TENNANT S12 RIDE ON SWEEPER PARTS MANUAL
Transcription
TENNANT S12 RIDE ON SWEEPER PARTS MANUAL
TENNANT S12 RIDE ON SWEEPER PARTS MANUAL Clemas & Co. Unit 5 Ashchurch Business Centre, Alexandra Way, Tewkesbury, Gloucestershire, GL20 8NB. Tel: 01684 850777 Fax: 01684 850707 Web: www.clemas.co.uk Email: [email protected] Contents Page Fig. Fig. Fig. Fig. 1 ï Seat, Shroud, and Hopper Group . . . . . . . 2 2 ï Steering and Brake Group . . . . . . . . . . . . . . 4 3 ï Rear Drive Wheel Group . . . . . . . . . . . . . . . 6 4 ï Hopper Cover and Brush Compartment Group . . . . . . . . . . . . 8 Fig. 5 ï Vacuum Fan and Filter Group . . . . . . . . . . 10 Fig. 6 ï Right Side Brush Group . . . . . . . . . . . . . . . 12 Fig. 7 ï Left Side Brush Kit . . . . . . . . . . . . . . . . . . . 14 Fig. 8 ï Main Brush Group . . . . . . . . . . . . . . . . . . . 16 Fig. 9 ï Main Brush Lift Group . . . . . . . . . . . . . . . . 18 Fig. 10 ï Debris Flapper Group . . . . . . . . . . . . . . . . . 20 Fig. 11 ï Electrical Group . . . . . . . . . . . . . . . . . . . . . . 22 Fig. 12 ï Battery and Charger Group . . . . . . . . . . . . 24 Fig. 13 ï Electrical Schematic . . . . . . . . . . . . . . . . . . 26 S12 331356 (6ï07) 1 Fig. 1 ï Seat, Shroud, and Hopper Group 5 6 9 2 1 3 4 14 8 7 12 22 23 9 16 9 18 10 17 18 10 20 46 26 10 40 15 25 46 21 18 19 27 13 13 9 10 24 11 26 10 28 28 29 27 25 25 26 26 33 31 18 30 33 44 43 25 39 45 34 37 28 35 38 32 18 33 10 44 43 10 34 39 36 28 2 38 33 38 42 45 41 35 35 38 10 18 S12 331356 (9ï05) Fig. 1 ï Seat, Shroud, and Hopper Group o Y Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 Part No. 384661 384569 384665 384878 384620 384832 384503 384796 384577 384591 384527 384761 384528 384504 384513 384840 384610 384587 384643 384572 384570 384508 384509 384667 384636 384650 384679 384624 384511 384512 384674 384675 384676 384677 384673 384654 384516 384672 384678 384510 384800 384815 384606 384598 384652 384586 S12 331356 (9ï05) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Channel Screw Seat Contact, Seat Screw, M8 X 20mm Washer Cover, Main Screw, M6 X 12mm Washer, Flat, M8.4 Nut, M8 Plate Spacer, Thrd Label, NonïSkid Cover, Steering Cover, Front Handle Screw, M6 X 25mm Nut, M6 Screw, M10 X 35mm Washer, Flat, M10 Washer, Flat, M8.4 Bar, Adj, Main Cover Plate, Sppt Gasket, 0.72m Nut, M8 Washer, Lock Plate, Cover Screw, M8 X 75mm Cover, Lh Cover, Rh Stop, Hppr, Lh Stop, Hppr, Rh Cover, Collector Plate, U, Hppr Wheel, Guide Shaft, Wheel Hopper Plate Spring Plate [Sl] Bar, Sppt, Hppr Screw Screw, M8 X 12mm Screw, M6 X 16mm Washer, Lock Nut, M10 Qty. 1 4 1 1 4 4 1 6 14 16 1 1 2 1 1 1 1 12 1 2 1 1 1 1 4 4 2 4 1 1 1 1 4 2 4 2 1 4 2 1 1 5 2 2 2 2 3 Fig. 2 ï Steering and Brake Group 1 3 4 5 2 7 8 6 9 12 13 11 30 10 14 15 8 16 43 41 42 36 17 34 39 26 28 40 24 38 36 25 29 37 26 Option - Zubehör - Pièces Options 45 44 37 18 3 44 35 3 29 4 4 27 20 22 31 33 19 32 4 21 23 S12 331356 (6ï07) Fig. 2 ï Steering and Brake