explore - Elite Mouldings
Transcription
explore - Elite Mouldings
2013 Interior Doors Ontario Catalogue explore the better door ™ Masonite’s Commitment Masonite is continually creating new and innovative products that will make every home more beautiful and more enjoyable with the ultimate goal of adding more value to every home. Our products are designed and constructed to exacting standards and specifications. All materials – wood, fiberglass, steel and composites – are engineered and carefully selected to ensure lasting durability and performance. For individuals who are building, renovating or redecorating, Masonite products are certain to beautify and accentuate a wide array of architectural home styles. the beautiful door Masonite®, Masonite® The Beautiful Door™, Environmentally Beautiful™, Palazzo®, Bellagio®, Capri®, Treviso™, Cheyenne®, Glenview™, Riverside™, Saddlebrook™, Crown™, Cashmere™, Jacquard™, Tapas™, Annapolis™, Centennial 10™, Centennial 15™, Falling Water™, Highlander™, Jasmine™, Mondrian™, Piedmont™, Stone Creek™, Summit™, Wysteria™, Safe ’N Sound® and Emerald™ are trademarks of Masonite International Corporation. Please check with your Masonite retailer for current warranty terms and conditions. Our continuing program of product improvement makes specification, design and product detail subject to change without notice. 4/12 Printed in the USA ©2012 by Masonite International Corporation w w w.m o u l d i n g a ndm i l l w ork. com MAM-12101 Printed on paper containing 10% postconsumer recycled content options & adders Pre-hung Doors (add to price of slab) Upgrade to pre-hung door (primed fj pine 4-5/8" frame) $98 Upgrade to pre-hung door (natural fj pine 6-5/8" frame) $149 Upgrade to pre-hung door (clear pine 4-5/8" frame) $150 Upgrade to pre-hung door (oak 4-5/8" frame) $203 Upgrade to 84” pre-hung door (primed fj pine 4-5/8" frame) $135 Upgrade to 96” pre-hung door (primed fj pine 4-5/8" frame) $165 Add Astragal & Top Flush Bolt (only) $128 Special order options special order Moulded Panel & Flush Doors (excluding bifolds) For pre-machining (3 - 3" hinges and lockset w/ 2-3/4" standard backset) $45 Fire-rated 20-minute (from hollow core price) must be machined for 3 4-1/2" hinges and a lock. Machining sheet must be included $300 2 hinges and a lock (half hinge installed) supplied by customer (full lift) $7 2 hinges and a lock (half hinge installed) supplied by Masonite (full lift) $9 Prep for slide channel (double bottom rail) $75 Cutouts (solid or hollow core) (glass and bead not supplied) (flush doors only) $150 Stile & Rail (French Doors and Wood Panel Doors) $150 Off standard height (up to 96") $203 Upgrade to 1-3/4" thickness (N/A Finger-Jointed Pine) $150 www.mouldingandmillwork.com Off standard width (up to 36") 49 index our story the masonite brand www.mouldingandmillwork.com Since 1925, the Masonite name has been known worldwide for its commitment to product innovation, manufacturing excellence and customer service. These qualities and values are as true today as they were more than 80 years ago. Brands of Masonite’s stature don’t just happen, they come from years of dedication and a relentless commitment to improvement. That’s why Masonite has one of the world’s largest private research and development facilities in the door industry. Masonite owns hundreds of international patents, trademarks and applications through which Masonite continues to expand its diverse line of interior and exterior doors to meet any design or budget. Canadian Divisions U.S. - Rocky Mountains U.S. - Pacific Northwest U.S. - Central U.S. - Southeast U.S. - Mid Atlantic U.S. - Northeast U.S. - Midwest U.S. - Texas Manufacturing Locations index Manufacturing Distribution Locations Surrey Vancouver (2) Anchorage Atlanta Denver Newark Maple Ridge Edmonton Seattle Chicago Baltimore Charlotte Salt Lake City Boston Calgary Calgary Portland Orlando Seattle Saskatoon Ferndale Regina Richmond Winnipeg Toronto Toronto (2) Lexington Montréal Detroit Dallas Dartmouth Moulding and Millwork was established in 1926 as a family owned and operated company. In Canada, we are the premier supplier of doors and are proud to be the exclusive distributor of Masonite interior doors — the largest manufacturer of doors in the world. With 9 distribution centres across the country servicing over 5000 customers, Moulding and Millwork is Canada’s largest distributor of interior doors which include Moulded Panel, Stile & Rail, French Doors and other custom designed products. Devoted to excellent service, our company’s highly trained team assists both retail and Pro-Sales customers. An extensive list of Masonite products that we distribute is available on their website at www.mouldingandmillwork.com. At Moulding and Millwork our strength is our people. Built on vision, focus and innovation, we encourage our employees to provide quality products, competitive prices, and superior value through visionary marketing and a customer focus that maintains integrity in a competitive and dynamic market. Our vision has strengthened our commitment to our valued customers and will continue to strengthen our capacities in the future. We look forward to serving all of your door and moulding needs. Our continuing program of product improvement makes specifications, design and product detail subject to change without notice. Also, due to limitations of the printing process, product images may not match exactly in colour to actual product. Masonite reserves the right to make ongoing improvements and changes to existing designs. www.mouldingandmillwork.com www.mouldingandmillwork.com 2 moulding and millwork www.mouldingandmillwork.com About Moulding and Millwork.................................................... 2 Masonite® The Brand.................................................................. 3 Get Inspired................................................................................. 4 How to Choose Your Door.......................................................... 6 Explore the Difference................................................................ 8 Moulded Panel Series............................................................... 10 Vanity Mirror Series.................................................................. 13 Anniversary Collection.............................................................. 