industrial tool holders
Transcription
industrial tool holders
INDUSTRIAL PRODUCTS CATALOG CONTENTS General Information . . . . . . . . . . . . . . . . . . . . . . . .4-6 Product Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4,5 Chuck Key and Accessory Nomenclature . . . . . . . . . . . . . . . .6 Industrial Tool Holders . . . . . . . . . . . . . . . . . . . . .7-22 Industrial Keyed Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . .8-10 Industrial Keyless Chucks . . . . . . . . . . . . . . . . . . . . . . . . .11,12 Tool and Work Holders . . . . . . . . . . . . . . . . . . . . . . . . . . .13-22 Portable Tool Chucks and Accessories . . . . . . . .23-27 Keyless Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24, 25 Keyed Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26, 27 Special Purpose Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Chuck Keys and Accessories . . . . . . . . . . . . . . . . . . . . . . . . .28 Technical Information . . . . . . . . . . . . . . . . . . . . .29-35 Service and Repair . . . . . . . . . . . . . . . . . . . . . . .36, 37 Model Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 Part Number Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39 Decimal Equivalent Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Warranty Information . . . . . . . . . . . . . . . . . . . . . . . .43 ® Jacobs, Multi-craft, Hand-Tite, Hammerlock, Adapt-A-Drive, Super Chuck, Rubber-Flex, and Archer are registered trademarks of Power Tool Holders, Inc. © 2002 Danaher Tool Group All rights reserved. May not be copied in whole or in part without prior authorization. ® Bridgeport is a registered trademark of Bridgeport Machine. 2 It’s hard to believe that a set of bruised knuckles was the impetus for one of the most significant industrial advancements in the 20th Century. Arthur Irving Jacobs was never one for leaving things alone. He was always improving them - continually coming up with new ways of working and new gadgets to do the work. Before he was 30, “A.I”, as he was known, had perfected a new bookbinder, a new method for making bicycle spokes, and chains, plus many other manufacturing advancements. On one particular occasion, he was working with an old style drill press, trying to hold the belt control with one hand, and applying the spanner wrench to the other. The wrench slipped and he badly battered his knuckles. A.I. knew there had to be a better way. In a matter of days, he had developed the first drill chuck with a toothed sleeve and key. A few months later, he founded what would become The Jacobs® Chuck Manufacturing Company. The rest, as they say, is history. The keyed chuck helped to transform the production process just at the time when industrial manufacturing was about to experience its most significant growth in modern times. Today, the concept of the original keyed chuck is an integral part of all drill chuck technology. It has been applied to a wide range of applications, from the most sophisticated CNC machining to drilling with the smallest cordless portable drill. Now a part of the Danaher Corporation family of companies, The Jacobs® Chuck Manufacturing Company maintains a global presence as a recognized leader in the design and manufacture of precision tool and work holding devices for stationary equipment and portable power tools. Finding a better way through world-class innovation and world-class partnerships - that’s the driving force behind our business. It’s a tradition that began with A.I. Jacobs a century ago when he set up his first network of distributors for the toothed sleeve and keyed drill chuck. It’s a tradition we will carry forward with you. “There must be a better way to build a chuck.” -A.I. Jacobs, 1902 3 GENERAL INFORMATION product index Product Description Arbors Catalog Page Morse Taper to Jacobs® Taper . . . . . . . . . . . . . . . . . . . . . . . .17 Straight Shank to Jacobs® Taper . . . . . . . . . . . . . . . . . . . . . .17 Threaded Shank to Morse Taper . . . . . . . . . . . . . . . . . . . . . . .18 Bridgeport® Taper to Jacobs® Taper . . . . . . . . . . . . . . . . . . . .18 Motor Shaft Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Centers Rotating (Live) Standard Nose - Standard Body . . . . . . . . . . . . . . . . . . . . . . .21 Standard Nose - Reduced Body . . . . . . . . . . . . . . . . . . . . . . .21 Extended Nose - Standard Body . . . . . . . . . . . . . . . . . . . . . . .21 product index Centers Stationary (Dead) Morse Taper, Tungsten Carbide Tipped Lathe Centers: Short Type Without Flats . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Long Type With Flats . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22 Long Type With Half 60˚ Point . . . . . . . . . . . . . . . . . . . . . . . .22 Chucks - Keyed Industrial Super Chuck® Ball Bearing Chucks . . . . . . . . . . . . . . . . . . . . . .8 Service Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Plain Bearing Industrial Chucks . . . . . . . . . . . . . . . . . . . . . .9-10 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Chucks - Keyed Portable Tools Professional . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Multi-Craft® Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 Chucks - Keyless Industrial High Precision . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 High Torque / High Precision . . . . . . . . . . . . . . . . . . . . . . . . .11 Complete with CAT-V Flange . . . . . . . . . . . . . . . . . . . . . . . . .12 Complete with BT Flange . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Chucks - Keyless Portable Tools Hand-Tite® Chucks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Hand-Tite® Hammer Chuck . . . . . . . . . . . . . . . . . . . . . . . . . .25 Keyless Chuck Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 4 GENERAL INFORMATION product index (continued) Chucks Rubber-Flex ® Collet Product Description Catalog Page Tap . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Die Grinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Chucks Special Purpose Adapt-A-Drive® Chuck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Stainless Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 Tap Chuck Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 product index Collets Rubber-Flex ® Die Grinder Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Lathe Chuck Collets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Keys and Accessories Chuck Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Keyleashes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Wedge Set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Sleeves, Sockets and Ejecting Drifts Drill Sleeves - Morse Taper Archer® Series 600 & 700 . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Extension Sockets-Morse Taper Archer® Series 800 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 Turret Sockets-Morse Taper Archer® Series 500 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Ejecting Drifts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Toolholder/ Adapters CAT-V Flange to Jacobs® Taper . . . . . . . . . . . . . . . . . . . . . . .13 BT Flange to Jacobs® Taper . . . . . . . . . . . . . . . . . . . . . . . . . .13 5 GENERAL INFORMATION NOMENCLATURE Chucks and Keys NOMENCLATURE Toolholders TOOL AND WORK HOLDER DEFINITIONS ARBOR: Chuck mounting device used to adapt standardized chuck mounts to various machine spindle tapers. Arbors are also used to adapt mounts to other rotating devices such as machine spindles and lathes. SLEEVE: Adapter for arbors when the machine spindle requires a larger taper than is available on the arbor. EXTENSION SOCKET: Adapting device which increases effective spindle length and provides more flexibility when adapting to various taper sizes. CENTERS: Support device for a workpiece when unusually long items or extreme accuracy are important. Available generally as rotating (“live”) and stationary (“dead”) designs. Chuck and Accessory Removal Tools REMOVAL TOOL DEFINITIONS EJECTING DRIFT: Hardened steel accessory used to disassemble self-holding taper components. WEDGES: Tapered steel plates used in pairs to disassemble chucks from arbors and spindles. 6 Keyed Chucks Keyless Chucks Toolholder/Adapters Tap Chucks Die Grinder Chucks Rubber-Flex® Collets Arbors Drill Sleeves Extension Sockets Turret Sockets Ejecting Drifts Rotating Centers Stationary Centers INDUSTRIAL TOOLHOLDERS 7 keyed chucks - industrial INDUSTRIAL TOOL HOLDERS ball bearing chucks Super Chuck® Ball Bearing Chucks are designed for close tolerance production drilling on precision equipment. The Jacobs Super Chuck® Ball Bearing Chuck is specifically engineered for heavy-duty, close tolerance production drilling. It is adaptable to a wide range of production drilling equipment, jig borers, milling machines, lathes and radials. Utilizing a ball thrust bearing to reduce friction in the chuck closing mechanism, it permits the application of more gripping force on drill shanks to maximize drilling torque under the most demanding machining conditions. FEATURES: ■ ■ ■ ■ ■ ■ ■ Ball hearing construction maximizes gripping force and drilling accuracy. Jaws center-ground for absolute straightness and alignment. One-piece sleeve eliminates crack between driving teeth often found in other designs. Through—hardened sleeve teeth plus hardened nose and keyholes provide outstanding wear resistance. Fluted sleeve standard. Each chuck 100% inspected for performance and precision. T.I.R. .003” maximum at half capacity. taper mounted Chuck Capacity Range Minimum in mm Dimensions Model No. Part No. Maximum in mm Mount Key Jacobs No. 8-1/2 N 11N 14N 30209 30215 30221 0.040 0.040 0.040 0 0 0 0.250 0.375 0.500 6.4 10.0 13.0 2JT 2JT 3JT 16N 18N 20N 30227 30233 30239 0.125 0.125 0.375 3 3 10 0.625 0.750 1.000 16.0 19.0 25.4 3JT 4JT 5JT Wgt Closed Length in mm Open Length in mm Sleeve Dia. in mm Each oz K30 K32 K3 2.41 2.88 3.88 61.2 73.2 98.6 1.95 2.26 2.97 49.5 57.4 75.4 1.56 1.93 2.44 39.7 49.1 62.1 10 19 38 K4 K4 K5 4.31 5.12 5.5 109.5 130.0 139.7 3.26 3.95 4.23 82.8 100.3 107.4 2.63 3.01 3.65 66.9 76.4 92.6 47 66 100 Replacement parts (older models) Key For the older models which do not incorporate the service kit marking on the chuck nose, service parts are still available as listed in the chart below. Chuck Sleeve Thrust Race & Balls Key Jaws and Sleeve Thrust Race Model Model Part Nut Unit Model Part and Balls No. No. No. No. No. No. Part No. 8-1/2N 11N 14N K30 K32 K3 3664 3666 3651 7430 7431 7432 S8-1/2N S11N S14N 5089 5097 5506 7436 7437 7438 16N 18N 20N K4 K4 K5 3655 3655 3657 7433 7434 7435 S16N S18N S2ON 5514 5522 5530 7439 7440 7441 Service kits (newer models) There have been improvements incorporated in the Jacobs Super Chuck Ball Bearing Chuck. These necessitate a change in the service components. For the newer chucks which call out a service kit number on the chuck nose, this kit will include: jaws, nut, caged bearing and thrust washer. Jaw & Nut Unit* Chuck Model Caged Bearing and Thrust Washer* 8 Service Part Kit Key Model Sleeve Part Model Part No. No. No.