Group o Y Y Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 45 Part No. 384844 384712 384605 384576 384637 384597 1012437 384714 384715 384716 384736 384606 384720 384600 384620 384718 384721 384733 1048835 1049282 384892 384734 384732 384722 384723 384730 384572 384599 384630 384719 384629 384574 384658 384587 384603 384595 384656 384728 384727 384846 384726 384709 384724 384731 384931 384932 S12 331356 (2ï2012) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Cover, Wheel, Steering Wheel, Steering Screw, M12 X 30mm Washer, Flat Key, 6mm X 6mm X 25mm Sleeve, Adj Bellows, Shaft, Steering Bearing, Slide Frame, Steering Column, Steering Screw, M12 X 20mm Screw, M8 X 12mm Plate, Eccentric Screw, M8 X 25mm Screw, M8 X 20mm Spacer Chain Spacer Wheel, Front, NonïMarking Tire, Front, nonïMarking [S12] Rim, Wheel, Front [Set Of 2] Spacer Brake 19.57earing, Ball Sprocket Cable, 2mm Washer, Flat, M10 Screw, M10 X 25mm Nut, M10 Plate, Adj Nut, M6 Washer, Flat, M6.4 Screw Nut, M6 Screw, M10 X 20mm Sleeve, Adj Tie, Cable Pedal, Accelerator Pedal, Brake Spring Spring Shaft, Pedal, 10mm X 130mm Cover, Pedal, Rbr Shaft, Wheel, Front Tire Assy, Blk, Solid (With Rim) Tire Assy, Pneu (Without Rim Qty. 1 1 3 4 4 3 1 2 1 1 3 1 1 3 2 1 1 1 1 1 1 1 1 1 1 1 1 4 4 1 1 1 1 2 1 2 4 1 1 1 1 1 2 1 1 1 5 Fig. 3 ï Rear Drive Wheel Group 3 1 4 3 6 2 9 5 4 10 9 8 7 26 11 9 9 10 7 7 8 8 26 26 16 26 27 9 10 12 13 26 18 9 11 14 9 10 17 15 17 11 Option - Zubehör - Pièces Options 29 18 28 20 24 29 19 23 22 21 29 25 6 S12 331356 (6ï07) Fig. 3 ï Rear Drive Wheel Group o Ref. 1 2 3 4 5 6 Y 7 8 9 10 11 12 13 14 15 16 17 18 o Y Y Y Y Y Y Y Y Y Y Y 19 20 21 22 23 24 25 26 27 28 29 Part No. 81561 384751 384838 384637 384597 384752 384935 384754 384590 384605 384604 384598 384819 384653 384831 384839 384753 384582 994309 384536 384620 384591 384645 384587 384756 384852 384536 384632 384786 384578 384817 S12 331356 (6ï07) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Label, Hzrd, Hppr Lift, Ce [6200] Cover, Motor Screw Key, 6mm X 6mm X 25mm Sleeve, Adj Motor, 24vdc Brush Kit, Motor, Drive [Set Of 4] Bearing, Ball Nut, M12 Screw, M12 X 30mm Screw, M12 X 25mm Screw, M6 X 16mm Screw Clamp Nut Washer Support, Axle, Rear Washer, Flat, M6.6 Tire, Foam Filled 260x85 Tire Assy, Pneu, NonïMarking Screw, M8 X 20mm Nut, M8 Washer, Flat, M6.4 Nut, M6 Wheel, 03.0 Tube, Wheel, Rear Tire Assy, Pneu, NonïMarking Nut, M12 Chain Washer, Star Screw Qty. 1 1 2 2 1 1 1 3 12 16 4 6 5 1 5 5 1 2 2 2 4 4 4 4 2 2 2 8 1 4 4 7 Fig. 4 ï Hopper Cover and Brush Compartment Group 1 2 3 4 6 5 24 8 25 9 7 19 22 26 7 8 20 31 31 14 6 21 8 4 8 30 15 5 10 27 16 6 23 35 34 12 5 16 11 5 13 7 8 6 34 8 5 18 5 39 29 18 7 37 7 28 16 38 15 16 17 7 16 18 19 22 18 13 18 6 36 32 20 30 31 6 21 31 8 32 33 6 23 S12 331356 (9ï05) Fig. 4 ï Hopper Cover and Brush Compartment Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. 