FLOE V-4600 BOAT LIFT

FLOE V-4600 BOAT LIFT
P/N 511-46000-01
WITH PATENTED EASY LEVEL LEG SYSTEM
ASSEMBLY INSTRUCTIONS
Instructions P/N 611-40005-02
Issued 3/10/2016
© Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55362
www.floeintl.com
Required Tools
Card Contents (511-04260-00)
Step
Part Numbers
QTY
Descriptions
Torques
001-70215-00
001-70217-00
001-70210-00
001-70219-00
001-71023-00
001-76072-00
001-70218-00
001-76072-00
6
8
8
2
48
24
4
4
HHCS, 1/2-13 x 3” SS 18-8
HHCS, 1/2-13 x 3 1/2” ss 18-8
HHCS, 1/2-13 x 1 3/4” ss 18-8
HHCS, 1/2-13 x 4” ss 18-8
FLAT WASHER, .5 ID x .75 OD ss
NUT, 1/2-13 ALUMINUM NYLOCK
HHCS, 1/2-13 x 3 3/4” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
001-76071-00
001-70115-00
8
8
NUT, 3/8-16 ALUMINUM NYLOCK
HHCS, 3/8-16 x 3” ss 18-8
001-70209-00
001-76350-00
8
8
HHCS, 1/2-13 x 1 1/2” ss 18-8
NUT, 1/2-13 ALUMINUM
45 ft. lbs.
001-70211-00
001-76072-00
002-04140-00
007-06201-00
5
5
1
1
HHCS, 1/2-13 x 2” ss 18-8
NUT, 1/2-13 ALUMINUM NYLOCK
CABLE HOLDER
3” CLAMP SHEAVE
45 ft. lbs.
60 ft. lbs.
45 ft. lbs.
45 ft. lbs.
60 ft. lbs.
25 ft. lbs.
35 ft. lbs.
Assembly Image Definitions
Tighten without Clamping
Centerline
Hardware Card #
Check, Inspect, Verify
Warnings
IMPORTANT NOTE:
DO NOT USE IMPACT WRENCH
WHEN ADJUSTING THE EASY
LEVEL LEGS
Pre-Assembly Prep
Lift Dimensions
Length: 114”
Width: 130”
Height: 104”
Work Space
Level work space
Allow space to organize parts
Material
Blocking may be anything 10”-15” in height.
(5 gallon bucket, jack stands, blocks, saw horses)
QTY
4 (2 for each side)
Purpose
Blocking used to support lift during assembly steps
1 and 2
Contents for Step 1
(24) 1/2” Alum. Nylock Nuts
(6) 1/2 x 4” ss Bolts Torque to 60 ft. lbs.
(8) 1/2 x 3 1/2” ss Bolts Torque to 45 ft. lbs.
(6) 1/2 x 3” ss Bolts Torque to 60 ft. lbs.
(8) 1/2 x 1 3/4” ss Bolts Torque to 45 ft. lbs.
(48) 1/2” ID x 7/8” OD ss Washers
Assembly for Step 1
1-A
1-B
1-C
1-D
1-E
Contents for Step 2
NOTE
MARK EACH LEG AS SHOWN
(4) 1/2” Alum. Nylock Nuts
(4) 1/2 x 3 3/4” ss Bolts Torque to 20 ft. lbs.
Assembly of Step 2
2-A
NOTE
ADJUST LEGS AND ALIGN
MARK TO TOP OF RAILS
2-B
2-C
2-D
2-E
2-F
2-G
Contents for Step 3
(4) 3/8 x 3” ss Bolts Torque to 35 ft. lbs.
(4) 3/8” Alum. Nylock Nuts
Assembly of Step 3
NOTE
MARK CENTERLINE
AS SHOWN
NOTE
MARK CENTERLINE
AS SHOWN
3-A
3-B
3
3-C
3-D
3-E
3-F
Contents for Step 4
(1) 1/2 x 1 3/4” ss Bolt Torque to 50 ft. lbs.
(8) 1/2” Alum. Nuts
(8) 1/2 x 1 1/2” ss Bolts Torque to 45 ft. lbs.
Assembly of Step 4
4-A
4-B
4-C
4-D
4-E
4-F
4-G
4-H
4-I
4-J
Contents for Step 5
(4) 1/2 x 2” ss Bolts Torque to 45 ft. lbs.
(5) 1/2” Alum. Nylock Nuts
Assembly of Step 5
5-A
5-B
5-C
5-D
\
5-E
VSD-4600 EXPLODED VIEW
LIFT P/N 511-46000-01
NO. PART NO. QTY.