* No. No. No. No. 8-12N 11N 14N 30209 30215 30221 30343 30344 30345 K30 K32 K3 3664 3666 3651 S8-1/2N S11N S14N 5089 5097 5506 16N 18N 20N 30227 30233 30239 30346 30347 30348 K4 K4 K5 3655 3655 3657 S16N S18N S2ON 5514 5522 5530 * All Newer Model Super Chuck® Ball Bearing Chuck services kits include jaws, nut, caged bearing and thrust washer. PLAIN BEARING CHUCKS The O.E.M. standard for accuracy and durability on all types of industrial power and machine tools. The Jacobs® Plain Bearing Chuck is the world’s most widely used for medium or heavy-duty portable, bench or floor mounted power tools. This industrial quality chuck, with fully hardened and ground working components, offers exceptionally high accuracy, gripping power and durability. Both heavy and medium duty models are available in a wide range of capacities for use on threaded or taper mounted spindles. FEATURES: ■ ■ ■ ■ ■ ■ taper mounted Heavy and Medium Duty models for threaded or taper mounting. Jaws center-ground for absolute straightness and alignment. One-piece sleeve eliminates crack between driving teeth often found in other designs. Through-hardened sleeve teeth, plus hardened nose and keyholes provide outstanding wear resistance. Each chuck 100% inspected for performance and precision. T.I.R. .004” maximum at half capacity. Heavy Duty Model ■ Fluted sleeve standard except Model 34-33C, which is smooth and ground. Capacity Range Minimum in mm Dimensions Model No. Part No. Maximum in mm Mount Key Jacobs No. 3A 3KD (2) 3PD (3) 6223 6228 6230 0.125 0.125 0.125 3 3 3 0.625 0.625 0.625 16.0 16.0 16.0 3JT 3JT 3JT 34-02 34-06 34-33 14442 6295 14445 .040 .040 .040 1 1 1 0.500 0.500 0.500 13.0 13.0 13.0 34-33C(4) 14451 36 6309 36KD (2) 14865 .040 0.18 0.18 1 0 5 0.500 0.800 0.800 36PD (3) 14866 0.18 5 0.800 Wgt Closed Length in mm Open Length in mm Sleeve Dia. in mm Each oz K3 K3 K3 3.81 4.06 4.06 96.8 103.1 103.1 2.87 3.12 3.12 72.9 79.2 79.2 2.30 2.29 2.29 58.4 58.2 58.2 32 33 33 2JT 6JT 33JT K3 K3 K3 3.52 3.52 3.52 89.4 89.4 89.4 2.74 2.74 2.74 69.6 69.6 69.6 2.04 2.04 2.04 51.8 51.8 51.8 23 24 23 13.0 20.3 20.3 33JT 3JT 3JT K3C K4 K4 3.71 4.06 4.25 94.2 103.1 108.0 2.93 3.14 3.42 74.4 79.8 86.9 2.00 2.54 2.54 50.8 64.5 64.5 26 45 44 20.3 3JT K4 4.25 108.0 3.42 86.9 2.54 64.5 45 (1) Equipped with positive drive slot. (2) Equipped with pin type positive drive. (4) Equipped with locking collar - 1-1/16-20 thread, smooth sleeve. MEDIUM DUTY MODEL ■ Fluted sleeve standard except Models 0 and 1 A, which are smooth and ground. ■ All Series 33 Plain Bearing Chucks are hammer capable. Capacity Range Minimum in mm Dimensions Model No. Part No. Maximum in mm Mount Key Jacobs No. 0 1A 2A 6200 6206 6214 0.135 .040 .040 0 1 1 0.156 0.250 0.375 4.0 6.5 10.0 0JT 1JT 2JT 31-01 31-02 33 14697 14698 6279 .040 .040 0.08 1 1 2 0.375 0.375 0.500 10.0 10.0 13.0 3326A 6291 33KD(3) 6281 0.08 0.08 2 2 0.500 0.500 13.0 13.0 Wgt Closed Length in mm Open Length in mm Sleeve Dia. in mm Each oz KO K1 K2 1.450 36.8 1.920 48.8 2.810 71.4 1.100 1.540 2170 27.9 39.1 55.1 0.850 21.6 1.180 30.0 1.670 42.4 2 5 13 1JT 2JT 33JT K30 K30 K32 2.490 63.2 2.490 63.2 3.210 81.5 2.010 2.010 2.520 51.1 51.1 64.0 1.420 36.1 1.420 36.1 1.792 45.5 8 8 16 .6250 33JT K32 K32 3.540 89.9 3.460 87.9 2.850 2.770 72.4 70.4 1.792 45.5 1.792 45.5 17 17 (1) Model 0 has a minimum capacity of a No. 80 (.0135in/.344mm) drill. (2) Equipped with positive drive slot. 9 keyed chucks - industrial INDUSTRIAL TOOL HOLDERS keyed chucks - industrial INDUSTRIAL TOOL HOLDERS PLAIN BEARING CHUCKS (continued) THREAD MOUNTED Heavy Duty Model ■ Fluted sleeve standard on all models. Capacity Range Model No. Part No. Minimum in mm Dimensions Maximum in mm Wgt Mount Key Jacobs No. Closed Length in mm Open Length in mm Sleeve Dia. in mm Each oz 3B 5/8 6232 7BA 3/8 6255 32BA 1/2 8859 0.125 0 (1) 0 (1) 3 1 1 0.625 0.250 0.375 16.0 6.5 10.0 5/8-16 3/8-24 1/2-20 K3 K7 K32 3.81 2.23 3.05 97 57 77 2.84 1.74 2.31 72 44 59 2.29 1.33 1.79 58 34 45 32 7 14 35B 1/2 36B 3/4 36B 5/8 0.156 0.188 0.188 4 5 5 0.625 0.800 0.800 16.0 20.3 20.3 1/2-20 3/4-16 5/8-16 K3 K4 K4 3.52 4.12 4.12 89 105 105 2.74 3.20 3.20 70 81 81 2.04 2.54 2.54 52 65 65 25 46 46 14723 6316 6314 (1) At minimum capacity will hold a No. 60 (0.040in /1mm) drill. Medium Duty Model ■ Fluted sleeve standard except Models OB 5/16, 1B 3/8, AND 41BA 3/8-S, which are smooth and ground. ■ 41 Series Chucks replace 31 series Chucks. Capacity Range Model No. Part No. OB 5/16 1B 3/8 2BA 3/8 6204 6208 6219 Minimum in mm Dimensions Maximum in mm Mount Key Jacobs No. Closed Length in mm Open Length in mm Sleeve Dia. in mm 0 1 1 0.156 0.250 0.375 4.0 6.5 10.0 5/16-25 3/8-24 3/8-24 K0 K1 K2 1.53 1.95 2.81 39.0 50.0 71.0 1.17 1.57 2.17 30.00 40.00 55.00 0.85 1.12 1.67 22.0 28.0 42.0 2 5 13 41BA 3/8 30728 41BA 3/8 - S 31138 41BA 1/2 31090 .040 .040 .040 1 1 1 0.375 0.375 0.375 10.0 10.0 10.0 3/8-24 3/8-24 1/2-20 K30 K30 K30 2.50 2.50 2.50 63.5 63.5 63.5 2.05 2.05 2.05 52.07 52.07 52.07 1.43 1.43 1.43 36.3 36.3 36.3 8 8 8 33BA 1/2 33BA 3/8 33BA 5/8 0.08 0.08 0.08 2 2 2 0.500 0.500 0.500 13.0 13.0 13.0 1/2-20 3/8-24 5/8-16 K32 K32 K32 3.09 3.09 3.09 78.0 78.0 78.0 2.43 2.43 2.43 62.00 62.00 62.00 1.79 1.79 1.79 45.0 45.0 45.0 17 17 17 6287 6283 6289 Replacement parts Chuck Sleeve 10 Each oz .0135 .040 .040 (1) At minimum capacity will hold a No. 60 (0.040in/mm) drill. (2) Model OB 15/16 has a minimum capacity of a No. 80 (.0135in/.344mm) drill. Jaw & Nut Unit* Wgt Jaw and Nut Unit Series Model Part Sleeve Model Part No. No. No. No. No. 34 33 3 U34 U33 U3 7424 7423 7417 S34 S33 S3 5046 5016 4944 36 U36 7425 S36 5066 keyless chucks - industrial INDUSTRIAL TOOL HOLDERS INDUSTRIAL KEYLESS CHUCKS Precision design combines keyless operation with the ultimate in drill chuck accuracy. Jacobs® Industrial Keyless Chucks are high precision devices specifically designed for high accuracy applications on either conventional or CNC equipment. Tightened and released by hand,they permit more rapid tooling changes to increase machining productivity. A self-tightening feature produces significantly higher gripping force to resist tool shank slippage. Precision manufactured and tested to the most exacting quality standards, Jacobs® Industrial Keyless Chucks can be counted on for extremely high reliability and durability under the most demanding machining conditions. FEATURES: ■ Precision tested and certified to .0016" T.l.R. maximum at half capacity. ■ Self-tightening feature automatically increases gripping force proportional to increased torque to prevent tool shank slippage. ■ All components exposed to wear are completely hardened to maintain accuracy and extend chuck life. ■ Jacobs® taper mount permits use on a wide range of high accuracy drill presses, jig borers, milling machines and production drilling equipment High Precision Model taper mounted ■ For general machining applications Capacity Range* Model No. Part No. JKP 65-J1 31121 JKP 80-J2S 9679 JKP 100-J2 9681 JKP 100-J33 9680 JKP 130-J2 9683 JKP 130-J33 9682 JKP 130-J6 9684 JKP 160-J6 9685 Minimum in mm 0.012 0.012 0.020 0.020 0.039 0.039 0.118 0.118 .300 .300 .500 .500 1.000 1.000 3.000 3.000 Dimensions Maximum in mm 0.255 0.315 0.394 0.394 0.512 0.152 0.512 0.630 6.5 8.0 10.0 10.0 13.0 13.0 13.0 16.0 Mount Jacobs 1JT 2JS* 2JT 33JT 2JT 33JT 6JT 6JT Wgt Closed Lgth (A) Open Lgth (A-1) Sleeve Dia. (D) Each in mm in mm in mm oz 2.76 2.91 3.50 3.50 3.90 3.90 3.90 4.21 70 74 89 89 99 99 99 107 2.44 2.64 3.19 3.19 3.46 3.46 3.46 3.74 62 67 81 81 88 88 88 95 1.28 1.46 1.61 1.61 1.81 1.81 1.81 2.17 32.5 37.0 41.0 41.0 46.0 46.0 46.0 55.0 11 14 22 22 32 20 20 42 * S - Short Taper JKP High Torque/ High Precision Model ■ Precision tested and certified to .0016" T.I.R. maximum at half capacity. ■ For use on CNC machining centers in drilling, boring, counter-boring and milling operations requiring heavy penetration. ■ Furnished with milled wrench flats and spanner wrench to allow the application of supplementary gripping torque. Light tightening increases gripping torque up to 3 times higher than hand tightening. ■ Resists tool loosening on high-speed machines with right hand rotation and instant spindle stop. Capacity Range* Model No. Part No. JKT65-J1 JKT80-J2S JKT 130-J2 JKT 130-J33 JKT 130-J6 JKT16O-J6 31122 30526 30527 30528 30529 30530 Minimum in mm 0.000 0.000 0.039 0.039 0.039 0.118 0 0 1 1 1 3 Dimensions Maximum in mm 0.255 0.315 0.512 0.512 0.512 0.630 6.5 8.0 13.0 13.0 13.0 16.0 Mount Jacobs 1JT 2JTS* 2JT 33JT 6JT 6JT Wgt Closed Lgth (A) Open Lgth (A-1) Sleeve Dia. (D) Each in mm in mm in mm oz 2.76 2.91 3.90 3.90 3.90 4.21 70 74 99 99 99 107 2.44 2.64 3.46 3.46 3.46 3.74 62 67 88 88 88 95 1.28 1.46 1.81 1.81 1.81 2.17 32.5 37.0 46.0 46.0 46.0 55.0 11 14 32 32 32 42 * S - Short Taper JKT 11 Keyless chucks - industrial INDUSTRIAL TOOL HOLDERS INDUSTRIAL KEYLESS CHUCKS WITH V-FLANGE MOUNTS Designed to maximize drill chuck rigidity and precision on machining centers with automatic tool changers. FEATURES: ■ Choice of CAT-V flange or BT flange with Jacobs® High Torque/High Precision Keyless Chucks. ■ Single taper connection eliminates intermediate arbors to assure high tool rigidity and drilling ■ Compact design, as compared to conventional tool setups, increases machining flexibility. ■ Precision tested and individually certified for run-out (mounting taper to chuck capacity). cat-v flange Capacity Range Model No. Part No. Minimum in mm Dimensions Maximum in mm Wgt Taper Size Closed Lgth (A) Open Lgth (A-1) Sleeve Dia. (D) Each in mm in mm in mm oz JKC 80-30 30551 JKC 80-40 30552 JKC 130-40 30553 0.000 0.000 0.039 0 0 1 0.315 0.315 0.512 8 8 13 30 40 40 4.21 3.46 4.96 107 88 126 3.98 3.23 4.53 101 82 115 1.46 1.46 1.89 37 37 48 30 45 66 JKC130-45 30554 JKC 130-50 30555 JKC160-40 30556 0.039 0.039 0.118 1 1 3 0.512 0.512 0.630 13 13 16 45 50 40 5.16 4.21 4.21 131 107 107 4.72 3.78 3.78 120 96 96 2.17 1.89 1.89 55 48 48 79 87 129 JKC160-50 30557 0.118 3 0.630 16 50 4.13 105 3.70 94 2.17 55 135 ■ Meets ANSI/ASME Standard B5.50—1 994. ■ Precision tested and certified to .0016" T.l.R. maximum at half capacity (mounting taper to chuck capacity). JKC BT Flange Capacity Range Model No. Part No. Minimum in mm JKB 80-30 30536 0.000 JKB 80-40 30537 0.000 JKB 80-40L* 30538 0.000 JKB 130-40 30539 0.039 JKB 130-40L* 30540 0.039 JKB 160-40 30541 0.118 JKB 130-45 30542 0.039 JKB 130-50 30543 0.039 JKB 160-50 30544 0.118 JKB 160-50L* 30545 0.118 * "L" indicates additional length. 