630422 384803 384664 384804 384686 384644 384574 384587 384670 384802 384671 384592 384682 384628 384598 384629 384684 384815 384521 384520 384518 384522 384519 384841 384551 384548 384668 384685 384683 384619 384633 384826 384877 384831 384828 384517 384875 384876 384572 S12 331356 (6ï07) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Label, Battery Charge [Textless] Cover, Fltr Gasket, 1.0cm Clamp Set Rivet Washer, Flat, M4.3 Washer, Flat, M6.4 Nut, M6 Filterbox Bar, Sppt, Roll Cover Gasket, Hppr Screw, M5 X 16mm Plate, Cover, Roll Shaft, M6 X 150mm Screw, M6 X 16mm Nut, M6 Plate, Flap, Recirculation Screw Plate, Back Plate, Cntr Plate, Cover, Gasket Rlr Skirt, Side, Rear Cover, Rlr, Gasket Washer, Lock Door, Brush Shaft Gasket, Cover, Brush, 0.92m Gasket, Flap, Recirculation Flap, Recirculation Screw, M4 X 16mm Nut, M4 Screw Clamp Nut Screw Cover, Roll Plate Gasket, Hppr, Side Washer, Flat, M10 Qty. 1 1 4 2 20 22 17 14 1 1 1 5 2 2 7 6 1 5 2 2 2 2 2 1 1 1 1 1 1 6 16 8 8 2 2 1 2 2 2 9 Fig. 5 ï Vacuum Fan and Filter Group 38 34 32 38 34 20 38 32 34 38 4 2 1 6 11 3 9 2 10 7 1 5 8 12 18 7 13 14 23 18 30 27 26 39 1 27 28 36 16 37 29 27 24 25 15 14 28 21 35 33 31 19 22 15 17 14 15 17 10 S12 331356 (2ï2012) Fig. 5 ï Vacuum Fan and Filter Group o Ref. 1 2 3 4 5 6 7 8 9 10 11 12 Y 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 Part No. 384650 384688 384691 384692 384693 384689 384647 384834 384614 384698 384524 384697 384933 384525 384598 384574 384835 384629 384655 384822 384696 384700 384705 384699 384703 384599 384630 384572 384595 384581 384805 384702 384694 384704 384816 384831 384587 384645 384843 384818 S12 331356 (6ï07) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Washer, Lock Plate, Connecting Washer, Cleaner, Fltr Spacer Spacer Shaft, Cleaner, Fltr Knob, M6 Screw Screw, M6 X 8mm Fan, Vent Plate, Cleaner, Fltr Motor, 24vdc Brush Kit, Motor [Set Of 4] Plate, Guard, Fan Screw, M6 X 16mm Washer, Flat, M6.4 Nut, Snap On Nut, M6 Bearing, Slide Screw Filter, Dust, Pye Motor, Cleaner, Fltr, 24vdc Support, Box, Fltr Shaft, Main, Cleaner, Fltr Plate, Cleaner, Fltr Screw, M10 X 25mm Nut, M10 Washer, Flat, M10 Sleeve, Adj Washer, Flat, M10.5 Bearing Support, Cleaner, Fltr Plate, Fltr, Dust Sleeve, Adj Screw Nut Nut, M6 Washer, Flat, M6.4 Screw, Retainer Screw Qty. 3 2 14 4 8 2 4 4 2 1 1 1 1 1 10 6 4 2 2 3 1 1 1 1 1 1 1 4 2 6 1 1 2 1 4 1 2 2 4 1 11 Fig. 6 ï Right Side Brush Group 11 16 13 12 2 17 3 1 7 28 1 4 5 24 19 23 5 27 6 8 20 10 7 10 15 9 7 25 13 1 5 8 5 21 22 26 7 18 14 12 S12 331356 (6ï07) Fig. 6 ï Right Side Brush Group Ref. Part No. o 9003462 Y 1 384591 Y 2 384571 Y 3 384620 Y 4 384622 Y 5 384598 Y 6 384645 Y 7 384587 Y 8 384629 Y 9 384600 Y 10 384650 Y 11 384572 Y 12 384814 Y 13 384770 Y 14 384812 Y 15 384515 Y 16 384772 Y 17 384711 Y 18 384833 Y 19 384810 Y 20 384779 Yo 21 384776 YY 384936 Y 22 384780 Y 23 384760 Y 24 384773 Y 25 384778 Y 26 384782 Y 27 384567 Y 28 06948 S12 331356 (6ï07) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Brush Kit, Side, Rh, Ci [S12] Nut, M8 