HL6200 Hostess Trolley - White Knight Spare Parts

SERVICE MANUAL
HOSTESS TROLLEY
U.K.
0312 200 15110 - HL6200DB (Mahogany)
0312 200 15210 - HL6200LB (Teak)
0312 200 15227 - HL6200GO ( Golden Oak)
Service Hints
Technical Data
Wiring Diagram
Exploded Views
Parts List
- Page 1
- Page 2
- Page 3
- Page 4
- Page 5
May 2016
HL6200 SERIES
DISASSEMBLY AND ASSEMBLY
ENSURE APPLIANCE IS DISCONNECTED FROM THE ELECTRICITY SUPPLY BEFORE DISASSEMBLING.
NOTE ALL CONNECTION DETAILS AND ROUTING OF LEADS BEFORE DISASSEMBLING.
Numbers appearing in the text refer to illustrations and parts list numbers.
A. SLIDING TABLETOPS
Slide both tabletops open. Remove cover caps 130 and the two screws securing handle 105. Withdraw the handle
from the tabletop assembly.
Slide the tabletop required inwards, past its closed position, until the two plastic sliding blocks 106 on the cabinet
Channels are exposed. Withdraw the sliding blocks from the cabinet channels and then slide the tabletop assembly
out clear of the channels.
B. GLASS DOOR
1.
Remove the two miniature countersunk screws at each end of the glass door handle 114.
2.
Drill out the rivet securing striker plate 115, using a 2.5mm bit. Use extreme care when drilling.
3.
While supporting glass door 113, remove striker plate 115, handle 114 and inner steel channel 506.
4.
Splay side channel assemblies 509 & 511 slightly and lift the glass door away.
5.
Replace the glass door in reverse order in reverse order ensuring:
I Cushion strips 505 are correctly fitted between the ends of the glass door and the side channels
II Insert 514 is fitted to the hole in the glass door before assembling and inserting a new rivet size
2.4mm x 7.5mm.
C. TOP ELEMENT ASSEMBLY
1.
From inside of cabinet, squeeze locking barbs and release mains lead bush 121 retainer from rear panel.
Remove rear cover strip 510, secured by a single screw, to the extent of the mains lead wires. Disconnect
the top element leads from terminal block 120.
NOTE: Terminal block 120 includes push-in locking terminals for internal wiring. Leads inserted in the front-most
terminals may only be released by inserting a small screwdriver or similar in the slots provided in the front of the
terminal block. Rear-most leads may release with a sharp pull. If leads cannot be released, or are not gripped on
insertion, item 120 must be replaced.
2.
Open the sliding tabletops and remove glass dishes and lids 101 and holders 103.
3.
Remove the sliding tabletops as in A.1. Then slide each tabletop in turn inwards past its closed position to
gain access to the four screws securing top element assembly 107.
4.
Use a powerful magnet or suitable tool to lift the element assembly out clear of the cabinet, feeding the
element wires through grommet 110 in the cabinet.
5.
Refit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
HL6200 SERIES
D. MIDDLE SHELF ELEMENT ASSEMBLY AND NEON
1.
2.
3.
4.
5.
Remove rear cover strip 510 as shown in C.1. And disconnect the middle shelf element leads from
Terminal block 120 (see note in C.1.)
Remove the two screws securing the element assembly through the rear panel of the cabinet and two
screws from under the front edge of the shelf – see fig. 1. Open the glass door.
Lift the element assembly out clear of the cabinet, feeding the element wires through grommet 110 in the
cabinet.
Neon 118 is a push fit assembly, located by two barbs that spring open behind element panel trim 515. It
can only be removed from the front. Pushing from behind the neon assembly (inside the front shelf rail)
using a suitable tool can assist removal.
To re-fit, thread the neon leads through the hole in the element panel trim 515, push-fit neon into hole and
route with element leads to terminal block.
Re-fit in reverse order, taking care that the rear cover strip fixing screw is clear of cables when fixing.
ELEMENT ASSEMBLY
FIXING SCREWS
Rear view
ELEMENT ASSEMBLY
FIXING SCREWS
Front view
Fig. – HL6200 Element Assembly Fixing Points
E. MAINS LEAD
1.
Remove rear cover strip 510 as in C.1.
2.
Disconnect LIVE and NEUTRAL mains lead wires from terminal block 120: release the earth lead from the
cabinet earth stud.
3.
To remove mains lead bush 121, rotate the retainer arm through 90° , then use pliers to squeeze the mains
lead locking tab and push the bush, complete with mains lead, out of the cover strip.