0 0 0 1 1 3 1 1 3 3 Dimensions Maximum in mm 0.315 0.315 0.315 0.512 0.512 0.630 0.512 0.512 0.630 0.630 8 8 8 13 13 16 13 13 16 16 Taper Size 30 40 40 40 40 40 45 50 50 50 Wgt Closed Lgth (A) Open Lgth (A-1) Sleeve Dia. (D) Each in mm in mm in mm oz 2.87 3.14 4.25 3.39 5.35 4.13 3.62 3.82 3.74 5.71 73 80 108 86 136 105 92 97 95 145 3.11 2.84 4.49 3.82 5.79 4.57 4.06 4.25 4.17 6.14 79 72 114 97 147 116 103 108 106 156 1.46 1.46 1.46 1.89 1.89 2.17 1.89 1.89 2.17 2.17 37 37 37 48 48 55 48 48 55 55 23 44 53 54 81 68 85 146 151 185 ■ Meets JMBTA Standard MAS 403—1982. ■ Precision tested and certified to .0016" T.I.R. maximum at half capacity (mounting taper to chuck capacity). JKB WARNING Toolholder retention studs are not necessarily interchangeable across various types of toolholders or machine tool models. Use of metric threaded studs in inch threaded holders or vice versa is dangerous. Failure to use the proper thread or stud configuration can cause the toolholder to come free of the spindle resulting in serious personal injury. 12 TOOLHOLDER/ ADAPTERS For use on machining centers with automatic tool changers. Choice of CAT-V flange or BT flange to Jacobs® taper arbor. cat-v flange to jacobs® TAPER ARBOR JCJ ■ Meets ANSl/ASME Standard B5.50—1994. Dimensions Model No. Part No. Taper Size Mount Jacobs in mm in mm in mm Each oz JCJ 30-J2 JCJ 30-J3 JCJ 30.J33 JCJ 30-J6 JCJ 40-J2 JCJ 40-J3 JCJ 40-J33 JCJ 40-J4 JCJ 40-J6 JCJ 45-J3 JCJ 45-J33 JCJ 45-J4 JCJ 45oJ5 JCJ 50-J3 JCJ 50-J4 JCJ 50-J5 30566 30567 30568 30569 30570 30571 30572 30573 30574 30575 30576 30577 30578 30579 30580 30581 30 30 30 30 40 40 40 40 40 45 45 45 45 50 50 50 J2 J3 J33 J6 J2 J3 J33 J4 J6 J3 J33 J4 J5 J3 J4 J5 2.41 2.75 2.53 2.53 2.41 2.75 2.53 3.19 2.53 2.75 2.53 3.19 3.41 2.75 3.19 3.41 61.2 69.9 64.3 64.3 61.2 69.9 64.3 81.0 64.3 69.9 64.3 81.0 86.6 69.9 81.0 86.6 1.38 1.38 1.38 1.38 1.38 138 1.38 1.38 1.38 138 1.38 1.38 1.38 1.38 1.38 1.38 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 35.1 1.25 1.25 1.25 1.25 1.75 1.75 1.75 1.75 1.75 2.25 2.25 2.25 2.25 2.75 2.75 2.75 31.8 31.8 31.8 31.8 44.5 44.5 44.5 44.5 44.5 57.2 57.2 57.2 57.2 69.9 69.9 69.9 18 18 18 18 37 37 37 37 37 70 70 70 70 109 109 109 BT flange to jacobs® TAPER ARBOR JBT A Wgt B C ■ Meets JMBTA Standard MAS 403—1982. Dimensions A Wgt Model No. Part No. Taper Size Mount Jacobs in mm in B mm in C mm Each oz JBT 30-J2 JBT 30-J3 JBT 30-J33 JBT 30-J6 JBT 40-J2 JBT 40-J3 JBT 40-J33 JBT 40-J4 JBT 40-J6 JBT 45-J3 JBT 45-J33 JBT 45-J4 JBT 45-J5 JBT 50-J3 JBT 50-J4 JBT5O-J5 30582 30583 30584 30585 30586 30587 30588 30589 30590 30591 30592 30593 30524 30595 30596 30597 30 30 30 30 40 40 40 40 40 45 45 45 45 50 50 50 J2 J3 J33 J6 J2 J3 J33 J4 J6 J3 J33 J4 J5 J3 J4 J5 2.27 2.61 2.39 2.39 2.09 2.43 2.21 2.87 2.21 2.67 2.45 3.11 3.33 2.87 3.31 3.53 57.7 66.3 60.7 60.7 53.1 61.7 56.1 72.9 56.1 67.8 62.2 79.0 84.6 72.9 84.1 89.7 1.36 1.36 1.36 1.36 1.18 1.18 1.18 1.18 1.18 1.42 1.42 1.42 1.42 1.62 1.62 1.62 34.5 34.5 34.5 34.5 30.0 30.0 30.0 30.0 30.0 36.1 36.1 36.1 36.1 41.1 41.1 41.1 1.25 1.25 1.25 1.25 2.48 2.48 2.48 2.48 2.48 3.34 3.34 3.34 3.35 3.94 3.94 3.94 31.8 31.8 31.8 31.8 63.0 63.0 63.0 63.0 63.0 84.8 84.8 84.8 85.0 100.1 100.1 100.1 18 18 18 18 37 37 37 37 37 78 78 78 78 131 131 131 WARNING -Toolholder retention studs are not necessarily interchangeable across various types of toolholders or machine tool models. Use of metric threaded studs in inch threaded holders or vice versa is dangerous. Failure to use the proper thread or stud configuration can cause the toolholder to come free of the spindle resulting in serious personal injury. 13 TOOLHOLDER / ADAPTERS INDUSTRIAL TOOL HOLDERS tap & die grinder chucks INDUSTRIAL TOOL HOLDERS Simplify tap changing and provide unmatched accuracy. tap chucks FEATURES: ■ Designed for use with the versatile Jacobs® Rubber-Flex® Collet which accepts and precisely centers both decimal and metric shank diameters.* ■ Simple operation — one quarter turn of chuck screw allows nut to disengage back jaws. Tap shank sighting hole presents full view of tap square during changeovers. ■ Each chuck, with one interchangeable Rubber--Flex® Collet, handles a wide range of tap sizes to speed tap size changes. ■ Positive-drive chuck jaws always locate square of tap shank to ensure superior performance. ■ Available with choice of Jacobs®, round or square hole mounts. *Refer to Rubber-Flex® Collet information. Overall Round Shank Length@ Maximum Capacity Available Wgt Model Part Tap Capacity Mount Max Cap Diameter Minimum Maximum Rubber-Flex® Ea. No. No. in mm Style in mm in mm in mm in mm 41-01 42-01 42-02 42-24 42-J8 44-02 44-06 44-J9 14121 14123 14125 14129 14127 14131 14133 14135 #0-1/4 #10-5/16 #10-5/16 #10-5/16 #0-1/4 5/16-1/2 5/16-5/8 #10-1/2 1.00-6.35 4.83-7.94 4.83-7.94 4.83-7.94 1.00-6.35 7.94-15.88 7.94-15.88 4.83-12.70 1JT* 1JT* 2 short JT* .3675 Dia. .375 Sq. Hole 2JT* 6JT .500 Sq. Hole 2.00 2.60 2.50 2.60 2.40 3.12 3.10 3.12 50.7 65.0 64.2 66.0 61.2 79 79.7 79 0.84 1.06 1.06 1.06 1.06 1.47 1.47 1.47 21 27 27 27 27 37 37 37 0.09 0.09 0.09 0.09 0.09 0.11 0.11 0.11 2 2 2 2 2 3 3 3 0.25 0.38 0.38 0.38 0.38 0.50 0.50 0.50 6 10 10 10 10 13 13 13 Collets † oz J116,J117 J420,J421, J422,J423 J420,J421.J422, J423 J420,J421,J422, J423 J420,J421, J422.J423 J440,J441,J443 J440,J441,J443 J440.J441.J443 2 6 5 6 6 12 12 12 *Jacobs® Taper † Rubber-Rex CoIlets are not included. Must be ordered separately. REPLACEMENT PARTS Nut Back Jaws Rubber-Flex® Collets die grinder chucks Model No. 41-01 42-01 42-02 42-J8 42-24 44-02 44-06 44-J9 Rubber-Flex® Collet J116, J117 J420.J421.J422.J423 J420.J421,J422,J423 J420,J421,J422.J423 J420.J421J422,J423 J440J441,J443 J440J441J443 J440,J441.J443 Nut 12792 12793 12793 12793 12793 12794 12794 12794 Back Jaws 6656 6654 6654 6654 6654 6655 6655 6655 Nut Wrench 1848 1850 1850 1850 1850 1852 1852 1852 Body Wrench 1849 1851 1851 None 1851 1850 1850 None Compact tap chuck designed for use with Rubber-Flex® Collets holds mounted grinding burrs and rotary files on pneumatic and electric die grinders. FEATURES: ■ Compact design facilitates use for a wide range of applications. ■ Integral seal protects collet components from abrasives and swarf. ■ Rubber-Flex® Collets (see Rubber-Flex® information) furnished separately for tools with collet seating cones built into spindles. Capacity Range* Model No. Part No. 100-61 9756 Minimum in mm 0.09 2.3 0.25 NUT FOR DIE GRINDER CHUCK* Model No. Part No. N100 12791 *Nut for Die Grinder Chuck, Model No. 100-61. 14 Dimensions Maximum in mm 6.4 Mount Jacobs 3/8-24 Closed Lgth in mm 1.77 45.0 Wgt Open Lgth in mm Sleeve Dia. in mm 1.88 0.75 47.8 19.1 Each oz 1.5 rubber-flex collets INDUSTRIAL TOOL HOLDERS ® rubber-flex collets Jacobs® Rubber-Flex collets outperform conventional split-steel collets in gripping power, accuracy and durability. ® Unique in design and operation, the Jacobs® Rubber-Flex® Collet can generate two to three times the gripping power of a conventional split-steel collet. Gripping force is uniform and parallel throughout the collet contact length and not concentrated at the nose or back as is frequently the case with split-steel collets (see illustration below). Construction is of durable synthetic rubber compound permanently bonded to hardened steel jaw insert surfaces and through-holes. It is unaffected by heat, coolants and cutting compounds and retains its flexibility over a long service life as compared to spring tempered metal designs. Rubber-Flex® Collets vs. Conventional Collets Rubber-Flex® Collet Undersized Bar Oversized Bar Conventional split-steel collets provide maximum gripping efficiency only at actual bored or nominal capacity They lose parallelism when chucking bars even a few thousandths over or under this capacity. This significantly reduces gripping strength and accuracy. Rubber-Flex Collets exert uniform gripping pressure throughout the collet contact length (within individual collet capacity ranges) regardless of bar tolerance deviations. FEATURES: ■ Parallel jaw insert surfaces exert uniform, accurate gripping force up to three times greater than can be achieved with split-steel collets. ■ Each collet accepts and precisely centers a wide range of both decimal or metric diameters (within individual capacity ranges) to speed setups and increase machining productivity ■ Durable one-piece construction. Synthetic rubber retains flexibility and resists deterioration from heat, coolants and cutting compounds. ■ Steel jaw inserts precision ground (after molding process) to assure maximum gripping accuracy (parallelism). Hardened for greater wear resistance than split steel collets. ■ Each collet bore is held concentric to the O.D. tapers, both front and back, to minimize T.J.R. ■ Automatically seals tool O.D. to permit coolant flow through tool reducing wear. ■ Seals collets and machine spindles to protect from abrasive particles and swarf. tap chuck collets Capacity Range (A) Model No. J116 J117 J420 J421 J422 J423 J440 J441 J443 Part No. 9757 9758 9747 9748 9751 9817 9749 9750 9867 Minimum in mm 0.094 0.177 0.176 0.139 0.253 0.090 0.280 0.176 0.110 2.4 4.5 4.5 3.5 6.4 2.3 7.1 4.5 2.8 Contact Maximum in mm 0.177 0.256 0.320 0.257 0.383 0.180 0.500 0.383 0.280 4.5 6.5 8.1 6.5 9.7 4.6 12.7 9.7 7.1 Length (B) in mm 0.468 0.468 0.500 0.500 0.500 0.500 0.630 0.630 0.620 11.9 11.9 12.7 12.7 12.7 12.7 16.0 16.0 15.7 Cone Angle (C) deg. 26 26 40 40 40 40 45 45 45 Outside Number Wgt Diameter (D) in mm of inserts Each oz 6 8 6 6 6 4 6 6 4 0.10 0.10 0.20 0.20 0.30 0.30 0.30 0.30 0.30 0.590 0.590 0.941 0.941 0.941 0.860 1.296 1.296 1.180 15.1 15.1 23.9 23.9 23.9 21.8 32.9 32.9 30.0 15 rubber-flex collets INDUSTRIAL TOOL HOLDERS ® ® rubber-flex collets (continued) die grinder collets Capacity Range (A) Model No. J116 J117 lathe Chuck collets Part No. 9757 9758 Minimum in mm 0.094 0.177 Maximum in mm 2.4 4.5 0.177 0.256 Cone Length (B) in mm 4.5 6.5 0.468 0.468 Angle (C) deg. 11.9 11.9 