proPANEL® Series Installation Guide

Transcription

R A D I A N T H E AT I N G A N D
COOLING SYSTEMS
p r o PA N E L ® S e r i es
INSTALLATION GUIDE
proPANEL® Series
Installation Guide
Uponor proPANEL® Series Installation Guide
Published by Uponor, Inc.
5925 148th Street West
Apple Valley, MN 55124 USA
Phone: (800) 321-4739
Fax: (952) 891-1409
www.uponor-usa.com
© 2008 Uponor, Inc.
All Rights Reserved.
Second Edition, January 2008
First Printing, May 2003
Printed in the United States of America
2
www.uponor-usa.com • www.uponor.ca
Table of Contents
Section 1 — Overview of the proPANEL® Series. . . . . . . . . 3
Uponor proPANEL® 90 . . . . . . . . . . . . . . . . . . . . . . . . 4
Uponor proPANEL® 90M . . . . . . . . . . . . . . . . . . . . . . . 5
Uponor proPANEL® 90Z . . . . . . . . . . . . . . . . . . . . . . . 6
Uponor proPANEL® 90MZ . . . . . . . . . . . . . . . . . . . . . . 7
Section 2 — Sizing Data. . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
proPANEL Selection . . . . . . . . . . . . . . . . . . . . . . . . . 9
proPANEL Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Additional Charts . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Connecting Multiple Panels . . . . . . . . . . . . . . . . . . . . . . 9
Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Section 3 — Preparing and Mounting the proPANEL. . . . 11
Section 4 — Piping Connections and Configurations. . . . 13
Section 5 — Wiring Connections . . . . . . . . . . . . . . . . . . . . 15
Power . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . Zone Wiring in the proPANEL . . . . . . . . . . . . . . . . . . . . proPANEL® 90 Wiring Diagram . . . . . . . . . . . . . . . . . . . . proPANEL® 90M Wiring Diagram . . . . . . . . . . . . . . . . . . . proPANEL® 90Z Wiring Diagram . . . . . . . . . . . . . . . . . . . proPANEL® 90MZ Wiring Diagram . . . . . . . . . . . . . . . . . . .
Wiring Diagram for proPANEL® 90 in Stand-alone Application . . . . . . . .
Wiring Diagram for proPANEL® 90Z in Stand-alone Application . . . . . . . 15
15
15
16
17
18
19
20
21
Section 6 — Purging of the proPANEL . . . . . . . . . . . . . . . 23
Section 7 — Mechanical Drawings. . . . . . . . . . . . . . . . . . . 25
Section 8 — Quick Reference Flow Charts. . . . . . . . . . . . . 49
Section 9 — Pressure Loss Charts . . . . . . . . . . . . . . . . . . . 57
Section 10 — Troubleshooting. . . . . . . . . . . . . . . . . . . . . . 63
i
ii
Section 1
Overview of the
proPANEL® Series
The time-consuming process of planning and piping the
mechanical room is now obsolete.
The Uponor proPANEL® Series are pre-assembled,
pre-wired and pre-piped control panels designed around
the function and capabilities of the Uponor Climate
Cŏntrol™ - Multifunction hydronic controller. These
panels allow easy integration of multiple hydronic system
controls into one cost-effective and efficient system.
With built-in flexibility, contractors can use a stand-alone
proPANEL for a small application or connect multiple
panels together to meet the needs of a more demanding
application. Wiring is effortless as Cat5 connection cables
simply attach between the panels and controller. Easy to
mount, the panels help contractors save time and money.
Contractors must ensure the primary and secondary
systems’ BTU/h requirements and flow rates are
within the capability of the proPANEL unit selected
for the installation.
The Uponor proPANEL Series includes:
proPANEL 90 Unit
proPANEL 90M Unit
proPANEL 90Z Unit
proPANEL 90MZ Unit
proPANEL Units
90
90M
90Z
90MZ
Weight (lbs.)
26
32
30
37
Width (inches)
18
18
18
18
Depth (inches)
7
7
7
7
Height (inches) for backplate and enclosure
26
26
26
26
28.5
28.5
28.5
28.5
Inlet pipe size (inches)
1
1
Outlet pipe size (inches)
1
1
UP15-58 (three speed)
1
1
1
1
Three-way Motorized Mixing
N/A
1
N/A
1
Zone valves
N/A
N/A
2
2
BTU/h Output (at 20 degree ΔT)
90k
90k
90k
90k
9
9
4.5
4.5
Height (inches) for actual overall length
Maximum gallons per minute (gpm) per outlet
1
/4
3
1
/4
3
3
Uponor proPANEL 90 Unit
The proPANEL 90 unit is a single-zone pump panel
without mixing. It has a pre-wired control interface for
connection of zone input and Cat5 wiring to the Climate
Cŏntrol - Multifunction system.
If the proPANEL is connected to the Climate Cŏntrol Multifunction system, please refer to the Climate
Cŏntrol - Multifunction Installation Guide for setup
and more information.
1" Supply from Heat Source
1" Return to Heat Source
1" Isolation Ball Valve
Control Interface
Purge Valve
Secondary Loop (radiant) Circular
1" Secondary Return (from radiant)
1" Secondary Supply (to radiant)
proPANEL 90 Unit
4
Weight (lbs.)
Width (inches)
Depth (inches)
Height (inches)
for backplate
and enclosure
26
18
7
26
Height (inches) for
actual overall length
including pipes
28.5
Uponor proPANEL 90M Unit
The proPANEL 90M unit is a single-zone mixing
pump panel using a three-way motorized mixing valve
(0-10VAC). It has a pre-wired control interface to
connectd to zone input and Cat5 wiring to the Climate
Cŏntrol - Multifunction system.
The proPANEL 90M unit requires connection to a Climate
Cŏntrol - Multifunction system for correct functionality.
Please refer to the Climate Cŏntrol - Multifunction
Installation Guide for setup and information.
Control Interface
Purge Valve
Three-way Motorized Mixing Valve
proPANEL 90M Unit
Weight (lbs.)
Width (inches)
Depth (inches)
Height (inches)
for backplate
and enclosure
30
18
7
26
Height (inches) for
including pipes
28.5
5
Uponor proPANEL 90Z Unit
The proPANEL 90Z unit is a two-zone panel without
mixing. It uses two one-inch valves for zoning. It has a prewired control interface for connection of zone inputs and
Cat5 wiring to the Climate Cŏntrol - Multifunction system.
If the proPANEL 90Z unit is connected to the Climate
Cŏntrol - Multifunction system, refer to the Climate
and information.
Control Interface
Purge Valve
1" Zone Valve
24VAC Thermal Actuator
proPANEL 90Z Unit
6
Weight (lbs.)
Width (inches)
Depth (inches)
Height (inches)
for backplate
and enclosure
32
18
7
26
Height (inches) for
including pipes
28.5
Uponor proPANEL 90MZ Unit
The proPANEL 90MZ unit is a two-zone mixing pump panel
using a three-way motorized mixing valve (0-10VAC) and
two one-inch valves for zoning. It has a pre-wired control
interface to connect to zone inputs and Cat5 wiring to the
Climate Cŏntrol - Multifunction system.
The proPANEL 90MZ unit needs to be connected
to a Climate Cŏntrol - Multifunction system for
correct functionality. Please refer to the Climate
and information.
Control Interface
Purge Valve
Three-way Motorized Mixing Valve
1" Zone Valve
24VAC Thermal Actuator
proPANEL 90MZ Unit
Weight (lbs.)
Width (inches)
Depth (inches)
Height (inches)
for backplate
and enclosure
37
18
7
26
Height (inches) for
including pipes
28.5
7
8
Section 2
Sizing Data
proPANEL Unit Selection
Connecting Multiple Panels
A quick overview of the proPANEL series capabilities is
outlined in Table 2-1. For a more detailed description,
as well as component identification and mechanical
schematics, refer to Section 7.
The proPANEL series is designed to be connected
together in order to meet specific requirements of a
project if needed.
proPANEL Unit Sizing
The system designer and installing contractor must ensure
the primary and secondary systems’ BTU/h requirements
and flow rates are within the capability of the proPANEL
unit selected for the installation. The maximum flow
rates shown in Table 2-1 are based on the ASHRAE
recommendation of 4 feet of head drop per 100 feet
of pipe.
proPANEL Piping — The size of the piping is 1-inch
stainless steel. It is designed to support a recommended
maximum flow rate of 9 gpm. The minimum flow of 4 gpm
represents a velocity greater than 1.5 feet per second in
order to evacuate air from the system.
Refer to Table 2-1 for the proPANEL pipe sizing
information by BTU/h as it pertains to the respective
differential temperature. Refer to Section 8 for
additional flow information for 1-inch piping at
different differential temperatures.
Additional Charts
Pressure loss charts and quick reference flow charts
are available for 1-inch and 11/2 -inch copper piping
in Sections 8 and 9. The charts provide pressure loss
information in feet of head required for pump sizing.
The quick reference flow charts allow the designer to
select applicable flow ranges for 1-inch and 11/2 -inch
copper as the flow pertains to differential temperatures.
