KI Shutter.indd - Blinds Express

Transcription

custom shutters
COLLECTION
RETAIL PRICE LIST &
PRODUCT INFO GUIDE
Effective November 19, 2007
“...finding solutions for families,
especially busy moms.” ™
A WHOLE FAMILY OF WINDOW SOLUTIONS
PolyResin3 Shutters
1
Table of Contents
Product Summary
Clearance
Shutter Basics ................................................................. 3
Louver Sizes .................................................................... 3
Colors .............................................................................. 3
Hinge Colors .................................................................... 3
Panel Lock Mounting System .......................................... 3
Frame Styles ................................................................... 3
Tilt Options ...................................................................... 3
T-Post .............................................................................. 3
Divider Rails .................................................................... 3
French Door Cutouts ....................................................... 3
Clearance Chart ............................................................ 12
Pricing & Surcharges
Square Footage Pricing ................................................... 4
Net Dealer Surcharge Pricing Chart ................................ 4
Product Specifications, Size Standards,
Components & Tilting Options
Standard and Bi-Fold Panel Systems.............................. 5
BI-Pass Track Systems ................................................... 5
Size Standards ................................................................ 6
Divider Rail and T-Post Requirements ............................ 6
Louver Spacing................................................................ 6
Hinges Per Panel............................................................. 6
Light Blocks ..................................................................... 7
Tie Louvers ...................................................................... 7
Vinyl Tensioners .............................................................. 7
Component Parts............................................................. 7
Panel and Louver Reinforcements .................................. 7
Tilting Options.................................................................. 8
Panel Configurations
Panel Overview ............................................................. 13
Standard One and Two Panel System .......................... 14
Standard Three Panel System ...................................... 15
Standard Four Panel System ................................... 16-17
Standard Six Panel System ...................................... 18-19
Bi-Fold Two and Four Panel System ............................. 20
Bi-Fold Six Panel System .............................................. 21
Bi-Fold Eight Panel System ........................................... 22
Open and Closed Bi-Pass Two and Three Panel Track
Systems ......................................................................... 23
Open & Closed Bi-Pass Four Panel Track Systems ..... 24
Open & Closed Bi-Pass Six Panel Track Systems ........ 25
Open & Closed Bi-Pass Eight Panel Track Systems..... 26
Optional Stackback Design ........................................... 26
Alternate Silder Application ........................................... 27
Café Style and French Door Systems ........................... 28
Measuring Guidelines & Work Forms
Standard Panel ......................................................... 30-32
Bi-Pass & Bi-Fold ..................................................... 33-34
French Door Systems ............................................... 35-36
French Door Systems Worksheet & Template ......... 37-39
Corner Window .............................................................. 40
Corner Window Worksheet............................................ 41
Bay Windows ............................................................ 42-43
Bay Windows Worksheet............................................... 44
Shutter Workorder Form ........................................... 45-46
Frame Options & Features
D, Z, T, C and L Frames .................................................. 9
Z, D and T Sill Frames..................................................... 9
L-Frame Projections ........................................................ 9
Hanging Strip ................................................................. 10
B Frame ......................................................................... 10
Hinge Options ................................................................ 10
Track System Frames ................................................... 10
Support Brackets ........................................................... 11
Frame Cut-Outs ............................................................. 11
Track System Valances ................................................. 11
Filler and Cover Strips ................................................... 11
Installation Guidelines
Standard Window ..................................................... 47-50
Bi-Pass Frame .......................................................... 51-53
Bi-Fold ........................................................................... 54
Adjustments and Troubleshooting ................................ 55
Policies .......................................................................... 56
Warranty ........................................................................ 57
2
Product Summary
SHUTTER BASICS
The basic shutter assembly is a shutter
panel hinged to a frame. The panel consists
of louvers which pivot open and closed, with
stiles on the sides and rails on the top and
bottom.
Frame Styles
T-Post
There are 10 total frame options.
The T-post is a versatile structural component
inserted vertically into shutter frames to
separate shutter sections and allow for
placement of more panels within the same
opening. T-posts give added strength to wider
openings. Panels can be hinged to T-posts
similarly to how they are hinged to the frame.
Inside Mounts: Z-Frame, T-Frame,
D-Frame, L-Frame & Hang strip behind.
Outside Mounts: L-Frame, C-Frame,
B-Frame Hangstrip.
Louvers
3 Louver sizes are available: 21/2", 31/2"
and 41/2". They are supplied with invisible
“seamless louver caps” inset into the louver.
This ensures a sleek, finished look of a real
wood shutter.
For Sliders: Bi-Fold, Closed Bi-Pass & Open
Bi-Pass.
Tilt Options
Shutter louvers are opened and closed with
one of 4 louver operation systems.
21/2"
(Mandatory for openings wider than 72”)
13/4”
Backside
Standard
T-Post With
Light Block
1
12
/ ” 2 /16”
Traditional tilt, with center tilt rod offers a
classic shutter look.
31/2"
41/2"
Off-Set tilt, with side tilt rod mounted on
either front or back of louvers.
Colors
Available in 4 standard colors.
136 – White
140 – Almond
151 – Ivory
316 – Tan
3 4
/”
Front
Clearview, with rear tilt rod offers a
contemporary look and maximizes your view.
Split tilt, features separate tilt rod for top
and bottom louvers offering maximum light
and privacy control.
Divider Rails
Divider rails add both beauty and strength to
shutter panels. With a divider rail in place,
the separate sections of the panel operate
independently of each other. Two styles may
be ordered, Traditional or Deluxe.
One divider rail is required for panels greater
than 60" in height.
Shutter Hinges
Hinge pins are always
removable.
35/8” Divider Rail
used on 2½”, and 4½” louvers
Offered in these colors:
• White
Traditional
tilt rod
Clearview
• Ivory
25/8” Divider Rail
used on 3½” louvers
• Irish Cream
• Brass
• Stainless Steel
Traditional
Hinge and
removable hinge pin
Deluxe
Panel Lock Mounting System
This standard system, with an adjustable
tension feature, eliminates the use of
magnets to hold the shutter panels closed.
Off-Set
Split tilt rod
Other Panel Components
Light blocks fit on the side of the stile. They
conceal fabrication hardware and provide a
finished look to the stiles.
Panel Lock Mounting System
Interlock is a flange to block the light gap
where two shutter panels meet in the back.
It is not needed in single panel assemblies.
3
French Door Cut-Outs
In most cases a “cut-out”
will be required to clear
the lever style handle.
French door cutouts
are always outside
mounted. This product
may require build-out
for proper clearance.
French Door Cutout
Product Specifications
STANDARD PANEL SYSTEMS
Standard Panel System Example
Standard panel systems can consist of
multiple shutter panels in a variety of hinged
configurations. In addition to being hinged
from the frames, panels may be hinged from
T-posts, which serve as intermediate vertical
supports. Two panels may also be hinged
together in a bi-fold design.
The possible types of standard panel systems
are illustrated in the Product Configurations
section, beginning on page 13.
T-Post
Individually
Hinged
BI-FOLD TRACK SYSTEMS
In a bi-fold track system, the shutter panels
are connected to a top track which supports
the hinged panels and guides their folding
movement. Up to eight panels may be hinged
together in a bi-fold track system.
Bi-Fold
Overhead View
Bi-Fold Track System Example
A special frame is used with bi-fold track
systems, although the tracks may also be
attached directly inside the door or window
opening. In sliding door openings, the frames
are usually three-sided.
Possible panel arrangements in a bi-fold track
system are illustrated beginning on
page 20.
BI-PASS TRACK SYSTEMS
Shutter panels in a bi-pass track system are
not hinged. Instead, they slide on top tracks
to open and close. Two tracks are required
so that the panels, or connected pairs of
panels, can slide past each other.
The tracks can be attached to a special
bi-pass frame or directly to the door or window
opening. In door openings, the frames are
usually three-sided.
Track
Overhead View
Bi-Pass Track System Example
Panel arrangements for bi-pass track system
are illustrated beginning on page 23.
Track
Track
Track
Overhead View
5
Product Specifications: Size Standards
NUMBER OF PANELS
Design The Panel
Configuration Taking
Into Account:
• Width of panel assembly
(not including frame).
• Panel width limitations
(see chart at right).
• Structure of window or
door opening, taking into
consideration the vertical
and horizontal mullions.
Refer to Product
Configurations section
starting on page Pg. 13
Size Standards (not including frames)
2 1⁄ 2" Louver
Standard Panel System
Minimum panel width
Maximum panel width, single panels
Maximum panel width, bi-fold panels
Minimum panel height (2 louvers in panel)
Maximum panel height
Bi-Fold Track System
Minimum panel width
Minimum overall width, two panels
Maximum panel width
Bi-Pass Track System
Minimum panel width
Minimum overall width, two panels
Maximum panel width
3 1⁄ 2" Louver
41⁄ 2" Louver
8"
36"
18"
113/8"
110"
8”
36"
18"
127/8"
110"
8"
36”
18”
147/8"
110"
12"
24"
24"
110"
12"
24"
24"
110"
12"
24"
24"
110"
12"
24"
36"
110"
12"
24"
36"
110"
12"
24"
36"
110"
DIVIDER RAIL REQUIREMENTS
T-POST REQUIREMENTS
Divider Rails Add Strength And Rigidity To All Shutters.
Required on all windows taller than 60”
T-Posts Help Prevent Panel Sagging Over Time.
Required on all windows wider than 72”
• Minimum panel height for divider rail: 36"
LRTLR - Common for 6 foot windows
• Panels 36" to 60" in height: optional divider rail
• Minimum distance from divider rail to top or bottom of panel: 12"
T-Post
LTLRTR - Common for 8 foot windows
EQUAL DISTANCE LOUVER SPACING
Top & Bottom Rail / Cap Combinations Ensure Perfect
Louver Spacing.
Top Rail & Cap
Cap
Bottom Rail
T-Post
• Placement - At the top and bottom of the
panels to give you the maximum number
of louvers per panel.
Overhead View
NUMBER OF HINGES PER PANEL HEIGHT
Four Rail Sizes: • 27/8” • 33/8” • 37/8” • 43/8”
Five Cap Sizes: • 1/8” • 1/4” • 3/8” • 1/2” • 5/8”
Minimum Rail Size = 3”
Maximum Rail Size = 5”
T-Post
Hinges Per Panel Height
to 353/4”
7
7
35 /8” - 64 /8”
Bottom Rail & Cap
6
2 hinges 65” - 917/8”
4 hinges
3 hinges 92” - 110”
5 hinges
Product Specifications: Shutter Components
Stile Cap
Stile Cap
Interlock
Tension Rod
Insert
LIGHT BLOCKS
Flex light block - A rubber weatherstrip
block is attached to the non-hinged side of
the shutter panel. It helps cover light gaps
and seals panels.
Top Rail
Rail Cap
Hinge
Seamless
Louver Cap
Flat light block is attached to the
hinged side of the
panel and
opposite flex
Flex Light
light block.
Louver
Connector
Grove
Connectors
Block
HINGES
# 6 x 2”
Assembly
Screws
Divider Rail
Two-part separating hinges with
removable pins - Come standard
on every shutter. This allows for
easy panel installation and
removal.