26 26 Outside Number Wgt Diameter (D) in mm of inserts Each oz 6 8 0.1 0.1 0.59 0.59 15.1 15.1 ■ Collets J910, J911 and J912 have a contact length of .90 in. (23mm). All other lathe chuck collets have full length contact. Capacity Range (A) Contact Cone Outside Clearance Number Wgt Model Part Minimum Maximum Length (B) Angle (C) Diameter (D) Diameter (E) of Each No. No. in mm in mm in mm deg. in mm in mm inserts oz J910 J911 J912 J913 J914 J915 J916 J917 J918 J919 J920 J921* 9555 9556 9557 9558 9559 9560 9561 9562 9563 9564 9565 9567 0 060 0.125 0.250 0.375 0.500 0.625 0.750 0.875 1.000 1.125 1.250 1.375 1.5 3.2 6.4 9.5 12.7 15.9 19.1 22.2 25.4 28.6 31.8 34.9 0.125 0.250 0.375 0.500 0.625 0.750 0.875 1.000 1.125 1.250 1.375 1.500 3.2 6.4 9.5 12.7 15.9 19.1 22.2 27.9 28.6 31.8 34.9 38.1 1.74 1.74 1.74 1 74 1.74 1.74 1.74 1.74 1.74 1.74 1.74 1.74 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 44.5 26 26 26 26 26 26 26 26 26 26 26 26 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 2.25 57 57 57 57 57 57 57 57 57 57 57 57 0.6 0.6 0.6 — — — — — — — — — 15.2 15.2 15.2 — — — — — — — — — 4 6 6 8 10 10 12 16 20 24 24 24 0.53 0.53 0.47 0.47 0.47 0.47 0.47 0.55 0.52 0.43 0.40 0.27 Requires special 1-1/2" nose. 16 Contact INDUSTRIAL TOOL HOLDERS Precision CNC machined and ground to ensure high accuracy and close-tolerance fit. ARBORS ■ Precision machined and ground to master gages for maximum performance with Jacobs® drill and tap chucks. ■ Adapt Jacobs® taper to: Morse tapers, straight shanks, threaded shanks and Bridgeport® tapers. ■ Each chuck, with one interchangeable Rubber--Flex® Collet, handles a wide range of tap sizes to speed tap size changes. ■ Ideal for use with custom tool and work holder designs and for specialized machining applications. morse taper jacobs® TAPER ARBOR STRAIGHT SHANK TO jacobs® TAPER AO Part Overall Length Weight Ea. No. No. Description in mm oz AO101 AO102 AO106 AO133 AO201 AO202 AO203 AO204 AO206 AO233 AO301 AO302 AO303 AO304 AO305 AO306 AO333 AO402 AO403 AO404 AO405 AO406 AO433 AO503 AO504 AO505 7299 7300 7303 7304 7306 7307 7308 7309 7311 7312 7313 7314 7315 7316 7317 7318 7319 7320 7321 7322 7323 7324 7325 7327 7328 7329 1 Morse X 1JT 1 Morse x 2 JT 1 Morse x 6JT 1 Morse x 33JT 2 Morse x 1JT 2 Morse x 2JT 2 Morse x 3JT 2 Morse x 4JT 2 Morse x 6JT 2 Morse x 33JT 3 Morse x 1JT 3 Morse x 2JT 3 Morse x 3JT 3 Morse x 4JT 3 Morse x 5JT 3 Morse x 6JT 3 Morse x 33JT 4 Morse x 2JT 4 Morse x 3JT 4 Morse x 4JT 4 Morse x 5JT 4 Morse x 6JT 4 Morse x 33JT 5 Morse x 3JT 5 Morse x 4JT 5 Morse x 5JT 3.38 3.59 3.72 3.72 3.94 4.16 4.50 4.94 4.28 4.28 4.69 4.94 5.27 5.70 5.94 5.06 5.06 5.91 6.25 6.69 6.91 6.03 6.06 7.50 7.94 8.16 85.7 91.3 94.5 94.5 100.0 105.6 114.3 125.4 108.7 108.7 119.1 125.4 133.8 144.9 150.8 128.6 128.6 150.0 158.8 169.9 175.4 153.2 154.0 190.5 201.6 207.2 2 2 4 3 4 5 7 12 5 5 10 10 12 17 23 11 11 21 23 30 35 21 22 53 58 65 Dimensions Weight AO Part Straight Shanks (L-1) Overall Length (L) No. No. Description in mm in mm Ea. oz A4000 A4001 A4002 A4003 A4006 A4033 A4101 A4102 A4103 A4106 A4133 A4202 A4203 A4206 A4233 A4303 A4306 7348 7349 7350 7351 7353 7354 7355 7356 7357 7359 7360 7361 7362 7364 7365 7367 7368 1/2" x 0JT 1/2" x 1JT 1/2" x 2JT 1/2" x 3JT 1/2" x 6JT 1/2" x 33JT 5/8" x 1JT 5/8" x 2JT 5/8" x 3JT 5/8" x 6JT 5/8" x 33JT 3/4" x 2JT 3/4" x 3JT 3/4" x 6JT 3/4" x 33JT 1" x 3JT 1" x 6JT 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 2.500 3.000 3.000 3.000 3.000 3.000 3.000 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 63.5 76.2 76.2 76.2 76.2 76.2 76.2 3.094 3.312 3.531 3.875 3.656 3.656 3.312 3.531 3.875 3.656 3.656 4.031 4.375 4.156 4.156 4.375 4.156 78.6 84.1 89.7 98.4 92.9 92.9 84.1 89.7 98.4 92.9 92.9 102.4 111.1 105.6 105.6 111.1 105.6 2 2 2 4 4 4 4 5 6 5 5 6 7 6 6 11 10 17 ARBORS FEATURES: INDUSTRIAL TOOL HOLDERS ARBORS arbors Threaded shank to Morse taper Dimensions AO Part No. No. Description in mm A0261 A0264 A0268 7345 7346 7347 2 Morse 3/8" - 24 2 Morse 1/2" - 20 2 Morse 5/8" - 16 3.69 4.06 4.19 93.7 103.2 106.4 Weight Overall Length (L) Bridgeport® taper to jacobs® taper Threaded Extension Ea. in mm oz 0.56 0.56 0.69 14.3 14.3 17.5 4 5 5 Dimensions Overall Length (L) Length (C) Diameter (D) AO Part Mount Minimum Maximum Minimum Maximum Minimum No. No. Jacobs in mm in mm in mm in mm in mm AO802 AO803 AO804 AO806 AO833 7339 7340 7341 7342 7343 2JT 3JT 4JT 6JT 33JT 5.18 5.53 5.97 5.31 5.31 131.6 140.4 151.6 134.8 134.8 5.20 5.55 5.98 5.33 5.33 132.2 140.9 151.8 135.4 135.4 0.91 1.25 1.69 1.03 1.03 23.0 31.8 42.9 26.2 26.2 0.92 1.27 1.70 1.05 1.05 23.4 32.1 43.2 26.6 26.6 0.49 0.75 1.04 0.62 0.56 12.4 18.9 26.3 15.8 14.2 Weight Maximum Ea. in mm oz 0.49 0.75 1.04 0.63 0.56 12.4 19.0 26.4 15.9 14.3 16 17 17 16 16 HOW TO ORDER ARBORS When ordering arbors Either of the following is correct: 1. Show the style and size of the mounting shank and the model number of the Jacobs® chuck to which the arbor will be fitted. Example: A #2 Morse taper shank arbor for a #34 Jacobs® chuck 2. Show the style and size of the mounting shank plus the actual Jacobs® taper desired. Example: A #2 Morse taper shank with a #3 Jacobs® taper. Motor shaft adapter 18 ■ Adapts No. 2 Jacobs® taper to 1/2” diameter motor shaft. Model Part Motor Shaft Jacobs No. No. Size Taper AD2502 7374 1/2”Dia. 2JT INDUSTRIAL TOOL HOLDERS drill sleevesmorse taper sleeves, sockets & drifts DRILL SLEEVES AND EXTENSION SOCKETS Archer precision machine tool accessories for maximum flexibility in tooling setups. Archer® Series 600 and 700 FEATURES: ■ Adapt smaller Morse taper shank tools to larger machine spindles. ■ Oil toughened and externally precision ground with hardened tang. ■ Outside Morse taper sizes are 1 through 6; inside Morse taper sizes are 0 through 5. ■ Series 700 drill sleeves are through-hardened and precision ground both internally and externally. Series 600 extension sockets morse taper Series 700 Model Part Model Part No No No No Outside 610 621 632 631 643 642 641 651 654 653 652 664 665 30421 30422 30423 30424 30425 30426 30427 30638 30428 30429 30430 30639 30431 710 30432 732 30434 743 742 30436 30437 751 754 753 752 764 30762 30439 30440 30441 30822 1 2 3 3 4 4 4 5 5 5 5 6 6 Dimensions Weight Overall Length (L) Ea Inside in mm oz 0 1 2 1 3 2 1 1 4 3 2 4 5 2.56 3.62 4.38 3.88 5.50 4.88 4.88 6.12 6.69 6.12 6.12 8.56 8.56 65 92 111 98 140 124 124 156 170 156 156 217 217 1 2 5 6 13 14 17 47 35 41 46 88 90 Morse Taper No. Archer® Series 800 FEATURES: ■ Extend tool lengths and application distances while adapting for increases or decreases in applied tool Morse taper sizes. ■ Externally precision ground with hardened tang. ■ Outside and inside Morse taper sizes are 1 through 5. Series 800 Dimensions Model Part Morse Taper No. No No Outside Inside 811 812 821 822 823 831 832 833 834 842 843 844 845 853 854 855 30443 30444 30445 30446 30447 30448 30449 30450 30451 30640 30452 30453 30454 30641 30455 30456 1 1 2 2 2 3 3 3 3 4 4 4 4 5 5 5 1 2 1 2 3 1 2 3 4 2 3 4 5 3 4 5 Overall Length (L) Length (A) Weight Diameter (D) Ea in mm in mm in mm oz 5.71 6.30 6.30 6.89 7.72 6.89 7.64 8.46 9.45 8.46 9.45 10.43 11.81 10.35 11.81 13.19 145 160 160 175 196 175 194 215 240 215 240 265 300 263 300 335 2.99 3.58 2.99 3.58 4.41 2.99 3.58 4.41 5.39 3.58 4.41 5.39 6.77 4.41 5.39 6.77 76 91 76 91 112 76 91 112 137 91 112 137 172 112 137 172 0.79 1.18 0.79 1.18 1.42 0.79 1.18 1.42 1.89 1.18 1.42 1.89 2.48 1 42 1.89 2.48 20 30 20 30 36 20 30 36 48 30 36 48 63 36 48 63 5 14 9 16 24 14 23 30 55 41 42 65 76 100 102 76 19 sleeves, sockets & drives INDUSTRIAL TOOL HOLDERS turret sockets and ejecting drifts turret sockets morse taper Archer® Series 500 FEATURES: ■ Permit the use of Morse taper shank tools in straight-hole mounting applications. ■ Through-hardened and precision ground internally and externally. ■ Inside Morse taper sizes 1 through 4. Morse Length Weight Part Taper No. No No Inside in mm in mm oz 531 542 552 562 553 563 573 564 584 30471 30474 30475 30476 30478 30479 30480 30482 30483 1 2 2 2 3 3 3 4 4 3.50 4.00 4.00 4.00 4.75 4.75 4.75 6.00 6.00 88.9 101.6 101.6 101.6 120.7 120.7 120.7 152.4 152.4 0.75 1.00 1.25 1.50 1.25 1.50 1.75 1.50 2.00 19.0 25.4 31.8 38.1 31.8 38.1 44.5 38.1 50.8 5 12 16 44 32 35 39 34 39 ejecting drifts 20 Dimensions Model Diameter Ea ■ Hardened and tempered. ■ Eject Morse taper sizes 0 through 6 from sleeves, sockets and machine spindles. Model Part No No Weight Ea For Ejection Of: oz 900 902 903 30484 30485 30486 No. 0 Morse Taper Nos. 1 & 2 Morse Tapers Nos. 3 & 4 Morse Tapers 1 3 6 904 906 914 30487 30488 30489 Nos. 4 & 5 Morse tapers No.6 Morse Tapers Combined Drifts Nos. 1,2,3, and 4 Inclusive 12 21 10 CENTERS - ROTATING (LIVE) INDUSTRIAL TOOL HOLDERS rotating (live) centers Jacobs® rotating centers are precision engineered and manufactured to ensure high work holding accuracy in either conventional or CNC applications. FEATURES: ■ Compact design maximizes tool clearance and machining flexibility for confined area work. ■ Body and center hardened and ground for high durability and extended life. ■ Standard or extended nose configurations offered on centers with either standard or reduced body diameters. ■ 60° Standard Angle of Center. standard nose with standard body diameter standard nose with reduced body diameter extended nose with standard body diameter ■ Designed for wide range of general turning work. Morse Dimensions D d L L-1 L-2 Max Weight Speed Ea Model Part Taper No No No in mm in mm in mm in mm in mm rpm oz JLS-M200 JLS-M300 JLS-M400 30502 30503 30504 2 3 4 1.77 2.36 2.99 45 60 76 0.79 0.94 1.26 20 24 32 5.43 6.81 8.27 138 173 210 0.98 1.38 1.65 25 35 35 1.69 1.97 2.28 43 50 58 5000 4300 3200 14.4 30.4 52.8 JLS-M500 30505 5 3.78 96 1.65 42 10.24 260 1.89 48 2.83 72 2600 139.2 Max Weight Speed Ea ■ Provides additional clearance for confined area machining applications. Morse Dimensions Model Part Taper D d L L-1 L-2 No No No in mm in mm in mm in mm in mm rpm oz JLR-M200 JLR-M300 JLR-M400 30509 30510 30511 2 3 4 1.26 1.34 1.65 32 34 42 0.59 0.59 0.79 15 15 20 4.96 5.67 7.05 126 144 179 0.71 0.71 0.98 18 18 25 1.46 1.46 1.65 37 37 42 6000 6000 6000 11.2 16.0 35.2 JLR-M500 30512 5 2.28 58 1.18 30 9.25 235 1.50 38 2.40 61 4000 91.2 Max Weight Speed Ea ■ Increases tool clearance and operator visibility for work on small parts or machining close to work piece ends. Morse Dimensions Model Part Taper D d d-1 No No No in mm in mm in* JLE-M300 JLE-M400 JLE-M500 30506 30507 30508 3 4 5 2.36 2.99 3.78 