Quick Reference Flow Charts — The charts shown in
Table 2-1 only show the minimum and maximum flows
for 1-inch copper piping. The charts in Section 8 provide
flow information throughout the range of the respective
piping. The gray areas of the charts are not recommended
for use and should be avoided.
Pressure Loss Charts — The pressure loss charts
in Section 9 to determine the feet of head drop within
any segment length based on flow. Use these charts
together with the mechanical design of the primary piping
to determine the flow and head requirements for the
primary pump.
Secondary (Radiant) Piping Using 1" Copper Minimum Sizing
BTU/h
∆T
Flow (gpm)
20,000
30,000
40,000
50,000
10ºF
15ºF
20ºF
25ºF
4
4
4
4
Maximum Sizing
BTU/h
∆T
Flow (gpm)
45,000
67,500
90,000
112,500
10ºF
15ºF
20ºF
25ºF
9
9
9
9
Secondary (Radiant) Piping Using 3/4" Copper Minimum Sizing
BTU/h
12,500
18,750
25,000
31,250
∆T
10ºF
15ºF
20ºF
25ºF
Flow (gpm)
2.5
2.5
2.5
2.5
Maximum Sizing
BTU/h
22,500
33,750
45,000
56,250
∆T
10ºF
15ºF
20ºF
25ºF
Flow (gpm)
4.5
4.5
4.5
4.5
Table 2-1: Pipe Sizing Information by BTU/h
9
Pumps
is acceptable. The exception is the extreme ends of the
pump curve. For best results, do not design systems that
force the selected pump to fall along the far ends of the
pump curve.
Uponor has standardized the pump used with the
proPANEL series. Refer to the pump curve chart
(Figure 2-1) for flow and feet of head capabilities for
each pump speed. Any point along the pump curve chart
UPS15-58RU 115V 60Hz
20.0
18.0
16.0
Head (feet)
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
0
2
4
6
8
10
12
14
Flow (gpm)
Figure 2-1: Pump Curve Chart for Flow and Feet of Head Capabilities for Pump Speed
10
Section 3
Preparing and
Mounting the proPANEL
1: U
npack and ensure the following contents
are included:
• proPANEL unit
• proPANEL Installation Guide
• Gaskets (four)
• Adapters (one per connection)
• Mounting Washers (four)
• Mounting Screws (four)
Inspect the product to ensure no damage occurred
during shipping.
Mounting holes
2: Lay the proPANEL unit flat on the floor or a
stable surface.
3: Remove the cover and enclosure. Pull the cover away
from the bottom of the enclosure. Set the cover aside
to avoid damage.
4: Remove the loose contents (e.g., adapters, gaskets,
mounting washers, etc.).
5: Position the proPANEL unit at the recommended
height (between 60 and 72 inches) to ensure the
unit is at or near eye level.
6: Using a level, mark a reference line for the top of
the proPANEL unit.
7: Place the proPANEL unit on the line. Secure the
proPANEL to the studs or wall using appropriate
equipment (depending on what the proPANEL unit is
mounting to) to support the proPANEL unit's weight.
(See Figure 3-1.)
Mounting holes
Figure 3-1: Preparing and Mounting the proPANEL Unit
11
12
Section 4
Supply to Radiant Zone (2 Manifolds)
Return from Radiant Zone (2 Manifolds)
Control
Interface
Figure 4-1: proPANEL fed Directly From a Heat Source
Control
Interface
1. D
etermine the sizing and installation of heat
source, gas/fuel lines, venting and related
mechanical equipment such as primary pump,
air separator, expansion tank, fill/drain and
back-flow preventor etc. per local code
requirements and best practices.
2. The proPANEL units use G1" (R25) straight thread
union nuts with gasket seal for easy assembly and
disassembly for the primary (supply/return piping)
and G1" (R25) and G3/4" (R20) for the secondary
connections. The proPANEL units come with the
appropriate number of adapters. If other types
of adapters are needed, please refer to the
Uponor Product Catalog for other R25 and R20
transitional adapters.
3. Each proPANEL unit handles flow up to nine
gpm and fed either directly from a heat source
or as a secondary circuit in a primary/secondary
configuration. (See Figures 4-1 and 4-2.) The
proPANEL unit comes with a secondary pump that
is adequate for the system in most applications.
To determine which configuration is appropriate
for your installation, please refer to the proPANEL
unit sizing information in Section 2.
4. After selecting an appropriate location and
mounting the proPANEL unit, use either a direct
or primary/secondary configuration and route the
supply and return mains to the proPANEL unit.
Terminate with the correct connection adapter
(G1" (R25) x 1" NPT male is supplied.) thread
G1" (R25) union nut on the proPANEL unit onto
the G1" (R25) male thread. Make sure to use the
supplied gasket.
5. Route the manifold supply and return mains to
match up with the secondary connections on the
bottom of the proPANEL unit and terminate with
the correct connection adapter G1"(R25) or G 3/4 "
(R20) x 1" NPT male is supplied thread G1"(R25)
or G 3/4 " (R20) union nut on the proPANEL unit
onto the G1"(R25) or G 3/4 " (R20) male thread.
Make sure to use the supplied gasket.
Control
Interface
Piping Connections
and Configurations
Figure 4-2: proPANEL as a Secondary Circuit in a Primary/Secondary
Configuration
Note: To remove the proPANEL unit without draining
the system, install isolation ball valves above and
below the proPANEL unit.
13
14
Section 5
proPANEL Unit Zone Wiring
Wiring Connections
Connect a two-wire thermostat to terminals 2 and 3
(Rh and W) on the Heat Demand 1 terminal block in
the control interface in the proPANEL unit.
Power
1. Install a disconnect power switch (leave in the off
position while wiring) into a standard wall plug,
and install a standard 4" x 4" electrical box for
the transformer preferably within two feet of the
proPANEL unit mounting location.
Repeat the previous steps for Heat Demand 2 (for
models 90Z and 90MZ, if used).
Caution: All wiring must be performed by
a licensed professional and comply with local
trade practices and codes. Uponor does not
take responsibility for any damage caused
due to failure to comply.
2. Install a 24VAC transformer of adequate size
(a minimum 20VAC per proPANEL unit and 20VAC
per Climate Cŏntrol - Multifunction unit) on the
4" x 4" electrical box.
3. Run the low-voltage wiring and connect to the
power supply 24VAC terminals on the control
interface. Note: If you use the same transformer
to power up the Climate Cŏntrol - Multifunction
unit or multiple proPANEL units, make sure that
the transformer is sized correctly to power both
(a minimum 20VAC per proPANEL unit and 20VAC
per Climate Cŏntrol - Multifunction).
4. Plug the pump into the wall plug.
Control Wiring
System pump: Using a Cat5 wire, connect the pump
port on the proPANEL unit's control interface to
the assigned Climate Cŏntrol - Multifunction unit's
Cat5 ports that is assigned for this function. (See
Figure 5-5.) Ensure the selection switches on the
interface are in position.
Option: If the pump control selection switch on the
control interface is set to Internal, the proPANEL unit's
system pump will automatically start when there is
a call for heat, thus no need to connect to Climate
Cŏntrol - Multifunction. (See Figure 5-5.)
Mixing valve (only for models 90M and 90MZ):
Using a Cat5 wire, connect the valve port on the control
interface in the proPANEL unit to a Cat5 port on the
Climate Cŏntrol - Multifunction unit that is assigned
for this function. (See Figure 5-5.)
End switch: Connect a wire between the end-switch
terminals on the control interface in the proPANEL unit
to the dry-contact input terminals on the Climate
Cŏntrol - Multifunction unit that are assigned for this
function and proPANEL stand-alone applications.
Ensure the selection switches in the interface are in their
correct position.