14 West End Collection.................................................................. 16 Emerald™ Series......................................................................... 18 Palazzo Series®......................................................................... 20 Flush Series............................................................................... 22 Louvre Door Series.................................................................... 24 French Doors............................................................................. 26 French Bifolds............................................................................ 30 Decorative Bifolds..................................................................... 32 Hardware................................................................................... 33 Designer Series Import Stile & Rail.......................................... 34 Wood Panel Doors.................................................................... 36 Crown™ MDF Door Series......................................................... 40 How to Paint............................................................................. 44 How to Stain............................................................................. 45 How to Install............................................................................ 46 Machine Sheets........................................................................ 47 Special Order Adders................................................................ 49 3 get inspired get inspired get 1 inspired 2 3 4 5 6 7 8 9 1 Bellagio® 2 Capri® 3 Treviso™ 4 Crown 2 panel 5 Crown 3 panel 6 Cheyenne® 7 Riverside™ 8 Glenview™ 10 11 12 13 14 15 16 17 10 Moulded Panel 6 panel textured 11 Moulded Panel 2 panel roman 12 West End Berkley TM 13 Moulded Panel 4 panel arch 14 Wood Panel 6 panel 15 Decorative Glass French Door Mondrian 16 French Door 5 PaneLite™ 18 19 20 21 22 23 24 25 18 Wood Panel 4 panel square 19 Wood Panel chalkboard 20 Decorative Glass French Door Clear Nature 21 French Door 4 PaneLite™ 22 Decorative Glass French Door Jasmine™ 23Decorative Acrylic French Door Jacquard™ 2 1 www.mouldingandmillwork.com www.mouldingand4 Masonite makes choosing the perfect door for your home as easy as... 24 French Door 10 lite 5 3 2 1 easy as 1 choose your design 3 choose your application choose your door choose your door Masonite makes choosing the perfect interior door as Go with a pre-machined door ready for hardware, or choose unmachined and make it your own. Most doors are available as slabs, bifolds, pre-machined, pre-hung or fast fits. Un-Machined Pre-Machined Fast-Fit® (Knock Down) Pre-Assembled (Prehung) Bifold Panels or glass – the possibilities are endless. Masonite is sure to have a design to match the look and feel you are going for in your home. 2 choose your material Wood Species Options knotty pine maple cherry poplar radiata pine knotty alder (import pine) oak clear pine finger jointed pine hemlock fir primed finger joint or MDF how to use this book: Each section in this book showcases different lines of doors as stated on the colour coded tab on every page. Prices shown are for the basic door and then there are numerous ways to upgrade your door and make it your own. Try having your door pre-hung or pre-machined to save time on installation. Have a special sized opening? No problem! Just unfold the back page of the book for easy reference on how to calculate your off-standard size. You can also refer to this page for any other features you want to add to your door such as a peephole or a lumber core. www.mouldingandmillwork.com www.mouldingandmillwork.com 6 Masonite has a variety of assorted wood types ready to paint or stain. Or just choose a primed white door that is all ready to paint. 7 Excellent Good hollow core hollow core French Doors Anniversary Moulded Panel Series Flush Doors 4 4 4 4 4 4 4 4 4 Exceptional A door for every taste, style and budget. Series solid core solid core Palazzo® Crown™ MDF Safe ‘N Sound Emerald 4 4 4 4 4 4 4 4 4 4 anniversary Safe ‘N Sound moulded panel Basic finishing options Paint Stain masonite’s full line of interior doors masonite’s full line of interior doors Masonite interior doors surface Smooth Textured Natural Wood 4 4 door core options Palazzo* Hollow Core Safe ’N Sound® Safe ’N Sound® Emerald™ Safe ’N Sound® Emerald™ 20 minute Particle Board 20 Min. Fire Rating** 4 4 4 4 4 4 4 4 4 4 4 4 4 Bifold Prehung (pre-assembled) height 4 6'8" 7'0" 8'0" 4 4 warranty 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 Safe ’N Sound 4 Safe ’N Sound 4 4 4 4 4 4 4 4 4 4 *Engineered Component Construction **Not all designs are available with a fire rating, please ask a store associate for more details v Not all designs are available in all heights www.mouldingandmillwork.com www.mouldingandmillwork.com 8 4 4 4 4 4 v 4 4 4 Ovolo (quarter round) Bead and Cove Passage Doors 4 4 Raised Moulding Shaker applications/ use 4 4 45/60 Min. Fire Rating** 90 Min. Fire Rating** panel/sticking profile (options) 4 9 Bifold Option Moulded 2 panel arch m a s o n i t e® m o u l d e d p a n e l s e r i e s m a s o n i t e® m o u l d e d p a n e l s e r i e s A beautiful selection of primed, paint ready, moulded panel doors that resist warping and cracking better than solid wood. All available in Safe ‘N Sound — a solid core, eco-friendly, sound reducing door. These doors are perfect to complement a colonial, a classic, or a contemporary home. Bifold Option 2 panel roman Smooth or Textured Smooth Panel Series safe ‘n sound solid core 12" – 18" $55 $128 $133.75 $225.50 $134 18" $73.75 20" – 24" 26" – 28" 30" 32" $57.50 $59.50 $59.50 $63 $128 $130 $130 $135 $133.75 $135 $135 $136 $225.50 $227.50 $227.50 $232.50 $134 $135 $135 $136 20" – 24" 26" – 28" 30" 32" $73.75 $81.25 $81.25 $83 34" – 36" $68 $139 $138 $236.50 $138 34" – 36" $87 Add for 84" $60 $60 $97.50 $97.50 n/a $140 Add for 96" $135 $135 $202.50 $202.50 n/a $200 Add for 1-3/4" $45 $45 n/a n/a n/a $45 Off Std. W or H $150 $150 n/a n/a n/a $220 (PRIMED FINGER JOINT 4-5/8" FRAME) (primed finger joint 4-5/8 frame) All prices are for doors 78" or 80" high and 1-3/8" thick. *S/W with track and hardware. For room divider bifold with room divider hardware, add $30. PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. hollow