
1
2
1
2
1
2
14.4V
14.4V
14.4V
14.4V
14.4V
14.4V
Pressure
1900
1900
1900
1900
1900
1900
mAh
mAh
mAh
mAh
mAh
mAh
10,000
10,000
10,000
10,000
10,000
10,000
psi, 690
psi, 690
psi, 690
psi, 690
psi, 690
psi, 690
Flow Rate
bar
bar
bar
bar
bar
bar
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
Weight
g/min
g/min
g/min
g/min
g/min
g/min
7
7
7
7
7
7
lb, 3.2
lb, 3.2
lb, 3.2
lb, 3.2
lb, 3.2
lb, 3.2
kg
kg
kg
kg
kg
kg
12 Volt
575 Series
Product #
Battery
575-A1
575-B1
575-C1
575-D1
1
2
1
2
12V
12V
12V
12V
1700
1700
1700
1700
FEATURES:
• Lightweight construction, ergonomic design and optional carrying strap
reduce physical strain
• Patented automatic universal follower eliminates need to flip the
follower when changing load method
• Chrome plated barrel for unmatched durability
• Powerful 1.9 ampere-hour battery
• One fully charged battery delivers up to 13 cartridges of grease at free
flow.
Pressure
mAh
mAh
mAh
mAh
6,500
6,500
6,500
6,500
psi, 448
psi, 448
psi, 448
psi, 448
Flow Rate
bar
bar
bar
bar
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
5.6oz/min, 159
Weight
g/min
g/min
g/min
g/min
6.8
6.8
6.8
6.8
lb, 3.1
lb, 3.1
lb, 3.1
lb, 3.1
kg
kg
kg
kg
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SEC TIO N ON E
GREASE GUNS
Battery Powered Grease Gun Accessories
Accessories including mobile chargers and grease meters maximize the productivity of your Alemite Battery Powered
Grease Gun.
340913
339812
3530
340338
Product #
Description
Remarks
340911
340912
340913
340914
340915
340916
339812
340057
340067
340338
3530
308730
Rechargeable Battery, 12V, 1700 mAh, NiCad
Rechargeable Battery, 14V, 1900 mAh, NiCad
1 Hour Battery Charger, 110V/60Hz, 12V and 14.4V
1 Hour Mobile Car Charger, 12V and 14.4V
Carrying Strap
Tool Bag
36” Hose Replacement
Relief Valve
Grease Meter
Grease Coupler Replacement
For US and 110V/60Hz regions
For Europe, Middle East and 220V/50Hz regions
For UK, Africa, Hong Kong and regions using UK 3 prong plug
Plugs into 12V DC vehicle accessory outlet
Reduces fatigue, allows easy storage
Convenience and easy transport
10,000 psi/ 690 bar working pressure, equipped with spring guards
Relieves pressure to ease coupler removal from fitting
Adapter 340062 required
10,000 psi/690 bar max. pressure
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SEC TIO N ON E
GREASE GUNS
Professional Series
Alemite Professional Series Grease Guns are designed to consistently deliver excellent performance, and are known for
their reliability and durability. Available in standard and high volume models, with 16 ounce or 24 ounce cylinder capacity.
Lever Guns
FEATURES:
• Develops up to 10,000 psi pressure
• Rugged and light weight die cast aluminum head
• Vinyl cover for a comfortable and sure grip
• 3 way loading (14 ounce cartridge, suction, or fast refill from Alemite Loader Pump)
• Bleeder valve
500
500-E
500-L
Product #
Description
Pressure
Delivery
Cylinder Capacity
Included Items
500
500-E
500-L
Lever Gun
Lever Gun with Hose
Lever Gun, High Capacity
10,000 psi
10,000 psi
10,000 psi
1 oz/21 strokes
1 oz/21 strokes
1 oz/21 strokes
16 oz
16 oz
24 oz
Rigid extension, coupler, loader fitting
18” flexible hose, coupler, loader fitting
Rigid extension, coupler, loader fitting
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SEC TIO N ON E
GREASE GUNS
Professional Series
Pistol Grip Guns
FEATURES:
• Simple, quick priming – heavy duty follower spring to maintain prime
• Exclusive dual leverage feature – volume or pressure mode
• Ergonomic, rugged cast handle
• Universal follower for cartridge and bulk use
• Reliable, long lasting coupler
• Bleeder valve
555
555-E
Product #
Description
Pressure
Delivery
Cylinder Capacity
Included Items
555
555-E
Pistol Grip Gun
Pistol Grip Gun
7,500 psi
7,500 psi
1 Oz/30 strokes (high volume mode)
1 Oz/30 strokes (high volume mode)
16 Oz
16 Oz
Rigid extension and coupler
18” flexible hose and coupler
High Volume Guns
FEATURES:
• High output per stroke
• Patented follower allows cartridge or bulk loading without gun disassembly
• Cast iron head for durability
4015-A4
4015-B4
Product #
Description
Pressure
Delivery
Cylinder Capacity
Included Items
4015-A4
4015-B4
Lever Gun, High Volume
Lever Gun, High Volume
1,800 psi
1,800 psi
1 oz/7 strokes
1 oz/7 strokes
16 oz
24 oz
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SEC TIO N ON E
GREASE GUNS
Heavy Duty Series
Alemite Heavy Duty Series Grease Guns are made for the lubrication professional, providing guaranteed performance in
severe conditions. Alemite Heavy Duty Grease Guns have die cast steel or cast iron heads, and rugged body and follower
construction to meet the toughest lubrication challenges.
Heavy Duty - Lever
FEATURES:
• Dual Lever mechanism allows for high volume output or high pressure delivery.
• Patented follower allows cartridge or bulk loading without gun disassembly
• Die cast steel head for exceptional durability
• Bleeder valve
• Zinc plated finish
• Gun outlet – 1/8” NPTF
1056-S4
1056-SE4
Product #
Description
Pressure
Delivery
1056-S4
Lever Gun, Heavy Duty
10,000 psi
1056-SE4
10,000 psi
1056-LE4
10,000 psi
1
1
1
1
1
1
oz/16
oz/25
oz/16
oz/25
oz/16
oz/25
strokes
strokes
strokes
strokes
strokes
strokes
(high
(high
(high
(high
(high
(high
1056-LE4
volume mode)
pressure mode)
volume mode)
pressure mode)
volume mode)
pressure mode)
Cylinder Capacity
Included Items
16 oz
Extensions available
16 oz
Rigid extension and
coupler
Rigid extension and
coupler
24 oz
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SEC TIO N ON E
GREASE GUNS
Heavy Duty Series
Heavy Duty - Extra Long Solid Lever
FEATURES:
• Extra long solid lever for maximum leverage
• Large capacity 24 ounce cylinder
• Bleeder valve
• Zinc plated finish
• Gun outlet – ¼” NPTF
6243-J3
6243-J3E
Product # Description
6243-J3
6243-J3E
6679-J3
6679-J3E
Lever
Lever
Lever
Lever
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Gun, Heavy
Gun, Heavy
Gun, Heavy
Gun, Heavy
Duty, Large
Duty, Large
Duty, Large
Duty, Large
Lever
Lever
Lever
Lever
6679-J3
6679-J3E
Pressure Delivery
Cylinder Capacity Included Items
10,000 psi
10,000 psi
5,000 psi
5,000 psi
24
24
24
24
1
1
1
1
oz/20
oz/20
oz/10
oz/10
strokes
strokes
strokes
strokes
oz
oz
oz
oz
Check valve and loader fitting
Rigid extension and coupler, loader fitting
Check valve and loader fitting
Rigid extension and coupler, loader fitting
SEC TIO N ON E
GREASE GUNS
High Pressure Series
Alemite High Pressure Series Grease Guns will develop up to 15,000 psi pressure, and are designed to perform in harsh
environments. In addition to grease, they are suitable to dispense sealants and other similar fluids. All steel construction
ensures long life and reliability.
High Pressure Guns
FEATURES:
• Dispense very viscous lubricants
• Extra long solid lever for maximum leverage
• Fast loading through loader fitting using Alemite Loader Pump
• Bleeder valve
• Zinc plated
• Gun outlet – ¼” NPTF
• Available with gauge to allow monitoring of output pressure
6268-2
325540-1
325540-2
Pressure
Delivery
Cylinder
Capacity
Included Items
6268-2
Lever Gun, High Pressure
15,000 psi
12 oz
N/A
325540-1
Lever Gun, High Pressure with 15,000 psi
Hose Assembly and Gauge
1 oz/24
strokes
1 oz/24
strokes
12 oz
325540-2
Lever Gun, High Pressure with 15,000 psi
Hose Assembly and Gauge
1 oz/24
strokes
12 oz
Carrying strap, relief valve, giant button head coupler, 2
swivels (B52750, B52752), high pressure “T”, gauge hose
assembly and adapter
Carrying strap, Saf-T-Vent coupling, 2 swivels (B52750,
B52752), high pressure “T”, gauge hose assembly and
adapter
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SEC TIO N ON E
GREASE GUNS
Specialty Series
Alemite Specialty Series Grease Guns provide an array of guns meeting unique requirements for special applications,
building on Alemite’s 90 years of leadership in grease gun design.
Screw Type Guns
The original Alemite grease gun, designed for most types of
pressure gun lubricants. Turning the screw handle dispenses a
controlled amount of lubricant.
C600
FEATURES:
• 8 ounce capacity
• Gun outlet – 1/8” NPTF
• Requires Alemite rigid extension (339570) or flexible
extension with coupler (B6703-A)
Product #
Description
Pressure
Delivery
Cylinder
Capacity
C600
Screw Type Compressor Gun
NA
NA
8 oz
Pneumatic Guns
The Alemite Pneumatic Grease Gun offers simple, trouble free
air operation with a trigger mechanism to dispense grease.
F100
FEATURES:
• Delivers 1 ounce per 7 cycles
• 3 way loading (14 ounce cartridge, suction, or fast refill
from Alemite Loader Pump)
• Bleeder valve
• Rigid extension and coupler included
Product #
Description
Pressure
F100
Pneumatic Gun 6,000 psi
Delivery
Cylinder Included
Capacity Items
1 oz/7 cycles 16 oz
Rigid
extension and
coupler
Suction Guns
The Alemite Suction Gun is used for draining non-corrosive
lubricants.
FEATURES:
• 12” flexible vinyl hose included
F105
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Product # Description Pressure Delivery Cylinder
Capacity
Included
Items
F105
12” flexible vinyl
hose
Suction Gun
NA
NA
16 oz
SEC TIO N ON E
GREASE GUNS
Specialty Series
Oil Guns
Alemite’s Heavy Duty Lever Oil Gun is specially designed for
use with oil. The gun may be used to lubricate bearings, or to
pre-charge hydraulic cylinders. Load the gun by pouring oil
directly into the cylinder.
FEATURES:
• Delivers 1 ounce per 7 strokes
• Large, 26 ounce capacity
• Buna-N seals are compatible with most oils
4035
Product #
Description
Pressure
Delivery
4035
Lever Oil Gun
1,800 psi
1 oz/7 strokes
26 oz
Push Type Guns
Alemite Push Type Grease Guns provide fast volume grease
delivery, and may be used with hydraulic and flush type fittings.
FEATURES:
• Efficient loading through loader fitting
• Model 7584 includes hydraulic coupler (308730)
• Model 7584-F includes flush type nozzle (Z737)
• Model 7584-Z includes push type nozzle (Z334)
7584
Product #
Description
Pressure
Delivery
Cylinder Capacity
Included Items
7584
7584-F
7584-Z
Push Type Gun
Push Type Gun
Push Type Gun
4,200 psi
4,200 psi
4,200 psi
Fast volume delivery
9 oz
9 oz
9 oz
Hydraulic coupler (308730)
Flush type nozzle (Z737)
Push type nozzle (Z334)
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SEC TIO N ON E
GREASE GUNS
Standard Duty Series
Alemite Standard Duty Series Grease Guns are available in lever or pistol style, and are designed for most low and
medium pressure applications.
Standard Lever Guns
FEATURES:
• Develops up to 4,500 psi (model F101) or 8,000 psi (model F106) pressure
F106
F101
Product #
Description
Pressure
Cylinder Capacity
Included Items
F101
F106
Lever Gun
Lever Gun
4,300 psi
8,000 psi
14 oz
14 oz
Standard Pistol Grip Guns
FEATURES:
• Develops up to 4,500 psi (model F103) or 2,900 psi (model F104) pressure
• 2 way loading – cartridge or suction
• Includes rigid extension and coupler
• Mini Pistol Grease Gun (model F104) uses 3 ounce cartridges (B408, 3-pack) and is small enough to
fit easily into a tool box or storage compartment
F104
F103
Pressure
F103
F104
4,500 psi
2,900 psi
14 oz
3 oz
Pistol Gun
Pistol Gun, Mini
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3 oz grease cartridge, rigid extension and coupler
SEC TIO N ON E
GREASE GUNS
Grease Gun Accessories
Alemite offers a large selection of high quality accessories to ensure durable, reliable performance.
Rigid Extensions
6279
FEATURES:
• Easy to use triple jaw hydraulic coupler ends for a superior
seal – slight pushing action snaps jaws onto fittings
• Designed to allow wide 25° leak proof sealing angle
• Various lengths permit ease of attachment to hydraulic
fittings
• Ends are 1/8” NPTF(m)
Product # Length Coupler Extension Use with
Gun Model
6638-B
6279
B6638
B6638-A
6638-B
54269
21”
6 3/4”
6 5/8”
12 1/8”
8”
6304-B
6304-B
308730
308730
6304-B
NA
53986
53986
NA
NA
All
All
All
All
6243-J3,
6679-J3
Extension Hoses
B337595-A1
317850-2
FEATURES:
• 1/8” NPTF(m) ends
• 12,000 psi burst pressure
Product #
Length
Working Hose Type
Pressure
Hose End
B337595-A1
B337595-B1
B317850-1
317850-1F
317850-2
317850-3
12”
18”
12”
18”
24”
36”
6,000
6,000
4,800
4,800
4,800
4,800
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
psi
psi
psi
psi
psi
psi
Thermoplastic
Thermoplastic
Elastomeric
Elastomeric
Elastomeric
Elastomeric
WARNING
For use with hand-operated grease guns only. The pressure rating on these hose assemblies applies when used with handoperated grease pumping equipment ONLY, such as grease guns or bucket pumps. DO NOT use with power-operated
equipment. Rupture of the hose can result in serious injury such as fluid injection into the flesh. For powered equipment,
refer to adapters and swivel devices, which can be safely used where rapid pressure rises are encountered.
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SEC TIO N ON E
GREASE GUNS
Hose Assemblies for Hydraulic Fittings
6703-B
Product #
Length
Coupler Hose
Working
Pressure
Hose End
B6703-A
6703-B
B6652-A
6654-A
12”
18”
12”
18”
308730
308730
6304-B
6304-B
4,800
4,800
4,800
4,800
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
317850-1
317850-1F
317850-1
317850-1F
psi
psi
psi
psi
Hose Assemblies for Standard Button Head Fittings
7089
Product #
Length
Coupler Swivel
Hose
7089
12”
42030-A
317850-1 4,800 psi
301980
Working
Pressure
Hose End
1/8” NPTF(m)
Hose Assemblies for Giant Button Head Fittings
Product #
Length
Coupler Swivel
Hose
Working
Pressure
6704-A
6704-B
12”
18”
304300-A 301980
304300-A 301980
317850-1 4,800 psi
317850-1F 4,800 psi
Hose End
1/8” NPTF(m)
1/8” NPTF(m)
WARNING
For use with hand operated grease guns only
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SEC TIO N ON E
GREASE GUNS
Adapters, Extensions and Injector Needles
B6278
B203
6248-1
B6239
6778
B411
B6783
B201
B205
B6238
Product #
Description
B6278
6248-1
B6239
B6238
B203
B201
B202
B6783
B205
B411
6778
B336770
B200
Swivel Adapter, 10,000 psi working pressure
Flexible Extension Adapter, 11 1/2” 1,000 psi working pressure
Hydraulic Push Type Adapter
90° Angle Adapter
90° Angle Adapter
Narrow Needle Nose Adapter, 1 1/2” Length
Narrow Needle Nose Adapter, 4” Length
Needle Nose Adapter
360° Adapter, 7,000 psi working pressure, 8 positions
Rubber Tipped Adapter
Rigid/Flexible Extension, 13 1/2”, 5,000 psi working pressure
Injector Needle for sealed bearing and CV joints
Injector Needle for sealed bearings
B200
B336770
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SEC TIO N ON E
GREASE GUNS
Loader Fittings and Couplers
B306470
Loader Fitting
FEATURES;
• For use with light to medium weight lubricants
• One piece construction
• Includes medium ball check passage
• Fit grease guns with 1/8” NPTF(f) port in head – remove plug and install.
B306470/ B322610
B322610
FEATURES;
• For use with heavy lubricants
• One piece construction
• Includes large ball check passage
• Fit grease guns with 1/8” NPTF(f) port in head – remove plug and install.
306471
FEATURES;
• For installation on loader pumps
• Use with loader fittings B306740 and B322610
• 3/8” NPTF(m) thread
306741
Other Grease Gun Accessories
F331035
Grease Gun Holder
F331035
FEATURES:
• For wall mounting Alemite Professional Series and Standard Series
Grease Guns
• Corrosion resistant finish
B408
3 Ounce Grease Cartridges
FEATURES:
• Use with F104 Mini Pistol Grip Grease Gun
• 3 cartridges per package
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SEC TIO N TWO
PUMPS
Oil
Grease
Manual
Chemical & Material Handling
Diaphragm
Electric
Accessories
Alemite offers a selection of pumps to meet your fluid
handling and dispensing needs. Each pump is designed
to deliver reliable, consistent performance to keep
your operation running smoothly.
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SEC TIO N TWO
PUMPS
Oil Pumps
Alemite Oil Pumps are ideal for applications where fluids are piped to multiple outlets. Combined with Alemite Hose
Reels, Dispensing Valves and Meters, Alemite Oil Pumps deliver motor oils, gear oils, cutting oils, hydraulic oils, machine
coolants, automatic transmission fluids and a wide range of petroleum based fluids from tanks, drums, totes and pails.
Alemite Oil Pumps can be used for bulk transfer or direct delivery from the original container.
Pneumatic RAM - Stationary
Alemite Stationary RAM Pumps deliver fast, quiet and efficient operation, and are rugged enough to handle challenging
oil applications. RAM pumps are durable, and can operate at rates up to 20 gallons per minute.
FEATURES:
•
•
•
•
•
•
•
Handles fluids up to SAE 140
Meets OSHA noise requirements (85dB)
3” diameter air motor
Will mount to 1 1/2” suction pipe from remote tank (1” for model 9970)
Recommended for piped installations of short to moderate length
Easy serviceability
¼” air inlet
9968
Product #
Drum Size Material Inlet Material Outlet Pump Ratio Delivery
9916-A1
Stub
9918-A
Stub
9920
N/A
9960
16 gallon
9960-A (1) (2) 16 gallon
9968
Stub
9968-A
Stub
9969-B (2)
55 gallon
9970
Stub
1 1/2” NPTF(f)
1 1/2” NPTF(f)
1” NPTF(f)
1 1/2” NPTF(f)
1 1/2” NPTF(f)
1 1/2” NPTF(f)
1 1/2” NPTF(f)
1 1/2” NPTF(f)
1” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
3/8” NPTF(f)
1:1
3:1
1:1
5:1
5:1
5:1
5:1
5:1
10:1
16 gpm
9 gpm
20 gpm
7 gpm
7 gpm
7 gpm
7 gpm
7 gpm
3.5 gpm
Bung Adapter
Weight
Integral
Integral
No
326750-B1
No
326750-B1
No
326750-B1
326750-E1
17
17
18
18
17
14
17
18
11
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
(1) Includes drum cover
(2) Includes downtube
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Oil Pumps
Pneumatic RAM - Portable
Alemite’s Portable RAM Pump provides fast, quiet and efficient operation, and is recommended for use with gear oils.
FEATURES:
•
•
•
•
•
•
4 gallon per minute delivery (SAE 140 gear oil, 150 psi)
Built in control valve holster, to keep hose and handle safely off of floor
Steel dolly with durable casters
Dispensing valve (included) designed for hard to reach areas, such as vehicle
rear axles
• Easy serviceability
• ¼” air inlet
9961-1
Includes
- Drum Cover (338145)
- Control Valve (7492)
- 5 ½’ Material Hose (317813-5F)
- In line Electronic Meter (3679)
- Steel Dolly (316315-5)
Product #
Air Inlet
Drum Size
Pump Ratio
Delivery
Bare Pump
Weight
9961-1
1/4” NPTF(f)
16 gallon/120 Lb.
5:1
4 gpm
9968-A
40 Lb.
Pneumatic - Standard Duty
Alemite H-Pumps are designed for medium pressure industrial applications, featuring exceptional reliability and service life.
FEATURES:
•
•
•
•
•
•
•
•
2 7/16” diameter air motor
Handles 10, 20 and 30W oils
Will mount to 1 ½” suction tube from remote tank
Double toggle air valve trip mechanism prevents binding or stalling
Corrosion resistant chrome finish on piston rods reduces packing wear
Center flow, micro-lapped high pressure air valve provides very long life
Self aligning, heavy acme threads provide safely locked linkage
Requires appropriate downtube
8568-A4
Product # Drum Size Material Inlet
Material Outlet
Pump Ratio
Delivery
Bung Adapter
Weight
8568-A4
3/8” NPTF(f)
4:1
3 gpm
326750
14 Lb.
Stub
1 1/2” NPTF(f)
www.alemite.com
SEC TIO N TWO
PUMPS
Oil Pumps
Pneumatic - Industrial
Alemite Industrial Pumps are designed to deliver fluids through long delivery lines or to multiple dispensing points, and
are built for continuous use.
FEATURES:
•
•
•
•
•
•
4 ¼” – 6” diameter air motor
Recommended for pumping distances over 100 feet
Includes Air Connector and Quick Detach Air Coupler
Requires Bung Adapter, Cover and Muffler (not included, refer to table below)
Requires appropriate downtube
¾” air inlet and outlet
7783-A4
Product # Drum
Size
Material
Inlet
Material
Outlet
Pump
Ratio
Delivery Cover
Bung
Adapter
Muffler
Weight
7783-A4
7783-C4
7793-A1
7793-C
NA
1 1/2” NPTF(f)
NA
1 1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
6:1
6:1
12:1
12:1
10 gpm
10 gpm
6.5 gpm
6.5 gpm
326750-B1
326750-B1
326750-B1
326750-B1
324170
324170
324170
324170
55
45
75
65
55 gallon
Stub
55 gallon
Stub
323847-4
Varies with drum size*
323847-4
Varies with drum size*
Lb.
Lb.
Lb.
Lb.
*See page 42 & 43 for Cover information.
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Grease Pumps
Alemite Grease pumps are designed to handle a wide range of applications, fluid viscosities and system pressures.
Combined with Alemite Hose Reels, Dispensing Valves and Meters, Alemite Grease Pumps deliver lubricant from tanks,
drums, totes and pails.
Pneumatic RAM - Stationary
Alemite Stationary RAM Pumps deliver fast, quiet and efficient operation. Capable of delivery up to 4.5 pounds per
minute, RAM double acting grease pumps reduce line pulsation and allow lower operating pressure. They are designed
for piped installations of moderate length.
FEATURES:
•
•
•
•
•
•
•
•
•
•
Recommended for piped installations up to 150 feet
Easy 360° adjustment of material outlet and air inlet
May be used with or without lubricator
Easy access air motor and spool – without removing downtube
Flexible follower for straight or tapered containers
Metric RAM pumps meet European CE standards
Easy serviceability
Air Inlet: 1/4” NPTF(f)
9950-A1
Product # Drum Size Material Outlet Pump Ratio
Delivery
Follower
Cover
Weight
9940
9949
9950-1
9950-A1
9979
9979-A
9950-C1
9950-1
9950-D1
9930
3.25 Lb./minute
3.25 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
2.04 Kg./minute
2.04 Kg./minute
2.04 Kg./minute
4.5 Lb./minute
338802
338911
338802
338802 (included)
338911
338911 (included)
338992
338802
338911
Not required
338371
338163
338371
338371 (included)
338163
338163 (included)
338982
338371
338984
Not required
28
32
19
32
25
49
18
19
23
16
120 Lb.
400 Lb.
120 Lb.
120 Lb.
400 Lb.
400 Lb.
20 Kg.
50 Kg.
180 Kg.
Bulk
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
70:1
70:1
50:1
50:1
50:1
50:1
50:1
50:1
50:1
50:1
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Grease Pumps
Pneumatic RAM - Portable
Alemite’s Portable RAM Pump provides fast, quiet and efficient operation. Many models come equipped with accessories
required for quick, easy installation and set up.
FEATURES:
•
•
•
•
•
¼” air inlet
Easy serviceability
9911-A1
Product # Drum Size
9911-A1*
9911-J*
9911-H1*
9911-Z1*
9941
9951-1*
9951-S1*
9951-T1*
9911-HB1*
9911-HC1*
9911-C1
Material
Outlet
35 Lb./70 Lb. 3/8” NPTF(f)
Bulk
35 Lb.
3/8” NPTF(f)
35 Lb.
3/8” NPTF(f)
35 Lb.
3/8” NPTF(f)
120 Lb.
3/8” NPTF(f)
120 Lb.
3/8” NPTF(f)
120 Lb.
3/8” NPTF(f)
120 Lb.
3/8” NPTF(f)
20 Kg.
3/8” NPTF(f)
50 Kg.
3/8” NPTF(f)
35 Lb.
3/8” NPTF(f)
Pump
Ratio
Delivery
Follower
Cover
50:1
4.5 Lb./minute
323496-A4 9911-R1 393629
50:1
50:1
50:1
70:1
50:1
50:1
50:1
50:1
50:1
50:1
4.5 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
3.25 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
4.5 Lb./minute
2.04 Kg./minute
2.04 Kg./minute
2.04 Kg./minute
337665/
338802
337665
337665
337665
338802
338802
338802
338802
338992
338993
337665
338166
338166
338166
338371
338371
338371
338371
338982
338983
338166
Bare
Pump
9950-C1
9950-C1
9911-1
9940
9950-1
9950-1
9950-1
NA
NA
9911-1
Dolly
Weight
68 Lb.
NA
29 Lb.
NA
25 Lb.
338958
50 Lb.
316315-5
54 Lb.
316315-5
50 Lb.
NA
37 Lb.
338958
57 Lb.
338958 (not included) 50 Lb.
338958 (not included) 50 Lb.
NA
21 Lb.
*Includes control valve (6320-3), 7’ material hose (317875-7) and Z swivel (52752)
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Grease Pumps
Pneumatic Standard Duty - Stationary
Alemite H Pumps are designed for intermittent use in medium or high pressure industrial applications. Double acting
H Pumps handle lightweight and fibrous lubricants.
FEATURES:
•
•
•
•
•
•
•
•
•
•
Dynamic primer – ensures efficient handling of light to heavy multi-purpose greases
2-7/16 (50:1) - 3” (70:1) diameter air motor
Double toggle air valve trip mechanism prevents binding or stalling
Corrosion resistant chrome finish on piston rods reduces packing wear
Center flow, micro-lapped high pressure air valve provides very long life
Self aligning, heavy acme threads provide safely locked linkage
Recommended for moderate length pipe installations
¼” air inlet
Delivery in table based on NLGI #2 at 77°F, 150 psi
Included items (8540 series)
• Pressurtrol (319800-1), to limit air supply to the pump when pressures reach designated level (factory set at 7,500 psi)
• Models 8549-B1 and 8559-B include Air Connector, Quick Detach Air Coupler and Bung Adapter
8549-B1
Product # Material Outlet Pump
Ratio
Delivery
Follower
8549-C
8549-B1
8540-B
8540-A1
331378-E1
331378-F1
331378-H1
8559-B
8550-A1
331380-E1
331380-M1
1.8
1.8
1.8
1.8
1.8
1.8
1.8
2.5
2.5
2.5
2.5
338911
400 Lb.
338911
400 Lb.
338802
120 Lb.
338802 (included) 120 Lb.
338991
12.5 Kg
338991
12.5 Kg
338992
20 Kg
338911
400 Lb.
338802 (included) 120 Lb.
338991
12.5 Kg
338992
20 Kg
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
70:1
70:1
70:1
70:1
70:1
70:1
70:1
50:1
50:1
50:1
50:1
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Lb./minute
Container
Size
Cover
Bare Pump Weight
318040-4
318040-4
338371
338371 (included)
338981
338981
338982
318040-4
338371 (included)
338981
338982
331378-B1
331378-B1
331378-A1
331378-A1
NA
NA
NA
331380-B5
331380-A5
NA
NA
35 Lb.
35 Lb.
32 Lb.
35 Lb.
13.2 Kg.
13.6 Kg.
14.1 Kg.
35 Lb.
35 Lb.
13.6 Kg.
14.1 Kg.
www.alemite.com
SEC TIO N TWO
PUMPS
Grease Pumps
Pneumatic Standard Duty - Portable
Alemite Portable H Pumps are designed for intermittent use in medium or high pressure industrial applications, providing
easy portability. Double acting H Pumps handle lightweight and fibrous lubricants.
FEATURES:
•
•
•
•
•
¼” NPSI air inlet
Versatile, durable pump which will deliver a range of light to heavy fluids
Recommended accessories:
Single Post Hoist (2741-4 or 2742-4)
Adapter Plate (322593) for use with hoist
8541-5
8553-2
Product # Material Outlet Pump Ratio Delivery
Follower
Container Size
Cover
Weight
8541-5
8553-2
338802 (included)
337665 Flexible
(included)
120 Lb.
35 Lb.
338371
338166
57 Lb.
41 Lb.
3/8” NPTF(f)
3/8” NPTF(f)
1-866-4-ALEMITE
70:1
26:1
1.8 Lb./minute
0.75 Gal/minute
SEC TIO N TWO
PUMPS
Grease Pumps
Pneumatic Industrial
Alemite Industrial Pumps can deliver hard to pump fluids and viscous lubricants up to NLGI #3. Built for continuous duty,
these double acting pumps are consistent, reliable, and maintain pressure over long distances.
FEATURES:
•
•
•
•
•
7784-A4
7786-A5
4 ¼” standard air motor (6” air motor for 7795-A5, 7795-B5, 7736)
7784-A4 is specifically designed for heavy gear oil and lubricants up to NLGI #1
Tote tank pumps designed for horizontal mounting and space constraints
Recommended for pumping distances over 100 feet
¾” NPTF air inlet
Includes:
• Air Connector
• Quick Detach Air Coupler
• Tote tank pumps include male 3” Cam Lock Adapter for mounting pump to bulk
grease container
• Recommended accessories:
• Union (non-bulk models) (321155)
• Bung Adapter (326750-B1)
• Air Hose (317811-5)
Product # Drum
Size
Material
Outlet
Pump Delivery
Ratio
Follower Cover
Operating Muffler Material Hose
Pressure
Weight
7784-A4
7785-A5
7785-B5
7786-A5
7786-C
7795-A5
7795-B5
7736
400 Lb.
400 Lb.
120 Lb.
400 Lb.
120 Lb.
400 Lb.
120 Lb.
Bulk
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1¼” NPTF(f)
25:1
40:1
40:1
75:1
75:1
80:1
80:1
11:1
338912
338912
338804
338912
338804
338912
338804
NA
323847-4
323847-4
323800-4
323847-4
323800-4
323847-4
323800-4
NA
200
200
200
100
100
100
100
100
psi
psi
psi
psi
psi
psi
psi
psi
324170
324170
324170
324170
324170
324170
324170
324170
68.6 Lb.
77 Lb.
67 Lb.
69.4 Lb.
66.6 Lb.
77 Lb.
74.6 Lb
70 Lb.
7730
Bulk
1/2” NPTF(f) 75:1
NA
100 psi
324170
32
22
22
12
12
13
13
86
lb./minute
lb./minute
lb./minute
lb./minute
lb./minute
lb./minute
lb./minute
lb./minute
12.5 lb./minute NA
317882-7
317882-7
317882-7
317882-7
317882-7
317882-7
317882-7
317813-5+
339661
317876-5
62 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Grease Pumps
Electric Grease Pumps
Alemite’s Electric Grease Pump – “Rockcrusher” – is designed for heavy duty industrial and mining applications, where
compressed air or hydraulic service is not available.
Electric Grease Pump
FEATURES:
•
•
•
•
115V, 50/60 Hz ¾ HP motor
25’ 3 wire electric cable
Recommended for use with 25’ of hose or less
Helix arm assembly provides positive feed for thick
lubricants at low pressures
• No follower plate required
Includes:
• 10’ Hose
• Z Swivel (B52752)
• Control Valve (6320-3)
7175-R4
Product # Container Capacity
Maximum Pressure
Delivery
Weight
7175-R4
5,000 psi (built in switch shuts off motor)
14 oz./minute (NLGI#1 grease, 70°F)
168 Lb.
40 Lb.
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Grease Pumps
Hydraulic
Alemite’s Hydraulic Grease Pump provides a high quality, cost effective solution for delivering grease without the need for
compressed air. Offered in configurations for 35 Lb., 120 Lb., and 400 Lb. containers, with or without flow controls, and
optional vent return models for centralized lubrication systems, the Alemite Hydraulic Pump is an excellent choice for
lubrication systems.
FEATURES:
• Hydraulic powered
• Compact footprint
• Sturdy, reliable construction
8700-A
Product #
Description/Container Size
Input
Output
Delivery Input
Pressure Pressure
Flow
System
Pressure
Max
Weight
Hydraulic
Fluid
Temperature
8700-A
8700-B
8700-C
8702-A
8702-B
8702-C
8700-A1
8700-B1
8700-C1
8702-A1
35 Lb.
120 Lb.
400 Lb.
35 Lb. with vent return
120 Lb with vent return
400 Lb with vent return
35 Lb., with cover and follower
35 Lb. with vent return, cover and
follower
120 Lb with vent return, cover
and follower
400 Lb with vent return, cover
and follower
35 Lb., with control manifold
35 Lb. with vent return and
control manifold
120 Lb with vent return and
control manifold
400 Lb with vent return and
control manifold
Control Manifold
Vent Valve
600PSI
600PSI
600PSI
600PSI
600PSI
600PSI
600PSI
600PSI
600PSI
600PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
7500PSI
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
16oz/min
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
2.5GPM
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,500
3,500
200F
200F
200F
200F
200F
200F
200F
200F
200F
200F
600PSI
7500PSI
16oz/min
2.5GPM 3,500 psi max 200F
39 Lb.
600PSI
7500PSI
16oz/min
41 Lb.
600PSI
600PSI
600PSI
600PSI
7500PSI
7500PSI
7500PSI
7500PSI
16oz/min
16oz/min
16oz/min
16oz/min
2.5GPM
2.5GPM
2.5GPM
2.5GPM
46
48
50
46
600PSI
7500PSI
16oz/min
48 Lb.
600PSI
7500PSI
16oz/min
50 Lb.
NA
NA
NA
NA
NA
NA
NA
NA
10 Lb.
5 Lb.
8702-B1
8702-C1
340992
340993
340994
340997
340998
340999
340989
340558
3,500
3,500
3,500
3,500
NA
NA
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
max
max
max
max
max
max
max
max
max
max
max
max
max
max
200F
200F
200F
200F
NA
NA
34
36
38
34
36
38
37
39
41
37
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Manual Pumps
Alemite Manual Pumps are simple to operate and require no electricity or compressed air. Alemite offers a variety of
models fitting 25 Lb. pails up to 400 Lb. drums.
Bucket Pumps
7181 Series
FEATURES:
• Adjustable lever adapts pump to lubricant type and operating
conditions
• Includes 2 check valves – one at the bottom located on rod, and a
second valve mid-way in the tube for increased volume
• Hose Assembly (317854-5F)
• Portable Cart (6777-5)
7181-4
7149 Series
FEATURES:
• Multi-Pressure capability
• Adjustable lever with 3 positions to adapt pump to lubricant type and
operating conditions
• Hose Assembly – Hydraulic Narrow Fitting (322434)
• Hose Assembly – Hydraulic Standard Coupler (6617-G)
• Hose Assembly – Giant Button Head (6615-G)
• Hose Assembly – Standard Button Head (6616-G)
7149-4
7149-T
6713-4
1-866-4-ALEMITE
6713-4
FEATURES:
• High Pressure to deliver oil and grease up to NLGI #3.
• Manually operated pressure relief valve relieves pressure without
removing connection to lubrication point
• Follower Plate (314898)
• Hose Assembly (317875 series)
• Gauge (317150)
• T (309727)
• Button Head Coupler (319702)
• Swivel (B52750)
• Saf-T-Vent Coupling (310428)
SEC TIO N TWO
PUMPS
Manual Pumps
7531 Series
FEATURES:
• Delivers greases up to NLGI #3
• For use with standard or tapered pails
• Mounts directly to original 35 lb. container
7531-4
Materials
Outlet
7181-4
Oil, Grease
3/8” NPTF(f) 3.7 Gallons 1 oz.
Oil, Grease
3/8” NPTF(f) 3.7 Gallons 1 oz.
Oil
3/8” NPTF(f) 5 Gallons
1/3 oz.
Oil
1/3 oz.
Oil
1/3 oz.
Oil
1/3 oz.
7181-K
7149-4
7149-A4
7149-E4
7149-T
6713-4
7531-4
7531-A4
High Volume Bucket
Pump
High Volume Bucket
Pump Assembly with
Hose and Nozzle
Multi Pressure Bucket
Pump
Pump Assembly
Pump Assembly
Pump Assembly with
Porta-Cart
High Pressure Bucket
Pump
Manual Grease Pump
(for use with pails)
Capacity Delivery
per
Stroke
Oil, Grease (up 1/4” NPTF(f) 30 Lb.
to NLGI #3)
Grease (up to 3/8” NPTF(f) 35 Lb.
NLGI #3)
Manual Grease Pump Grease (up to 3/8” NPTF(f) 20 Kg.
(for use with pails), NLGI #3)
metric
Pressure Included Items
Weight
up to 500 Check valves, Container
psi
up to 500 Hose Assembly (371807-5F),
psi
Nozzle Assembly (306610),
Container
2,500 Container
5,000 psi
2,500 Hose Assembly (322434),
5,000 psi Container
2,500 Hose and Coupler Assembly
5,000 psi (6616-G), Buttonhead Fitting
(A1188), Plug Button, Container
2,500 Porta-Cart (6777-5), Container
5,000 psi
19 Lb.
20 Lb.
18 Lb.
21 Lb.
21 Lb.
32 Lb.
0.0625 oz. up to
Container
15,000 psi
0.20 oz.
up to
Carrying Handle, 5’ Hose and 35 Lb.
3,500 psi Coupler Assembly (322434),
Flexible Follower Plate (337665)
for use with standard or
tapered pails
0.20 oz.
up to
Carrying Handle, 5’ Hose and 20 Kg.
3,500 psi Coupler Assembly (322434),
Flexible Follower Plate (337665)
for use with standard or
tapered pails, Cover (337729)
www.alemite.com
SEC TIO N TWO
PUMPS
Manual Pumps
Loader Pumps - Grease
Alemite Grease Loader Pumps are used to fill loader fitting equipped grease guns quickly and efficiently. Loader Pumps
reduce the chance for contaminants to be introduced into the grease container and lubrication points.
7537-4
7538-4
7539-4
7118-1
FEATURES:
• Pumps for 35 Lb., 120 Lb., and 400 Lb. containers
• Available with or without Cover and Follower Plate
Drum Size
7537-4
Volume Delivery
Loader Pump
Volume Delivery
Loader Pump
Volume Delivery
Loader Pump
35 Lb. (standard 1 Lb./6
or tapered pail) strokes
120 Lb.
1 Lb./6
strokes
400 Lb.
1 Lb./6
strokes
500 psi
Standard Duty
Loader Pump
25 Lb. and 35
Lb. pails
NA
7538-4
7539-4
7118-1
1-866-4-ALEMITE
Delivery Pressure
1 oz. per
stroke
500 psi
500 psi
Included Items
Weight
Cover (337729), Flexible Follower (338825), Loader
Extension (317219), Loader Coupler (306741)
Cover (328245-4), Flexible Follower (338803), Loader
Extension (317219), Loader Coupler (306741)
Recommended Items (Not Included): Drum Cover
(318040-4), Follower Plate (338923), Dolly for 400lb.
container (336899).