Tilt Rod
Tension Rod
Location
Tilt Rod Cap
Removable Pin
Stile
TIE LOUVERS
Tie louvers, sometimes called tension louvers,
are used to draw two sides of a panel (the stiles)
together for added strength.
It works much like a
Tension
divider rail and increases Louver Screw
Cap Pin
S
tension on the louvers.
• Placement - Center
of panel. Tie louvers
are used in all panels
over 50” high that do
not have a divider rail.
t
i
l
e
Louver
(screws into pin
on louver cap)
VINYL TENSIONERS
Vinyl tensioners, or tension rod inserts,
control the amount of resistance or “drag”
on the louvers for more
Vinyl
precise louver rotation.
Tensioner
• Placement - Inserted into
the panel stiles at the top
and bottom of each stile.
Also used on the top and
bottom of a divider rail if
one is present.
Stile
• Applications - Vinyl
Tensioners, or tension rod
inserts, are preset at the factory in
every panel with the Traditional tilt rod.
Clearview does not use vinyl tensioners
because of their unique rear-tilt
connector system.
Rail Cap
Bottom Rail
Stile Cap
RESIN AND ALUMINUM PANEL REINFORCEMENTS
Adds strength without weight. Strategically placed lightweight molded resin
interior supports mean superior integrity, without the extra weight of solid
reinforcements that run throughout the panels.
• Placement - Upper corners
of the panel which supports
Molded Resin
the width. Inserted into
Inserts
the stile, the assembly
screws go through the
reinforcement into the rail.
• Wider panel widths 36” single panel widths
available.
• Fewer panels and stiles
on wider window openings 36” panels means fewer panels,
resulting in maximum visibility
and light.
Applications
• Standard panels 20”
wide and wider always made with
reinforcements.
• Panels less than 20”
wide - Do not require
the reinforcements due
to their heavy gauge
cellular vinyl extrusion.
• Bi-folding panel - 2 panels or more
hinged together folding in one direction
will include molded resin reinforcements.
ALUMINUM LOUVER REINFORCEMENTS
Lightweight aluminum is placed
INSIDE each louver in all panels
that exceed 20” width. Each
reinforcement helps prevent
louver warping over time.
Aluminum Louver Reinforcements
7
Product Specifications: Tilting Options
NO SURCHARGES APPLY
TRADITIONAL TILT ROD
• Tilt Rod Connectors - never
need replacing.
• Unbreakable - if the louver
becomes unattached simply
push the connector back into
the louver.
CLEARVIEW
Connector
Grove
• Pegs on the connector
linkage insert into the hole
at the rear of each slat.
Tilt Rod
Cap
• Repairable if ever broken.
Tilt Rod
• Placement - Located at the
back of the louvers on the
side where the panel is hinged.
A peg fits into a hole on the
back side of the louver cap.
The connector arms interlock,
joining the linkage system
together.
• UV resistant - resists
yellowing and will not
become brittle over time.
• Tilt Rod Cap - Finishes off
the top and bottom ends of
the tilt rod.
Tilt Rod
Connector
• Less Visible - Cleaner appearance from the front because the
tilt rod has been eliminated.
• Louver Rotation - Rotate any single louver up or down to
rotate all the louvers open and closed.
OFF-SET TILT ROD
SPLIT TILT RODS
• Available on the front or rear
of the panel.
• Available with Traditional,
Clearview or Off-Set options.
• Good for hard to reach
windows.
• Always measure from the
bottom up to where you
want the split.
• Always 1” from the end of the
louver on the hinged side.
• Added light control and privacy.
• When no divider rail is used.
• See Fig (1) for tilt rod
placements.
• Split locations can vary up to
11/2” up or down.
• A 1” section of the tilt bar is
removed.
Fig. (1)
L/L Panels With Off-Set Tilt Rod
(2 panels hinged together on the left side)
L/R Panels With Off-Set Tilt Rod
(Left panel hinged left, right panel hinged right)
8
Frame Options
D-FRAME - INSIDE MOUNT ONLY
• Use on windows up to 11/2”
out of square.
• Use on bullnose rounded
corner window openings.
• Elegant style that matches
most existing molding
styles.
C-FRAME - OUTSIDE MOUNT ONLY
1
2 /16” Frame depth
Light Block
Panel rest 15/16”
3
/4”
13
/16”
Back
frame
size
• Bold, classic framing for
large windows.
½”
11
2 /16”
Face
size
11/8”
Inside frame depth
3” Total
frame size
• Pre-drilled installation
holes.
23/8” Frame depth
Light Block
11/8”
9
/16”
Panel rest
11/4”
• 25/8” mounting
surface required.
25/8”
Back
frame
size
• Not recommended
for windows with
protruding sills.
21/16”
Face
size
• Pre-Drilled
Installation holes.
23/16”
Flange
height
• Available with a sill frame.
• Sill frame not available.
• D-Frame trim extends
23/16” to cover the wall.
15
/16”
3
/4”
• Only use on windows less than ½” out of square.
C-FRAME PROJECTIONS Used to clear obstructions and build out
a shutter
• Cannot be used on bullnose round wrapped windows.
• Projections are 3/4” deep.
• Pre-Drilled Installation
holes.
• 2 projections maximum.
Z-FRAME - INSIDE MOUNT ONLY
• Good option for windows
with existing molding.
• Z-frame trim extends
5
/8” to cover the wall.
• Available with a
sill frame.
21/16” Frame depth
Light Block
/4”
3
½”
1”
Back
frame
size
• 3/4” = 1 projection block.
Panel rest
11/4”
• 11/2” = 2 projection blocks.
½”
11/8”
Face
size
1
1 /4”
Inside frame
depth
15/8”
Total
frame
size
5
/8”
Flange
height
• Use on windows up to 1” out of square.
• Pre-Drilled Installation
holes.
• Matches most common
molding styles.
1
/2 ”
17/8”
Face
size
3
/4 ”
1
3
/4”
Face
size
• Caulking or cover strips required
for inside mount applications.
• Sill frame not available.
• 3 projection maximum.
11/4”
1
/2”
½” = 1 block
1” = 2 blocks
1½” = 3 blocks
3
/8”
Panel rest 11/4”
• Each projection is 1/2” deep.
/2 ”
1”
7
/16”
15/16”
Back
frame
size
L-FRAME PROJECTIONS Used to clear obstructions and build out
a shutter
SILL FRAMES:
D & T - SILL FRAMES
9
13/8”
Flange
height
21/4” Total
frame size
Z-SILL FRAME
Light Block
/4”
• Pre-Drilled Installation holes.
11/8”
Inside frame
depth
• Available with a sill frame.
• T-Frame trim extends
13/8” to cover the wall.
3
• Inside mount
for fully recessed
installation when
existing molding is present.
3
Light Block
/4 ”
Panel rest
3
/8”
11/4”
7
/8”
Back
frame
size
L-FRAME - INSIDE OR OUTSIDE MOUNT
• Outside mount for
French doors, or
anywhere outside
the window.
T-FRAME - INSIDE MOUNT ONLY
• Use on bullnose rounded
corner window openings.
3
/4”
projection
glued to the
back of the
frame
/4”
3
/8”
11/4”
1
/2”
9
11/4”
29/16”
15/16”
1 2
/”
Projections
Frame Options
STANDARD HANGING STRIP BEHIND
CLOSED LOUVER BI-PASS TRACK FRAME
• Useful on windows with existing molding.
• 5” Frame overall projection.
• 2-sided applications (left and right).
Top and bottom light strips supplied.
• Louvers must be closed for
door operation.
3
/4” Hanging Strip
• Only inside mount applications.
• Standard with Designer
Valance.
1”
• Uses 1” x ¾” hanging strip.
Caution: Hang strip applications should only be used on windows
less than ¼” out of square.
• Build-outs
available for
louver clearance.
• Outside Mount Only.
• Standard 5/8” leaf hinge only.
2”
41/4”
1”
3
/4”
55/8” projection
to front of valance
Frame Depth 5”
• Pre-drilled installation
holes.
B-FRAME STRIP TO THE SIDE ONLY
5”
Valance
Casing
Top Frame
• Complete privacy feature.
13/8”
• Useful on windows with existing molding. 15/8”
1”
• Powder coated tracks are
available.
• Non-adjustable bent leaf hinges only.
• 3 or 4-sided frame options.
5”
P
R
I
V
A
C
Y
11/8”
HINGE OPTIONS - FOR DIRECT MOUNT
• 5/8” Leaf Hinge – Top of the leaf is attached to the shutter panel.
The bottom leaf is installed into the opening.
• 1¼” Extended Leaf Hinge – Projects the panel
forward an additional 5/8” increasing the
amount of clearance available to clear
Wall
obstructions within the window
opening, such as handles and
Window
Molding
window frames that project
into the opening.
F
E
A
T
U
R
E
11/4 ”
Extended
Leaf Hinge
• Louvers can stay open
during door operation.
• Powder coated tracks
are available.
/4”
2”
Backside
Casing
Top Frame
• Complete
privacy feature.
P
R
I
V
A
C
Y
1”
21/4”
1”
3
3
5”
• Pre-drilled installation holes.
• Comes with standard valance.
7 /8”
1”
• Build-outs
Valance
available
for louver clearance.
Bi-Fold Track System Frame
3”
• Powder coated track is available.
1
81/2” projection
to front of valance
Frame Depth 77/8”
• Pre-drilled
installation holes.
• The bent leaf portion is attached to the hanging strip.
• Build-outs available for
louver clearance.
1”
2”
• Standard with Designer
Valance.
1 x 3/4 ” Bent Leaf Hinge
• Inside or outside mount.
77/8”
• 77/8” overall frame projection.
• Standard hanging strip acts as a mounting
surface and secures the panels within the
window opening, providing a
stronger more stable point of
installation for the shutter panels.
TRACK SYSTEM FRAMES
BI-FOLD TRACK FRAME
3
/4” space
between
panels 1/2”
light block
reduces
gap.
OPEN LOUVER BI-PASS TRACK FRAME
BENT LEAF HINGE WITH STANDARD
HANGSTRIP
• Placement – The 5/8” flat
portion of the hinge comes
attached to the shutter panel.
Top Tracks
/4”
10
Top Tracks
F
E
A
T
U
R
E
35/8” space
between
panels 13/4”
light block
reduces gap.
Features/Options
BI-PASS SUPPORT BRACKETS
TRACK SYSTEM VALANCES
• All Bi-Pass systems will include support brackets. Installation
of these brackets is critical for the lifetime operation of your
shutters.
• All valances come with a standard RETURN LENGTH.
• Bi-Pass closed 55/8”.
• Bi-Pass open 81/2”.
• Bi-Fold 3”.
Scribe Lines
• If mounting on moldings, longer return lengths can be ordered.
Projection
• Bi-Pass and Bi-Fold valances are different.
5 8
/”
Bi-Pass Designer Valance
Bracket
Extension
5”
• Brackets are powder coated.
• Available for Closed or Open Louver Bi-Pass frames.
*Optional for Bi-Fold System
• Bracket extensions are included when projection is ordered.
Side view
1 2
/”
SPECIALTY FRAME CUT-OUTS
Bi-Fold Standard Valance
• Frame cut-outs are available on the following frames:
- D-Frame
21/2”
- Z-Frame
- T-Frame
- Bi-Pass Track Frames
- Bi-Fold Track Frame
Side view
• Frame cut-outs are used to accomodate tile in windows and
baseboards for sliding glass doors.