core bifold* Fast Fit Bifold Option 2 panel square Smooth 3 panel Bifold Option Textured Upgrade to safe ‘N sound Safe ’N Sound doors are made from DorCor – a rapidly renewable wheat straw material. They are noise reducing doors which are great for added privacy especially in bedrooms and bathrooms. www.mouldingandmillwork.com www.mouldingandmillwork.com 10 HOLLOW CORE PREHUNG safe ‘n sound prehung hollow core hollow core 11 m a s o n i t e® V a n i t y m i r r o r s e r i e s m a s o n i t e® m o u l d e d p a n e l s e r i e s 6 panel Bifold Option 4 panel square Textured Smooth or Textured Bifold Option 4 panel arch top Textured See pricing page 10 PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. Upgrade to safe ‘N sound Safe ’N Sound doors are made from DorCor – a rapidly renewable wheat straw material. They are noise reducing doors which are great for added privacy especially in bedrooms and bathrooms. Textured vanity mirror series 6 panel 2 panel arch 24" $415 $415 28" 30" 32" $420 $425 $430 $420 $425 $430 Only available in 78" or 80" heights in the above widths and the above panel configuration. Off standard dimensions not available. For other adders, please unfold back page (page 45.) www.mouldingandmillwork.com www.mouldingandmillwork.com 12 6 panel 2 panel arch top Bifold Option 13 Anniversary Bifold Option Cheyenne Bifold Option Riverside ® m a s o n i t e® a n n i v e r s a r y c o l l e c t i o n m a s o n i t e® a n n i v e r s a r y c o l l e c t i o n A collection of primed white, smooth, moulded panel doors honouring over 80 years of innovation. Explore 4 unique, timeless designs that would be ™ 5 Panel Smooth 2 Panel Plank Smooth Collection safe ‘n sound solid core 12" – 18" $55 $128 $133.75 $225.50 $134 18" $73.75 20" – 24" 26" – 28" 30" 32" $57.50 $59.50 $59.50 $63 $128 $130 $130 $135 $133.75 $135 $135 $136 $225.50 $227.50 $227.50 $232.50 $134 $135 $135 $136 20" – 24" 26" – 28" 30" 32" $73.75 $81.25 $81.25 $83 34" – 36" $68 $139 $138 $236.50 $138 34" – 36" $87 Add for 84" $60 $60 $97.50 $97.50 n/a $140 Add for 96" $135 $135 $202.50 $202.50 n/a $200 Add for 1-3/4" $45 $45 n/a n/a n/a $45 Off Std. W or H $150 $150 n/a n/a n/a $220 (PRIMED FINGER JOINT 4-5/8" FRAME) (primed finger joint 4-5/8 frame) All prices are for doors 78" or 80" high and 1-3/8" thick. *S/W with track and hardware. For room divider bifold with room divider hardware, add $30. PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. hollow core bifold* Fast Fit Glenview Bifold Option ™ 3 Panel Mission Smooth Saddlebrook Bifold Option ™ 1 Panel Plank Smooth Upgrade to safe ‘N sound Safe ’N Sound doors are made from DorCor – a rapidly renewable wheat straw material. They are noise reducing doors which are great for added privacy especially in bedrooms and bathrooms. www.mouldingandmillwork.com www.mouldingandmillwork.com 14 HOLLOW CORE PREHUNG safe ‘n sound prehung hollow core hollow core 15 m wlees t e n d s eacstoi n o int et® i t m wlees t e n d s eacstoi n o int et® i t tm tm collection collection Sleek, modern and sophisticated, this contemporary collection proves that less can be more. Edges are crisp, and architectural elements and forms are bold and strong. Bifold Option Melrose ™ Smooth West End TM Collection safe ‘n sound solid core 12" – 18" $71 $151 $147 $248 18" $91 20" – 24" 26" – 28" 30" 32" $73 $75 $75 $79 $151 $153 $153 $159 $147 $149 $149 $150 $248 $250 $250 $256 20" – 24" 26" – 28" 30" 32" $91 $99 $99 $101 34" – 36" $85 $163 $152 $260 34" – 36" $106 Add for 84" $60 $60 $107 $107 $140 Add for 1-3/4" $50 $50 N/A N/A $50 Off Std. W or H $150 $150 N/A N/A $220 (PRIMED FINGER JOINT 4-5/8" FRAME) hollow core bifold* (primed finger joint 4-5/8 frame) Bifold Option Berkley ™ Smooth All prices are for doors 78" or 80" high and 1-3/8" thick. *S/W with track and hardware. For room divider bifold with room divider hardware, add $30. PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. Upgrade to safe ‘N sound Safe ’N Sound doors are made from DorCor – a rapidly renewable wheat straw material. They are noise reducing doors which are great for added privacy especially in bedrooms and bathrooms. www.mouldingandmillwork.com www.mouldingandmillwork.com 16 HOLLOW CORE PREHUNG safe ‘n sound prehung hollow core 17 Riverside™ 5 panel smooth Glenview™ 3 panel mission smooth Saddlebrook™ 1 panel plank smooth emerald series Cheyenne® 2 panel plank smooth MOULDED PANEL series AND anniversary collection EMERALD hollow core EMERALD safe ‘n sound 12" – 18" $155 $228 20" – 24" 26" – 28" 30" 32" 34" – 36" $157.50 $159.50 $159.50 $163 $168 $228 $230 $230 $235 $239 Above prices are for doors 78" and 80" high only. For off standard sizes, please see adders on page 49. www.mouldingandmillwork.com PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. 3 panel textured Made from DorCor™ – a rapidly renewable wheat straw fiber 6 panel smooth or textured Contributes to "Green" Industry certifications including the USGBC LEED program which ensures green building design, construction, operations and maintenance solutions anniversary collection 2 panel square smooth 20 minute fire rating available which means that the door will hold back smoke and contain fire for a 20 minute period 4 panel arch textured Forest Stewardship Council (FSC) Certified which guarantees that the products come from responsibly managed forests and verified recycled sources 2 panel roman smooth www.mouldingandmillwork.com 18 No added urea-formaldehyde which reduces the quantity of indoor air contaminants in your home 4 panel square smooth or textured Explore the benefits of your Emerald door moulded panel series 2 panel arch smooth or textured emerald series Upgrade to a Safe ‘N Sound solid core door. Available in all your favourite moulded panel, Anniversary Collection designs and a Masonite Flush Hardboard door. A great way to give back to the environment while increasing your level of privacy. Safe ‘N Sound doors are the optimum choice for every bedroom, bathroom and virtually any room in your home. Be extra eco-friendly by going for an Emerald Door! design options ® ® emerald ™ m a s o n i t e® s a f e ‘ N s o u n d m a s o n i t e® s a f e ‘ N s o u n d safe ‘n sound ® 19 Bifold Option Bellagio ® 2 Panel Camber-Top Smooth Palazzo Series palazzo series 80" high Bifold Option Capri ® 2 Panel Square Smooth ® bifold doors 84" high 96" high slabs 1-3/8" slabs 1-3/4" slabs 1-3/8" slabs 1-3/4" slabs 1-3/8" slabs 1-3/4" $261 $261 $273 $273 $284 $284 $299 $299 $310 $310 $322 $322 $285 $285 $296 $296 $308 $308 $323 $323 $334 $334 $346 $346 $343 $343 $366 $366 $382 $382 $382 $382 $405 $405 $420 $420 Upgrade your 80" door to a pre-hung. For other size options or special options, please unfold back page (page 49). Custom sizes are available, 1-3/4" bifolds not available. *S/W with track and hardware. PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. 