Cover, Flexible Follower, Loader Coupler, Loader
Fitting
11 Lb.
19 Lb.
25 Lb.
6 Lb.
SEC TIO N TWO
PUMPS
Manual Pumps
Oil Dispensing Pumps
FEATURES:
• Compatible with oils and gear lubrication
• Attach directly to original container
• 2 lever positions to adjust delivery rate
7533-4
8570-5
Product # Description Drum
Size
7533-4
7534-4
7535-4
8570-5
8571-5
7117-1
Dual Leverage
Pump
Dual Leverage
Pump
Dual Leverage
Pump
Dual Leverage
Pump
Dual Leverage
Pump
Standard Duty
Pump
7535-4
7534-4
5 Gallon
Outlet
8571-5
7117-1
Delivery Included Items
per Stroke
1/2” NPTF(f) 2.6 oz.
Weight
5 1/2’ Hose (317809-5F), Curved Nozzle (306610), Pail Cover
14 Lb.
16 Gallon 1/2” NPTF(f) 2.6 oz.
5 1/2’ Hose (317809-5F), Curved Nozzle (306610), Drum Cover
17 Lb.
5 1/2’ Hose (317809-5F), Curved Nozzle (306610), 2” NPTF(m)
Bung Adapter
5 1/2’ Hose (317809-5F), Curved Nozzle (306610), Drum Cover,
In-Line Electronic Meter (3679), Dolly (316315-5)
5 1/2 Hose (317809-5F), Curved Nozzle (306610), Drum Cover,
In-Line Electronic Meter (3679), Filter (321203), Dolly (316315-5)
5’ Hose, Curved Nozzle, Pail Cover Assembly
13.8 Lb.
25 Lb. - 35 NA
Lb. pails
2.6 oz.
33 Lb.
31.4 Lb.
6 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Manual Pumps
Alemite Manual Pumps are simple to operate and require no electricity or compressed air. Alemite offers a variety of
models fitting 25 Lb. pails up to 400 Lb. drums.
Other Manual Pumps
F401
6796
Rotary Pump
Telescoping
Barrel Pump
FEATURES:
• Telescoping tube fits 16
and 55 gallon drums
FEATURES:
• Telescoping suction
tube fits all containers
up to 55 gallon drums
• Floating check valve
allows liquids to drain
back from pump when
not in use
F406
Standard Duty
Transfer Pump
FEATURES:
• Handles lubricants, solvents,
industrial chemicals, additives
and non-corrosive liquids
Drum Size
Delivery
Fluids
6796
up to 55 Gallons
12 oz. per stroke
Lubricants, solvents, thinners, automotive additives,
5 Lb.
chemicals, non-corrosive liquids
Variety of petroleum products
15 Lb.
Lubricants, sovlents, industrial chemicals, additives and 5.4 Lb.
non-corrosive liquids
F401
F406
Professional Duty
Transfer Pump
Rotary Pump
Transfer Pump
1-866-4-ALEMITE
16 and 55 Gallons 8.5 oz. per stroke
15 to 55 Gallons NA
Weight
SEC TIO N TWO
PUMPS
Chemical and Material Handling Pumps
Alemite Chemical and Material Handling pumps provide the capabilities and versatility needed for various applications.
They are designed to deliver materials from original or bulk storage containers to the point of application.
Light Duty
Alemite Light Duty Class 1 Pumps are designed to handle fluids (<400 cp) such as diesel fuel and light oils, and are
recommended for dispensing applications.
Light Duty Pump
FEATURES:
• Quick, efficient transfer of large volume fluids
• Aluminum, stainless steel and nylon construction
for compatibility with most fluids, including mild
corrosives
• 1/4” air inlet
• Includes downtube for 55 gallon drums
6799
Product # Wetted Materials
Drum Size Material
Outlet
Seal
Material
6799
55 Gallon
PTFE and Buna 1/3:1
Carbon Steel,
Aluminum, Stainless
Steel, Nylon
1”
Pump
Ratio
Free Flow per
Minute
Cycles per Gallon Weight
30 Gallons
30
22 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Light - Medium Duty
Alemite Class 1 and 2 Pumps are designed to handle light to medium fluids (5 to 4,000 cp) such as inks, flavoring and oils.
The double ball downtube ensures positive priming for reliable operation. Recommended for dispensing applications.
FEATURES:
• Stainless steel and carbon steel models suitable for
pumping corrosive liquids
• ¼” air inlet
• Stub pumps require downtube (included with 7216-4)
• Single Post Hoist (2741-4 or 2742-4) for models 7216-S3,
7216-4, 7880-C1. Requires Adapter Plate (322593)
7880-C1
Product # Wetted
Materials
Drum
Size
7216-4
Carbon Steel
7216-A4
7216-S3
7216-B
7222-B4
7880-C1
Material
Outlet
Seal
Material
Pump
Ratio
Free Flow per
Minute
Cycles per
Gallon
Weight
55 Gallon NA
1” NPTF(f)
1:1
14 Gallons
25
14 Lb.
Carbon Steel
55 Gallon NA
1: NPTF(f)
1:1
33 Lbs.
25
18 Lb.
Stainless Steel
Carbon Steel
Carbon Steel
Stainless Steel
55 Gallon
55 Gallon
Stub
Stub
1” NPTF(f)
3/8” NPTF(f)
1” NPTF(f)
3/8” NPTF(f)
Teflon® and
Nylon II
Teflon® and
Nylon II
Teflon®
Buna
Viton
Teflon®
1:1
2:1
1:1
2.5:1
14 Gallons
7 Gallons
14 Gallons
7 Gallons
25
32
25
38
22
18
12
14
1-866-4-ALEMITE
Material
Inlet
1” NPTF(f)
NA
1 1/2” NPTF(f)
1” NPTF(f)
Lb.
Lb.
Lb.
Lb.
SEC TIO N TWO
PUMPS
Light - Heavy Duty
Alemite Class 1, 2, and 3 Pumps are designed for pumping light to heavy fluids including coatings, oils, sealants and sound
deadeners. Recommended for dispensing, extruding and spraying applications.
Stainless Steel Pump
FEATURES:
• Stainless steel construction and Teflon® seals will tolerate pumping corrosive fluids
• ¼” NPSI air inlet
• Versatile, durable pump which will deliver a range of light to heavy fluids
• Single Post Hoist (2741-4 or 2742-4)
• Adapter Plate (322593) for use with hoist
Product # Wetted
Materials
Drum
Size
Material
Outlet
7835-SDTR1 Stainless Steel
55 Gallons 3/4” NPTF(f)
Seal
Material
Pump
Ratio
Free Flow per
Minute
Cycles per
Gallon
Weight
Teflon®
5:1
5 Gallons
25
44 Lb.
Medium - Heavy Duty
Alemite Class 2, 3 and 4 Pumps are designed for medium to heavy fluids and medium semi-fluids, including adhesives,
sealants, dough and pastes. Power piston downtube combines the priming advantages of a ball check with the
performance of an upper chop check to handle heavier loads. Recommended for dispensing, extruding and spraying
applications.
FEATURES:
• Stainless steel construction and Teflon® seals (model 7886-S5) will
tolerate pumping corrosive fluids
• ¾” NPTF(f) air inlet
7886-S5
Product # Wetted
Materials
Drum
Size
Material
Inlet
Material
Outlet
Seal
Material
Pump
Ratio
Free Flow
per Minute
Cycles per Weight
Gallon
7886-A5
7886-S5
400 Lb.
400 Lb.
Material Inlet1
Material Inlet
1” NPTF(f)
1” NPTF(f)
Buna
Teflon®
11:1
11:1
13 Gallons
13 Gallons
30
30
Carbon Steel
Stainless Steel
78 Lb.
82 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Undercoating Pumps
Alemite Undercoating Pumps spray materials using air atomizing or airless spray systems. Common applications include
spraying adhesives, roof coatings, and similar uses.
FEATURES:
• Double toggle air valve trip mechanism prevents binding
or stalling
• Corrosion resistant chrome finish on piston rods reduces
packing wear
• 2 7/16” air motor
• ¼” NPSI air inlet
• Material outlet 3/8” NPTF(f)
331571-C5
Product #
Description
Drum Size
Pump Ratio
Delivery
Included Items
Weight
331571-A5
331571-C5
8553-2
Stationary H Pump
Stationary H Pump
Portable H Pump
120 Lb.
35 Lb.
35 Lb.
26:1
26:1
26:1
5.25 Lb. / minute
5.25 Lb. / minute
5.25 Lb. / minute
NA
NA
Cover (338166), 25’ Hose
(317875-25), Z Swivel (B52752),
Control Valve (6320-3)
34 Lb.
29 Lb.
50 Lb.
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Diaphragm Pumps
Air Operated
Alemite Diaphragm Pumps are designed for both high volume transfer and dispensing a variety of low viscosity fluids
including new oil, used oil, windshield washer fluid, antifreeze, and other materials. Refer to table below for specific pump
compatibility.
8301
8324
Product # Air
Inlet
Description
Body
Diaphragm Pressure Material
Delivery Recommended Fluids
Material Material
Inlet/Outlet (GPM)
8301
8322
1/4”
1/4”
1/4” Diaphragm Pump Poly
8322-A
8322-B
1/4”
1/4”
8322-C
125 psi
100 psi
1/4”
1/2”
4
14
1/2” Diaphragm Pump Aluminum Buna
Santoprene
100 psi
125 psi
1/2”
1”
15
14
1/4”
Teflon®
125 psi
1”
14
8322-D
1/4”
1/2” Diaphragm Pump Aluminum Teflon®
125 psi
1”
15
8323
8325
1/2”
1/2”
125 psi
125 psi
1”
1”
45
45
8327
1/2”
125 psi
1”
45
Antifreeze, New/Used Oil (UL Listed)
8324
3/4”
125 psi
1 1/2”
106
Antifreeze, New/Used Oil
8329
8340
3/4”
3/4”
1” Diaphragm Pump Aluminum Buna
1” Diaphragm Pump - Aluminum Buna
UL Listed
1” Diaphragm Pump - Aluminum Teflon®
UL Listed
1 1/2” Diaphragm
Aluminum Buna
Pump
Windshield Washer Fluid, Antifreeze
Windshield Washer Fluid, Antifreeze,
New/Used Oil, Most Water Based
Chemicals
New/Used Oil
Windshield Washer Fluid, Antifreeze,
DEF, Soaps, Cleaning Fluid, Nonpetroleum Cleaning Chemicals
Concentrates, Corrosives, Water
Based Solvents
More universally compatible with
solvents, volatiles
New/Used Oil
Antifreeze, New/Used Oil (UL Listed)
125 psi
125 psi
2”
3”
150
235
Teflon®
Buna
www.alemite.com
SEC TIO N TWO
PUMPS
Electric Pumps
Electric Transfer Pumps
Alemite Electric Transfer Pumps transfer chemicals and other fluids from drums, tanks and totes.
FEATURES:
• Designed to transfer a wide range of liquids
• Eliminates direct contact with aggressive chemicals, reduces
risk for splashing
• No seals to wear out or replace
• Fast – empty a 55 gallon drum in 90 seconds (35 gallon/minute
delivery)
• Light weight and portable
• Maximum viscosity is 1500 cps
• Pumps can “dry run” against a closed valve without damage
340011
Product #
Description
Voltage
Weight
340011
340012
Electric Pump Package, PP Nozzle and Downtube
Electric Pump Package, PP Nozzle and Downtube
115V
230V
19 Lb.
19 Lb.
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Pump Accessories
Bearing Packers
6598-B
6709-B4
B-412
Product #
Bearing Size
Drum Size
Follower
Drum Cover
Weight
6709-A4
6709-B4
6598-B
B412
19/32” - 8”
19/32” - 8”
3/4” - 6”
3/4” - 6”
120 Lb.
35 Lb.
NA
NA
338803
338825
NA
NA
328245-4
337729
NA
NA
19 Lb.
15 Lb.
4 Lb.
2 Lb.
Drum Covers
FEATURES:
• Durable – made with heavy gauge steel
• Drum cover flange provides rigidity and maintains solid
position on drum
• Pump mounts in center of cover, and 3 thumb screws clamp
over drum rim
• 324792-4 model allows side mounting, for use in lube trucks.
338981
Product # Drum Size
Use with Pump
338166
338371
338163
324793-4
323800-4
323847-4
338145
324792-4
338981
338982
338983
338984
RAM, Standard Duty
Grease
RAM, Standard Duty
Grease
RAM
Grease
Industrial, H Pumps
Grease
Industrial
Oil/Grease/Fluids
Industrial
Oil/Grease/Fluids
RAM 9960, 9968
Oil/Fluids
Pumps with tie down kits Oil/Fluids
Metric Pumps
Grease
Metric Pumps
Grease
Metric Pumps
Grease
Metric Pumps
Grease
35 Lb.
120 Lb.
400 Lb.
400 Lb.
120 Lb.
400 Lb. / 55 Gallon
16 Gallon
55 Gallon
12.5 Kg. (276 mm)
20 Kg. (315 mm)
50 Kg. (409 mm)
180 Kg. (619 mm)
Use
Height
Outer Diameter
Weight
2.04”
3.19”
1.50”
1.81”
1.19”
3.50”
3.19”
1.81”
1.45”
1.71”
2.05”
1.57”
12”
14.88”
23.91”
24”
14.88”
24.25”
14.88:
25.63”
10/87”
12.41”
16.09”
24.36”
4.1 Lb.
5.6 Lb.
5.6 Lb.
19.2 Lb.
19.4 Lb.
5.8 Lb.
18.4 Lb.
2.8 Lb.
3.2 Lb.
7.4 Lb.
13 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Pump Accessories
Drum Covers - Bung Mount
338977
Product #
Drum Size
Use
Height
Outer Diameter
Bung Opening
Weight
338977
318040-4
120 Lb. / 16 Gallon
400 Lb. / 55 Gallon
Oil/Grease/Material
Oil/Grease/Material
3.19”
1.57”
14.88”
23.91”
2” NPTF
2” NPTF
6.2 Lb.
12.5 Lb.
Follower Plates
337665
338802
338803
Product # Drum Size
Use with Pump
Tube Diameter
Outer Diameter
Weight
338801
338802
338803
338804
338911
338912
338923
337665
338825
338991
338992
338993
338911
314898
9950 Series
RAM, Standard Duty
Manual
Industrial
RAM, Standard Duty
Industrial
7539-4 (Manual)
RAM (9911 Series)
7537-4, 6709-B4 (Manual)
Metric RAM, H and Super H
6713-4 (Manual)
1 1/8”
1 3/8”
1 5/8”
2”
1 3/8”
2”
1 5/8”
1 1/8”
1 5/8”
29 mm
29 mm
35 mm
35 mm
7/8”
14.14”
14.14”
14.14”
14.14”
23.53”
23.53”
23.53”
11.27”
11.27”
10.63””
12/99”
15.35”
15.35”
8.44”
4.2 Lb.
3.6 Lb.
3.6 Lb.
3.6 Lb.
11 Lb.
11 Lb.
11 Lb.
1.7 Lb.
1.9 Lb.
2 Lb.
2.4 Lb.
4 Lb.
10.7 Lb.
1.6 Lb.
120 Lb.
120 Lb.
120 Lb.
120 Lb.
400 Lb.
400 Lb.
400 Lb.
35 Lb.
35 Lb.
12.5 Kg. (270 mm)
20 Kg. (330 mm)
50 Kg. (390 mm)
180 Kg. (597 mm)
30 Lb.
1-866-4-ALEMITE
SEC TIO N TWO
PUMPS
Pump Accessories
Strainers - Lubricant
Product #
Description
Inlet
Outlet
Element
Product #
380372-B1
380372-A1
339683
Grease, Y Type
Oil, Y Type
Waste Oil, Y Type
1/2” NPTF(f) 1/2” NPTF(f) 328628
1/2” NPTF(f) 1/2” NPTF(f) 384847
1” NPTF(f) 1” NPTF(f) NA
Element
Porosity
Weight
138 micron
40 micron
16 mesh
2.3 Lb.
2.3 Lb.
1 Lb.
380372-B1
Strainers - Pump Tube
Product #
Use with Pump
Weight
326432
326463-B1
Industrial Heavy Duty
RAM 9911, 9950, 9979 and 9940 Series, Standard Duty
0.7 Lb.
0.3 Lb.
326463-B1
Bung Adapters
FEATURES:
• Cast iron construction
• 2” NPTF male to fit standard container openings
326750-B1
Product #
Use with Pump
Tube Size
Weight
326750
326750-B1
326750-E1
RAM and Standard Duty
Industrial, Material
7537 Series
1 3/8”
2”
1 5/8”
1.6 Lb.
1.6 Lb.
1.6 Lb.
www.alemite.com
SEC TIO N TWO
PUMPS
Pump Accessories
Pump Hoists
2742-4
2741-4
7818-F5
2743-4
Product #
Description
Included Items
comments
Weight
7818-F5
Bridge Hoist
Single Post Pump Hoist
2742-4
Hoist, Bracket assembly
2743-4
Hoist, Hanger assembly
Dimensions: 69 1/4” H (lowered) x 42 1/2” W x 27 3/16”
D (107” H raised)
Air inlet: 3/4” NPTF(f)
Maximum pressure: 200 psi
Height: 62 1/8” (lowered), 98 5/8” (raised)
Air inlet: 1/4” NPTF (f)
Recommended Accessory: Adapter plate (322593) adapts
cover assembly to bung mounted pumps
Recommended Accessory: Follower plate (327242) for Class
III, IV, and V materials (400 Lb.)
370 Lb.
2741-4
Guide rods, drum retaining
mechanisms, vacuum break,
pump air hose assemblies and
follower (327690)
Hoist, Cover assembly
1-866-4-ALEMITE
75 Lb.
75 Lb.
70 Lb.
SEC TIO N TWO
PUMPS
Pump Accessories
Pump Hose Assemblies - Manual High Volume and Multi-Pressure
FEATURES:
• Single wire braid construction
• Use with manual grease pump, high volume and multi-pressure bucket pumps
Product #
Use with Pump
Coupling
Thread Size
Hose ID
Maximum Hose Length
Working
Pressure
Weight
317853-5
Manual grease pump, high volume bucket
pump, multi-pressure bucket pump
1/8” NPTF(m) x
3/8” NPTF(m)
3/8” NPTF(m) x
3/8” NPTF(f)
3/8” NPTF(f)
1/4”
4,400 psi
5’
0.9 Lb.
3/8”
3,200 psi
5 1/2’
1.7 Lb.
3/8”
3,200 psi
5 1/2’, 10’
NA
317854-5F
317854
Pump Hose Assemblies - All Manual and High Pressure
FEATURES:
• Use with all manual pumps, including high pressure manual bucket pumps, except for 6713-4.
Product # Use
Coupler
Hose
Hose Length
Swivel
Check Valve
Adapter
Weight
6615-G
6616-G
6617-G
6617-K
322434
304300
42030
6304-C
6304-C
308730-A
317854-5F
317854-5F
317854-5F
317854-10
317853-5
5 1/2’
5 1/2’
5 1/2’
10’
5’
51219
51219
NA
NA
NA
46405
46405
NA
NA
NA
NA
NA
NA
NA
NA
0.5 Lb.
2.5 Lb.
2.3 Lb.
3.4 Lb.
1 Lb.
Giant Button Head Fittings
Standard Button Head Fittings
Hydraulic Fittings
Hydraulic Fittings
Hydraulic Fittings
Wall Brackets
Product # Use with Pump
325749
328190-B4
Weight
RAM 9916-A1, 9918-A, 9968, 9970, 8568-A4 3.7 Lb.
7783 Series, 7793 Series
10.1 Lb.
325749
www.alemite.com
SEC TIO N TWO
PUMPS
Pump Accessories
Downtubes
Alemite Downtubes are for use with stub pumps in tank or drum applications. They are produced using PVC, and
versions are available for use with or without the low level cut off (Alemite part # 321206).
Used with Pump
16-Gal. V-Cut
55-Gal. V-Cut
250-Gal. V-Cut
275-Gal. V-Cut
7222-B4
7880-C1
7783-C4
7793-C
8568-A4
9916-A1
9918-A
9968
9970
338147-10 (17.25”)
338370-1 (22.25”)
338147-11 (12.125”)
338147-11 (12.125”)
338147-10 (17.25”)
338147-3 (25.67”)
338147-3 (25.67”)
338147-1 (21.75”)
338370-1 (22.25”)
338147-3
338370-2
338147-1
338147-1
338147-3
338147-4
338147-4
338147-2
338370-2
338147-1
338370-2
338147-1
338147-1
338147-1
338147-8
338147-8
338147-3
338370-2
338147-4
338370-3
338147-8
338147-8
338147-4
338147-9
338147-9
338147-7
338370-3
(25.67”)
(28.75”)
(21.75”)
(21.75”)
(25.67”)
(33.50”)
(33.50”)
(28.25”)
(28.75”)
(21.75”)
(28.75”)
(21.75”)
(21.75”)
(21.75”)
(30.25”)
(30.25”)
(25.67”)
(28.75”)
(33.50”)
(37.25”)
(30.25”)
(30.25”)
(33.50”)
(41.75”)
(41.75”)
(35.56”)
(37.25”)
These downtubes can be added to stub pumps in tanks and drums using low-level cutoff (321206).
Used with Pump
16-Gal. Ext.
55-Gal. Ext.
250-Gal. Ext.
275-Gal. Ext.
7222-B4
7880-C1
7783-C4
7793-C
8568-A4
9916-A1
9918-A
9968
9970
338246-10 (13.50”)
338362-3* (18.25”)
338246-11 (8.25”)
338246-11 (8.25”)
338246-10 (13.50”)
338246-3 (21.75”)
338246-3 (21.75”)
338246-1 (18.00”)
338362-3* (18.25”)
338246-3 (21.75”)
338362-4* (24.50”)
338246-1 (18.00”)
338246-1 (18.00”)
338246-3 (21.75”)
338246-4 (29.62”)
338246-4 (29.62”)
338246-2 (24.50”)
338362-4* (24.50”)
338246-1 (18.00”)
338362-4* (24.50”)
338246-1 (18.00”)
338246-1 (18.00”)
338246-1 (18.00”)
338246-8 (26.50”)
338246-8 (26.50”)
338246-3 (21.75”)
338362-4* (24.50”)
338246-4 (29.62”)
338362-5* (32.75”)
338246-8 (26.50”)
338246-8 (26.50”)
338246-4 (29.62”)
338246-5 (36.78”)
338246-5 (36.78”)
338246-6 (31.66”)
338362-5* (32.75”)
IMPORTANT INFORMATION
* Includes 328207 bushing for attaching a low-level cutoff. These tubes are made of 1" wrought steel pipe.
1-866-4-ALEMITE
SEC TIO N THRE E
REELS
Heavy Duty
Severe Duty
Narrow Double Post
High Capacity
Large Capacity
Shielded
Specialty
Accessories
48
| Alemite Product Catalog
Alemite reels are the standard for quality
and durability in the lubrication industry.
High attention to detail in material selection,
construction and testing ensure that Alemite
reels perform well – every time – providing a
key component in a safe and efficient operation.
www.alemite.com
SEC TIO N THR E E
REELS
Heavy Duty Reels
Alemite Heavy Duty Reels set the industry standard for reliable, rugged performance in tough work environments.
Engineered for optimum performance and safety, Alemite Heavy Duty Reels are appropriate for a wide range of
demanding applications.
FEATURES:
• Superior Performance – Swivel and reel ball bearings reduce
torque load on power spring for smooth retraction every time.
• Anti-Lockout Design – Ratchet prevents lockup when hose is fully
extended, eliminating the need to manually release the pawl at the
reel.
• Corrosion Resistant – Sealed bearings prevent contamination
and minimize maintenance, a critical performance factor in dirty
environments.
• Easy Installation and Maintenance – Factory lubricated one piece
power spring cassette makes installation and maintenance safe and
easy.
• Durable – Heavy metal arbor design withstands extreme stress
and eliminates breakage associated with non-metal and light
weight metal arbors.
• Adjustable and Versatile – 5 position guide arm allows hose to
release at an optimum position. Narrow design allows for efficient
use of available space.
• Compatibility – Oil, grease, air, water
8078 series
Included Items:
• Hose Reel, Hose, Hose Stop, Union & Connecting Hose
Oil
Product #
Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting
Hose Inlet
Delivery Hose
Outlet
Weight
8078-C
8078-D
7335-B
7335-B
7335-B
7335-B
1,500 psi
1,500 psi
1,500 psi
1/2” x 30’ (317813-30)
1/2” x 50’ (317813-50)
NA
317813-2
317813-2
NA
1/2” NPTF(m)
1/2” NPTF(m)
NA
1/2” NPTF(m)
1/2” NPTF(m)
NA
56 Lb.
58 Lb.
50 Lb.
1-866-4-ALEMITE
SEC TIO N THRE E
REELS
Heavy Duty Reels
Grease
Product #
Bare
Reel #
Max
Delivery Hose
Pressure Specification
Connecting
Hose #
Connecting
Hose Inlet
Delivery Hose
Outlet
Weight
8078-A
8078-B
8078-T
7334-B
7334-B
7334-B
7334-B
7334-B
6,400
6,400
6,400
6,400
1/4” x 30’ (317874-30)
1/4” x 50’ (317874-50)
3/8” x 50’ (317870-50)
NA
317876-2
317876-2
317882-2
NA
3/8” NPTF(m)
3/8” NPTF(m)
3/8” NPTF(m)
NA
1/4” NPTF(f)
1/4” NPTF(f)
1/4” NPTF(f)
NA
56
59
63
50
Product #
Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting
Hose Inlet
Delivery Hose
Outlet
Weight
8078-E
8078-F
8078-M
7336-B
7336-B
7336-B
7335-B
7336-B
200
200
200
200
3/8” x 30’ (317803-30)
3/8” x 50’ (317803-50)
1/2” x 50’ (317811-50)
NA
317811-2
317811-2
317811-2
NA
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
NA
1/4” NPTF(m)
1/4” NPTF(m)
1/2” NPTF(m)
NA
51 Lb.
53 Lb.
61.Lb.
50 Lb.
psi
psi
psi
psi
Lb.
Lb.
Lb.
Lb.
Air/Water
psi
psi
psi
psi
www.alemite.com
SEC TIO N THR E E
REELS
Severe Duty Reels
Tough jobs require tough equipment. Alemite Severe Duty Reels are designed to deliver maximum strength and durability
in harsh working conditions. The thicker, fully welded base plate provides solid stability for mobile applications, and
weather resistant gaskets and O-rings protect internal components from corrosion.
FEATURES:
• Anti-Lockout Design – Ratchet prevents lockup when hose is
fully extended, eliminating the need to manually release the pawl
at the reel.
• Corrosion Resistant – Sealed bearings and weather resistant
sealing components prevent contamination and minimize
maintenance, a critical performance factor in dirty environments.
power spring cassette makes installation and maintenance safe
and easy.
weight metal arbors. Thicker, fully welded base plate ensures off
road stability.
• Adjustable and Versatile – 5 position guide arm allows hose
to release at an optimum position. Narrow design allows for
efficient use of available space.
• Compatibility – Oil, grease, air, water, fuel
8078 series
Included Items:
Oil
Product # Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting Hose
Inlet
Delivery Hose
Outlet
Weight
8078-P
8078-H
7335-C
1,500 psi
1,500 psi
1,500 psi
1/2” x 30’ (317813-30)
1/2” x 50’ (317813-50)
NA
317813-2
317813-2
NA
1/2” NPTF(m)
1/2” NPTF(m)
NA
1/2” NPTF(m)
1/2” NPTF(m)
NA
58 Lb.
60 Lb.
50 Lb.
Product # Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting Hose
Inlet
Delivery Hose
Outlet
Weight
8078-N
8078-G
7334-C
6,000 psi
6,000 psi
6,000 psi
1/4” x 30’ (317874-30)
1/4” x 50’ (317874-50)
NA
317876-2
317876-2
NA
3/8” NPTF(m)
3/8” NPTF(m)
NA
1/4” NPTF(f)
1/4” NPTF(f)
NA
58 Lb.
61 Lb.
50 Lb.
7335-C
7335-C
7335-C
Grease
7334-C
7334-C
7334-C
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SEC TIO N THRE E
REELS
Severe Duty Reels
Air/Water
Product # Bare
Reel #
8078-R
8078-J
7336-C
Max
Delivery Hose
Pressure Specification
7336-C 200 psi
7336-C 200 psi
7336-C 200 psi
Connecting Connecting
Hose #
Hose Inlet
3/8” x 30’ (317803-30) 317811-2
3/8” x 50’ (317803-50) 317811-2
NA
NA
1/2” NPTF(m)
1/2” NPTF(m)
NA
Delivery
Weight Air
Air
Hose Outlet
Coupler Adapter
1/4” NPTF(m)
1/4” NPTF(m)
NA
53 Lb.
328030
55 Lb.
328030
43.8 Lb. NA
328034
328034
NA
Fuel
Product # Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting
Hose Inlet
Delivery Hose
Outlet
Weight
8078-K
7337-C
300 psi
300 psi
3/4” x 30’ (317868-30)
NA
317868-2
NA
3/4” NPTF(m)
NA
3/4” MPTF(m)
NA
71 Lb.
52.8 Lb.
7337-C
7337-C
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SEC TIO N THR E E
REELS
Narrow Double Post Reels
Alemite Narrow Double Post Reels provide the rugged, reliable performance of an Alemite Reel, with a narrower design
to fully optimize space efficiency. The dual arm design provides increased strength and stability in demanding off road
applications.
FEATURES:
• Narrow Design – 8.5” wide, for better space utilization.
reel.
environments.
easy.
• Durable – Heavy metal arbor and dual arm design withstand
extreme stress and eliminate breakage associated with non-metal
and light weight metal arbors.
• Compatibility – Oil, grease, air, water, fuel, hydraulic fluid
8081 Series
Included Items:
Oil
Product #
Bare Reel # Max Pressure
Delivery Hose Specification Reel Inlet
8081-C
8081-D
7371
7371
7371
7371
1/2” x 40’ (317813-40)
1/2” x 50’ (317813-50)
NA
1-866-4-ALEMITE
1,800 psi
1,800 psi
1,800 psi
Delivery Hose Outlet
1/2” NPSM(m) 1/2” NPTF(m)
1/2” NPSM(m) 1/2” NPTF(m)
1/2” NPSM(m) NA
Weight
71 Lb.
74 Lb.
57.2 Lb.
SEC TIO N THRE E
REELS
Narrow Double Post Reels
Grease
Product # Bare Reel #
Max Pressure Delivery Hose Specification
Reel Inlet
Weight
8081-A
8081-B
8081-J
7370
6,500
6,500
4,000
6,500
1/4” x 30’ (317874-30)
1/4” x 50’ (317874-50)
3/8” x 50’ (317870-50)
NA
3/8” NPSM(m)
3/8” NPSM(m)
3/8” NPTF(m)
3/8” NPTF(m)
1/4” NPTF(f)
1/4” NPTF(f)
1/4” NPTF(f)
NA
71 Lb.
72 Lb.
72 Lb.
58.4 Lb.
7370
7370
7370
7370
psi
psi
psi
psi
Air/Water
Max Pressure
Delivery Hose Specification
Reel Inlet
Weight
8081-E
8081-F
8081-G
7372
200
200
200
200
3/8” x 40’ (317803-40)
3/8” x 50’ (317803-50)
1/2” x 50’ (317811-50)
NA
1/2” NPSM(m)
1/2” NPSM(m)
1/2” NPSM(m)
1/2” NPSM(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
NA
62 Lb.
64 Lb.
68.6 Lb.
55 Lb.
7372
7372
7371
7372
psi
psi
psi
psi
Fuel
Product # Bare Reel # Max Pressure Delivery Hose Specification Reel Inlet
Weight
8081-K
7373
3/4” NPTF(m)
NA
75 Lb.
61 Lb.
7373
7373
200 psi
200 psi
3/4” x 30’ (317868-30)
NA
3/4” NPSM(m)
3/4” NPSM(m)
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SEC TIO N THR E E
REELS
High Capacity Reels
Alemite High Capacity Reels offer high volume delivery in the most extreme outdoor conditions. The high capacity flow
passage reduces fill rate time, improving efficiency and helping reduce cost.
FEATURES:
reel.
environments. Sealed rollers eliminate contamination which can
bind hose guide rollers.
power spring cassette makes installation and maintenance safe
and easy. Outlet port swivel nut makes installing delivery hose
quick and easy.
• Strong and Stable – Double arm design provides extra support
for a larger hose during use. Four corner bolt hole pattern on
outside of base provides extra stability.
• Compatibility – Oil, air, water, fuel
8080-B
Included Items:
• Hose Reel, Delivery Hose and Hose Stop
Oil
Product #
Bare Reel #
Max Pressure
Reel Inlet
Weight
8080-B
8080-H
7341
7341
7341
7341
1,500 psi
1,500 psi
1,500 psi
1/2” x 80’ (317813-80)
1/2” x 100’ (317813-100)
NA
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
146 Lb.
150 Lb.
124 Lb.
Max Pressure
Reel Inlet
Weight
8080-A
7340
6,000 psi
6,000 psi
3/8” x 80’ (317870-80)
NA
3/8” NPTF(m)
3/8” NPTF(m)
1/4” NPTF(f)
1/4” NPTF(f)
150 Lb.
123 Lb.
Grease
7340
7340
1-866-4-ALEMITE
SEC TIO N THRE E
REELS
High Capacity Reels
Air/Water
Max Pressure
Reel Inlet
Weight
8080-C
8080-D
300 psi
300 psi
1/2” x 80’ (317811-80)
1/2” x 100’ (317811-100)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(m)
1/2” NPTF(m)
115 Lb.
125 Lb.
Product # Bare Reel # Max Pressure
Reel Inlet
Weight
8080-E
8080-F
8080-G
8080-J
7342
3/4” x 50’ (317868-50)
3/4” x 70’ (317868-70)
1” x 50’ (317869-50)
1” x 50’ (339634-50)
NA
1” NPTF(f)
1” NPTF(f)
1” NPTF(f)
1” NPTF(f)
1” NPTF(f)
3/4” NPTF(f)
3/4” NPTF(f)
1” NPTF(f)
1” NPTF(f)
NA
145
155
165
165
119
7341
7341
Fuel
7342
7342
7342
7342
7342
1,000 psi
1,000 psi
1,000 psi
150 psi
1,000 psi
Lb.
Lb.
Lb.
Lb.
Lb.
Oil/Air/Water/Fuel - 1.25”
Max Pressure
Reel Inlet
Weight
7345
300 psi
1 1/2” NPTF(f)
1 1/4” NPTF(f)
125 Lb.
Max Pressure
Reel Inlet
Weight
7346
300 psi
1 1/2” NPTF(f)
1 1/2” NPTF(f)
125 Lb.
7345
Oil/Air/Water/Fuel - 1.5”
7346
7345
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SEC TIO N THR E E
REELS
Shielded Reels
Alemite Shielded Reels are ideal for when your workplace is in view of customers and a clean appearance is expected.
These reels offer looks and performance to meet the needs of your shop. Placed together in a bank, Alemite Shielded
Reels feature a track system for easy installation.
FEATURES:
• Stain and impact resistant ABS polymer side panels
• Attractive casing for enhanced professional look
• Track system for quick and easy installation
• Roller guides attached to the hose reel for convenient servicing
• Compatability – Oil, grease, air, water
8079-A
Oil
Product # Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting Hose
Inlet
Delivery Hose
Outlet
Weight
8079-C
8079-D
7335-D
1,500 psi
1,500 psi
1,500 psi
1/2” x 30’ (317813-30)
1/2” x 50’ (317813-50)
NA
317813-2
317813-2
NA
1/2”(m)
1/2”(m)
NA
1/2”(m)
1/2”(m)
NA
73 Lb.
75 Lb.
50 Lb.
Product # Bare
Reel #
Max
Pressure
Delivery Hose
Specification
Connecting
Hose #
Connecting Hose
Inlet
Delivery Hose
Outlet
Weight
8079-A
8079-B
7334-D
6,000 psi
6,000 psi
6,000 psi
1/4” x 30’ (317874-30)
1/4” x 50’ (317874-50)
NA
317876-2
317876-2
NA
3/8”(m)
3/8”(m)
NA
1/4”(f)
1/4”(f)
NA
73 Lb.
76 Lb.
50 Lb.
7335-D
7335-D
7335-D
Grease
7334-D
7334-D
7334-D
1-866-4-ALEMITE
SEC TIO N THRE E
REELS
Shielded Reels
Air/Water
Product #
Bare
Reel #
Max
Pressure
8079-E
8079-F
7336-D
7336-D 300 psi
7336-D 300 psi
7336-D 300 psi
Delivery Hose
Specification
Connecting
Hose #
Connecting Hose
Inlet
Delivery Hose
Outlet
Weight
3/8” x 30’ (317803-30)
3/8” x 50’ (317803-50)
NA
317811-2
317811-2
NA
3/8”(m)
3/8”(m)
NA
1/4”(f)
1/4”(f)
NA
68 Lb.
70 Lb.
50 Lb.
Cabinets
7331
339371
339368
Weight
Cabinet Kit for 1 cabinet hose reel
10.5 Lb.
End panels for 1 bank of cabinet hose reels 5.4 Lb.
Strut for single reel installation
0.5 Lb.
7331
339371
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SEC TIO N THR E E
REELS
Specialty Reels
Alemite offers a selection of specialty reels to deliver expected high quality Alemite performance into your specific
application.
Oxygen/Acetylene
Alemite Oxygen/Acetylene Reels are designed to safely handle volatile elements and to improve the safety of your welding
or cutting operation with efficient, neat handling and storage of loose hose.
FEATURES:
reel.
environments.
easy.
weight metal arbors.
• Compatibility – Oxygen/Acetylene only.
• UL listed.
8071-A
Oil
Product # Bare
Reel #
Delivery
Hose Spec
Oxy and
Ace Inlets
Delivery Hose
Connections
Weight
8071-A
7338-B
1/4” NPTF(f)
9/16-18”(f)
54 Lb.
8071-B
7338-B
1/4” NPTF(f)
9/16-18”(f)
56 Lb.
7338-B
8071-D
7338-B
7338-C
1/4” NPTF(f)
1/4” NPTF(f)
9/16-18”(f)
9/16-18”(f)
44 Lb.
57 Lb.
7338-C
7338-C
1/4” x 30’
(339539-30)
1/4” x 50’
(339539-50)
NA
1/4” x 50’
(339539-50)
NA
1/4” NPTF(f)
9/16-18”(f)
50 Lb.
1-866-4-ALEMITE
SEC TIO N THRE E
REELS
Specialty Reels
Light and Electric Cord Reels
Alemite Light and Electric Cord reels keep your cords within reach, but safely out of the way, to improve safety,
convenience and productivity.
Product #
Cord Size
Cord Length
Volts
Amperes
Outlet
Weight
7260
7261
12 gauge
10 gauge
45’
50’
115V
115V
20 amp
35 amp
Duplex with GFCI 30 Lb.
RV Plug
47 Lb.
7261
Air/Water - Compact Reels
FEATURES:
• 52’ of 5/16” diameter polyurethane delivery hose
• Spring-driven retractable hose
• Mounting bracket pivots for ease of use
• Includes hose stop, inlet and outlet hose, and low pressure swivel assembly
• Compatibility – Water, washer fluids, antifreeze
8051-1
Product #
Inside
Diameter
Max
Length Thread Size
Pressure
Inlet/Outlet
Reel Port Inlet
Swivel/Outlet
8051-1
5/16”
218 psi
3/8” NPT(f) / 1/4” 23°F to 104°F
NPT(m)
52’
1/4” NPT(f) /
1/4” NPT(m)
Temperature
Range
Hand Crank Reels
Alemite Hand Crank Reels are designed for heavy duty industrial or out door use, where long hose lengths are important.