60 76 96 0.94 1.26 1.65 24 32 42 0.39 10 0.47 12 0.63 16 mm L in L-1 mm in 7.24 184 1.81 8.98 228 2.36 11.14 283 2.80 L-2 mm in mm rpm oz 46 60 71 1.97 2.28 2.83 50 58 72 4300 3200 2600 41.6 84.8 176.0 21 centers - stationary (dead) INDUSTRIAL TOOL HOLDERS stationary (dead) centers Full line of tungsten carbide tipped lathe centers with Morse taper and 60° angle joints. FEATURES: ■ Full tungsten carbide point increases wear resistance for turning or grinding applications and provides longer regrind life. ■ Integral strength of one—piece body resists deflection for positive work holding. ■ Precision ground points provide higher finished part accuracy. short type without flats long type with flats long type with half 60 point 22 Model Part Morse No. No. Taper No. in Overall Length mm Weight Ea. oz TS1 TS2 TS3 30490 30491 30492 1 2 3 2.758 3.347 4.331 70 85 110 2.0 6.5 10.0 TS4 TS5 30493 30494 4 5 5.512 7.087 140 180 23.0 59.0 Model Part Morse No. No. Taper No. in mm oz TL2 TL3 30496 30497 2 3 3.937 4.921 100 125 7.25 14.00 TL4 30498 4 5.299 135 30.00 Model Part Morse No. No. Taper No. in mm oz TL3 half 30501 3 4.921 125 10.0 Overall Length Weight Ea. Overall Length Weight Ea. Keyless Chucks Keyed Chucks Special Purpose Chucks Keys and Accessories portable tool chucks and accessories 23 PORTABLE TOOL CHUCKS AND ACCESSORIES ® HAND-TITE KEYLESS DRILL CHUCKS Patented keyless design, with 10mm and 13mm capacities, produces greater bit gripping force than conventional keyed chucks. Hand-Tite® keyless operation increases operator productivity and convenience by speeding bit changeovers and eliminating downtime caused by loss of chuck keys. Ergonomic design increases hand tightening efficiency and user comfort. Components are constructed from high performance materials designed to provide durable, long lasting performance. FEATURES: keyless chuck - portable tools ■ ■ ■ ■ ■ ■ hand-tite® keyless drill chucks Keyless Operation: Permits fast bit changes without lost key delays. Superior Gripping Force: Provides high mechanical advantage to convert hand tightening torque into superior bit gripping force. Versatility: Models available to fit all 10mm (3/8”) and 13mm (1/2”) variable speed corded and cordless portable drills. Precision Operation: Meet or exceed stringent DIN run—out and dimensional specifications. Ergonomic Design: Material and surface finish combinations result in increased comfort and performance. Rugged Construction: Constructed of high performance material to maximize durability and performance. Model/ Capacity Range Part No. Features Dimensions Weight Minimum Maximum Mount Sleeve Dia. Clearance Ea. in in mm Thread in mm in mm in mm oz 0.375 10 3/8-24 2.00 54.60 1.67 42.70 0.126 3.00 6.5 mm Overall Length Boss/Body 10 mm Capacity (3/8") 30354 Hard Nose, 0.040 1.00 Black Finish 13 mm Capacity (1/2") hand-tite® countertop merchandiser 31038 Hard Nose, 0.062 2.00 Black Finish 0.500 13 1/2-20 2.90 73.70 1.68 42.70 0.082 2.08 12.0 31037 Hard Nose, 0.062 2.00 Black Finish 0.500 13 3/8-24 2.90 73.70 1.68 42.70 0.082 2.08 12.0 This convenient merchandiser was developed exclusively to help you grab your share of the big Hand-Tite® Keyless drill chuck market. It contains size of our popular 3/8” Hand-Tite® chucks shipped in a carton that easily converts into an eye-catching countertop display. Part Number 61515 keyless chuck kits Capacity Range Minimum Part No. 24 in mm Maximum Mount in mm Thread Contents 30360 0.040 1.0 0.375 10 3/8-24 3/8” Chuck, 1/8” & 1/4” SA Hex keys, T15 Torx SA Key 30370 0.062 2.0 0.500 13 1/2-20 1/2” Chuck, 1/8” & 1/4” SA Hex keys, T15 Torx SA Key PORTABLE TOOL CHUCKS AND ACCESSORIES ® HAND-TITE KEYLESS haMMer drill chucks Unique, patented Hammerlock® mechanism expands Hand-Tite® keyless chuck performance and convenience to include 13mm AC or cordless hammer drills. Hammer-capable Hand-Tite® chucks are designed specifically for use on professional hammer drills. They are equipped with the unique Hammerlock® mechanism. This patented device automatically engages as the chuck is tightened on the drill bit. It then maintains full gripping pressure to prevent drill bit slippage during hammer drilling. Unlike rigid locking systems which cannot compensate for the effects of impact and vibration, the Hammerlock® system absorbs and compensates for these forces. The result is reliable and consistent performance under severe operating conditions. FEATURES: ■ Hammerlock® Mechanism. Automatically engages as the chuck is tightened and maintains full gripping pressure to prevent bit slippage during hammer drilling. ■ Precision Operation. Meets or exceeds stringent DIN run-out and dimensional specifications. ■ Ergonomic Design. Non-slip gripping surfaces enhance hand tightening capability and increase user comfort. keyless chuck - portable tools ■ Hard Nose. Protects chuck from work surface abrasion. ■ Rugged Construction. Provides extended service under the most demanding concrete hole drilling conditions. ■ Keyless Convenience. Offers fast bit changeover, superior gripping force and no lost key delays. ■ Performance. Tested and approved on a wide range of AC powered and cordless hammer drills. hand-tite® hammer drill chucks Model/ Capacity Range Part No. Features Dimensions Minimum Maximum Mount in mm in mm Thread in 2 0.5 13 1/2-20 2.61 Boss/Body Weight Sleeve Dia. Clearance Ea. mm in mm in mm oz 66.2 1.68 42.7 0.079 2 12.0 Overall Length 13 mm Capacity (1/2") 32137 Hammerlock® 0.062 Mechanism, Black Finish 25 PORTABLE TOOL CHUCKS AND ACCESSORIES ® jacobs professional duty chucks Industrial quality drill chuck gives precision performance for the tradesman or serious home craftsman. The Jacobs® Professional Duty Chuck brings professional quality and accuracy to the tradesman or serious home craftsman. These chucks are standard equipment on many of the world’s finest commercial-grade drills. No other chuck in its class can match the accuracy, grip and strength produced by the Jacobs Professional Chuck with its through-hardened jaws and durable internal construction. Each chuck is individually quality inspected and backed by Jacobs® Warrants. FEATURES: ■ Industrial quality. ■ Through-hardened jaws provide hard, durable gripping surfaces. ■ One-piece sleeve eliminates crack between driving teeth often found in other designs. ■ Fluted sleeve finish. keyed chuck - portable tools ■ Each chuck 100% inspected for performance and precision Model/ Capacity Range Dimensions Weight Part Minimum Maximum Mount Key Closed Length No. in mm in mm Thread No. in mm in mm in mm oz 30246 0.063 1.6 0.375 10 3/8-24 KK 2.42 61.5 1.89 48.0 1.42 36.1 5.0 31052 0.063 1.6 0.500 13 1/2-20 KK 3.00 76.2 2.30 58.4 1.72 43.6 22.0 multi-craft® drill chuck Open Length Sleeve Dia. Ea. The world’s most popular drill chuck for portable power tools. The Multi-Craft® Drill Chuck is mounted as original equipment on more drills than any other chuck by both domestic and import drill manufacturers. It features through-hardened jaws and a design found only in competitors’ industrial-grade chucks. Each chuck is backed by the Jacobs warranty. Ideal for corded or cordless reversible or nonreversible power drills. FEATURES: ■ Offered in 1/4", 3/8" and 1/2" capacities. ■ Through-hardened jaws for hard, wear resistant gripping surfaces. Model/ Capacity Range Part Minimum No. Maximum Mount Key Sleeve Sleeve Weight Diameter Ea. in mm in mm Thread No. Finish in mm oz 0.028 0.1 0.250 6.5 3/8-24 KG1 Knurled-Black 1.13 28.6 3.5 1.5 0.375 10.0 3/8-24 KG1 Knurled-Black 1.22 31.1 5.0 1/4” Capacity 30243 3/8” Capacity 30247 0.062 1/2” Capacity 26 30598 0.078 2.0 0.500 13.0 3/8-24 KK Knurled-Black 1.61 41.0 11.0 30602 0.078 2.0 0.500 13.0 1/2-20 KK Knurled-Black 1.61 41.0 11.0 PORTABLE TOOL CHUCKS AND ACCESSORIES special purpose chucks adapt-a-drive® chuck Converts any cordless screwdriver to a multi-purpose mini-drill for bit sizes up to 1/4". FEATURES: ■ Easy conversion-integral hex mount locks the Adapt-A-Drive chuck into the screwdriver bit socket. ■ Ideal for use in starting screw holes for use in hard-to-reach spaces. Model/ Part Maximum Mount Key Sleeve Sleeve Weight Diameter Ea. No. in mm in mm Thread No. Finish in mm oz 30248 0.028 0.7 0.250 6.5 .250-Hex KG1 Ground-Matte Band 1.13 28.6 3.5 keyless chuck - portable tools stainless steel chucks Capacity Range Minimum FEATURES: ■ For special applications on either portable air operated or stationary machine tools. ■ Resist chemical corrosion and reduce potential for hazardous sparking. Capacity Range Dimensions Closed Length Weight Model Part Minimum Maximum Mount Key Open Length Sleeve Dia. Ea. No. No. in mm in mm Style No. in mm in mm in mm oz OM OBM 5/16 1M 6624 6625 6626 0(1) 0(1) 0(1) 0 0 0 0.156 0.156 0.250 4 4 6 0 JT(2) 5/16-24 1 JT(2) K0M K0M K1M 1.45 1.53 1.92 37 39 49 1.10 1.17 1.54 28 30 39 0.85 0.85 1.12 22 22 28 2.0 2.0 5.0 1BM 5/16 1BM 3/8 6627 6628 0(1) 0(1) 0 0 0.250 0.250 6 6 5/16-24 3/8-24 K1M K1M 1.95 1.95 50 50 1.57 1.57 40 40 1.12 1.12 28 28 5.0 5.0 (1) Minimum capacity will hold a No. 70 (.028in/.711mm) drill. (2) Jacobs® Taper drain chuck FEATURES: ■ Specifically designed for use with flexible coil spring tools. Allows coil spring to pass through chuck. Chuck may be hand tightened to secure coil spring at desired length transmitting tool rotation to shaft. ■ Ideal for soil pipe and sewer cleaning tools. Capacity Range Dimensions Model Part Minimum Maximum Mount No. No. in mm in mm Style in mm in mm 30726 0.25 6.4 0.500 13 13/16-20 2.49 63.2 2.49 63.2 DC4595 Closed Length Weight Open Length Sleeve Dia. in Ea. mm oz 1.70 43.2 4.5 27 PORTABLE TOOL CHUCKS AND ACCESSORIES chuck keys and accessories chuck keys Comprehensive selection of Jacobs® precision crafted keys meet any need. Choice of models with nickel thumb grips, "T" handles plus self ejecting keys. FEATURES: ■ Nickel thumb grip styles increase leverage and user comfort. ■ Soft steel handles limit the potential for dangerous fracturing under excessive load. ■ Self-ejecting models with spring-loaded ejectors ensure key disengagement after tightening. chuck keys & accessories T-Handle L-Handle Model Part No. No. Pilot Size in Used On K0* K0M K1* (1) (1) (1) 3637 3639 3641 1/8 1/8 5/32 0 Series 0 Series Stainless 1 Series K1M K2* K3* (1) (3) (3) 3643 3649 3651 5/32 1/4 5/16 1 Series Stainless 2 Series 3, 34 Series & 14N K3C K4* K5 (3) (3) (1) 3653 3655 3657 5/16 3/8 7/16 34-33 C 36. 