80" high 84" high 96" high 1-3/8" bifold* 24" 30" 36" $387 $398 $424 $437 $448 $474 $512 $523 $549 Treviso ® Bifold Option www.mouldingandmillwork.com www.mouldingandmillwork.com 20 12" – 18" 20" – 24" 26" – 28" 30" 32" 34" – 36" m a s o n i t e® p a l a z z o s e r i e s m a s o n i t e® p a l a z z o s e r i e s Semi-solid, primed white doors with beautiful raised mouldings exclusive to Masonite. Sure to add elegance and sophistication to any room. 21 m a s o n i t e® f l u s h s e r i e s m a s o n i t e® f l u s h s e r i e s The beauty of a wood door in a clean and simple flush design that can be painted or Flush Bifold Option mahogany Bifold Option birch Series mahogany primed hardboard 12" – 24" 26" – 28" 30" 32" 34" – 36" $72 $75 $75 $78 $83 $138 $143 $150 $153 $158 $138 $143 $150 $153 $158 $46 $49 $49 $50 $55 Add for 84" $55 $55 $55 $57 Add for 96" $110 $110 $110 $100 Add for 1-3/4" $45 $45 $45 $45 Add for Solid Core $45 $45 $45 $65 Off Std. W or H $150 $150 $150 $150 Bifold Option flat sliced red oak $141 $146 $189 $195 30" $146 $198 32" 34" – 36" $152 $158 $201 $208 All prices are for doors which are 80" high and 1-3/8" thick. primed hardboard HOLLOW CORE bifold doors* HOLLOW CORE fast fit primed Fast fit hardboard fast fit mahogany 12" – 24" 26" – 28" Bifold Option 12" – 24" 26" – 28" 30" 32" 34" – 36" mahogany birch flat sliced red oak primed hardboard $105 $111 $114 $118 $125 $186 $188 $188 $194 $198 $186 $188 $188 $194 $198 $104 $105 $108 $111 $116 *S/W with track and hardware. PLEASE NOTE: If doors are not in stock, please add a 20% upcharge. www.mouldingandmillwork.com www.mouldingandmillwork.com 22 Hollow core Slab flat sliced birch red oak 23 Plantation Series A primed MDF door featuring a unique wider Bifold Option Plantation Full Louvre Louvre door series 12" – 18" 20" – 24" 26" – 28" 30" 32" $446 $446 $446 $446 $446 half $495 $495 $495 $495 $495 clear pine Full Louvre oak Bifold Option bifolds full $578 $578 $578 $578 $578 half $627 $627 $627 $627 $627 All prices are for doors 80" high and 1-3/8" thick. For other size options, please unfold back page (page 49). full $652 $652 $652 $652 $652 plantation half $702 $702 $702 $702 $702 (primed fj or mdf) 24" 30" 32" 36" Half Louvre import Louvre bifolds clear pine oak primed full half full half full half $653 $653 N/A $653 $735 $735 N/A $735 $825 $825 $825 $825 $908 $908 $908 $908 $990 $990 $990 $990 $1,075 $1,075 $1,075 $1,075 *Please note that import louvre bifolds are available in 1-1/8" thickness only. Bifold Option pine full* full* (80") (78" or 80") $158 $164 $174 $174 $174 $181 $191 $191 $314 $330 $346 $363 (80") half* www.mouldingandmillwork.com www.mouldingandmillwork.com 24 full Plantation Half Louvre Available in Oak, Clear Pine, Finger Jointed Pine or MDF with standard sized slat. Door Series (primed fj or mdf) Bifold Option Louvre Series (formerly known as Miami series) Louvre plantation m a s o n i t e® L o u v r e d o o r s e r i e s m a s o n i t e® L o u v r e d o o r s e r i e s Louvre doors are an ideal choice when you are looking to create architectural interest in your home. With classic designs, a bottom panel option and different slat widths 25 Explore Your Own Options & Create Your Own PaneLite & French Enhance your home and make it your own with Masonite multi-lite PaneLite or French doors designed by you. Create your own design by following these easy steps... 1 Choose your door style 2 Choose your wood species 3 Select your glass 4 & 5 Choose your detail options Doors PaneLite Doors 10 woodspecies 44 doorstyles 38 glassoptions 4 PaneLite primed panelite doors french doors n/a $75 clear pine $135 $278 knotty pine $135 $278 hemlock poplar fir maple $150 $323 $150 $323 $173 $345 $173 $345 $263 $398 Would you like your glass beveled? Add $150. knotty cherry alder $263 $263 $398 $398 (B) = Available with beveled group 1 – Add $150 Clear Pinhead Morocco (B) group 2 – Add $305 Screen (B) group 3 – Add $475 Niagara group 4 – Add $900 Celcius (B) Diamante Glue Chip (B) Glacier (B) Jungle Glupo (B) White Etched (B) Forest (B) Mosaic White Delta S/Blast Mirror 2 Sides Corduroy Oceanic (B) Flutex (vert. or horiz.) Mirror 1 Side (B) Gothic 1,000’s ofpossibilities 5 PaneLite oak step 3 C hoose glass (no upcharge for clear, flat glass) French Doors 3 PaneLite step 2 C hoose wood species (no upcharge for paint grade) french doors french doors step 1 C hoose door style and size Nature 5 lite 10 lite 15 lite 4 lite + panel 8 lite + panel 12 lite + panel base price: Finger Jointed Pine, wood Bar, 80" Height, 1-3/8" Thick, Clear, Flat Glass PaneLite Doors* 18" – 22" 24" 26" – 28" 30" – 32" 34" – 36" $398 $525 $570 $615 $653 $405 $540 $585 $630 $675 $420 $555 $600 $653 $690 5 Lite $203 $203 $203 $203 $207 10 lite 15 lite (20" min) (28" min) $233 $233 $233 $233 $237 N/A N/A $203 $203 $207 4 lite + panel 8 lite + panel 12 lite + panel $390 $390 $390 $390 $398 $390 (20" min) $390 $390 $390 $398 N/A N/A $443 $443 $450 NOTE: The above prices are for a square top door. For a round (camber) or eyebrow (arch) top instead of square, please add $150. * PaneLite Doors available in MDF only. step 4 C hoose mullions (no upcharge for wood mullions) group 1 – ADD $203 Gold Silver group 2 – Add $233 Pewter Stainless Black Chrome Venetian Bronze step 5 C hoose other adders (see page 49) calculate your total price 1. Design and size Arch or Camber Top 2. Wood Species 3. Glass $ $ $ $ Beveled $ 4. Mullions 5. Other Adders $ TOTAL: S $ www.mouldingandmillwork.com www.mouldingandmillwork.com 26 3 PaneLite 4 PaneLite 5 PaneLite French Doors 27 the acrylics step 1 C hoose door style and size (base price is for finger jointed pine) base price the classics jacquard tapas clear mirror $1,350 $1,425 $1,500 $1,575 $1,650 $1,350 $1,425 $1,500 $1,575 $1,650 $1,350 $1,425 $1,500 $1,575 $1,650 $270 $270 $270 $270 $315 $488 n/a $488 $488 $495 $465 $480 $495 $510 $525 pantry laundry wine cellar mondrian stone creek falling water $510 n/a $510 $510 $525 $510 n/a $510 $510 $525 $510 N/A $510 $510 $525 $758 $765 $773 $780 $788 $600 $615 $630 $645 $660 $758 $765 $773 $780 $788 summit wysteria thermoformed $465 $480 $495 $510 $525 $600 $615 $630 $645 $660 $615 N/A $615 $615 $630 24" 28" 30" 32" 36" Cashmere Opacity Rating 10 Jacquard Opacity Rating 9 Tapas Opacity Rating 6 Clear Opacity Rating 1 Mirror Opacity Rating 10 the labels Centennial 10 Centennial 15 Opacity Rating 1 Opacity Rating 1 centennial centennial 10 15 cashmere 24" 28" 30" 32" 36" $465 $480 $495 $510 $525 french doors french doors French Full Lite Doors the designers jasmine 24" 28" 30" 32" 36" $758 $765 $773 $780 $788 piedmont highlander $600 $615 $630 $645 $660 $758 $765 $773 $780 $788 step 2 C hoose wood species (no upcharge for finger jointed pine) Pantry Opacity Rating 3 Laundry Opacity Rating 3 Wine Cellar Opacity Rating 3 Mondrian* Opacity Rating 1 Stone Creek Falling Water Opacity Rating 1 the designers primed clear pine knotty pine oak hemlock poplar fir maple knotty alder cherry $75 $278 $278 $323 $323 $345 $345 $398 $398 $398 step 3 C hoose sticking option (no upcharge) Jasmine* Opacity Rating 1 Piedmont Opacity Rating 1 Highlander Opacity Rating 8 Summit Opacity Rating 1 Wysteria Opacity Rating 1 * Specify left hand or right hand. RIGHT HAND SHOWN. ** All doors pictured are 80" high and 1-3/8" thick. For 84" and 96" heights, the door will have a larger bottom rail or 1 panel bottom. *** Custom glass available by quotation. Opacity Rating 5 OPACITY RATING CLEAR GLASS 1 2 Carved and rounded panels Thermoformed 3 4 5 6 OPAQUE GLASS 7 8 9 Shaker Sticking Flat, square panels step 4 Choose other adders (see page 49) 1. Design and size $ 2. Wood Species $ 3. Sticking q Shaker q Ovolo 4. Other Adders $ TOTAL: $ www.mouldingandmillwork.com www.mouldingandmillwork.com 28 Ovolo Sticking calculate your total price 29 french doors french doors step 1 C hoose door style and size step 2 C hoose wood species (no upcharge for finger jointed pine) French Bifolds primed clear pine knotty pine oak hemlock poplar fir maple knotty alder cherry $75 $278 $278 $323 $323 $345 $345 $398 $398 $398 step 3 C hoose glass (no upcharge for choosing clear, flat glass) Match your French bifolds to your Would you like your glass beveled? Add $150 (B) = Available with beveled group 1 – Add $150 Clear Pinhead Morocco (B) group 2 – Add $305 Screen (B) group 3 – Add $475 Niagara group 4 – Add $900 Celcius (B) Diamante Glue Chip (B) Glacier (B) Jungle Glupo (B) White Etched (B) Forest (B) Mosaic White Delta S/Blast Mirror 2 Sides Corduroy Oceanic (B) Flutex (vert. or horiz.) Mirror 1 Side (B) Gothic Nature 10 lite 8 lite with bottom panel 16 lite with bottom panel base price: FJ, Wood Bar, 80" Height, 1-3/8" Thick, Clear, Flat Glass 24" 26" – 28" 30" – 32" 34" – 36" 10 lite 20 lite $420 $420 $450 $525 $525 $525 $525 $540 8 lite 16 lite with bottom panel with bottom panel $525 $525 $525 $540 $525 $525 $525 $540 calculate your total price 1. Design and size $ 2. Wood Species $ 3. Glass $ group 1 – ADD $203 group 2 – Add $233 Gold Pewter Silver Stainless Beveled $ Black Chrome 4. Mullions $ 5. Other Adders $ TOTAL: $ Venetian Bronze step 5 Choose other adders (see page 49) www.mouldingandmillwork.com www.mouldingandmillwork.com 30 20 lite step 4 A nodized Aluminum mullions 31 Packaged Pre-machined Jamb Price Winter Tiffany Hampton Decorative Clear Pine 3-9/16" Single N/A Clear Pine 3-9/16" Double Clear Pine 4-9/16" Single Clear Pine 4-9/16" Double Finger-Joint 3-9/16" Single Finger-Joint 3-9/16" Double Finger-Joint 4-9/16" Single N/A $176 $215 N/A N/A $78 Finger-Joint 4-9/16" Double $93 Oak 3-9/16" Single N/A Oak 3-9/16" Double N/A Primed 3-9/16" Single N/A Primed 3-9/16" Double N/A Primed 4-9/16" Single $62 Primed 4-9/16" Double $72 m a s o n i t e® d e c o r a t i v e b i f o l d s m a s o n i t e® d e c o r a t i v e b i f o l d s Differentiate... With beautiful decorative bifolds. Available in 6 unique Bifold Hardware Bifolds PANEL BOTTOM TIFFANY HAMPTON BALMORAL RIVIERA REFLECTIONS $372 $380 $389 $396 $405 $413 $422 $429 $372 $380 $389 $396 $372 $380 $389 $396 $372 $380 $389 $396 $413 $422 $429 $438 $339 $347 $356 $363 $380 $389 $396 $405 Price Louvre BOTTOM 24" 30" 32" 36" $339 $347 $356 $363 $372 $380 $389 $396 $339 $347 $356 $363 n/a n/a n/a n/a Available in 78" and 80" heights only. All doors are 1-1/8" thick and are shrinkwrapped with track and hardware. Off-standard sizes are not available. Balmoral Riviera Reflections 24" Bifold Track $6 30" Bifold Track 32" Bifold Track 36" Bifold Track 48" Bifold Track 60" Bifold Track 72" Bifold Track $8 $9 $11 $12 $14 $15 7/16" Bifold Hardware $11 www.mouldingandmillwork.com www.mouldingandmillwork.com 32 24" 30" 32" 36" WINTER 33 Contemporary MDF Shaker 1 Panel MDF Shaker Designer Series Import Doors 2 Panel MDF Shaker 3 Panel Equal MDF Shaker Contemporary MDF French D ec st ig nn e rt iStelrei e s - i m p o r t s t i l e & r a i l se io De ec st ig nn e rt istelrei e s - i m p o r t s t i l e & r a i l s io Popular trend is towards wood doors that blend elements of historical design with modern functionality.The clean lines of shaker style interior doors are recommended for a modern look and are most popular in paintgrade MDF. 5 Panel Equal MDF Shaker Classic 6 Panel Designer series - import stile & rail 6 panel clear pine 6 panel oak 1 lite white lami 5 panelite clear 5 panelite white lami 18" $222 $215 $323 N/A N/A N/A 24" $222 $215 $323 $300 $350 $350 26" $222 $215 $323 N/A N/A N/A 28" $222 $215 $323 $300 $350 $350 30" $222 $215 $323 $300 $350 $350 32" $225 $215 $323 $300 $353 $353 34" $233 $230 $339 $300 N/A N/A 36" $233 $230 $339 $300 N/A N/A All prices are for doors 80" high and 1-3/8" thick. Only available in sizes indicated above. For other sizes, refer to French Doors or Wood Panel Doors pages. For prehung options refer to page 49 on the back cover. 