Washer, Flat, M10.5 Screw, M8 X 20mm Screw, M8 X 50mm Screw, M6 X 16mm Washer, Flat, M6.4 Nut, M6 Nut, M6 Screw, M8 X 25mm Washer, Lock Washer, Flat, M10 Ring, Snap Cable Bolt, Wing, M6 X 16 Cover, Motor, Side Brush Plate, Adj, Rh Side Brush Handle Washer Bushing Shaft Motor, Brush, Rh, 24vdc Brush Kit, Motor [Set Of 4] Adapter, Brush Spring Mount, Brush, Lh Plate, Motor, Rh Side Brush Brush, Disk, Swp, 16.0d 406mm, Std Stop, Brush, Side Screw, Hex, M6 X 1.0 X 45, 8.8 Qty. 1 3 1 1 1 10 2 11 2 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 2 13 Fig. 7 ï Left Side Brush Kit 17 12 11 13 3 7 30 2 28 16 6 15 1 13 5 19 27 1 23 4 25 21 28 10 8 7 24 7 29 28 20 9 1 22 26 10 7 18 14 14 S12 331356 (6ï07) Fig. 7 ï Left Side Brush Kit Ref. Part No. o 995434 Y 1 384591 Y 2 384571 Y 3 384620 Y 4 384622 Y 5 384598 Y 6 384645 Y 7 384587 Y 8 384629 Y 9 384600 Y 10 384650 Y 11 384572 Y 12 384814 Y 13 384770 Y 14 384812 Y 15 384515 Y 16 384771 Y 17 384711 Y 18 384833 Y 19 384810 Y 20 384779 Yo 21 384775 YY 384936 Y 22 384780 Y 23 384760 Y 24 384774 Y 25 384777 Y 26 384782 Y 27 384567 Y 28 384598 Y 29 384634 Y 30 06948 Y 384656 S12 331356 (6ï07) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Brush Kit, Side, Lh, Ci [S12] Nut, M8 Washer, Flat, M10.5 Screw, M8 X 20mm Screw, M8 X 50mm Screw, M6 X 16mm Washer, Flat, M6.4 Nut, M6 Nut, M6 Screw, M8 X 25mm Washer, Lock Washer, Flat, M10 Ring, Snap Cable Bolt, Wing, M6 X 16 Cover, Motor, Side Brush Plate, Adj, Lh Side Brush Handle Washer Bushing Shaft Motor, Brush, Lh, 24vdc Brush Kit, Motor [Set Of 4] Adapter, Brush Spring Mount, Brush, 4hole Plate, Motor, Lh Side Brush Brush, Disk, Swp, 16.0d 406mm, Std Stop, Brush, Side Screw, M6 X 16mm Nut, M8 Screw, Hex, M6 X 1.0 X 45, 8.8 Tie, Cable Qty. 1 3 1 1 1 1 2 11 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 9 1 2 2 15 24 1 16 25 33 14 18 26 19 18 14 12 13 10 35 17 11 16 15 7 9 22 34 15 6 9 21 29 23 1 20 2 27 8 5 3 4 28 12 13 14 3 4 10 18 19 18 14 5 30/31/32 33 12 1 2 Fig. 8 ï Main Brush Group S12 331356 (9ï05) Fig. 8 ï Main Brush Group o Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Y 29 30 31 32 33 34 35 Part No. 384598 384634 384620 384827 384577 384627 384609 384591 384572 384766 384630 384638 384765 384648 384646 384585 384758 384584 384764 384574 384586 384552 384614 384615 384767 384759 384637 384757 384934 9007178 384769 384879 384880 384583 384581 384557 S12 331356 (2ï2012) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Screw, M6 X 16mm Nut, M8 Screw, M8 X 20mm Screw Washer, Flat, M8.4 Screw, M10 X 50mm Screw, M8 X 40mm Nut, M8 Washer, Flat, M10 Ring, Snap Nut, M10 Sleeve Shaft, Drive, Brush Bearing, Ball, Main Brush Bearing, Ball Ring, Snap Sprocket Ring, Snap Support, Brg, Ball Washer, Flat, M6.4 Nut, M10 Sprocket Screw, M6 X 8mm Screw, M10 X 16mm Sprocket Chain Key, 6mm X 6mm X 25mm Motor, Brush, Main, 24vdc, 220vac Brush Kit, Motor, [Set Of 4] Spring, Chain Tightener [S12] Brush, Swp, 28l 700mm, Pyp, Std