15
proPANEL 90 Unit Wiring Diagram
End Switch to Input Terminal
on Climate Cŏntrol - Multifunction
Pump Control to Output Port
Climate Cŏntrol - Multifunction
Hydronic Controller
Left Side View
Right Side View
Cat5 Control Wire
24VAC Transformer
FIELD CONNECTIONS
PUMP
(Cat5)
MIX
VALVE
(Cat5)
Cat5
Pump
Cat5
Valve
N 120 VAC
L
(AC)
System Pump
ES
AUTO
Rh
C R
2 3 4
HEAT
DEMAND
1
2 3 4
HEAT
DEMAND
2
ES ES
END
SWITCH
1 2 3
POWER
SUPPLY
24VAC
Y1Y2
Y1Y2
FIELD CONNECTIONS
MAN
EXT
STAT
INT
Cat5
Internal
W
OR
ES
ES
Control Interface
proPANEL 90 Unit
Figure 5-1
16
proPANEL 90M Unit Wiring Diagram
Modulating Valve Control to Output Port
Pump Control to Output
Port on Climate Cŏntrol Multifunction
Right Side View
Hydronic Controller
Left Side View
Cat5
Control
Wires
24VAC Transformer
FIELD CONNECTIONS
PUMP
(Cat5)
MIX
VALVE
(Cat5)
Cat5
Pump
Cat5
Valve
N 120 VAC
L
(AC)
System Pump
ES
C R
2 3 4
HEAT
DEMAND
1
2 3 4
HEAT
DEMAND
2
ES ES
END
SWITCH
1 2 3
Modulating
Valve
Rh
POWER
SUPPLY
24VAC
Y1Y2
Y1Y2
FIELD CONNECTIONS
STAT
EXT
MAN AUTO
INT
Cat5
Internal
W
OR
ES
ES
Control Interface
proPANEL 90M Unit
Figure 5-2
17
proPANEL 90Z Unit Wiring Diagram
Pump Control to Output Port on
Hydronic Controller
Left Side View
Right Side View
Cat5 Control Wire
24VAC Transformer
FIELD CONNECTIONS
PUMP
(Cat5)
MIX
VALVE
(Cat5)
Cat5
Pump
Cat5
Valve
N 120 VAC
L
(AC)
System Pump
ES
C R
2 3 4
HEAT
DEMAND
1
2 3 4
HEAT
DEMAND
2
ES ES
END
SWITCH
1 2 3
Y1Y2
YELLOW
YELLOW
Y1Y2
YELLOW
YELLOW
Zone Valve 1
Rh
POWER
SUPPLY
24VAC
FIELD CONNECTIONS
STAT
EXT
MAN AUTO
INT
Cat5
Internal
W
AND/OR
ES
ES
Control Interface
Zone Valve 2
proPANEL 90Z Unit
Figure 5-3
18
proPANEL 90MZ Unit Wiring Diagram
Modulating Valve Control to Output
Port on Climate Cŏntrol - Multifunction
Pump Control to Output
Port on Climate Cŏntrol Multifunction
Hydronic Controller
Left Side View
Right Side View
Cat5
Control
Wires
24VAC Transformer
FIELD CONNECTIONS
PUMP
(Cat5)
MIX
VALVE
(Cat5)
Cat5
Pump
Cat5
Valve
N 120 VAC
L
(AC)
System Pump
ES
C R
2 3 4
HEAT
DEMAND
1
2 3 4
HEAT
DEMAND
2
ES ES
END
SWITCH
1 2 3
Modulating
Valve
Y1Y2
YELLOW
YELLOW
Y1Y2
YELLOW
YELLOW
Zone Valve 1
Rh
POWER
SUPPLY
24VAC
FIELD CONNECTIONS
STAT
EXT
MAN AUTO
INT
Cat5
Internal
W
AND/OR
ES
ES
Control Interface
Zone Valve 2
proPANEL 90MZ Unit
Figure 5-4
19
System Pump
STAT
INT
Cat5
Internal
Cat5
Pump
PUMP
(Cat5)
Cat5
Valve
MIX
VALVE
(Cat5)
C R
EXT
1 2 3
2 3 4
2 3 4
ES ES
Y1Y2
Y1Y2
proPANEL 90 Unit
Control Interface
END
SWITCH
ES
HEAT
DEMAND
2
MAN AUTO
HEAT
DEMAND
1
POWER
SUPPLY
24VAC
OR
INT
FIELD CONNECTIONS
Rh
W
Wiring Diagram for proPANEL 90 Unit in Stand-alone Application
STAT
FIELD CONNECTIONS
20
MAN AUTO
ES
EXT
Figure 5-5
End Switch to Enable
Other External Devices
ES
ES
L
(AC)
N 120 VAC
24VAC Transformer
C R
EXT
1 2 3
POWER
SUPPLY
24VAC
2 3 4
2 3 4
ES ES
Y1Y2
Y1Y2
proPANEL 90Z Unit
Control Interface
END
SWITCH
ES
HEAT
DEMAND
2
STAT
HEAT
DEMAND
1
AUTO
Zone Valve 2
Cat5
Valve
MAN
YELLOW
YELLOW
YELLOW
YELLOW
INT
Cat5
Internal
Cat5
Pump
MIX
VALVE
(Cat5)
AND/OR
EXT
Zone Valve 1
System Pump
PUMP
(Cat5)
INT
FIELD CONNECTIONS
Rh
STAT
FIELD CONNECTIONS
W
ES
ES
L
(AC)
N 120 VAC
24VAC Transformer
End Switch to Enable
Other External Devices
Wiring Diagram for proPANEL 90Z Unit in Stand-alone Application
proPANEL 90Z Stand Alone
MAN AUTO
ES
Figure 5-6
21
22
Section 6
Purge/fill Procedure proPANEL 90MZ and
Purging the proPANEL
90Z Units:
Purging is the act of eliminating the majority of air from
a closed-loop hydronic system. This process results in a
quiet and trouble-free hydronic system.
Refer to the process outlined on pages 23 and 24, as
well as Figure 6-1.
Purging and Preparation:
1. Make sure you have adequate elevated pressure
in the form of city water, pump and well system or
transfer pump to force the water into the closed
loop system if done properly (30 to 60 psi).
2. Confirm the supply water piping is connected to
the point-of-no-pressure change (ET1 and AS1
location) as illustrated in Figure 6-1. This shows
a typical bypass make-up assembly, which allows
the use of elevated city pressure to purge.
3. If the system being purged has been exposed to or
is at freezing temperatures, Uponor recommends
using a suitable propylene glycol mixture for the
initial purging/fill and warm-up period.
4. Before purging or pressurizing the system, confirm
that the expansion tank (ET1) has the proper
pre-charge of air, typically 12 to 15 psi. This will
cover most one- to three-story structures.
Primary and Boiler Purge/fill Procedure:
1. B
egin by closing BV4, BV5 and BV6 (both panels).
Connect a double-ended hose to the hose bib 1
(HB1) ball-valve style. Confirm the other end is in a
purge bucket, five-gallon plastic pail or the nearby
floor drain. Then open HB1.
2. Confirm that BV1 and three service valves are open.
Slowly open BV2, ensuring that the pressure gauge
exceeds 30 psi. This allows the higher pressure fluid
to flow into the primary system. The fluid fills the
piping and the boiler around to the HB1 and then
the hose.
3. Slowly close BV2 until the pressure guage
reaches 25 psi.
1. C
onnect another hose to HB2; it is part of the
ball-valve assembly for the panel isolation.
Confirm the other end is in a purge bucket,fivegallon plastic pail or near the drain. Then open
HB2.
2. Make sure the three-way valve is in the open
position by opening it manually.
3. Open BV6.
4. Open zone valve 1 (ZV1) by removing the
thermal actuator.
5. Slowly open BV2, ensuring pressure does not
exceed 30 psi. The fluid fills the panel and
the piping to HB2 and then runs out of the hose.
Keep draining the hose until clear, bubble-free
fluid runs out of the hose.
6. Focus on one manifold or heat emitter at a time,
purging each loop and zone separately. As the
fluid and air return from the system, they will
purge out of HB2.
7. Slowly close BV2 and HB2, carefully watching the
pressure gauge. Before the system powers up,
ensure the system pressure is set at the desired
psi, typically 12 to 15. Confirm all hose bibs
are closed and all ball valves are open with the
exception of BV2 — it remains closed. The system
is ready to operate.
8. Close ZV1 by mounting the actuator onto the
zone valve body. For Zone 2, repeat steps 4 to 7.
9. Close BV1* from page 24, BV2, HB1 and HB2
10. Open BV3, BV4, BV5 and BV6.
* BV1 (Ball-Valve 1) can only be left open after purge is complete if you
have an approved back flow preventer in the system. Please check local
codes for additional requirements.
Purge/fill Procedure proPANEL 90 and 90M Units:
1. C
onnect another hose to HB2, (part of the
ball-valve assembly for the panel isolation).
Confirm the other end is in a purge bucket,
five-gallon plastic pail or by the nearby floor
drain. Then open HB2.
2. Open BV6, making sure the three-way valve is in
the fully open position (e.g., this may be done by
manually opening the valve.)
3. Slowly open BV2 again, making sure the
pressure gauge doesn't exceed 30 psi. The
fluid fills the panel and the piping all the way
around to HB2 and then out of the hose. Keep
draining the hose until clear, bubble-free
fluid runs out of the hose.
23
6. Close BV1*, BV2, HB1 and HB2.
7. Open BV3, BV4, BV5 and BV6.
4. F ocus on one manifold or heat emitter at a time,
purging each loop and zone separately. As the
fluid and air return from the system, they purge
from HB2.
5. Slowly close BV2 and HB2, carefully watching
the pressure guage. Before the system is
powered up, ensure the system pressure is set at
the prescribed psi, typically 12 to 15 psi. Confirm
all hose bibs are closed and all ball valves are
open with the exception of BV2 — it remains
closed. The system is ready to operate.
* BV1 (Ball-Valve 1) can only be left open after purge is complete if you
have an approved backflow preventer in the system. Please check local
codes for additional requirements.
Post-purge notes: Confirm that the system’s heating
appliance, controls, thermostats, zone valves, actuators
and safety devices are working properly before leaving
the building for an extended time.