1 Lite White Lami 5 PaneLite 5 PaneLite Clear Glass White Lami 6 Panel Clear Pine 6 Panel Oak www.mouldingandmillwork.com www.mouldingandmillwork.com 34 mdf shaker 35 Wood Panel 3 panel equal 1 panel #271 2 panel #092 Bifold Option (knotty alder or knotty pine only) (knotty alder or knotty pine only) 2 panel camber top #265 2 panel chalkboard 3 panel #093 #287 #100 #095 #303 5 panel equal #282 #332 Option 4 panel camber top 4 panel arch top #266 #097 Bifold Option #110 Option 3 panel mission Bifold Option Bifold Bifold #308 2 panel arch top 4 panel #116 3 panel camber top Bifold Option #117 Bifold Option Bifold Option #332 2 panel plank camber top Bifold Option Bifold Option 2 panel plank #118 #334 5 panel #103 5 panel arch top #104 5 panel camber top #326 6 panel #105 See pricing page 38 – 39 www.mouldingandmillwork.com www.mouldingandmillwork.com 36 1 panel #100 3 panel arch top #281 Bifold Option #307 #322 Ovolo standard raised single hip panel OR shaker flat panel Bifold Option Bifold Option Bifold Option wood panel doors wood panel doors Warm up your home with a beautiful wood door, available in a wide variety of panel configurations. Wood adds charm, ambience, and it can give your home a classic or a country inspired look. Plus, Masonite wood doors are affordable and may be stained or painted to match any decor. 37 See examples page 36 – 37 2 panel 2 panel plank camber* arch 2 panel camber #265 1 panel shaker #271 1 panel chalkboard 2 panel #092 2 panel chalkboard 2 panel plank* 12" – 18" $429 N/A $429 N/A $785 $825 $455 $455 20" – 24" $446 $825 $446 $1,155 $825 $842 $495 $495 26" – 28" $455 N/A $455 N/A $842 $858 $545 $545 30" $455 $858 $455 $1,188 $858 $875 $545 $545 32" $462 $891 $462 $1,221 $875 $891 $578 $578 34" – 36" $495 $924 $495 $1,254 $912 $908 $620 $620 3 panel #116 3 panel arch #118 3 panel camber #287 3 panel equal #281 3 panel mission #303 4 panel #095 4 panel arch #097 12" - 18" $429 $455 $455 $429 $429 $429 $455 20" – 24" $446 $495 $495 $446 $446 $446 $495 26" – 28" $455 $545 $545 $455 $455 $455 $545 30" $455 $545 $545 $455 $455 $455 $545 32" $462 $578 $578 $462 $462 $462 $578 34" – 36" $495 $620 $620 $495 $495 $495 $620 4 panel camber #266 5 panel camber #326 5 panel arch #104 5 panel #103 5 panel equal #282 6 panel #105 12" – 18" $455 $455 $455 $429 $429 $429 20" – 24" $495 $495 $495 $446 $446 $446 26" – 28" $545 $545 $545 $455 $455 $455 30" $545 $545 $545 $455 $455 $455 32" $578 $578 $578 $462 $462 $462 34" – 36" $620 $620 $620 $495 $495 $495 step 1 C hoose design and size (base price is Clear Pine unless otherwise noted) step 2 C hoose wood species (no upcharge for clear pine) knotty pine knotty alder oak hemlock fir cherry poplar Maple same as clear pine $150 $150 $300 $300 $450 $450 $450 wood panel doors wood panel doors base price (for clear pine) step 3 O volo standard raised single hip panel OR Shaker flat panel calculate your total price Ovolo Sticking Carved and rounded panels Shaker Sticking Flat, square panels step 4 Choose other adders (see page 49) 1. Design and size $ 2. Wood Species $ 3. Sticking q Ovolo q Shaker 4. Other Adders $ TOTAL: $ base price – bifolds 2 / 4 panel #100 2 / 4 panel arch #308 2 panel plank* 2 panel plank camber top* 2 panel arch 2 / 4 panel camber top #332 24" $908 $908 $1,304 $1,247 $1,304 $1,304 $1,304 30" $957 $957 $1,362 $1,296 $1,362 $1,362 $1,362 32" $957 $957 $1,362 N/A N/A $1,362 $1,362 36" $1,023 $1,023 $1,428 $1,353 $1,428 $1,428 $1,428 3 panel equal #322 3 / 5 panel #311 3 / 5 panel arch #307 3 / 5 panel camber #334 5 panel equal #311 6 panel #110 24" $908 $908 $1,304 $1,304 $908 $908 30" $957 $957 $1,362 $1,362 $957 $957 32" $957 $957 $1,362 $1,362 $957 $957 36" $1,023 $1,023 $1,428 $1,428 $1,023 $1,023 *Only available in Knotty Pine or Knotty Alder www.mouldingandmillwork.com www.mouldingandmillwork.com 38 1 panel shaker 39 Crown Door Series Bifold Option 1 panel 1 panel #271 3 panel arch 2 panel #307 #118 3 panel camber Bifold Option 4 panel #334 #287 #100 #095 #092 Bifold Option Bifold Option 3 panel mission 3 panel equal #303 Bifold Option 4 panel arch #308 #097 Bifold Option 2 panel arch #093 #308 #332 2 panel camber #265 Bifold Option 3 panel #116 #117 5 panel #103 5 panel arch #104 5 panel equal #282 #281 Bifold Option #332 4 panel camber #266 Bifold Option Bifold Option #322 #311 Bifold Option 6 panel #110 #105 See pricing page 42 – 43 www.mouldingandmillwork.com www.mouldingandmillwork.com 40 2 panel chalkboard Crown MDF doors feature authentic Stile & Rail craftsmanship and give you the heft and feel of real wood. These doors have an exceptionally smooth surface that is primed and ready to paint. Upgrade your home with a custom look that is more affordable than you would ever expect. Bifold Option Bifold Option #100 ® crown™ mdf door series crown™ mdf door series Masonite 41 See examples page 40 – 41 crown™ mdf door series crown™ mdf door series base price 1 panel #271 1 panel chalkboard 2 panel chalkboard 2 panel #092 2 panel arch #093 2 panel camber #265 3 panel #116 12" – 18" $429 N/A N/A $429 $455 $455 $429 20" – 24" $446 $825 $1,155 $446 $495 $495 $446 26" – 28" $455 N/A N/A $455 $545 $545 $455 30" $455 $858 $1,188 $455 $545 $545 $455 32" $462 $891 $1,221 $462 $578 $578 $462 34" – 36" $495 $924 $1,254 $495 $620 $620 $495 3 panel arch #118 3 panel camber #287 3 panel mission#303 3 equal panel #281 4 panel #095 4 panel arch #097 4 panel camber #266 12" – 18" $455 $455 $429 $429 $429 $455 $455 20" – 24" $495 $495 $446 $446 $446 $495 $495 26" – 28" $545 $545 $455 $455 $455 $545 $545 30" $545 $545 $455 $455 $455 $545 $545 32" $578 $578 $462 $462 $462 $578 $578 34" – 36" $620 $620 $495 $495 $495 $620 $620 5 panel #103 5 panel arch #104 5 panel camber 5 equal panel #282 6 panel #105 12" – 18" $429 $455 $455 $429 $429 20" – 24" $446 $495 $495 $446 $446 26" – 28" $455 $545 $545 $455 $455 30" $455 $545 $545 $455 $455 32" $462 $578 $578 $462 $462 34" – 36" $495 $620 $620 $495 $495 base price – bifolds 2/4 panel arch #308 2/4 panel camber #332 3/5 panel #117 3/5 panel arch #307 24" $908 $1,304 $1,304 $908 $1,304 30" $957 $1,362 $1,362 $957 $1,362 36" $1,023 $1,428 $1,428 $1,023 $1,428 3/5 panel camber #334 3 panel equal #322 5 panel equal #311 6 panel #110 24" $1,304 $908 $908 $908 30" $1,362 $957 $957 $957 36" $1,428 $1,023 $1,023 $1,023 3 panel www.mouldingand- www.mouldingandmillwork.com 42 2/4 panel #100 43 MASONITE® FLUSH DOOR SERIES, MASONITE® Moulded PANEL SERIES, MASONITE® WOOD PANEL SERIES, MASONITE® FRENCH DOOR SERIES AND Louvre DOORS MASONITE® FLUSH DOOR SERIES, MASONITE® WOOD PANEL SERIES, MASONITE® FRENCH DOOR SERIES AND Louvre IMP O R TAN T Please read and understand the