Brush, Swp, 28l 700mm, Dr, Pyp Brush, Swp, 28l 700mm, Nat Fbr Ring, Snap Washer, Flat, M10.5 Arm, Tens, Chain Qty. 16 4 2 2 4 1 1 3 2 2 1 3 2 4 2 1 1 4 2 8 1 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 17 Fig. 9 ï Main Brush Lift Group 1 2 50 3 13 27 22 26 24 4 17 10 34 14 25 30 15 18 6 17 14 37 29 16 23 32 48 21 15 19 20 5 8 31 7 47 28 5 36 12 35 34 16 39 15 39 38 45 42 5 33 40 41 49 9 22 44 46 46 43 14 14 11 9 18 S12 331356 (9ï05) Fig. 9 ï Main Brush Lift Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Part No. 384707 384656 384595 384708 384791 384663 384798 384795 384824 384634 384523 384526 384706 384587 384831 384819 384598 384839 384592 384544 384736 384576 384590 384823 384808 384711 33444 384807 384820 384710 384630 384821 384725 384591 384830 384845 384577 384561 384559 384560 384593 384738 384841 384558 384762 384629 384553 384545 384514 384507 S12 331356 (9ï05) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Lever, Brake, Parking Tie, Cable Sleeve, Adj Spring Nut Gasket, 1.5cm Support, Cable, Brake Pin, Split Screw Nut, M8 Cover, Int Frame, Main Frame, Seat Nut, M6 Nut Screw Screw, M6 X 16mm Washer Screw, M5 X 16mm Panel, Instmt Screw, M12 X 20mm Washer, Flat Nut, M12 Screw Spring Handle Label, Hzrd, Safety Manual,Ce Rep.Bynone Bearing Screw Lever Nut, M10 Screw, M12 X 70mm Lever Nut, M8 Shaft, Thrd Bolt Washer, Flat, M8.4 Lever Plate, Sppt Arm, Adj, Main Brush Screw, M8 X 20mm Washer Washer, Lock Bar, Push / Pull Knob, M8 Nut, M6 Plate, Guard, Main Brush Sprkt Plate Bumper, Front Label, Brush, Main Qty. 1 1 1 1 4 4 1 1 4 1 1 1 1 8 6 7 4 2 2 1 4 4 1 2 1 2 1 2 1 1 1 1 2 3 1 2 2 1 2 1 1 1 2 1 1 4 1 1 1 1 19 2 13 3 20 46 45 10 29 36 11 41 16 12 5 40 39 9 8 4 48 17 43 18 17 3 47 19 3 22 20 21 25 22 23 21 3 23 24 21 1 6 3 26 8 49 9 28 2 50 27 29 7 30 6 31 17 4 17 18 26 47 14 3 32 38 37 42 15 22 8 44 33 16 34 35 Fig. 10 ï Debris Flapper Group S12 331356 (9ï05) Fig. 10 ï Debris Flapper Group Ref. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Part No. 384540 384841 384629 384815 384592 384831 384828 384581 384541 384566 384565 384564 384550 384549 384539 384842 384555 384809 384563 384554 384574 384598 384543 384542 384538 384725 384845 384830 384595 384813 384726 384829 384537 384724 384650 384585 384793 384547 384556 384646 384758 384761 384546 384762 384827 384578 384808 384801 384825 384591 S12 331356 (9ï05) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Bearing, Slide Washer, Lock Nut, M6 Screw Screw, M5 X 16mm Nut Screw Washer, Flat, M10.5 Bearing, Slide Plate, Trap And Flap Skirt, Rbr, Trap And Flap Skirt, Rbr, Lrg, Trap And Flap Plate, Adj, Lh Plate, Adj, Rh Shaft Washer, Lock Spacer Bearing Support, Trap And Flap Support, Hinge, Main Brush Washer, Flat, M6.4 Screw, M6 X 16mm Spacer Lever, Trap And Flap Lever, Trap And Flap Lever Bolt Shaft, Thrd Sleeve, Adj Washer Spring Screw Pedal, Trap & Flap Cover, Pedal, Rbr Washer, Lock Ring, Snap Pin, M10 X 100mm Support, Lh Spacer