AS1
BV4
PRV
HB1
C1
BFP
BV1
BV2
BV3
BV6
BV5
BV5
HB2
HB2
Control
Interface
ET1
BV6
C2
Control
Interface
Make-up Water
Connected Here
C3
ZV1 ZV2
Supply to Radiant Zone (1 Manifold)
Return from Radiant Zone (1 Manifold)
Supply To Radiant (Manifold)
Return from Radiant (Manifold)
Figure 6-1
24
Section 7
Mechanical Drawings
Application Drawing. . . . . . . . . . . . . . . . . . . . . Page
proPANEL 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
proPANEL 90M . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
proPANEL 90Z. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
proPANEL 90MZ . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
proPANEL 90 Condensing . . . . . . . . . . . . . . . . . . . . . 30
proPANEL 90M Condensing. . . . . . . . . . . . . . . . . . . . 31
proPANEL 90Z Condensing . . . . . . . . . . . . . . . . . . . . 32
proPANEL 90MZ Condensing. . . . . . . . . . . . . . . . . . . 33
proPANEL 90 + 90Z Condensing . . . . . . . . . . . . . . . . 34
proPANEL 90 + 90MZ . . . . . . . . . . . . . . . . . . . . . . . . 35
proPANEL 90 + 90MZ Condensing. . . . . . . . . . . . . . . 36
proPANEL 90M + 90M. . . . . . . . . . . . . . . . . . . . . . . . 37
proPANEL 90M + 90M Condensing. . . . . . . . . . . . . . 38
proPANEL 90M + 90MZ. . . . . . . . . . . . . . . . . . . . . . . 39
proPANEL 90M + 90MZ Condensing. . . . . . . . . . . . . 40
proPANEL 90Z + 90MZ . . . . . . . . . . . . . . . . . . . . . . . 41
proPANEL 90Z + 90MZ Condensing. . . . . . . . . . . . . . 42
proPANEL DHW + 90Z. . . . . . . . . . . . . . . . . . . . . . . . 43
proPANEL DHW + 90Z Condensing. . . . . . . . . . . . . . 44
proPANEL DHW + 90Z + 90MZ. . . . . . . . . . . . . . . . . 45
proPANEL DHW + 90Z + 90MZ Condensing . . . . . . . 46
proPANEL DHW + 90MZ . . . . . . . . . . . . . . . . . . . . . . 47
proPANEL DHW + 90MZ Condensing. . . . . . . . . . . . . 48
25
26
Note: This drawing is conceptual only, not an engineered drawing. It is
up to the system designer to determine the necessary components for
and configuration of the particular system designed, including additional
equipment, isolation relays for loads greater than the control’s specified
output ratings) and any safety devices which in the judgement of the
designer are appropriate, Certain components may have been left out on
this drawing for the purpose of clarity. Mechanical considerations such as tee
spacing, flow control, pipe sizing, and pump selection is the responsibility of
the installing contractor. Local codes and trade practices must be followed.
proPANEL® 90 Unit
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Supply to Radiant Manifold
Return from Radiant Manifold
Control
Interface
Uponor, Inc.
Apple Valley, MN 55124
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Web: www.uponor-usa.com
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
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Page 1 of 1
Mechanical
27
proPANEL® 90M Unit
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Control
Interface
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
28
Application Drawing
proPANEL® 90 + 90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Control
Interface
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
29
Application Drawing
proPANEL® 90 + 90Z Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
30
Application Drawing
proPANEL® 90 Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
Control
Control
Interface
Interface
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
31
Application Drawing
proPANEL® 90M Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
Control
Interface
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
32
Application Drawing
proPANEL® 90Z Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
Return From Radiant Zone (1 Manifold)
Return From Radiant Zone (2 Manifolds)
Supply To Radiant Zone (1 Manifold)
= Drain
Valve
= Spring
Check
Supply To Radiant Zone (2 Manifolds)
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
33
Application Drawing
proPANEL® 90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
Return From Radiant Zone (1 Manifold)
= Drain
Valve
= Spring
Check
Supply To Radiant Zone (1 Manifold)
Return From Radiant Zone (2 Manifolds)
Control
Interface
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
34
Application Drawing
proPANEL® 90 + 90Z Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
35
proPANEL® 90 + 90MZ
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Control
Interface
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
36
Application Drawing
proPANEL® 90 + 90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Control
Interface
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
37
proPANEL® 90M + 90M
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Control
Interface
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
38
Application Drawing
proPANEL® 90M+90M Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Control
Interface
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
39
proPANEL® 90M + 90MZ
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Control
Interface
40
Application Drawing
proPANEL® 90M+90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
41
Application Drawing
proPANEL® 90Z + 90MZ
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Control
Interface
42
Application Drawing
proPANEL® 90Z + 90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
Control
Interface
= Zone Valve
= Pressure
By-pass Valve
= Three-way
Mixing Valve
= Heat
Exchanger
= Ball Valve
= Globe Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Control
Interface
43
proPANEL® DHW + 90Z
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Heat
Exchanger
Control
Interface
= Three-way
Mixing Valve
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Control
Interface
44
Application Drawing
proPANEL® DHW + 90Z Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Heat
Exchanger
Control
Interface
= Three-way
Mixing Valve
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
45
proPANEL® DHW + 90Z + 90MZ
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Pressure
By-pass Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Control
Interface
= Zone Valve
Control
Interface
= Three-way
Mixing Valve
Page 1 of 1
Mechanical
Control
Interface
46
Application Drawing
proPANEL® DHW + 90Z + 90MZ
Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Pressure
By-pass Valve
= Heat
Exchanger
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
= Zone Valve
Control
Interface
= Three-way
Mixing Valve
1 of 1
Mechanical
Date:
Checked by:
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Project:
Control
Interface
47
Note:
NOTE: This drawing is conceptual only, not an engineered drawing. It is
proPANEL® DHW + 90MZ
Application Drawing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Heat
Exchanger
Control
Interface
= Three-way
Mixing Valve
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Control
Interface
48
Application Drawing
proPANEL® DHW + 90MZ Condensing
= Zone Valve
= Pump
SYMBOLS
= Tempering Valve
= Air Separator
and Expansion
Tank and Fill
= Zone Valve
= Pressure
By-pass Valve
= Heat
Exchanger
Control
Interface
= Three-way
Mixing Valve
= Globe Valve
= Ball Valve
= Drain
Valve
= Spring
Check
Uponor, Inc.
USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Date:
Checked by:
Drawn by:
Rep:
Project:
Page 1 of 1
Mechanical
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1
CANADA
Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca
Control
Interface
Section 8
Quick Reference
Flow Charts
Flow Chart
Page
/4" Type L Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
3
1" Type L Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
1" Wirsbo hePEX plus Tubing. . . . . . . . . . . . . . . . . . . 52
11/4" Wirsbo hePEX plus Tubing . . . . . . . . . . . . . . . . . 53
/4" Uponor Multi-layer Composite (MLC) Tubing. . . . 54
3
1" Uponor Multi-layer Composite (MLC) Tubing . . . . 55
49
3/ "
4
Type L Copper
Flow in gpm
at 10ºF∆T at 15ºF∆T at 20ºF∆T at 25ºF∆T at 30ºF∆T
at 12.2ºC∆T at 9.4ºC∆T at 6.6ºC∆T at 3.8ºC∆T at 1.1ºC∆T
BTU/h
60,000
58,000
56,000
54,000
52,000
50,000
48,000
46,000
44,000
42,000
40,000
38,000
36,000
34,000
32,000
30,000
28,000
26,000
24,000
22,000
20,000
18,000
16,000
14,000
12,000
10,000
12.0
11.6
11.2
10.8
10.4
10.0
9.6
9.2
8.8
8.4
8.0
7.6
7.2
6.8
6.4
6.0
5.6
5.2
4.8
4.4
4.0
3.6
3.2
2.8
2.4
2.0
8.0
7.7
7.5
7.2
6.9
6.7
6.4
6.1
5.9
5.6
5.3
5.1
4.8
4.5
4.3
4.0
3.7
3.5
3.2
2.9
2.7
2.4
2.1
1.9
1.6
1.3
6.0
5.8
5.6
5.4
5.2
5.0
4.8
4.6
4.4
4.2
4.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
4.8
4.6
4.5
4.3
4.2
4.0
3.8
3.7
3.5
3.4
3.2
3.0
2.9
2.7
2.6
2.4
2.2
2.1
1.9
1.8
1.6
1.4
1.3
1.1
1.0
0.8
4.0
3.9
3.7
3.6
3.5
3.3
3.2
3.1
2.9
2.8
2.7
2.5
2.4
2.3
2.1
2.0
1.9
1.7
1.6
1.5
1.3
1.2
1.1
0.9
0.8
0.7
Note: Shaded areas are not recommended for use.