FEATURES:
• Adjustable spool rotation drag eliminates
hose backlash
• Permanently lubricated dual main bearings
• Full flow shaft and ball bearing swivel
• Lock pin to prevent spool rotation when
not in use
• Nickel plated swivel with Viton® O-ring seals
• Unitized spool construction, with steel drum
• Vibration proof self locking fasteners
ensure assembly integrity
• Temperature operating range (-20°F to
250°F, -29°C to 121°C)
• Easily convertible to power drive –
motor mounting at either end of reel
• Compatibility – Oil, water, other fluids
Product # Max Pressure Max Hose Capacity Reel Inlet Reel Outlet Weight
7350
1,000 psi
1/2” x 100’
1/2” NPT(f) 1/2” NPT(f)
12 Lb.
7350
www.alemite.com
SEC TIO N THR E E
REELS
HOSE REEL HOSE STOPS
Product # Hose ID
Weight
337437
339538
339389
339389-1
339389-2
0.2
0.3
0.3
0.8
0.8
.318” to .846”
.530” (twin line)
1.06” to 1.30”
1.39” to 1.55”
1.06” to 1.38” (fuel hose)
Lb.
Lb.
Lb.
Lb.
Lb.
337437
SWIVELS
Grease
Product # Thread
B52750
B52751
B52752
54730
54732
B321320
B331107
1/4” NPTF
1/4” NPTF
1/4” NPTF
1/8” NPTF
1/8” NPTF
1/4” NPTF
1/4” NPTF
Configuration PSI Rating Weight
x
x
x
x
x
x
x
1/2”-27
1/2”-27
1/2”-27
1/8” NPTF
1/8” NPTF
1/4” NPTF
1/4” NPTF
Straight
90°
Z-Type
Straight
Z-Type
Straight
Z-Type
10,000
10,000
10,000
10,000
10,000
10,000
10,000
psi
psi
psi
psi
psi
psi
psi
0.3 Lb.
0.6 Lb.
1 Lb.
0.3 Lb.
0.9 Lb.
0.3 Lb.
1 Lb.
B52751
Oil
Product # Thread
332912
Configuration PSI Rating Weight
1/2” NPTF x 1/2” NPTF Straight
7,000 psi
B321320
1-866-4-ALEMITE
0.6 Lb.
B331107
SEC TIO N THRE E
REELS
Oil Hoses
Product # Length
Coupling Specification
Hose ID
Working Pressure
Burst Pressure
Weight
317813-2
317813-5
317813-5F
317813-7
317813-12
317813-15
317813-25
317813-50
339684-15
339684-18
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
2,000
2,000
2,000
2,000
2,000
2,000
2,000
2,000
2,000
2,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
1 Lb.
1.9 Lb.
1.9 Lb.
2.4 Lb.
3.2 Lb.
4.7 Lb.
7.4 Lb.
14.4 Lb.
5 Lb.
5.2 Lb.
2’
5’
5 1/2’
7’
12’
15’
25’
50’
15’
18’
x
x
x
x
x
x
x
x
x
x
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
Grease Hoses
Product # Length
Hose ID
Working Pressure
Burst Pressure
Weight
317870-50
317870-70
317870-80
317874-30
317874-50
317875-1F
317875-7
317875-10
317875-14
317875-20
317875-25
317875-30
317875-40
317875-50
317876-5
317878-50
317882-7
3/8” NPTF(m) x 1/4” NPTF(f)
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
1/2”-27 NS Taper(f) x 1/2”-27
3/8” NPTF(m) x 3/8” NPTR(m)
1/2”-27 NS Taper(f) x 1/2”-27
3/8” NPTF(m) x 3/8” NPTR(m)
3/8”
3/8”
3/8”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
1/4”
3/8”
3/8”
6,400
6,400
6,400
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
8,000
16,000
16,000
16,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
20,000
9.3 Lb.
13 Lb.
26.3 Lb.
7 Lb.
12 Lb.
0.6 Lb.
2 Lb.
2.6 Lb.
3.8 Lb.
5.4 Lb.
6.5 Lb.
8 Lb.
9.8 Lb.
13.2 Lb.
3 Lb.
18 Lb.
2.9 Lb.
50’
70’
80’
30’
50’
1 1/2’
7’
10’
14’
20’
25’
30’
40’
50’
5’
50’
7’
NS
NS
NS
NS
NS
NS
NS
NS
NS
Taper(f)
Taper(f)
Taper(f)
Taper(f)
Taper(f)
Taper(f)
Taper(f)
Taper(f)
Taper(f)
NS Taper(f)
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
www.alemite.com
SEC TIO N THR E E
REELS
Air/Water Hoses
Product # Length
Hose ID
Working Pressure
Burst Pressure
Weight
317803-3
317803-7
317803-25
317803-30
317803-40
317803-50
317807-5F
317809-5F
317811-5
317811-15
317811-50
317811-80
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
3/8” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
1/2”
1/2”
1/2”
1/2”
1/2”
1/2”
200
200
200
200
200
200
200
200
200
200
200
200
800
800
800
800
800
800
800
800
800
800
800
800
0.7 Lb.
1 Lb.
3.2 Lb.
4.1 Lb.
5.4 Lb.
8.9 Lb.
1.6 Lb.
1.6 Lb.
1.3 Lb.
4.3 Lb.
10 Lb.
20.4 Lb.
3’
7’
25’
30’
40’
50’
5 1/2’
5 1/2’
5’
15’
50’
80’
x
x
x
x
x
x
x
x
x
x
x
x
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(f)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
psi
Fuel Hoses
Product #
Length
Hose ID Working Pressure
Burst Pressure
Weight
317869-50
70’
1” NPTF(m) x 1” NPTF(m)
1”
4,000 psi
32.6 Lb.
1,000 psi
Welding Hoses
Product #
Length
Hose ID
Working Pressure
339539-50
50’
9/16”-18(f)
1/4” Twin
200 psi
1-866-4-ALEMITE
SEC TIO N THR E E
REELS
large capacity reel - 8110 Series
FEATURES:
• Meets or Exceeds Military Vibration for Truck Transport test –
MIL-STD-810F 500,000 mile equivalent.
• Long Service Life – The spool axle is supported by independent
self-aligning bearing.
• Ultimate Corrosion Resistance – Individually powder coated
components insure maximum coverage resistance to corrosion.
Stainless steel fasteners are standard.
Power/Manual Rewind Hose Reels
1” Fluid Path for ½” through 1” I.D. Hose
Shown with
Optional Bevel Crank
Made in USA
REWIND: ½” pitch chain and sprocket drive powered by
A.C. or D.C. electric motor.
DIMENSIONS (See Table Drawing)
E
B
INLET: 1” female NPT 90° swivel joint.
G
GOOSENECK: 1” female NPT outlet.
C
ADD 12” to E dimension when crank is in rewind position.
H
D
F
HOSE I.D
in
mm
1/2
13
3/4
19
1
25
HOSE O.D
in
mm
7/8
22
1 9/32
33
1 9/16
40
MODEL
Standard seals, maximum temperature 174° F (79° C)
and minimum temperature -20°F (-29°C).
A
HOSE CAPACITY AND REEL DIMENSIONS
EST.
WEIGHT
HOSE LENGTH
A
B
C
D
E
CRK
E
ELC
F
CRK
F
ELC
G
H
8110-1916
ft
m
200
61
100
30
50
15
70 LB
31 KG
in
mm
21
533
16
406
11 1/4
286
21
533
19
533
19
533
26
660
29
737
22 1/2
572
13
330
8110-2314
ft
m
315
96
150
46
100
30
74 LB
34 KG
in
mm
20
508
14
356
11 1/4
286
21
533
23
584
23
584
24
610
27
686
24 1/2
622
13
330
8110-2318
ft
m
485
148
240
73
150
46
78 LB
35 KG
in
mm
24
610
18
457
11 1/4
286
21
533
23
584
23
584
28
711
31
787
24 1/2
622
13
330
8110-2324
ft
m
625
191
300
91
200
61
84 LB
38 KG
in
mm
30
762
24
610
11 1/4
286
21
533
23
584
23
584
34
864
37
940
24 1/2
622
13
330
8110-3116
ft
m
900
274
400
122
300
91
80 LB
36 KG
in
mm
22
559
16
406
11 1/4
286
24
610
31
787
31
787
26
660
29
737
32 1/2
826
17
432
Series
8110
-
Head
Dia.
Drum
Length
19
23
31
14
16
18
24
Drive Options
EP
EA
EJ
BC
A
H
12v DC Explosion Proof Electric Motor
115v AC Electric Explosion Proof Motor
24v DC Electric Explosion Proof Motor
Bevel Crank
Air Motor
Hydraulic Motor
-
Thread SizeInlet/Outlet
10
Part No. Example:
8110-1916EP-10FFNPD3K21M
8110 (Series 8110 Hose Reel)
-19 (19” Head Dia.)
16 (16” Drum Length) -10 (1” Thread Size) NP (NPT Thread Size) 3K (0-3000 PSI) EP (12v DC Explosioin Proof Electric Motor)
FF (Female In/Out Thread Type)
D (Steel Fluid Path)
2 (90° Inlet)
1”
Inlet/Outlet Type
Thread
Style
Fluid Path
Material
Pressure
Fluid Path
Location/Direction
Inlet Style
FF Female In NP NPT D Steel 3K 0-3000 2 90 Degree 1
2
3
4
Color
Left Hand Top Wind
M Alemite Red
Left Hand Bottom Wind G Grey
Right Hand Top Wind
B Black
Right Hand Bottom Wind W White
S Silver
Additional Options Available:
Hose Guide, Chain Shroud, and Motor Controls
Note: Weights shown in chart are
for crank rewind models.
Add these amounts for power rewind
models
Suffix
Motor
LB/KG
EP,EA,EJ Electric 42/19
A
Air
26/12
H
Hydraulic 26/12
1 (Left Hand Top Wind Fluid Path Location/Direction) M (Color, Alemite Red)
www.alemite.com
SEC TIO N THR E E
REELS
FEATURES:
1½” Fluid Path for 1” through 1½” I.D. Hose
A.C. or D.C. electric motor.
Made in USA
Shown with
INLET: 2” straight victaulic connection with 1½” female
NPT straight swivel joint on all models or 2”, 90° victaulic
with 1½” female NPT. Available when specified.
E
B
GOOSENECK: 1½” female NPT outlet standard on all models.
1” and 1¼” available when specified.
G
C
ADD 12” to E dimension when crank is in rewind position.
H
D
F
A
HOSE I.D
in
mm
1
25
1 1/4
32
1 3/8
35
1 1/2
38
HOSE O.D
in
mm
1 9/16
40
1 13/16
46
2
51
2 1/16
52
MODEL
EST.
WEIGHT
HOSE LENGTH
A
B
C
D
E
CRK
E
ELC
F
CRK
F
ELC
G
H
8120-2512
ft
m
95
29
85
26
55
17
50
15
89 LB
40 KG
in
mm
18
457
12
305
11 1/4
286
21
533
25
635
25
635
22
559
25
635
26 1/2
673
14
356
8120-3112
ft
m
210
64
155
47
115
35
105
32
92 LB
42 KG
in
mm
18
457
12
305
11 1/4
286
24
610
31
787
31
787
22
559
25
635
32 1/2
826
17
432
8120-3116
ft
m
305
93
205
62
155
47
150
46
96 LB
44 KG
in
mm
22
559
16
406
11 1/4
286
24
610
31
787
31
787
26
660
29
737
32 1/2
826
17
432
8120-3120
ft
m
365
111
275
84
200
61
190
58
100 LB
45 KG
in
mm
26
660
20
508
11 1/4
286
24
610
31
787
31
787
30
762
33
838
32 1/2
826
17
432
Series
8120
-
Head
Dia.
Drum
Length
25
31
12
16
20
Drive Options
EP
EA
EJ
BC
A
H
-
Bevel Crank
Air Motor
Hydraulic Motor
Part No. Example:
8120-2512EP-15FNPALP21M
25 (25” Head Dia.)
12 (12” Drum Length) -15 (1½” Inlet Thread Size)
NP (NPT Thread Style) LP (0-600 PSI) EP (12v DC Explosion Proof Electric Motor)
F (Female Outlet Thread Type)
A (Aluminum Fluid Path)
2 (90° Inlet)
1-866-4-ALEMITE
Thread
Size-Outlet
Outlet Type
Thread
Style
Fluid Path Material
Pressure
Fluid Path
Location/Direction
Inlet Style
10 1” F Female In NP NPT A Aluminum LP 0-600 1 Straight
1 Left Hand Top Wind
12 1¼”
D Ductile Iron 1K 0-1000 2 90 Degree 2 Left Hand Bottom Wind
15 1½
3 Right Hand Top Wind
4 Right Hand Bottom Wind
Color
M
G
B
W
S
Alemite Red
Grey
Black
White
Silver
2” Victaulic Connection with 1½” NPT Inlet Standard
Add these amounts for power
rewind models
Suffix
Motor
LB/KG
A
A
26/12
H
Hydraulic 26/12
SEC TIO N THR E E
REELS
FEATURES:
2” Fluid Path for 1½” - 2” I.D. Hose
Made in USA
A.C. or D.C. electric motor, compressed air or hydraulic
motor.
Shown with
E
B
INLET: 2” straight victaulic connection is standard or a
2” male NPT available if specified. 2” victaulic 90° also
available when specified.
G
C
GOOSENECK: 2” female NPT.
H
D
F
HOSE I.D
in
mm
1 1/2
13
2
51
HOSE O.D
in
mm
2 1/16
52
2 9/16
65
MODEL
HOSE LENGTH
A
EST.
WEIGHT
A
B
C
D
E
CRK
E
ELC
F
CRK
F
ELC
G
H
8130-2520
ft
m
65
20
55
17
124 LB
56 KG
in
mm
26
660
20
508
15
381
21
533
25
635
25
635
30
762
33
838
26 1/2
673
14
356
8130-2532
ft
m
115
35
90
27
136 LB
62 KG
in
mm
38
965
32
813
15
381
21
533
25
635
25
635
42
1067
45
1143
26 1/2
673
14
356
8130-3916
ft
m
225
69
140
43
182 LB
83 KG
in
mm
22
559
16
406
15
381
24
610
39
991
39
991
26
660
29
737
40 1/2
1029
21
533
Series
8130
-
Head
Dia. ¨
Drum
Length ¨
25
39
16
20
32
Drive Options
EP
EA
EJ
BC
A
H
12v DC Explosion Proof Elec. Motor
Bevel Crank
Air Motor
Hydraulic Motor
-
Thread
Size-Inlet
8130-2520EP-20VNPALP11M
EP (12v DC Expl. Proof Electric Motor)
V (Victaulic Outlet)
A (Aluminum Fluid Path)
1 (Straight Inlet)
Thread
Style
Fluid Path
Material
Pressure
Inlet Style
Fluid Path
Location/Direction
20 2” V Victaulic NP NPT A Aluminum LP 0-600 1 Straight
1 Left Hand Top Wind
M Male In
2 90 Degree 2 Left Hand Bottom Wind
3 Right Hand Top Wind
4 Right Hand Bottom Wind
Part No. Example:
-25 (25” Head Dia.)
20 (20” Drum Length) -20 (2” Thread Size) NP (NPT Thread Style) LP (0-600 PSI) Inlet Type
Color
M
G
B
W
S
Alemite Red
Grey
Black
White
Silver
2” female NPT Gooseneck Outlet Standard
Add these amounts for power
rewind models
Suffix
Motor
LB/KG
A
Air
26/12
H
Hydraulic 26/12
www.alemite.com
SEC TIO N FO U R
CONTROL VALVES AND METERS
Electronic Meters
Mechanical Meters
Preset Meters
Non-metered Control Valves
Alemite Control Valves and Meters offer consistent,
reliable and accurate dispensing of fluids. Each item
offers a proven, ergonomic design for simple and
comfortable use. They can be used to dispense
oil, grease, automatic transmission fluid, and other
petroleum based products.
SEC TIO N FOU R
Meters
Alemite Electronic and Mechanical Meters provide consistent, reliable performance for dispensing applications.
Electronic
The versatile Alemite Electronic Meter is designed for accurate, high volume dispensing of a wide range of fluids.
FEATURES:
• Electronic digital readout
• Ergonomic trigger design for easy dispensing
• Rubber guard to protect meter from damage
• Measures in pints, quarts, gallons or liters
• Displays current fluid delivery, and registers total
amount of fluid used
• Easy to calibrate – no disassembly required
• Uses 2 standard AAA batteries, replaceable with a coin
3670-B
screw on back of meter
• Low battery indicator
• Fluid compatibility – Oil, gear oil, transmission fluid
3670-B
3670-BL
3671-B
3671-BL
3674-C
3674-CL
3679
3670
3671
3671-A
3672-B
3672-BL
3672
3673
3673-L
Fluids
Measures Totalizes Extension Non-Drip Tip
Electronic Meter
Oil
Quart
Electronic Meter
Oil
Liter
Electronic Meter
Oil
Quart
Electronic Meter
Oil
Liter
Electronic Meter
Oil
Gallon
Electronic Meter
Oil
Liter
In-Line Electronic Meter Oil
Quart
Electronic Meter
Oil
Quart
Electronic Meter
Oil
Quart
Electronic Meter
Oil
Liter
Electronic Meter
Transmission Fluid Quart
Electronic Meter
Transmission Fluid Liter
Electronic Meter
Transmission Fluid Quart
Electronic Meter
Gear Oil
Pint
Electronic Meter
Gear Oil
Liter
Gallon
Liter
Gallon
Liter
Gallon
Liter
Gallon
Gallon
Gallon
Liter
Gallon
Liter
Gallon
Gallon
Liter
Rigid
Rigid
Flexible
Flexible
Rigid
Rigid
NA
Rigid
Flexible
Flexible
Flexible
Flexible
Flexible
Rigid
Rigid
Battery
Manual
2 x AAA
Manual
2 x AAA
Manual
2 x AAA
Manual
2 x AAA
High-Volume Manual 2 x AAA
High-Volume Manual 2 x AAA
NA
2 x AAA
Automatic
2 x AAA
Automatic
2 x AAA
Automatic
2 x AAA
Manual
2 x AAA
Manual
2 x AAA
Automatic
2 x AAA
Automatic
2 x AAA
Automatic
2 x AAA
Weight
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
0.83 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
3 Lb.
www.alemite.com
SEC TIO N FO U R
Meters
Electronic Preset
Alemite’s Electronic Preset Meter provides for fluid dispensing with the accuracy of electronic sensing.
FEATURES:
• Oval gear meter design for high count precision and low flow resistance
• Automatically shuts off when the preset fluid amount has been dispensed
• Emergency manual shut off and manual mode for “topping off”
• Customizable features include automatic reset of batch total, calibration,
and precision stopping calibration
• Stores up to 6 preset quantities, plus last quantity
• 7 digit accumulative totalizer provides total for life of the meter
• Extension has 5 pre-set positions within a 75 degree range for easy
dispensing. Locking extension can only be moved by pushing the safety
release button
• Uses 4 standard AA batteries, in an easy to replace cartridge
• Low battery indicator
• Fluid compatibility – Oil, gear oil, ATF, diesel fuel, antifreeze, hydraulic fluid
3640-1
3640-1
3641-1
3643-1
3644-C1
Fluids
Electronic Preset Meter Oil, Gear Oil, ATF,
Hydraulic Fluid
Hydraulic Fluid
Hydraulic Fluid
Hydraulic Fluid
1-866-4-ALEMITE
Measures
Totalizes Extension Non-Drip Tip
Battery Weight
Qt., Pt., Gal., Ltr. Gal., Ltr.
Rigid
Automatic
4 x AA
3 lb.
Flexible
Automatic
4 x AA
3 lb.
Rigid
3 lb.
Rigid
Automatic/Manual 4 x AA
Lock
Manual High
4 x AA
Volume
3 lb.
SEC TIO N FOU R
Meters
Electronic Grease
The Alemite Electronic Grease Meter works with virtually any type of grease dispensing valve or grease gun. This in-line
meter provides accurate and reliable grease delivery, optimizing lubrication consumption while ensuring components
receive appropriate lubrication.
FEATURES:
• Resettable, easy to read LCD indicates batch and cumulative totals
• Oval gear technology
• Accurately displays amount of grease dispensed, allowing user to
deliver required lubrication
• Decreases lubricant waste
3530
Product #
Description
3530
Electronic Grease Meter 10,000 psi/
700 bar
700 bar
700 bar
700 bar
3530-A
3530-B
3530-C
Operating
Pressure
(max.)
Requires Adapter Kit
- Battery Powered Guns: 340062
- 500 Series Manual Guns: 41531
- 6320-3 Control Valve: 327899-3
- 6243-J3 and 6679-J3 Guns: 306722
- Lincoln Guns: 340180
Flow Rate
Thread Sizes
Battery
Unit of
Weight
Measure
0.2 - 5.5 lb./minute 1/8” NPTF(f) in and out 2 x 1.5V Size N Oz., Lb.
1.2 Lb.
0.2 - 5.5 lb/minute 1/8” NPTF(f) in and out 2 x 1.5V Size N G., Kg.
1.2 Lb.
0.4 - 11 lb/minute
1/4” NPTF(f) in and out 2 x 1.5V Size N Oz., Lb.
1.2 Lb.
0.4 - 11 lb/minute
1/4” NPTF(f) in and out 2 x 1.5V Size N G., Kg.
1.2 Lb.
www.alemite.com
SEC TIO N FO U R
Meters
Mechanical
Alemite Mechanical Meters feature a classic dial design to accurately measure and totalize fluids dispensed.
FEATURES:
• Large, easy to read dial face
• Totalizer keeps lifetime record of fluid dispensed
• Includes internal filter screen to prevent contaminants from
entering the meter
• 1,000 psi maximum operating pressure
• Fluid compatibility – Oil, gear oil, ATF
3685-F
Product # Dial Registers Fluids
Odometer Registers
Dial Range
Extension
Non-Drip Tip
Weight
3685-A
3685-B
3685-F
3685-G
3685-M
3686-B
Liter
Gallon
Gallon
Quart
Liter
Gallon
Liter (0-10)
Quart (0-16)
Quart (0-16)
Quart (0-16)
Liter (0-10)
Quart (0-16)
Flexible
Rigid
Flexible
Flexible
Rigid
Flexible
Automatic
Automatic
Manual
Manual
Automatic
Automatic
5
5
5
5
5
5
Liter
Quart
Quart
Quart
Quart
Quart
Oil
Oil
Oil
Oil
Oil
ATF
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Mechanical Preset
Alemite Mechanical Preset Meters feature a classic dial design to accurately measure and totalize fluid dispensed, where
automatic fill capability is important.
FEATURES:
• Large, easy to read dial face
• Meter automatically shuts off when preset amount has
been dispensed
• Latch control permits shut off during operation
• 1,000 psi maximum operating pressure
• Non-drip nozzle included
• Fluid compatibility – Oil, gear oil, ATF
• Valve inlet: 1/2” NPTF(f) with swivel
3690-C
Product #
Dial Registers Fluids
3690-C
3691-C
3692-C
3693-C
3696-C
Quart
Gallon
Quart
Liter
Quart
1-866-4-ALEMITE
Gear Oil, Motor
Gear Oil, Motor
AntiFreeze
Gear Oil, Motor
Gear Oil, Motor
Odometer Dial Range
Registers
Oil, ATF Gallon
Oil, ATF Gallon
Quart
Oil, ATF Liter
Oil, ATF Quart
Quart (0- 60)
Gallon (0-15)
Quart (0-60)
Liter (0-60)
Quart (0-16)
Extension
Non-Drip Tip
Weight
Rigid
Rigid
Rigid
Rigid
Rigid
Manual
Manual
Manual
Manual
Manual
5.1
5.1
5.1
5.1
5.1
High Volume
High Volume
High Volume
High Volume
High Volume
Lb.
Lb.
Lb.
Lb.
Lb.
SEC TIO N FOU R
High Volume
Alemite High Volume Control Valves and Meters will transfer fluids at very high flow rates (up to 30 gallons/80 liters per
minute), with operating pressures up to 1,500 psi/100 bars (1,000 psi/70 bars with meter). The rugged metal construction
is designed to handle tough work environments.
3/4” Control Valves
FEATURES:
• Available with flexible or rigid extension
• Nozzle tip with automatic on/manual off
• ¾” NPTF(f) inlet, with swivel
• Lever locking handle
• Lever guard
• Operating temperature - 22°F to 122°F (-5°C to 50°C)
3570-A
3570-A
3571-A
3571-A
Fluids Measures
Control Valve, non-metered Oil
Control Valve, non-metered Oil
NA
NA
Totalizes
Extension
Non-Drip Tip
Battery
Weight
NA
NA
Rigid
Flexible
Manual
Manual
NA
NA
2.4 Lb.
2.4 Lb.
3/4” Metered Control Valves
FEATURES:
• Available with flexible or rigid extension
• Nozzle tip with automatic on/manual off
• ¾” NPTF(f) inlet, with swivel
• Lever locking handle
• Lever guard
• Operating temperature - 22°F to 122°F (-5°C to 50°C)
• Meter uses 2 AAA batteries
3570-B
3570-B
3571-B
3579
3571-B
Fluids Measures Totalizes
Control Valve with Electronic Meter Oil
Control Valve with Electronic Meter Oil
Electronic Meter
Oil
Quart
Quart
Quart
Extension Non-Drip Tip Battery Weight
Gallons/Liters Rigid
Gallons/Liters Flexible
Gallons/Liters NA
Manual
Manual
NA
2 x AAA
2 x AAA
2 x AAA
5.7 Lb.
5.8 Lb.
1.2 Lb.
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SEC TIO N FO U R
Control Valves
Alemite Control Valves provide consistent, long lasting performance in dispensing oil and other fluids.
High Pressure Grease Valve
Alemite’s High Pressure Control Valve provides continuous flow with
the trigger fully depressed, and delivers measured, pre-set amounts
with the trigger partially depressed.
6320-3
Product #
Description
Material Inlet
Pressure
Weight
6320-3
High Pressure Control Valve
1/4” NPTF(F)
7,500 psi
2.8 Lb.
High Volume Grease Valve
The Alemite High Volume Control Valve is designed for medium
pressure, high volume use, and is an ideal choice for transferring
grease from bulk containers.
6438
Product #
Description
Material Outlet
Material Inlet
Pressure
Weight
6438
High Volume Control Valve
1/4” NPTF(F)
3/8” NPTF(F)
5,000 psi
2.4 Lb.
1-866-4-ALEMITE
SEC TIO N FOU R
Control Valves
Oil Valves
Alemite Control Valves for oil and other fluids are available with a variety of nozzles to meet your specific application
needs.
FEATURES:
• Ergonomic trigger design for easy operation, reducing
operator fatigue
• Locking mechanism to allow free flow dispensing
• Cam piston design for consistent operation
• Push to open trigger prevents inadvertent dispensing of fluid
7498
Material Inlet Extension Non-Drip Tip
Max Pressure Min Pressure Weight
339100
7492
7498
7498-A
7498-C
7836-C1
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
1,500
1,500
1,500
1,500
1,500
2,000
Non-Metered Control Valve
High-Volume Control Valve
High-Volume Control Valve
NA
Rigid
Rigid
Flexible
Rigid
NA
NA
Automatic/Manual Lock
Automatic
Automatic
Manual High Volume
NA
psi
psi
psi
psi
psi
psi
30 psi
30 psi
60 psi
60 psi
30 psi
0 psi
1.5
2.6
2.6
2.6
2.8
2.7
lb
lb
lb
lb
lb
lb
www.alemite.com
SEC TIO N FO U R
Miscellaneous
Non-Drip Nozzles
Alemite Non-Drip Nozzles help prevent drips and spills, for a cleaner, safer work space. The nozzles are available with an
automatic shut off, or manual twist lock mechanism.
Used with
Thread Sizes
B339800
3620 series, 3621, 3621-A, 3622, 3622-A, 3640 series, 3641-1, 3686-1, 3686-B, 7948
1/4” NPTF(f)
339084
340084
Automatic Assembly
(blister pack)
Manual
3620-B, 3621-B, 3641-B1, 3670-B, 3670-BL, 3671-B, 3671-BL, 3672-B, 3672-BL, 3685-J,
3685-F, 3685-G
Manual High-Volume 3624-C, 3644-C1, 3674-C, 3691-C, 3690 series, 7498-C
1/4” NPTF(f)
1/2” NPTF(f)
Water Bib
Alemite’s Water Bib manual dispensing valve is suitable for dispensing
water, antifreeze, or windshield washer fluid. Inlet size is ¼”.
BSWA321
1-866-4-ALEMITE
SEC TIOSEC
N FIVE
TIO N FI V E
INDUSTRIAL
INDUSTRIAL
LUBRICATION
LUBRICATION
FITTINGS
FITTINGS
Threaded/Drive
Carbon Steel/Monel/Stainless Steel
Standard/Metric
Specialty
Vents/Breathers
Couplers
Accessories
As the inventor of the zerk fitting, Alemite is a
recognized global leader in supplying fittings for
automotive and industrial use. Alemite fittings conform
to SAE J534 standards for automotive OEM use, and
Alemite’s manufacturing is TS/ISO 16949 certified.
www.alemite.com
SEC TIO N F I V E
INDUSTRIAL LUBRICATION FITTINGS
Threaded Fittings
1/4”-28 Taper Thread Fittings
ALEMITE ¼”-28 Taper Thread Fittings are used on most cars and trucks, as well as many industrial machines. It is
recommended that SAE-LT taper threads be assembled into ¼”-28 UNF, Class 3B, straight threaded holes having a
modified maximum minor diameter of 0.2151”, to ensure 75% minimum thread height.
Product # Configuration Hex
Size
1641-B
1652-B
1680-B
1698-B
3014-B
1637-B1
3010-B1
1911-B1
Straight
Straight
Straight
Straight
Straight
45°
65°
90°
5/16”
5/16”
5/16”
5/16”
5/16”
3/8”
3/8”
3/8”
1641-B
Overall
Length
35/64”
11/16”
31/32”
1-1/8”
1-5/8”
13/16”
25/32”
3/4”
FEATURES:
• Exceeds 72 hour salt spray test
• Dirt excluding check ball
• Trivalent zinc plating
• RoHS compliant
Shank
Length
3/16”
23/64”
5/8”
25/32”
1”
13/64”
19/64”
13/64”
1652-B
1680-B
1698-B
.53
1.12
.11
1/4"-28 TAPER THD. (SAE-LT)
3014-B
.96
.69
1637-B1
.20
.20
.20
3010-B1
1911-B1
.50
.39
.47
1.62
.20
1-866-4-ALEMITE
.75
.78
.81
.11
.20
.11
SEC TIO N FI V E
Threaded Fittings
1/4”-28 Straight Thread Fittings
Alemite ¼”-28 Straight Thread Fittings are used on most cars and trucks, as well as many industrial machines.
Product #
Configuration
Hex
Size
Overall Shank
Length Length
1792-B
1770-B1
369609
Straight
45°
Straight
9/32”
3/8”
5/16”
33/64”
39/64”
7/16”
1792-B
FEATURES:
• Dirt excluding check bal
• RoHS compliant
5/32”
1/8”
1/8”
1770-B1
369609
.41
.61
.52
.44
.07
.11
.07
No Ball Check
1/4"-28
UNF-2A
1/4"-28
UNF-2A
1/4"-28
UNF-2A
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SEC TIO N F I V E
Threaded Fittings
1/8” PTF Fittings
Alemite 1/8” PTF Fittings are used on industrial machines and heavy equipment.
1644-B
1610-BL
.69
.56
.19
.15
1/8"
PTF SAE Spl Extra Short
1607-B
1/8"
PTF SAE Spl Short
1669-B
1.25
1.75
.19
1/8"
PTF SAE Spl Short
1684-B
.19
1/8"
PTF SAE Spl Short
1618-B
1.00
.28
2.63
1/8"
NPTF FEMALE
FEATURES:
• RoHS compliant
• 1958 has specialty cap providing a second seal for
dust proof applications
Size
Overall
Length
Shank
Length
1644-B
1610-BL
1607-B
1669-B
1684-B
1618-B
1958
1611-B
1638-B
1688-B
1620-B
1612-B
1623-B
1649-B
1613-B
1606-B
369599
369608
369574
9/16”
11/16”
1-1/4”
1-3/4”
2-5/8”
1”
31/32”
29/32”
2-3/32”
57/64”
1-1/8”
27/32”
1-7/32”
2-3/4”
27/32”
1-13/16”
2-5/8”
29/32”
27/32”
15/64”
19/64”
25/32”
1-17/64”
2-3/16”
9/32”
1/4”
19/64”
1-1/4”
19/64”
13/32”
19/64”
9/16”
2-1/4”
19/64”
1-1/4”
7/32”
9/32”
7/32”
Straight
Straight
Straight
Straight
Straight
Straight
Straight
30°
30°
45°
45°
65°
65°
65°
90°
90°
Straight
65°
Double 70°
7/16”
7/16”
7/16”
7/16”
3/8”
1/2”
7/16”
7/16”
7/16”
7/16”
7/16”
7/16”
7/16”
3/8”
7/16”
7/16”
7/16”
7/16”
1/2”
.19
1/8"
PTF SAE Spl Short
1-866-4-ALEMITE
SEC TIO N FI V E
Threaded Fittings
1958
1611-B
1638-B
1688-B
.34
.45
.34
.97
.91
.89
.15
1/8"
.19
.19
1/8"
PTF SAE Spl Short
1/8"
PTF SAE Spl Short
2.09
1620-B
1612-B
1649-B
.48
.45
.50
.19
1.13
.84
1/8"
.28
PTF SAE Spl Short
.19
1623-B
1/8"
NPTF FEMALE
1/8"
2.75
PTF SAE Spl Short
.50
369599
1606-B
.54
.19
1.22
.19
2.62
1/8"
1.81
1/8"
PTF SAE Spl Short
PTF SAE Spl Short
1613-B
.51
.19
.19
1/8"
1/8"
PTF SAE Spl Short
.86
PTF SAE Spl Short
.19
1/8"
PTF SAE Spl Short
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SEC TIO N F I V E
Threaded Fittings
369608
369574
.51
.58
.91
.84
.19
.19
1/8"
PTF SAE Spl Short
1/8"
P TF SAE Spl Short
1/4” PTF Fittings
Alemite ¼” PTF Fittings are widely used for larger bearings on farm machinery and heavy industrial equipment.
Recommended for heavy lubricants in cold weather.
1627-B
FEATURES:
• RoHS compliant
• Dry seal eliminates need for sealant
1629-B
.59
.97
.88
.19
.19
Size
1627-B
1629-B
1/4"
1-866-4-ALEMITE
1/4"
Straight
67.5°
Overall
Length
9/16” 7/8”
9/16” 31/32”
Shank
Length
27/64”
11/32”
SEC TIO N FI V E
Threaded Fittings
1/4”-28 and 1/8” Thread Forming Fittings
Alemite Thread Forming Fittings have special tapered drive threads which reshape the material in an untapped hole
to provide a leak proof seal. They are most effectively installed by spinning into the untapped hole, but may be driven
straight into the untapped hole. Thread forming fittings can be replaced by any standard threaded fitting or by another
thread forming fitting.
3038-B
FEATURES:
• Threads provide strong seal
• Dyed yellow for identification
• RoHS compliant
3053-B
.40
.81
.58
.12
1/4"-28
SPECIAL TAPER THD.
(Recommended hole size.230 to .235")
.10
1/4"-28
SPECIAL TAPER THD.
3054-B
1720-B
.47
.75
.62
.14
.14
1/4"-28
SPECIAL TAPER THD.
1724-B
Size
Hole Size
recommended
3038-B
3053-B
3054-B
1720-B
1723-B
1724-B
369582
.230
.230
.230
.373
.373
.373
.230
Straight
45°
90°
Straight
90°
45°
Straight
5/16”
3/8”
3/8”
7/16”
7/16”
7/16”
9/32”
-
.235
.235
.235
.380
.380
.380
.235
1/8"
PIPE SPECIAL TAPER THD.
1723-B
.42
369582
.51
.76
.83
.51
.14
1/8"
.14
1/8"
.08
1/4"-28
SPECIAL TAPER THD.
www.alemite.com
SEC TIO N F I V E
Threaded Fittings
British Standard Pipe Thread Fittings
Alemite British Standard Pipe Thread Fittings use British Standard Pipe Taper (BSPT) threads.
47100-E
FEATURES:
• RoHS compliant
.50
.19
1/8"
BSPT Relief Fitting
1-866-4-ALEMITE
Product #
Description
Opening Pressure
317400-E
47200-E
47100-E
1/8” BSPT Relief Fitting
1/4 to 1 psi
1 to 5 psi
45 to 80 psi
SEC TIO N FI V E
Corrosion Resistant Fittings
Monel Fittings
Alemite Monel Fittings withstand the most severe marine and industrial corrosive environments. Monel is a nickel/
copper alloy that is highly resistant to corrosion. All monel fittings have a single notch on the hex for easy identification.
Product # Thread
Configuration Hex
Size
Overall
Length
Shank
Length
1966-B
1969-B
1962-B
1961-B
1921-B
1922-B
1923-B
Straight
90°
Straight
Straight
30°
67.5°
90°
17/32”
3/4”
5/8”
3/4”
1-1/4”
61/64”
7/8”
3/16”
13/64”
9/32”
5/16”
11/32”
11/32”
11/32”
1/4”-28 Taper
1/4”-28 Taper
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1966-B Monel
5/16”
3/8”
7/16”
7/16”
7/16”
7/16”
7/16”
1969-B Monel
FEATURES:
• Greater corrosion resistance than
stainless steel
• Withstands extreme temperatures
ranging from sub-zero to 700°F (371°C)
• Ideal for use in harsh chemical
environments and marine applications
• RoHS compliant
1962-B Monel
1961-B Monel
.50
.76
.75
.63
.53
1921-B Monel
.16
.16
.11
.11
1/8"
1922-B Monel
1/8"
SAE Spl Extra Short
1923-B Monel
.33
.50
.53
1.15
.95
PTF SAE Spl Short
.19
.19
.19
1/8"
.88
1/8"
PTF SAE Spl Short
1/8"
SAE Spl Short
www.alemite.com
SEC TIO N F I V E
Corrosion Resistant Fittings
Stainless Steel Fittings
Alemite Stainless Steel Fittings withstand severely corrosive marine and industrial environments. All stainless
steel fittings have 2 notches for easy identification.
Product # Thread
Configuration Hex
Size
Overall Shank
Length Length
1966-S
1968-S
1969-S
1961-S
1921-S
1922-S
1923-S
1728-S
Straight
45°
90°
Straight
30°
67.5°
90°
Straight
17/32”
13/16”
3/4”
3/4”
1-1/4”
61/64”
7/8”
33/64”
1/4”-28 Taper
1/4”-28 Taper
1/4”-28 Taper
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
Drive
1966-S Stainless
5/16”
3/8”
3/8”
7/16”
7/16”
7/16”
7/16”
5/16”
1968-S Stainless
FEATURES:
• Greater corrosion resistance than carbon steel
• Withstands extreme temperatures ranging from
sub-zero to 600°F (315°C)
• Ideal for use in harsh chemical environments and
marine applications
• Stainless steel fittings are comprised of Type 303
SS for fitting bodies, Type 440 SS for balls, and
Type 302 for tempered springs
• RoHS compliant
3/16”
13/64”
13/64”
5/16”
11/32”
11/32”
11/32”
5/16”
1969-S Stainless
1961-S Stainless
.40
.50
.84
.75
.76
.53
.11
.11
.16
.11
1921-S Stainless
1922-S Stainless
1923-S Stainless
1/8"
SAE Spl Extra Short
1728-S Stainless
.33
.50
.53
1.15
.95
PTF SAE Spl Short
1-866-4-ALEMITE
.19
.19
.19
1/8"
.88
1/8"
PTF SAE Spl Short
1/8"
PTF SAE Spl Short
.52
.25
Drive
SEC TIO N FI V E
Drive Fittings
Straight
Alemite Drive Fittings provide a simple, cost effective alternative to tapping for various applications.