16, 18N 20N K7* K30* K32* (3) (3) (3) 3659 3664 3666 7/32 15/16 1/4 7 Series 31 Series & 8-1/2N 32,33 Series& 11N KK KG1 KGA (1) (1) (2) (1) 30052 14273 3605 30827 9/32 1/4 1/4 13/64 DC8, SM8, 74K, 22BA, 23BA, 24BA, 26BA, 29-33 1/4 & 3/8’ Multi-Craft® (black handle) 1/4 & 3/8" MuIti-Craft® 1/4 & 3/8" chucks * Must be ordered in multiples of 20 keys. (1) - T-Handle (2) - L-Handle (3) - Thumb Handle Thumb Handle self-ejecting keys Model Part No. No. in S-K3C S-KK 2948 3157 5/16 9/32 accessories Pilot Size Wedge sets keyleashes FEATURES: ■ For removing taper mount chucks from arbors or chucks. Wedge Set Used On 3, 34 Series & 14N DC8, SM8, 74K, 22BA, 23BA, 24BA, 26BA, 29-33 Set* Part Used On No. No. Jacobs® Taper No. #1 Wedge Set #2 Wedge Set #3 Wedge Set #6 Wedge Set 13266 13267 13268 13269 1JT 2JT 3JT 6JT Model Part Fits No. No. Key No. Model A Model B 3685 3686 K0, K1, K7, KG K30, K32, K2, KK CAUTIONS: Never apply extensions, pliers, wrenches or ‘cheaters’ of any kind to chuck key handles. Do not subject chuck key handles to hammer or other impact blows. Keyleash 28 Mount Specifications Taper Specifications Tool Shank Standards technical information 29 TECHNICAL INFORMATION ® JACOBS TAPERS AND MOUNTS The tables below reproduce and classify the normal dimensions of Jacobs® tapers and mounts. They also observe the generally accepted designation. In effect, the range of increasing values for diameter D contains two No. 2 tapers, the first of which is No. 2 short taper. Between the tapers 2 and 3, there are two interpolated tapers which bear the out-of-series numbers 33 and 6 respectively. Jacobs Taper Taper D d on Diameter l1 No in. mm in. mm in. mm in. mm 0 1 2 short 0.250 0 0.384 0 0.548 8 6.350 9.754 13.940 0.228 4 0.333 4 0.487 6 5.802 8.469 12.386 0.437 50 0.565 25 0.750 00 11.112 16.669 19.050 0.591 45 0.925 08 0.978 61 15.023 23.497 24.857 2 33 6 0.559 0 0.624 0 0.676 0 14.199 15.850 17.170 0.487 6 0.560 5 0.624 1 12.386 14.237 15.852 0.875 00 1.000 00 1.000 00 22.225 25.400 25.400 0.978 61 0.761 94 0.622 92 24.857 19.353 15.822 3 4 5 0.811 0 1.124 0 1.413 0 20.599 28.550 35.890 0.746 1 1.037 2 1.316 1 18.951 26.346 33.422 1.218 75 1.656 25 1.875 00 30.956 42.069 47.625 0.638 98 0.628 86 0.620 10 16.230 15.973 15.773 jacobs tapers & mounts jacobs® standard threaded mounts jacobs® standard straight mount NOTE: All dimensions are in inches unless otherwise specified. ® CAUTION: When designing for new applications, contact the Engineering Department, The Jacobs® Chuck Manufacturing Company for current specifications. 30 TECHNICAL INFORMATION din tapers DIN taper interchangability DIN tapered sections are identical with the following Morse tapers: No. 1, for tapers B10 and B12 No. 2, for tapers B16 and B18 No. 3, for tapers B22 and B24 The length of each of these tapers is, or course, distinctly less than the overall length of the corresponding Morse taper. Each taper may be regarded as corresponding approximately either to that part of the Morse taper nearest the small end (for example: B10), or to the part nearest the large end (for example: B12). Ref. D No. in. B10 B12 B16 0.397 4 0.475 0 0.619 4 B18 B22 B24 0.947 4 D1* mm in. 10.094 0.403 6 12.065 0.481 2 15.733 0.628 8 0.700 0 17.780 0.858 0 21.793 0.938 0 23.825 24.1 0.838 2 0.709 4 0.867 4 0.947 4 21.3 d* d1 l1 a(max.) b c Morse Taper on Diameter mm in. mm in. mm in. mm in. mm in. mm in. mm No. in. mm 10.3 12.2 16.0 0.368 9 0.487 7 0.572 2 9.4 11.1 14.5 25/64 29/64 19/32 9.8 11.5 15.0 0.571 0.728 0.945 14.5 18.5 24.0 0.125 0.125 0.188 3.5 3.5 5.0 0.125 0.125 0.156 3.5 3.5 4 0.047 0.047 0.063 1.0 1.0 1.5 1 1 2 0.049 88 0.049 88 0.049 95 1.267 1.267 1.269 18.0 22.0 24.1 7/8 0.637 1 16.2 0.778 0 19.8 0.838 2 21.3 22.0 1.988 1.260 1.594 1.988 5.0 32.0 40.5 50.5 0.188 0.188 0.188 0.188 4.5 2 3 3 0.049 95 0.050 20 0.050 20 1.269 1.275 1.275 21/32 16.8 13/16 20.5 7/8 22.0 50.5 0.188 5.0 0.156 5.0 0.188 5.0 0.188 0.078 2.0 4 0.063 1.5 4.5 0.078 2.0 4.5 0.078 2.0 3 0.050 20 1.275 din tapers NOTES: • D1 and d = calculated values given for information. The effective values are obtained by applying the rate of taper and the basic dimension D to the actual values of a and I1, respectively. 31 TECHNICAL INFORMATION morse tapers Nos. 1 to 6 METRIC external taper with tang NOTE: All dimensions are in millimeters unless otherwise specified. Designation Metric Taper 4 6 Basic morse tapers Internal Taper External Taper Size Morse Taper Metric Taper 1 2 3 4 5 6 0.598 58:12 0.599 41:12 0.062 35:12 0.623 26:12 0.631 51:12 0.625 65:12 =1:20.047 =1:20.020 =1:19.922 =1:19.254 =1:19.002 =1:19.180 80 100 120 160 200 Taper 1:20=0.05 =.049 88 =0.049 95 =0.050 20 =0.051 94 =0.052 63 =0.052 14 D a D1 (1) 4 2 4.1 6 3 6.2 12.065 3.5 12.2 17.780 5 18 23.825 5 24.1 31.267 6.5 31.6 44.399 6.5 44.7 63.348 8 63.8 80 8 80.4 100 10 100.5 1:20 = 0.05 120 12 120.6 160 16 160.8 200 20 201 d (1) d1 (2) 2.9 - 4.4 - 9.4 M6 14.6 M10 19.8 M12 25.9 M16 37.6 M20 53.9 M24 70.2 M30 88.4 M36 106.6 M36 143 M48 179.4 M48 d3 max. - - 8.7 13.5 18.5 24.5 35.7 51 67 85 102 138 174 d2 (1) - - 9 14 19.1 25.2 36.5 52.4 69 87 105 141 177 d4 max. 2.5 4 9 14 19 25 35.7 51 67 85 102 138 174 l1 max. 23 32 53.5 64 81 102.5 129.5 182 196 232 268 340 412 l2 max. 25 35 57 69 86 109 136 190 204 242 280 356 432 l3 max. - - 62 75 94 117.5 149.5 210 220 260 300 380 460 l4 max. - - 65.5 80 99 124 156 218 228 270 312 396 480 b h13 c (3) e max. I min. R max. R max. t max. 2 3 5.2 8.5 13.5 16 5 1.2 5 6.3 10 16 24 6 1.6 5 7.9 13 20 28 7 2 7 11.9 16 24 32 8 2.5 9 15.9 19 29 40 10 3 10 19 27 40 50 13 4 16 26 24 48 65 24 5 24 32 28 58 80 30 5 30 38 32 68 80 36 6 36 50 40 88 100 48 8 48 62 48 108 100 60 10 60 182.5 d5 H11 3 4.6 9.7 14.9 20.2 26.5 38.2 54.6 71.5 90 108.5 145.5 d6 - - 7 11.5 14 18 23 27 33 36 39 52 52 l5 min. 25 34 56 67 84 107 135 188 202 240 276 350 424 l6 21 29 52 62 78 98 125 177 186 220 254 321 388 g A13 h z (4) 22 8 0.5 32 12 0.5 52 19 1 63 22 1 79 27 1 11.9 32 1.5 15.9 33 1.5 19 47 2 26 52 2 32 60 2 38 70 2 50 90 3 62 110 3 NOTES: 1. D1 and d or d2 = approximate vlaues given for guidance. The actual values result from the actual values of a and I1 or I3 respectively, taking into account the taper and the basix size D. 2. It is allowed to increase the length c over which the tang is turned to diameter d3, but without exceeding e. 3. z = maximum permissible deviation, outwards onlm of the position of the gage plane D from the nominal position of coincidence with the leading face. 32 TECHNICAL INFORMATION morse tapers Nos. 1 to 6 external taper with tang NOTE: All dimensions are in inches unless otherwise specified. Designation Basic Internal Taper External Taper Size Morse Taper 1 2 3 4 5 6 0.598 58:12 0.599 41:12 0.062 35:12 0.623 26:12 0.631 51:12 0.625 65:12 =1:20.047 =1:20.020 =1:19.922 =1:19.254 =1:19.002 =1:19.180 =0.051 94 Taper =.049 88 =0.049 95 =0.050 20 =0.052 63 =0.052 14 D a D1 (1) 0.475 1/8 0.481 2 0.700 3/16 0.709 4 0.938 3/16 0.947 4 1.231 1/4 1.244 0 1.748 1/4 1.761 2 2.494 5/16 2.510 3 d (1) d1 (2) 0.369 0 UNC 1/4 0.572 0 UNC 3/8 0.778 0 UNC 1/2 1.020 0 UNC 5/8 1.475 0 UNC 5/8 2.116 0 UNC 1 d2 (1) 0.353 4 0.553 3 0.752 9 0.990 8 1.438 8 2.063 9 d3 max. 11/32 17/32 23/32 31/32 1-13/32 2 d4 max. 11/32 17/32 23/32 31/32 1-13/32 2 l1 max. 2-1/8 2-9/16 3-3/16 4-1/16 5-3/16 7-1/4 7-9/16 2-1/4 2-3/4 3-3/8 4-5/16 5-7/16 l3 max. 2-7/16 2-15/16 3-11/16 4-5/8 5-7/8 8-1/4 l4 max. 2-9/16 3-1/8 3-7/8 4-7/8 6-1/8 8-9/16 b h12 c (3) e max. I min. R max. r max. t max. 0.203 1 11/32 0.52 1/2 3/16 3/64 3/16 0.250 0 13/32 0.66 3/4 1/4 1/16 3/16 0.312 5 17/32 0.83 1 9/32 5/64 1/4 0.468 7 5/8 0.96 1-1/4 5/16 3/32 1/4 0.625 0 3/4 1.15 1-1/4 3/8 1/8 5/16 0.750 0 1-1/16 1.58 2 1/2 5/32 3/8 d5 H11 0.378 0.588 0.797 1.044 1.502 2.150 9/32 7/16 9/16 11/16 11/16 1-1/8 l5 min. 2-3/16 2-21/32 3-9/32 4-5/32 5-5/16 7-3/8 l6 2-1/16 2-1/2 3-1/16 3-7/8 4-15/16 7 g H12 h z (4) 0.223 3/4 0.040 0.270 7/8 0.040 0.333 1-1/8 0.040 0.493 1-1/4 0.060 0.650 1-1/2 0.060 0.780 1-7/8 0.080 d6 morse tapers l2 max. NOTES: 1. D1 and d or d2 = approximate vlaues given for guidance. The actual values result from the actual values of a and I1 or I3 respectively, taking into account the taper and the basix size D. 2. It is allowed to increase the length c over which the tang is turned to diameter d3, but without exceeding e. 3. z = maximum permissible deviation, outwards onlm of the position of the gage plane D from the nominal position of coincidence with the leading face. 33 TECHNICAL INFORMATION tool shank standards ANSI/ASME B5.50 - 1994 v-flange NOTE: All dimensions are in inches unless otherwise specified. Tols. ØA B C D Gage Size Dia. 30 1.250 ØE F ØG ØH J K 0.000 +0.000 ±0.002 -0.015 -0.015 ±0.010 ±0.005 1.812 0.640 0.645 1.250 ±0.015 ±0.005 ±0.010 Min. -0.000 1.875 1.00 0.516 0.500-13 1.531 0.188 UNC 2B ±0.010 0.735 L ØM N 0.015 P ØR ØS ØT U ØZ Min. +0.000 ±0.0010 ±0.005 Min. ±0.002 ±0.010 Flat 1.38 2.176 0.590 0.650 0.030 1.250 1.38 2.863 0.720 0.860 0.030 1.750 1.38 3.613 0.850 1.090 0.030 2.250 1.38 4.238 1.125 1.380 0.030 2.750 1.50 5.683 1.375 2.040 0.400 4.250 0.030 40 1.750 2.687 0.188 1.12 0.641 0.625-11 2.219 2.500 0.985 0.890 0.645 1.750 0.045 0.060 45 2.250 3.250 0.188 1.50 0.766 0.750-10 2.969 3.250 1.235 1.140 0.770 2.250 0.075 0.090 50 2.750 4.000 0.250 1.75 1.031 1.000-8 3.594 3.875 1.485 1.390 1.020 2.750 60 4.250 6.375 0.312 2.25 1.281 1.250-7 5.219 5.500 2.235 2.140 1.020 4.250 0.075 0.090 0.120 0.200 GENERAL NOTES: (a) Taper cone tolerance is in accordance with ISO-1947 tool shanks (b) Standard cone angle tolerance grade is to be AT-4 (c) Geometric dimension symbols are in accordance with ANSI Y14.5M-1982 (d) Deburr all sharp edges (e) all unspecified fillets and radii: R 0.03 ±0.010 or 0.03 ±0.010 x 45 deg. 34 TECHNICAL INFORMATION tool shank standards JMTBA MAS403 - 1982 bt tapered shank NOTE: All dimensions are in millimeters unless otherwise specified. Shank Screw Tang I4 Serial I1 R t d2 g I2 I3 +0.5 b I5 O No. D1 ±0.2 (max) d1 H8 6H (min) (min) 0 H12 (min) -0.2 w BT30 BT35 BT40 BT45 BT50 BT55 BT60 31.75 38.10 44.45 57.15 69.85 88.90 107.95 48.4 56.4 65.4 82.8 101.8 126.8 161.8 0.5 0.5 1 1 1 1 1 14 14 19 23 27 33 33 12.5 12.5 17 21 25 31 31 M12 M12 M16 M20 M24 M30 M30 24 24 30 38 45 56 56 34 34 43 53 62 76 76 7.0 7.0 9.0 11.0 13.0 16.0 16.0 16.1 16.1 16.1 19.3 25.7 25.7 25.7 17 20 21 26 31 31 34 16.3 19.6 22.6 29.1 35.4 45.1 60.1 0.12 0.12 0.12 0.12 0.20 0.20 0.20 Flange 7/24 Taper x1 Serial v D5 Reference y1 Angle Small 0.1 y O Tolerance End No. D4 h8 e ±0.1 x 0 ±0.4 -0.4 (1) ATD Diam. d D6 BT30 BT35 BT40 BT45 BT50 BT55 BT60 38 43 53 73 85 107 135 46 53 63 85 100 