50
1" Type L Copper
Flow in gpm
BTU/h
135,000
132,500
130,000
127,500
125,000
122,500
120,000
117,500
115,000
112,500
110,000
107,500
105,000
102,500
100,000
97,500
95,000
92,500
90,000
87,500
85,000
82,500
80,000
77,500
75,000
72,500
70,000
67,500
65,000
62,500
60,000
57,500
55,000
52,500
50,000
47,500
45,000
42,500
40,000
37,500
35,000
32,500
30,000
27,500
25,000
22,500
20,000
27.0
26.5
26.0
25.5
25.0
24.5
24.0
23.5
23.0
22.5
22.0
21.5
21.0
20.5
20.0
19.5
19.0
18.5
18.0
17.5
17.0
16.5
16.0
15.5
15.0
14.5
14.0
13.5
13.0
12.5
12.0
11.5
11.0
10.5
10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
18.0
17.7
17.3
17.0
16.7
16.3
16.0
15.7
15.3
15.0
14.7
14.3
14.0
13.7
13.3
13.0
12.7
12.3
12.0
11.7
11.3
11.0
10.7
10.3
10.0
9.7
9.3
9.0
8.7
8.3
8.0
7.7
7.3
7.0
6.7
6.3
6.0
5.7
5.3
5.0
4.7
4.3
4.0
3.7
3.3
3.0
2.7
13.5
13.3
13.0
12.8
12.5
12.3
12.0
11.8
11.5
11.3
11.0
10.8
10.5
10.3
10.0
9.8
9.5
9.3
9.0
8.8
8.5
8.3
8.0
7.8
7.5
7.3
7.0
6.8
6.5
6.3
6.0
5.8
5.5
5.3
5.0
4.8
4.5
4.3
4.0
3.8
3.5
3.3
3.0
2.8
2.5
2.3
2.0
10.8
10.6
10.4
10.2
10.0
9.8
9.6
9.4
9.2
9.0
8.8
8.6
8.4
8.2
8.0
7.8
7.6
7.4
7.2
7.0
6.8
6.6
6.4
6.2
6.0
5.8
5.6
5.4
5.2
5.0
4.8
4.6
4.4
4.2
4.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
9.0
8.8
8.7
8.5
8.3
8.2
8.0
7.8
7.7
7.5
7.3
7.2
7.0
6.8
6.7
6.5
6.3
6.2
6.0
5.8
5.7
5.5
5.3
5.2
5.0
4.8
4.7
4.5
4.3
4.2
4.0
3.8
3.7
3.5
3.3
3.2
3.0
2.8
2.7
2.5
2.3
2.2
2.0
1.8
1.7
1.5
1.3
51
1" Wirsbo hePEX plus Tubing
Flow in gpm
75,000
73,000
71,000
69,000
67,000
65,000
63,000
61,000
59,000
57,000
55,000
53,000
51,000
49,000
47,000
45,000
BTU/h 43,000
41,000
39,000
37,000
35,000
33,000
31,000
29,000
27,000
25,000
23,000
21,000
19,000
17,000
15,000
15.0
14.6
14.2
13.8
13.4
13.0
12.6
12.2
11.8
11.4
11.0
10.6
10.2
9.8
9.4
9.0
8.6
8.2
7.8
7.4
7.0
6.6
6.2
5.8
5.4
5.0
4.6
4.2
3.8
3.4
3.0
10.0
9.7
9.5
9.2
8.9
8.7
8.4
8.1
7.9
7.6
7.3
7.1
6.8
6.5
6.3
6.0
5.7
5.5
5.2
4.9
4.7
4.4
4.1
3.9
3.6
3.3
3.1
2.8
2.5
2.3
2.0
7.5
7.3
7.1
6.9
6.7
6.5
6.3
6.1
5.9
5.7
5.5
5.3
5.1
4.9
4.7
4.5
4.3
4.1
3.9
3.7
3.5
3.3
3.1
2.9
2.7
2.5
2.3
2.1
1.9
1.7
1.5
6.0
5.8
5.7
5.5
5.4
5.2
5.0
4.9
4.7
4.6
4.4
4.2
4.1
3.9
3.8
3.6
3.4
3.3
3.1
3.0
2.8
2.6
2.5
2.3
2.2
2.0
1.8
1.7
1.5
1.4
1.2
5.0
4.9
4.7
4.6
4.5
4.3
4.2
4.1
3.9
3.8
3.7
3.5
3.4
3.3
3.1
3.0
2.9
2.7
2.6
2.5
2.3
2.2
2.1
1.9
1.8
1.7
1.5
1.4
1.3
1.1
1.0
52
11/4" Wirsbo hePEX plus Tubing
Flow in gpm
135,000
130,000
125,000
120,000
115,000
110,000
105,000
100,000
95,000
90,000
85,000
80,000
BTU/h 75,000
70,000
65,000
60,000
55,000
50,000
45,000
40,000
35,000
30,000
25,000
20,000
27.0
26.0
25.0
24.0
23.0
22.0
21.0
20.0
19.0
18.0
17.0
16.0
15.0
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
18.0
17.3
16.7
16.0
15.3
14.7
14.0
13.3
12.7
12.0
11.3
10.7
10.0
9.3
8.7
8.0
7.3
6.7
6.0
5.3
4.7
4.0
3.3
2.7
13.5
13.0
12.5
12.0
11.5
11.0
10.5
10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
10.8
10.4
10.0
9.6
9.2
8.8
8.4
8.0
7.6
7.2
6.8
6.4
6.0
5.6
5.2
4.8
4.4
4.0
3.6
3.2
2.8
2.4
2.0
1.6
9.0
8.7
8.3
8.0
7.7
7.3
7.0
6.7
6.3
6.0
5.7
5.3
5.0
4.7
4.3
4.0
3.7
3.3
3.0
2.7
2.3
2.0
1.7
1.3
53
3/ "
4
Uponor Multi-layer Composite (MLC) Tubing
Flow in gpm
BTU/h
60,000
58,000
56,000
54,000
52,000
50,000
48,000
46,000
44,000
42,000
40,000
38,000
36,000
34,000
32,000
30,000
28,000
26,000
24,000
22,000
20,000
18,000
16,000
14,000
12,000
10,000
12.0
11.6
11.2
10.8
10.4
10.0
9.6
9.2
8.8
8.4
8.0
7.6
7.2
6.8
6.4
6.0
5.6
5.2
4.8
4.4
4.0
3.6
3.2
2.8
2.4
2.0
8.0
7.7
7.5
7.2
6.9
6.7
6.4
6.1
5.9
5.6
5.3
5.1
4.8
4.5
4.3
4.0
3.7
3.5
3.2
2.9
2.7
2.4
2.1
1.9
1.6
1.3
6.0
5.8
5.6
5.4
5.2
5.0
4.8
4.6
4.4
4.2
4.0
3.8
3.6
3.4
3.2
3.0
2.8
2.6
2.4
2.2
2.0
1.8
1.6
1.4
1.2
1.0
4.8
4.6
4.5
4.3
4.2
4.0
3.8
3.7
3.5
3.4
3.2
3.0
2.9
2.7
2.6
2.4
2.2
2.1
1.9
1.8
1.6
1.4
1.3
1.1
1.0
0.8
4.0
3.9
3.7
3.6
3.5
3.3
3.2
3.1
2.9
2.8
2.7
2.5
2.4
2.3
2.1
2.0
1.9
1.7
1.6
1.5
1.3
1.2
1.1
0.9
0.8
54
1" Uponor Multi-layer Composite (MLC) Tubing
Flow in gpm
120,000
115,000
110,000
105,000
100,000
95,000
90,000
85,000
80,000
75,000
BTU/h
70,000
65,000
60,000
55,000
50,000
45,000
40,000
35,000
30,000
25,000
20,000
24.0
23.0
22.0
21.0
20.0
19.0
18.0
17.0
16.0
15.0
14.0
13.0
12.0
11.0
10.0
9.0
8.0
7.0
6.0
5.0
4.0
16.0
15.3
14.7
14.0
13.3
12.7
12.0
11.3
10.7
10.0
9.3
8.7
8.0
7.3
6.7
6.0
5.3
4.7
4.0
3.3
2.7
12.0
11.5
11.0
10.5
10.0
9.5
9.0
8.5
8.0
7.5
7.0
6.5
6.0
5.5
5.0
4.5
4.0
3.5
3.0
2.5
2.0
9.6
9.2
8.8
8.4
8.0
7.6
7.2
6.8
6.4
6.0
5.6
5.2
4.8
4.4
4.0
3.6
3.2
2.8
2.4
2.0
1.6
8.0
7.7
7.3
7.0
6.7
6.3
6.0
5.7
5.3
5.0
4.7
4.3
4.0
3.7
3.3
3.0
2.7
2.3
2.0
1.7
1.3
55
56
Section 9
Pressure Loss Charts
Pressure Loss Chart
Page
/4" Type L Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3
1" Type L Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
11/4" Type L Copper. . . . . . . . . . . . . . . . . . . . . . . . . . . 59
1 " Wirsbo hePEX plus Tubing and Wirsbo
AQUAPEX Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
11/4" Wirsbo hePEX plus Tubing and Wirsbo
AQUAPEX Tubing. . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
/4" Uponor Multi-layer Composite (MLC) Tubing. . . . 61
3
1" Uponor Multi-layer Composite (MLC) Tubing . . . . 61
57
3/4"
Type L Copper
Pressure Loss Per Foot
Head (Feet of Water) Per Foot of Tubing
58
gpm
ft/sec
120ºF
48.9ºC
140ºF
60ºC
160ºF
71.1ºC
180ºF
82.2ºC
2.0
2.1
2.2
2.3
2.4
2.5
2.6
2.7
2.8
2.9
3.0
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
4.0
1.47
1.54
1.62
1.69
1.76
1.84
1.91
1.98
2.06
2.13
2.21
2.28
2.35
2.43
2.50
2.57
2.65
2.72
2.79
2.87
2.94
0.0076
0.0083
0.0091
0.0098
0.0107
0.0115
0.0124
0.0133
0.0142
0.0151
0.0161
0.0171
0.0182
0.0192
0.0203
0.0214
0.0226
0.0238
0.0250
0.0262
0.0274
0.0073
0.0080
0.0087
0.0095
0.0102
0.0111
0.0119
0.0127
0.0136
0.0145
0.0155
0.0165
0.0175
0.0185
0.0195
0.0206
0.0217
0.0228
0.0240
0.0252