entire procedure before attempting to finish IMPOR TA NT Please read and understand the entire procedure before attempting to finish your doors. Be sure to follow the manufacturers’ warnings on product labels Field finishing of wood doors can be accomplished by several methods, using a variety of materials. First, assemble all the materials needed for your door finishing project. You will need drop cloths, paper towels, wood filler, scraper, putty knives, sandpaper, sanding block, tack cloths, stir sticks and good quality pure bristle brushes or applicators. Your work area should be clean, dust free (avoid carpeted areas unless you cover the entire carpet with plastic), well ventilated and out of direct sunlight. how to start When selecting tools for the job, remember that higher quality tools yield higher quality results. Black china and/or synthetic bristle brushes work best. 1) materials required: Primer – A high quality oil-based primer, for use on flush, wood panel and French doors. Paint – A high quality semi-gloss enamel. Always follow the paint manufacturer’s instructions for the paint preparation and application. • 3"-4" Black China or Synthetic Bristle Brush • 1" Black China or Synthetic Bristle Brush Use a black china bristle brush for oil-based paint and a synthetic bristle brush for latex paint. • 220 Grit Sandpaper and Sanding Block • Tack cloth 2) preparation and application 3) 4) 5) 6) Doors should be allowed to acclimate to the environment where they will be installed. This may take at least two days under average conditions. Avoid finishing immediately after a rain or damp weather and during periods of higher than average humidity. In very dry conditions, the door should be finished right after the wrapping is removed. Ensure adequate air flow around all surfaces of the door when conditioning. T he more care taken in preparing the surface before the paint is applied the better the results. Remove all hardware and fill any nail holes and blemishes with wood filler. If you are finishing a French door that has muntin bars (wood grille), it is not necessary to mask the glass lites, since each one is protected with a plastic film. Remove handling marks by sanding lightly with 220 grit sandpaper before applying finish. Surface should be clean and dry, free of all dirt, grease, glue stains and machine marks. Sand again lightly between coats. Sanding of pre-primed doors prior to painting is not recommended. Wipe down with a tack cloth to ensure a dust free finish. A) Masonite® Moulded Panel Series doors are already primed; and therefore, re-priming or undercoating is not recommended. Certain environmental conditions are known to adversely affect the performance of such primers and undercoaters. B) Apply a high quality oil-based primer on all Masonite® Flush Doors, Wood Panel Doors, French or Louvre Doors prior to top-coating. Prime one section at a time, following the diagram in step 7. For the optimal finish, be sure to read understand and follow all paint manufacturer application and drying instructions. 7) F or best results, paint in the following order: For Wood or Moulded Panel Doors, start with the door panels 1, then the center stile 2, then paint the horizontal rails 3, then the vertical door stiles 4. For a French Door, start with the grille and then proceed to the horizontal rails and vertical stiles. For a Wood Louvre Door, start with the louvres and then proceed to the outside stiles. We recommend finishing with the door laying horizontal on a bench or workhorses for best results. Spraying is recommended for uniform results. Remove any excess paint from the corners of the panels or lite grilles by feathering with a dry 1" brush. 8) W hen painting stiles and rails, use long strokes to prevent paint from pooling where the horizontal rails and the vertical stiles meet. Paint the four edges last (top, bottom, left and right). 9) A llow the paint to dry thoroughly before applying a second coat. Consult the paint manufacturer’s directions for drying times. 10) T he entire door (all 6 sides) must be completely sealed with two coats minimum to restrict moisture absorption and maintain the Masonite warranty. 11) A fter finishing is completed, reinstall all hardware. For French Doors with wood muntin bars, use a sharp blade or utility knife to cut away the protective plastic film leaving clean edges around the lites. storage and handling: 1) Deliver doors to the building site after the plaster, drywall or concrete is dry. If doors are stored at the job-site for more than one week, top, bottom and side edges MUST be sealed. Care MUST be taken to avoid edge or face damage. 2) Store flat on a level surface in a clean, dry, well ventilated building. Protect from dirt, water and abuse, but allow air circulation. Doors must be sealed with an oil-based sealer or primer if stored for long periods. 3) Doors should not be subjected to abnormal or sudden variations in heat, dryness or humidity and should not be exposed to direct sunlight. 4) D oors should be stored at least 10’ away from any heat source. Excessive heat on one area of the door creates uneven drying which results in warping and checking on the faces. 5) Doors should be conditioned to average prevailing humidity before hanging. In below-zero temperatures, doors should be stored properly in a dry building at normal temperatures at least three days before hanging. 6) Handle with clean hands or gloves and do not drag doors across one another or across other surfaces. your doors. Be sure to follow the manufacturers’ warnings on product labels Field finishing of wood doors can be accomplished by several methods, using a variety of materials. First, assemble all the materials needed for your door finishing project. You will need drop cloths, paper towels, wood filler, scraper, putty knives, sandpaper, sanding block, single ply lint free 100% cotton cloths (clean and dry), tack cloths, stir sticks and good quality pure bristle brushes or applicators. The full beauty of wood is best emphasized by use of a quality, satin or semi-gloss sealer after the door has been stained. Your work area should be clean, dust free (avoid carpeted areas unless you cover the entire carpet with plastic), well ventilated and out of direct sunlight. how to start When selecting tools for the job, remember that higher quality tools yield higher quality results. White china bristle brushes work best. Rags for wiping should be 100% cotton, single ply lint free. Results achieved may not precisely match the stain color charts. Also, the stained door may not match exactly the stained wood trim around the door. Test first in order to determine the color and match. Tinting or thinning of the stain may be required to achieve the desired results. **Masonite does not recommend the use of dark stains on wood doors. Due to the nature of the process used to create wood facings many species of wood will create a "barber pole" effect (inconsistent appearance where the wood skins have been bound to make up the face of the door). 