DESCRIPTION
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
002-00017-00
002-00054-00
002-04314-00
002-00055-00
002-04015-00
002-04017-00
002-04022-01
002-00004-00
002-00005-00
002-00003-00
002-04031-00
002-04034-00
002-04036-00
002-04038-00
002-04040-00
002-00068-00
002-04064-00
002-04066-00
111-00216-00
911-10901-00
911-19301-00
911-15601-00
111-00000-00
006-10202-00
006-11001-00
007-07700-00
077-07703-00
007-09000-00
007-09300-00
111-00107-00
001-70115-00
001-70218-00
001-70211-00
007-06201-00
001-70207-00
001-70210-00
001-70217-00
001-70221-00
001-70816-00
002-04140-00
001-71022-00
001-76071-00
001-76072-00
001-76350-00
001-70310-00
001-70313-00
006-10206-00
001-71021-00
001-71024-00
4
2
4
2
7
1
4
1
4
3
4
4
2
2
2
1
2
2
4
4
1
1
4
4
4
4
2
2
1
6
8
4
5
1
1
8
8
2
6
1
37
8
32
5
2
4
8
12
16
CORNER POST 74" SCREW LEG(.187)
SIDE FRAME BEAM 96" (.125)
LEVEL LEG BRACKET (3")
F/R FRAME BEAM 116" (.125)
CRADLE CLAMP 1.5"
CRADLE LIFT CLAMP 2.5"
V-BRACE 77"
FRAME BEAM WINCH CLAMP
FRAME BEAM (INNER)
FRAME BEAM CLAMP (OUTER)
CRADLE GUIDE
UPPER CLAMP 1
UPPER CLAMP 3
UPPER CLAMP 2
SIDE CRADLE 109"
FRONT CRADLE BEAM 121" (.145)
V-BRACE CLAMP (FEMALE)
V-BRACE CLAMP (MALE)
WELD'T, INNER LEG 4600-500
CRADLE U-CLAMP 2.125"
ADJUSTABLE LEG 38" (.125")
REAR CRADLE BEAM 121" (.145)
SAND PAD
CRADLE GUIDE WEAR PAD
UHMW - 3/16" x 1/2" x 5" LG.
SPACER TUBE - 1.297"
SPACER TUBE - .860"
SIDE LEVELING CABLE - 166.875"
FRONT LEVELING CABLE - 200 1/2
5" SHEAVE W/BUSHING
HHCS, 3/8-16 x 3" SS 18-8
HHCS, 1/2-13 x 3 3/4" ss 18-8
HHCS, 1/2-13 x 2" ss 18-8
3" CLAMP SHEAVE
HHCS, 1/2-13 x 1 1/4" ss 18-8
HHCS, 1/2-13 x 1 3/4" ss 18-8
HHCS, 1/2-13 X 3 1/2" ss 18-8
HHCS, 1/2-13 X 4 1/2" ss 18-8
NUT, JAM 5/8-11 ss 18-8
CABLE HOLDER
1/2" FLAT WASHER USS ss 18-8
NUT, 3/8-16 ALUM. NYLOCK
NUT, 1/2-13 ALUM. NYLOCK
NUT, 1/2-13 ALUM.
HHCS, 5/8-11 X 1 3/4" ss 18-8
HHCS, 5/8-11 X 2 1/2" ss 18-8
SIDE CRADLE SHEAVE SPACER
1/2" FLAT WASHER SAE ss 18-8
5/8" FLAT WASHER 1 1/4 OD ss 18-8
NO.
50
51
52
53
54
55
56
57
58
59
60
61
62
PART NO.
001-70861-00
001-74402-00
001-26969-00
001-26911-00
007-05023-00
007-15024-00
007-05079-00
001-70209-00
006-15200-00
001-76069-00
006-15021-00
001-71023-00
001-70215-00
QTY.
8
8
4
4
4
4
4
8
3
8
1
16
6
DESCRIPTION
NUT, 5/16-18 ALUMINUM NYLOCK
CARRIAGE BOLT, 5/16-18 X 3 1/2" ss 18-8
PIN, GROOVE 5/32" X 15/16"
PIN, DOWEL 3/16" X 7/8"
TOP BEVEL GEAR - 1:1
BOTTOM BEVEL GEAR - 1:1 (FAB)
BEVEL GEAR ADJUSTMENT SCREW
HHCS, 1/2-13 1 1/2" SS 18-8
3" CORNER POST CAP
5/8" FLAT WAASHER- NYLON
CAP, VINYL-CANOPY/ WINCH INSERT
FLAT WASER, .5 ID X .75 OD ss
HHCS, 1/2-13 3" SS 18-8
SUB-ASSEMBLIES
63
111-00045-01
SIDE CRADLE ASSEMBLY (RIGHT)
INCLUDES ITEMS 11,15,24,25,26,30,39,46,47
64
1111-00046-01
SIDE CRADLE ASSEMBLY (LEFT)
INCLUDES ITEMS11,15,24,25,26,30,39,46,47
65
111-00432-00
FRONT CRADLE ASSEMBLY (.188)
INCLUDES ITEMS 16,27,30,39,45
66
111-00402-00
V4000/4600 CORNER POST ASSY (A)
INCLUDES ITEMS 1,19,21,35,41,43,44,48,50,51,58,70,71
67
1111-00433-00
V40000/4600 CORNER POST ASSY (B)
INCLUDES ITEMS 1,19,50,51,58,70,
68
111-00434-00
V4000/4600 CORNER POST ASSY (C)
INCLUDES ITEMS 1,19,50,51,58,70
69
111-00435-00
V4000/4600 CORNER POST ASSY (D)
INCLUDES ITEMS 1,19,50,51,58,70
70
111-00234-00
ASS'Y INNER LEG 4600-5000
INCLUDES ITEMS 3,19,,48,49,52,53,54,55,56,57,59
71
111-00411-00
ASS'Y, CANOPY/ WINCH NEW EXTR.
21,35,43,48,60
V-4600 Frame Exploded
View A
LIFT P/N 511-46000-01
V-4600 Frame Exploded
View B
LIFT P/N 511-46000-01
V-4600 Frame Exploded
View C
LIFT P/N 511-46000-01