0.0264
0.0070
0.0077
0.0084
0.0091
0.0098
0.0106
0.0114
0.0122
0.0131
0.0140
0.0149
0.0158
0.0168
0.0177
0.0187
0.0198
0.0208
0.0219
0.0230
0.0242
0.0253
0.0069
0.0075
0.0082
0.0089
0.0096
0.0104
0.0112
0.0120
0.0128
0.0137
0.0146
0.0155
0.0164
0.0174
0.0184
0.0194
0.0204
0.0215
0.0226
0.0237
0.0248
11/4" Type L Copper
1" Type L Copper
o
gpm
4.0
4.1
4.2
4.3
4.4
4.5
4.6
4.7
4.8
4.9
5.0
5.1
5.2
5.3
5.4
5.5
5.6
5.7
5.8
5.9
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
o
o
120 F
48.9ºC
140 F
ft/sec
60ºC
71.1ºC
82.2ºC
1.56
1.60
1.64
1.68
1.72
1.76
1.80
1.84
1.88
1.92
1.95
1.99
2.03
2.07
2.11
2.15
2.19
2.23
2.27
2.31
2.35
2.38
2.42
2.46
2.50
2.54
2.58
2.62
2.66
2.70
2.74
2.78
2.81
2.85
2.89
2.93
2.97
3.01
3.05
3.09
3.13
3.17
3.21
3.24
3.28
3.32
3.36
3.40
3.44
3.48
3.52
0.0113
0.0118
0.0123
0.0129
0.0134
0.0139
0.0145
0.0150
0.0156
0.0162
0.0168
0.0174
0.0180
0.0186
0.0192
0.0199
0.0205
0.0212
0.0218
0.0225
0.0232
0.0239
0.0246
0.0253
0.0260
0.0267
0.0275
0.0282
0.0290
0.0297
0.0305
0.0313
0.0321
0.0329
0.0337
0.0345
0.0353
0.0361
0.0370
0.0378
0.0387
0.0395
0.0404
0.0413
0.0422
0.0431
0.0440
0.0449
0.0458
0.0468
0.0477
0.0109
0.0114
0.0119
0.0124
0.0129
0.0134
0.0139
0.0145
0.0150
0.0156
0.0162
0.0167
0.0173
0.0179
0.0185
0.0191
0.0198
0.0204
0.0210
0.0217
0.0223
0.0230
0.0237
0.0244
0.0251
0.0258
0.0265
0.0272
0.0279
0.0287
0.0294
0.0302
0.0309
0.0317
0.0325
0.0333
0.0341
0.0349
0.0357
0.0365
0.0373
0.0382
0.0390
0.0399
0.0407
0.0416
0.0425
0.0434
0.0443
0.0452
0.0461
0.0105
0.0110
0.0114
0.0119
0.0124
0.0129
0.0134
0.0140
0.0145
0.0150
0.0156
0.0162
0.0167
0.0173
0.0179
0.0185
0.0191
0.0197
0.0203
0.0209
0.0216
0.0222
0.0229
0.0235
0.0242
0.0249
0.0256
0.0263
0.0270
0.0277
0.0284
0.0291
0.0299
0.0306
0.0314
0.0321
0.0329
0.0337
0.0345
0.0353
0.0361
0.0369
0.0377
0.0385
0.0394
0.0402
0.0411
0.0419
0.0428
0.0437
0.0446
0.0102
0.0107
0.0111
0.0116
0.0121
0.0126
0.0131
0.0136
0.0141
0.0146
0.0152
0.0157
0.0163
0.0168
0.0174
0.0180
0.0186
0.0192
0.0198
0.0204
0.0210
0.0216
0.0223
0.0229
0.0236
0.0242
0.0249
0.0256
0.0263
0.0270
0.0277
0.0284
0.0291
0.0298
0.0306
0.0313
0.0321
0.0328
0.0336
0.0344
0.0352
0.0360
0.0368
0.0376
0.0384
0.0392
0.0401
0.0409
0.0417
0.0426
0.0435
160 F
140 oF
160 oF
180 oF
120 oF
o
180 F
gpm
6.0
6.1
6.2
6.3
6.4
6.5
6.6
6.7
6.8
6.9
7.0
7.1
7.2
7.3
7.4
7.5
7.6
7.7
7.8
7.9
8.0
8.1
8.2
8.3
8.4
8.5
8.6
8.7
8.8
8.9
9.0
9.1
9.2
9.3
9.4
9.5
9.6
9.7
9.8
9.9
10.0
10.1
10.2
10.3
10.4
10.5
10.6
10.7
10.8
10.9
11.0
ft/sec
48.9ºC
60ºC
71.1ºC
82.2ºC
1.54
1.56
1.59
1.61
1.64
1.66
1.69
1.72
1.74
1.77
1.79
1.82
1.84
1.87
1.90
1.92
1.95
1.97
2.00
2.02
2.05
2.07
2.10
2.13
2.15
2.18
2.20
2.23
2.25
2.28
2.30
2.33
2.36
2.38
2.41
2.43
2.46
2.48
2.51
2.54
2.56
2.59
2.61
2.64
2.66
2.69
2.71
2.74
2.77
2.79
2.82
0.0085
0.0087
0.0090
0.0093
0.0095
0.0098
0.0101
0.0103
0.0106
0.0109
0.0112
0.0114
0.0117
0.0120
0.0123
0.0126
0.0129
0.0132
0.0135
0.0138
0.0141
0.0145
0.0148
0.0151
0.0154
0.0158
0.0161
0.0164
0.0168
0.0171
0.0174
0.0178
0.0181
0.0185
0.0188
0.0192
0.0196
0.0199
0.0203
0.0207
0.0210
0.0214
0.0218
0.0222
0.0226
0.0229
0.0233
0.0237
0.0241
0.0245
0.0249
0.0082
0.0084
0.0087
0.0089
0.0092
0.0094
0.0097
0.0099
0.0102
0.0105
0.0108
0.0110
0.0113
0.0116
0.0119
0.0122
0.0124
0.0127
0.0130
0.0133
0.0136
0.0139
0.0142
0.0146
0.0149
0.0152
0.0155
0.0158
0.0162
0.0165
0.0168
0.0172
0.0175
0.0178
0.0182
0.0185
0.0189
0.0192
0.0196
0.0199
0.0203
0.0207
0.0210
0.0214
0.0218
0.0221
0.0225
0.0229
0.0233
0.0237
0.0241
0.0079
0.0081
0.0084
0.0086
0.0088
0.0091
0.0093
0.0096
0.0099
0.0101
0.0104
0.0106
0.0109
0.0112
0.0115
0.0117
0.0120
0.0123
0.0126
0.0129
0.0132
0.0135
0.0138
0.0141
0.0144
0.0147
0.0150
0.0153
0.0156
0.0159
0.0162
0.0166
0.0169
0.0172
0.0176
0.0179
0.0182
0.0186
0.0189
0.0193
0.0196
0.0200
0.0203
0.0207
0.0210
0.0214
0.0218
0.0221
0.0225
0.0229
0.0233
0.0077
0.0079
0.0081
0.0084
0.0086
0.0089
0.0091
0.0093
0.0096
0.0098
0.0101
0.0104
0.0106
0.0109
0.0112
0.0114
0.0117
0.0120
0.0123
0.0125
0.0128
0.0131
0.0134
0.0137
0.0140
0.0143
0.0146
0.0149
0.0152
0.0155
0.0158
0.0161
0.0165
0.0168
0.0171
0.0174
0.0178
0.0181
0.0184
0.0188
0.0191
0.0195
0.0198
0.0202
0.0205
0.0209
0.0212
0.0216
0.0219
0.0223
0.0227
59
1" Wirsbo hePEX plus Tubing
and Wirsbo AQUAPEX Tubing
11/4" Wirsbo hePEX plus Tubing
and Wirsbo AQUAPEX Tubing
gpm
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0
60
80ºF
26.7ºC
100ºF
37.8ºC
120ºF
48.9ºC
140ºF
60ºC
160ºF
71.1ºC
180ºF
82.2ºC
0.00757
0.00898
0 .01050
0.01211
0 .01383
0.01565
0.01757
0 .01959
0.02170
0.02391
0 .02621
0.02861
0 .03110
0.03368
0.03635
0.03911
0.04196
0.04491
0.04793
0.05105
0.05426
0.05755
0.06092
0.06439
0.06793
0.07157
0.07528
0.07908
0.08297
0.08693
0.09098
0.09511
0.09932
0.10361
0.10799
0.11244
0.11697
0.12159
0.12628
0.13106
0.13591
0.14084
0.14585
0.15093
0.15610
0.16134
0.00717
0.00850
0.00994
0.01147
0.01310
0.01482
0.01664
0.01855
0.02056
0.02265
0.02484
0.02711
0.02947
0.03192
0.03445
0.03708
0.03978
0.04257
0.04545
0.04841
0.05145
0.05457
0.05778
0.06106
0.06443
0.06788
0.07141
0.07502
0.07870
0.08247
0.08631
0.09023
0.09423
0.09831
0.10246
0.10669
0.11100
0.11538
0.11984
0.12438
0.12899
0.13367
0.13843
0.14326
0.14817
0.15315
0.00685
0.00812
0.00949
0.01096
0.01252
0.01417
0.01591
0.01773
0.01965
0.02165
0.02374
0.02592
0.02818
0.03052
0.03295
0.03545
0.03804
0.04071
0.04347
0.04630
0.04921
0.05220
0.05527
0.05841
0.06164
0.06494
0.06832
0.07177
0.07530
0.07891
0.08259
0.08635
0.09018
0.09408
0.09806
0.10211
0.10624
0.11044
0.11471
0.11905
0.12346
0.12795
0.13251
0.13714
0.14184
0.14662
0.00661
0.00785
0.00917
0.01059
0.01209
0.01369
0.01537
0.01713
0.01899
0.02092
0.02294
0.02505
0.02723
0.02950
0.03184
0.03427
0.03677
0.03936
0.04202
0.04476
0.04757
0.05046
0.05343