*No depth
available
FILLER STRIPS AND COVER STRIPS
FACIA COVER STRIPS
• Facia is used to cover light gaps, installation screws and
window irregularities.
3
/4”
1
• Glued on to the front or back of the
/16”
frames.
(Facia Strip Actual Size)
Depth
available
• 16 ft. roll is supplied.
Cut-out
removes
entire
flange
H
E
I
G
H
T
T-Frame with cut-out
H
E
I
G
H
T
• Scoring lines
allow for
custom
installation.
(Max.
3 4
/”
Depth)
/4”
3
/16”
1
/8”
5
/2”
1
FILLER STRIPS
• Filler strips are used to fill in areas around shutter frames.
Bi-Pass frame with cut-out
• Use fillers to build out ALL INSIDE MOUNT FRAMES to
accommodate tile.
• Cut-outs are measured from the bottom to the top of the desired
location.
• 6 sizes available in all colors.
• Only straight cut-outs are available.
• Bi-Pass cut-outs can be cut at a specified depth to accompany
all baseboard types.
/8”
3
/4”
1
/8”
5
/4”
3
/4”
3
/4”
3
15/16”
• Maximum Bi-Pass depth of cut-out is 3/4”.
• Surcharges apply to all cut-outs.
/2”
1
/4”
3
11
11/4”
/4”
3
1”
1¾”
Clearances Chart
LOUVER REAR CLEARANCES - STANDARD TILT ROD
SEE CHART BELOW FOR REAR TILT & Clearview REQUIREMENTS
D-Frame
41/2”Louver
31/2”Louver
C-Frame
41/2” Louver
1 2
3 / ” Louver
21/2”Louver
21/2” Louver
Stile
WALL
Stile
11/8”
21/8”
3 4
/”
1 2
/”
21/4”
1 2
/”
Z-FRAME
5 8
/”
WALL
15/8”
41/2”Louver
31/2”Louver
/”
3 8
/”
3/”
BI-FOLD TRACK SYSTEM FRAME
41/2” Louver
31/2” Louver
21/2”Louver
21/2” Louver
Stile
WALL
1 8
5 8
Stile
1 /4”
1
11/4”
1 2
21/4”
21/4”
/”
1 2
/”
T-Frame
1 2
/”
WALL
13/4”
41/2”Louver
3 /2”Louver
1
21/2”Louver
1 2
/”
3 4
2/”
BI-PASS TRACK SYSTEM FRAMES OPEN & CLOSED
41/2” Louver
31/2” Louver
21/2” Louver
WALL
Stile
11/8”
15/8”
21/8”
2 /4”
1
Rear
Stile
1 2
/”
1 2
/”
1 2
WALL
/”
L-FRAME
1 2
3 4
/”
2/”
41/2”Louver
31/2”Louver
21/2”Louver
PANEL ONLY
41/2” Louver
31/2” Louver
Stile
21/2” Louver
21/16”
/4”
WALL
3
2 /16”
5
/4”
3
Stile
1 2
/”
1 2
/”
5 8
/”
11/8”
ADDITIONAL DEPTH REQUIREMENTS
Clearview
Add 1/2”
Minimum
Off-Set Rear Tilt
Add 1”
Minimum
5 8
1/”
12
1 2
/”
1 2
/”
Panel Configuration
Overview
PANEL
CONFIGURATION
KEY
P1 L
P2 - L T R
P3 - L T R T R
P4 - LRTLR
P1 R
P2 - L R
P3 - L T L T R
P4 - LLRR
# = Number of
panels
P2 - L L
P3 - L L R
L = Left hinged
panel
P2 - R R
P = Panel
P4 - LLTRR
P3 - L R R
P4 - LTLRTR
R = Right hinged
panel
P4 - LTLLTR
T = T-post
P4 - LTRRTR
P6 L R T L R T L R
P6 L L T L L T R R
P6 L L T R R T R R
P5 L T L T L T R T R
P5 L T L T R T R T R
P6 L T L R T L R T R
P5 L T L T L T L T R
P6 L T L L T R R T R
P5 LL T R T R R
P6 L T L L R R T R
P5 L L T L T R R
P6 L L R T L R R
P6 L L T L R T R R
UNEQUAL PANELS, NO T-POST
Specify the number of panels. Then the size of each panel
measuring from left to right. Sizes must include the frames.
UNEQUAL PANELS, WITH T-POST
P8 L L R R T L L R R
1st T-Post
2nd T-Post
P8 L L T L L R R T R R
3rd T-Post
Measure from the left side of the window to the center of the
first T-Post. From the far left side of the window to the center
of the second T-Post. From the far left side of the window to
the center of the third T-Post, etc...
For OB Frames, include frame with T-Post measurement.
P8 L R T L R T L R T L R
13
Panel Configuration
Standard Systems
INTRODUCTION
T-Post
Standard panel systems can consist of multiple
shutter panels in a variety of hinged configurations.
In addition to being hinged from the frames,
panels may be hinged from T-posts, which serve
as intermediate vertical supports. Two panels
may also be hinged together in a bi-fold design.
Individually
Hinged
Bi-Fold
Note
ONE PANEL SYSTEM
L
Overhead
View
• The minimum and maximum panel
dimensions do not include the frame.
R
PANEL
PANEL WIDTH
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum
Maximum
8" 8"
36" 36"
8" 12”
36" 110”
TWO PANEL SYSTEM — BI-FOLD
LL
RR
Bi-Fold -
Minimum
Maximum
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
16" 16" 16"
36" 36" 36"
12”
110”
TWO PANEL SYSTEM — INDIVIDUALLY HINGED
LR
Center Open - COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum
Maximum
14
16" 16" 16"
72" 72" 72"
12”
110”
Panel Configuration
Standard Systems
THREE PANEL SYSTEMS — BI-FOLD
LL R
L RR
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum
Maximum
24" 24" 24"
72" 72" 72"
12”
110”
THREE PANEL SYSTEMS — INDIVIDUALLY HINGED
LTLTR
LTRTR
LTLTL
RTRTR
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum 24" 24" 24" 12”
Maximum 108" 108" 108" 110”
15
Panel Configuration
Standard Systems
FOUR PANEL SYSTEMS — BI-FOLD
LL RR
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum
Maximum
32" 32" 32"
72" 72" 72"
12”
110”
L T RR T R
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 32" 32" 32" 12”
Maximum 108" 108" 108" 110”
L T LL T R
16
Panel Configuration
Standard Systems
FOUR PANEL SYSTEMS — INDIVIDUALLY HINGED
L T LR T R
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 32" 32" 32"
Maximum 144" 144" 144"
12”
110”
LR T LR
17
Panel Configuration
Standard Systems
SIX PANEL SYSTEMS — BI-FOLD
LL T LR T RR
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum 48" 48" 48"
Maximum 144" 144" 144"
L T LL RR T R
18
12”
110”
Panel Configuration
Standard Systems
SIX PANEL SYSTEMS — INDIVIDUALLY HINGED
LRTLRTLR
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 48" 48" 48"
Maximum 216" 216" 216"
12”
110”
LTLRTLRTR
Note
• Other multiple panel arrangements are possible including 8 and 10 panels. Please consult Customer Service.
19
Panel Configuration
Bi-Fold Track Systems
INTRODUCTION
Track
In a bi-fold track system, the shutter panels
are connected to a top track which supports the
hinged panels and guides their folding movement.
Up to eight panels may be hinged together in a
bi-fold track system.
Overhead
View
Note
A special frame is used with bi-fold track systems,
although the tracks may also be attached directly
inside the door or window opening. In sliding door
openings, the frames are usually three-sided, and
open at the bottom.
TWO PANEL SYSTEM
• Factory tolerances are taken to allow proper floor clearance.
FOUR PANEL SYSTEM
BF-2R
BF-2L/2R
BF-2L
BF-4L
BF-4R
COMBINED
PANEL WIDTH
PANEL
1
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum
Maximum
24" 24" 24"
48" 48" 48"
12”
110”
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum
Maximum
20
48" 48" 48"
96" 96" 96"
12”
110”
Panel Configuration
SIX PANEL SYSTEM
BF-4L/2R
BF-2L/4R
BF-6L
BF-6R
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum 72" 72" 72"
Maximum 144" 144" 144"
21
12”
110”
Panel Configuration
EIGHT PANEL SYSTEM
BF-4L/4R
BF-2L/6R
BF-6L/2R
BF-8L
BF-8R
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 96" 96" 96"
Maximum 188" 188" 188"
22
12”
110”
Panel Configuration
Open & Closed Louver Bi-Pass Track Systems
INTRODUCTION
Shutter panels in a bi-pass track system are not hinged. Instead,
they slide on top tracks to open & close. Two tracks are always
required so that panels can slide past each other.
Note
Tracks can be attached to the bi-pass frames or directly to the door
or window opening. For sliding door applications, the frames will be
3-sided, open at the bottom.
• ALL CONFIGURATIONS SHOWN ARE AVAILABLE IN THE CLOSED OR
OPEN STYLE FRAME.
PRIVACY FEATURE:
All Bi-Pass sliders come standard with a privacy & light blocking feature. It is very important to order the correct configuration according
to where the sliding glass door handle is located. This feature prevents any external view through from unwanted sources & provides a
higher level of light blocking and comfort.
BP2-1
BP2-2
TWO PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum
Maximum
24" 24" 24"
72" 72" 72"
Slider door handle is on the right.
12”
110”
Slider door handle is on the left.
Privacy feature
Privacy feature
BP3-3
THREE PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 36" 36" 36" 12”
Maximum 108" 108" 108" 110”
Privacy feature
23
Panel Configuration
FOUR PANEL SYSTEMS
BS4-4
FOUR PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum 48" 48" 48"
Maximum 144" 144" 144"
Privacy feature
12”
110”
Privacy feature
BP4-5
FOUR PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 48" 48" 48"
Maximum 144" 144" 144"
12”
110”
Privacy feature
BP4-6
FOUR PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 48" 48" 48"
Maximum 144" 144" 144"
Privacy feature
24
12”
110”
Panel Configuration
SIX PANEL SYSTEMS
BP6-7
Slider door handle is in the center. Two center panels are JOINED and move together as one door.
Privacy feature
Privacy feature
BP6-8
Slider door handle is in the center. Two center panels are SEPARATE and move independently from each other.
Privacy feature
Privacy feature
SIX PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
Minimum 72" 72" 72"
Maximum 188" 188" 188"
25
12”
110”
Panel Configuration
EIGHT PANEL SYSTEM
BP8-8
Slider door handles are in the center.
Privacy feature
Privacy feature
EIGHT PANEL SYSTEMS
COMBINED
PANEL WIDTH
PANEL
2 ⁄2" 31⁄2" 41⁄2" HEIGHT
1
Minimum 96" 96" 96"
Maximum 188" 188" 188"
12”
110”
OPTIONAL STACKBACK DESIGN - SURCHARGE APPLIES
Bi-pass track systems may be designed to completely uncover the window opening by extending the top frame and tracks a distance equal to
one-half the total panel widths. In the illustration below, a four panel bi-pass track system is extended by a distance equal to the width of two
panels. Not all systems will allow full stackback. Check before ordering.