Features:
• Used for untapped holes
• Serrated shank provides secure, lasting grip
• Simplifies replacement of damaged fittings in old or oversized holes
• RoHS compliant
Product # Configuration
Overall Length
Shank Length
Drill Diameter
Ball Check
1736-A
3019
3009
3005
3006
1728-B
1633
1743-B
1952-A
1608-B
1666
369591
369604
369577
9/16”
15/32”
25/64”
15/32”
31/64”
33/64”
5/8”
35/64”
15/32”
35/64”
37/64”
21/50”
11/32”
35/64”
1/4”
5/32”
3/32”
11/64”
7/32”
1/4”
1/4”
1/4”
1/8”
1/4”
7/32”
NA
21/64”
1/4”
1/8”
1/8”
3/16”
3/16”
3/16”
3/16”
3/16”
1/4”
1/4”
5/16”
3/8”
3/16”
1/4”
1/4”
No
No
No
No
No
Yes
No
Yes
No
Yes
No
No
Yes
Yes
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Staight Drive
Staight Flush
Straight
Drive Fitting Tools-Straight
5253
Product #
Type of Drive Fitting
Use with Fitting
5253
Straight
5253-1
5253-3
Straight
Straight
1633, 1666, 1699, 1720-B, 1736-A, 1952-A,
3005, 3009, 3019, 369591, 369604, 369577
1608-B, 1743-B, 3038-B
1728-B
www.alemite.com
SEC TIO N F I V E
Drive Fittings
Angled
Alemite Drive Fittings provide a simple, cost effective alternative to tapping for various applications.
1992-B1
Features:
• Used for untapped holes
• Serrated shank provides secure, lasting grip
• Simplifies replacement of damaged fittings in old
or oversized holes
• RoHS compliant
1646-B1
.41
.48
.83
.70
.21
.22
FOR 3/16" DRILL
FOR 3/16" DRILL
1744-B1
1630-B1
.48
.48
.77
.70
.28
.22
FOR 5/16" DRILL
FOR 1/4" DRILL
Product # Configuration Overall
Length
Shank Drill
Length Diameter
Ball
Check
1992-B1
1646-B1
1744-B1
1630-B1
7/32”
7/32”
9/32”
7/32”
Yes
Yes
Yes
Yes
45°
65°
65°
65°
53/64”
45/64”
49/64”
45/64”
3/16”
3/16”
1/4”
5/16”
Drive Fitting Tools-Angled
This special tool simplifies the original installation of drive fittings in untapped holes.
Product # Type of Drive Fitting Use with Fitting
5254-1
5254-1
1-866-4-ALEMITE
Angled
1630-B1, 1646-B1, 1744-B1, 1992-B1, 1722-B,
1723-B, 1724-B, 369580, 369545
SEC TIO N FI V E
Metric Fittings
Threaded Metric Fittings
Alemite metric thread conforms to German Standard DIN 71412.
Product # Thread
Configuration Hex
Size
Overall
Length
Shank
Length
2106
2107
2108
2103
2105
2109
Straight
45°
90°
Straight
90°
Straight
19/32”
13/16”
3/4”
5/8”
3/4”
5/8”
1/4”
7/32”
7/32”
1/4”
7/32”
1/4”
6 mm x 1 mm
6 mm x 1 mm
6 mm x 1 mm
8 mm x 1 mm
8 mm x 1 mm
10 mm x 1 mm
2106
7 mm
10 mm
10 mm
9 mm
10 mm
11 mm
2107
2108
.40
.16
.76
.62
6mm x 1mm (pitch)
Taper Metric Thread
.16
.16
.16
6mm x 1mm (pitch)
Taper Metric Thread
2105
2103
.50
.82
.59
Features:
• RoHS compliant
6mm x 1mm (pitch)
Taper Metric Thread
8mm x 1mm (pitch)
Taper Metric Thread
2109
.50
.76
.63
.16
.16
8mm x 1mm (pitch)
Taper Metric Thread
10mm x 1mm (pitch)
Taper Metric Thread
www.alemite.com
SEC TIO N F I V E
Button Head Fittings
Standard
Alemite Standard Button Head Fittings are used in rugged applications such as heavy machinery, construction equipment
and off road equipment.
Product # Thread
Hex
Size
Overall
Length
Shank
Length
A1184
A1186
A1188
A1190
C69
M1184
5/8”
5/8”
3/4”
7/8”
5/8”
5/8”
3/4”
53/64”
61/64”
1-1/16”
31/32”
3/4”
11/32”
27/64”
31/64”
35/64”
13/32”
11/32”
1/8” PTF
1/4” NPTF
3/8” NPTF
1/2” NPTF
1/8” NPTF(f)
1/8” PTF
A1184
FEATURES:
• RoHS compliant
• Head size helps minimize breakage
• Dirt excluding plunger check valve helps reduce dirt
contamination
A1186
A1188
.95
.83
.75
1/8"
.41
.40
.19
1/4"
PTF SAE Spl Short
A1190
3/8"
NPTF
C69
NPTF
M1184 MONEL
.22
1.06
.97
.53
1/2"
1-866-4-ALEMITE
NPTF
.75
.47
.19
1/8"
NPTF FEMALE
1/8” PTF SAE Spl Short
SEC TIO N FI V E
Button Head Fittings
Giant
Alemite Giant Button Head Fittings are the largest fitting available for rugged applications.
Product # Thread
1823-1
1822-A1
1820-1
Hex
Size
1/4” NPTF 7/8”
3/8” NPTF 7/8”
1/2” NPTF 7/8”
Overall
Length
Shank
Length
1-1/4”
1-5/16”
1-1/16”
1/2”
9/16”
1/2”
1823-I
FEATURES:
• RoHS compliant
• Head size helps minimize breakage
• Dirt excluding plunger check valve helps reduce dirt
contamination
1822-AI
1.28
1820-I
1.34
1.06
.40
1/4"
NPTF
.41
3/8"
NPTF
.53
1/2"
NPTF
www.alemite.com
SEC TIO N F I V E
Relief Fittings
Alemite Relief Fittings are used on gearbox housings and bearings (king pins, universal joints, etc.) where excessive
lubrication pressure is not desired.
Features:
• RoHS compliant
• Fittings open at predetermined pressure (see table)
• May be used with grease or oil
• 338382 is a leak proof fitting
• Recommended accessories
o 1/8” – ¼” Bushing (45120)
Threaded
Product # Thread
317400
47200
47640
323060
47100
50500
369593
338382
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
1/8” PTF
Relief
Relief
Pressure Min Pressure Max
SAE
SAE
SAE
SAE
SAE
SAE
SAE
SAE
SPL
SPL
SPL
SPL
SPL
SPL
SPL
SPL
Short
Short
Short
Short
Short
Short
Short
Short
.25 psi
1 psi
7.5 psi
15 psi
45 psi
400 psi
100 psi
80 psi
369593
47100
.50
338382
.57
.50
.19
1/8"
1 psi
5 psi
15 psi
25 psi
80 psi
650 psi
200 psi
140 psi
PTF SAE Spl Short
.22
.19
1/8"
PTF SAE Spl Short
1/8"
PTF SAE Short
Drive
321839
.50
3/8"
Drive
1-866-4-ALEMITE
Product # Drive Fitting
Relief Pressure Min Relief Pressure Max
321839
1 psi
3/8” Diameter Drill
5 psi
SEC TIO N FI V E
Flush Type Fittings
Alemite Flush Type Fittings are used where protruding fittings are not desirable, such as for line shafting pulleys or
revolving bearings.
Features:
• RoHS compliant
• Flush mounting reduces potential for damage
Threaded - Slotted
Product # Thread
Type
Overall
Length
Shank
Length
Drill
Diameter
1815
1452
Z741-A
326314
Slotted
Slotted
Slotted
Slotted
Shank Length
Shank Length
Shank Length
3/8”
Hex Size
Hex Size
Hex Size
15/64”
Thread
Thread
Thread
NA
Overall Length
Overall Length
Overall Length
10-32 UNF
1815
1452
Z741-A
.56
.53
.36
326314
.30
1/8"
NPTF
.34
.19
1/8"
1/4"
NPTF
10-32 UNF
NPTF
Threaded - Hex
1851
.42
.19
Product # Thread
1/4"-28
UNF
1851
Type Overall Length Shank Length Drill Diameter
1/4”-28 NF Hex
13/32”
19/64”
NA
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SEC TIO N F I V E
Flush Type Fittings
Drive
Product # Thread Type
Overall
Length
Shank
Length
Drill
Diameter
3036
1877
1885
1814
3/8”
11/64”
9/32”
21/64”
5/16”
1/8”
15/64”
9/32”
3/16”
.123” - .125
1/4”
5/16”
Drive
Drive
Drive
Drive
Straight
Straight
Straight
Straight
3036
1877
1885
MIDGET FLUSH TYPE
DRIVE FITTING
.38
.31
FOR 3/16" DRILL
1-866-4-ALEMITE
.17
.12
Use 314150 Nozzle.
Recommended hole size,
.123 to .125"
1814
FLUSH TYPE
DRIVE FITTING
.28
.23
FOR 1/4" DRILL
FLUSH TYPE
DRIVE OILER
FITTING
.33
.28
FOR 5/16" DRILL
SEC TIO N FI V E
Leakproof Fittings
Alemite Leakproof Fittings have a Buna-N seal instead of a ball check, to provide a leakproof seal. To improve reliability
of the check valve, keep input passages free of foreign particles.
Features:
• Buna-N seal
• Use with light oils and other fluids up to 3,000 psi
• 1634 has steel ball check and brass insert seats for use with grease, heavy and medium oils up to 10,000 psi
• 1634-B has steel ball check and brass insert seats for use with grease, heavy and medium oils up to 10,000 psi, and
includes a dirt excluding surface ball check
RECOMMENDED ACCESSORY:
- Dust Caps
Threaded
Product #
Thread
Configuration
Hex Size
Overall Length
Shank Length
1650
1692
1693
1634
1634-B
1/8” PTF SAE Short
1/8” NPTF
1/8” NPTF
Straight
30°
90°
Straight
Straight
7/16”
7/16”
7/16”
7/16”
7/16”
29/32”
1-7/32”
31/32”
27/32”
1”
25/64”
25/64”
25/64”
23/64”
33/64”
1650
1692
1693
.33
.50
1.22
.97
.86
.27
.22
1/8"
1/8"
PTF SAE Short
1634
.27
1/8"
NPTF
NPTF
1634-B
1.00
.86
.22
.22
1/8"
PTF SAE Short
1/8"
PTF SAE Short
www.alemite.com
SEC TIO N F I V E
Leakproof Fittings
Drive
369533
.86
.28
Product # Thread
7/16"
DIAMETER
1-866-4-ALEMITE
369533
Configuration Hex Size
7/16” Round Straight
Overall
Length
7/16” Round 55/64”
Shank
Length
NA
SEC TIO N FI V E
Vents
Vents
Alemite Vents are used with transmissions, speed reducers, axles, gear housings and similar applications. The vent is
placed above normal lubrication level to allow air to escape when internal pressure rises.
Product # Thread
300805
304810
324970
131000-T
327240
330766
1/8” PTF
1/8” PTF
Drive
1/8” PTF
1/8” PTF
1/8” PTF
Opening Pressure
FEATURES:
• Vent opens at designated pressure (see table)
• Helps to prevent fluid leakage
• Special cap prevents water or dirt from entering
SAE Short Felt filter
SAE Short 1-3” water
6-12” water
SAE Short 12” water max
SAE Short 1 to 1-1/2 psi
SAE Short 2-1/2 to 4 psi
300805
324970
131000-T
1.00
1.00
0.28
.19
1/8”
PTF SAE Spl Short
1.00
Drive
.19
1/8"
PTF SAE Spl Short
www.alemite.com
SEC TIO N F I V E
Breathers
Breathers
Alemite Breathers are used with transmissions, differentials, speed reducers, axles, gear housings and similar
applications. The breather helps maintain proper pressure.
Thread
313650
369583*
369528
321620
369518
369568
Goes into .497/.5032 DIA hole
1/8” PTF SAE SPL Short
Drive
M 10 x 1.5
Two Baffles
Corrosion Resistant
Press Fit
Zinc Trivalent
NA
Metric
321620
FEATURES:
• No airflow restrictions
• Breathers with felt filters help reduce
dirt contamination
* 240 hour salt spray test
313650
369583
1.50
.78
.78
.35
.19
1/8"
.19
PTF SAE Spl Short
3/8"
369528
PTF SAE Short
1/8"
369518
PTF SAE Spl Short
369568
1.05
.88
.92
.48
.33
.497/.503 Dia. Hole
1-866-4-ALEMITE
.25
.359/.369 Dia. Hole
M 10 x 1.5
SEC TIO N FI V E
Specialty Fittings
Special Thread Fittings
Alemite offers special threads and sizes for special lubrication applications. All have high pressure ball check unless noted.
Product # Thread
Configuration
Hex
Size
Overall
Length
Shank
Length
3016
3018
1711-B
1631-B
1648-B1
369616
Straight
Straight
Straight
Straight
65°
Straight
1/4”
1/4”
3/8”
3/8”
3/8”
1/4”
1/2”
1/2”
21/32”
21/32”
51/64”
15/32”
1/8”
9/64”
5/32”
15/64”
7/32”
5/64”
10-32 UNF-2A
6-40 UNF-2A
5/16”-24 UNF-2A
5/16”-24 UNEF-2A
5/16”-24 UNEF-2A
10-32 UNF-2A
3016
3018
1711-B
.11
.66
.16
.11
No Ball Check
No Ball Check
10-32 UNF-2A
6-40 UNF-2A
1648-B1
1631-B
.66
.50
.50
FEATURES:
• RoHS compliant
• 3016, 3018 and 369616 have no ball check
5/16"-24 UNF-2A
.14
5/16"-32 UNEF-2A
369616
.48
.80
.47
.17
5/16"-32 UNEF-2A
.08
10-32 UNF-2A
www.alemite.com
SEC TIO N F I V E
Specialty Fittings
Rivet Fittings
Alemite Rivet Fittings are used where threaded or drive fittings are difficult to use. They are commonly used for
king pin applications.
FEATURES:
• RoHS compliant
1675-B
.50
Product # Configuration Overall Length Fitting Diameter Rivet Diameter
1675-B
3/8" DIAMETER
Straight
1/2”
3/8”
5/16”
Pin Type Fittings
Alemite Pin Type Fittings have positive locking action on coupler and cross pin, providing a leakproof connection.
Product # Thread
A336
A359
M336
Configuration Hex
Size
1/8” PTF Straight
1/4” NPTF Straight
1/8” PTF Straight
7/16”
17/32”
7/16”
A336 M336*
A359
.97
1.09
Overall
Length
Shank
Length
31/32”
1-3/32”
31/32”
17/64”
5/16”
17/64”
.40
.19
1/8"
PTF SAE Spl Short
FEATURES:
• RoHS compliant
• Recommended accessories
• Pin Type Couplers (VB942, 50491, 51185)
1/4"
NPTF
*Brass Body and Ball, Monel Pin
1-866-4-ALEMITE
SEC TIO N FI V E
Specialty Fittings
Hydraulic Shut Off Fittings
Alemite Hydraulic Shut Off Fittings positively shut off at specified pressure, preventing over-lubrication and damaging of
bearing seals.
FEATURES:
• Exceeds 72 hours salt spray test
• RoHs compliant
Product # Configuration Hex Size Overall Length Shank Length Shutt-off Pressure
1940-B
1795-B
60°
60°
1940-B
5/8”
5/8”
Shut-off pressure:
5-20 lbs.
1”
1”
17/64”
17/64”
1795-B
.59
5-20 lb
60-110 lb
Shut-off pressure:
60-110 lbs.
.59
1.00
1.00
.19
1/8"
PTF SAE Spl Short
.19
1/8"
PTF SAE Spl Short
www.alemite.com
SEC TIO N F I V E
Fitting Assortments
Blister Packs
Alemite Fitting Blister Packs are packaged for display or easy storage. Each pack contains 10 fittings unless otherwise
noted.
Size
Overall
Length
Shank
Length
Quantity
B1610-BL
B1611-B
B1613-B
B1627-B
B1629-B
B1637-B1
B1641-B
B1688-B
B1911-B1
B2103
B2105
B2106
B2108
B2109
11/16”
29/32”
27/32”
7/8”
31/32”
13/16”
35/64”
57/64”
3/4”
5/8”
3/4”
19/32”
3/4”
5/8”
19/64”
19/64”
19/64”
27/64”
11/32”
13/64”
3/16”
19/64”
13/64”
1/4”
7/32”
1/4”
7/32”
1/4”
10
10
10
5
5
10
10
10
10
10
10
10
10
10
Straight
30°
90°
Straight
67.5°
45°
Straight
45°
90°
Straight
90°
Straight
90°
Straight
7/16”
7/16”
7/16”
9/16”
9/16”
3/8”
5/16”
7/16”
3/8”
9 mm
10 mm
7 mm
10 mm
11 mm
Multiple Size Assortments -Standard
Alemite Standard Fitting Assortments include a selection of popular standard sized fittings.
FEATURES:
• All Purpose Fitting Assortment (2364-1) includes 2 tools
for extracting fittings and rethreading holes
o B315790 – ¼”-28 Fitting Tool
o B315791 – 1/8” PTF Fitting Tool
2398-1
2364-1
2365-1
1610-BL 1688-B 1613-B 1641-B 1637-B1 1911-B1 1611-B 1612-B
Vehicle Fitting Assortment
24
All Purpose Fitting Assortment 36
Pocket Pack Fitting Assortment 12
2364-1
1-866-4-ALEMITE
12
12
6
2398-1
12
12
6
24
24
12
12
12
6
12
12
6
NA
12
NA
NA
12
NA
2365-1
SEC TIO N FI V E
Fitting Assortments
Multiple Size Assortments - Metric
Alemite Metric Fitting Assortments include a selection of metric fittings.
Product #
Description
2106
2107 2108 2103
2105 2109
2371
Metric Fitting Assortment
10
6
6
6
6
10
2371
www.alemite.com
SEC TIO N F I V E
Fitting Accessories
Header Blocks
Alemite Header Blocks allow hard to reach lubrication points to be connected to fittings by tubing or whip hose.
Product # Size
Length Block Only Inlet/Outlet
Threads
Fittings
6135
6136
328303-42
2-3/4”
5-3/4”
NA
1612-B
1612-B
NA
3-point
6-point
1/4” tube fitting
6135
42702
42703
NA
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
FEATURES:
• Available with or without fittings
• Configured to serve 3 or 6 lubrication
points
• Includes compression fittings for ¼”
tubing
6136
Fitting Extensions
Alemite Fitting Extensions are used to extend fittings away from a bearing housing.
43762
Product #
Thread
43761
43762
336551
1/8” NPTF(f) x 1/8” NPTF(m)
1/2”
1/8” NPTF(f) x 1/8” NPTF(m)
1/2”
1/4”-28 Taper Thread (SAE-LT)(m) x 1/4”-28 UNF-3B(f) NA
1-866-4-ALEMITE
Hex Size
Effective Thread
Length
Overall
Length
Shank
Length
3/16”
17/64”
13/64”
3/4”
17/64”
13/64”
9/32”
11/16”
1”
SEC TIO N FI V E
Fitting Accessories
Straight Adapters
Alemite Adapters are used to adapt a threaded fitting to a different size opening thread.
Product #
Thread
Thread (M / F)
Configuration
327033
130552
43379
41729
47703
44734
50610
51888
307925
42159
336842
336843
43760
301198
52797
305859
51942
1000-44
1000-46
1000-64
1000-66
1000-88
1000-812
1000-1212
1000-1612
1000-1616
1012-88
1/4” NPTF(m)
1/4” NPTF(m)
1/4” NPTF(m)
3/8” NPTF(m)
7/16”-27 UNS-2A (m)
3/8” NPTF(m)
3/8” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
1/2”-27 NS Taper(m)
3/4” NPTF(m)
1” NPTF(m)
1/8” NPTF(m)
1/4” NPTF(m)
3/8” NPTF(m)
7/16”-27 UNS-2A (m)
1/4”-28 Taper Thread (SAE-LT)(m)
1/4” NPTF(m)
1/4” NPTF(m)
3/8” NPTF(m)
3/8” NPTF(m)
1/2” NPTF(m)
1/2” NPTF(m)
3/4” NPTF(m)
1” NPTF(m)
1” NPTF(m)
1/2” NPTF(f)
1/4” NPTF(m)
1/2” NPTF(m)
1/2”-27 Taper(m)
3/8” NPTF(m)
1/2”-27 Taper(m)
1/2” NPTF(m)
1/2” NPTF(m)
3/4” NPTF(m)
1” NPTF(m)
1/4” NPTF(f)
3/8” NPTF(f)
1/2” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/4” NPSM(f)
3/8” NPSM(f)
1/4” NPSM(f)
3/8” NPSM(f)
1/2” NPSM(f)
3/4” NPSM(f)
3/4” NPSM(f)
3/4” NPSM(f)
1/2” NPSM(f)
1/2” NPSM(f)
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
Straight, Swivel
305859
43760
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SEC TIO N F I V E
Fitting Accessories
90° Adapters
1001-88
Product # Thread
51943
1001-44
1001-66
1001-86
1001-88
Configuration Thread (female)
1/4”-28 Taper Thread (SAE-LT)(m) 90°, Swivel
1/4” NPTF(m)
90°, Swivel
1/2” NPTF(m)
90°, Swivel
1/2” NPTF(m)
90°, Swivel
3/8” NPTF(m)
90°, Swivel
1/8” NPTF(f)
1/4” NPSM(f)
1/2” NPSM(f)
3/8” NPSM(f)
3/8” NPSM(f)
45° Adapters
Product # Thread
310912
Configuration Thread (female)
1/4”-28 Taper Thread (SAE-LT)(m) 45°
1/8” NPTF(f)
Plastic Caps
Plastic Caps protect fittings from corrosion and debris, and are available in red or white color.
Product # Color Quantity per Box
339630-RD Red
339630-WH White
100
100
Plugs
Alemite Plugs close openings where a fitting is no longer required.
1480
17831
170008
328224
328435
1/8” NPTF Square Head
1/8” NPTF Hex Socket
1/4” NPTF Hex Socket
1/4”-28 Taper Thd (SAE-LT) Hex Head
1/4”-28 Taper Thd (SAE-LT) Thread Forming Hex Head
1-866-4-ALEMITE
SEC TIO N FI V E
Fitting Accessories
Bushings
Alemite Bushings are zinc plated to resist corrosion.
Product #
Thread (male)
Thread (female)
45120
A112
40996
A113
51891
131586
51642
320353
320354
320356
328207
338552
1/4” NPTF
3/8” NPTF
3/8” NPTF
1/2” NPTF
1/2” NPTF
1/2” NPTF
3/4” 11-1/2” NH
1” NPTF
1” NPTF
3/4” NPTF
1-1/2 NPTF
2” NPT
1/8” NPTF
1/8” NPSI
1/4” NPTF
1/8” NPSI
1/4” NPTF
3/8” NPTF
1/4” NPTF
3/4” NPTF
1/2” NPTF
3/8” NPTF
1” NPTF
3/4” NPT
Couplers - Hydraulic
Alemite Hydraulic Couplers provide quick, positive and leakproof connection with hydraulic fittings.
Product #
Thread
Type
Length
Pressure
Other Features
6304-B
6304-C
308730
308730-A
B330070
B154
322120
6509-D
6509-E
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
1/8” NPTF(f)
Standard
Standard
Narrow
Narrow
Narrow
Narrow
Narrow
Standard 360° Swivel
Narrow Diameter 360° Swivel
NA
NA
NA
NA
NA
NA
NA
3-1/2”
4”
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
10,000
Metal Seal
Metal Seal;buit-in check valve
Rubber Seal
Rubber Seal;built-in check valve
Metal Seal; blister packed
Rubber Seal
Rubber Seal; 90°
Metal Seal
Rubber Seal
psi
psi
psi
psi
psi
psi
psi
psi
psi
www.alemite.com
SEC TIO N F I V E
Fitting Accessories
Couplers - Button Head
Product # Thread
Type
Length Pressure Other Features
42030
42030-A
42031-A
304300
304300-A
319702
304301
Standard Pull-On
Standard Pull-On
Standard Push-On
Giant Pull-On
Giant Pull-On
Giant Pull-On
Giant Push-On
NA
NA
NA
NA
NA
NA
NA
7/16”-27 NS-2(f)
1/8” NPTF(f)
1/8” NPTF(f)
7/16”-27 NS-2(f)
1/8” NPTF(f)
1/4” PTF SAE Short(f)
7/16”-27 NS-2(f)
10,000
10,000
10,000
15,000
15,000
15,000
15,000
psi
psi
psi
psi
psi
psi
psi
NA
NA
NA
NA
NA
NA
NA
42030
Couplers - Pin Type
Product # Thread
VB942
50491
51185
Type Pressure
1/8” NPTF(f) without wing Pin
1/8” NPTF(m) with wing Pin
1/8” NPTF(f) with wing
Pin
10,000 psi
10,000 psi
10,000 psi
50491
Couplers - Flush Type Nozzle
Product # Thread
314150
Z737
Type
Pressure
1/8” NPTF(f) Midget 10,000 psi
1/8” NPTF(f) Standard 10,000 psi
1-866-4-ALEMITE
SEC TIO N FI V E
Fitting Accessories
Fitting Tools
Zerk-Mate fitting cleaning tools are a quick, effective way to unplug clogged grease fittings. Light viscosity oil is injected
into the plugged joint, loosening grease and allowing new grease to enter, saving the time of replacing fittings and joints.
Available in standard and pocket sized models. Easy out fitting tools are used to extract broken fittings, rethread holes,
and install new fittings.
339841
339841
340004
B315790
B315791
340004
Weight Thread
Heavy-Duty Zerk-Mate to unclog fittings
1.5 lb
Heavy-Duty Zerk-Mate to unclog fittings
8 oz
Easy-out fitting tool to remove and install fittings 0.2 Lb.
Easy-out fitting tool to remove and install fittings 0.2 Lb.
NA
NA
1/4”-28 Taper Thread
1/8” NPTF
Elbow Bodies
Alemite Elbow Bodies change the angle of a fitting to be attached to a bearing.
Product # Thread
Angle
Overall Length
Shank Length
Thread Length
43706
43716
44701
43718
43748
369586
369594
306722
90°
45°
90°
90°
90°
65°
45°
Straight
1-1/8”
1”
1”
1-3/16”
1-11/32”
45/64”
45/64”
1-3/16”
17/32”
7/16”
7/16”
5/8”
19/32”
1/5”
1/5”
1/4” end -37/64”
1/8” end -25/64”
17/64”
7/32”
7/32”
13/32”
13/32”
19/64”
19/64”
1/4” end -13/32”
1/8” end -17/64”
1/8” NPTF(f) x 1/8” PTF SAE Short(m)
1/4” NPTF(f) x 1/4” PTF(m)
1/4”-28 Taper Thread SAE-LT(f) x 1/4”-28 UNF-2B(m)
1/4”-28 Taper Thread SAE-LT(f) x 1/4”-28(m)
www.alemite.com
SEC T I O N S I X
AEROSPACE FITTINGS
Carbon Steel – Zinc Plated
Carbon Steel – Nickel Zinc Plated
Monel
Stainless Steel
Aerospace and military applications require absolute
reliability, durability and performance. Alemite
AS Fittings meet the very stringent requirements
of SAE AS 35411 standards, including complete
documentation and traceability certified from raw
materials through production.
SEC TIO N SI X
AEROSPACE FITTINGS
Alemite Aerospace (AS) Fittings are designed specifically to meet requirements for performance and consistency which
are imperative in aircraft and other critical use applications. Alemite AS Fittings meet the stringent requirements of SAE
AS 35411, which include performance tests, extensive documentation and complete traceability of materials. The AS
35411 specification supersedes previous Military Specification MIL-F-3541. Look for the Alemite “AS Fitting Notch” to
ensure you are re
Steel
Zinc Finish
AS Part #
Alemite Supersedes NSN #
Part #
MS #
Material
Finish Configuration
Thread
AS15001-1P
AS15001-2P
AS15001-3P
AS15001-4P
AS15002-1P
1641-AS
1680-AS
1637-AS
1911-AS
1792-AS
Steel
Steel
Steel
Steel
Steel
Zinc
Zinc
Zinc
Zinc
Zinc
1/4”-28
1/4”-28
1/4”-28
1/4”-28
1/4”-28
MS-15001-1
MS-15001-2
MS-15001-3
MS-15001-4
MS-15002-1
4730000504203
4730001720001
4730000504205
4730000504207
4730001720010
Straight
Straight, .97” long
45°
90°
Straight
Boeing NAS Part # Part#
Taper
Taper
Taper
Taper
Taper
(SAE-LT)
(SAE-LT)
(SAE-LT)
(SAE-LT)
UNF-2A
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
www.alemite.com
SEC TIO N S I X
AEROSPACE FITTINGS
Steel
Zinc Finish
AS Part #
Alemite Supersedes NSN #
Part #
MS #
Material
Finish Configuration
AS15002-3P 1770-AS
AS15003-1P 1610-AS
MS-15002-3
MS-15003-1
4730001720015 Steel
4730000504208 Steel
Zinc
Zinc
AS15003-2P 1607-AS
MS-15003-2
4730001720022 Steel
Zinc
AS15003-3P 1611-AS
MS-15003-3
4730001720025 Steel
Zinc
AS15003-4P 1688-AS
MS-15003-4
4730001720028 Steel
Zinc
AS15003-5P 1612-AS
MS-15003-5
4730001720031 Steel
Zinc
AS15003-6P 1613-AS
MS-15003-6
4730001720034 Steel
Zinc
AS15006-1P 1650-AS
MS-15006-1
4730001730049 Steel
Zinc
AS15006-2P 1692-AS
AS15006-4P 1693-AS
MS-15006-2
MS-15006-4
4730001730052 Steel
4730001730058 Steel
Zinc
Zinc
Thread
Boeing NAS Part # Part#
45°
1/4”-28 Taper UNF-2A
Straight, .69” long 1/8”-PTF-SAE Special
Short
Straight, 1.25”
1/8”-PTF-SAE Special
long
Short
30°
Short
45°
Short
65°
Short
90°
Short
Straight Leak
1/8”-PTF-SAE Short
Proof
30° Leak Proof 1/8”-NPTF
90° Leak Proof 1/8”-NPTF
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Steel
Zinc Nickel Finish
AS Part #
Alemite
Part #
Supersedes NSN # Material Finish
MS #
Configuration
Thread
Boeing Part # NAS Part#
AS15001-1U
NA
AS15001-2U
AS15001-3U
AS15001-4U
1641-AS1
1984-AS1
1680-AS1
1637-AS1
1911-AS1
NA_test
NA
NA
NA
NA
Straight
Straight
Straight, .97” long
45°
90°
1/4”-28 Taper (SAE-LT)
1/4”-SAE-LT Taper
28 Taper (SAE-LT)
BACF19F-1LZ
BACF19F-1Z
BACF19F-2LZ/2Z
BACF19F-3LZ/3Z
BACF19F-4LZ
BACF19F-4Z
1-866-4-ALEMITE
NA
NA
NA
NA
NA
Steel
Steel
Steel
Steel
Steel
Zinc
Zinc
Zinc
Zinc
Zinc
Nickel
Nickel
Nickel
Nickel
Nickel
NA
NA
NA
NA
NA
SEC TIO N SI X
AEROSPACE FITTINGS
Monel
Bright Dipped
AS Part # Alemite Supersedes NSN #
Part #
MS #
Material Finish
Configuration Thread
AS15004-1 1966-AS3 MS-15004-1
4730001720040 Monel
Bright Dip Straight
AS15004-2 1968-AS3 MS-15004-2
4730001720041 Monel
Bright Dip 45°
AS15004-3 1969-AS3 MS-15004-3
4730001720042 Monel
Bright Dip 90°
AS15005-1 1961-AS3 MS-15005-1
4730001720043 Monel
Bright Dip Straight
AS15005-3 1921-AS3 MS-15005-3
4730001720045 Monel
Bright Dip 30°
AS15005-4 1922-AS3 MS-15005-4
4730001720046 Monel
Bright Dip 65°
AS15005-5 1923-AS3 MS-15005-5
4730001720047 Monel
Bright Dip 90°
NA
Bright Dip Flush Type
1877-AS3 NA
Monel
1/4”-28 Taper
(SAE-LT)
1/4”-28 Taper
(SAE-LT)
1/4”-28 Taper
(SAE-LT)
1/8”-PTF-SAE
Special Extra
Short
1/8”-PTF-SAE
Special Short
1/8”-PTF-SAE
Special Short
1/8”-PTF-SAE
Special Short
1/8” Drive
Boeing
Part #
NAS Part#
BACF19G-1L
NA
BACF19G-2L NA
& BACF19G-2
BACF19G-3L NA
& BACF19G-3
NA
NA
NA
NA
NA
NA
NA
NA
NA
NAS516M1
Stainless Steel
Passivated Finish
AS Part # Alemite
Part #
Supersedes NSN #
MS #
Material Finish
Configuration Thread
Boeing
Part #
NAS Part#
AS15720-1
AS15720-2
AS15720-3
AS15721-1
MS-15720-1
MS-15720-2
MS-15720-3
MS-15721-1
NA
NA
NA
4730009725789
303
304
305
306
Straight
45°
90°
Straight
NA
NA
NA
NA
NA
NA
NA
NA
AS15721-3 1921-AS2 MS-15721-3
NA
307 SS
Passivated 30°
NA
NA
AS15721-4 1922-AS2 MS-15721-4
NA
308 SS
Passivated 65°
NA
NA
AS15721-5 1923-AS2 MS-15721-5
4730002013243 309 SS
Passivated 90°
NA
NA
1966-AS2
1968-AS2
1969-AS2
1961-AS2
SS
SS
SS
SS
Passivated
Passivated
Passivated
Passivated
Extra Short
Short
Short
Short
www.alemite.com
SECTION SEVEN
FLUID MANAGEMENT SYSTEMS
Alemite FCS
Accu-Guard® PC
Alemite Fluid Management Systems provide flexible,
cost effective options for small to large installations.
The new Alemite FCS is easy to install and operate
for smaller operations, while the Accu-Guard® PC is
designed for larger facilities. Each system offers the
capability to improve your dispensing and inventory
management.
SECTION SEVEN
Alemite Fluid Management Systems provide simple and cost effective fluid use management and reporting. Simple user
keypad interface controls solenoid valves, which allow dispensing of fluids. Meters mounted in line with each hose reel
provide data to PLC or PC for report generation.
Alemite FCS
Alemite FCS is Alemite’s newest Fluid Management System. Alemite FCS is designed for use in automotive service, lube
truck, and other applications requiring accurate monitoring and reporting of fluid use.
FEATURES:
• Easy installation
• Plug and play wiring
• Single unit contains controls and power supply
• Unit never needs opening to install
• Easy meter calibration
• PLC accommodates 6 fluids/12 reels, with up to 6 simultaneous operations
• PIN code security and touch key options
• 2 levels of security if desired – operator and manager
• Displays low tank level warnings. Warning and stop levels are customizable.
• Free flow or preset metering options
• Dispenses and totalizes in pints, quarts, gallons or liters. Each dispensing point can be programmed independently.
• Large display for easy visibility
• Stand alone system – no PC required
• 1,000 transaction storage capacity – searchable by date, user or oil type
• Can be used with or without printer
• Integrated printer option
Product #
Description
343000
343000-1
Alemite FCS unit without printer
Alemite FCS unit with built in printer
343000
www.alemite.com
SECTION SEVEN
Accu-Guard
Accu-Guard® PC Fluid Management Systems handle up to 20 different fluids and 792 outlets.
PC
The Alemite Accu-Guard® PC is used in larger operations, managing up to 20 fluids and 792 dispensing outlets.
FEATURES:
• Controls up to 20 fluids and 792 outlets
• Up to 99 key inputs with simultaneous dispensing of a product from the
same keypad
• Use with oils, ATF, petroleum based hydraulic fluids, other fluids
• Full alphanumeric keypad
• Dispenses in pints, quarts, gallons or liters; totalizes in gallon or liters
• Controls tank quantities and reorder levels for accurate inventory
management
• Automatically sends fax to alert fluid supplier of low inventory
• Customized reports
• Oil waste tank status alerts user when waste tank is full
• Operates on 110V power supply
• Windows based system requires PC, does not require dedicated PC
339000-PC
Product #
339000-PC
339001-1
1-866-4-ALEMITE
Description
PC Software
Keypad
SECTION SEVEN
Fluid Management Systems Accessories
Alemite FCS and Accu-Guard® Accessories
339005
Product #
Description
339005
Pulse Meter (Oil)
339006
338315
339277-1
Information
1/2” NPTF(f) inlet/outlet, max operating pressure 1,500 psi, 0.25 - 8
gpm
340080
Pulse Meter (Antifreeze, Coolant)
1/2” NPTF(f) inlet/outlet, max operating pressure 1,500 psi, 1 to 6
gpm
339006
Air Solenoid Valve
1/2” NPTF(f) inlet/outlet, 30 - 150 psi operating pressure, 0.12 amps
338315
Fluid Solenoid Valve with connector 1/2” NPTF(f) inlet/outlet, max operating pressure 3,000 psi, up to 6
gpm; includes manual override and screen
338978
Fluid Solenoid Valve
1/2” NPTF(f) inlet/outlet, max operating pressure 3,000 psi, up to 6
gpm; includes manual override and screen
343025
Connector, Solenoid Valve, Prewired Prewired with 3’ pigtail
339003-1
Power Supply (Accu-Guard)
24VDC
339277-1
Pressure Relief Valve
900 psi max, 1 per pump
339277-2
1,400 psi max, 1 per pump
339004-2
Printer with cable
Printer with 340376 cable
340376
Printer Adapter Cable
30’
339672-1
External Printer
Requires Cable, 343027
343027
Printer Adapter Cable
30’
339012
Configuration Wizard and Cable
6.5’ Cable
339318
Station Ready Lamp
24VDC power
339007
Junction Box
Optional
339276
Pressure Relief Valve Installation Kit Includes 3’ connecting hose and 2 tee reducing branches
339010
Quad Cable Strain Relief Connector Optional
343030-25 25’ Cable
343030-50 50’ Cable
343030-100 100’ Cable
343030-250 250’ Cable
343030-500 500’ Cable
Alemite
FCS
AccuGuard
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
www.alemite.com
SEC TIO N E I G H T
FLUID HANDLING EQUIPMENT
Drains
Extractors
Dispensers
Accessories
Constructed of high grade materials, Alemite Fluid
Handling Equipment provides efficient, cost effective
solutions to remove and store used fluids, and
to dispense fresh oil. Their safe and dependable
operation contribute to a clean, efficient operating
environment.
SEC TIO N EIGH T
Drains
Alemite Drains are designed to safely capture used product and transfer the fluids to storage containers.
Pressurized Portable Drain
FEATURES:
• 24 gallon wheel mounted tank
• 23” swivel mounted bowl
• Built in evacuation hose
• Gauge indicates when tank is full
• High quality steel construction
• Recommended accessory – ¼” Air Regulator with Gauge (7604-B)
8587-1
Portable Drain
FEATURES:
• Mounts directly to a 16 gallon drum (338550, not included)
• Cover mounted drain with telescoping tube, and built in ¾” cam
lock adapter
• Suction tube for evacuation, including screen to prevent large
articles from contaminating pump
• Float gauge indicates when drum is full
• Sturdy steel dolly
8586
Portable Drain with Drum
FEATURES:
• Mounts directly to a 16 gallon drum (included)
• Cover mounted drain with telescoping tube, and built in ¾” cam
lock adapter
• Suction tube for evacuation, including screen to prevent large
articles from contaminating pump
• Float gauge indicates when drum is full
• Sturdy steel dolly
8586-A
www.alemite.com
SEC TIO N EIG H T
Extractors
Alemite’s portable oil extractor provides a safe, economical way to empty fluids from engine crankcases using air pressure.
Portable Oil Extractor
FEATURES:
• Large 24 gallon wheel mounted tank reduces trips to waste
container
• Pressure relief valve to prevent over pressurization
• 6 suction wands with convenient storage caddy
8588
Dispensers
Alemite pressurized oil dispensers safely and conveniently deliver oil to engine crankcases, transmissions and differentials.
Pressurized Oil Dispenser
FEATURES:
• 17 gallon tank
• 79” clear dispensing hose
• Valve, air pressure gauge, pressure relief valve and fluid level gauge
• Includes meter (3671-B) for Product #8589-A Only.