0.05648
0.05960
0.06279
0.06606
0.06940
0.07282
0.07630
0.07987
0.08350
0.08721
0.09099
0.09484
0.09876
0.10275
0.10681
0.11095
0.11515
0.11942
0.12377
0.12818
0.13266
0.13721
0.14183
0.00645
0.00765
0.00894
0.01032
0.01179
0.01335
0.01499
0.01671
0.01852
0.02041
0.02238
0.02443
0.02656
0.02877
0.03106
0.03343
0.03588
0.03840
0.04099
0.04367
0.04642
0.04924
0.05214
0.05511
0.05815
0.06127
0.06446
0.06772
0.07106
0.07446
0.07794
0.08149
0.08511
0.08880
0.09256
0.09639
0.10028
0.10425
0.10829
0.11239
0.11657
0.12081
0.12511
0.12949
0.13394
0.13845
0.00632
0.00749
0.00876
0.01011
0.01155
0.01307
0.01468
0.01637
0.01814
0.01999
0.02193
0.02394
0.02603
0.02819
0.03044
0.03276
0.03515
0.03762
0.04017
0.04279
0.04548
0.04825
0.05109
0.05400
0.05699
0.06005
0.06317
0.06637
0.06964
0.07298
0.07639
0.07987
0.08341
0.08703
0.09072
0.09447
0.09829
0.10218
0.10614
0.11016
0.11425
0.11841
0.12264
0.12693
0.13129
0.13571
gpm
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
13.2
13.4
13.6
13.8
14.0
80ºF
26.7ºC
100ºF
37.8ºC
120ºF
48.9ºC
140ºF
60ºC
160ºF
71.1ºC
180ºF
82.2ºC
0.00597
0.00670
0.00747
0.00828
0.00912
0.01000
0.01091
0.01186
0.01284
0.01386
0.01492
0.01600
0.01712
0.01828
0.01947
0.02069
0.02194
0.02323
0.02455
0.02590
0.02728
0.02870
0.03014
0.03162
0.03313
0.03467
0.03625
0.03785
0.03948
0.04115
0.04285
0.04457
0.04633
0.04812
0.04993
0.05178
0.05366
0.05556
0.05750
0.05947
0.06146
0.06348
0.06554
0.06762
0.06973
0.07187
0.07404
0.07624
0.07847
0.08073
0.08301
0.08532
0.08766
0.09003
0.09243
0.09486
0.00566
0.00635
0.00708
0.00784
0.00864
0.00947
0.01034
0.01124
0.01217
0.01314
0.01413
0.01517
0.01623
0.01732
0.01845
0.01961
0.02080
0.02202
0.02327
0.02455
0.02587
0.02721
0.02858
0.02999
0.03142
0.03288
0.03438
0.03590
0.03745
0.03903
0.04064
0.04228
0.04395
0.04565
0.04737
0.04913
0.05091
0.05272
0.05456
0.05642
0.05832
0.06024
0.06219
0.06417
0.06618
0.06821
0.07027
0.07236
0.07448
0.07662
0.07879
0.08099
0.08321
0.08546
0.08774
0.09005
0.00540
0.00607
0.00676
0.00749
0.00826
0.00905
0.00988
0.01074
0.01163
0.01256
0.01351
0.01450
0.01552
0.01656
0.01764
0.01875
0.01989
0.02106
0.02225
0.02348
0.02474
0.02602
0.02734
0.02868
0.03006
0.03146
0.03289
0.03434
0.03583
0.03734
0.03888
0.04045
0.04205
0.04368
0.04533
0.04701
0.04872
0.05045
0.05221
0.05400
0.05581
0.05766
0.05952
0.06142
0.06334
0.06529
0.06726
0.06927
0.07129
0.07335
0.07543
0.07753
0.07966
0.08182
0.08400
0.08621
0.00522
0.00586
0.00653
0.00724
0.00798
0.00875
0.00955
0.01038
0.01124
0.01213
0.01306
0.01401
0.01499
0.01601
0.01705
0.01812
0.01922
0.02035
0.02151
0.02270
0.02391
0.02516
0.02643
0.02773
0.02906
0.03041
0.03179
0.03320
0.03464
0.03611
0.03760
0.03912
0.04066
0.04223
0.04383
0.04546
0.04711
0.04879
0.05049
0.05222
0.05398
0.05576
0.05757
0.05941
0.06127
0.06315
0.06506
0.06700
0.06896
0.07095
0.07296
0.07500
0.07706
0.07915
0.08126
0.08340
0.00509
0.00571
0.00637
0.00706
0.00778
0.00853
0.00931
0.01012
0.01096
0.01184
0.01274
0.01367
0.01463
0.01562
0.01663
0.01768
0.01875
0.01986
0.02099
0.02215
0.02333
0.02455
0.02579
0.02706
0.02835
0.02968
0.03103
0.03240
0.03380
0.03523
0.03669
0.03817
0.03968
0.04122
0.04278
0.04436
0.04598
0.04762
0.04928
0.05097
0.05268
0.05443
0.05619
0.05798
0.05980
0.06164
0.06351
0.06540
0.06731
0.06925
0.07122
0.07321
0.07522
0.07726
0.07933
0.08141
0.00498
0.00560
0.00624
0.00692
0.00762
0.00836
0.00912
0.00992
0.01074
0.01160
0.01248
0.01339
0.01433
0.01530
0.01630
0.01732
0.01838
0.01946
0.02057
0.02170
0.02286
0.02405
0.02527
0.02651
0.02778
0.02908
0.03040
0.03175
0.03313
0.03453
0.03596
0.03741
0.03889
0.04039
0.04193
0.04348
0.04506
0.04667
0.04830
0.04996
0.05164
0.05334
0.05508
0.05683
0.05861
0.06042
0.06225
0.06410
0.06598
0.06788
0.06981
0.07176
0.07374
0.07574
0.07776
0.07981
3/4"
Uponor Multi-layer
Composite (MLC) Tubing
1" Uponor Multi-layer
Composite (MLC) Tubing
gpm
80ºF
26.7ºC
100ºF
37.8ºC
140ºF
60ºC
160ºF
71.1ºC
180ºF
82.2ºC
1.0
1.2
1.4
1.6
1.8
2.0
2.2
2.4
2.6
2.8
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
120ºF
48.9ºC
0.00329
0.00456
0.00600
0.00762
0.00941
0.01136
0.01348
0.01575
0.01817
0.02075
0.02348
0.02636
0.02939
0.03256
0.03588
0.03933
0.04293
0.04667
0.05054
0.05456
0.05870
0.06299
0.06740
0.07195
0.07663
0.08144
0.08639
0.09146
0.09666
0.10198
0.10744
0.11302
0.11873
0.12456
0.13051
0.13659
0.14279
0.14912
0.15557
0.16214
0.16883
0.00311
0.00431
0.00568
0.00721
0.00891
0.01076
0.01276
0.01491
0.01721
0.01966
0.02225
0.02498
0.02785
0.03086
0.03400
0.03728
0.04069
0.04424
0.04791
0.05172
0.05566
0.05972
0.06391
0.06823
0.07267
0.07724
0.08193
0.08674
0.09168
0.09674
0.10192
0.10722
0.11264
0.11817
0.12383
0.12960
0.13550
0.14150
0.14763
0.15387
0.16022
0.00297
0.00412
0.00542
0.00689
0.00851
0.01028
0.01219
0.01425
0.01645
0.01879
0.02126
0.02387
0.02662
0.02950
0.03250
0.03564
0.03891
0.04230
0.04582
0.04946
0.05323
0.05712
0.06113
0.06526
0.06951
0.07389
0.07838
0.08299
0.08771
0.09256
0.09752
0.10259
0.10778
0.11308
0.11850
0.12403
0.12967
0.13543
0.14129
0.14727
0.15336
0.00287
0.00397
0.00524
0.00665
0.00822
0.00992
0.01177
0.01376
0.01589
0.01815
0.02054
0.02307
0.02572
0.02850
0.03141
0.03444
0.03760
0.04088
0.04428
0.04781
0.05145
0.05521
0.05909
0.06309
0.06720
0.07143
0.07578
0.08024
0.08481
0.08950
0.09430
0.09920
0.10423
0.10936
0.11460
0.11995
0.12541
0.13098
0.13666
0.14244
0.14833
0.0028
0.0038
0.0051
0.0064
0.0080
0.0096
0.0114
0.0134
0.0155
0.0177
0.0200
0.0225
0.0250
0.0278
0.0306
0.0336
0.0366
0.0398
0.0432
0.0466
0.0502
0.0538
0.0576
0.0615
0.0655
0.0697
0.0739
0.0783
0.0827
0.0873
0.0920
0.0968
0.1017
0.1067
0.1118
0.1170
0.1224
0.1278
0.1333
0.1390
0.1447
0.00274
0.00379
0.00500
0.00635
0.00785
0.00948
0.01125
0.01315
0.01518
0.01734
0.01963
0.02204