Both the front and rear panels may be slid away from the opening to completely uncover it.
One or both of the side frames may be eliminated if the top frame abuts one or both walls. This provides a very clean look to the installation.
Required Wall
Space for Full
Stackback.
Shutters Closed
Shutters Stacked
Off Opening
26
Panel Configuration
Alternate Slider Application
FRENCH SLIDER
T-Post required on sliding glass doors
4 Panel LRTLR
Minimum recommended floor clearance deductions:
12
⁄ " clearance on carpeted surfaces
14
⁄ " clearance on hard surfaces
Specify floor clearance deductions on your order form.
• No tracks are used in this style.
• Use a standard outside mount L-Frame or C-Frame.
COMBINED
PANEL WIDTH
PANEL
21⁄2" 31⁄2" 41⁄2" HEIGHT
• Frame will come with 3 sides and a center T-Post.
• T-Post mounts directly into flooring surface.
Minimum
Maximum
• Sliders wider than 96” require conversion to a tracking
system.
• Outside panels fold onto the wall.
27
48" 48" 48"
96" 96" 96"
12”
110”
Panel Configuration
Café Style Shutters and French Door Systems
CAFÉ STYLE SHUTTERS
• Inside or Outside Mount Available.
Frame ends
are capped
for a finished
look.
Note
• Full or partial frames available.
• Maximum of 4 panels.
MAXIMUM WIDTH
IS 72”
• Surcharge applies to 4-sided full
frame only.
Panel
Height
Ordered
Height
Ordered
Height
4-Sided Full Frame
3-Sided Partial Frame
• Measure and order the
height where the panels and
frame will stop.
• Measure and order the entire
dimension of the window.
• Note the height where the
panels will stop.
• Order 3 sides of framing
Café style.
• Order 4 sides of framing Café
style.
Frame on
all 4 sides
FRENCH DOOR SYSTEMS
Capped
frame
ends
Frame on
3 sides
• Outside Mount L-Frame Only.
• 3-sided or 4 sided frame options.
• Two styles available with or without
cut-outs.
Note
• 3-sided Style Is Used
When There Is Less
Than ½” Mounting Space
Between The Handle Or
Collar And The Glass.
ROUND KNOB STYLES
• Divider rails available.
• Worksheet required (page 37).
• No surcharge.
Full Frame
Open Frame On Handle Side
LEVER HANDLE STYLES
FDC - French Door Cut-Outs
Split Tilt Rod Option
• Not available in 4½” louver size.
• No divider rails available.
• 3-sided frames only.
• Split tilt controls only
(recommended).
• Worksheet required (page 38).
• Surcharge applies.
Note
• Measuring Guide and
Worksheet can be found
on pages 38 and 39.
28
Measuring Guidelines
Standard Panel Systems
STANDARD INSIDE MOUNTS
Z-Frame/T-Frame/D-Frame
Standard Inside Mount Z-Frame, T-Frame &
D-Frame deductions of 1/4” width & height
are automatically taken at our factory. If
you require different deductions, make
adjustments to your ordered sizes prior to
placing your order.
STANDARD INSIDE MOUNT
MEASURING RULES
Step 1: Measure Width and Height
1) Measure the
width in 3
places.
2) Measure the
height in 3
places.
3) Use the
smallest width
and height measurement.
4) Round down to the nearest 1/8” increment
if measurement is in the 1/16” range.
Step 2: Measure on the Diagonal
Compare the two diagonal measurements.
If the measurements vary more than
specified below for the frame you have
selected, change to a frame style that will
accomodate the irregularities, or measure
and order as an outside mount:
• 3/8” Z-Frame
• 1” T-Frame
1
• 1 /2” D-Frame
• 3/8” L-Frame
• For diagonal
measurements
that are 3/8” to
1” out-of-square, divide the amount
out-of-square in half and reduce the
ordered width by that amount.
Inside Mount with L-Frame
Inside Mount with Hanging Strips
There is no standard deduction for Inside
L-Frame applications. You must make
your own deduction prior to ordering.
Factory recommends a minimum of 1/8”
deduction from the smallest measured
dimensions.
• Standard Measuring Rules Apply.
• Shutters are made with hanging strips
behind the panel and light blocks will
be sent for the top & bottom of the
window opening.
• Primarily used on windows that are
already cased with wood moldings.
• L-Frame does not overlap or interfere
with existing wood trim.
• Facia Coverstrips or latex caulking
must be used to cover or fill light gaps
between the shutter frame and the
window casing.
• Facia Coverstrips can be ordered from
our factory. (Surcharge applies.)
• Caulking is not provided at the factory.
• Windows cannot be more than 3/8”
out-of-square when using an inside
L-Frame.
Inside Mount with No Frame
• If diagonal measurements are not
equal, a framed shutter is strongly
recommended.
• Accurate measurements are critical for
this application to the smallest 1/8”.
• Net panel sizes can be ordered.
• Dealer is responsible for taking
deductions from window size.
Inside Mount Tip-To-Tip
Net Frame Size
• Optional for Z-Frame/T-Frame or
D-Frame ordering.
• To be used when there is not adequate
wall space for the decorative portion of
the frame to overlap the wall or ceiling.
• Specify the net outside dimension of
the trim of your frame.
• Tip-to-Tip dimensions can be specified
for width & height.
• Accurate Measurements are critical for
this application to the smallest 1/8”.
• Must be clearly noted on your Order
Form as “Tip to Tip”.
• If diagonal measurements are not
equal, a framed shutter is strongly
recommended.
• For use on:
• 4 sides of 3/4” x 3/4” sill light block
will be sent to help block light gaps
around the edges of the panels.
• Net panel sizes can be ordered.
• Dealer is responsible for taking
deductions from window size.
Step 3: Measure Window Depth
Make sure there is sufficient depth for the
frame to be recessed and for the louvers
to operate without hitting handles or other
obstructions. See page 12 for clearance
requirements.
29
1) Drop ceilings.
2) Windows that abutt to walls in
corner applications.
3) Windows between cabinets.
4) Partial tile openings.
5) Matching frame edges on
window sills.
STANDARD OUTSIDE MOUNTS
Outside Mount
No frame deductions are taken on these
applications. Factory will make to exact net
dimensions specified on your work order,
from the outside edge on all sides. Outside
mounts are always ordered as net outside
dimensions.
STANDARD MEASURING
RULES
Step 1: Measure Width and Height
1) Measure the width in 3 places.
2) Measure the height in 3 places.
3) Use the largest width and height
measurement.
4) Round up to the nearest 1/8” increment if
measurement is in the 1/16” range.
Windows With Sills
But Without Moldings
• Use Standard Measuring Rules.
• Use Standard Measuring Rules.
• Apply appropriate overlap factors.
• Measure to outside edges of existing
moldings.
• Do not add overlap factor to the
bottom as the shutter frame will rest
on the sill.
• C-Frame is not available with sill
frame.
EXAMPLE:
Window Measures:
461/4” W x 461/4” H
(L-Frame has been selected)
Ordered Size:
461/4” + 2” to left
+ 2” to right = 501/4” width
461/4” + 2” to top only = 481/4” height
Outside Mount On Top
(of Existing) Moldings
If there are no window moldings
or sills, add the appropriate
frame overlap factors to all sides
• As long as wood moldings are
relatively flat to mount on, all Outside
Mount frames can be installed safely
& securely.
FRAME OVERLAP FACTORS
Frames Mounted Outside
of Existing Moldings
• Measure to the Outside Edges of the
moldings in 3 places.
• L-Frame - Minimum overlap + 11/4”
Recommended overlap + 2”
• C-Frame - Minimum overlap + 25/8”
Recommended overlap + 31/4”
• B-Frame Hang Strip Minimum overlap + 11/8”
Recommended overlap + 11/2”
*Overlap Factors must be added to each
side you are framing.
• Record the largest measurements.
EXAMPLE:
• These measurements are your ordered
sizes.
• Use the largest measurements to 1/8”.
• Apply the appropriate Frame Overlap
Factors.
• Projection may be required for louver
clearance.
EXAMPLE
(With Molding/No Sill):
Molding Measures:
491/2” W x 491/2” H
Ordered Size:
491/2” + 2” to left
+ 2” to right = 531/2” width
491/2” + 2” to top
+ 2” to bottom = 531/2” height
Outside Mounts
Below Window Sills
• Not typically recommended due to sill
projection.
• Use standard measuring rules.
• Add frame overlap factors.
• Height is measured from the bottom
of the sill.
• Build-out will be required if: the
forward projection of the sill beyond
the opening is.
L-Frame - 3/4” or more
C-Frame - 11/8” or more
(No Sill/No Molding)
Window Measures: 461/4” W x 461/4” H
Ordered Size:
461/4” + 2” on left
+ 2” on right = 501/4” width
1
46 /4” + 2” on top
+ 2” on bottom = 501/4” height
30
• To ensure full louver rotation and clear
any obstructions, see page 12 for the
louver clearance chart.
MEASURING FOR DIVIDER RAILS
• Divider Rails are required for all panels
over 60” in height.
• Always measured from the bottom up.
• French Door Cut-Out systems are not
available with divider rails so rules do not
apply.
• Maximum of (2) Dividers may be placed in
each panel.
• Always measured to the center of desired
location.
• Divider Rail Warranty may be waived up to
a maximum of 70” high.
INSIDE MOUNTS
• Measure from the bottom inside of
the opening to the center point of the
desired location of the divider rail.
Sliding Glass Doors
• Measure from the floor, up to the
center point of the desired location of
the divider rail.
Matching Divider Rail Locations on
Windows of Different Heights
Measuring for Split Tilt Rods
• Tilt rods can be split for all operating
systems.
A) Clearview Hidden Controls
B) Traditional Tilt Rods
C) Offset Front or Rear Tilt Rods
1) Determine the desired divider rail
location for all windows.
• Split Tilt Rods are always measured
from the bottom up to the desired
split location.
2) Mark that location on the wall at
window (A).
• Must be specified at the time of order
and noted under “Special Instructions”.
3) Measure from the floor up to your
mark for the desired divider rail height
for window (B).
Inside Mount
Center
point of
desired
split
location
Location
may vary
up to 2”
Divider
Rail
Height
• All Tilt Rods can be split in the field
and do not need to be sent back to the
factory.
Center Point of Desired
Divider Rail Location
Window (A)
Measuring for Tile Cut-Outs &
Baseboard Cut-Outs
• See page 3 for divider rail sizes.
Floor
OUTSIDE MOUNTS
• Measure from the bottom of where the
frame will be located to the center point
of the desired location of the divider rail.
Frame
Outside Mount
Window (B)
Divider Rail Variances
• Divider Rails may not always come at
the exact centered location you desire.
1
Center Point of Desired
Divider Rail Location
• 3 /2” Louvers: Divider can vary up to
11/2” above or below desired location.
• Available only on
Z-Frame, T-Frame
or D-Frame.
*No depth
available
• Measured from the
bottom to the top
of the tile on both
sides.
Cut-Out
removes
entire
flange
• Baseboard cut-outs are
available for all sliding
glass door shutters.
• 2 1/2” & 4 1/2” Louvers: Divider
can vary up to 2” above or below
desired location.