1) materials required: • A high quality oil-based stain and a clear topcoat OR • A high quality oil/varnish-based stain-and-sealer combination with a compatible topcoat Always follow manufacturer’s applications, directions and recommendations. ALWAYS use exterior grade materials if you have an exterior door application. • 3"-4" White China Bristle Brush • 1" China Bristle Brush • 100% Cotton, Lint-Free Wiping Cloth • Tack cloth • 220 Grit Sandpaper and Sanding Block. Additional sandpaper or steel wool per manufacturer’s instructions may be required. 2) preparation and application Doors should be allowed to acclimate to the environment where they will be installed. This may take at least two days under average conditions. Avoid finishing immediately after a rain or damp weather and during periods of higher than average humidity. In very dry conditions, the door should be finished right after the wrapping is removed. Ensure adequate air flow around all surfaces of the door when conditioning. 3) T he more care taken in preparing the surface before the stain is applied the better the results. Remove all hardware and fill any nail holes and blemishes with wood filler. These fillers MUST NOT contain stearates or waxes and should be stainable or color matched to the wood stain. If you are finishing a French door that has muntin bars (wood grille), it is not necessary to mask the glass lites, since each one is protected with a plastic film. 4) Remove handling marks by sanding lightly with 220 grit sandpaper before applying finish. Surface should be clean and dry, free of all dirt, grease, glue stains and machine marks. Sand again lightly between coats. 5) F or staining soft or porous woods (ie. Pine, Fir, Hemlock, Aspen, Maple) use a pre-stain conditioner to help prevent blotching and streaking. (NEVER USE A LACQUER-BASED TONER OR FINISH). Some woods, particularly Pine, has a tendency to absorb stain unevenly. The wood conditioner penetrates the wood, preparing the surface so that the stain is absorbed evenly. 6) Wipe down with a tack cloth to ensure a dust free finish. 7) Prepare the materials according to the manufacturer’s instructions. 8) Apply a thin coat of stain with a 3"-4" brush. Use a wiping cloth to remove excess stain. When wiping stiles and rails, use long strokes to prevent stain from pooling where the horizontal rails and the vertical stiles meet. Only work on one area of the door at a time. For Wood Panel Doors, start with the door panels 1, then the mullion 2, then stain the horizontal rails 3, then the vertical door stiles 4. For a French Door, start with the muntin bars (grille) and then proceed to the rails and then stiles. We recommend finishing with the door laying horizontal on a bench or workhorses for best results. For Wood Veneer Door, finish in the direction of the grain. Remove any excess stain from the corners of the panels or lite grilles by feathering with a dry 1" brush. 9) S tain all four edges last (top, bottom, left and right). 10) W ith some stains, a second coat will yield a deeper color. Make sure the first coat is completely dry before applying a second coat. Consult the stain manufacturer’s directions for drying times. 11) A llow door to dry completely for 24 hours or until there is no more odor of the stain. Apply a minimum of two layers of topcoat. Refer to manufacturer’s instructions for topcoat compatibility with the stain used in Step 8. Advantages and disadvantages of solvent-borne clear finishes: • Brushes well, excellent resistance to: wear, water, and water vapor. • Subject to UV degradation, slight yellowing. Advantages and disadvantages of water-borne clear finishes: • Scuff resistant, easy clean-up, minimal solvent fumes, non-yellowing. •M oderate water resistance, weather-sensitive application, and potential for raised wood-grain. Ensure each coat is dry before applying the next; sand between topcoats as recommended. The entire door (all 6 sides) must be completely sealed with two coats minimum to restrict moisture absorption and to maintain the Masonite warranty. Apply top coats over one area at a time, per Step 8 schematic. 12) A fter finishing is completed, reinstall all hardware. For French Doors with wood muntin bars, use a sharp blade or utility knife to cut away the protective plastic film leaving clean edges around the lites. storage and handling: 1) Deliver doors to the building site after the plaster, drywall or concrete is dry. If doors are stored at the job-site for more than one week, top, bottom and side edges MUST be sealed. Care MUST be taken to avoid edge or face damage. 2) Store flat on a level surface in a clean, dry, well ventilated building. Protect from dirt, water and abuse, but allow air circulation. Doors must be sealed with an oil-based sealer or primer if stored for long periods. 3) Doors should not be subjected to abnormal or sudden variations in heat, dryness or humidity and should not be exposed to direct sunlight. 4) Doors should be stored at least 10' away from any heat source. Excessive heat on one area of the door creates uneven drying which results in warping and checking on the faces. 5) Doors should be conditioned to the average prevailing humidity before hanging. In below-zero temperatures, doors should be stored properly in a dry building at normal temperatures for at least three days before hanging. 6) Handle with clean hands or gloves and do not drag doors across one another or across other surfaces. www.mouldingandmillwork.com www.mouldingandmillwork.com www.mouldingand44 how to stain how to stain se h oc wt itoon ptai itnl te how to paint 45 how to install www.mouldingandmillwork.com 48 47 46