0.02458
0.02724
0.03002
0.03292
0.03594
0.03908
0.04233
0.04570
0.04919
0.05279
0.05650
0.06032
0.06426
0.06831
0.07246
0.07673
0.08111
0.08559
0.09018
0.09488
0.09969
0.10460
0.10962
0.11474
0.11997
0.12530
0.13073
0.13627
0.14191
gpm
3.0
3.2
3.4
3.6
3.8
4.0
4.2
4.4
4.6
4.8
5.0
5.2
5.4
5.6
5.8
6.0
6.2
6.4
6.6
6.8
7.0
7.2
7.4
7.6
7.8
8.0
8.2
8.4
8.6
8.8
9.0
9.2
9.4
9.6
9.8
10.0
10.2
10.4
10.6
10.8
11.0
11.2
11.4
11.6
11.8
12.0
12.2
12.4
12.6
12.8
13.0
13.2
13.4
13.6
13.8
14.0
80ºF
26.7ºC
100ºF
37.8ºC
120ºF
48.9ºC
140ºF
60ºC
160ºF
71.1ºC
180ºF
82.2ºC
0.00719
0.00807
0.00899
0 .00996
0 .01098
0.01203
0.01313
0.01428
0 .01546
0.01669
0.01795
0.01926
0.02061
0 .02200
0.02343
0.02490
0.02641
0.02796
0.02955
0.03118
0.03284
0.03455
0.03629
0.03807
0.03989
0.04174
0.04364
0.04557
0.04754
0.04954
0.05158
0.05366
0.05578
0.05793
0.06012
0.06234
0.06460
0.06690
0.06923
0.07160
0.07400
0.07644
0.07891
0.08142
0.08396
0.08654
0.08915
0.09180
0.09448
0.09720
0.09995
0.10273
0.10555
0.10841
0.11129
0.11422
0.00681
0.00764
0.00852
0.00944
0.01040
0.01140
0.01244
0.01353
0.01465
0.01581
0.01702
0.01826
0.01954
0.02086
0.02221
0.02361
0.02504
0.02651
0.02802
0.02956
0.03114
0.03276
0.03441
0.03610
0.03783
0.03959
0.04139
0.04322
0.04509
0.04699
0.04893
0.05091
0.05292
0.05496
0.05704
0.05915
0.06130
0.06348
0.06569
0.06794
0.07022
0.07254
0.07489
0.07727
0.07969
0.08214
0.08462
0.08713
0.08968
0.09226
0.09488
0.09752
0.10020
0.10291
0.10566
0.10843
0.00650
0.00730
0.00814
0.00902
0.00994
0.01090
0.01189
0.01293
0.01400
0.01512
0.01627
0.01746
0.01868
0.01994
0.02124
0.02257
0.02395
0.02535
0.02679
0.02827
0.02979
0.03133
0.03292
0.03454
0.03619
0.03787
0.03960
0.04135
0.04314
0.04496
0.04682
0.04871
0.05063
0.05259
0.05458
0.05660
0.05866
0.06075
0.06287
0.06502
0.06721
0.06943
0.07168
0.07396
0.07628
0.07862
0.08100
0.08341
0.08585
0.08833
0.09083
0.09337
0.09593
0.09853
0.10116
0.10382
0.00628
0.00705
0.00786
0.00871
0.00960
0.01053
0.01149
0.01249
0.01353
0.01461
0.01572
0.01687
0.01805
0.01927
0.02053
0.02182
0.02315
0.02451
0.02590
0.02733
0.02879
0.03029
0.03182
0.03339
0.03499
0.03662
0.03828
0.03998
0.04171
0.04348
0.04527
0.04710
0.04896
0.05086
0.05278
0.05474
0.05673
0.05875
0.06080
0.06289
0.06500
0.06715
0.06933
0.07154
0.07378
0.07605
0.07835
0.08068
0.08305
0.08544
0.08787
0.09032
0.09281
0.09532
0.09787
0.10044
0.00613
0.00688
0.00767
0.00850
0.00936
0.01027
0.01121
0.01219
0.01320
0.01425
0.01534
0.01646
0.01761
0.01880
0.02003
0.02129
0.02258
0.02391
0.02527
0.02667
0.02809
0.02956
0.03105
0.03258
0.03414
0.03573
0.03736
0.03902
0.04071
0.04243
0.04418
0.04597
0.04779
0.04963
0.05151
0.05342
0.05537
0.05734
0.05934
0.06138
0.06345
0.06554
0.06767
0.06983
0.07201
0.07423
0.07648
0.07876
0.08106
0.08340
0.08577
0.08817
0.09059
0.09305
0.09554
0.09805
0.00600
0.00674
0.00751
0.00833
0.00917
0.01006
0.01098
0.01194
0.01293
0.01396
0.01503
0.01612
0.01726
0.01842
0.01962
0.02086
0.02213
0.02343
0.02476
0.02613
0.02753
0.02896
0.03043
0.03193
0.03346
0.03502
0.03661
0.03824
0.03989
0.04158
0.04330
0.04505
0.04683
0.04864
0.05049
0.05236
0.05427
0.05620
0.05817
0.06016
0.06219
0.06424
0.06633
0.06844
0.07059
0.07276
0.07496
0.07720
0.07946
0.08175
0.08407
0.08643
0.08880
0.09121
0.09365
0.09612
61
62
Section 10
Troubleshooting
Issue
Indication
Thermostats are
calling for heat,
but the actuators
are not on.
The actuators are not warm.
The temperature
does not rise on
the secondary side
(supply to the floor).
The piping after the proPANEL
unit is not warm.
The interface's yellow LED
is not lit.
Causes
Solution
Faulty thermostat or faulty
actuator wiring
Check wiring and connections correct;
if necessary.
Faulty control interface
Replace the interface.
The mixing is not working.
Check that the wiring for the mixing valve
is correct.
The pump is not running.
Isolation valves are closed.
Ensure the sensors are connected correctly.
Make sure that the interface has power.
Check the isolation valves.
Consult the Climate Cŏntrol - Multifunction
Installation Guide.
Pump is not running.
The pump relay's red LED is
not lit.
No power to the pump
Check that the plug is correctly applied.
No control signal from
the interface
Make sure the pump relay is correctly connected
and the interface has power.
If thermostats are used to start the pump, ensure
the stats are active, or check the wiring.
Installation Guide.
The mixing is not
working correctly.
The mixed temperature is too
high or too low.
The mixing valve or motor
is faulty or malfunctioning.
The Climate Cŏntrol Multifunction unit is
malfunctioning or setup
The electric devices
in the panel are not
working.
The interface's red LED is lit.
The green or red LED
for power is not lit.
Check for loose contacts (sensors).
Installation Guide.
Replace the mixing valve and/or motor.
The polarity of the 24VAC
power supply to the
interface is wrong.
Check the polarity of 24VAC power supply to
the control interface and the Climate Cŏntrol Multifunction unit.
No or faulty wiring
Check the wiring between the transformer and
the interface.
Faulty interface
Thermostats are
calling for heat, but
the actuators are
not opening.
The actuators are cold.
Faulty wiring
Check the wiring.
The interface's yellow LED for
the heat-demand connections
is not lit.
Faulty interface
The interface's red LED for the
actuator connections is not lit.
63
proPANEL_InsG_1-08, Copyright © 2008 Uponor, Inc. Printed in the United States
Uponor, Inc.
Apple Valley, MN 55124 USA
Tel: (800) 321-4739
Fax: (952) 891-1409
Uponor Ltd.
655 Park Street
Regina, SK S4N 5N1 CANADA Tel: (888) 994-7726
Fax: (800) 638-9517
Web: www.uponor.ca

proPANEL® Series Installation Guide

Transcription

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