8589/8589-A
1-866-4-ALEMITE
SEC TIO N EIGH T
Accessories
Waste Oil Drum
338550
Evacuation Hose Kits
338554
FEATURES:
• 16 gallon capacity
• 2” NPTF opening on top and side of container
• For use with Alemite Portable Drain (8586)
FEATURES:
• ¾” x 6’ hose
• Ball valve cam lock
• Use with Alemite Portable Drains (8586, 8586-A)
Tank Overfill Alarms
Strainers
The Alemite Tank Sentry is a valve used to prevent used
oil spills due to overfilling storage tanks. Operating air to
the evacuation pump passes through the valve. When the
storage tank is full, a float on the valve rises and air supply
to the pump is stopped.
Alemite Strainers may be used with any Alemite drain, to
help prevent contamination of evacuation pumps.
¾” NPT Strainer
338685
1” NPT Strainer
339683
Tank Sentry
340078
Evacuation Valves
Alemite 4 Way Evacuation Valves simplify extraction and
discharge of waste oil fluid, hydraulic, gear and engine oil
and automatic transmission fluid.
4 Way Evacuation Valve
340289-1
FEATURES:
• 5.5” x 5.5” x 4.6”
• 1” NPT connection
• 200 psi operating pressure
• Weight, 6.6 Lb.
340289-2
340289
FEATURES:
• 5.5” x 5.5” x 4.6”
• 1.5” NPT connection
• Weight, 6.6 Lb.
Suction Wand Kit
338557
FEATURES:
• 4 15” flexible wands (3/16”, ¼”, 3/8”, ½”)
• Use with Alemite Portable Oil Extractor (8588)
340289-3
FEATURES:
• 6” x 6” x 4.6”
• 2” NPT connection
• Weight, 7.8 Lb.
www.alemite.com
SEC TIO N NI N E
COMPRESSED AIR COMPONENTS
Filter/Regulators
Lubricators
Air Pressure Gauges
Combination Packages
Accessories
Pneumatic equipment requires a clean, controlled
air supply to work at the highest efficiency. Alemite
Compressed Air Components help ensure that
your Alemite lubrication systems operate at a high
standard, with minimal down time for repair due to
poor air quality.
SEC TIO N NIN E
Alemite Compressed Air Components allow you to accurately and reliably regulate, clean, dry and lubricate the air going
into your system. These high quality components improve productivity by reducing the risk of down time due to poor
quality air supply.
Filters, Regulators and Lubricators
Alemite offers a variety of packages and individual filters, gauges, regulators and lubricators, allowing you to choose the
best option to meet your need.
Filter and Regulator Packages
Alemite Filter and Regulator Packages include the filter, moisture separator with auto drain, air regulator and air gauge,
along with required connecting hardware.
338860
Product #
338860
338862
Max Inlet Pressure Inlet/Outlet Max Regulated Moisture Regulator Connector Auto-Drain Weight
Pressure
Separator and Gauge (2 each)
175 psi
175 psi
1/4” NPTF(f)
1/2” NPTF(f)
125 psi
125 psi
5604-2
5608-2
7604-B
7608-2
327033
51888
B334547-1
B334547-1
4.3 Lb.
6 Lb.
Regulators
Constant regulated pressure prevents damage to air operated equipment. Alemite regulators include a pressure relief
feature which bleeds off excess pressure when adjustment to lower pressure occurs. Strainer is included with each
regulator.
7604-B
Product #
7604-B
7604-1
7606-B
7606-1
7608-B
7608-1
7612-B
7616-B
7624-A
Max Inlet Pressure
300
300
300
300
300
300
300
300
300
psi
psi
psi
psi
psi
psi
psi
psi
psi
Inlet/Outlet
1/4” NPTF(f)
1/4” NPTF(f)
3/8” NPTF(f)
3/8” NPTF(f)
1/2” NPTF(f)
1/2” NPTF(f)
3/4” NPTF(f)
1” NPT
1/4” NPTF(f)
Max Regulated Pressure
125
125
125
125
125
125
125
125
125
psi
psi
psi
psi
psi
psi
psi
psi
psi
Pressure Gauge
323449-4
NA
323449-4
NA
323449-4
NA
323449-4
323449-4
391421
Air Gauge Inlet
1/4” NPT(m)
NA
1/4” NPT(m)
NA
1/4” NPT(m)
NA
1/4” NPT(m)
1/4” NPT(m)
1/8” NPT(m)
Weight
2.3 Lb.
2.1 Lb.
2.3 Lb.
2 Lb.
3.5 Lb.
3.2 Lb.
6.3 Lb.
6.3 Lb.
2 Lb.
www.alemite.com
SEC TI O N NI N E
Filter/Regulators
Alemite Filter/Regulators are ideal when space is limited. These units offer combined construction, efficiently cleaning and
drying air in a compact space.
7936
Product #
7936
7504
7506
7508
Max Inlet Pressure Inlet/Outlet Airflow @ 90 psi
150
250
250
250
psi
psi
psi
psi
1/4” NPTF(f)
1/4” NPT
3/8” NPT
1/2” NPT
NA
30 cfm
40 cfm
90 cfm
Bowl Capacity
1 oz. - Polycarbonate
2 oz. - Metal
2 oz. - Metal
7.2 oz. - Metal
Operating Temperature
32°F
32°F
32°F
32°F
-
125°F
125°F
125°F
175°F
(0°C
(0°C
(0°C
(0°C
-
52°C)
52°C)
52°C)
52°C)
Weight
0.6
1.6
1.8
4.3
Lb.
Lb.
Lb.
Lb.
Air Pressure Gauges
Alemite Air Pressure Gauges accurately indicate air pressure being applied to air operated equipment.
323449-4
Product #
Dial Range
Connection Location
Connection Thread Weight
323449-4
339948
0 - 200 psi / 0 - 14 bar
0 - 160 psi / 0 - 11 bar
Back
Back
1/4” NPTF(m)
1/4” NPTF(m)
1-866-4-ALEMITE
0.3 Lb.
0.3 lb.
SEC TIO N NIN E
Filters
Alemite Filters provide 2 stage filtration, removing condensation and foreign material with minimal pressure drop. Metal
bowl construction for durability, and built in sight glass to easily see condensate level.
5608-2
Product #
5604-2
5606-2
5608-2
5612-2
5616-2
5644-1
Max Inlet Inlet/Outlet Air Flow @ 100 psi
Pressure
Inlet Pressure
250
250
250
250
250
250
psi
psi
psi
psi
psi
psi
1/4” NPTF(f)
3/8” NPTF(f)
1/2” NPTF(f)
3/4” NPTF(f)
1” NPTF(f)
1/4” NPTF(f)
50 cfm
50 cfm
105 cfm
270 cfm
350 cfm
50 cfm
Bowl
Capacity
5 oz.
5 oz.
8 oz.
16 oz.
16 oz.
5 oz.
Max Operating
Temperature
150°F
150°F
150°F
150°F
150°F
120°F
Required Accessories
Weight
B334547-1 Automatic
B334547-1 Automatic
B334547-1 Automatic
B334547-1 Automatic
B334547-1 Automatic
B334547-1 Automatic
(Included)
1.8 Lb.
1.2 Lb.
3 Lb.
5.6 Lb.
6 Lb.
1.8 Lb.
Drain
Drain
Drain
Drain
Drain
Drain
Lubricators
Alemite Lubricators add a regulated amount of lubricant to pressurized air. They feature a single dial control, and handle
lubricant viscosities up to 800 SSU at 100°F. Metal bowl construction for durability, and built in site glass to easily see fluid
level.
5908-2
Product #
5904-2
5906-2
5908-2
5912-2
5916-2
Max Inlet
Pressure
250
250
250
250
250
psi
psi
psi
psi
psi
Inlet/Outlet Air Flow @ 100 psi
Inlet Pressure
1/4” NPTF(f)
3/8” NPTF(f)
1/2” NPTF(f)
3/4” NPTF(f)
1” NPTF(f)
33 cfm
33 cfm
90 cfm
330 cfm
350 cfm
Bowl Capacity Max Operating Temperature Weight
5 oz.
5 oz.
8 oz.
16 oz.
16 oz.
150°F
150°F
150°F
150°F
150°F
(66°C)
(66°C)
(66°C)
(66°C)
(66°C)
3 Lb.
2.3 Lb.
3.2 Lb.
6.2 Lb.
6 Lb.
www.alemite.com
SEC TI O N NI N E
Accessories
B3345471-1 Automatic Drain Mechanism
FEATURES:
• Float controlled mechanism automatically discharges captured moisture when the bowl nears capacity
• Fits all Alemite moisture separators
B334547-1
Couplers - Air
Product # Thread
Type
307111
307112
328030
B328030
B330604
328031
328032
307115
307116
328034
B330605
328036
328033
328037
Coupler Coupler Coupler Coupler Coupler Coupler Coupler Adapter
Adapter
Adapter
Adapter
Adapter
Adapter
Adapter
1/4” NPTF(m)
1/4” NPTF(f)
1/4” NPTF(f)
1/4” NPTF(f)
1/4” NPTF(m)
1/2” NPTF(f)
3/4” NPTF(f)
1/4” NPTF(m)
1/4” NPTF(f)
1/4” NPTF(m)
1/4” NPTF(f)
3/8” NPTF(m)
1/2” NPTF(m)
3/4” NPTF(m)
1-866-4-ALEMITE
Other Features
Standard Duty
Standard Duty
Extra Heavy Duty Standard Type
Extra Heavy Duty Volume Type
Extra Heavy Duty Volume Type
Blister Package
Blister Package
Use
Use
Use
Use
Use
Use
Use
with
with
with
with
with
with
with
307111
307112
328030
330604
328031
328032
328032
SECNTIO
SEC TIO
TE N TEN
CENTRALIZED
LUBRICATION
CENTRALIZED
LUBRICATION
Alemite Centralized Lubrication equipment provides worry
Oil Mist
heavy equipment
and industrial
lubrication,
Off-Road/Construction Equipment, free reliability
Injectors
Alemite for
Centralized
and Automatic
Lubrication
Systems

ensuring
maximum
up
time.
Flexible
to
meet
your
specific
and
Products
can
be
configured
to
meet
almost
Series
Pulp &Progressive
Paper, Packaging,

DividerAutomotive/
Valves
Alemite
Centralized
Lubrication
equipment offers
any application
– large
or small. Constructed
fromcost
Machine
Tool,
Food
&
Beverage,
Mining need,
®
Autolube BTX
effective
lubrication
with
minimal
staff
time
requirement.
exceptionally reliable components, our systems last
Pumps
Equipment, General Manufacturing and 
longer and help increase machinery uptime, providing a
Wood Processing
cost effective solution for your lubrication needs.
www.alemite.com
SEC TIO N T EN
CENTRALIZED LUBRICATION
Oil Mist
Alemite Oil Mist Systems are used to service all types of machine elements that require continuous lubrication, such as
rolling element bearings and chain drives. Delivering a continuous, measured stream of clean atomized oil, Alemite Oil
Mist Systems have no moving parts for long, reliable life. Alemite Oil Mist Systems use less lubricant, making them a very
cost effective option for continuous, automatic lubrication.
Oil Mist Generators - 1 Pint
Typical applications:
• Rolling element bearings
• Plain bearings
• Gears
• Chains
• Spindles
• Conveyors
• High speed machinery
• Slides and ways
3922-A
Product # CFM
Nominal
Flow Range
Reservoir
Capacity
3922-A
3922-AC
3922-B
3922-BC
3922-BD
0.3-1.4
0.3-1.4
0.3-1.4
0.3-1.4
0.3-1.4
1
1
1
1
1
1
1
1
1
1
1-866-4-ALEMITE
CFM
CFM
CFM
CFM
CFM
pint/0.47
pint/0.47
pint/0.47
pint/0.47
pint/0.47
l
l
l
l
l
Mounting Oil
Plate
Heater
Oil Level
Switch
Filter/
Regulator
Air Solenoid
Valve
Air
Heater
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
115 VAC
115 VAC
230 VAC
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
SEC TIO N TEN
Oil Mist
Oil Mist Generators - 1 Gallon
Typical applications:
• Rolling element bearings
• Plain bearings
• Gears
• Chains
• Spindles
• Conveyors
• High speed machinery
• Slides and ways
3942-BC
Product # CFM
Flow
Nominal Range
Reservoir
Capacity
Mounting Oil Heater
Plate
Oil Level
Switch
Filter/
Air Solenoid Air
Regulator Valve
Heater
Yes
Yes
115 VAC
NA
Yes
Yes
230 VAC
NA
Yes
Yes
Yes
Yes
Yes
Yes
Yes
-
115 VAC
230 VAC
-
NA
NA
NA
NA
Yes
Yes
115 VAC
NA
Yes
Yes
230 VAC
NA
Yes
Yes
Yes
Yes
Yes
Yes
115 VAC
230 VAC
NA
NA
NA
3942-BC
1
0.3-1.4 CFM 1 gal/3.8 l
Yes
3942-BD
1
0.3-1.4 CFM 1 gal/3.8 l
Yes
3942-CB
3942-CC
3942-DD
3943-B
1
1
1
2.3
0.3-1.4
0.3-1.4
0.3-1.4
0.8-3.1
l
l
l
l
Yes
Yes
Yes
-
3943-BC
2.3
0.8-3.1 CFM 1 gal/3.8 l
Yes
3943-BD
2.3
0.8-3.1 CFM 1 gal/3.8 l
Yes
3943-CB
3943-CC
3943-DD
2.3
2.3
2.3
0.8-3.1 CFM 1 gal/3.8 l
0.8-3.1 CFM 1 gal/3.8 l
0.8-3.1 CFM 1 gal/3.8 l
Yes
Yes
Yes
CFM
CFM
CFM
CFM
1
1
1
1
gal/3.8
gal/3.8
gal/3.8
gal/3.8
Accessory
(387323 +387333)
Accessory
(387323-A +387333)
115 VAC
115 VAC
230 VAC
Accessory
(387323 +387333)
Accessory
(387323 +387333)
Accessory
(387323-A +387333)
115 VAC
115 VAC
230 VAC
Oil Mist Generators - 3 Gallon
3705-C
Product # CFM
Flow
Nominal Range
3705-C
3706-C
3707-C
2.3
4.3
9.7
Reservoir
Capacity
1.3-2.7 CFM 3 gal/11.36 l
2.4-5.2 CFM 3 gal/11.36 l
5.5-12.4 CFM 3 gal/11.36 l
Mounting Oil
Plate
Heater
Oil Level Filter/
Switch
Regulator
Air Solenoid Air Heater
Valve
NA
NA
NA
Yes
Yes
Yes
387449-1
387449-1
387449-1
115 VAC
115 VAC
115 VAC
7936
7936
7936
Accessory (383808-A4)
www.alemite.com
SEC TIO N T EN
Oil Mist
Oil Mist Generators - 3.6 Gallon
Product #
CFM
Nominal
Reservoir
Capacity
3725-A6
3720-A6
3720-B6
3721-A6
3721-B6
3722-A6
3722-B6
3726-A6
3726-B6
3730-RW6
3730-BW6
3731-RW6
3731-BW6
3732-RW6
3732-BW6
3736-RW6
3736-BW6
9.7
13
13
21
21
41
41
65
65
13
13
21
21
41
41
65
65
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
3.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
gal/13.6
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
l
Flow
Range
Mounting Oil
Oil
Plate
Heater Level
Switch
Filter/
Air
Regulator Solenoid
Valve
Air Heater
5.5-12.4 CFM
7.5-16 CFM
7.5-16 CFM
12-24 CFM
12-24 CFM
23-45 CFM
23-45 CFM
31-73 CFM
31-73 CFM
5.2-14 CFM
5.2-14 CFM
10-22 CFM
10-22 CFM
20-45 CFM
20-45 CFM
31-65 CFM
31-65 CFM
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Accessory
Accessory
Accessory
Accessory
Accessory
Accessory
Accessory
Accessory
Accessory
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
Yes
115 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
115 VAC
230 VAC
(383808-A4)
(383808-A4)
(383808-B4)
(383808-A4)
(383808-B4)
(383808-A4)
(383808-B4)
(383808-A4)
(383808-B4)
Mist Fittings
1-866-4-ALEMITE
Product #
Inlet
Outlet
380791-2
380791-4
380791-6
380791-10
380791-16
381303-4
381303-6
381303-10
381303-16
381290-2
381290-4
381290-6
381290-10
381290-16
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
1/8” PTF(m) SAE
ftg.
ftg.
ftg.
ftg.
ftg.
CFM @ 20” H2O
Special
Special
Special
Special
Special
Short
Short
Short
Short
Short
Special
Special
Special
Special
Special
Short
Short
Short
Short
Short
0.08
0.16
0.24
0.49
0.68
0.16
0.24
0.49
0.68
0.08
0.16
0.24
0.49
0.68
SEC TIO N TEN
Oil Mist
Condensing Fittings
Product #
Inlet
Outlet
CFM @ 20” H2O
381281-06
381281-1
381281-2
381281-3
381281-4
381281-5
381282-1
381282-2
381282-3
381282-4
381282-5
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/8”NPTF(f)
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/4” OD Tube
1/8” NPTF(m) SAE Special Short
1/8” PTF(m) SAE Special Short
0.02
0.04
0.08
0.12
0.2
0.24
0.04
0.08
0.12
0.206
0.24
Product #
Inlet
Outlet
CFM @ 20” H2O
381283-1
381283-2
381283-3
381283-5
381283-8
381288-1
381288-2
381288-3
381288-5
381288-8
381301-8
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/4” Tube ftg.
1/4” Tube ftg.
1/4” Tube ftg.
1/4” Tube ftg.
1/4” Tube ftg.
1/4” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/8” NPTF(m)
1/4” NPTF(m)
0.03
0.05
0.08
0.16
0.3
0.03
0.05
0.08
0.16
0.3
0.30
ftg.
ftg.
ftg.
ftg.
ftg.
Spray Fittings
www.alemite.com
SEC TIO N T EN
Oil Mist
Spray Nozzles
Product #
Inlet/Outlet
#of 0.067 holes
CFM @ 20” H2O
383588-1
383588-2
383588-3
383588-4
383588-5
383588-6
383588-7
384280-1
384280-2
384280-4
384280-5
384280-6
384280-8
384280-9
384280-10
326370-1
326370-2
326370-3
326370-4
326370-5
326370-6
326370-7
326370-8
326370-9
326370-10
383617-10
383617-11
383617-12
383617-13
383617-14
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/4”NPTF(m)
1/2”PTF(m) SAE Special
Threaded 1/2” NPTF(m)
1
2
3
4
5
6
7
1
2
4
5
6
8
9
10
1
2
3
4
5
6
7
8
9
10
10
11
12
13
14
0.31
0.62
0.93
1.24
1.55
1.86
2.17
0.31
0.62
1.24
1.55
1.86
2.48
2.79
3.40
0.31
0.62
0.93
1.24
1.55
1.86
2.17
2.48
2.79
3.4
3.4
3.41
3.72
4.03
4.34
1-866-4-ALEMITE
Short
Short
Short
Short
Short
Short
Short
Short
SEC TIO N TEN
Oil Mist
Oil Mist Accessories
Product #
Description
383808-A4
Thermo-Aire Heater Kit 115 VAC
383808-B4
387596
385033
385662
385662-A1
380696
Product Features
- Used to heat incoming air for misting of high-viscosity oils that do not mist at ambient temperature
(viscosities between 1,000 to 6,000 SSU @ 110°F
-Unit can also be used to increase and stabilize the air/oil ratio of all oils under varying ambient
temperatures
- Use with medium-output generators only
- 115 VAC
- 60 Hz
- 600 W
Thermo-Aire Heater Kit - - Used to heat incoming air for misting of high-viscosity oils that do not mist at ambient temperature
230 VAC (B4)
(viscosities between 1,000 to 6,000 SSU @ 110°F
- Unit can also be used to increase and stabilize the air/oil ratio of all oils under varying ambient
temperatures
- Use with medium-output generators only
- 230 VAC
- 50 Hz
- 600 W
Mist Monitor
- Fiber-optic sensor is designed to continuously monitor the established output of the oil mist generator
- Sensor responds to changes in air/oil ratio of mist passing through the manifold
- Unit will provide an Electronic Control Cabinet if the mist density falls below preset limits
- Included items: Junction Box, Fiber-Optic Cables, Mist Manifold
Mist Pressure Switch
- Safety switch used to respond to drop or rise of oil mist line pressure
- Can be used to energize a warning signal during machine operation
- May also be used to prevent machine startup when manifold pressure is not within accepted limits
- Range of adjustments: .03 psi (0.8” H2O) to 3.0 psi (83” H2O)
- Factory set operating parameters: 8” H2O on falling pressure; 55” H2O on rising pressure
- Contact rating: 10 Ampere@115 VAC and 230 VAC
Sight Assembly with bleed - Permits visual inspection of condensed oil after passing through a bearing housing
hole
- Snap Valve for manual draining included
- Includes a bleed hole to prevent oil from backing up into bearing cavity
- Used with a dry sump
- Constructed of sturdy transparent acrylic
- Installed in the drain hole commonly provided at the bottom of a bearing housing
- Connection: 1/2” NPT(m)
Sight Assembly without
- Permits visual inspection of condensed oil after passing through a bearing housing
bleed hole
- Snap valve for manual draining included
- Includes a bleed hole to prevent oil from backing up into bearing cavity
- Used with a dry sump
- Constructed of sturdy transparent acrylic
- Installed in the drain hole commonly provided at the bottom of a bearing housing
- Connection: 1/2” NPT(m)
Reservoir Refill Hose
- 7’ long, 3/8” ID hose assembly with 40 micron filter
Assembly
- Loader coupler assembly
- Connect directly to pump (7181-4)
www.alemite.com
SEC TIO N T EN
Product #
Description
Product Features
387335
Air Filter/Regulator with
Gauge
387344
Mounting Bracket
383647-1
Solenoid Valve for Auto
Refill.
Air Solenoid Valve (120
VAC/230 VAC)
Brush
Brush
Brush
Alarm Annunciator - 120
VAC
-
387449-1/
387449
387387
387386
387388
387275
387323
387323-A
385787
385789
Removes water and particles from incoming air supply
Controls system pressure- 5-micron element- Automatic drain
1/4” NPT(f) ports
Max inlet pressure: 150 psi
Max outlet pressure: 60 psi (4bar)
Easy to install
Provides convenient mounting of bare pint units 3922-A and 3922-B
Helps control refills of oil mist units
- 1/4” NPT(f) ports
- 1/2” NPT(f) conduit connection
Brush, 1-1/2”, 1/4” PTF(f)
Brush, 5/8”, 1/4” PTF(f)
Flat Brush, 2-14”, 1/4” PTF(f)
- Provides visual and audible warning of system fault conditions, including: low oil level, high mist
pressure, low mist pressure, low air temperature
- Selector switch can be used to disable the horn during trouble shooting of the system fault
- Horn also features volume control
- Dry contacts included to energize a remote alarm ( max. rating of 10 Ampere @120/220 VAC)
- Contact rating: 10 Amperes@115 VAC and 230 VAC
Oil Heater - 120 VAC
- For gallon units
- 120 VAC
- Maintains oil at 100°F (38° C)
- 100 Watt
- Recommended for outdoor installations or when the ambient temperature may drop below 70°F(21°C)
Oil Heater - 220 VAC
- For gallon units
- 220 VAC
- Maintains oil at 100°F (38° C)
- 100 Watt
- Recommended for outdoor installations or when the ambient temperature may drop below 70°F(21°C)
Automatic Reservoir Filler - Eliminates transporting oil
for 110 VAC Modular Style - Generators refilled automatically according to need
Generators
- Oil level is constantly maintained
- Eliminates spills
- Prevents contaminated oil from entering system
REQUIRED ACCESSORIES: 110 VAC Solenoid Valve (383647-1); 325738 pump package
Automatic Reservoir Filler - Eliminates transporting oil
for 220 VAC Modular Style - Generators refilled automatically according to need
Generators
- Oil level is constantly maintained
- Eliminates spills
- Prevents contaminated oil from entering system
REQUIRED ACCESSORIES: 230 VAC Solenoid Valve (383647); 325738 pump package
1-866-4-ALEMITE
SEC TIO N TEN
Injectors
Alemite Grease Injectors provide precise, automated lubrication with a wide range of lubrication adjustment, providing
the ability to add or remove lubrication points without redesigning the system.
AL-1 Injectors
FEATURES:
• Carbon steel with zinc finish to withstand harsh
environments
• Adjustable output – 0.008 in3 to 0.08 in3
• 715501-A comes with manifold inlet bolt and necessary
hardware
715501-A2
Max Pressure
715501-A1
715501-A2
715501-A3
715501-A4
715501-A5
715501-A6
715501-KM
3,500
3,500
3,500
3,500
3,500
3,500
3,500
1 Station Injector/Manifold Assembly
Replacement Manifold Injector
psi
psi
psi
psi
psi
psi
psi
/
/
/
/
/
/
/
242
242
242
242
242
242
242
Min Pressure
bar
bar
bar
bar
bar
bar
bar
2,000
2,000
2,000
2,000
2,000
2,000
2,000
psi
psi
psi
psi
psi
psi
psi
(137
(137
(137
(137
(137
(137
(137
bar)
bar)
bar)
bar)
bar)
bar)
bar)
Max
Temperature
Inlet
Discharge
Ports
350°F
350°F
350°F
350°F
350°F
350°F
350°F
3/8”-NPTF(m)
3/8”-NPTF(m)
3/8”-NPTF(m)
3/8”-NPTF(m)
3/8”-NPTF(m)
3/8”-NPTF(m)
3/8”-NPTF(m)
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
/
/
/
/
/
/
/
177°C
177°C
177°C
177°C
177°C
177°C
177°C
AL-1 Injector Accessories and Repair Kits
387780
340098
Product #
Description
387780
387449-2
387449-3
340098
382600
715599
715501-KS
715501-KM
CLS 1000 Controller
3 Way Solenoid Valve, 115 VAC
3 Way Solenoid Valve, 24 VDC
Pressure Switch - In-line 250 psi falling - 3,000 psi rising
Pressure Vent Valve
Bleeder Fitting (Al-1)
AL-1 Seal Repair Kit
AL-1 Injector Overhaul Kit
382600
www.alemite.com
SEC TIO N T EN
Injectors
Injector System Pumps
Alemite Injector System Pumps are designed to withstand harsh environments, and function with AL-1 Injectors.
FEATURES:
• All steel construction
• Varity of pump ratio and delivery options
• Case hardened mechanical directional valves for durability
• Available in 35 Lb. – 400 Lb. container sizes
331571-C5
Product #
Description
Ratio
Delivery /
Minute
Max Temperature
Drum
Size
Follower
Cover
331571-A5
331571-B5
331571-C5
339359-A1
Grease
Grease
Grease
Grease
Return
Grease
Return
Grease
Return
26:1
26:1
26:1
50:1
5.25 Lb. / 2.3 Kg.
5.25 Lb. / 2.3 Kg.
5.25 Lb. / 2.3 Kg.
2.5 Lb. / 1.1 Kg.
5,200
5,200
5,200
7,500
bar
bar
bar
bar
35 Lb.
120 Lb.
400 Lb.
35 Lb.
50:1
2.5 Lb. / 1.1 Kg.
7,500 psi / 518 bar
120 Lb.
338825
338802
338911
337665
(338992 metric)
338802
338166
338371
318040-4
338166
(338982 metric)
338371
50:1
2.5 Lb. / 1.1 Kg.
7,500 psi / 518 bar
400 Lb.
338911
318040-4
339359-B1
339359-C1
1-866-4-ALEMITE
and Oil Pump
and Oil Pump
and Oil Pump
Pump with Built-In
to Reservoir
Pump with Built-In
to Reservoir
Pump with Built-In
to Reservoir
psi
psi
psi
psi
/
/
/
/
359
359
359
518
SEC TIO N TEN
SP Series Modular Divider Valves
Alemite Series Progressive Valves accurately distribute lubricant to multiple lubrication points through a series of metering
pistons. They are designed to handle extreme operating temperatures, and will deliver grease or oil.
Divider Valves - SP Series
FEATURES:
• 90 Durometer Viton® O Rings standard on all valve and
intermediate sections
• Modular design for maximum flexibility in design and
installation
• Install and maintain valves without removing lubricant
plumbing
712051
Product #
Size (S= Single; T = Twin)
Cycle Indicator Pin
Output Cycle
Inlet Ports
Discharge Ports
712051
712101
712151
712201
712203
712251
712253
712301
712303
712351
712353
712401
712403
712052
712102
712152
712202
712204
712252
712254
712302
712304
712352
712354
712402
712404
5S
10S
15S
20S
20S
25S
25S
30S
30S
35S
35S
40S
40S
5T
10T
15T
20T
20T
25T
25T
30T
30T
35T
35T
40T
40T
NA
NA
NA
NA
Right
NA
Right
NA
Right
NA
Right
NA
Right
NA
NA
NA
NA
Right
NA
Right
NA
Right
NA
Right
NA
Right
0.01 Cubic Inch
0.02 Cubic Inch
0.03 Cubic Inch
0.04 Cubic Inch
0.04 Cubic Inch
0.05 Cubic Inch
0.05 Cubic Inch
0.06 Cubic Inch
0.06 Cubic Inch
0.07 Cubic Inch
0.07 Cubic Inch
0.08 Cubic Inch
0.08 Cubic Inch
0.005 Cubic Inch
0.01 Cubic Inch
0.015 Cubic Inch
0.02 Cubic Inch
0.02 Cubic Inch
0.025 Cubic Inch
0.025 Cubic Inch
0.03 Cubic Inch
0.03 Cubic Inch
0.035 Cubic Inch
0.035 Cubic Inch
0.04 Cubic Inch
0.04 Cubic Inch
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/4” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
1/8” NPSF
Hand
Hand
Hand
Hand
Hand
Hand
Hand
Hand
Hand
Hand
www.alemite.com
SEC TIO N T EN
SP System Pumps
Alemite SP System Pumps provide maximum flexibility and are ideal for grease or oil series progressive lubrication
systems.
Product #
Ratio
Delivery/Cycle
Max Temperature
331571-A5
331571-B5
331571-C5
387785
387786
387787
340176
26:1
26:1
26:1
50:1
25:1
15:1
All
0.47 in (7.7 cc)
0.47 in3 (7.7 cc)
0.47 in3 (7.7 cc)
0.02 - 0.05 in3 (0.4 - 0.8 cc)
0.03 - 0.12 in3 (0.5 - 2.0 cc)
0.15 - 0.24 in3 (2.5 - 4.0 cc)
Intermediate Shut Off Plate
5,200
5,200
5,200
6,000
3,000
1,800
6,000
3
psi
psi
psi
psi
psi
psi
psi
/ 359 bar
/ 359 bar
/ 359 bar
(414 bar)
(207 bar)
(124 bar)
(414 bar)
SP System Reservoirs
Product #
Reservoir
Type
387782
387784
10.57 Pt. (2.5 Ltr.)
11 Lb. (5 Kg.)
Oil
Grease
387784
Inlet and End Sections, Subplates
Product #
Size
Type
715180
715185
715518
1/4”-18 NPSF
NA
1/8”-27 NPSF
Standard Inlet Section
Standard End Section
Intermediate/Subplate
Tie Rods
Product #
Sections
715030
715040
715050
715060
715070
715080
715090
715100
3
4
5
6
7
8
9
10
1-866-4-ALEMITE
SEC TIO N TEN
SP System Accessories
710150
Product #
Description
710150
710200
710300
715576
715577
715584
387449-1/
387449
387449-2
387449-3
340090
340098
715579
Performance Reset Indicator, Red, 1,500 psi
Performance Reset Indicator, Orange, 2,000 psi
Performance Reset Indicator, Bronw, 3,000 psi
Proximity Switch, XP-Group B
Cycle Switch/Bracket Assembly, SPDT
Cross Porting Kit
Air Solenoid Valve (120 VAC/230 VAC)
3 Way Solenoid Valve, 115 VAC
3 Way Solenoid Valve, 24 VDC
Universal Pump Downtube Adapter
Pressure Switch - In Line (3 - 3,500 psi)
Outlet Check (1/8” NPTF Inlet, 1/8” NPSF outlet)
www.alemite.com
SEC TIO N T EN
Autolube-BTX
The Alemite Autolube-BTX is an automated grease lubrication system that is compact, simple to install, and easy to use.
The Autolube-BTX precisely delivers small amounts of lubricant at programmed intervals to multiple bearing points
during machine operation. It can be used as a stand alone single point system, or as a pump and reservoir for a series
progressive system.
FEATURES:
• Built in controller continuously monitors system operation and controls lubrication cycle
• Low level control, cycle indication and external alarm relay output
• Ability to vary grease output for each lubrication point
• Delivers up to 30 lubrication points
• Piston pump delivers 0.08 ox. (0.147 in3 or 2.4cc/minute) of lubricant at up to 3,500 psi. Includes 2,300 psi maximum
pressure relief valve fixed to the pump (not pictured).
Autolube-BTX Pumps
Product #
Description
4221-S
4221
4251-S
4251
4261-S
4261
Pump
Pump
Pump
Pump
Pump
Pump
-
110 VAC with EOCS
110 VAC, no EOCS
24 VDC with EOCS
24 VDC no EOCS
12VDC with EOCS
12VDC no EOCS
4221-S
1-866-4-ALEMITE
SEC TIO N TEN
Autolube-BTX
Autolube-BTX System Components
Product #
Description
339724
339777
339981
339982
339983
339984
339781
339782
339783
339784
339705
339706
339707
339763
339764
339765
393750
340369
Relief Valve - 2,300 psi maximum adjustment
Filter
6 port with EOCS (DPX Block)
6 port without EOCS (DPX Block)
12 port without EOCS (DPS Block)
6 port with EOCS (DPS Master only)
12 port with EOCS (DPS Master only)
18 port without EOCS (DPS Master only)
Fault Indicator Kits
Check Valve, 1/8” Outlet
Autolube BTX-Tubing and Connectors
Product #
Description
339760
339762-50
339762-150
339738
339813
Push to Lock Tube Fittings
Nylon Tubing - 1/4” x 50’
Nylon Tubing - 1/4” x 150’
Tube Fitting for Steel Tube - 1/4” OD x 1/8” NPT
Tube Fitting for Steel Tube - 1/4” OD x 1/4” NPT
Autolube-BTX Plumbing Accessories
Product #
Description
1000-44
306722
43706
43716
43748
Union Adapter, 1/4” NPT(m) x 1/4” NPT(f)
Adapter, 1/4” NPT(m) x 1/8” NPT(m) (Reducing Hex Nipple)
Elbow Body - 90° 1/8” NPT x 1/8” NPT
Autolube-BTX Reservoir Refill Options
Product #
Description
7531-4
585-B1
339812
Manual Lubricator - 35 Lb. Pail
Cordless Grease Gun, 14.4V, 2 Batteries
Shoulder Strap for Cordless Grease Gun
www.alemite.com
SEC TIO N T EN
Autolube-BTX
Autolube-BTX Metering Screws - DPX Valves
Product #
Description
339768-100
339768-200
339768-300
339768-400
0.0061
0.0122
0.0183
0.0244
in3
in3
in3
in3
Autolube-BTX Metering Plugs - DPS Valves
Product #
Description
339734-025
339734-050
339734-075
339734-100
0.0015
0.0031
0.0046
0.0061
1-866-4-ALEMITE
in3
in3
in3
in3
SECTION ELEVEN
SINGLE POINT LUBRICATORS
Greasomatic®
Easylube®
Spring Driven
Accessories
Alemite Single Point Lubricators provide reliable
lubrication for single points requiring constant
lubrication. Available in grease or oil models, Alemite
Single Point Lubricators are self contained and
adjustable, and are especially useful for remote or
difficult to access lubrication points.
SECTION ELEVEN
Grease Lubricators
Greaseomatic®
The Alemite Greaseomatic® is a completely self contained lubricator
providing up to 12 months of pre-selected, controlled lubrication.
FEATURES:
• 20 pack of Greaseomatic units
• Dispenses 4oz (120 ml) of lubricant at a controlled rate over 1 to
12 months
• Pressure relief valve will open if line or bearing is blocked,
preventing over pressurization
• Corrosion resistant plastic stands up to harsh environments
• 7 built in discharge rates
• Easy to view flow monitoring windows
• Non-hazardous chemicals crate gas charge to dispense grease
• Dimensions: 5” x 2-3/4”
• Connection Thread: 1/4” NPFT(m)
1745-20GR001
Product #
Description Capacity
Temperature Range
Operating Pressure
Number of discharge rates
1745-20GR001
Greasomatic
-4°F to 140°F(-20°C to 60°C)
20 psi
7
1-866-4-ALEMITE
4 oz (120 ml)
SEC TIO N ELEVE N
Grease Lubricators
Easylube®
Alemite’s Easylube® Automatic Grease Lubricator is corrosion,
dust and moisture resistant, and is easily adjustable to deliver
controlled lubrication for up to 12 months.
1746-151
1746-151
1746-151X
Capacity
FEATURES:
• Easily adjust dispensing time and volume – 1 to 12 months
• Long life lithium battery pack (CR-P2 6V, 1300 mah)
• Refillable reservoir can be used repeatedly
• Warning light flashes to indicate low grease supply or grease
blockage
• Can be installed up to 15 feet from lubrication point, to serve
hard to reach areas
• UL rated for Class 1, Division 2, Groups B, C and D: Class II,
Division 2, Groups F & G hazardous locations
• Explosion proof
• Body’s heat resistance 10°F - 194°F (-12°C - 90°C)
• Available as a single unit or in packs of 10
• Dimensions: 6” x 3.3”
• Connection Thread: 1/2” NPT(m)
Temperature Range
Spring Pressure Ratings (psi) Weight
Easy Lube Automatic Lubricator 5 oz. (148 ml) -5°F to 140°F (-20°C to 60°C) NA
Easy Lube Automatic Lubricator 5 oz. (148 ml) -5°F to 140°F (-20°C to 60°C) NA
Easylube reference table for setting
dispensing time and volume
75 psi
75 psi
1.6 Lb.
16.2 Lb.
Time
Setting
Switch (On)
Daily
(24 Hrs)
Weekly
(7 Days)
Monthly
(30 Days)
1M
2M
3M
4M
5M
6M
7M
8M
9M
10 M
11 M
12 M
1
2
2
4
4
4
4
8
8
8
8
8
0.17
0.08
0.06
0.04
0.03
0.03
0.02
0.02
0.02
0.02
0.02
0.01
1.18
0.59
0.39
0.30
0.24
0.20
0.17
0.15
0.13
0.12
0.11
0.10
5.07
2.54
1.69
1.27
1.01
0.85
0.72
0.63
0.56
0.51
0.46
0.42
+1
+1
+2
+2+1
+
+
+
+
1
2
2+1
4
oz.
oz.
oz.
oz
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
oz.
www.alemite.com
SECTION ELEVEN
Spring Driven Lubricators
Alemite Spring Driven Lubricators are a proven, simple method to deliver lubrication.
Visi-Lube Automatic Lubricator
FEATURES:
• Clear plastic allows easy monitoring of grease level
• Refillable through standard hydraulic grease fitting
• Sturdy, 1 piece steel base and core
• Controls grease flow through spring pressure (3 pressure
springs included)
• Safety vent prevents overflowing
B1741-A
Product # Description Capacity Temperature Spring
Range
B1741-A
Visi-Lube
Automatic
Lubricator
1-866-4-ALEMITE
1.22 Oz.
(37 ml)
Pressure Ratings (psi)
Color
Weight
-40°F to
Extra Heavy 5.8 psi/0.40 bar (full) - 3.6 psi/0.25 bar (empty) Black 0.5 Lb.
150°F(-40°C to Heavy
4.6 psi/0.32 bar (full) - 2.9 psi/0.20 bar (empty) Green
66°C)
Standard
3.5 psi/0.24 bar (full) - 2.2 psi/0.15 bar (empty) Orange
SEC TIO N ELEVE N
Spring Driven Lubricators
Alemite Spring Driven Lubricators are a proven, simple method to deliver lubrication.