120 155 20 22 25 30 35 40 45 13.6 14.6 16.6 21.2 23.2 26.2 28.2 4 5 5 6 7 9 11 8 10 10 12 15 18 20 2 2 2 3 3 3 3 2 2 2 3 3 3 3 +0.0039/-0 +0.0045/-0 +0.0041/-0 +0.0052/-0 +0.0051/-0 +0.0063/-0 +0.0065/-0 17.633 21.650 25.375 33.000 40.158 51.917 60.758 8 10 10 12 15 18 20 56.144 65.680 75.679 100.216 119.020 147.823 180.359 morse tapers 35 SERVICE AND REPAIR MOUNTING AND REMOVING CHUCKS on threaded spindle portable tools To mount chucks: Thread chuck on the spindle by hand so that the back of the chuck seats firmly against the mounting surface provided on the portable tool spindle. To remove chucks: Chucks with threaded mounts can be identified by the letters "B" or "BA" in the model number (1B, 41BA). "BA" model chucks may have a left hand thread retaining screw through the chuck body into the tool spindle. Remove retaining screw through the chuck jaw hole opening, turn screw clockwise and proceed as described for "B" model chucks. "B" model chucks may be removed from a threaded spindle by tightening the chuck jaws around a hex key and striking the key with a sharp blow in a counter-clockwise direction, using a wooden or rubber hammer (Illus. A). Illus. A on tapered spindles To mount chucks: Clean both tapers of all grease and grit. With the chuck jaws completely refracted into the chuck and using a thin piece of wood to protect the chuck nose, tap the chuck into place on the spindle. To remove chucks: If a power tool has a tapered spindle, the chuck may be removed from the spindle by inserting chuck removal wedges between the chuck back and the spindle housing (Illus. B). Illus. B mounting and removing chucks On tapered shank arbors To mount chucks: Clean both tapers as above. With the jaws retracted into the chuck and with the chuck nose resting on a wooden bench, strike the tang of the arbor lightly to seat it into the chuck. Do NOT assemble on an arbor press as excessive pressure will expand the chuck body and distort the chuck jaw holes. To remove chucks: Insert wedges between the back of the chuck and the shoulder of the arbor (Illus. C). In case the mounting taper of the arbor does not provide a shoulder, a cross hole should be drilled through the neck of the arbor (illus. D) and a cross pin inserted. Then the wedges can be used between the chuck back and the cross pin. If desired, a hole may be drilled through the soft center portion of the chuck body (Illus. D), and a pin may then be used with an arbor press to force the arbor out of the chuck. Illus. C 36 Illus. D SERVICE AND REPAIR REPAIR INSTRUCTIONS disassembly Plain Bearing Chucks: Extend the jaws to half capacity, press the sleeve off over front (jaw end) of body, remove the nut halves (Illus. E). Ball Bearing Chucks: Extend the jaws to half capacity, press the sleeve off over front (jaw end) of body, remove the nut halves, jaws, bearing race, and thrust washer (Illus. E). Illus. E assembly CAUTION: Each of the three jaws differ slightly from the other by the location of the threaded portion (Illus. G). In order to ensure proper operation, they must be re-installed in the proper sequence. Plain Bearing Chucks: Refer to Illus. C and insert the jaws in the correct sequence when viewing the chuck from the body nose diameter. insert No. 1 jaw (with small step) first, then No. 2 jaw (with largest step) in the clockwise position, then No. 3 jaw (without a step) should be inserted. Turn chuck jaws to closed position and check to ensure that all three jaws are properly aligned. The height of all three jaws should be uniform. A good grade of grease should be applied to the jaw and nut threads, then the nut halves should be closed around the jaws. Extend jaws to half capacity. Press on the sleeve with an arbor press (Illus. F). Ball Bearing Chucks: Slip the thrust race over jaw end of the body until it contacts the rear flange. Slip the caged bearing over jaw end of the body until it contacts the thrust race. Illus. F JAW NUMBER INDICATED BY PROFILES SHOWN BELOW. Follow Plain Bearing jaw assembly and nut procedure. repair instructions Illus. G - Jaw Identification 37 PRODUCT INDEX PRODUCT INDEX BY MODEL NUMBER 38 Model No. Part No. Page No. Model No. Part No. Page No. Model No. Part No. Page No. Model No. Part No. Page No. 0 33 36 531 542 552 553 562 563 564 573 584 610 621 631 632 641 642 643 651 652 653 654 664 665 710 732 742 743 751 752 753 754 764 811 812 821 822 823 831 832 833 834 842 843 844 845 853 854 855 900 902 903 904 906 914 30243 30246 30247 30248 30354 30598 30602 31037 31038 31052 31237 #1 Wedge Set #2 Wedge Set #3 Wedge Set #6 Wedge Set 100-61 11N 14N 16N 18N 1A 1B 3/8 1BM 3/8 1BM 5/16 1M 20N 2A 2BA 3/8 31-01 31-02 32BA 1/2 6200 6279 6309 30471 30474 30475 30478 30476 30479 30482 30480 30483 30421 30422 30424 30423 30427 30426 30425 30638 30430 30429 30428 30639 30431 30432 30434 30437 30436 30762 30441 30440 30439 30822 30443 30444 30445 30446 30447 30448 30449 30450 30451 30640 30452 30453 30454 30641 30455 30456 30484 30485 30486 30487 30488 30489 30243 30246 30247 30248 30354 30598 30602 31037 31038 31052 31237 13266 13267 13268 13269 9756 30215 30221 30227 30233 6206 6208 6628 6627 6626 30239 6214 6219 14697 14698 8859 9 9 9 20 20 20 20 20 20 20 20 20 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 26 26 26 27 24 26 26 24 24 26 25 28 28 28 28 14 8 8 8 8 9 10 27 27 27 8 9 10 9 9 10 3326A 33BA 1/2 33BA 3/8 33BA 5/8 33KD 34~02 34-06 34-33 34-33C 35B 1/2 36B 3/4 36B 5/8 36KD 36PD 3A 3B 5/8 3KD 3PD 41-01 41BA 1/2 41BA 3/8 41BA 3/8-S 42-01 42-02 42-24 42-J8 44-02 44-06 44-J9 7BA 3/8 8-1/2 N A4000 A4001 A4002 A4003 A4006 A4033 A4101 A4102 A4103 A4106 A4133 A4202 A4203 A4206 A4233 A4303 A4306 AD2502 AO101 AO102 AO106 AO133 AO201 AO202 AO203 AO204 AO206 AO233 AO261 AO264 AO268 AO301 AO302 AO303 AO304 AO305 AO306 AO333 AO402 AO403 AO404 AO405 AO406 AO433 AO503 AO504 AO505 AO802 AO803 AO804 AO806 AO833 DC4595 J116 J117 J420 J421 6291 6287 6283 6289 6281 14442 6295 14445 14451 14723 6316 6314 14865 14866 6223 6232 6228 6230 14121 31090 30728 31138 14123 14125 14129 14127 14131 14133 14135 6255 30209 7348 7349 7350 7351 7353 7354 7355 7356 7357 7359 7360 7361 7362 7364 7365 7367 7368 7374 7299 7300 7303 7304 7306 7307 7308 7309 7311 7312 7345 7346 7347 7313 7314 7315 7316 7317 7318 7319 7320 7321 7322 7323 7324 7325 7327 7328 7329 7339 7340 7341 7342 7343 30726 9757 9758 9747 9748 9 10 10 10 9 9 9 9 9 10 10 10 9 9 9 10 9 9 14 10 10 10 14 14 14 14 14 14 14 10 8 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 18 17 17 17 17 17 17 17 17 17 17 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 18 18 18 18 18 27 17,18 17,18 15 15 J422 J423 J440 J441 J443 J910 J911 J912 J913 J914 J915 J916 J917 J918 J919 J920 J921 JBT 30-J2 JBT 30-J3 JBT 30-J6 JBT 30-J33 JBT 40-J2 JBT 40-J3 JBT 40-J4 JBT 40-J6 JBT 40-J33 JBT 45-J3 JBT 45-J4 JBT 45-J5 JBT 45-J33 JBT 50-J3 JBT 50-J4 JBT 50-J5 JCJ 30-J2 JCJ 30-J3 JCJ 30-J6 JCJ 30-J33 JCJ 40-J2 JCJ 40-J3 JCJ 40-J4 JCJ 40-J6 JCJ 40-J33 JCJ 45-J3 JCJ 45-J4 JCJ 45-J5 JCJ 45-J33 JCJ 50-J3 JCJ 50-J4 JCJ 50-J5 JKB 80-30 JKB 80-40 JKB 80-40L JKB 130-40 JKB 130-40L JKB 130-45 JKB 130-50 JKB 160-40 JKB 160-50 JKB 160-50L JKC 80-30 JKC 80-40 JKC I30-40 JKC 130-45 JKC 130-50 JKC 160-40 JKC 160-50 JKP 65-J1 JKP 80-J2S JKP 100-J2 JKP 100-J33 JKP 130-J2 JKP 130-J6 JKP 130-J33 JKP 160-J6 JKT 65-J1 JKT 80-J2S JKT 130-J2 JKT 130-J6 JKT 130-J33 JKT 160-J6 JLE-M300 JLE-M400 JLE-M500 JLR-M200 JLR-M300 JLR-M400 JLR-M500 JLS-M200 9751 9817 9749 9750 9867 9555 9556 9557 9558 9559 9560 9561 9562 9563 9564 9565 9567 30582 30583 30585 30584 30586 30587 30589 30590 30588 30591 30593 30594 30592 30595 30596 30597 30566 30567 30569 30568 30570 30571 30573 30574 30572 30575 30577 30578 30576 30579 30580 30581 30536 30537 30538 30539 30540 30542 30543 30541 30544 30545 30551 30552 30553 30554 30555 30556 30557 31121 9679 9681 9680 9683 9684 9682 9685 31122 30526 30527 30529 30528 30530 30506 30507 30508 30509 30510 30511 30512 30502 15 17 15 15 17 16 16 16 16 16 16 16 16 16 16 16 16 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 11 11 11 11 11 11 11 11 11 11 11 11 11 11 21 21 21 21 21 21 21 21 JLS-M300 JLS-M400 JLS-M500 K1 K1M K2 K3 K3C K4 K5 K7 K30 K32 KG1 KGA KK KO KOM Model A Model B N100 OB 5/16 OBM 5/16 OM S-K3C S-KK S3 S8-1/2N S11N S14N S16N S18N S20N S33 S34 S36 TL2 TL3 TL3 half TL4 TS1 TS2 TS3 TS4 TS5 U3 U33 U34 U36 30503 30504 30505 3641 3643 3649 3651 3653 3655 3657 3659 3664 3666 14273 3605 30052 3637 3639 3685 3686 12791 6204 6625 6624 2948 3157 4944 5089 5097 5506 5514 5522 5530 5016 5046 5066 30496 30497 30501 30498 30490 30491 30492 30493 30494 7417 7423 7424 7425 1848 1849 1850 1851 1852 6654 6655 6656 7430 7431 7432 7433 7434 7435 7436 7437 7438 7439 7440 7441 12792 12793 12794 30343 30344 30345 30346 30347 30348 30360 30370 30827 21 21 21 28 28 28 8,28 28 8,28 8,28 28 8,28 8,28 28 28 28 28 28 28 28 14 10 27 27 28 28 10 8 8 8 8 8 8 10 10 10 22 22 22 22 22 22 22 22 22 10 10 10 10 14 14 14 14 14 14 14 14 8 8 8 8 8 8 8 8 8 8 8 8 14 14 14 8 8 8 8 8 8 24 24 28 PRODUCT INDEX BY PART NUMBER Part No. Model No. S-K3C S-KK KGA KO KOM K1 K1M K2 K3 K3C K4 K5 K7 K30 K32 Model A Model B Model C S3 S33 S34 S36 S8-1/2N S11N S14N S16N S18N S20N 0 OB 5/16 1A 1B 3/8 2A 2BA 3/8 3A 3KD 3PD 3B 5/8 7BA 3/8 33 33KD 33BA 3/8 33BA 1/2 33BA 5/8 3326A 34-06 36 36B 5/8 36B 3/4 OM OBM 5/16 1M 1BM 5/16 1BM 3/8 AO101 AO102 AO106 AO133 AO201 AO202 AO203 AO204 AO206 AO233 AO301 AO302 AO303 AO304 AO305 AO306 AO333 AO402 AO403 AO404 AO405 AO406 AO433 AO503 AO504 AO505 Page No. Part No. Model No. Page No. Part No. Model No. Page No. Part No. Model No. Page No. 14 14 14 14 14 28 28 28 28 28 28 28 28 8,28 28 8,28 8,28 28 8,28 8,28 28 28 28 10 10 10 10 8 8 8 8 8 8 9 10 9 10 9 10 9 9 9 10 10 9 9 10 10 10 9 9 9 10 10 27 27 27 27 27 14 14 14 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 7339 7340 7341 7342 7343 7345 7346 7347 7348 7349 7350 7351 7353 7354 7355 7356 7357 7359 7360 7361 7362 7364 7365 7367 7368 7374 7417 7423 7424 7425 7430 7431 7432 7433 7434 7435 7436 7437 7438 7439 7440 7441 8859 9555 9556 9557 9558 9559 9560 9561 9562 9563 9564 9565 9567 9679 9680 9681 9682 9683 9684 9685 9747 9748 9749 9750 9751 9756 9757 9758 9817 9867 12791 12792 12793 12794 13266 13267 13268 13269 14121 14123 14125 14127 14129 14131 14133 14135 AO802 AO803 AO804 AO806 AO833 AO261 AO264 AO268 A4000 A4001 A4002 A4003 A4006 A4033 A4101 A4102 A4103 A4106 A4133 A4202 A4203 A4206 A4233 A4303 A4306 AD2502 U3 U33 U34 U36 18 18 18 18 18 18 18 18 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 17 18 10 10 10 