• If your divider rail placement must
be exact, make a special note on
your work order & contact shutter
customer service for your options.
Depth
Available
H
E
I
G
H
T
Bi-Pass frame
with cut-out
31
H
E
I
G
H
T
T-Frame
with cut-out
• Measure the height
& the depth of the
baseboard on both
sides to determine
cut-outs.
• Note all cut-outs in
“Special Instructions”.
• Max. 3/4” depth of
cut-out.
T-POST MEASURING
The T-Post is a vertical component inserted
between the top and bottom frame of your
shutters. It allows for the placement of more
panels within the same window opening and
adds strength to the shutters to help prevent
panel sagging over the life of the product.
T-Posts Are Required
On Windows Over 72” Wide
Equal Panel Widths
• If not specified, any shutter ordered
with a T-Post(s) will have the post(s)
placed so that all panels are equal in
width.
Unequal Panel Widths With T-Post
Unequal Panel Widths
Without T-Posts
Shutters can be made to specific panel
sizes if multiple T-Posts have been
ordered.
Shutters can be made to specific panel
sizes even if no T-Posts have been
ordered.
When a specified T-Post location is
ordered, it is always measured to the
center of the post.
1) Specify the number of panels.
1) Measure from the left most point of
your entire width (including the frame
for outside mounts) to the center of
the first vertical mullion or break.
3) Sizes will include the frames on the
left and right.
2) Specify the size of each panel
measuring from left to right.
EXAMPLE:
Unequal Panel Widths, No T-Posts
2) Measure from the left most point of
your entire width to the center of the
second vertical mullion or break.
3) Repeat, always from the left, for any
additional T-Posts you are ordering.
181/2”
A
273/8”
B
181/2”
C
EXAMPLE:
Unequal Panel Widths With T-Posts
Typical 4 panel shutter with 1 T-Post.
• Panels are hinged to the T-Post in
the same manner by which they are
attached to the frames.
231/4”
A
711/4”
B
13/4”
Backside
Standard
T-Post With
Light Block
1
/ ” 2 /16”
12
34
/”
Front
Pre-Drilled T-Post Assembly
• All T-Posts are
pre-drilled at the factory to ensure
proper fit during installation.
• All T-Posts are labeled directionally
to eliminate unnecessary installation
time.
• There can be a maximum of (4) panels
for any opening configured with
unequal panel sizes.
• When ordering unequal panel widths,
it must be noted in the “Special
Instructions” area on your work order
form.
• T-Post locations are to be noted in the
“Special Instructions” area on your
Work order Form.
T-Post Warranty Waiver
Measuring Note for T-Posts
• On all windows that require T-Posts,
it is extremely important to check if a
T-Post will prevent window locks from
opening.
• If the depth of the window or
extension of the lock will prevent
proper operation, the T-Posts must be
shifted slightly for clearance.
32
• If you wish to order your Shutters
wider than 72” without a T-Post, you
must sign a Warranty Waiver Form.
• This will waive the Limited Lifetime
Warranty on your purchase that
protects against Panel Sagging.
• We cannot manufacture this shutter
without a warranty release.
• Where T-Post warranties have been
waived, your shutters will only be
available with 4-sided frames.
Bi-Pass & Bi-Fold Tracking Systems
All Tracking Systems applications can be used as inside or outside mount. Most tracking systems are used for sliding glass doors,
pass-throughs, room dividers or closet doors. Typically, they will always be ordered as a 3-sided frame without the bottom frame.
Track Units come with standard
1
/2” floor clearance from factory.
Standard Measuring Rules
Outside Mount
• Sliders Without Wood Molding:
A) Measure the width & height in
3 places to the outside edge of the
slider.
Sliders With Wood Molding
• Track systems can be mounted on existing moldings, or outside of existing molding.
• If moldings are relatively flat and at least 2” wide, it is recommended to mount
on top of the molding for these reasons.
A) Molding provides a natural build-out or projection of the frame which ensures full
louver rotation and helps with depth requirements.
B) It prevents covering light switches that usually accompany sliders.
C) It prevents any issues from arising with baseboards that may obstruct a clean
installation or require cut-outs.
IMPORTANT NOTE:
When ordering track systems designed to install on top of pre-existing molding, you must
order top valance returns longer.
B) Use the largest measurement
rounded up to the nearest 1/8”.
C) Add frame overlap factors as shown.
TRACK FRAME
OVERLAP FACTORS
EXAMPLE:
Typical molding is 5/8” thick.
Notes on your order should read:
“Send Valance Returns 5/8” Longer Than Standard.”
*This ensures that your valance will return & come flush with the wall.
Measuring to Mount
on the Molding
ALL SYSTEMS
Minimum
WIDTH Overlap
2” to
each side
4” total
Recommended
WIDTH Overlap
21/4” to
each side
41/2” total
Minimum
HEIGHT Overlap
2” to
overall height
Recommended
HEIGHT Overlap
3” to
overall height
A) Measure the width & height in 3 places to the outside edge of the molding.
B) Record the largest measurement to the nearest 1/8”.
EXAMPLE:
Slider Measures:
701/2” W x 815/8” H
Ordered Sizes:
701/2” W + 21/4” on left
+ 21/4” on right = 75” width
815/8” H + 3” on top = 845/8” height
Overall:
75” W x 845/8” H
THESE MEASUREMENTS ARE YOUR ORDERED SIZES
33
Bi-Pass & Bi-Fold Tracking Systems
Measuring to Mount
outside the Molding
Projection Requirements
• To ensure full louver rotation and
clear handles or moldings, see
page 12 for the louver clearance
chart to order appropriate build-outs.
A) Measure to the outside of the molding.
B) Add frame overlap factors, note top overlap is only 21/4”
EXAMPLE:
Molding to molding measurements are
743/8” W x 831/2” H
Ordered Sizes:
743/8” W + 21/4” on left
+ 21/4” on right = 787/8” width
Door Handle Location
831/2” H + 21/4” = 853/4” height
• It is very important to note the side
where the slider handle is located and
order the appropriate style.
Slider style options can be found
on pages 23 thru 26.
Overall:
787/8” W x 853/4” H
21/4”
21/4”
Outside of shutter
frame will mount
past the molding
21/4”
Inside Mount
• For measuring, see page 29 for inside
L-Frame measuring guidelines.
• Inside Mount tracking systems should
be done with caution.
• Top Frame only or No-Frame
applications are available.
• Due to depth restrictions, it is
uncommon that Inside Mount
Systems will accomodate slider doors.
• Inside Mount Track Systems are
typically done only in pass-throughs,
closets or as room dividers.
34
French Door Systems
Shutters are available for nearly all types of French Doors. They are available as outside mounts only and should be specified as single
panel units.
IMPORTANT NOTE:
When to Use Each Frame Style:
Options for Round Knob Doors
3-Sided frames are used when there is not adequate
space next to the door knob.
Frame Options:
• A minimum of 1” mounting space is recommended to
use a 4-sided frame. If less than 1/2”, a 3-sided frame
must be specified.
Only the standard L-Frame is available on all French Doors.
1”
4-Sided frames
can be used if
the requirements
are met.
• Caution: If proper mounting space is not adequate,
installation screws must be angled to avoid glass.
Frame Styles:
There are a few different frame styles to choose from, depending on
your application.
1
2
Options for Lever Style Doors
Shutters can also be used on French Doors with lever
style handles, known as FDC.
3
• 41/2” Louver size is not available.
• A surcharge applies to all shutters with French Door
Cut-Outs.
3-sided open
on the right
3-sided open
on the left
No frame next to door handle
Full 4-sided
Panel framed on all 4 sides
The FDC cut-out is
part of the shutter panel,
not the frame.
3-Sided L-Frame
Framed French Door Panel
With Cut-Out
4-Sided L-Frame
35
French Door Systems
Important Considerations
for FDC Shutters
The Cut-Out is Part of the
Panel, Not the Frame.
Clearance
to back
of handle.
• All FDC systems are only available with
3-sided frames.
Handle Rotation
• Lever handles must fully rotate 90o for
the shutter panel to open.
- A left hinged shutter will have a right
side cut-out.
- A right hinged shutter will have a left
side cut-out.
Minimum Clearance
is required behind
the handle.
Handle Sizes
• French Door levers must fully rotate
inside the cut-out area.
(See FDC template on page 39)
• If the handle does not rotate out of
the way, it may trap the shutter panel
behind the door handle, preventing it
from opening.
Height Variances:
• The ordered height of the shutter
may increase up to 3” to ensure
the cut-out is centered in your
desired location.
• If this happens, remove the hinge pins
from the panel and remove the shutter
door for cleaning purposes.
Divider Rails
Edge of
Template
Height
may
vary up
to 3”
• Divider rails are not offered with FDC
systems.
• Split tilt rods are optional &
recommended.
Handle Depth Clearance
Companion Doors W/Out Cut-Outs
• There must be adequate distance
behind the lever for the panel to rest.
• It is important to note on the FDC
worksheet if there is a side-by-side
companion door that does not require
a cut-out.
• A minimum of 3/4”.
• If 1/2” frame build-out is ordered, you
need 11/4” space behind the handle.
• If 1” frame build-out is ordered, you
need 13/4” space behind the handle.
All French Door
Order Form Worksheets
Can Be Found On
Pages 37 & 38
36
• It must be noted to ensure both
shutters will be identical in height.
Corner Window
Shutters can be used in nearly all corner window applications. Shutters for corner windows consist of two separate framed shutters that butt
together in the corner. Hidden filler strips are used to attach shutter frames together and control light gaps inbetweeen their frames.
FRAME OPTIONS
All frame types may be used, both inside
& outside mount.
Type “A” Corner Windows - Most Common
No Wall Space
I.B.
SPECIALTY SILL FRAMES
Supplied
Filler Strips
Inside mount shutters that have the
decorative trim removed are most commonly
used to sit flat on wood sills.
For corner windows, a sill frame can be
specified for any side of the opening that
you desire.
If ordering specialty sill frames, please
note each one in the “Special Instructions”
portion of your workorder form.
PANEL CONFIGURATIONS
All standard panel configurations may
be ordered for corner windows. It is
recommended that they be ordered so they
open away from the corner for the best
results.
This only applies for windows that measure
36” in width of less, or you can apply a
warranty waiver for panel sagging and order
any configuration you choose.
O.B.
Type “B” Corner Windows - Less Common
Wall Space
I.B.
O.B.
THE PREFERRED SYSTEM:
Window A: Configured as an LL
Window B: Configured as an RR
Type “C” Corner Windows - Less Common
No-Post - Glass to Glass
I.B.
A
“LL”
B
“RR”
O.B.
Corner Window Worksheets Are Located
On Page 41.
FACTORY MAKES ALL ALLOWANCES
40
Framed Corner Window Worksheet
ACCT #:
ACCOUNT NAME:
A
LINE #
SIDEMARK
B
LINE #
PAGE #
Type “A” Corner Window - *Most Common
• Hard post in the corner with no wallspace.
INSIDE OPENING
• Measure inside width from wall to cornerpost - record smallest.
HARD
POST IN
CORNER
A
WALL
CHECK THE
APPROPRIATE
TYPE:
• Measure inside height for each window - record smallest.