Automatic Pressure Cup
FEATURES:
• Adjustable knob controls lubricant flow
• Tapered metering pin attached to unit piston ensures uniform flow
• Refillable through standard hydraulic grease fitting
• Includes 3 variable pressure springs
43570-A2
Capacity
Temperature
Range
43570-A2
1.75 oz. (52 ml)
-40°F to
Extra Heavy, 14.1 psi/0.97 bar (full) - 6.6 psi/0.46 Black ,
150°F(-40°C to Heavy ,
bar (empty), 8.60 psi/0.59 bar (full) - Green,
66°C)
Standard
3.9 psi/0.27 bar (empty), 6.60 psi/0.46 Orange
bar (full) - 3.1 psi/0.21 bar (empty)
Automatic
Pressure Cup
Spring
Pressure Ratings (psi)
Color
Weight
1.4 Lb.
www.alemite.com
SECTION ELEVEN
EASY LUBE® ACCESSORIES
Accessories for easy installation of Alemite Easylube®Single Point Lubricators.
Product #
Description
Weight
339588
339589
339590
339591
339592
339593
339594
339596
339597
339598
339599
339600
339602
339603
387390
387391
Refillable Grease Cup PT 1/2” (m)
Refill Grease Positioning Cover
Refill Grease Nipple
Adapter, 45°, 1/2” (f) x 1/8” (m)
Adapter, Straight, 1/2” (f) x 1/8” (m)
Adapter, 45°, 1/2” (f) x 1/4” (m)
Remote mounting bracket for 8mm plastic tubing
Remote mounting bracket for 1/4” metal tubing
Adapter, 45°, 1/2” (f) x 8 mm (m)
Adapter, Straight, 1/2” (f) x 8 mm (m)
Adapter, Straight, 1/2” (f) x 10 mm (m)
Battery Pack, Lithium, 6 V
Check Valve, 1/4” (f) x 1/4” (m)
Oil Throttle
0.2
0.1
0.2
0.1
0.1
0.1
0.1
0.1
0.5
0.5
0.1
0.1
0.1
0.1
0.8
0.6
1-866-4-ALEMITE
Lb.
Lb
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
Lb.
SEC TIO
SECNTIO
TWELVE
N TWELV E
LUBRICATION
LUBRICATION
ACCESSORIES
ACCESSORIES
Tie-Down Kits
Dollies & Hand Trucks
Lube Carts
Alemite Lubrication Accessories provide safe and
efficient options to improve ease of use, workplace
safety, and productivity.
www.alemite.com
SEC TIO N TWELV E
LUBRICATION ACCESSORIES
Lube Truck Accessories
Alemite lubrication accessories help simplify lubrication processes, improving productivity.
Tie Down Kits
Alemite Tie-Down Kits provide safe mounting of pumps and drums to truck platform or bed.
FEATURES:
• Tie-down rods hook into eye bolt
• Hand-sized knobs provide quick removal of tie-down rod
for easy drum changes
324831
Product #
Drum Size
Use with Cover
Weight
321340
324831
334850
120 Lb.
400 Lb.
400 Lb.
338371, 338977, 323800-4
324792-4, 324793-4
NA
7.3 Lb.
7.4 Lb.
8.8 Lb.
Dollies and Hand Trucks
Alemite Dollies and Hand Trucks provide safe and easy movement of product containers. They are constructed of steel
for durability and performance.
Dollies
FEATURES:
• Sturdy, all steel welded construction
• 4 free-swiveling casters for smooth movement
316315-5
336899
36575-B1
Product #
Drum Size
Diameter
Weight
316315-5
336899
336575-B1
16 Gal/120 Lb.
55 Gal/400 Lb.
16 Gal/120 Lb.
20”
23.5”
14.3”
10 Lb.
18 Lb.
6.5 Lb.
1-866-4-ALEMITE
SEC TIO N TWELV E
LUBRICATION ACCESSORIES
Dollies and Hand Trucks
Alemite Dollies and Hand Trucks provide safe and easy movement of product containers. They are constructed of steel
for durability and performance.
Hand Trucks
FEATURES:
• Sturdy steel construction
• Stable base (6777-5)
338958
6777-5
Product #
Use With
Dimensions
Weight
338958
6777-5
35 Lb., 120 Lb. containers
7181 and 7149 Series Metal Bucket Pumps
25”L x 20”W x 37.5”H
18” width
19.2 Lb.
29 Lb.
Lube Carts
FEATURES:
• Designed space for hose reel
• Pivoting back wheels for easy moving around corners
• Arm extends to hold control handle or meter
• Pivoting handle to allow operator to manually move the
cart, or attach to a motorized cart
340341
Product #
Load Capacity
Dimensions
Weight
340341
55 Gal/400 Lb.
38”L x 26”W
89 Lb.
www.alemite.com
SEC TIO N THIRTE E N
EXAMPLE PRODUCT CONFIGURATIONS
Shop Systems
10W/30
20W50
MOTOR OIL MOTOR OIL
1-866-4-ALEMITE
SYNTHETIC
MOTOR OIL
ATF
WWS
AIR
SEC TIO N THIRTEE N
Shop Systems
Alemite Shop Systems combine a variety of high-quality Alemite products to construct an efficient and easy-to-use
system that meets the needs of garages, automotive repair shops and a number of other applications.
www.alemite.com
1-866-4-ALEMITE
SEC TIO N THIRTEE N
Lube Truck
Grease
Part
Number
Qty.
Description
Page
8081-B
1
127
6320-3
B321320
7785-B5
323800-4
338804
321340
340323-4
1
1
1
1
1
1
1
H.P Double Post Reel, 50’
Hose, Hose Stop
H.P. Control Valve
H.P. Z-Swivel
40:1 Heavy Duty Pump
Cover
Follower
Tie Down Kit
Grease Label
Part
Number
Qty.
Description
Page
8081-D
4
127
3621
3
3622
7783-C4
1
4
NPN
340323-2
340323-8
340323-9
339000-B
339005
338315
339003-1
4
2
1
1
1
4
4
1
M.P. Double Post Reel, 50”
Hose, Hose Stop
Meters: 2 - Motor Oil, Gear
Oil
Meter: Hydraulic Oil
6:1 Heavy Duty Stub
Pump: Motor Oil, Gear Oil,
Hydraulic Oil
Suction Tube by Installer
Engine Oil Label
Gear Oil Label
Hydraulic Oil Label
Accu-Guard® Compact +
Pulsemeter
Power Supply
N/A
N/A
N/A
N/A
111
112
112
112
Part
Number
Qty.
Description
Page
8081-D
1
127
8202
3621
340080
338315
1
1
1
1
M.P. Double Post Reel, 50’
Hose, Hose Stop
1/2” Diaphragm Pump
Meter
Pulsemeter
144
138
71
102
103
173
N/A
Oils
153
153
82
Coolant
94
153
112
112
www.alemite.com
Grease Pump Systems with Heavy-Duty Reel
Alemite Grease Systems featuring an Alemite Heavy-Duty Reel offer functionality and convenience to a range
of applications. Allowing the user to reach a broad area with the extension capabilities of our heavy-duty reels,
these systems provide simplicity when lubricating at high pressures.
387769
387770
Included Items: 1-17 below (except 7 & 10 – these
have to be furnished by the equipment installer)
RAM Grease Pump with Heavy-Duty Reel –
120-lb. Drum
Standard-Duty Grease Pump with
Heavy-Duty Reel – 120-lb. Drum
Item Product # Qty. Description
Page
Item
Product # Qty. Description
Page
1 1
8550-A1
1
69
1 1
9950-A1
1
67
2
3
4
5
6
7
2
3
4
5
6
7
8
9
10
11
338802
317882-7
1001-86
380372-B1
308785
NPN
8078-B
6320-3
NPN
338860
*
1
1
1
2
***
1
1
***
1
103
139
34
104
N/A
N/A
124
144
N/A
164
2
3
4
5
6
7
2
3
4
5
6
7
8
9
10
11
338802
317882-7
1001-86
380372-B1
308785
NPN
8078-B
6320-3
NPN
338860
**
1
1
1
2
***
1
1
***
1
12
13
14
15
16
17
18
317803-3
B328030
B328034
51888
SWA274
130552
B331107
1
*
*
1
1
1
1
12
13
14
15
16
17
18
317803-3
328030
328034
51888
SWA274
130552
B331107
1
1
1
1
1
1
1
50:1 Pump &
Cover
Follower
Hose
Union
Strainer
Shut-Off Valve
Lubricant Piping
50' Reel Assembly
Control Valve
Air Piping
Filter/Regulator
Package †
Hose
Air Coupler
Air Adapter
Male Adapter
1/2" Ball Valve
Male/Male Adapter
Swivel
141
N/A
N/A
34
N/A
34
138
50:1 Pump &
Cover
Follower
Hose
Union
Strainer
Shut-Off Valve
Lubricant Piping
50' Reel Assembly
Control Valve
Air Piping
Filter/Regulator
Package †
Hose
Air Coupler
Air Adapter
Male Adapter
1/2" Ball Valve
Male/Male Adapter
Swivel
103
139
34
104
N/A
N/A
124
144
N/A
164
141
N/A
N/A
34
N/A
34
138
* Included with 8550-A1
** Included with 9950-A1
*** NPN – furnished by equipment installer
† Use 338860 when filter/regulator is mounted to a wall. Use 7936 when attached to pump.
1-866-4-ALEMITE
SEC TIO N THIRTEE N
387771
Heavy-Duty Grease Pump with
Heavy-Duty Reel – 400-lb. Drum
6
Item Product # Qty.
Description
Page
1 1
40:1 Pump
Cover
Follower
Hose
Union
Strainer
Shut-Off Valve
Lubricant Piping
50' Reel Assembly
Control Valve
Air Piping
Filter/Regulator
Package
Hose
Air Coupler
Air Adapter
Male Adapter
1/2" Ball Valve
Male/Male Adapter
Swivel
71,
102
103
139
34
104
N/A
N/A
124
144
N/A
164
2
3
4
5
6
7
2
3
4
5
6
7
8
9
10
11
7785-A5
323847-4
338912
317882-7
1001-86
380372-B1
308785
NPN
8078-B
6320-3
NPN
338862
1
1
1
1
1
1
2
**
1
1
**
1
12
13
14
15
16
17
18
317803-3
328031
328037
51888
SWA274
130552
B331107
1
*
*
1
1
1
1
141
N/A
N/A
34
N/A
34
138
8
7
18
9
10 17
16
11
6
15
5
4
14
13
12
1
3
2
* Included with 7785-A5
** NPN – furnished by equipment installer
www.alemite.com
Medium-Pressure Oil Pump and Reel Systems
Ideal for high-volume lubrication or multiple location dispensing, these medium-pressure systems pipe
lubricant from one centrally located area to any on-site location equipped with one or more retractable
hose reels within the system.
System consists of a medium-pressure, air-operated lubricant pump, lubricant pipeline and one or more hose
reels with control valve.
387772
387773
RAM Oil Pump with Heavy-Duty Reel –
16-Gallon Drum
RAM Oil Pump with Heavy-Duty Reel –
55-Gallon Drum
Item
Page
Item
Page
1
3
5
6
7
1
2
3
4
5
6
7
8
9
9960-A
317813-5F
380372-A1
SWA274
NPN
8078-D
3685-1
NPN
338860
1
1
1
3
**
1
1
**
1
80
140
104
N/A
N/A
124
148
N/A
164
1
3
5
6
7
1
2
3
4
5
6
7
8
9
9969-B
317813-5F
380372-A1
SWA274
NPN
8078-D
3685-1
NPN
338860
1
1
1
3
**
1
1
**
1
80
140
104
N/A
N/A
124
148
N/A
164
10
11
12
13
14
15
317803-3
328030
328034
51888
1000-88
130552
1
*
*
1
1
1
10
11
12
13
14
15
317803-3
328030
328034
51888
1000-88
130552
1
*
*
1
1
1
5:1 Pump
Hose
Strainer
1/2" Ball Valve
Lubricant Piping
50' Reel Assembly
Oil Meter
Air Piping
Filter/Regulator
Package †
Hose
Air Coupler
Air Adapter
Male Adapter
Adapter
Male/Male Adapter
141
N/A
N/A
34
34
34
5:1 Pump
Hose
Strainer
1/2" Ball Valve
Lubricant Piping
50' Reel Assembly
Oil Meter
Air Piping
Filter/Regulator
Package †
Hose
Air Coupler
Air Adapter
Male Adapter
Adapter
Male/Male Adapter
141
N/A
N/A
34
34
34
* Not supplied with Alemite pump
† Use 338860 when filter/regulator is mounted to a wall. Use 7936 when attached to pump.
1-866-4-ALEMITE
SEC TIO N THIRTEE N
387774
Heavy-Duty Oil Pump with Heavy-Duty Reel –
55-Gallon Drum
Item Product # Qty.
Description
Page
1
3
5
6
7
6:1 Pump
Hose
Strainer
1/2" Ball Valve
Air Piping
50' Reel Assembly
Oil Meter
Air Piping
Filter/Regulator
Package
Hose
Air Coupler
Air Adapter
Male Adapter
Adapter
Male/Male Adapter
Muffler
82
140
104
N/A
N/A
124
148
N/A
164
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
7783-A4†
317813-5F
380372-A1
SWA274
NPN
8078-D
3685-1
NPN
338862
317811-5
328031
328037
51888
1000-88
130552
324170
1
1
1
3
**
1
1
**
1
1
*
*
1
1
1
1
141
N/A
N/A
34
34
34
N/A
4
6
5
7
4
15
9
10 11 12
16
4
13
3
14
1
2
* Supplied with Alemite pump
† Bung mount order 326750-B1
www.alemite.com
Used Fluid Systems
Alemite Used Fluid Systems provide safe and efficient disposal of used fluid. Available in an above-ground
or a pit setup, these systems safely and effectively store used product until the time of disposal.
Item
Product #
1 1
2 2
SWA267
1000-44
3
4
5
6
317803-7
340078
9920
338554
3
4
5
6
7 7
8
8586
7604-B
9
327033
10
51891
11
12
SWA274
338552
13
14
5604-2
B334547-1
15
1000-1616
16
17
18
19
338556
338557
317898-5
1000-1612
Description
275-Gallon Tank
Adapter Union
1/4"(m) x 1/4"(f)
Hose
Tank Sentry
Evacuation Pump
Hose, Ball Valve,
Coupler Kit
Portable Drain
Air Regulator w/
Gauge 1/4"
Adapter 1/4"(m)
x 1/4"(f)
Bushing 1/2"(m)
x 1/4"(f)
1/2" Ball Valve
Bushing 2"(m) x
3/4"(f)
Moisture Separator
Auto Dump
Mechanism
From air compressor
Adapter Union
1"(m) x 1"(f)
Evacuation Valve
Suction Wand Kit
Hose
Adapter 1"(m) x
3/4"(f)
Page
Typical Above Ground Used Fluid System
N/A
34
8 9 11 13 14
141
119
80
120
5
3
2 4
115
165
6
12
34
35
1
18
7
19
N/A
35
166
167
34
119
119
117
34
Typical Pit Used Fluid System
From air compressor
17
8
13
16
11
10
9
3
5
9
17
15
15
To used oil
To used oil storage tank storage tank
1-866-4-ALEMITE
SEC TIO N FOURTEE N
PUMP PERFORMANCE CHARTS
PUMP PERFORMANCE CURVES
Alemite has a pump to meet virtually every industry application. To find the right pumps for your operation, check the
performance capabilities using the performance curves within this section.
Material Discharge Pressure:
To find material discharge pressure (psi) at a specific delivery (GPM) and air pressure (psi):
1. Locate required delivery along bottom of scale.
2. Follow vertical line up to where it intersects with air pressure curve (solid line).
3. Follow line horizontally to the left column of chart to determine discharge pressure.
Air Consumption:
To find air consumption (CFM) at a specific delivery (GPM) and air pressure (psi):
1. Locate required delivery along bottom of scale.
2. Follow vertical line up to where it intersects with air pressure curve (dashed line).
3. Follow line horizontally to the right column of chart to determine air consumption.
www.alemite.com
SEC TIO N FOURTE E N
7216 series
7735 series
1-866-4-ALEMITE
SEC TIO N FOURTEE N
7736 series
7783 series
www.alemite.com
7784 series
7785 series
1-866-4-ALEMITE
SEC TIO N FOURTEE N
7730, 7786 series
7793
www.alemite.com
7795 series
Bars
550
500
450
400
350
300
250
psi
8000
6000
75 psi (6.5 Bars) ∆
75 psi (6.5 Bars) ∆
4000
150
2000
50 psi (3.4 Bars) ∆
50 psi (3.4 Bars) ∆
3500
80
20
0
Air Pressure
Air Consumption
Material Discharge Pressure
2
1
4
6
2
8
3
10
4
2500
1500
1000
500
0
14 Pounds/Minute
12
5
3000
2000
40
0
Legend
120
25 psi (1.7 Bars) ∆
1000
4500
4000
60
25 psi (1.7 Bars) ∆
lpm
140
100
5000
3000
50
160
100 psi (6.9 Bars) ∆
100 psi (6.9 Bars) ∆
7000
200
100
cfm
NLGI 2 Grease at 77°F (25°C)
6
Kilograms/Minute
Delivery
7835 series
1-866-4-ALEMITE
SEC TIO N FOURTEE N
7886 series
8540, 8541, 8549 series
www.alemite.com
8550, 8559 series
9911-1, 9930, 9951-1, 9979
1-866-4-ALEMITE
SEC TIO N FOURTEE N
9916-A1
9918-A
www.alemite.com
9920
Bars
75 psi (5.2 Bars) ∆
50 psi (3.4 Bars) ∆
SAE 10 Oil at 77°F (25°C)
psi
cfm
9
8
7
125 psi (8.6 Bars) ∆
125 psi (8.6 Bars) ∆
24
120
100 psi (6.9 Bars) ∆
100 psi (6.9 Bars) ∆
100
20
80
16
4
3
75 psi (5.2 Bars) ∆
600
400
75 psi (5.2 Bars) ∆
60
50 psi (3.4 Bars) ∆
12
50 psi (3.4 Bars) ∆
40
8
20
4
2
1
700
500
6
5
lpm
28
140
0
Legend
0
4
8
12
300
200
100
0
20 Gallons/Minute
16
Air Pressure
Air Consumption
Material Discharge Pressure
10
20
30
40
50
60
70
Delivery
9940, 9941, 9949
1-866-4-ALEMITE
SEC TIO N FOURTEE N
9960, 9968, 9969 series
9970 series
www.alemite.com
331571 series
1-866-4-ALEMITE
SEC TIO N FIFTEEN
MOTOR TUBE CHEMICAL COMBINATIONS
Motor ODP/TEFC
Down Tube PP
Suitable Chemicals
Acetic acid (10 to 80%)
Acetic acid, glacial (to 100˚F, 38˚C)
Aluminum chloride
Aluminum fluoride
Aluminum hydroxide
Aluminum nitrate
Aluminum potassium nitrate
Aluminum sulfate
Ammonium bifluoride (to 70˚F, 21˚C)
Ammonium carbonate
Ammonium chloride
Ammonium fluoride (25%)
Ammonium hydroxide
Ammonium nitrate
Ammonium nitrite (to 70˚F, 21˚C)
Ammonium oxalate
Ammonium persulfate
Ammonium phosphate (monobasic,
dibasic, tribasic)
Ammonium sulfate
Arsenic acid
Barium carbonate
Barium chloride
Barium hydroxide
Barium sulfate
Barium sulfide
Bismuth carbonate
Black liquors
Boric acid
Bromic acid
Butyric acid
Calcium bisulfide
Calcium bisulfite
Calcium chlorate
Calcium chloride
Calcium hydroxide
Calcium hypochlorite (to 70˚F, 21˚C)
Calcium nitrate
Calcium sulfate
Calcium sulfite
Carbonic acid
Cellosolve
Chromic acid, 10%
Chromic acid, 50%
Citric acid
Citric oils
Copper chloride
Copper cyanide
Copper nitrate
Ethylene glycol
Fatty acids
Ferric chloride
Ferric nitrate
Ferric sulfate
Ferrous chloride
Ferrous sulfate
Fluoboric acid
Fluosilicic acid
Formaldehyde
Formic acid
Gallic acid
Glycerin
Hydrobromic acid
Hydrochloric acid, 20%
Hydrochloric acid, 37% (cold)
Hydrofluoric acid, 20%
Hydrofluosilicic acid, 20%
®
Hydrogen fluoride
Iodine*
Lactic acid
Lead acetate
Lead sulfamate
Magnesium carbonate
Magnesium chloride
Magnesium hydroxide
Magnesium sulfate
Maleic acid
Mercuric chloride, dilute solution
Mercuric cyanide
Milk
Muriatic acid, 20%
Muriatic acid, 37% (cold)
Nickel chloride
Nickel sulfate
Nitric acid, 20%
Nitrobenzene
Oleic acid
Oxalic acid
Phenol (carbolic acid)
Phosphoric acid, <20%
Phosphoric acid, 20 to 40%
Photographic solutions
Plating solutions, chrome 40
Plating solutions, copper
Plating solutions, gold
Plating solutions, iron
Plating solutions, lead
Plating solutions, nickel
Plating solutions, silver
Plating solutions, tin
Plating solutions, zinc
Potassium bicarbonate
Potassium bromide
Potassium carbonate
Potassium chlorate
Potassium chloride
Potassium chromate
Potassium dichromate
Potassium hydroxide
Potassium nitrate
Potassium permanganate
Potassium sulfate
Silicone oil
Silver nitrate
Soap solutions
Sodium bicarbonate
Sodium bisulfate
Sodium bisulfite
Sodium bromide
Sodium carbonate
Sodium chlorate, 50%
Sodium chloride
Sodium cyanide
Sodium hydroxide, 20%
Sodium hypochlorite, <20%
Sodium nitrate
Sodium perborate
Sodium phosphate
Sodium silicate
Sodium sulfate
Sodium sulfide
Sodium thiosulfate
Stannic chloride
Sulfate liquors
Sulfur
Sulfuric acid, <10%
Sulfuric acid, 10 to 75%
Sulfurous acid
Tannic acid
Transformer oil
Motor XPRF
Down Tube SS
Suitable Chemicals
Acetaldehyde
Acetate solvents
Acetone
Acetyl chloride
Acetylene
Alcohols
Ammonia, aqua (10%)
Ammonia, aqueous
Ammonia, concentrated
Amyl acetate
Amyl chloride
Barium nitrate
Butane
Butyl acetate
Butylene
Carbon disulfide
Cetyl alcohol
Chlorobenzene
Copper sulfate
Cyclohexane
Cyclohexanol
Cyclohexanone
Diethyl ether
Diisobutylene
Epichlorohydrin
Ethanolamine
Ether
Ethyl acetate
Ethyl chloride
Ethyl ether
Ethylene chloride
Ethylene dichloride
Heptane
Hexane
Hydrogen peroxide
Hydrogen sulfide (cold)
Hydrogen sulfide (hot)
Isopropyl ether
Jet fuel (JP3, JP4, JP5)
Lacquer solvents
Ligroin
Methyl acetone
Methyl ethyl ketone
Methyl isobutyl ketone
Monoethanolamine
Naphtha
Naphthalene
Tartaric acid
Titanium tetrachloride
Wood oil
Xylene
Motor ODP/TEFC
Down Tube PVDF
Suitable Chemicals
Acetamide (below 75˚F, 24˚C)
Acetic acid
Acetic acid, glacial (to 120˚F, 49˚C)
Aluminum chloride
Aluminum fluoride
Aluminum hydroxide
Aluminum nitrate
Aluminum potassium nitrate
Aluminum sulfate
Ammonium bifluoride
Ammonium carbonate
Ammonium chloride
Ammonium fluoride (10-25%)
Ammonium hydroxide
Ammonium nitrate
Ammonium persulfate
dibasic, tribasic)
Ammonium sulfate
Ammonium sulfide (to 120˚F, 49˚C)
Ammonium thiocyanate
Ammonium thiosulfate
Aniline (to 75˚F, 24˚C)
Aniline hydrochloride (to 75˚F, 24˚C)
Aqua regia, 80% (to 75˚F, 24˚C)
Arsenic acid
Barium carbonate
Barium chloride
Barium hydroxide
Barium sulfate
Barium sulfide
Benzaldehyde (to 75˚F, 24˚C)
Benzene sulfonic acid (to 75˚F, 24˚C)
Benzoic acid
Bismuth carbonate
Black liquors
Boric acid
Brine acid
Bromic acid
Bromine, liquid (to 150˚F, 66˚C)
Bromine water
Butyric acid
Calcium bisulfide
Calcium bisulfite
Calcium chlorate
Calcium chloride
Calcium hydroxide
Calcium hypochlorite (to 70˚F, 21˚C)
Calcium nitrate
Calcium sulfate
Carbonic acid
Carbon tetrachloride
Cellosolve®
Chlorine, liquid
Chlorobenzyl chloride (to 125˚F, 52˚C)
Chloroform (to 125˚F, 52˚C)
Chromic acid, 10% (to 120˚F, 49˚C)
Chromic acid, 50% (to 120˚F, 49˚C)
Citric acid
www.alemite.com
SEC TIO N FIFT E EN
MOTOR TUBE CHEMICAL COMBINATIONS
Motor ODP/TEFC
Down Tube PVDF
Suitable Chemicals
Continued
Copper chloride
Copper cyanide
Copper nitrate
Cresylic acid (to 150˚F, 66˚C)
Diesel fuels
Ethylene glycol
Fatty acids
Ferric chloride
Ferric nitrate
Ferric sulfate
Ferrous sulfate
Fluoboric acid (to 140˚F, 60˚C)
Fluosilicic acid
Formaldehyde (to 120˚F, 49˚C)
Formic acid
Furfural
Gallic acid (to 75˚F, 24˚C)
Gelatin
Glue, PVA
Glycerin
Glycols
Hydrobromic acid
Hydrochloric acid, 20%
Hydrochloric acid, 37% (cold)
Hydrochloric acid, 37% (hot)
Hydrofluoric acid, conc. (cold)
Hydrofluosilicic acid, 20%
Hypochlorous acid
Iodine (to 150˚F, 66˚C)
Lactic acid (to 120˚F, 49˚C)
Lead acetate
Magnesium carbonate
Magnesium chloride
Magnesium hydroxide
Magnesium sulfate
Maleic acid
Mercuric chloride, dilute solution
Mercuric cyanide
Methyl chloride
Milk
Muriatic acid, 20%
Muriatic acid, 37% (hot)
Nickel chloride
Nickel sulfate
Nitric acid, 20%
Nitric acid, conc. (to 120˚F, 49˚C)
Nitrobenzene (to 75˚F, 24˚C)
Oleic acid
Oxalic acid (to 125˚F, 52˚C)
Palmitic acid
Perchloric acid+C131
Perchloroethylene
Petrolatum
Plating solutions, lead
Plating solutions, nickel
1-866-4-ALEMITE
Potassium bromide
Potassium carbonate
Potassium chlorate
Potassium chloride
Potassium chromate
Potassium hydroxide (to 150˚F, 66˚C)
Potassium nitrate
Potassium sulfate
Propionic acid C159
Silicone oil
Silver nitrate
Soap solutions
Sodium bicarbonate
Sodium bisulfate
Sodium bisulfite
Sodium borate
Sodium bromide
Sodium carbonate
Sodium chloride
Sodium cyanide
Sodium nitrate
Sodium phosphate
Sodium silicate
Sodium sulfate
Sodium sulfide
Sodium thiosulfate
Stannic chloride
Stearic acid
Sulfur
Sulfur chloride (to 75˚F, 24˚C)
Sulfur dioxide
Sulfuric acid, <10%
Sulfuric acid, 66˚ Baume
(to 120˚F, 49˚C)
Sulfurous acid
Tannic acid
Trichloroacetic acid (to 75˚F, 24˚C)
Trichloroethylene
Triethylamine (to 125˚F, 52˚C)
Zinc hydrosulfite
Motor ODP/TEFC
Down Tube SS
Suitable Chemicals
Acetamide (above 75˚F, 24˚C)
Acetic anhydride
Amines
Ammonium bifluoride
Ammonium carbonate
Ammonium hydroxide
Ammonium nitrate
Ammonium oxalate
Ammonium persulfate
dibasic, tribasic)
Ammonium sulfate
Ammonium thiosulfate
Aniline
Aniline dyes
Anisole
Arsenic acid
Barium carbonate
Barium chloride
Barium hydroxide
Barium sulfate
Barium sulfide
Benzaldehyde
Benzene
Benzol
Benzene sulfonic acid*
Benzoic acid
Boric acid
Bromine water
Butyric acid
Calcium bisulfide
Calcium bisulfite
Calcium chlorate
Calcium chloride
Calcium hydroxide
Calcium hypochlorite
Calcium nitrate
Calcium sulfate
Calcium sulfite
Carbonic acid
Carbon tetrachloride
Cellosolve®
Chloroform
Chromic acid, 10%
Chromic acid, 50%*
Citric acid
Citric oils
Copper cyanide
Copper nitrate
Cresylic acid
Diacetone alcohol
Diesel fuels
Dimethyl formamide
Dioctyl phthalate
Dyes
Ethylene glycol
Fatty acids
Ferric chloride
Ferric nitrate
Ferric sulfate
Ferrous sulfate
Fluoboric acid
Formaldehyde
Formic acid
Furfural
Gallic acid
Gelatin
Glue, PVA
Glycerin
Glycols
Hydrogen fluoride
Lactic acid
Lead acetate
Magnesium carbonate
Magnesium chloride
Magnesium hydroxide
Magnesium sulfate
Maleic acid
Mercuric cyanide
Methyl chloride
Methylene chloride
Milk
Muriatic acid, 20%
Nickel chloride
Nickel sulfate
Nitric acid, 20%
Nitric acid, red fuming
Nitrobenzene
Oleic acid
Oleum
Oxalic acid
Palmitic acid
Perchloroethylene
Petrolatum
Phosphorus, red
Phosphorus, yellow
Photographic solutions
Plating solutions, gold
Potassium bromide
Potassium carbonate
Potassium chlorate
Potassium chloride
Potassium chromate
Potassium hydroxide
Potassium nitrate
Potassium sulfate
Propionic acid
Silicone oil
Silver nitrate
Soap solutions
Sodium acetate
Sodium bicarbonate
Sodium bisulfate
Sodium bisulfite
Sodium borate
Sodium bromide
Sodium carbonate
Sodium chloride
Sodium cyanide
Sodium metaphosphate
Sodium nitrate
Sodium phosphate*
Sodium silicate
Sodium sulfate
Sodium sulfide
Sodium thiosulfate
Stearic acid
Sulfur
Sulfur dioxide
Sulfuric acid, <10%
Sulfuric acid, 66˚ Baume
Sulfurous acid
Tannic acid
Tetrahydrofuran
Tetralin
Toluene
Transformer oil
Trichloroethylene
Tricresyl phosphate
Zinc hydrosulfite
SECTION SIXTEEN
INDEX
500�� 8
500-E�� 8
500-L�� 8
555�� 9
555-E�� 9
575-A1�� 6
575-B1�� 6
575-C1�� 6
575-D1�� 6
585-A1�� 6
585-B1��6, 140
585-C1�� 6
585-D1�� 6
585-E1�� 6
585-F1�� 6
1000-44��104, 140
1000-46�� 104
1000-64�� 104
1000-66�� 104
1000-88�� 104
1000-812�� 104
1000-1212�� 104
1000-1612�� 104
1000-1616�� 104
1001-44�� 105
1001-66�� 105
1001-86�� 105
1001-88�� 105
1012-88�� 104
1056-LE4�� 10
1056-S4�� 10
1056-SE4�� 10
1452�� 92
1480�� 105
1606-B�� 79
1607-B�� 79
1608-B�� 86
1610-BL�� 79
1611-B�� 79
1612-B�� 79
1613-B�� 79
1618-B�� 79
1620-B�� 79
1623-B�� 79
1627-B�� 81
1629-B�� 81
1630-B1�� 87
1631-B�� 98
1633�� 86
1634�� 94
1634-B�� 94
1637-B1�� 77
1638-B�� 79
1641-B�� 77
1644-B�� 79
1646-B1�� 87
1648-B1�� 98
1649-B�� 79
1650�� 94
1652-B�� 77
1666�� 86
1669-B�� 79
1675-B�� 99
1680-B�� 77
1684-B�� 79
1688-B�� 79
1692�� 94
1693�� 94
1698-B�� 77
1711-B�� 98
1720-B�� 82
1723-B�� 82
1724-B�� 82
1728-B�� 86
1728-S�� 85
1736-A�� 86
1743-B�� 86
1744-B1�� 87
1745-20GR001�� 143
1746-151�� 144
1746-151X�� 144
1770-B1�� 78
1792-B�� 78
1795-B�� 100
1814�� 93
1815�� 92
1820-1�� 90
1822-A1�� 90
1823-1�� 90
1851�� 92
1877�� 93
1885�� 93
1911-B1�� 77
1921-B�� 84
1921-S�� 85
1922-B�� 84
1922-S�� 85
1923-B�� 84
1923-S�� 85
1940-B�� 100
1952-A�� 86
1958�� 79
1961-B�� 84
1961-S�� 85
1962-B�� 84
1966-B�� 84
1966-S�� 85
1968-S�� 85
1969-B�� 84
1969-S�� 85
1992-B1�� 87
2103�� 88
2105�� 88
2106�� 88
2107�� 88
2108�� 88
2109�� 88
2364-1�� 101
2365-1�� 101
2371�� 102
2398-1�� 101
2741-4�� 45
2742-4�� 45
3005�� 86
3006�� 86
3009�� 86
3010-B1�� 77
3014-B�� 77
3016�� 98
3018�� 98
3019�� 86
3036�� 93
3038-B�� 82
3053-B�� 82
3054-B�� 82
3530��7, 70
3530-A�� 70
3530-B�� 70
3530-C�� 70
3570-A�� 72
3570-B�� 72
3571-A�� 72
3571-B�� 72
3579�� 72
3640-2�� 69
3641-2�� 69
3643-2�� 69
3644-C2�� 69
3670�� 68
3670-B�� 68
3670-BL��68
3671��68
3671-A��68
3671-B��68
3671-BL��68
3672��68
3672-B��68
3672-BL��68
3673��68
3673-L��68
3674-C��68
3674-CL��68
3679��68
3685-A��71
3685-B��71
3685-F��71
3685-G��71
3685-M��71
3686-B��71
3690-C��71
3691-C��71
3692-C��71
3693-C��71
3696-C��71
3705-C��128
3706-C��128
3707-C��128
3720-A6��129
3720-B6��129
3721-A6��129
3721-B6��129
3722-A6��129
3722-B6��129
3725-A6��129
3726-A6��129
3726-B6��129
3730-BW6��129
3730-RW6��129
3731-BW6��129
3731-RW6��129
3732-BW6��129
3732-RW6��129
3736-BW6��129
3736-RW6��129
3922-A��127
3922-AC��127
3922-B��127
3922-BC��127
3922-BD��127
3942-BC��128
www.alemite.com
SECTION SIXTEEN
INDEX
3942-BD�� 128
3942-CB�� 128
3942-CC�� 128
3942-DD�� 128
3943-B�� 128
3943-BC�� 128
3943-BD�� 128
3943-CB�� 128
3943-CC�� 128
3943-DD�� 128
4015-A4��9
4015-B4��9
4035�� 14
4221�� 139
4221-S�� 139
4251�� 139
4251-S�� 139
4261�� 139
4261-S�� 139
5253-1�� 86
5253-3�� 86
5253�� 86
5254-1�� 87
5604-2�� 124
5606-2�� 124
5608-2�� 124
5612-2�� 124
5616-2�� 124
5644-1�� 124
5904-2�� 124
5906-2�� 124
5908-2�� 124
5912-2�� 124
5916-2�� 124
6135�� 103
6136�� 103
6243-J3�� 11
6243-J3E�� 11
6248-1�� 18
6268-2�� 12
6279�� 16
6304-B�� 106
6304-C�� 106
6320-3�� 73
6438�� 73
6509-D�� 106
6509-E�� 106
6598-B�� 42
6615-G�� 46
6616-G�� 46
1-866-4-ALEMITE
6617-G�� 46
6617-K�� 46
6638-B�� 16
6654-A�� 17
6679-J3�� 11
6679-J3E�� 11
6703-B�� 17
6704-A�� 17
6704-B�� 17
6709-A4�� 42
6709-B4�� 42
6713-4�� 32
6777-5�� 150
6778�� 18
6796�� 35
6799�� 36
7089�� 17
7117-1�� 34
7118-1�� 33
7149-4�� 32
7149-A4�� 32
7149-E4�� 32
7149-T�� 32
7175-R4�� 29
7181-4�� 32
7181-K�� 32
7216-4�� 37
7216-A4�� 37
7216-B�� 37
7216-S3�� 37
7222-B4�� 37
7260�� 60
7261�� 60
7331�� 58
7334-B�� 50
7334-C�� 51
7334-D�� 57
7335-B�� 49
7335-C�� 51
7335-D�� 57
7336-B�� 50
7336-C�� 52
7336-D�� 58
7337-C�� 52
7338-B�� 59
7338-C�� 59
7340�� 55
7341�� 55
7342�� 56
7345�� 56
7346�� 56
7350�� 60
7370�� 54
7371�� 53
7372�� 54
7373�� 54
7492�� 74
7498�� 74
7498-A�� 74
7498-C�� 74
7504�� 123
7506�� 123
7508�� 123
7531-4��32, 140
7531-A4�� 32
7533-4�� 34
7534-4�� 34
7535-4�� 34
7537-4�� 33
7538-4�� 33
7539-4�� 33
7584�� 14
7584-F�� 14
7584-Z�� 14
7604-1�� 122
7604-B�� 122
7606-1�� 122
7606-B�� 122
7608-1�� 122
7608-B�� 122
7612-B�� 122
7616-B�� 122
7624-A�� 122
7730�� 28
7736�� 28
7783-A4�� 23
7783-C4�� 23
7784-A4�� 28
7785-A5�� 28
7785-B5�� 28
7786-A5�� 28
7786-C�� 28
7793-A1�� 23
7793-C�� 23
7795-A5�� 28
7795-B5�� 28
7818-F5�� 45
7835-SDTR1�� 38
7836-C1�� 74
7880-C1�� 37
7886-A5�� 38
7886-S5�� 38
7936�� 123
8051-1�� 60
8071-A�� 59
8071-B�� 59
8071-D�� 59
8078-A�� 50
8078-B�� 50
8078-C�� 49
8078-D�� 49
8078-E�� 50
8078-F�� 50
8078-G�� 51
8078-H�� 51
8078-J�� 52
8078-K�� 52
8078-M�� 50
8078-N�� 51
8078-P�� 51
8078-R�� 52
8078-T�� 50
8079-A�� 57
8079-B�� 57
8079-C�� 57
8079-D�� 57
8079-E�� 58
8079-F�� 58
8080-A�� 55
8080-B�� 55
8080-C�� 56
8080-D�� 56
8080-E�� 56
8080-F�� 56
8080-G�� 56
8080-H�� 55
8080-J�� 56
8081-A�� 54
8081-B�� 54
8081-C�� 53
8081-D�� 53
8081-E�� 54
8081-F�� 54
8081-G�� 54
8081-J�� 54
8081-K�� 54
8301�� 40
8322�� 40
8322-A�� 40
8322-B�� 40
SECTION SIXTEEN
INDEX
8322-C�� 40
8322-D�� 40
8323�� 40
8324�� 40
8325�� 40
8327�� 40
8329�� 40
8340�� 40
8540-A1�� 26
8540-B�� 26
8541-5�� 27
8549-B1�� 26
8549-C�� 26
8550-A1�� 26
8553-2��27, 39
8559-B�� 26
8568-A4�� 22
8570-5�� 34
8571-5�� 34
8700-A�� 30
8700-A1�� 30
8700-B�� 30
8700-B1�� 30
8700-C�� 30
8700-C1�� 30
8702-A�� 30
8702-A1�� 30
8702-B�� 30
8702-B1�� 30
8702-C�� 30
8702-C1�� 30
9911-A1*�� 25
9911-C1�� 25
9911-H1�� 25
9911-HB1�� 25
9911-HC1�� 25
9911-J�� 25
9911-Z1�� 25
9916-A1�� 21
9918-A�� 21
9930�� 24
9940�� 24
9941�� 25
9949�� 24
9950-1�� 24
9950-A1�� 24
9950-C1�� 24
9950-D1�� 24
9951-1�� 25
9951-S1�� 25
9951-T1�� 25
9960�� 21
9960-A (1) (2)�� 21
9961-1�� 22
9968�� 21
9968-A�� 21
9969-B (2)�� 21
9970�� 21
9979�� 24
9979-A�� 24
17831�� 105
40996�� 106
41729�� 104
42030�� 107
42030-A�� 107
42031-A�� 107
42159�� 104
43379�� 104
43570-A2�� 146
43706��108, 140
43716��108, 140
43718�� 108
43748��108, 140
43760�� 104
43761�� 103
43762�� 103
44701�� 108
44734�� 104
45120�� 106
47100�� 91
47100-E�� 83
47200�� 91
47200-E�� 83
47640�� 91
47703�� 104
50491�� 107
50500�� 91
50610�� 104
51185�� 107
51642�� 106
51888�� 104
51891�� 106
51942�� 104
51943�� 105
52797�� 104
54269�� 16
54730�� 61
54732�� 61
130552�� 104
131000-T�� 96
131586�� 106
170008�� 105
300805�� 96
301198�� 104
304300�� 107
304300-A�� 107
304301�� 107
304810�� 96
305859�� 104
306722��108, 140
307111�� 125
307112�� 125
307115�� 125
307116�� 125
307925�� 104
308730��7, 106
308730-A�� 106
310912�� 105
313650�� 97
314150�� 107
314898�� 43
316315-5�� 149
317400�� 91
317400-E�� 83
317803-3�� 63
317803-7�� 63
317803-25�� 63
317803-30�� 63
317803-40�� 63
317803-50�� 63
317807-5F�� 63
317809-5F�� 63
317811-5�� 63
317811-15�� 63
317811-50�� 63
317811-80�� 63
317813-2�� 62
317813-5�� 62
317813-7�� 62
317813-12�� 62
317813-15�� 62
317813-25�� 62
317813-50�� 62
317813-5F�� 62
317850-2�� 16
317850-3�� 16
317850-1F�� 16
317853-5�� 46
317854�� 46
317854-5F�� 46
317869-50�� 63
317870-50�� 62
317870-70�� 62
317870-80�� 62
317874-30�� 62
317874-50�� 62
317875-7�� 62
317875-10�� 62
317875-14�� 62
317875-20�� 62
317875-25�� 62
317875-30�� 62
317875-40�� 62
317875-50�� 62
317875-1F�� 62
317876-5�� 62
317878-50�� 62
317882-7�� 62
318040-4�� 43
319702�� 107
320353�� 106
320354�� 106
320356�� 106
321340�� 149
321620�� 97
321839�� 91
322120�� 106
322434�� 46
323060�� 91
323449-4�� 123
323800-4�� 42
323847-4�� 42
324792-4�� 42
324793-4�� 42
324831�� 149
324970�� 96
325540-1�� 12
325540-2�� 12
325749�� 46
326314�� 92
326370-1�� 131
326370-2�� 131
326370-3�� 131
326370-4�� 131
326370-5�� 131
326370-6�� 131
326370-7�� 131
326370-8�� 131
326370-9�� 131
326370-10�� 131
www.alemite.com
SECTION SIXTEEN
INDEX
326432�� 44
326463-B1�� 44
326750�� 44
326750-B1�� 44
326750-E1�� 44
327033�� 104
327240�� 96
328030�� 125
328031�� 125
328032�� 125
328033�� 125
328034�� 125
328036�� 125
328037�� 125
328190-B4�� 46
328207�� 106
328224�� 105
328303-42�� 103
328435�� 105
330766�� 96
331378-E1�� 26
331378-F1�� 26
331378-H1�� 26
331380-E1�� 26
331380-M1�� 26
331571-A5�� 39, 135, 137
331571-B5��135, 137
331571-C5�� 39, 135, 137
332912�� 61
334850�� 149
336551�� 103
336575-B1�� 149
336842�� 104
336843�� 104
336899�� 149
337437�� 61
337665�� 43
338145�� 42
338163�� 42
338166�� 42
338315�� 116
338371�� 42
338382�� 91
338552�� 106
338801�� 43
338802�� 43
338803�� 43
338804�� 43
338825�� 43
338860�� 122
1-866-4-ALEMITE
338862�� 122
338911�� 43
338912�� 43
338923�� 43
338958�� 150
338977�� 43
338978�� 116
338981�� 42
338982�� 42
338983�� 42
338984�� 42
338991�� 43
338992�� 43
338993�� 43
339000-PC�� 115
339001-1�� 115
339003-1�� 116
339004-2�� 116
339005�� 116
339006�� 116
339007�� 116
339010�� 116
339012�� 116
339084�� 75
339100�� 74
339276�� 116
339277-1�� 116
339277-2�� 116
339318�� 116
339359-A1�� 135
339359-C1�� 135
339368�� 58
339371�� 58
339389-1�� 61
339389-2�� 61
339389�� 61
339538�� 61
339539-50�� 63
339588�� 147
339589�� 147
339590�� 147
339591�� 147
339592�� 147
339593�� 147
339594�� 147
339596�� 147
339597�� 147
339598�� 147
339599�� 147
339600�� 147
339602�� 147
339603�� 147
339630-RD�� 105
339630-WH�� 105
339672-1�� 116
339683�� 44
339684-15�� 62
339684-18�� 62
339705�� 140
339706�� 140
339707�� 140
339724�� 140
339734-025�� 141
339734-050�� 141
339734-075�� 141
339734-100�� 141
339738�� 140
339760�� 140
339762-50�� 140
339762-150�� 140
339763�� 140
339764�� 140
339765�� 140
339768-100�� 141
339768-200�� 141
339768-300�� 141
339768-400�� 141
339777�� 140
339781�� 140
339782�� 140
339783�� 140
339784�� 140
339812��7, 140
339813�� 140
339841�� 108
339948�� 123
339981�� 140
339982�� 140
339983�� 140
339984�� 140
340004�� 108
340011�� 41
340012�� 41
340057��7
340067��7
340080�� 116
340084�� 75
340090�� 138
340098��134, 138
340176�� 137
340338��7
340341�� 150
340369�� 140
340376�� 116
340558�� 30
340911��7
340912��7
340913��7
340914��7
340915��7
340916��7
340989�� 30
340992�� 30
340993�� 30
340994�� 30
340997�� 30
340998�� 30
340999�� 30
343000-1�� 114
343000�� 114
343025�� 116
343027�� 116
343030-25�� 116
343030-50�� 116
343030-100�� 116
343030-250�� 116
343030-500�� 116
369518�� 97
369528�� 97
369533�� 95
369568�� 97
369574�� 79
369577�� 86
369582�� 82
369586�� 108
369591�� 86
369593�� 91
369594�� 108
369599�� 79
369604�� 86
369608�� 79
369609�� 78
369616�� 98
380372-A1�� 44
380372-B1�� 44
380791-2�� 129
380791-4�� 129
380791-6�� 129
380791-10�� 129
380791-16�� 129
SECTION SIXTEEN
INDEX
381281-1�� 130
381281-2�� 130
381281-3�� 130
381281-4�� 130
381281-5�� 130
381281-06�� 130
381282-1�� 130
381282-2�� 130
381282-3�� 130
381282-4�� 130
381282-5�� 130
381283-1�� 130
381283-2�� 130
381283-3�� 130
381283-5�� 130
381283-8�� 130
381288-1�� 130
381288-2�� 130
381288-3�� 130
381288-5�� 130
381288-8�� 130
381290-2�� 129
381290-4�� 129
381290-6�� 129
381290-10�� 129
381290-16�� 129
381301-8�� 130
381303-4�� 129
381303-6�� 129
381303-10�� 129
381303-16�� 129
382600�� 134
383588-1�� 131
383588-2�� 131
383588-3�� 131
383588-4�� 131
383588-5�� 131
383588-6�� 131
383588-7�� 131
383617-10�� 131
383617-11�� 131
383617-12�� 131
383617-14�� 131
383647-1�� 133
383808-A4�� 132
384280-1�� 131
384280-2�� 131
384280-4�� 131
384280-5�� 131
384280-6�� 131
384280-8�� 131
384280-9�� 131
384280-10�� 131
385787�� 133
385789�� 133
387275�� 133
387386�� 133
387388�� 133
387390�� 147
387391�� 147
387449��133, 138
387449-1��133, 138
387449-2��134, 138
387449-3��134, 138
387780�� 134
387782�� 137
387784�� 137
387785�� 137
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www.alemite.com
Alemite Product Catalog
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Suite 100
Fort Mill, SC 29707
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LIT2010
Corporate Headquarters:
PRODUCT CATALOG
W W W. A L E M I T E . C O M
Alemite Oil Mist
Application Manual
Oil Mist Application
Introduction
The Oil Mist principle was developed in the late 1930’s by a
European bearing manufacturer. The problem that nurtured
this development was the inability to satisfactorily lubricate
high-speed spindle bearings on grinders and similar
equipment. The speeds of those bearings were too high for
grease lubrication, and the heat generated by fluid friction in
liquid oil necessitated the use of costly re-circulating
systems. Continuous thin-film lubrication with Oil Mist
provided a solution, and the purging of bearing housings that
accompanies this lubrication produced additional benefits.