Bearing, Ball Sprocket Spacer, Thrd Plate Knob, M8 Screw Washer, Star Spring Bar, Sppt, Roll Cover Screw Nut, M8 Qty. 1 4 13 2 5 3 3 15 2 1 1 1 1 1 1 2 4 2 1 1 3 3 2 1 1 2 2 1 2 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 2 1 1 1 21 Fig. 11 ï Electrical Group 1 2 4 3 5 9 22 6 21 14 39 24 7 8 37 10 8 50 8 11 9 21 37 8 13 6 15 16 17 23 20 19 15 16 34 17 25 18 15 16 17 33 36 16 35 26 27 27 32 31 44 18 28 18 12 38 45 46 47 40 30 29 18 45 49 Ref. 1 2 3 4 5 22 Part No. 384836 384535 384531 384653 384530 Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï 48 41 51 42 43 ) ) ) ) ) Description Screw Light, Warning Switch Clamp Switch Qty. 3 1 2 3 1 S12 331356 (2ï2012) Fig. 11 ï Electrical Group o Ref. 6 7 8 9 9 10 11 12 13 14 15 16 17 18 19 20 21 21 22 23 24 25 26 27 28 29 30 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 Y 51 Part No. 384837 384659 384783 384744 994308 384853 384501 384579 367679 384797 384593 384577 384739 384591 384823 384500 1011735 1051964 384701 384621 384742 384588 384598 384645 384629 384818 384737 1051961 384811 384831 384806 384826 384633 384644 384743 384851 1014832 384748 384596 384749 384750 384848 384849 384745 384746 384850 384747 384505 384506 9006259 S12 331356 (2ï2012) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï001617 (001618ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï001617 (001618ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (001618ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Screw Contact, Seat Circuitbreaker, 20.0a Gauge, Battery / Hourmeter Gauge, Battery / Hourmeter 24ï36 (Only W/ MF Battery) Circuitbreaker, 25.0a Circuitbreaker, 45.0a Plate Switch, Thermal, 160deg, Spdt Screw, Tap, Self Screw, M8 X 20mm Washer, Flat, M8.4 Support, Battery Nut, M8 Screw Horn Switch, Safety, Shutoff Switch, Safety, Shutoff, [SïDrive, S12] Switch Screw, M4 X 20mm Key Nut, M4 Screw, M6 X 16mm Washer, Flat, M6.4 Nut, M6 Screw Circuitboard Controller, [SïDrive, S12] Washer Nut Buzzer, Backup Screw Nut, M4 Washer, Flat, M4.3 Switch, Key Cover, Pot Switch, Horn Sprocket Sleeve, Adj Potentiometer Plug Support, Relay Adapter, Relay Support, Relay Relay, Main, 24vdc 50a Adapter, Fuse Fuse, 01a Plate, Panl, Instmt Label, Panl, Instmt Sleeve, Sprocket, Drive [S12] Qty. 8 1 4 1 3 1 1 1 1 8 3 4 3 3 1 1 1 1 1 2 1 4 1 2 1 2 1 1 2 2 1 2 2 2 1 1 1 1 1 1 1 1 2 3 3 1 1 1 1 1 23 Fig. 12 ï Battery and Charger Group 2 4 3 1 8 5 1 6 24 7 S12 331356 (2ï2012) Fig. 12 ï Battery and Charger Group o Y Y Y Y o Y Y Y Y o Y Y Y Y o Y o Y Ref. Part No. 995450 1 1041456 2 99343 3 99453 4 991273 995451 1 994203 2 99343 3 99453 4 991273 995452 1 1041460 2 99343 3 99453 4 991273 5 384529 5 1051962 6 1041701 7 1041716 6 1041691 7 1041716 8 384502 S12 331356 (2ï2012) Serial Number (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï (000000ï001617 (001618ï (000000ï (000000ï (000000ï (000000ï (000000ï ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) ) Description Battery Kit Semi Traction, 