B
• Transfer measurements to your shutter order form.
INSIDE OPENING
*Both windows should be ordered at the same height.
• Fax or send worksheet w/ your order.
WALL
WINDOW A:
A
WIDTH
*HEIGHT
FRAME TYPE
WINDOW B:
(Z, D, T, L, OR C)
A
B
WIDTH
*HEIGHT
Type “B” Corner Window - *Less Common
• Hard post in the corner with wallspace.
• Measure inside width from wall to cornerpost - record smallest. • Fax or send worksheet w/ your order.
INSIDE OPENING
C
WALL SPACE
WIDTH
B
A
C
*HEIGHT
WALLSPACE
(Z, D, T, L, OR C)
B
D
B
WIDTH
WALL
FRAME TYPE
WINDOW B:
D
INSIDE OPENING
WINDOW A:
HARD POST
WITH WALL
SPACE
A
WALL
• Measure the wall space on each face of the post.
*HEIGHT
WALLSPACE
Type “C” Corner Window - *Less Common
• No post in the corner. Glass to glass corner.
• Measure inside width from wall to wall - at top of opening
- record smallest.
• Fax or send worksheet w/ your order.
INSIDE OPENING
WALL
A
NO
POST
B
WINDOW A:
A
*HEIGHT
FRAME TYPE
(Z, D, T, L, OR C)
B
WIDTH
*HEIGHT
41
WALL
WIDTH
WINDOW B:
INSIDE OPENING
Width measurements determined
by area where walls adjoin at top.
C
Bay Window
In addition to corner windows, shutters can also be used in most bay window applications. Either Inside Mount (IB) or Outside Mount (OB)
frame styles are available.
• For windows with depth or without.
INDIVIDUALLY FRAMED WINDOWS
Shown in the T-Frame
• For Retro-fit bay windows with a
window seat or drop ceiling.
• As 3 individual framed shutters
mounted separately where there is
adequate wall space in-between
windows.
• As individual shutters with factory
assembled posts where there is
not adequate wall space in-between
windows.
W
A
L
L
BAY WINDOW TYPES
1
2
W
A
L
L
3
TYPE “B”
Bay windows that consist of 3
separately framed openings are
considered type “B”. Wall space
exists in-between each window.
• Type “B” bay windows are always
ordered as 3 separate windows.
• Standard measuring rules will
apply, consult page 29 to 32 for
inside & outside mount rules.
WALL
WALL
• For the best look, it is
recommended to order the same
height for all shutters in the bay.
WALL SPACE REQUIREMENTS
TYPE “B”
• To ensure that all shutter frames will not overlap each other in-between windows, use this guide when selecting a frame type.
Overhead View
Glass
Left Corner
2
ll Wall
Wa
Right Corner
Wall W
all
Gla
ss
ss
Gla
1
Wall Space Requirements
3
Wa
ll
ll
Wa
Required Wall Space
On Each Side
Frame Type
Z-Frame
3 4
D-Frame
21/4” Minimum - 41/2” Total in between windows
T-Frame
11/2” Minimum - 3” Total in between windows
L-Frame (IB)
0” - Just check depth requirements
L-Frame (OB)
3” Minimum - 6” Total in between windows
C-Frame
Not Available
B-Frame
Not Available
/ ” Minimum - 1 1/2” Total in between windows
ORDERING EXAMPLE - T-Frame
1) Left Window
I.B. Dimensions
*341/2”
x
**581/8”
2) Center Window
I.B. Dimensions
*581/2”
x
**583/8”
x
**581/2”
3) Right Window
I.B. Dimensions
1 8
*34 / ”
* All Width Dimensions Should Be Ordered As Measured.
**All Height Dimensions Should Be Ordered As 581/8” (The Smallest) For
A Consistent Look. Make sure you have chosen a frame type with
molding that will cover your gaps.
42
Bay Windows
TYPE “B” OUTSIDE MOUNT “L” FRAME EXAMPLE
Without Adequate Wall Space *BAY POSTS REQUIRED*
• This example assumes that there is only 2” of wall space on
each side of the bay.
2” Corner Wall
Measurements
Overhead View
2”
2”
Wall Wa
ll Wall
Wa
• Factory will make all bay window allowances.
• Bay posts are required when wall space is 3”
or less on each side.
• Shutter frames will overlap into the
window slightly depending on the wall
space in each corner.
2” Corner Wall
Measurements
ll
Shutter Bay Post
ll
Wa
Wa
ll
Frames
Bay Posts constructed
and come pre-attached to
the shutter frames.
U.S.
PAT.
4,76
6,67
5
Bay Posts required when
available wall space in the
corner is less than 3” on
each side.
• Factory will construct & assemble bay
posts.
• Use a general protractor to determine
the bay angles.
• Transfer these angles to a blank paper.
• Never assume angles on (L) & (R) are the same.
• Send angles & drawings with your shutter work order form.
• Send bay window worksheet.
• Surcharges apply.
TYPE “C” L-FRAME ONLY - INSIDE OR OUTSIDE MOUNT
No Wall Space, All Windows Are Glass To Glass *BAY POSTS REQUIRED*
• L-Frame can be mounted IB or OB.
1) Bay angles should be measured at the wall above the
windows.
1) IB L-Frame should be checked for proper louver
clearance.
IB DIAGRAM
Caulking required to finish installation
Shutter Bay Post
Frames
Wa
ll
ll
Wa
L-Frame Inside
the opening
OB DIAGRAM
No caulking required, preferred
• Factory will make all Bay Window allowances.
• Factory will construct & assemble Bay Posts.
• Use a General Protractor to determine bay angles.
• Send angles & drawings with your shutter work
order form.
• Send bay window worksheet.
Shutter Bay Post
ll
Wa
• Surcharges apply.
Frames
L-Frame Outside
the opening
BAY WINDOW WORKSHEETS
• SEE PAGE 44 FOR BAY WINDOW WORKSHEETS
43
Wa
ll
Bay Window Worksheet
ACCT #:
ACCOUNT NAME:
SIDEMARK
LINE #’S
PAGE #
Type “B” Individual Openings With Wall Space In the Bay.
Glass
1
D
E
F G
B
ss
2
Gla
INSIDE WIDTH MEASUREMENTS
Gla
IB = Smallest to 1/8”
A
WIDTH
ss
OB = Largest to 1/8”
WIDTH
C
WIDTH
Wa
ll
ll
Wa
A
C
B
WALLSPACE MEASUREMENTS
OVERALL HEIGHT OF WINDOWS
D
F
E
G
BAY ANGLE MEASUREMENTS
Use a protractor or send business cards taped together
IB = Smallest overall to 1/8”
OB = Largest overall to 1/8”
HEIGHT
(Only required when wall space is not adequate)
BAY 1
SELECTED FRAME TYPE
• Z-Frame
• T-Frame
• D-Frame
BAY 2
• OB L-Frame
• IB L-Frame
Type “C” Continuous Opening Glass To Glass No Wall Space In Bay.
• Use (2) pieces of L-Frame to mock up measuring points.
1
2
Glass
B
ss
Gla
Gla
ss
L-Frame Mock Up
For Measure Points
A
C
Frame Depth is Critical
for Proper Measurements
ll
Wa
INSIDE WIDTH MEASUREMENTS
IB = Smallest to 1/8”
OB = Largest to 1/8”
A
B
BAY ANGLE MEASUREMENTS
Use a protractor or send business cards taped together
BAY 1
C
BAY 2
SELECTED FRAME TYPE
OVERALL HEIGHT OF WINDOWS
IB = Smallest overall to 1/8”
Wa
ll
OB = Largest overall to 1/8”
• IB L-Frame
• OB L-Frame
HEIGHT
44
Standard Window
EASE OF INSTALLATION
Shutters are designed for quick, easy
installation in any window opening. From
frame assembly to installation is as simple
as any shutter available. Please use the
following guidelines as you prepare.
How to Read the Panel Labels
Panel I.D. labels tell you all you need to know about each shutter. DO NOT REMOVE
THESE LABELS.
# of panels in
the window
REQUIRED TOOLS
• Cordless Drill with phillips head bit.
• Utility knife or scissors.
• Caulking.
Ordered
Configuration
SEQ# 12
MISCELLANEOUS
Type
Col
Louver
P4
051
2-1/2
LTLRTR
Line 5A
PANEL 2
Ordered
Line #
3
• /8” drill bit for extra installation holes.
• Cleaning product like Simple Green.
JOB #
Width
19-15/16
22467100
Height
45-5/8
PO#: TRAINING-BTW
Sidemark or PO#
Panel
Sequence #
Panel Sequence #’s are always determined from the left. In this example, Panel #2 is:
#1
• Clean-up cloth.
L T
#2
L
#3
R T
#4
R
• Level 2’ - 4ft.
How to Read Frame Labels
INCLUDED WITH SHUTTERS
Frame I.D. labels tell you the location of each molding piece included with your shutters.
• Pre-drilled installation holes.
• Installation screws.
• Screw hole button covers.
• Hard plastic corner frame connectors.
• Vinyl lock-tite frame assembly glue.
• Metal L-Brackets & screws for frame
assembly.
• Hinge pins for panels.
Location of this Frame Piece
SEQ# 12
MISCELLANEOUS
1
Y-FRAME RIGHT SIDE
Ln#
5D
Type
P4
Col
o51
Louver
2-1/2
22467100
Size
46-7/8
Cut
45 45
Mitre Type
Ordered Line #
• Hinge shims for panel gaps.
• Pre-installed catch system for panel
closure.
THIS LABEL DENOTES
A RIGHT SIDE FRAME ASSEMBLY
• Pre-mitered & fully hinged frames.
Identifying Your Shutters
Right Side
Frame
Assembly
Each shutter comes with I.D. labels
to distinguish openings. Labels are
located in these areas:
Panels - On the toprail.
Frames - On the back or side of each
frame piece.
47
Standard Window
Frame Assembly
Shutters do not come with preassembled frames. It is one step
required during installation and must
be done properly to ensure the best
possible look. All shutter frame types
are assembled in the same way, with
minor variations. Frames should be
assembled on a hard, flat surface.
Step 4:
Step 6:
Glue the frames together using the #414
Locktite glue provided.
Attach any T-posts to your built shutter
frame.
Do not use excessive glue, minimal glue
will result in a better look and faster
drying time.
• T-posts will be sent with all installation
holes pre-drilled.
Corner
Connector
Glue
e
Glue
SEQ## 12
MISCELLANEOUS
1
T-Post
Ln#
5D
Type
P4
22467100
Left
Col
o51
Louver
2-1/2
Ordered line#
Step 1:
Glue
Double check that frames have been
labeled correctly & placed in the proper
arrangement.
Orientation
• Use standard 2 /4” brass installation
screws and insert through pre-drilled
holes.
• Each T-post requires (6) total screws.
Glue should be placed around the
perimeter of the inside edges of the
frame as the diagram above shows.
Hold each joint for 10-15 seconds.
Top of side frame
has hinge placed
41/8” down
Top
Size\
45-7/8
1
Side Frame
Identify frames and lay them out in their
proper location.
Label on frame
identifies top
frame
Top of Fram
• T-posts are labeled for their location
and orientation location.