Stewart-Warner Corporation purchased the rights to Oil Mist
in 1949. Since then, the Alemite Corporation has developed
a broad line of equipment and application techniques to
lubricate all kinds of machine elements, from the tiny, ultrahigh-speed parts of dentists’ drills to the huge gears and
bearings of steel rolling mills. With modern demands for
more and more complex machines running at higher and
higher speeds, and for greater reliability and economy, the
list of applications for Alemite Oil Mist Systems grows longer
and longer.
1
particles. This mist is then thrust against a baffle that collects
and drops larger particles back into the reservoir. The
lighter, airborne particles are then carried by the air stream
through the distribution system to the various points of
application.
The efficiency of an Oil Mist System is dependent upon
various designed lubrication fittings that serve as contact
points to the parts to be lubricated. These fittings serve two
functions. They maintain balanced pressure in the system
preventing over or under lubrication of a bearing. They
regulate the amount of mist through the fitting orifices into the
bearings being lubricated.
What it does
Oil Mist lubrication is an automatic, centralized system that
CONTINUOUSLY delivers fresh, clean oil to multiple, and
often widespread, machine elements. There are numerous
advantages to Oil Mist, in addition to the improvements in
safety, productivity, housekeeping, and lubrication that are
achieved by automatic centralized systems in general.
Continuous delivery, at rates closely approximating actual
bearing-surface needs, eliminates the overlubrication that is
necessary to insure adequate supply between periodic
applications. LUBRICANT CONSUMPTION can often be
reduced by as much as 80%.
In many cases, continuous lubricant delivery by Oil Mist
permits elimination of energy-wasting oil sumps. Reductions
in POWER consumption of more than 25% are common.
BEARING TEMPERATURES are often lowered dramatically,
not by actual cooling, but because most of the power
consumption reduction represents heat that is not generated
in churning excess lubricant.
Pressurization of housings, with continuous outward air flow,
extends MACHINE LIFE by helping to exclude dirt and
corrosive atmospheres. Oil Mist is even used to protect
equipment on standby and in storage.
How it does it
The heart of the system is the mist generator. Air from
normal factory air supply passes over a venturi inside the
generator, which accelerates the flow. This creates low
pressure and high velocity at the venturi discharge. As air
passes through the venturi it draws oil from the generator
reservoir into the high velocity air stream. The combination
of low pressure and high impact explodes the oil into tiny
How to apply it
BASIC STEPS TO DESIGN AN ALEMITE
OIL MIST SYSTEM
1. DESCRIBE each element to be lubricated and
CALCULATE its Oil Mist flow requirement in CUBIC FEET
PER MINUTE (CFM).
2. Select APPLICATION FITTING TYPES and determine
their PLACEMENT and VENTING provisions.
3. Select the DESIGN MANIFOLD PRESSURE (DMP).
4. Determine FITTINGS SIZES.
5. Select an appropriate Oil Mist GENERATOR.
6. ROUTE and SIZE air and mist distribution PIPING.
7. Select FITTNGS CONFIGURATIONS that will be most
convenient to install and connect to distribution system.
8. Select ACCESSORIES.
9. Plan ELECTRICAL CIRCUITRY.
2
FITTING DISCHARGE DIRECTION
Details of basic steps General:
SPRAY and CONDENSING FITTINGS work most efficiently
when discharging downward. However, discharge may be in
any direction BETWEEN DOWNWARD AND HORIZONTAL.
For all Systems
SPRAY FITTINGS may also be installed to discharge
UPWARD, in which case the CALCULATED CFM used to
select fittings sizes should be DOUBLED.
1. The DESCRIPTIONS required to CALCULATE the mist
requirements of machine elements include type of element,
dimensions, and various details of installation and
operation. This information is used in simple formulas to
calculate cfm of mist required. The formulas are based on
the design standard oil/air ratio of 0.4 cubic inch (0.22
ounce) per hour per cfm. They assume that the elements
to be lubricated were properly selected for the intended
service and properly assembled and protected from
contamination. They also assume the use of an oil with the
proper misting and lubricating qualities for the intended
application. (FORMULAS and other considerations for
applying Oil Mist to SPECIFIC TYPES OF MACHINE
ELEMENTS are given in a later part of this manual:
PAGES 6-10.)
2.APPLICATION FITTING TYPES
FITTING SELECTIONS are primarily based on the types of
elements to be lubricated, but are often influenced by other
factors, such as machine configuration or speed. In
general, use SPRAY FITTINGS and SPRAY NOZZLES for
ROLLING MOTION elements, such as anti-friction
bearings, gears and chains. (SPRAY NOZZLES are just
multiples of the largest Alemite spray fitting.)
CONDENSING FITTINGS or SPRAY FITTINGS are used
for SLIDING MOTION elements, such as plain bearings,
slides, and ways. MIST FITTINGS are used only for rolling
element bearings operating in closed housings, under
particular types of loading, and above a minimum speed.
FITTINGS PLACEMENT
PLACE SPRAY FITTINGS to discharge close to the
lubricated elements, preferably less than one inch away.
REMOTE POSITIONING of spray fittings is permissible if
their outputs are ducted to and flow through the lubricated
elements because of relative positions of fittings and vents,
and if passages downstream from the fittings are horizontal
or sloped downward toward the elements.
TO SPRAY DIRECTLY on elements moving at speeds up
to about 1600 linear feet per minute, keep spacing between
spray fittings and moving surfaces under 1/20 inch per inch
water column manifold pressure. At higher speeds, install
spray fittings 1/8 to 1/4 inch from the moving surfaces and
use higher mist pressures-40 in. H20 above 2000 lfm and
up to 80 in. H20 at much higher speeds.
From CONDENSING FITTINGS the oil flows by gravity
directly to the grooves supplying the sliding surfaces. The
fitting location should be as close to the grooves as
possible.
MIST FITTINGS may be installed in any location, providing
the mist flow envelops or passes through the elements to
be lubricated.
Spray discharge should be approximately perpendicular to
the direction of motion of the sprayed surface.
MIST FITTINGS may be installed to discharge in any
direction.
VENTING
VENTING must be provided for the escape of carrier air from
closed housings.
MINIMUM VENT AREA is equal to twice the total flow area of
the application fittings supplying flow to that vent. Vent areas
of this size will produce housing back pressures equal to
about 20% of manifold pressure.
Wherever possible, relative POSITIONS of VENTS,
APPLICATION FITTINGS, and LUBRICATED ELEMENTS
should produce forced flow from application fittings to
lubricated surfaces.
VENTING can be by means of approximately located
DRILLED HOLES or, frequently, by existing ports in the
housing. LABYRINTH SEALS will usually provide adequate
venting, although a small one might have insufficient
clearances for this purpose, and require the addition of a
drilled hole. CONTACT SEALS can be notched to provide
venting, but this is not recommended because of the
likelihood that notching will not be provided when seals are
replaced.
VENT PORTS can often serve as OIL OVERFLOW OR
DRAIN ports. In an oil-sump application the vent can be
placed just above the normal sump oil level to provide an
overflow path for any excess oil delivered by the Oil Mist
system. Such vents should be located so that liquid oil will
not splash out through the port. For a dry-sump application
the vent can be placed at the bottom of the housing to drain
all liquids.
VENTS should generally be PROTECTED from outside
contaminants. Holes in the sides of housings should slope
downward to the outside. Vent ports in the tops of housings
should have shielded vent fittings installed.
3. DESIGN MANIFOLD PRESSURE (DMP) is the pressure
drop across the application fittings at which the fittings sizes
are selected. It is the intended output pressure of the Oil Mist
generator. The ALEMITE STANDARD DMP IS 20 INCHES
WATER COLUMN. Occasionally, other pressures are
recommended to better meet specific application
requirements. In general, lower DMP’s permit closer oil
output control. Higher DMP’s are used to produce higher
output velocities from spray type application fittings to
penetrate air barriers around high-surface speed elements
(over 2000 linear feet per minute). Also, spray and
condensing fittings operate more efficiently with higher
pressure drops across them.
4. Determine APPLICATION FITTING SIZES from the chart
on PAGE 28.
A. In the TYPE column, locate the fitting type selected
in Step 2.
B. In the section for that fitting type, go to the right to
the column under the DMP selected in Step 3.
C. In the PRESSURE DROP column and type section
find the mist flow equal to or nearest to and higher
than the requirement calculated in Step 1.
D. On that flow line, go to the left to the second
column, headed “NO.”, and read the “DASH
NUMBER” that represents the fitting size.
E. The columns at the right side of the chart give the
minimum vent size for each fitting size. Actually,
the sizes given are those of standard drill bits
closest to calculated sizes and rounded to nearest
thousandth.
AN EXCEPTION to the above method of determining fitting
type, size and placement is for elements in a closed
housing that are lubricated from an oil sump by dipping into
the oil or by oil rings, flingers, etc. Gear boxes and pump
bearing housings are examples of such equipment to which
Oil Mist is often applied to provide purging and to make up
oil losses from the sump. In the Hydrocarbon Processing
Industries, this is referred to as PURGE-MIST application.
Since, in a Purge-Mist application, the Oil Mist system does
not actually lubricate the machine elements, and, since
sump losses cannot be calculated, there are no
calculations to determine application fitting size. Alemite
recommends simply starting with a -8 SPRAY FITTING (or
-1 spray nozzle) for each housing, and changing sizes as
indicated by housing oil levels and/or overflow rates. A 1/8
inch diameter hole at the top of the sump oil level can act
as VENT and as overflow to prevent raising sump level.
If a CONSTANT LEVEL OILER is used to control sump oil
level, it must be modified by drilling an approximately 3/16
inch diameter hole in the side of the surge chamber about
1/4 inch above the operating oil level. This is to provide an
overflow for any excess oil delivered by the mist system.
To prevent depressing of the sump oil level, the housing
must be VENTED to an internal pressure no greater than
1/10 inch water column. An Alemite 385608 vent fitting is
recommended to accomplish this.
5. Oil Mist GENERATOR selection is based on flow capacity
and air heater requirements and, in some cases, on
desired reservoir refill interval.
The required MIST GENERATING CAPACITY is
determined by adding together the flow ratings, at design
manifold pressure, of all of the APPLICATION FITTINGS
that are to be supplied from the mist generator. Select a
generator (see PAGES 11-12 ) for which this total is within
the operating range, preferably near the center of that
range. DO NOT plan to operate a system outside the
specified flow limits of the mist generator, especially at the
low end. Flows less than the minimum specified for a
generator will not reliably draw an adequate supply of oil
3
from the reservoir to the mist generating head. If it is
necessary to use a mist generator with a higher minimum
flow rating than the total of the flow ratings of the
application fittings, then that total must be increased. This
can be accomplished by using the same fittings at a higher
design manifold pressure or by using fittings with higher
flow ratings. In most cases, the greater lubricant delivery
will not even be noticeable. However, if this approach is
objectionable, application fittings can be added to the
system, either by lubricating points not included in the
original plan, or by discharging spray or condensing fittings
into a vented receptacle.
Requirements for HEATERS are determined by referring to
the chart on PAGE 13. Use of the chart is explained on
that page. The lowest two curves indicate whether oil
(reservoir) and air heaters are REQUIRED. (Even though
they might not be required, these heaters are often used to
stabilize the oil/air ratio with widely varying ambient
temperatures.)
The two curves pertaining to application fittings indicate
limits necessitated by the tendency of oils to coat the bores
or passages of those fittings. As temperature falls, the
coating thickens. At FITTING TEMPERATURES above the
limits, the system maintains good balance and output by a
rise in manifold pressure, since, for a given input pressure,
the mist generator tends to act as a CONSTANT FLOW
device. However, at temperatures below the limits, the
restrictions become too great for the system to maintain
good distribution balance. Systems that are to operate
under such conditions should utilize mist generators with
Thermo-Aire. The temperature of the application fittings
can then usually be kept above the critical levels by
insulating the mist distribution system. Occasionally, it
might be necessary to provide some HEATING for the
FITTINGS.
If RESERVOIR REFILL INTERVAL is a matter of concern,
consult the chart on PAGE 14. The 0.6 cubic inches of oil
per hour per CFM of mist is the approximate maximum
oil/air ratio for Alemite Oil Mist generators operating without
heaters at normal plant ambient temperatures. Oil/air ratio
is a function of the setting of the oil flow adjustment screw
in the mist generating head, the type and viscosity of oil
used, as well as the air and oil temperatures. If all of these
were acting to maximize the oil/air ratio, the required refill
intervals could be as short as about one-half of those given
on the chart. With all factors combining to minimize oil/air
ratio, the intervals could be lengthened to five or six times
those shown. However, REMEMBER that changing oil/air
ratio also changes lubricant delivery. Reducing the ratio to
its minimum means reducing lubrication to about one-fourth
of the amount the system was designed to deliver, and
adds the danger of a complete loss of lubrication due to a
small drop in oil and/or air temperature, or to slightly
different misting characteristics of a new supply of oil. All
of which means: DO NOT plan to adjust system operating
conditions to achieve a desired refill interval. To the extent
possible, select a mist generator that will fit into the desired
schedule and, if necessary, adjust the schedule or consider
using an automatic refill system.
4
6. PIPING refers to the systems used to supply air to the Oil
Mist generator and to distribute the Oil Mist from the
generator to the application fittings. It includes piping,
tubing, hose, and connectors.
In GENERAL, air and mist piping should be free of dirt,
scale, or other contaminants. Internal diameters should be
of sufficient size to avoid excessive pressure drop.
Materials should be compatible with internal fluids, and
resistant to external abuse, chemical attack and ambient
temperature.
For AIR PIPING, galvanized or copper pipe; copper,
stainless steel or anodized aluminum tubing; rubber hose
or synthetic tubing are recommended. The TABLE at the
TOP of the PAGE 15 gives pressure drops, at various air
flows, through 100 feet of pipe.
The plant main supply pipe must be larger than the branch
supplying air to the Oil Mist generator. The plant supply
pipe pressure, at the inlet to the branch, must be at least
equal to the sum of the generator regulated air pressure
and the pressure drop through the branch and the air
accessories, such as air solenoid valve, water separator,
and air pressure regulator. If the strainers in the water
separator and the air regulator become clogged, the
pressure drop will increase.
For MIST PIPING, any manifold material meeting the
GENERAL requirements above can be used. Black pipe
and plain steel tubing can be used if protected from
external corrosion by paint. The bore of black pipe should
be coated with preservative oil to prevent corrosion prior to
the introduction of Oil Mist. Mist piping should permit mist
flow with minimum “wetting out” of oil, and provide for
drainage of any oil that is deposited, without creating
obstructions to the mist flow. Since the mist system
operates at very low pressure, the use of pipe dope or
other thread sealants is not necessary and not
recommended. Improperly used, these sealants can
contaminate the mist piping. Flushing of the manifold is
recommended during installation to eliminate scale and dirt
which can plug the small bores of the application fittings.
MIST PIPING SIZES are selected primarily to limit mist
flow velocity. The TABLE at the BOTTOM of PAGE 15
shows the CFM that a given pipe, tube, or hose size
carries at various flow velocities. The MAXIMUM
VELOCITY of mist in the distribution system should be 24
fps (feet per second). Higher velocities will cause
excessive wetting out of oil from the mist. The GENERAL
RECOMMENDATION is to select distribution piping sizes
to limit flow velocity to 18-20 fps. This will keep wetting out
of oil to an acceptable minimum and will permit some
increase in system flow, if required, without exceeding the
maximum rate. For ROLLING MILL application, 15 fps
should be the maximum flow velocity. For systems
designed to operate at manifold pressures between 16
inches and 6 inches water column, use 12 fps as design
velocity. The use of OVERSIZE mist lines is
PERMISSIBLE but UNDERSIZE piping should NOT BE
USED.
In some installations, drain lines are provided to carry
reclassified oil away from housings. If such lines are also
acting as vents, they should follow the same criteria as
mist distribution piping, regarding flow velocity and
avoidance of traps.
In ROUTING MIST PIPING, the main consideration is
AVOIDANCE OF TRAPS - low spots in which oil could
collect. All parts of the distribution systems MUST DRAIN
by gravity. The main manifold should be sloped downward
toward the Oil Mist generator wherever possible. It is
especially important to slope the first part of the main
manifold toward the generator for a distance equal to 300
times the pipe ID, since most of the oil wetting-out occurs
within that distance. The TABLE at the TOP of PAGE 16
shows the RECOMMENDED SLOPE of manifold for proper
drainage back toward the generator.
Branch lines, if sloped toward the main manifold, should be
connected to the top or sides of the manifold, to avoid liquid
oil traps.
Where drainage provisions allow liquid oil and mist to flow
in the same direction, horizontal runs do not require any
slope. Horizontal runs which are not sloped should have
drainage points not farther apart than 300 times the
manifold ID. The drainage may be to points of lubrication,
or to a standpipe or sump having provision for periodic
dumping of collected oil.
Where oil traps are unavoidable, a 3/64 inch diameter hole
or a -3 spray fitting should be provided at the lowest point
of the trap to drain oil. If dripping is objectionable, run a
drain tube to a suitable receptable, vented with a 1/16 inch
diameter hole.
7. Select APPLICATION FITTINGS CONFIGURATIONS
that will be most convenient to install. Refer to types and
sizes previously determined (Step 4), and select from
fittings described on PAGES 17-21, and in Oil Mist
Catalog.
The complete fitting part number consists of a six-digit
number, designating type and style, followed by the “dash
number”, indicating size.
8. ACCESSORIES
The basic Oil Mist system components are:
a. An air line filter/water separator to assure a clean air
supply to the Oil Mist generator. (INCLUDED with some
models of Alemite Oil Mist generators, purchased
separately for others).
b. An air pressure regulator to control the atomizing air
pressure to the generator - the BASIC SYSTEM
ADJUSTMENT. (INCLUDED with some models of
Alemite Oil Mist generators, purchased separately for
others).
c. An Oil Mist generator which includes a venturi nozzle, oil
life tube, reservoir, and oil flow adjusting screw.
d. Mist distribution system to convey the Oil Mist to the
application fittings.
e. Mist, spray or condensing application fittings to meter
and reclassify the Oil Mist at each lubrication point.
ACCESSORY Oil Mist system components include:
a. An air supply on-off valve. A solenoid valve is often used
and is INCLUDED with some models of Alemite Oil Mist
generators. The use of a solenoid valve permits remote
control or the interlocking of mist system operation with
that of the lubricated machine.
b. An oil heater to maintain the oil in the generator reservoir
at the proper viscosity for good mist generation
(INCLUDED with all generators supplied with air heater
and with some sales models of most other generators.)
c. An air heater (“Thermo-Aire”) to stabilize oil/air ratio, at
varying ambient temperature, or to mist heavy oils which
will not properly atomize at the prevailing ambient
temperature.
INCLUDED with some sales models of all generators for
which available. NOT AVAILABLE for 12 ounce or one
gallon generators).
d. An oil level switch to signal low oil level in the reservoir
and/or to control automatic reservoir refill.
e. A mist manifold pressure gauge (manometer) for visual
indication of manifold pressure. Although not necessary
for system operation, it is STRONGLY RECOMMENDED
that a mist pressure gauge be included in every Oil Mist
5
system. It simplifies and improves the accuracy of
system adjustment and provides valuable information on
system operation, especially during start-up and if trouble
shooting is required.
f. A mist manifold pressure switch to signal high or low
manifold pressure. SHOULD BE INCLUDED IN
THERMO-AIRE SYSTEMS, wired to shut off air heater
under alarm conditions, to protect heater element. See
circuit diagrams in section 9.
g. An Oil Mist detection unit (“Mist Monitor”) to signal high
or low density of oil particles in the mist. With reservoir
oil level, manifold pressure, and air temperature all within
normal limits, it is still possible that a mist generator will
not produce mist, due to improper oil in the reservoir or
to blockage of oil flow to the mist head. The Mist Monitor
continuously monitors mist density, photoelectrically, and
signals any serious deviation from the calibration level.
9. Some suggested ELECTRICAL CIRCUITS are shown on
PAGES 23-26. Terminal or wire numbers for electrical
components are given on PAGE 22. Of course, the user
may use these components as desired, within their ratings.
NOTE that circuits involving Thermo-Aire (air heaters)interlock
the heater with the mist pressure switch. This is to protect the
heater by preventing application of power without air flow
through the unit.
6
Applying Oil Mist to specific
types of machine elements
ROLLING ELEMENT BEARINGS
location is used advantageously on single row, moderate
service, ball bearings on shafts under four inches in diameter,
operating over 200 lfm. Bearings in this category, mounted in
the wall of a machine housing containing a mist atmosphere,
can be mist lubricated if BOTH SIDES of the bearing are freely
exposed to the mist. A drilled hole or undercut with a minimum
area of 0.049 square inches in the outer race support is used to
expose the outboard side of a bearing in a blind wall mounting
to the mist in the housing. The windage created by the rotating
parts of the bearing assembly will create sufficient flow of mist
through the rolling elements. The cfm requirement for each
such bearing should be included in the calculated mist input for
the housing.
For radially mounted bearings designed to carry THRUST
LOADS (Heavy Service), such as angular contact ball or
tapered roller bearings, spray fittings and vents should be
located so the flow through the bearing is opposite to the
direction of thrust from the shaft. This is not necessary if an oil
sump or bath is maintained.
MODERATE SERVICE
CFM = 2x1/40=0.05
CFM CALCULATIONS
Moderate Service
cfm=DR/40
Heavy Service
cfm=DR/20
Rolling Mill Service
cfm=DR/14
Where
D = Shaft diameter in inches
R = Number of rows of rolling elements
The HEAVY SERVICE formula is used for:
All constantly thrust loaded bearings.
All preloaded bearings
All bearings on shafts transmitting more than 40 horsepower.
All bearings subjected to high inertial loads, either by
frequent hard starting and stopping or by unbalanced shaft
designs.
The ROLLING MILL SERVICE formula is used for work roll and
backup roll bearings in ferrous and non-ferrous rolling mills.
MODERATE SERVICE is any not included in the other service
definitions.
SPRAY FITTINGS OR NOZZLES are preferred for rolling
element bearings.
MIST FITTINGS are used for moderate service rolling element
bearings in closed housings where it is not practical to place a
spray fitting close to each bearing. Because most of the output
of a mist fitting will remain air-borne until carried into the
turbulent region of a bearing, mist fittings can be installed
remotely from the bearings they are to lubricate. Several
bearings in a housing can be served by one mist fitting. To
utilize the output from mist fittings, bearings must be operating
at speeds no lower than 200 linear feet per minute and
preferably above 1000 lfm, at the mean diameter of the bearing.
VENTS must be positioned and sized to proportion positive mist
flow through each bearing.
AN EXCEPTION to the forced flow principle of inlet and vent
TAPERED ROLLER BEARINGS, operating with light preloads,
are best lubricated from the small end of the rollers. On
HEAVILY PRELOADED tapered roller bearings, two spray
fittings per row can be used to advantage, especially in critical
applications such as precision machine tool spindles. For these
installations use the HEAVY SERVICE or even the MILL
SERVICE formula. On the upstream side of the bearing use a
spray fitting sized to deliver about one-third of the calculated
requirement, and on the vent side use a spray fitting that will
deliver about two-thirds of the calculated value. On the vent
side, place the fitting as close as possible to the bearing and try
to direct its output toward the bearing and away from the vent.
VENTS and APPLICATION FITTINGS should generally be
located so the calculated cfm for each row of rolling elements in
HEAVY SERVICE flows through that row before exhausting
through the vent. For bearings in MODERATE SERVICE, such
forced flow can be through two consecutive rows, if necessary.
With the EXCEPTION noted previously, forced flow through
bearings is necessary when using mist fittings. In direct spray
applications, with spray fittings discharging close to lubricated
elements, the vents and fittings need not be on opposite sides
of the bearings.
OIL SUMPS are recommended for ALL HEAVY SERVICE
BEARINGS and for all moderate service bearings mounted on
shafts four inches or larger in diameter. A DEPTH of oil
sufficient to cover the inside diameter of the bearing cup is
recommended for tapered roller bearings. For other bearing
types the depth of oil should be to the mid-height of the rolling
element at the bottom of the bearing. Vent locations can be
used to maintain the proper oil level. For high speed bearings,
vents used to control the sump level should be located so the
churning effect of the rolling elements does not throw sump oil
out of the vent ports.
Bearing housings with DOUBLE LIP SEALS require spray inlets
and vents located to maintain an oil sump in the area between
the contacting lips. The CFM seal requirement is equal to a
row of elements on the same shaft in moderate service
(cfm=D/40).
Means of sighting sump oil level are recommended.
7
8
PLAIN BEARINGS
CFM CALCULATIONS
Moderate Service
cfm=LD/100
Heavy Service
cfm=LD/60
Heavy Service, High Loss
cfm=LD/30
Where D = Shaft Diameter in Inches
L = Sleeve Length in Inches
MODERATE SERVICE BEARINGS are:
Rotating bearings on horizontal shafts where the load zone
is always in the lower half of the bearing.
Bearings mounted in any position where the oil is retained
in the bearing by contact type seals.
Bearings with porous bushings or synthetic “frictionless”
sleeves.
HEAVY SERVICE BEARINGS are:
Oscillating bearings on horizontal shafts where the load
zone is always in the lower half of the bearing.
Unsealed bearings subjected to shock loading where the
load zone constantly shifts, but boundary lubrication is
permissible, such as king pins and spring pins on trucks.
Small rotating bearings not mounted on horizontal shafts.
HEAVY SERVICE, HIGH OIL LOSS BEARINGS are:
Rotating bearings or bearings oscillating rapidly where the
load zone shifts more than 180°, such as crankshaft and
crankarm bearings. Applications where these bearings
operate over 600 lfm should be referred to the factory.
Large bearings without seals that are not mounted on
horizontal shafts.
CONDENSING OR SPRAY FITTINGS are recommended for
plain bearings with 360° sleeves. SPRAY FITTINGS are
recommended for half-sleeve bearings.
On 360° bearings, fittings are installed so their outlets are
above the bearing housing. On HALF BEARINGS, spray
fittings are installed to spray on the shaft near its line of entry
into the bearing.
The following general RULES FOR GROOVE LOCATIONS
in Oil Mist lubrication bearings are consistent with accepted
grooving practice for oil lubricated plain bearings, regardless
of the method of oil application:
A. Grooves should be located so that 90% of the surface
area of the ungrooved surface (usually the shaft) passes
over one oil groove during each cycle of motion. This
rule is best represented by a longitudinal groove
extending 90% of the sleeve length in a rotating bearing.
Following this rule, OSCILLATING BEARINGS may
require several longitudinal grooves. In small oscillating
bearings these primary grooves can be connected by a
circumferential secondary groove with a single
application fitting supplying all grooves. On large
bearings of this type, a fitting should be used for each
longitudinal groove.
B. Groove volumes should be kept to a minimum. With a
constant source of lubricant input, large volume grooves,
acting as reservoirs, are not required. Large volume
grooves can be a disadvantage on machine start-up, if
oil has completely drained from the groove volume
during a shutdown period. For this reason, application
fittings should not be spaced further than FIVE INCHES
apart in bearings over five inches long.
C. All groove edges or housing parting line edges facing
the oncoming sliding surface should be rounded or
chamfered to prevent scraping the oil from the shaft.
D. Grooves should be in the unloaded zone of
hydrodynamically lubricated bearings. On large
bearings of this type the groove should be close to the
area where the shaft enters the load zone.
The RULES FOR VENTING plain bearings are:
A. Grooves are also used to vent plain bearings. For this
purpose, longitudinal grooves should extend to within
1/4” from the end of the sleeve in horizontal bearings.
Circumferential grooves in vertical sleeves should be in
the upper third of the sleeve and a longitudinal groove
extending upward from this groove to the END of the
sleeve is preferred for venting and should be opposite
the application fitting inlet.
B. Bearings with very close tolerances or with contact seals
require a vent passage connected to the top of the
internal grooving. The inlet and vent passages may be
combined.
SLIDES AND WAYS
CFM CALCULATIONS
Application fittings installed in SLIDE:
cfm=A/800
Application fittings discharging ONTO WAYS:
cfm=A/400
Where A = TOTAL contact area in square inches
Generally, CONDENSING FITTINGS are used to deliver
lubricant through holes in slides. SPRAY FITTINGS are
used to supply oil to ways.
For SLIDES, provide at least one application fitting for each
six inches of slide width and four inches of slide length, or
fractions thereof. Thus, a slide seven inches wide by nine
inches long should carry six application fittings - two across
by three lengthwise. Fittings should discharge into
TRANSVERSE GROOVES extending 90% of slide width.
Grooves should be VENTED or inlets and vents may be
combined as illustrated for plain bearings.
For WAYS, provide at least one application fitting for each six
inches of contact width.
Where MULTIPLE FITTINGS are used, DIVIDE the
calculated CFM EQUALLY among them.
9
10
GEARS
CHAINS
CFM CALCULATIONS
CFM CALCULATIONS
Spur, bevel, helical, etc:
unidirectional
cfm = F(D1 + D2 + D3 +...)/160
reversing
cfm = F(D1 + D2 + D3 +...)/110
Worm gears, unidirectional cfm = F(2D1 + D2)/160
reversing
cfm = F(2D1 + D2)/110
PDR
ROLLER Chain, power transmitting cfm =
320
Where
F = Gear face width, in inches
D1 = Pitch diameter of small gear or worm, in inches
D2 = Pitch diameter of large gear, in inches
D3, etc = Pitch diameters of additional gears, in
inches
If D2, D3 or any gear is LARGER THAN 2D, (except worm), in
place of that larger gear USE 2D1.
SPRAY FITTINGS OR NOZZLES are used to spray directly
on gears.
Provide a spray fitting for each TWO INCHES OF FACE
WIDTH or fraction thereof.
Where MULTIPLE FITTINGS are used across a WIDE GEAR
FACE, DIVIDE the calculated CFM EQUALLY among them.
For moderately loaded GEAR TRAINS, sprays directed at
every second or third gear in the train will generally suffice.
Using the formula, calculate the total cfm requirement for the
train. Proportion this by “eyeball estimate” to the lubrication
points selected. Use more or larger fittings on larger gears or
on those with more mesh points.
For HEAVILY LOADED GEAR TRAINS, provide sprays for
all mesh point, estimating proportioning to determine number
or sizes of fittings.
For UNIDIRECTIONAL operation, direct spray at load side of
gear teeth.
For REVERSING service, direct spray toward gear axis:
(100S )
3
S 3
cfm = WD
100
600
Where P = Pitch of chain or sprocket, in inches
D = Pitch diameter of small sprocket, in inches
R = Number of rows of chain rollers
W = Width of chain in inches
S = rpm of small sprocket
CONVEYOR Chain cfm = 3DW + 0.1LW
500
Where D = Diameter of drive sprocket, in inches
W = Width of chain, in inches
L = Length of chain, in inches
SILENT Chain
( )
SPRAY FITTINGS are used for chain lubrication.
For ROLLER and CONVEYOR chains, direct spray onto
edges of link plates. For single strand roller and for conveyor
chains, apply about one-half of the calculated cfm to each
row of link plates.
For MULTIPLE STRAND roller chain, divide the calculated
cfm by the number of rows of rollers to find the spray
FITTING SIZE for the inner rows of link plates. For the two
outer rows of link plates, divide calculated cfm by two times
the number of roller rows.