10 8 8 8 8 8 8 8 8 8 8 8 8 10 16 16 16 16 16 16 16 16 16 16 16 16 11 11 11 11 11 11 11 15 15 15 15 15 14 17,18 17,18 17 17 14 14 14 14 28 28 28 28 14 14 14 14 14 14 14 14 14273 14442 14445 14451 14697 14698 14723 14865 14866 30052 30209 30215 30221 30227 30233 30239 30243 30246 30247 30248 30343 30344 30345 30346 30347 30348 30354 30360 30370 30421 30422 30423 30424 30425 30426 30427 30428 30429 30430 30431 30432 30434 30436 30437 30439 30440 30441 30443 30444 30445 30446 30447 30448 30449 30450 30451 30452 30453 30454 30455 30456 30471 30474 30475 30476 30478 30479 30480 30482 30483 30484 30485 30486 30487 30488 30489 30490 30491 30492 30493 30494 30496 30497 30498 30501 30502 30503 30504 KG1 34~02 34-33 34-33C 31-01 31-02 35B 1/2 36KD 36PD KK 8-1/2 N 11N 14N 16N 18N 20N 30243 30246 30247 30248 28 9 9 9 9 9 10 9 9 28 8 8 8 8 8 8 26 26 26 27 8 8 8 8 8 8 24 24 24 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 19 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 22 22 22 22 22 22 22 22 22 21 21 21 30505 30506 30507 30508 30509 30510 30511 30512 30526 30527 30528 30529 30530 30536 30537 30538 30539 30540 30541 30542 30543 30544 30545 30551 30552 30553 30554 30555 30556 30557 30566 30567 30568 30569 30570 30571 30572 30573 30574 30575 30576 30577 30578 30579 30580 30581 30582 30583 30584 30585 30586 30587 30588 30589 30590 30591 30592 30593 30594 30595 30596 30597 30598 30602 30638 30639 30640 30641 30726 30728 30762 30822 30827 31037 31038 31052 31090 31121 31122 31138 31237 JLS-M500 JLE-M300 JLE-M400 JLE-M500 JLR-M200 JLR-M300 JLR-M400 JLR-M500 JKT 80-J2S JKT 130-J2 JKT 130-J33 JKT 130-J6 JKT 160-J6 JKB 80-30 JKB 80-40 JKB 80-40L JKB 130-40 JKB 130-40L JKB 160-40 JKB 130-45 JKB 130-50 JKB 160-50 JKB 160-50L JKC 80-30 JKC 80-40 JKC I30-40 JKC 130-45 JKC 130-50 JKC 160-40 JKC 160-50 JCJ 30-J2 JCJ 30-J3 JCJ 30-J33 JCJ 30-J6 JCJ 40-J2 JCJ 40-J3 JCJ 40-J33 JCJ 40-J4 JCJ 40-J6 JCJ 45-J3 JCJ 45-J33 JCJ 45-J4 JCJ 45-J5 JCJ 50-J3 JCJ 50-J4 JCJ 50-J5 JBT 30-J2 JBT 30-J3 JBT 30-J33 JBT 30-J6 JBT 40-J2 JBT 40-J3 JBT 40-J33 JBT 40-J4 JBT 40-J6 JBT 45-J3 JBT 45-J33 JBT 45-J4 JBT 45-J5 JBT 50-J3 JBT 50-J4 JBT 50-J5 30598 30602 651 664 842 853 DC4595 41BA 3/8 751 764 21 21 21 21 21 21 21 21 11 11 11 11 11 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 13 26 26 19 19 19 19 27 10 19 19 28 24 24 26 10 11 11 10 25 32BA 1/2 J910 J911 J912 J913 J914 J915 J916 J917 J918 J919 J920 J921 JKP 80-J2S JKP 100-J33 JKP 100-J2 JKP 130-J33 JKP 130-J2 JKP 130-J6 JKP 160-J6 J420 J421 J440 J441 J422 100-61 J116 J117 J423 J443 N100 #1 Wedge Set #2 Wedge Set #3 Wedge Set #6 Wedge Set 41-01 42-01 42-02 42-J8 42-24 44-02 44-06 44-J9 30354 610 621 632 631 643 642 641 654 653 652 665 710 732 743 742 754 753 752 811 812 821 822 823 831 832 833 834 843 844 845 854 855 531 542 552 562 553 563 573 564 584 900 902 903 904 906 914 TS1 TS2 TS3 TS4 TS5 TL2 TL3 TL4 TL3 half JLS-M200 JLS-M300 JLS-M400 31037 31038 31052 41BA 1/2 JKP 65-J1 JKT 65-J1 41BA 3/8-S 31237 PRODUCT INDEX 1848 1849 1850 1851 1852 2948 3157 3605 3637 3639 3641 3643 3649 3651 3653 3655 3657 3659 3664 3666 3685 3686 3687 4944 5016 5046 5066 5089 5097 5506 5514 5522 5530 6200 6204 6206 6208 6214 6219 6223 6228 6230 6232 6255 6279 6281 6283 6287 6289 6291 6295 6309 6314 6316 6624 6625 6626 6627 6628 6654 6655 6656 7299 7300 7303 7304 7306 7307 7308 7309 7311 7312 7313 7314 7315 7316 7317 7318 7319 7320 7321 7322 7323 7324 7325 7327 7328 7329 39 decimal equivalent chart DECIMAL EQUIVALENT CHART Drill Size 0.30mm 0.32mm 80 0.35mm 79 0.38mm 1/64 0.40mm 78 0.42mm 0.45mm 77 0.48mm 0.50mm 76 75 Decimal Inches 0.0118 0.0126 0.0135 0.0138 0.0145 0.0150 0.0156 0.0157 0.0160 0.0165 0.0177 0.0180 0.0189 0.0197 0.0200 0.0210 0.55mm 74 0.60mm 73 0.62mm 72 0.65mm 71 0.70mm 70 69 0.75mm 68 1/32 0.80mm 67 66 0.85mm 65 0.90mm 64 63 0.0211 0.0225 0.0236 0.0240 0.0244 0.0250 0.0256 0.0260 0.0276 0.0280 0.0292 0.0295 0.0310 0.0312 0.0315 0.0320 0.0330 0.0335 0.0350 0.0354 0.0360 0.0370 0.95mm 62 61 1.00mm 60 59 1.05mm 58 57 1.10mm 1.15mm 56 3/64 1.20mm 1.25mm 1.30mm 55 1.35mm 0.0374 0.0380 0.0390 0.0394 0.0400 0.0410 0.0413 0.0420 0.0430 0.0433 0.0453 0.0465 0.0469 0.0472 0.0492 0.0512 0.0520 0.0531 40 Drill Size 54 Decimal Inches 0.0550 1.40mm 1.45mm 1.50mm 53 1.55mm 1/16 1.60mm 52 1.65mm 1.70mm 51 1.75mm 50 1.80mm 1.85mm 49 0.0551 0.0571 0.0591 0.0595 0.0610 0.0625 0.0630 0.0635 0.0650 0.0669 0.0670 0.0689 0.0700 0.0709 0.0728 0.0730 1.90mm 48 1.95mm 5/64 47 2.00mm 2.05mm 46 45 2.10mm 2.15mm 44 2.20mm 2.25mm 43 2.30mm 2.35mm 42 3/32 2.40mm 41 2.45mm 40 2.50mm 39 38 2.60mm 37 2.70mm 36 7/64 35 2.80mm 34 33 2.90mm 32 3.00mm 31 0.0748 0.0760 0.0768 0.0781 0.0785 0.0787 0.0807 0.0810 0.0820 0.0827 0.0846 0.0860 0.0866 0.0886 0.0890 0.0906 0.0925 0.0935 0.0938 0.0945 0.0960 0.0965 0.0980 0.0984 0.0995 0.1015 0.1024 0.1040 0.1063 0.1065 0.1094 0.1100 0.1102 0.1110 0.1130 0.1142 0.1160 0.1181 0.1200 Drill Size 3.10mm 1/8 Decimal Inches 0.1220 0.1250 Drill Size 5.50mm 7/32 Decimal Inches 0.2165 0.2188 Drill Size 8.50mm Decimal Inches 0.3346 Drill Size 9/16 Decimal Inches 0.5625 3.20mm 30 3.30mm 3.40mm 29 3.50mm 28 9/64 3.60mm 27 3.70mm 26 25 3.80mm 24 0.1260 0.1285 0.1299 0.1339 0.1360 0.1378 0.1405 0.1406 0.1411 0.1440 0.1457 0.1417 0.1495 0.1496 0.1520 5.60mm 2 5.70mm 1 5.80mm 5.90mm A 15/64 6.00mm B 6.10mm C 6.20mm D 0.2205 0.2210 0.2244 0.2280 0.2283 0.2323 0.2340 0.2344 0.2362 0.2380 0.2402 0.2420 0.2441 0.2460 8.60mm R 8.70mm 11/32 8.80mm S 8.90mm 9.00mm T 9.10mm 23/64 9.20mm 9.30mm U 9.40mm 0.3386 0.3390 0.3425 0.3438 0.3465 0.3480 0.3504 0.3543 0.3580 0.3583 0.3594 0.3622 0.3661 0.3680 0.3701 14.50mm 37/64 14.75mm 15.00mm 19/32 15.25mm 39/64 15.50mm 15.75mm 5/8 16.00mm 16.25mm 41/64 16.50mm 21/32 0.5709 0.5781 0.5807 0.5906 0.5938 0.6004 0.6094 0.6102 0.6201 0.6250 0.6299 0.6398 0.6406 0.6496 0.6562 3.90mm 23 5/32 22 4.00mm 21 20 4.10mm 4.20mm 19 4.30mm 18 11/64 17 4.40mm 16 4.50mm 15 4.60mm 14 4.70 13 3/16 4.80 12 11 4.90mm 10 9 5.00mm 8 5.10mm 7 13/64 6 5.20mm 5 5.30mm 4 5.40mm 3 0.1535 0.1540 0.1562 0.1570 0.1575 0.1590 0.1610 0.1614 0.1654 0.1660 0.1693 0.1695 0.1719 0.1730 0.1732 0.1770 0.1772 0.1800 0.1811 0.1820 0.1850 0.1875 0.1890 0.1910 0.1929 0.1935 0.1960 0.1969 0.1990 0.2008 0.2010 0.2031 0.204 0.2047 0.2055 0.2087 0.2090 0.2126 0.2130 6.30mm 1/4, E 6.40mm 6.50mm F 6.60mm G 6.70mm 17/64 H 6.80mm 6.90mm I 7.00mm J 7.10mm K 9/32 7.20mm 7.30mm L 7.40mm M 7.50mm 19/64 7.60mm N 7.70mm 7.80mm 7.90mm 5/16 8.00mm O 8.10mm 8.20mm P 8.30mm 21/64 8.40mm Q 0.2480 0.2500 0.2520 0.2559 0.2570 0.2598 0.2610 0.2638 0.2656 0.2660 0.2677 0.2717 0.2720 0.2756 0.2770 0.2795 0.2810 0.2812 0.2835 0.2874 0.2900 0.2913 0.2950 0.2953 0.2969 0.2992 0.3020 0.3031 0.3071 0.3110 0.3125 0.3150 0.3160 0.3189 0.3228 0.3230 0.3268 0.3281 0.3307 0.3320 9.50mm 3/8 V 9.60mm 9.70mm 9.80mm W 9.90mm 25/64 10.00mm X 10.20mm Y 13/32 Z 10.50mm 27/64 10.80mm 11.00mm 7/16 11.20mm 11.50mm 29/64 11.80mm 15/32 12.00mm 12.20mm 31/64 12.50mm 1/2 12.80mm 13.00mm 33/64 13.20mm 17/32 13.50mm 13.80mm 36/64 14.00mm 14.25mm 0.3740 0.3750 0.3770 0.3780 0.3819 0.3858 0.3860 0.3898 0.3906 0.3937 0.3970 0.4016 0.4040 0.4062 0.4130 0.4134 0.4219 0.4252 0.4331 0.4375 0.4409 0.4528 0.4531 0.4646 0.4688 0.4724 0.4803 0.4844 0.4921 0.5000 0.5039 0.5118 0.5156 0.5197 0.5312 0.5315 0.5433 0.5469 0.5512 0.5610 16.75mm 17.00mm 43/64 17.25mm 11/16 17.50mm 45/64 18.00mm 23/32 18.50mm 47/84 19.00mm 3/4 49/64 19.50mm 25/32 20.00mm 51/64 20.50mm 13/16 21.00mm 53/64 27/32 21.50mm 55/64 22.00mm 7/8 22.50mm 57/64 23.00mm 29/32 59/64 23.50mm 15/16 24.00mm 61/64 24.50mm 31/32 25.00mm 63/64 1” 0.6594 0.6693 0.6719 0.6791 0.6875 0.6890 0.7031 0.7087 0.7188 0.7283 0.7344 0.7480 0.7500 0.7656 0.7677 0.7812 0.7874 0.7969 0.8071 0.8125 0.8268 0.8281 0.8438 0.8465 0.8594 0.8661 0.8750 0.8858 0.8906 0.9055 0.9062 0.9219 0.9252 0.9375 0.9449 0.9531 0.9646 0.9688 0.9843 0.9844 1.0000 NOTES 41 NOTES 42 WARRANTY INFORMATION Jacobs® chucks, chuck keys, toolholders, work holders and accessories, manufactured or distributed by The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group, are warranted to be free from defects in materials or workmanship for one year from the date of purchase. This warranty applies only to the first person who buys the products directly from a Jacobs® products distributor representative. The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group cannot be responsible for products which have been abused, misused, or modified. This warranty does not apply to any parts, components or accessories not manufactured by The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group. If a Jacobs® product proves defective within one year after purchase, simply return it to the place from which it was purchased or to the nearest distributor of Jacobs® products, transportation charges prepaid. Enclose your name and address, a short description of the defect and proof of the date of purchase. At its option, The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group will replace the product free of charge or refund the full purchase price if they find the product to be defective. The sole liability of The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group and your exclusive remedy under this Warranty is limited to repair or replacement of the defective product or to a full refund of its purchase price. All replacement parts sales and new repair service for Jacobs® High Precision Keyless Chucks are available through our authorized service center: Angle Repair Service, Inc. 175 Angle Drive Beckley, WV 25801 (304) 253-5279 There are no other warranties, express or implied, including those of merchantability or fitness for a particular purpose, beyond those described above. In no event shall the liability of The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group exceed the purchase price of the products, nor shall The Jacobs® Chuck Manufacturing Company and the Danaher Tool Group be liable for incidental, consequential, or special damages, costs or expenses, excepting only the cost or expense of repair, replacement or refund as described above. PLEASE NOTE: Without notice, The Jacobs Chuck Manufacturing Company® and the Danaher Tool Group reserve the right to change the design, material composition and dimensional specifications for all products offered in this catalog. 43 Danaher Tool Group P.O. Box 11011 McCormick Road Suite 150 Hunt Valley, MD 21031 Phone: 800-866-5753 Fax: 800-234-0472 Catalog Number: 89074-54 Printed in U.S.A.
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