T-Post
41/8”
Step 5:
Metal corner “L” brackets are included
with your hardware for the following
frame types:
• D-Frame
• T-Frame
• C-Frame
3”
Bottom of side frame
has hinge placed
3” up from bottom
• Bi-Pass Track Frame
label on right side
of bottom frame
Step 2:
Insert hard plastic corner connector
at all mitered corners. Connectors go
inside the frame and help align miters
before they are glued together.
These brackets provide extra support for
the miters and will allow you to transport
pre-built frames from your shop to a
jobsite more securely.
Recessed bracket
channel
Silver “L” bracket
screws
Step 3:
Partially assemble all sides of the frame,
leaving 1” gaps in all corners so glue
may be applied.
T-Post Installation Screw Locations
• Bi-Fold Track Frame
• Using the screws provided. Place the
brackets in the appropriate channels
on the back of each miter.
• A slight angling of the screws away
from each corner yields the best
results.
48
FRAMES
ARE NOW READY
TO BE
INSTALLED
IN THE WINDOWS.
Standard Window
Frame & Panel Installation
Step 1:
Mounting Postions O.B. Frames
(Side Installation Views)
Install (2) screws into the frame.
Screws should be placed on the top left
and the top right hole locations on the
side frames of the shutters.
O.B. - L Frame
Center the assembled frame into or over
the window.
W
A
L
L
I.B. frames mount into the window.
O.B. frames mount around the window.
Mounting Postions I.B. Frames
Step 2:
FIRST
INSTALLATION
SCREWS
GO
HERE
Screw Location
G
L
A
S
S
(Side Installation Views)
O.B. - C-Frame
I.B. - D-Frame
W
A
L
L
W
A
L
L
G
L
A
S
S
Screw Location
I.B. - T-Frame
DO NOT OVERTIGHTEN THESE SCREWS.
G
L
A
S
S
Screw Location
Step 3:
O.B. - B-Frame Hang Strip
W
A
L
L
B) Place all panels into the shutter frame
in their proper location.
Screw Location
G
L
A
S
S
I.B. - Z-Frame
W
A
L
L
With only (2) installation screws in place,
it is safe to dry fit and install all panels.
A) Remove all hinge pins from the
panels.
W
A
L
L
G
L
A
S
S
Frames must be relaxed and plumb,
overtightening will bow frames and
create unsightly gaps.
Cover
Strip
C) Replace hinge pins into the panels.
Screw Location
Step 4:
G
L
A
S
S
RACKING THE SHUTTER
Screw Location
I.B. - L-Frame
The most important step in any shutter installation is the “racking” or aligning of the
panels. Racking is as easy as shifting the frame from side to side.
IMPROPER ALIGNMENT
PROPER ALIGNMENT
Shutter Panels Are NOT Even
Shutter Panels ARE Even
W
A
L
L
G
L
A
S
S
Screw Location
49
Standard Window
To raise left panel and lower right, follow this step.
Frame & Panel Installation
Step 4 continued:
RACKING THE SHUTTER
To align panels, it is necessary to move the shutter frames.
To raise right panel and lower left, follow this step.
Panel gap allowances
1
/16” between side frames & panel
1
/8” top, bottom & between panels
Move the bottom of the frame to the right.
-ORLoosen the screw on the left side frame at
the top and move the top of the frame to
the left.
Move the bottom of the frame to the left.
-ORLoosen the screw on the right side frame
at the top and move the top of the frame to
the right.
Step 7:
Check all panel gaps. Proper gap distances are:
• 1/16” Between frames and panels on each side.
• 1/8” Between center panels.
• 1/8” Between panels & top or bottom frames.
• Using the installation screws, either tighten or loosen each
until the proper gaps are achieved.
FOR UNLEVEL SILLS, IT MAY REQUIRE A SHIM
TO MAKE THE MOUNTING SURFACE LEVEL.
Step 8:
Step 5:
Adjust panel lock assemblies with a flat head screwdriver so all
doors stay firmly shut.
Once the proper alignment is reached, secure the BOTTOM
FRAME of the shutter with (1) screw in the center. Re-check
door alignment.
Step 9:
Install screw cover button plugs to hide installation site.
If button plugs will not seat properly, tighten the screw inside the
installation hole so it does not interfere.
Step 6:
Secure all installation screws. DO NOT OVERTIGHTEN SCREWS.
50
Bi-Pass
Shutters come with 2 Bi-Pass styles, Closed Louver or Open Louver. Each style is installed the same with only slight variations.
Frame Preparation & Assembly
It is recommended to pre-build the
frame on the ground if there is adequate
space to do so. If there is not adequate
room, a different procedure must be
followed. See Step 10 for additional
instructions.
Step 1:
Lay out the 3-sides of the frame, once
you have located the top frame, put it
aside.
Step 4:
Step 7:
Mark tracks as “Front” or “Back”, “Left”
& “Right” for use later. SET TRACKS
ASIDE. (See Fig. 1)
Stand the built frame up over the slider
door. Center the frame.
Step 5:
Flip the top frame over and install the
Bi-pass support brackets. Each bracket
is powder coated & comes wrapped in
your hardware package.
Support Brackets
Scribe Lines
Projection
Find the aluminum tracks. Lay the
tracks on the top-frame. Center the
tracks so there is approximately
1
/8” gap on each side. (See Fig. 1)
Step 3:
Pre-drill holes into the top frame
through the holes already drilled in
the tracks. Tracks must be aligned
to the front and back scribe lines in
the frame.
B
R
F
R
Tracks
L
Don’t allow sides to
sink too deep
Bracket
Extension
Step 2:
L
FIGURE 1: Pre-Drill Through These Holes
Side View
Tracks
Fig. 2
Step 5 Continued:
Step 8:
• Support brackets are required to
ensure against future sagging of
the frame.
Begin installing the top frame with 21/4”
installation screws.
• 7/8” silver pan head screws attach
it to the frame.
• Using a level, make sure top frame is
plumb & straight.
• Start from the left corner.
• 2” painted screws are saved for
later.
• A minimum of (1) bracket should
be placed in the center of the
frame.
Top
side
frame
screw
Start Here
• Use additional brackets as
needed.
Step 6:
Level Across
Top
side
frame
screw
Fig. 3
Step 8A:
The top-frame is now prepared and
the frame is ready to be assembled.
Scribelines
• If on carpet, support the side frames
so they don’t bury too deep in the
carpet.
• Using supplied metal “L” brackets
and glue, assemble the 3-sides
of the frame.
• Metal “L” brackets go on the back
of the frame and will be hidden
after installation.
Secure all support brackets with 2”
painted screws.
Step 9:
Secure top side frame screws only.
See Figure (3).
DO NOT SECURE THE SIDE FRAMES
COMPLETELY. THAT STEP WILL COME
LATER.
STOP:
Cap All Installed Screws
51
Bi-Pass
Step 10 (Optional):
Only follow this step if you don’t have
enough room to build the frame on the
ground.
YOU WILL BE BUILDING THE FRAME
ON THE WALL.
A) Locate the mounting clip.
B) Measure down 3/4” from your
ordered height and mark the center
of the slider.
Step 15 Continued:
PANEL ASSEMBLY
Step 12:
Panels are numbered in sequence.
Panels #1 & #2 are to be joined together
to create (1) rolling door and so on.
• Lay panels flat on a smooth or
carpeted surface.
White safety tab
Slide
E) Hang top-frame from the mounting
clip.
Wall Mark
Top
Frame
Install Tracks
Scribelines
Open end w/stile
cap missing
Wall
Light
Block
Wall
Frame
Mounting Clip
Place carriers
onto the tracks
Wall
Step 13:
Carrier Plate
Roller
Firmly glue stile caps on.
Tracks
Carrier
height
1 2
/”
CLOSED BI-PASS ONLY
Install tracks into the top frame.
Back Panel
• Insert rollers into the track prior to
installation.
• (2) rollers are required for each panel
on the track.
• It is most common to have (4) total
rollers on each track.
• Use the 1” round head silver screws
to attach the tracks to the frame.
• Place screws through the pre-drilled
holes from Step 3.
1” Screws
Wall
Roller
Track
Shutter
Panel
Attach bottom slide connectors using 7/8”
silver flathead screws.
Step 11:
Front Panel
Carrier
• Align all carriers and rollers, using
an upward motion, engage all
carriers. You will hear a “click” to
tell you they are engaged.
• Locate extra stile caps.
Step 14:
Tracks
Grey locking tab
• Panels will only engage when
the white safety tab is moved to
the right. At the center, neutral
position works the best to engage
the panels.
D) Drive the screw through the clip and
directly into your mark on the wall.
Mounting
Clip
• A white safety tab on top of the
grey tab is locked by hand after
the panels are fully engaged.
• Panels must slide together using the
male/female “panel connector”.
C) Using a 21/4” installation screw, put
(1) screw through the clip at the
lowest scribe line.
Place top frame on
mounting clip & level
across (Fig. 3)
• A grey locking tab that holds the
carrier bolt is activated when the
panel is pushed up and engaged.
L-Slide
Connector
Shutter
Panel
Panel
Adjustment
Nut
U-Slide
Connector
• Move the white safety tabs to the
left so panels cannot disengage.
Set in 1/8”
Open Bi-Pass comes with floor guides
only.
Step 16:
PANEL INSTALLATION
Step 15:
Now that your doors are in place
and secure, it is time to adjust the
shutter side frames and panels to
give you proper gaps and the
correct appearance.
Now that the panels have been
assembled, it is time to hang them on
the roller assemblies in the track.
• All carriers have been set by the
factory at a uniform height of 1/2”
and should not need adjustment.
• Always begin by installing the panels
on the back track first.
• The top of each panel is equipped with
a dual action carrier plate.
52
Bi-Pass
Step 16 Continued:
SIDE FRAME & PANEL ADJUSTMENTS
Side frames have been left loose until this step. Now you have the ability to adjust them in or out to provide a uniform appearance.
• BEGIN BY ALIGNING SIDE FRAMES TO MEET PANELS ON THE FRONT TRACK.
• Secure installation screws from the top to the bottom, working one side at a time.
START HERE
& Work
Down
MOVE PANELS ON THE FRONT TRACK
FROM SIDE TO SIDE - FLUSH TO
EACH SIDE FRAME
START HERE
& Work
Down
MOVE SIDE FRAMES IN OR OUT TO MEET PANELS UNIFORMLY
• Cap all installation screw holes with buttons.
Step 17:
Step 18:
Align the panels on the back track to meet the side frame it is
closest to. This is where the door will always rest.
PREPARING & INSTALLING THE VALANCE
• Using a 3/8” drill bit, drill (3) holes in the front of the valance.
Overhead View
1”
1”
1”
Center
1”
1”
(Valance)
Align here
• All holes should be drilled approx. 1” down from the top of the
valance and 1” in from the ends.
• Turn the valance over and glue the returns on each end.
• Center the valance over
Top Frame
the top frame.
• Using the 7/8” flat
Wall
5”
head silver screws, Designer
attach the valance Valance
to the frame,
Screw
starting in the center.
• Level the valance from side
to side.
• Cap all installation screws
with buttons.
• Valance should be flush with
top-frame.
• Aligning these panels is accomplished only by using the
supplied box wrench in your hardware kit and slightly skewing
the panels.
Correct
Side
Use the panel adjustment nuts to raise or lower each side.