4x6V/185Ah/5H Battery, 06Vdc 185Ah [5H, T105Ap] Cable, Battery, 16Mm2 290L Blk, 2 Clamp Cable, Battery, 16Mms 460L Blk, 2 Clamp Cable Assy, Battery, 2 Clamp To Anderson Battery kit [Mf monoblocs 4x6V/180Ah/5H Battery, 06Vdc 180Ah [5H, Gf06180] Cable, Battery, 16Mm2 290L Blk, 2 Clamp Cable, Battery, 16Mms 460L Blk, 2 Clamp Cable Assy, Battery, 2 Clamp To Anderson Battery Kit Tract. Monoblocs 4x6V/175Ah Battery, 06Vdc 175Ah [5H, 6Tp175] Cable, Battery, 16Mm2 290L Blk, 2 Clamp Cable, Battery, 16Mms 460L Blk, 2 Clamp Cable Assy, Battery, 2 Clamp To Anderson Harness Harness, Main, [SïDrive, S12] Charger, 24Vdc 25A, Wet [Bc7 Sb50R] Cable, Charger Uk, Bc5 Bc7 Charger, 24Vdc 25A, [Bc7 Mf Sb50R] Cable, Charger Uk, Bc5 Bc7 Strap, Battery Qty. 1 4 2 1 1 1 4 2 1 1 1 4 2 1 1 1 1 1 1 1 1 3 25 Fig. 13 ï Electrical Schematic 0 0 S12 24V 1/Red 13/Black + 1 1 CB7 1C/Red Key S1 2 HBDI 47/Purple 18/Gray S2 41 Pink C 20A M1b (2) CB4 S8 3/Orange 3 1A 2/ Red Brown 20A 2A/ Brown 33 Orange Seat 45B Green 3D Orange CB6 4 NO NC 13C/Black M1a 3 2 Hourmeter,/BatteryDischarge Indicator/BatteryLockout O 13N/Black 13M/Black 47A Purple 24 45A/ Green 45A/ Green Emergecy 25 Green 13N/Black 3 4 35/Green Propelling 5 1A Reverse Buzzer 3E/Orange 1B Red MTR7 5 6/Blue 4/Yellow CB5 32/Brown 4 36 Blue BAT+ 6 45A 54 Yellow 5 7 MOT1 MOT2 8 35 Green 13H/Black BAT-- 6 Propelling Controller 58 Gray 7 52 Brown 12 17 Purple 9 11 Pink 2 7 8 8 #3 Direction 23 S9 R1 9 #1 5k W Pot 13L Black 9 24/Yellow 13F/Black 10 23/ Orange #3 D1 23/Orange 16ABlue 16/Blue M2a D2 #2 26B/Blue MTR1 26ABlue S6 26/Blue 30 18 87 87A 85 3A/Orange 13D/Black 14 13K/Black MTR6 15 SideBrush(RH) 13J/Black MTR5 17 #6 S7 19/White 13B/Black 18 3B/Orange Horn 86 3C/Orange 19 15A Green #3 15/Green L2 13N/Black #2 10/20A 14 M2b (13) 15B Green 2D/ Brown 5/Green 13 NC SideBrush(LH) MainBrush 17 12 38A/Gray #6 CB3 13E/Black NO #3 21/Pink 25A 15 NC 12 11 VacuumFan S3 22/Brown 14 13G/Black 16B/Blue MTR2 12/Brown 2C/ Brown CB2 NO 38/Gray M3b (11) 12/Brown 3A/Orange 13 M3a #4 CB1 20A S5 27/Purple 2B/ Brown 12 10 Shaker #2 11 MTR3 #1 S4 L1 3WB/Orange 13A/Black 13WB/Black 19 Flasher CAUTION! LEGEND Line # CB1 CircuitBreaker,FanMotor20A 12 S1 Switch,Key/Start CB2 CircuitBreaker,MainBrush20A 14 S2 Switch,Emergency 2 CB3 CircuitBreaker,SideBrush10A(20A) 17 S3 Switch,MainBrush 13 CB4 CircuitBreaker,20AFlashlight,Horn 3 CB5 CircuitBreaker,45APropelling 6 CB6 CircuitBreaker,1ABoardActivating 4 CB7 CircuitBreaker,20AKeySwitch 2 S7 D1 Diode,BlushingMainBrushrelaycoil Diode,BlushingVacuumfanrelaycoil 13 D2 11 HBDI HourmeterBatteryDischargeindicator L1 # Description Line Conectornumbering 2 Switch,VacuumFan/Shaker 11 S5 Switch,ThermoSentry 11 S6 Switch,SideBrush 17 Switch,Horn 18 S8 Switch,Seat 3 S9 Switch,TravelDirection 8 2 M1 Relay,Main Light,Flasher 19 M2 Relay,MainBrush L2 Light,Control,SideBrushswitch 17 M3 Relay,VacuumFan R1 Potentiometer5k 26 S4 Description 10 9 8 4 3 2 1 3(2) 12(11) 14(13) 9 S12 331356 (9ï05)