4.
Refit in reverse order, ensuring correct wire colour connections and that a sound earth connection is made.
HL6200 SERIES
F. CABINET ITEMS
1.
Magnetic catch 111 is a push-fit in front top panel 109.
2.
To remove front top panel 109, remove both sliding table tops completely (see A.1.) and magnetic catch
111. Drill out the rivet at each end of the front slide panel using a 3mm bit. Use extreme care when
drilling. Withdraw leg top caps 108, and then remove the front top panel assembly. Refit in reverse order.
3.
Castor wheels 116 are a push-fit onto castor wheel inserts 117. The castor wheel inserts are a push-fit
into the cabinet. Remove by prising out with care.
THEORETICAL WIRING DIAGRAM
L
E
NEON
TOP
ELEMENT
CUPBOARD
(MIDDLE)
ELEMENT
N
SPECIFICATION
Voltage
Loading
Cord length
Pre-heat time
Finish
Dimensions (approx)
230 V a.c. 50 Hz
355 W
2m
30 minutes approx
See text
725mm W x 380mm D x 695mm H
SERVICE INFORMATION
The elements used in this appliance are of the adhesive variety and cannot be removed easily. For this reason,
elements and plates are supplied as complete assemblies.
Oval Dishes HL6200 Hostess Trolley - Exploded View 1
122
120
121
110
510
504
502
508
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
505
112
113
114
506
115
114
505
511
500
1.6 Ltr Round Dishes HL6200 Hostess Trolley - Exploded View 2
122
120
121
110
510
504
502
508
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
505
112
113
114
506
115
114
505
511
500
2 Ltr Round Dishes HL6200 Hostess Trolley - Exploded View 3
122
120
121
110
510
504
502
508
108
104
105
130
501
106
117
116
101
103
107
105
104
501
108
106
502
109
503
111
118
515
509
505
112
113
114
506
115
114
505
511
500
HL6200 Hostess Trolley - Parts List
Item
Description
Part Number
101
103
Expolded View 1 - Serial No's up to 1440567166
Glass Dish & Lid (Oval)
Glass Dish Holder (Oval)
0101 092 21701
0101 082 12221
101
103
Exploded View 2 - Serial No's 1440567167 - 1539822969
Glass Dish & Lid (1.6 Ltr Round)
Glass Dish Holder (1.6 Ltr Round)
0101 092 66321
0101 082 15401
Exploded View 3 - Serial No's 1540825398 and higher.
EXCEPT FOR 1544849347 to 1544849466, 1544852442 to 1544852464, 1544852506 to 1544852540.
101
Glass Dish & Lid (2 Ltr Round)
0101 092 69011
103
Glass Dish Holder (2 Ltr Round)
0101 082 15441
104
104
Table Top Cover (HL6200LB & HL6200GO)
Table Top Cover (HL6200DB)
0101 092 36831
0101 092 36841
105
106
107
108
Table Top Handle
Table Top Sliding Block
Top Element Assembly
Leg Top Cap
0101 077 61391
0101 077 64311
0101 089 22511
0101 077 61311
109
109
Front Top Panel (HL6200LB & HL6200GO)
Front Top Panel (HL6200DB)
0101 070 12261
0101 070 12021
110
111
112
113
114
115
116
117
118
120
121
122
130
500
501
502
503
504
509
510
511
515
n/a
Grommet Sleeve
Magnetic Catch (FS10)
Mid Element Assembly
Glass Door Printed
Handle Extrusion Drilled
Striker Plate
Castor (Pack of 4)
Castor Insert
Neon Assembly
Terminal Block
Strain Release Bush
Cordset (UK)
Screw Cover Cap
Glass Door Printed Assembly
Top Cover Support Assembly
Outer Glide
Outer Glide Cover Printed
Outer Glide Cover
Right Hand Door Chain Linkage
Wiring Cover
Left Hand Door Chain Linkage
Element Panel Trim
User Instruction Booklet
0101 078 53301
0101 078 53351
0101 089 22501
0101 177 07531
0101 077 61331
0101 070 12141
0101 078 53291
0101 077 61302
0101 078 57811
0101 078 53262
0101 077 61511
0101 076 90741
0101 077 61382
0101 092 63851
0101 089 22361
0101 082 12081
0101 077 61491
0101 082 12131
0101 089 22631
0101 082 12061
0101 089 22641
0101 082 12361
0101 194 12762
Bold text indicates choice of parts depending on the model version