• Once you have changed the panel angle & aligned it to the side
frame, roll it from side to side to check the smooth operation.
53
Bi-Fold
Bi-Fold Track Systems are a nice choice for sliding glass doors where complete,
unobstructed views are needed. Keep in mind that the folded panels do not stack
against the wall, they protrude into the room.
Frame Preparation & Assembly
Step 1:
• Lay out all (3) frame pieces and locate
the top frame.
• Place the aluminum track flush to the
front edge of the frame, leaving a 1/8”
gap at both ends.
• Pre-drill holes into the top frame
through the holes already drilled in the
track.
• Mark track as left or right.
Step 4:
SIDE FRAME INSTALLATION
• It is imperative that side frames be
plumb & level.
• Secure side frames using installation
screws.
Step 5:
TRACK PREPARATION
• Locate aluminum track.
• Locate top frame pivot brackets.
• Install pivot brackets (FIGURE 3).
Scribe Line
R
Pre-Drill for Track Screws
Step 2:
• Pre-Build the frame using glue,
metal “L” brackets and screws.
• If there is not enough room to build
the frame, see page 52 (Step 10)
for mounting clip instructions.
Step 3:
TOP FRAME INSTALLATION
• Stand the frame up over the slider
and center it from side-to-side.
• When mounting on carpeted
surfaces, support the side frames
to keep them from burying into
the carpet. (See page 51,
Figure (2).
• Secure top-frame to wall using
installation screws. Frame must
be level.
FIG. 3
Top Frame Pivot
Bracket must be
centered over the
scribeline &
flush with the
bottom of the
side frame.
Side Frames
Step 8:
Set the bottom of the fixed pivoting
panel into the bracket. Move spring
loaded top pivot into place.
Step 9:
Top Frame Figure (1)
L
BEFORE INSTALLING THE BOTTOM
PIVOT BRACKET, IT IS CRITICAL THAT
YOU UNSCREW THE PLASTIC SLIDE
& REVERSE IT. THE PHILLIPS SCREW
MUST FACE IN & THE PIVOT HOLE MUST
BE CLOSEST TO THE SIDE FRAME.
Top Pivot
• For (1) way draws, LLLL or RRRR,
place the pivot on the side the doors
draw to.
• For split draws LLRR, you will need (2)
pivots, one on each side.
PHILLIPS SCREW HEAD MUST FACE IN.
PIVOT HOLE MUST BE CLOSEST
TO SIDE FRAME
• Disregard Spring Snugger.
• Leave pivots partially loose.
Plumb & level the pivoting panel, using
the pivot brackets & supplied hex
wrench. (FIG. 3)
• Leave a 1/4” gap between the panel
& side frame.
Step 10:
• Hang all remaining panels.
• All top hinges are reversed for
safety.
• Panels with pre-attached rollers will
only engage in the pre-cut slots in the
track.
Slots
Track
Step 6:
• Wheels turn clockwise to engage.
TRACK INSTALLATION
With pivots in place, use 1” silver round
head screws & mount the track through
pre-drilled holes from Step 1.
Step 7:
Install bottom pivot bracket(s).
Reversed Safety Hinges
Plumb & Level
Bottom Pivot Bracket
54
Step 10:
• Install Valance.
• Follow guidelines from page 53,
(Step 18) Bi-Pass valance installation.
• Note: Valance must be installed high
enough so panels can open freely.
BI-FOLD ADJUSTMENTS & TROUBLESHOOTING
(1) Panels “Pop-Out” & Won’t Stay Flat...
The doors are too loose. Door tension is required.
*Use hex wrench to untighten top & bottom pivot
points move the pivots in toward the center in
1 4
/ ” increments until doors stay in place.
Re-tighten pivots. (FIG. 3)
(2) Panels “Pop-In” Doors Are Very Hard To Close...
The doors are too tight. Less tension is required.
*Use above procedure, but move pivots out toward
the side frames.
*If pivots are moved all the way out and doors are
still too tight, you must re-adjust your side frames.
They are not plumb.
Adjustments and Troubleshooting
Adding Tension to Louvers
Fixing Standard Tilt Rods
• Standard front tilt rods never need to be replaced. The
connectors are unbreakable.
• For louvers that don’t stay open properly or begin to
self-close.
• If they become disconnected from the shutter louvers,
simply press them back into place.
• C-Clip tensioners are used to stiffen louver operation.
• Use them as close to the top & bottom of the shutter as
possible.
• For Clearview controls, always place clips on the
Clearview side.
Louver Hole
C-Clip
Louver
Tilt rod
snaps in
louver
hole
Tilt rod
connector
Louver
Fixing Clearview Tilt Rods
• Remove broken or damaged connectors.
• Connectors are linked together individually for easy
replacement.
• Link new joiners together. Press Clearview pins into existing
louvers.
Stile
Pins that link the louver to
the Clearview rod
Individual
links
• C-Clips attach between the louver & stile.
55
Policies & Cleaning
Cancellations
Mechandise is custom made to your
specifications and cannot be cancelled
once the materials are cut. Cutting
often takes place within one hour
of order placement. We are not
responsible for verbal cancellations.
When your cancellation is accepted,
you will be given a cancellation number.
We do not cancel or change orders
without this number. We do not accept
responsiblity for any cancellation without
a cancellation number.
General Return Policy
All returned merchandise must have
prior approval. Call your Dealer Service
Team for an RGA (Returned Goods
Authorization). Be prepared to provide
this information.
• Your account name and number.
• The sidemark, quantity and size.
• The work order number and line item
number.
• Clear and specific details on why the
product is being returned.
Replacement
Repair
Returned products will not be accepted
without an RGA number.
• Package your item carefully to avoid
further damage, preferably in the
original Kathy Ireland Home by
Alta packaging.
• Any item which is damaged on return
to the factory due to improper
packaging will be deemed dealer’s
responsibility.
• Measurements for repairs are always
considered to be net size.
• We only repair products originally
fabricated by Kathy Ireland Home by
Alta.
Freight Damage Claims
If you discover hidden or visible damage
to your product, KEEP ALL PACKAGING
MATERIALS. IT IS YOUR INSURANCE
POLICY FOR CLAIMS!
• Hidden Damage: The packaging
appears intact, but the shutter is
damaged.
• Visible Damage: The packaging is
visibly damaged.
Report damage to Kathy Ireland Home
by Alta immediately.
When replacement is applicable, the
order will be entered on a rush basis and
delivered to you as quickly as possible.
However, you will be charged for the
replacement until the original item is
returned to the factory and verified.
Only when the original is returned and
the error verified, will a credit be issued.
Reimbursement
Returns for credit or repair must be
authorized prior to return.
• The orginal product must be returned
to our factory within 45 days for a
credit.
• We are not responsible for installation
or reinstallation charges.
Care & Cleaning
Regular dusting with a soft cloth or
magnetic dusting wand will maintain the
beauty of your shutters.
Over time, shutters collect a layer of
surface dust which normal dusting may
not remove. A more thorough cleaning
can be achieved by using the following
procedures.
1) Mix a mild solution of diluted
household liquid cleaner such as
dishwashing liquid with water.
2) For stubborn stains, use a cleaner
such as 409, Fantastik, or Simple
Green, or gently rub with a pink
eraser.
3) Do not spray cleaner directly onto the
shutter.
4) Never use a cleaner with any kind of
abrasive.
5) Only use silicon spray to lubricate
shutters. Never use WD-40. It is oil
based and may stain the shutters.
CAUTION: DO NOT USE ABRASIVES OR
SOLVENTS TO CLEAN SHUTTERS.
FOR WARRANTY PURPOSES,
SHUTTERS MUST BE
CLEANED REGULARLY.
56
limited lifetime warranty
Congratulations On Your Selection Of A Kathy Ireland Home by
Alta Custom Window Covering
Because we take pride in our workmanship and quality that
goes into every one of our products, we back our products with
this:
Limited Lifetime Warranty Covering Our Custom Made Window
Coverings
Warranty on Shutter Frame and Shutter Panel
Shutters are warranted against such defects in material that
might result in blistering, peeling, flaking, corroding, and fading
of the shutter frame or panels.
This Warranty on the Polyresin3® frame and Polyresin3® panels shall remain in effect only if normal cleaning practices are
followed periodically (see section “Maintenance and Cleaning”).
General Conditions
1. Product Use
This Warranty applies only in respect to products used strictly
for the purpose for which they were intended.
2. Warranty Limitations
Kathy Ireland Home by Alta Shutters liability is limited solely
and exclusively to repair or replacement, at the option of
Kathy Ireland Home by Alta and under no circumstances
will Kathy Ireland Home by Alta be liable for incidental or consequential charges such as, but not limited to, labor costs
for any purpose, inconvenience, damage or injury to persons
or to property, or any other expense. Warranty applies to the
original purchaser only and is not transferrable.
3. Replacement Parts or Repairs
Kathy Ireland Home by Alta reserves the right to discontinue
or change any Kathy Ireland Home by Alta shutter as currently
manufactured. If an exact replacement part is not available,
Kathy Ireland Home by Alta reserves the right to substitute parts
of equal quality at its sole option.
e. Damage caused by improper handling or installation.
f. Any shutter which has been repaired or modified or attempted to have been repaired or modified by any person
other than a duly authorized representative of Kathy Ireland
Home by Alta Shutters.
g. Shutters are light controlling but not black out.
h. Shutters made without divider rails, too wide, too high, or
over the maximum square footage are not warranted.
Maintenance and Cleaning
Polyresin3® materials are closer to “maintenance free” than any
other building material.
However, surfaces may become dirty. Normal maintenance
requires washing with mild soap and water using a soft cloth.
For difficult to remove dirt and stains, water-based household
cleaners can be used. Chlorine-based cleaners or other cleaners containing organic solvents could affect the surface appearance and durability of the product.
Procedure and Conditions of
Warranty Remedy
Repairs are done at the Kathy Ireland Home by Alta plant. Shutters must be brought to Kathy Ireland Home by Alta.
Kathy Ireland Home by Alta will not be responsible for any
costs incurred in transporting shutters to and from the
Kathy Ireland Home by Alta plant.
In the event that the Kathy Ireland Home by Alta obligation
under this Warranty is sought, the Owner must notify the
Dealer/ Distributor in writing within thirty (30) days after the
defect has first appeared. Such notification must contain the
following:
a. Name and address of the Owner.
b. Date of installation.
c. A brief description of the defect.
Exclusions from Warranty Coverage
The following are excluded from coverage under this Warranty:
a. Exposure to air pollutants and normal atmospheric
conditions may cause all Polyresin3® surfaces to gradually
suffer an accumulation of surface dirt or stains. These
are normal occurrences and are not covered under the
Kathy Ireland Home by Alta Warranty.
b. Any defect, malfunction, or failure to perform which has occurred because of unreasonable use, improper
application, or failure to perform reasonable or
necessary maintenance.
c. Any damage to the shutters or components of the
shutters caused by settlement or structural defects of the
building in which they are installed.
d. Any damage caused by wind, hail, lightning, or other acts of
God, intentional acts, accidents, negligence, or exposure to
harmful chemicals or pollutants.
B3-00-6435-11/07
57

KI Shutter.indd - Blinds Express

Transcription

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