For SILENT chain, provide one spray fitting for each 1/2 inch
of width, starting 1/4 inch from outside edges. To SIZE
fittings, divide calculated cfm by twice the chain width.
For best results, position fittings to spray on the INSIDE OF
THE SLACK STRAND.
If spraying the SLACK STRAND, direct the spray slightly
AGAINST the chain motion.
If spraying the WORKING STRAND, point the spray slightly
in the direction of chain motion.
MIST GENERATOR FLOW CHARACTERISTICS
11
12
MIST GENERATOR FLOW CHARACTERISTICS
13
SELECTION OF Oil Mist GENERATING COMPONENTS
TO OBTAIN OIL/AIR RATIO OF 0.4 CUBIC INCH OIL/HOUR/CFM AIR
The minimum ambient temperature and the oil viscosity for any intended application are used to locate a point on this chart.
The location of this point provides information used to determine the Oil Mist equipment requirements for the intended
application.
CERTAIN OIL ADDITIVES CAN AFFECT THE OIL/AIR RATIO, OR STOP THE GENERATION OF MIST.
OIL VISCOSITY RATING VS. ESTIMATED MINIMUM AMBIENT TEMPERATURE
14
RESERVOIR REFILL INTERVAL
The chart relates mist flow and intervals at which various Alemite Oil Mist reservoirs will require refilling.
Curves are based on a mist density of 0.6 cubic inches of oil per hour per cfm of mist.
Curves are labeled with nominal reservoir capacities, but are based on actual usable cubic inches from FULL mark to nozzle
starvation.
Ranges covered by curves are those available with Alemite standard reservoir and mist head combinations.
15
AIR PIPING
PRESSURE DROP PER 100 FEET OF PIPE-psi
AIR FLOW
@100psi
@75F
(cfm)
1/8”
.269”I.D.
2
2
4
5
1
7
16
3
1
15
13
3
1
20
23
5
2
35
14
4
1
45
23
7
2
33
8
PIPE SIZE
1/4”
.364”I.D.
3/8”
.493” I.D.
100
1/2”
.622” I.D.
3/4”
.824” I.D.
MIST PIPE SIZING
MIST FLOW–SCFM
SIZE
ID-in
1/4 tube
3/8 tube
1/2 tube
0.194
0.305
0.444
1/8 pipe
1/4 pipe
3/8 pipe
AREA-in2
@12fps
@15 fps
@18fps
@20fps
@24fps
0.030
0.073
0.155
0.148
0.365
0.774
0.185
0.457
0.968
0.222
0.548
1.161
0.246
0.609
1.290
0.296
0.731
1.548
0.269
0.364
0.493
0.057
0.104
0.191
0.284
0.520
0.954
0.355
0.650
1.193
0.426
0.780
1.432
0.474
0.867
1.591
0.568
1.041
1.909
1/2 pipe
3/4 pipe
1 pipe
0.622
0.824
1.049
0.304
0.533
0.864
1.519
2.666
4.321
1.899
3.333
5.402
2.279
3.999
6.481
2.532
4.444
7.202
3.039
5.333
8.643
11/4 pipe
11/2 pipe
2 pipe
1.380
1.610
2.067
1.496
2.036
3.356
7.479
10.179
16.778
9.349
12.725
20.974
11.218
15.267
25.165
12.464
16.965
27.963
14.957
20.358
33.556
21/2 pipe
3 pipe
2.469
3.068
4.788
7.393
23.939
36.963
29.925
46.207
35.905
55.440
39.898
61.601
47.878
73.927
3/16 hose
1/4 hose
3/8 hose
0.188
0.250
0.375
0.028
0.049
0.110
0.138
0.245
0.552
0.174
0.307
0.690
0.207
0.368
0.828
0.231
0.409
0.920
0.276
0.491
1.104
1/2 hose
3/4 hose
1 hose
0.500
0.750
1.000
0.196
0.442
0.785
0.982
2.209
3.927
1.227
2.761
4.909
1.473
3.313
5.890
1.636
3.682
6.545
1.964
4.418
7.854
11/4hose
11/2hose
1.250
1.500
1.227
1.767
6.136
8.836
7.670
11.045
9.204
13.254
10.227
14.726
12.272
17.672
16
SLOPE OF MIST MANIFOLD TOWARD GENERATOR
OIL VISCOSITY
(SSU@100F)
MINIMUM AMBIENT OR MANIFOLD TEMPERATURE
0F
32F
50F
75F
100F
100
5.3
3.7
3.0
2.4
2.1
180
8.8
5.4
4.1
3.0
2.5
300
10.5
6.1
4.6
3.7
2.9
500
12.2
7.2
5.5
4.4
3.5
800
18.0
8.5
6.5
5.1
4.0
1500
–
11.0
8.8
6.1
4.9
2500
–
15.0
10.4
7.1
5.4
5000
–
–
14.4
9.0
6.
*PERCENT SLOPE OF MANIFOLD
*2% slope equals 2” drop every 100” of manifold
Table Notes:
1. Table is for manifold where condensed oil flow is opposite the mist flow.
2. Table is for installations in continuous operation. For systems operating one or two shifts daily, divide slope in Table by 2.
17
MIST APPLICATION FITTINGS
Mist fittings are metering orifices which deliver mist, with minimum condensation, to machine elements.
The mist must be converted to liquid oil by the machine element.
The fittings are made of brass. Color - black.
The air flow graph shows average output.
†
–INLET 1/8 NPTF (FEMALE)
OUTLET
1/8 PTF* (m)
380791-2
380791-4
380791-6
†
–INLET 1/4 OD
TUBE FTG
ORIFICE
OUTLET
1/4 NPTF (m)
OUTLET
1/8 PTF* (m)
DIAMETER
LENGTH
FLOW
AREA
381303-4
381303-6
381303-10
381303-16
381290-2
381290-4
381290-6
381290-10
381290-16
.032
.045
.055
.078
.089
.44
.44
.44
.44
.44
.00078
.00159
.00237
.00484
.00622
*SAE Special Short.
†
–PREFERRED ARRANGEMENT.
INLET AND OUTLET CAN BE
INTERCHANGED
WHERE NECESSARY.
†PART NO. INCLUDES:
381289-2,-4,-6,-10, OR -16 FTG
328301-4 COMP. NUT
328302-4 COMP. SLEEVE
18
CONDENSING APPLICATION FITTINGS
Condensing fittings are metering elements which convert mist to liquid oil within the fitting. The condensed oil flows by gravity to
the machine element.
The fittings are made of brass. Color - silver.
INLET 1/8 NPTF (f)
OUTLET 1/8 PTF * (m)
381281-06
381281-1
381281-2
381281-3
381281-4
381281-5
†–INLET 1/4 OD TUBE FTG
OUTLET 1/8 PTF *(m)
381282-1
381282-2
381282-3
381282-4
381282-5
ORIFICE (BAFFLED)
SIZE
LENGTH
FLOW AREA
SLOT .014 R
.38
.0003
SLOT .020 R
.38
.0006
2 SLOTS .020 R
.38
.0012
3 SLOTS .020 R
.38
.0018
5 SLOTS .020 R
.38
.0030
6 SLOTS .020 R
.38
.0036
*SAE Special Short.
†
–PREFERRED ARRANGEMENT.
INLET AND OUTLET CAN BE INTERCHANGED WHERE NECESSARY.
19
SPRAY APPLICATION FITTINGS
Spray fittings are metering orifices which convert a high percentage of mist to an oil spray.
The fittings are made of brass. Color - olive drab.
INLET 1/8 NPTF
OUTLET 1/8 NPTF
381283-1
381283-2
381283-3
381283-5
381283-8
INLET 1/4 OD TUBE FTG
OUTLET 1/8 NPTF
381288-1
381288-2
381288-3
381288-5
381288-8
DIAMETER
.024
.035
.042
.055
.067
ORIFICE
LENGTH
1.38
1.38
1.38
1.38
1.38
FLOW AREA
.000452
.000962
.00138
.00237
.00352
20
SPRAY NOZZLE APPLICATION FITTINGS
Spray nozzles contain one or more metering orifices which convert a high percentage of mist to an oil spray. The capacity of
each metering orifice is nearly equal to that of one -8 spray fitting.
The nozzles are made of brass.
NO. OF
TOTAL
ONE END THREADED
BOTH ENDS THREADED ORIFICES FLOW
1/2 NPTF (m)
1/4 NPTF (m) 1/2 PTF*(m)
3/4 NPTF (m)
.067 DIA.
1.38 LG.
AREA
SQ. IN.
326370-1
383588-1
384280-1
1
.00352
326370-2
383588-2
384280-2
2
.00704
326370-3
383588-3
384280-3
3
.01056
326370-4
383588-4
384280-4
4
.01408
326370-5
383588-5
384280-5
5
.01760
326370-6
383588-6
384280-6
6
.02112
326370-7
383588-7
384280-7
7
.02464
326370-8
384280-8
8
.02816
326370-9
384280-9
9
.03168
384280-10
10
.03520
383617-11
11
.03872
383617-12
12
.04224
383617-13
13
.04576
383617-14
14
.04928
32670-10
*SAE Short
383617-10
21
SPRAY NOZZLE APPLICATION FITTINGS
(continued)
Dash number for each curve indicates number of .067 diameter orifices in nozzle and is used as suffix of nozzle part number.
The flow through one .067 diameter orifice is .56 cfm at a pressure drop of 60 inches water column, and .68 cfm at 80 inches
water column.
The nozzle air flow graph shows average output.
22
BASIC OIL MIST GENERATOR ELECTRICAL INTERCONNECTION DIAGRAM
TABLE OF COMPONENTS
CODE
COMPONENT
SOL A
SOLENOID AIR SHUT-OFF VALVE
TS-2
OIL HEATER THERMOSTAT
OH
OIL HEATER
HPS
MIST HIGH PRESSURE SWITCH (NO.2)
LPS
MIST LOW PRESSURE SWITCH (NO.1)
LLS
LOW LEVEL SWITCH
TS-1
AIR HEATER THERMOSTAT
TS-3
LOW AIR TEMPERATURE SWITCH
AH
AIR HEATER
**CAP.
CAPACITOR
ON “THERMO-AIRE” GENERATORS ONLY
AUTOMATIC REFILL KIT
RSS
REFILL AND SIGNAL SWITCH
SOL R
SOLENOID OIL REFILL VALVE
NOTES:
1. This is the interconnection diagram for Oil Mist generators, but most models do not incorporate all the electrical
components.
2. Terminal boxes having the same terminal strip numbering are recommended for Modular Design Generators.
3. These terminal numbers are used in the recommended elementary diagrams (in this section) for all Oil Mist Units, even
though most models do not incorporate all the electrical components.
4. The recommended elementary diagrams in this section are intended to be representative of the majority of desired
hookups. Where feasible, likely alternatives are shown.
5. Some circuits will require removal of jumpers 2-5, 5-6 and/or 9-10.
**High volume Thermo-Aire Generators only.
23
RECOMMENDED ELEMENTARY WIRING DIAGRAMS FOR OIL MIST SYSTEMS
WITHOUT OIL HEATERS
These wiring diagrams are recommended for Oil Mist systems integral with a single machine. CR relay (5) can be used to
interlock machine start and stop with Oil Mist system operation. DS-1(1) can be omitted if machine is equipped with a power
disconnect.
Sequence of Operation (upper diagram):
1. Manually closing DS-1 (1) energizes the air solenoid (4), allowing air to flow to the Oil Mist generator. Closing DS-1 also
energizes the red light (6) and CR(5); therefore, CR contact (2) is open, and machine cannot be started.
2. When sufficient manifold pressure is attained, LPS (5) opens, de-energizing CR and the red light. The machine can now be
started by closing PB-1.
Function of CR Contacts:
1. With CR contacts in location #1, machine cannot be started without Oil Mist system, and will shut down when there is low
oil level, low manifold pressure, or high manifold pressure.
2. With CR contacts in location #2, machine cannot be started without Oil Mist System, but once machine is started, failure of
the Oil Mist system will energize red light, but will not shut down the machine.
Sequence of Operation (lower diagram):
1. Manually closing DS-1(1) starts the Oil Mist system simultaneously with the machine, and failure of the Oil Mist System will
only energize the red light (5).
24
RECOMMENDED ELEMENTARY WIRING DIAGRAMS FOR OIL MIST SYSTEMS WITH
OIL HEATERS AND SIGNALS
These wiring diagrams are recommended for Oil Mist systems integral with a single machine. CR relay (3) can be used to
interlock machine start-and-stop with Oil Mist system operation.
An alternate relay CR-2(7) can be wired in series with DS-3, and CR omitted.
Where DS-1(1) is operated just prior to machine start, the oil heater should be wired upstream of DS-1. DS-1 can be omitted
if machine is equipped with a power disconnect.
1. Manually closing DS-1(1) energizes the oil heater (2) and the red light(5) indicating power on.
2. Manually closing DS-2(8) energizes the air solenoid, allowing air to flow to Oil Mist generator.
3. When sufficient manifold pressure is attained, LPS(4) de-energizes the green light (4) and optional relay coil CR(3).
4. If CR is used, machine can now be started.
Also, DS-3(6) may now be closed to lock in howler H for annunciation of system fault.
1. In diagram below, WS Light Signal unit 380745 is used in place of the individual red and green lights above.
In case of malfunction, the red light and howler H, if used, will be energized.
Sequence of operation is the same, except there is no indication when DS-3 can be closed without energizing the red light
and howler.
Also, there is no indication of power-on when DS-1 is closed to energize the oil heater; instead, the green light indicates the
air solenoid is energized.
25
RECOMMENDED ELEMENTARY WIRING DIAGRAMS FOR OIL MIST SYSTEMS WITH
AIR AND OIL HEATERS AND SIGNALS
These wiring diagrams are recommended where Oil Mist is lubricating a machine segment of a multiple-machine operation.
Malfunction of the Oil Mist system energizes the warning signals, but does not stop the machine.
WS alarm signal units are interchangeable in either circuit arrangement.
Upper circuit shows air heater on same power input as control circuits.
Lower circuit shows air heater on separate power input.
Upper circuit can include 2CR relay (4) for interlocking machine start with proper Oil Mist system operation.
When 2CR is used, 2CR contacts in start circuit are normally open.
Upper circuit, as shown, is for MODULAR SERIES Thermo-Aire generators. For HIGH VOLUME units (2000 watt air heater),
replace TS-1 and AH(3)with Heater Control Relay (HCR) coil, and connect TS-1, AH and HCR contacts as shown in lower diagram.
1. Power across the input lines energizes the oil heater (1).
2. Manually closing DS-1(2) starts the Oil Mist system.
3. When Oil Mist system is stabilized, DS-2(6,8) is closed to lock in WS alarm, (Light Signal 380745), H Howler 380732, and
optional 2CR relay.
WS light signals (lamp 60 watts maximum) are shown in place of the alarm circuit shown above, and DS-2 is not required.
2CR relay cannot be used in circuit below, unless the WS alarm system shown in upper diagram is used.
1. Manually closing DS-1(1,5) starts the Oil Mist system.
2. When the Oil Mist system is stabilized, all warning lights are de-energized.
26
RECOMMENDED WIRING DIAGRAMS FOR OIL MIST SYSTEMS WITH OIL AND AIR
HEATERS AND INDIVIDUAL SIGNALS
This wiring diagram is recommended where Oil Mist is lubricating a machine segment of a multiple-machine operation, and
neon pilot lights are used (with master warning signals) to indicate the cause of malfunction.
Malfunction of the Oil Mist system energizes the warning signals, but does not stop the machine. The circuit shows air heater
on a separate power input.
The circuit can include 4 CR relay (15) for interlocking machine start with proper Oil Mist system operation. When 4 CR is
used, 4 CR contacts in the start circuit are normally open.
TYPICAL OIL-MIST SYSTEM PIPING SCHEMATIC
27
28
NOTES ON USE OF APPLICATION FITTING SELECTION CHART
1. Basic Design Manifold Pressure is 20 inches water column.
2. Minimum recommended vent area equals twice the application fitting orifice area.
3. Minimum recommended manifold pressure for mist fittings is 2” H20.
4. Minimum recommended manifold pressure for spray fittings is 8” H20.
5. Minimum recommended manifold pressure for condensing fittings is 12” H20.
6. Design manifold pressure of 40” H20 is recommended for:
a. Direct spray applications over 2000 fpm.
b. Applications where the ambient temp. at the fittings is close to the minimum recommended.
APPLICATION FITTING SELECTION CHART
APPLICATION FITTING
ORIFICE
TYPE
NO.
SIZE
LENGTH
-2
.032 DIA
.44
-4
.045 DIA
.44
MIST
-6
.055 DIA
.44
-10
.078 DIA
.44
-16
.089 DIA
.44
-05
SLOT .014R
.38
-1
SLOT .020R
.38
-2
2 SLOTS
.38
CONDENSING - 3
3 SLOTS
.38
-4
5 SLOTS
.38
-5
6 SLOTS
.38
CONDENSED
6 SLOTS &
.38
SPRAY
-6
.067 DIA
.97
-1
.024 DIA
1.35
SPRAY
-2
.035 DIA
1.38
FITTING
-3
.042 DIA
1.38
-5
.055 DIA
1.38
-8
.067 DIA
1.38
-1
.067D(1)
1.38
-2
.067D(2)
1.38
-3
.067D(3)
1.38
-4
.067D(4)
1.38
-5
.067D(5)
1.38
-6
.067D(6)
1.38
SPRAY
-7
.067D(7)
1.38
NOZZLE
-8
.067D(8)
1.38
-9
.067D(9)
1.38
- 10
.067D(10)
1.38
- 11
.067D(11)
1.38
- 12
.067D(12)
1.38
- 13
.067G(13)
1.38
-14
.067D(14)
1.38
FLOW AREA
.00078
.00159
.00238
.00478
.00622
.0003
.0006
.0012
.0018
.0030
.0036
.0036
.00045
.00096
.00138
.00353
.00353
.00705
.01058
.01410
.01763
.02115
.02468
.02820
.03173
.03526
.03878
.04231
.04583
.04936
APPLICATION FITTINGS STANDARD CFM
PRESSURE DROP-- INCHES WATER
2
5
8
12
20
30
40
.018
.033
.047
.030
.079
.095
.110
.036
.067
.096
.122
.161
.195
.224
.048
.100
.143
.184
.240
.290
.334
.100
.210
.295
.380
.495
.615
.715
.120
.280
.400
.520
.680
.830
.960
.013
.018
.024
.029
.031
.042
.055
.065
.062
.083
.109
.131
..091
.125
.164
.195
.149
.206
.271
.321
.178
.246
.312
.368
DIA.
.047
.064
.087
.111
.125
.028
.040
.055
.070
.089
.096
AREA
.00173
.00322
.00477
.00968
.012??
.00062
.00126
.00238
.00385
.00622
.00724
.132
.022
.038
.060
.118
.230
.240
.480
.720
.960
1.20
1.44
1.68
1.92
2.16
2.40
2.64
2.88
3.12
3.36
.096
.035
.052
.060
.078
.096
.096
.136
.166
.191
.213
.234
.250
.266
.290
.302
.313
.328
.344
.358
.00724
.00096
.00212
.002??
.004??
.00724
.00724
.01453
.02164
.02865
.03563
.04301
.04909
.05557
.06605
.0716?
.07???
.08???
.09294
.10066
.018
.030
.040
.090
.180
.190
.380
.570
.760
.950
1.14
1.33
1.52
1.71
1.90
2.09
2.28
2.47
2.66
.185
.029
.052
.078
.159
.300
.310
.620
.930
1.24
1.55
1.86
2.17
2.48
2.79
3.40
3.41
3.72
4.03
4.34
.236
.035
.066
.095
.198
.370
.380
.760
1.14
1.52
1.90
2.28
2.66
3.04
3.42
3.80
4.18
4.56
4.94
5.32
.277
.040
.078
.112
.230
.420
.460
.920
1.38
1.84
2.30
2.76
3.22
3.68
4.14
4.60
5.06
5.52
5.98
6.44
MIN. VENT
29
SUMMARY OF CALCULATIONS FOR CFM INPUTS TO MACHINE ELEMENTS
based on oil/air ratio of 0.4 cubic inch oil/hour/cfm air
ROLLING ELEMENT BEARINGS (ANTI-FRICTION)
A. Moderate Service
B. Heavy Service
C. Rolling Mill Service
Spray and mist fittings are used.
cfm = DR/40
D = shaft diameter in inches
cfm = DR/20
R = number of rows of elements
cfm = DR/14
PLAIN BEARINGS
A. Moderate Service
B. Heavy Service
C. Heavy Service, High Loss
Condensing and spray fittings are used.
cfm = LD/100
L = bearing length in inches
cfm = LD/60
D = shaft diameter in inches
cfm = LD/30
SLIDES AND GIBS
WAYS
Condensing fittings are used.
cfm = A/800
cfm = A/400
A = maximum contact area in square
inches
Spray fittings are used.
GEARS
REVERSING GEARS
cfm = F(D1 + D2 + D3, etc.)/160 F = gear face width in inches
cfm = F(D1 + D2 + D3, etc.)/110 D1 = pitch diameter of small gear or worm
gear inches
WORM GEARS
cfm = F(2D1 + D2)/160
D2 = pitch diameter of large gear in inches
REVERSING WORM GEARS
D3, etc. = pitch diameter of additional gears
cfm = F(2D1 + D2)/110
If D2, D3, or any gear is larger than 2D1, in place of the larger gear, use 2D1
ROLLER CHAIN, POWER TRANSMITTING
SILENT CHAIN
CONVEYOR CHAIN
cfm = PDR
320
(S/100)3
cfm = WD
600
(S/100)3
cfm = 3DW + 0.1 LW
500
P = pitch of chain or sprocket in inches
D = pitch dia. of small sprocket in inches
R = number of rows of chain rollers
W = width of chain in inches
S = rpm of small sprocket
D = diameter of drive sprocket in inches
W = width of chain in inches
L = length of chain in inches
CAMS
cfm = FD/400
RECIRCULATING ROLLING ELEMENT NUTS
(ANTI-FRICTION BALL NUTS)
Spray and mist fittings are used.
D DR
D = pitch diameter of nut
CFM = 30 + 300
R = number of rows of elements
F = face width of cam in inches
D = maximum diameter of cam in inches
For heavy-duty bearings, with oil sumps, very lightly loaded: cfm = DR/80. Double-lip seals: D = D/40.
NOTES
NOTES
NOTES
Alemite Oil Mistual
Application Manual
7845 Little Avenue,
Charlotte, NC 28226
Phone: 704-542-6900
Toll-Free US/Canada: 866-4-Alemite
Fax US/Canada: 800-648-3917
w w w. a l e m i t e . c o m
02/04
2
Oil Mist Catalog
When mechanical performance is vital…….
Alemite Oil-Mist Lubrication Systems deliver!
What is Oil-Mist?
Oil-Mist is a cost justified, environmentally clean, safe, centralized lubrication system that
continuously and efficiently atomizes oil into small particles and then conveys and delivers the
correct amount of the pressurized lubricant to the surfaces requiring lubrication. Oil mist is the only
lubrication system that can be used to continuously lubricate several different classes of operating
or stand-by equipment in widely dispersed physical locations within the same facility using only
one type of lubricant.
What can Oil-Mist do for you?
Alemite Oil-Mist Lubrication Systems deliver controlled, continuous lubrication to bearings,
gears, chains, and other moving parts that are vital to the service life and productivity of plants
and machinery. Alemite oil mist systems have been in operation for over 50 years. These
systems are reliable, safe, green, and require minimum maintenance.
How It Works?
As compressed dry air passes through a venturi at
very high speed; oil is introduced into the air stream by
siphoning it from a reservoir. The resulting atomized
oil particles average 1-5 microns. The suspended
oil particles in the air resemble smoke and are
dry enough to be transported at low pressure and
velocity to distant machine elements.
Reclassifiers are used to introduce turbulence in the
dry mist flow, causing the oil particles to coalesce and
produce larger droplets which wet the interacting
surfaces.
Carbon particles disassociate from these oil droplets
when they meet the interacting surface leaving a solid
carbon layer. Due to lower surface tension on the
carbon layer than metallic surfaces, oil collects easier.
The combination of a liquid lubrication layer and a
continuously replenished solid lubrication layer leads
to a powerful lubrication technique.
Oil Mist Catalog
www.alemite.com
Oil Mist Catalog
There are two techniques of applying oil
mist lubrication to machine elements:
Pure Mist and Purge Mist
Pure Mist
In the pure mist technique, the oil mist is
supplied to a bearing housing which has
been completely drained of oil.
Purge Mist
Benefits
PReduced maintenance requirements and downtime
- Reduces bearing failures by up to 90%
- Highly reliable systems, no sumps, pumps, or moving parts
P
Lower operating temperature
- Doesn’t churn oil resulting in lower
friction and temperature
In the purge mist technique, the oil mist is
conveyed into the vapor space above the
oil level in a typical bearing housing.
P
Reduced abrasive wear of surfaces
- Fresh oil and air flushes system continuously
Applications
P
Exclusion of corrosive gases and contaminants from
operating surfaces
- Slight positive pressure is maintained in the bearing housing
Alemite has developed a broad line of
equipment and application techniques to
lubricate various machine elements from
tiny, ultra-high speed parts for dentists’
drills to huge gears and bearings of steel
rolling mills. Oil mist is particularly suitable
to lubricate anti friction bearings in virtually
all categories of rotating machinery as well
as chains, slides, ways, gears, and practically any surface needing lubrication.
P
Savings in energy and resources
- Lowers friction energy loss
- Lowers oil consumption by up to 40%
P
Diversity of applications
- Oil mist can be used on operating or stand by equipment, as well as in harsh
environments
Alemite’s oil mist system has an
excellent track record in every
industry and continent around the
world. With modern demands for
more complex machines running
at higher speeds, and for greater
reliability and economy, the list
for Alemite Oil Mist Systems
grows longer.
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Oil Mist Catalog
3
4
Oil Mist Catalog
g 3920 Series Oil-Mist Generators
Provides lubrication for multiple lubrication points
1.Relief Value
Provides over-pressure protection
4
3
1
2.Clear 1 Pint Nylon Reservoir
Allows visual inspection of oil-level & mist generation
3.Refill Loader Fitting
Assures contamination-free oil replenishment
2
4.Patented Aluminum Mist Head
Provides corrosion protection for long trouble-free service
5
5.Oil Pick-up Screen
Prevents entrance of contaminants into mist generator
2
1.Float Switch
Provides signal when oil replenishment
is required
3
2.Filter/Regulator
Adjusts mist generator performance; includes automatic water drain
1
3.Air Solenoid Value
Allows automatic on-off operation when wired to machine driver or control
4.Steel Mounting Plate
Pre-piped assembly allows quick installation
4
CFM Nominal
Flow Range
Model
No.
Mounting
Plate
Oil
Heater
Oil Level
Switch
Filter/
Regulator
Air Solenoid
Value
-
-
-
-
-
Yes
-
-
Yes
120 VAC
-
-
120 VAC
-
-
3922-BC
Yes
-
120 VAC
Yes
120 VAC
3922-BD
Yes
-
220 VAC
Yes
220 VAC
3922-A
3922-AC
1
Oil Mist Catalog
0.3 - 1.4 CFM
3922-B
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Oil Mist Catalog
g 3940 Series Oil-Mist Generators
Provides lubrication for multiple lubrication points or machines
1.Relief Value
Provides over-pressure protection
2
1
2.Refill Loader Fitting
Assures contamination-free oil replenishment
3.Oil Level Sightglass
Provides visual inspection of oil level
3
4.Cast Aluminum 1-Gallon Reservoir
Baked polyester powder coated for decades
of corrosion protection
4
2
3
1.Float Switch (inside the reservoir)
Provides signal when oil replenishment is required
2.Filter/Regulator
Adjusts mist generator performance; includes
automatic water drain
3.Air Solenoid Value
Allows automatic on-off operation when wired to
machine driver or control.
1
CFM Nominal
1
Flow Range
0.3 - 1.4 CFM
Model
No.
Mounting
Plate
Oil
Heater
Oil Level
Switch
Filter/
Regulator
Air Solenoid
Value
3942-BC
Yes
-
120 VAC
Yes
120 VAC
3942-BD
Yes
-
220 VAC
Yes
220 VAC
3942-CB
Yes
120 VAC
120 VAC
Yes
-
3942-CC
Yes
120 VAC
120 VAC
Yes
120 VAC
3942-DD
Yes
220 VAC
220 VAC
Yes
220 VAC
-
-
120 VAC
-
-
3943-BC
Yes
-
120 VAC
Yes
120 VAC
3943-BD
Yes
-
220 VAC
Yes
220 VAC
3943-CB
Yes
120 VAC
120 VAC
Yes
-
3943-CC
Yes
120 VAC
120 VAC
Yes
120 VAC
3943-DD
Yes
220 VAC
220 VAC
Yes
220 VAC
3943-B
2.3
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0.8 - 3.1 CFM
Oil Mist Catalog
5
6
Oil Mist Catalog
g Modular Oil-Mist Generator
Provides customized lubrication for
multiple lubrication points or machines
1
2
1.Filter/Regulator
Adjusts mist generator
performance; includes
automatic water drain.
2.Float Switch
Provides signal when oil
replenishment is required
3
3.Sightglass
Provides visual inspection
of oil level
6
4.Fabricated Steel Reservoirs
Available in 2 sizes with baked polyester powder coated enamel
for decades of corrosion protection
4
5.Optional Thermo-Aire® Air Heater
Improves mist quality when using higher viscosity oils
6
6.Optional Auto Refill
CFM
Nominal
Flow Range
Reservoir
Capacity
Model No.
Oil Heater Oil Level
Switch
2.3
1.3 - 2.7 CFM
5-Quart
3705-B
120 VAC
120 VAC
3-Gallon
3705-C
120 VAC
120 VAC
4.3
2.4 - 5.2 CFM
5-Quart
3706-B
120 VAC
120 VAC
3-Gallon
3706-C
120 VAC
120 VAC
9.7
5.5 - 12.4 CFM
5-Quart
3707-B
120 VAC
120 VAC
3-Gallon
3707-C
120 VAC
120 VAC
5-Quart
3705-E
220 VAC
220 VAC
3-Gallon
3705-F
220 VAC
220 VAC
2.3
1.3 - 2.7 CFM
4.3
2.4 - 5.2 CFM
5-Quart
3706-E
220 VAC
220 VAC
3-Gallon
3706-F
220 VAC
220 VAC
9.7
5.5 - 12.4 CFM
5-Quart
3707-E
220 VAC
220 VAC
3-Gallon
3707-F
220 VAC
220 VAC
Thermo-Aire Air Heater - 120 VAC
- 220 VAC
®
Oil Mist Catalog
Filter/
Regulator
Air Solenoid
Value
Not Included
See Accessories Section
383808-A4
383802-B4
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Oil Mist Catalog
g Large Capacity Oil-Mist Generator
Provides customized lubrication for
multiple lubrication points or machines
2.Mist Pressure Switch
May be used to energize a warning signal and/or stop machine
1.Locking Hinged Cover
Prevents unauthorized tampering or adjustments
3.3.6 Gallon Oil Reservoir
4.Mist Pressure Gauge
Indicates pressure in
distribution header
Dual Scale
(0 - 100” H20)
(0-25Kpa)
7.Oil Thermometer
Dual Scale
(0°F - 250°F)
(-20°C - 120°C)
6.Sightglass
Provides visual
inspection of oil level
CFM
Nominal
Flow Range
Model No.
2.3
1.3- 2.7 CFM
3723-A6
4.3
2.4 - 5.2 CFM
3724-A6
9.7
5.2 - 12.4 CFM
3725-A6
13
7.5 - 16 CFM
3720-A6
21
12 - 24 CFM
3721-A6
41
23 - 45 CFM
3722-A6
65
31 -73 CFM
3726-A6
13
7.5- 16 CFM
3720-B6
21
12 - 24 CFM
3721-B6
41
23- 45 CFM
3722-B6
65
31 - 73 CFM
3726-B6
5.Air Pressure Gauge
Dual Scale
(0 - 85 psi)
(0 - 6kg/cm2)
Oil
Heater
Oil Level
Switch
Filter/
Regulator
Air Solenoid
Value
115 VAC
115 VAC
Yes
115 VAC
230 VAC
230 VAC
Yes
230 VAC
All electrical components are 60/50 Hz
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Oil Mist Catalog
7
8
Oil Mist Catalog
1
2
3
4
7
6
5
1.Thermo-Aire® Air Heater
Improves mist quality when using higher viscosity oils
2.Air Thermometer
Dual Scale
(50° - 300°F)
(10° - 150°C)
4.Air Pressure Gauge
Dual Scale
(0 - 85 psi)
(0 - 6kg/cm2)
5.3.6 Gallon Oil Reservoir
3.Mist Pressure Gauge
Indicates pressure in distribution header
Dual Scale
(0 - 100” H20)
(0-25Kpa)
6.Oil Thermometer
Dual Scale
(0 - 250°F)
(-20° - 120°DC)
7.Sightglass
Provides visual inspection of oil level
CFM
Nominal
Flow Range
Model No.
Oil
Heater
Oil Level
Switch
Filter/
Regulator
Air Solenoid Value
Air Heater
13
5.2- 14 CFM
3730-RW6
115 VAC
115 VAC
Yes
115 VAC
230 VAC
21
10- 22 CFM
3731-RW6
115 VAC
115 VAC
Yes
115 VAC
230 VAC
41
20 - 45 CFM
3732-RW6
115 VAC
115 VAC
Yes
115 VAC
230 VAC
65
31 - 65 CFM
3736-RW6
115 VAC
115 VAC
Yes
115 VAC
230 VAC
13
5.2- 14 CFM
3730-BW6
230 VAC
230 VAC
Yes
230 VAC
230 VAC
21
10 - 22 CFM
3731-BW6
230 VAC
230 VAC
Yes
230 VAC
230 VAC
41
20- 45 CFM
3732-BW6
230 VAC
230 VAC
Yes
230 VAC
230 VAC
65
31 - 65 CFM
3736-BW6
230 VAC
230 VAC
Yes
230 VAC
230 VAC
All electrical components are 60/50 Hz
Oil Mist Catalog
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Oil Mist Catalog
g Mist Application Fittings
Mist fittings are metering orifices which deliver mist,
with minimum condensation, to machine elements.
INLET 1/8 NPTF
(FEMALE)
OUTLET
1/8 PTF* (m)
OUTLET
1/4 NPTF (m)
380791-2
380791-4
381303-4
INLET 1/4
ODTUBE FTG
ORIFICE
OUTLET
1/8 PTF* (m)
DIAMETER
381290-2
.032
381290-4
.045
380791-6
381303-6
381290-6
.055
380791-10
381303-10
381290-10
.078
380791-16
381303-16
381290-16
.089
g Condensing Application Fittings
Condensing fittings are metering orifices that convert mist
to liquid oil within the fitting. The condensed oil flows by
gravity to the machine element. The fittings are made of
brass. Color is silver.
INLET 1/8 NPTF (f)
INLET 1/4 OD TUBE FTG
OUTLET 1/8 PTF* (m)
OUTLET 1/8 PTF* (m)
381281-06
381281-1
381282-1
381281-2
381282-2
381281-3
381282-3
381281-4
381282-4
381281-5
381282-5
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Oil Mist Catalog
9
10
Oil Mist Catalog
g Spray Application Fittings
Spray fittings are metering orifices which convert a high
percentage of mist to an oil spray.
INLET 1/8 NPTF
In
INLET
1/4 inch OD Tube
ORIFICE
OUTLET
1/8 NPTF
OUTLET
1/8 NPTF
DIAMETER
381283-1
381288-1
.024
381283-2
381288-2
.035
381283-3
381288-3
.042
381283-5
381288-5
.055
381283-8
381288-8
.067
g Spray Nozzle Application Fittings
Spray Nozzles contain one or more metering orifices
that convert a high percentage of mist to an oil spray.
ONE END THREADED
BOTH ENDS THREADED
1/2 NPTF
(m)
1/4 NPTF
(m)
1/2 PTF*
(m)
No. Of
Orifices
.067 DIA.
1.38LG.
326370-1
383588-1
384280-1
1
326370-2
383588-2
384280-2
2
326370-3
383588-3
384280-3
3
326370-4
383588-4
384280-4
4
326370-5
383588-5
384280-5
5
326370-6
383588-6
384280-6
6
326370-7
383588-7
384280-7
7
326370-8
384280-8
8
326370-9
384280-9
9
384280-10
10
326370-10
3/4 NPTF
(m)
383617-10
383617-11
11
383617-12
12
383617-13
13
383617-14
14
Oil Mist Catalog
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Oil Mist Catalog
11
System Accessories
g Filter/Requlator - P/N 7936
An air filter/regulator is required on all oil-mist systems. Incoming air must be
clean and dry (instrument-quality). Adjustment of regulator will determine
CFM and header pressure developed.
3900 Series Mist Generator Systems (Pint & Gallon units) come equipped with
a filter/regulator as standard.
3700 Series Modular Mist Generator Systems do not have a filter/regulator
and the 1/4” NPT unit shown (P/N 7936) must be added
g Moisture Separator - P/N 5644-1
Extremely useful and recommended whenever instrument-quality air is not
available. Assures clean, dry air for optimum atomization of oil. Removes
up to 98% of entrained water. Water is automatically ejected through the
bottom opening.
Built-in 40 micron porous bronze filter. Connections are 1/4” NPT.
g Manifold Blocks - P/N 381173-2
Primarily used to provide remote mounting of mist fittings. 1-1/8” square
aluminum blocks have 3/8” NPT(f) connections at both ends and 1/8” NPT(f)
outlet ports spaced on 1” centers. Available in a variety of lengths and porting.
Two mounting clamps with 11/32” holes are included.
g Sightglass with “Snap” Drain Valve - P/N 385662-A1
Clear acrylic sightglass provides visual check of condensed oil. Brass “snap”
valve permits quick draining and closes when released. Used on both manifold
blocks and bearing housing drains. Equipped with 1/2” NPT(m) adapter.
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Oil Mist Catalog
11
12
Oil Mist Catalog
g Alarm Annunciator - P/N 387275
Provides both visual and audible warning of system faults. Warns of low oil level (w/ optional level switch) and low/high mist pressure (w/ optional mist pressure switch).
Red and green lights signal system status. Dry contacts provided to energize a remote alarm (10 amps max.). 120VAC - 50/60 Hz.
Selector switch disables audible horn (adjustable volume) when desired.
Lamps, horn, and switch are mounted on front of NEMA 4X enclosure.
Mounting bracket included.
g Mist Pressure Switch - P/N 385033
When used with optional Alarm Annunciator (above), this safety switch
responds to either a drop or rise in mist pressure and energizes alarm circuit. Factory set at 8” H2O on falling pressure and 55” H2O on rise.
Total range is 0.8” H2O to 83” H2O.
Rated for 10 amp at 120 VAC. 1/4” NPT(f) pipe connection and 1/2” NPSM(f) conduit connection.
g Mist Pressure Gauge - P/N 384889 -1/4” NPT, or P/N 382064 -1/8” NPT
0 - 100” H2O gauges indicate pressure in mist distribution header.
g Manual Refill Pump Assembly - P/N 7181-4
To overcome reservoir mist pressure, this pump (when used with special hose assembly with 40-micron filter and loader coupler) assures that only clean, filtered oil reaches reservoir. Pump has 3-gallon container and carrying handle.
Oil Mist Catalog
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Oil Mist Catalog
g Mist Collector
Holds up to 1/2 gallon of oil Holds up to 1 gallon of oil P/N 387613
P/N 387714
g Mist Monitor - P/N 387596
FEATURES:
Fiber-optic sensor is designed to continuously monitor
the established output of the oil mist generator
Included Items: Electronic Control Cabinet,
Fiber-Optic Cables, Mist Manifold
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Oil Mist Catalog
13
14
Oil Mist Catalog
g 3940 Series Typical Installation Sketches
Mist Pressure Switch
(Optional)
Alarm Annunciator
(Optional)
Provide Unions
for maintenance
Mist to
Equipment
Mist Pressure Gage
(Optional)
Moisture Separator
Oil Mist Catalog
www.alemite.com
NOTES
www.alemite.com
Oil Mist Catalog
Oil Mist Catalog
15

product catalog

Transcription

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